JP2011522138A5 - - Google Patents
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- JP2011522138A5 JP2011522138A5 JP2010534448A JP2010534448A JP2011522138A5 JP 2011522138 A5 JP2011522138 A5 JP 2011522138A5 JP 2010534448 A JP2010534448 A JP 2010534448A JP 2010534448 A JP2010534448 A JP 2010534448A JP 2011522138 A5 JP2011522138 A5 JP 2011522138A5
- Authority
- JP
- Japan
- Prior art keywords
- surface layer
- core
- building panel
- aluminum oxide
- building
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000002245 particle Substances 0.000 claims 22
- 239000002344 surface layer Substances 0.000 claims 22
- 229920002522 Wood fibre Polymers 0.000 claims 14
- PNEYBMLMFCGWSK-UHFFFAOYSA-N al2o3 Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 14
- 239000002025 wood fiber Substances 0.000 claims 14
- 239000010410 layer Substances 0.000 claims 9
- 239000011230 binding agent Substances 0.000 claims 7
- 239000000203 mixture Substances 0.000 claims 3
- 239000000025 natural resin Substances 0.000 claims 3
- 238000003825 pressing Methods 0.000 claims 3
- 229920001187 thermosetting polymer Polymers 0.000 claims 3
- 229920000877 Melamine resin Polymers 0.000 claims 2
- 239000004640 Melamine resin Substances 0.000 claims 2
- 239000000835 fiber Substances 0.000 claims 2
- 239000008240 homogeneous mixture Substances 0.000 claims 2
- 239000000049 pigment Substances 0.000 claims 2
- 229920005989 resin Polymers 0.000 claims 2
- 239000011347 resin Substances 0.000 claims 2
- 239000002023 wood Substances 0.000 claims 2
- 238000004040 coloring Methods 0.000 claims 1
- 238000007580 dry-mixing Methods 0.000 claims 1
- 229920005610 lignin Polymers 0.000 claims 1
- 238000003754 machining Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 239000000843 powder Substances 0.000 claims 1
Claims (26)
- 表面層(5)とコア(6)を備え、前記コアが木質繊維(14’)を含む建物用パネルであって、前記表面層(5)が、木質繊維(14)、バインダ(19)および耐摩耗性粒子(12)の実質的に均質な混合物から構成されており、前記表面層(5)内の木質繊維(14)が精製されておらずかつリグニンのような天然樹脂を含み、
前記建物用パネルは、バランス層(7)を有するフロアパネルであり、
前記バインダ(19)は熱硬化性樹脂であり、
前記耐摩耗性粒子(12)は酸化アルミニウムを含み、酸化アルミニウム粒子(12’)は前記コア(6)の上部と直接的に接触している
ことを特徴とする建物用パネル。 - 前記コア(6)が板、例えばHDFあるいはパーティクルボードであり、
前記表面層(5)が着色色素(15)を含み、
前記表面層(5)の木質繊維(14)が、前記コア(6)と同一な材料タイプの繊維を含むことを特徴とする請求項1に記載の建物用パネル。 - 前記バインダ(19)がメラミン樹脂を含むことを特徴とする請求項1または2に記載の建物用パネル。
- 前記耐摩耗性粒子(12)が、前記メラミン樹脂によって前記表面層(5)内の前記木質繊維(14)に結合されていることを特徴とする請求項3に記載の建物用パネル。
- 前記表面層(5)は、前記パネル(1)の主な平面と平行に延びる3つの水平面(H1、H2、H3)を具備した垂直部分(P)を有しており、
前記表面層(5)の上側部分上に配置された第1の上側平面(H1)は第1の酸化アルミニウム粒子(12)から構成され、
前記第1の酸化アルミニウム粒子(12)の下側に配置された第2の中間平面(H2)は木から構成され、
前記第2の平面(H2)の下側の前記第3の下側平面(H3)は第2の酸化アルミニウム粒子(12’)を含み、
前記酸化アルミニウム粒子(12’)が、前記コア(6)の上部と直接的に接触していることを特徴とする請求項1〜4のいずれか一項に記載の建物用パネル。 - 前記表面層(5)内の酸化アルミニウム粒子の重量含有量が、前記表面層の総重量の約5%〜約30%の範囲であることを特徴とする請求項1〜5のいずれか一項に記載の建物用パネル。
- 前記表面層(5)内の酸化アルミニウム粒子の重量含有量が、少なくとも100グラム/平方メートルであることを特徴とする請求項1〜6のいずれか一項に記載の建物用パネル。
- 前記コア(6)がHDFであることを特徴とする請求項1〜7のいずれか一項に記載した建物用パネル。
- 前記コア(6)がパーティクルボードであることを特徴とする請求項1〜8のいずれか一項に記載の建物用パネル。
- 前記表面層(5)が、前記上側の耐摩耗性粒子(12)の下方の表面内に延びる印刷をさらに有していることを特徴とする請求項1〜9のいずれか一項に記載の建物用パネル。
- 前記表面層(5)が、繊維組織が異なる、ブラシをかけられた部分を有していることを特徴とする請求項1〜10のいずれか一項に記載の建物用パネル。
- 前記表面層(5)が、耐摩耗性が異なる、ブラシをかけられた部分を有していることを特徴とする請求項1〜11のいずれか一項に記載の建物用パネル。
- 前記表面層(5)の木質繊維(14)が本質的に1mmより小さいことを特徴とする請求項1〜12のいずれか一項に記載の建物用パネル。
- 前記表面層(5)は、本質的に0.5mmより小さい粉末の形態の木質繊維(14)を含むことを特徴とする請求項1〜13のいずれか一項に記載の建物用パネル。
- 前記建物用パネルの縁部が、前記建物用パネルをこれに類似する他の建物用パネルに係止するための機械的な係止装置(4,4’)を有しており、かつそのような係止装置が前記コア(6)に形成されていることを特徴とする請求項1〜14のいずれか一項に記載の建物用パネル。
- 建物用パネル(1)を製造する方法であって、
天然樹脂を含む木質繊維(14)、熱硬化性樹脂のバインダ、着色色素(15)、および小さい耐摩耗性粒子(12)を含む粒子を乾燥混合する段階と、
乾燥混合物を、木質繊維ベースの板からなる前記コア(6)上に直接的に付加する段階と、
前記ドライ混合物を高い圧力および温度の下に置き、建物用パネルの装飾性の表面層として形成する段階と、
を備えることを特徴とする方法。 - 前記建物用パネルがフロアパネルであることを特徴とする請求項16に記載の方法。
- 前記木質繊維ベースの板がHDFであることを特徴とする請求項17に記載の方法。
- 前記木質繊維ベースの板がパーティクルボードであることを特徴とする請求項17に記載の方法。
- 最終的なプレスの前に予備プレスする段階をさらに備えることを特徴とする請求項16〜19のいずれか一項に記載の方法。
- 最終的なプレスの前に印刷操作する段階をさらに備えることを特徴とする請求項16〜20のいずれか一項に記載の方法。
- 前記建物用パネルを、両側の縁部に機械的な係止装置(4、4’)を有するフロアパネル(1)に形成することを含む機械加工作業の段階を備えることを特徴とする請求項16〜21のいずれか一項に記載の方法。
- 木質繊維およびバインダから構成されているバランス層(7)上に前記コア(6)の層を配置する段階、
前記表面層、前記コア(6)の層および前記バランス層(7)から構成される3つの層に熱および圧力を負荷する段階、
をさらに備えることを特徴とする請求項16に記載の方法。 - 前記コア層(6)より高い密度のバランス層(7)を付加する段階を備えることを特徴とする請求項23に記載の方法。
- 前記ドライ混合物のアルミニウム酸化物(12’)は前記コア(6)の上部に直接接触していることを特徴とする請求項16〜24のいずれか一項に記載の方法。
- 建物用パネルであって、表面層(5)とコア(6)を備え、前記コアが木質繊維(14)を含んでおり、前記表面層(5)が天然樹脂を含む木質繊維(14)、バインダ(19)および耐摩耗性粒子(12)の実質的に均質な混合物から構成されており、前記建物用パネルがバランス層(7)を含むフロアパネルであり、前記バインダ(19)は熱硬化性樹脂であり、前記耐摩耗性粒子(12)がアルミニウム酸化物を含み、前記表面層(5)が、前記建物用パネル(1)の主な平面と平行に延びる3つの水平面(H1、H2、H3)を具備した垂直部分(P)を有しており、前記表面層(5)の上側部分上に配置された第1の上側平面(H1)は第1の酸化アルミニウム粒子(12)を含み、前記第1の酸化アルミニウム粒子(12)の下側に配置された第2の中間平面(H2)は木を含み、前記第2の平面(H2)の下側の前記第3の下側平面(H3)は第2の酸化アルミニウム粒子(12’)を含み、前記酸化アルミニウム粒子(12’)が、前記コア(6)の上部と直接的に接触していることを特徴とする建物用パネル。
Applications Claiming Priority (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US99647307P | 2007-11-19 | 2007-11-19 | |
US60/996,473 | 2007-11-19 | ||
SE0702555 | 2007-11-19 | ||
SE0702555-4 | 2007-11-19 | ||
US4293808P | 2008-04-07 | 2008-04-07 | |
US61/042,938 | 2008-04-07 | ||
SE0800776-7 | 2008-04-07 | ||
SE0800776 | 2008-04-07 | ||
PCT/EP2008/065489 WO2009065769A2 (en) | 2007-11-19 | 2008-11-13 | Fibre based panels with a wear resistance surface |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2014050859A Division JP6433669B2 (ja) | 2007-11-19 | 2014-03-13 | 床板の製造方法 |
Publications (3)
Publication Number | Publication Date |
---|---|
JP2011522138A JP2011522138A (ja) | 2011-07-28 |
JP2011522138A5 true JP2011522138A5 (ja) | 2012-01-05 |
JP5595924B2 JP5595924B2 (ja) | 2014-09-24 |
Family
ID=40351649
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2010534448A Active JP5595924B2 (ja) | 2007-11-19 | 2008-11-13 | 耐摩耗性の表面を有した繊維ベースのパネル |
Country Status (18)
Country | Link |
---|---|
US (1) | US8431054B2 (ja) |
EP (2) | EP3072653B1 (ja) |
JP (1) | JP5595924B2 (ja) |
KR (1) | KR101510148B1 (ja) |
CN (5) | CN104005538A (ja) |
BR (1) | BRPI0819634B1 (ja) |
CA (3) | CA2927473C (ja) |
DE (1) | DE202008018477U1 (ja) |
DK (1) | DK2242625T3 (ja) |
ES (2) | ES2923868T3 (ja) |
HR (1) | HRP20220825T3 (ja) |
HU (1) | HUE031185T2 (ja) |
MY (1) | MY161042A (ja) |
NZ (1) | NZ586169A (ja) |
PL (2) | PL3072653T3 (ja) |
RU (1) | RU2483867C2 (ja) |
SG (1) | SG186004A1 (ja) |
WO (1) | WO2009065769A2 (ja) |
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