CN103732816A - 包括防伪纤维的毛绒织物及其制造方法 - Google Patents

包括防伪纤维的毛绒织物及其制造方法 Download PDF

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CN103732816A
CN103732816A CN201380002018.9A CN201380002018A CN103732816A CN 103732816 A CN103732816 A CN 103732816A CN 201380002018 A CN201380002018 A CN 201380002018A CN 103732816 A CN103732816 A CN 103732816A
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S·詹金斯
N·W·克拉里
T·加西亚
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Deckers Outdoor Corp
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    • D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
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    • D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
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Abstract

一种毛绒织物(34，44)，包括与纺织网格布(12，40)针织的多个毛纤维(14，36)和多个防伪纤维(38)，以形成具有网格布侧和纤维绒侧的绒织物(34，44)。所述织物(34，44)还包括被附连在毛绒织物(34，44)的网格布侧的饰面材料(42)。织物(34，44)中的防伪纤维(38)提供了一种识别正版产品的慎重方式。

Description

包括防伪纤维的毛绒织物及其制造方法
优先权声明
本非临时申请要求于2012年3月30号提交的美国临时申请No.61/618,470、于2012年5月25号提交的美国临时申请No.61/651,922、于2012年8月7号提交的美国临时申请No.61/680,608、于2012年11月6号提交的美国临时申请No.61/722,994的优先权和权益，并且要求作为于2013年3月15号提交的美国专利申请延续No.13/840,217的优先权，以上每篇文献通过全文引用被结合于此。
背景技术
正版产品的假冒是许多产品制造商、尤其是鞋类制造商面临的严重问题。美国政府扣押的假冒制品中鞋类占40％以上，并且据估计每年因假冒的鞋类制品使制鞋业的损失超过100亿美元。
鞋类制造商采用了多种防伪设计和方法以识别产品是正版产品(即由产品制造商制成的产品)还是伪造或假冒的产品。一些防伪设计是显而易见的，如产品的质量和外观，产品的制造质量或标签上的信息。如放置产品指定位置中的离散标记或代码的其他设计对于造假者而言是被隐藏的或未知的。然而，随着时间的推移，造假者发现了防伪设计并将它们复制在其假冒产品上。
因此，需要新的和改进的防伪措施以用于识别正版产品。
发明内容
本发明涉及毛绒织物和包括防伪纤维的毛绒织物的制造方法，所述方法提供了高效的和低成本的真伪标记。
在一种实施例中，毛绒织物被设成包括与纺织网格布针织的多个毛纤维和多个仿伪纤维。得到的绒织物具有网格布侧和纤维绒侧。产品还包括被附连在毛绒织物的网格布侧上的饰面材料。
在一个实施例中，将多个防伪纤维形成为符号或图案中的一种。
在又一实施例中，防伪纤维由发光材料制成。
在另一实施例中，毛纤维和防伪纤维形成为与纺织网格布一起针织的纱条。
在一种实施例中，产品还包括被附连在绒织物的网格布侧的饰面材料。
在另一实施例中，防伪纤维在正常的环境光中是不可见的，但是使用识别装置是可见的，其中所述识别设备可为紫外光源或专用透镜。
在又一实施例中，由包括防伪纤维的网格布纱线形成所述网格布。
在另一实施例中，产品制造方法被设成包括提供针织机，将纤维供应至针织机，其中所述纤维包括毛纤维和防伪纤维，并且将纤维和网格布纱线同步针织以形成具有网格布侧和带有防伪纤维的纤维绒侧的绒织物。
在又一实施例中，所述方法还包括将多个防伪纤维独立于毛纤维地供应至针织机。在一种实施例中，将防伪纤维针织成符号或图案的形式。在另一实施例中，将防伪纤维在网格布上针织成图案的形式。
在一种实施例中，防伪纤维由发光材料制成。
在另一实施例中，所述方法还包括如下步骤：混合毛纤维和防伪纤维，用包括毛纤维和防伪纤维的混合纤维形成纱条，向针织机供应混合纤维的纱条并同步针织混合纤维和网格布纱线，以形成具有网格布侧和具有防伪纤维的纤维绒侧的绒织物。
在又一实施例中，所述防伪纤维由发光材料制成。
在一种实施例中，防伪纤维在正常的环境光中是不可见的，但是使用识别装置是可见的。
在另一实施例中，所述网格布纱线包括防伪纤维。
附图说明
图1为包括具有不同长度和密度的毛纤维的毛绒织物的正视图；
图2为包括防伪纤维的本发明毛绒织物产品的一种实施例的局部剖面视图；
图3为包括形成识别符号的防伪纤维的本发明毛绒织物产品的另一种实施例的局部透视图。
具体实施方式
参照附图，在下面仅以示例的方式描述本发明的各种实施例。参照伴随的描述，本领域技术人员将充分地理解的是附图包括可不按比例绘制的图形。为了说明的目的而可能夸大特征。从优选的实施例，技术人员将认识到本发明的附加特征和更宽泛的方面。
本说明书提供了一种用主要为毛绒(wool pile fabric)的织物制造鞋或其他产品的方法。优选地如在共同拥有的于2013年3月15日提交的申请号为13/838,551和标题为“Natural Wool Pile Fabric andMethod for Making Wool Pile Fabric”的美国专利申请中所描述的方法形成绒织物，其申请是通过全文引用而被结合于此的。本公开的方法显著地改进了对正版产品的识别。
现参照附图1-3，在本发明的产品和方法的实施例中，处理被修剪的毛，即清洗、梳理、扯条(slivered)、和针织、纺织或以其它方式固定到如纺织网格布12这样的基材11上，以制成毛绒织物。网格布12可为任何适合的材料或材料的组合，如天然的或合成的纤维纱线。在优选的实施例中，使用传统的管式或圆形针织机同步针织单独的或与其它非毛纤维相混合的被修剪的毛纤维14与网格布纱线。可代替管式针织而使用其它针织、纺织或无纺织造方法。被修剪的毛纤维14可包括具有不同长度的纤维，即长纤维15a和短纤维15b；并且可包括具有不同的密度的纤维，如包括具有不同长度或高度的纤维。而且，在基材12上的特定区域中的纤维数量、即纤维密度可以是相同的或可根据基材上的长度、宽度或任何适当的图案而变化。
非(羊)毛纤维(诸如用于控制气味的天然或合成的纤维或如下面描述的防伪纤维)可与毛纤维相结合。在针织之前可将这种非毛纤维与毛纤维相混合，即向针织机供应的纤维纱条可包括混合型纤维。替代地，可向针织机供应多个纱条，每个纱条包含不同类型的纤维或不同的纤维混合物，并且可对针织机编程以用不同的纤维或不同的纤维混合物针织不司的、预定的区域。
在本发明的一个实施例中，毛纤维与防伪纤维混合或用其它方式与防伪纤维组合并形成纱条。被组合的纤维纱条被供应给针织机以用纱线同步针织毛纤维和防伪纤维。替代地，可将防伪纤维与毛纤维纱条相分开地供应给针织机。然后可将防伪纤维针织到毛绒织物中。最后，防伪纤维可以为纱线的形式并且可被分开地从线轴供应到针织机中。应当理解的是，可将一个或多个防伪纤维与毛纤维相结合或以多种方式与网格布相针织。
图2示出了诸如鞋内底或衬垫的毛绒织物或毛绒织物产品34的实施例，成分包括与诸如纺织网格布40的内背衬材料39相针织的修剪的毛纤维36和一个或多个防伪纤维38。防伪纤维38可为具有不同尺寸、形状或颜色的纤维，或为由发光材料制成的纤维，使用诸如紫外线光源、即黑光灯或其它合适装置的独立识别装置，所述发光材料发光以区别防伪纤维与被修剪的毛纤维。
可选地，通过层压方法、胶合方法、缝合或其它合适的附连方法将网格布40附连在合适的外背衬材料或饰面材料42上，以生产成品毛绒织物产品。应当理解的是，饰面材料可以是任何合适的材料，包括但不限于乙烯-乙酸乙烯酯(EVA)、皮革、绒面革、织物、合成皮革、合成绒面革或其它合适的天然或合成材料或这些材料的组合。
图3示出了包括上面所讨论的防伪纤维的毛绒织物44的另一个实施例。具体地，毛绒织物44包括被织到内背衬材料层或网格布40的修剪的毛织物层46，所述内背衬材料层或网格布转而被附连到如上面所描述的外背衬材料层或饰面材料42。修剪的毛织物层46包括被针织到背衬材料40上的多个被修剪的毛纤维36和多个防伪纤维38，以使防伪纤维形成诸如单词“OK”的图案、符号或设计48，其中所述图案、符号或设计对于肉眼是不可见的或不明显的，但是使用诸如黑光或专用透镜的识别装置是可见的。可以理解，图案或设计可以是形状、数字、形状和数字的组合或任何适合的设计或设计的组合。在另一实施例中，防伪纤维38与修剪的毛纤维相混杂并且使用合适的识别装置是可见的，这是因为在照射或使用其他识别方法时，防伪纤维发光或有不同的颜色。因此，防伪纤维38可以用来识别正版或原装产品和/或用来将正版或原装产品与伪造或假冒产品区分。
在上述实施例中描述的毛绒织物有助于识别正版产品和降低由于假冒造成的损失。可以设想的是，上述的防伪纤维可以在毛绒织物或包括诸如服装、汽车座套和地毯的毛绒织物的其他产品中使用。
尽管已在本文中描述了毛绒织物的具体实施例，但本领域的技术人员可以理解，可以在本发明更宽泛的方面不脱离本发明地对所述实施例作出改动和修改。

Claims (17)

1.一种产品制造方法，其包括：
提供针织机；
将纤维供应至所述针织机，所述纤维包括毛纤维和防伪纤维；以及
将所述纤维和网格布纱线同步针织以形成具有网格布侧和带有防伪纤维的纤维绒侧的绒织物。
2.如权利要求1所述的方法，其特征在于，还包括将防伪纤维独立于所述毛纤维地供应至所述针织机。
3.如权利要求1所述的方法，其特征在于，所述防伪纤维由发光材料制成。
4.如权利要求2所述的方法，其特征在于，所述防伪纤维在网格布上以符号的形式被针织。
5.如权利要求2所述的方法，其特征在于，所述防伪纤维在网格布上以图案的形式被针织。
6.如权利要求1所述的方法，其特征在于，所述方法还包括：
将毛纤维与防伪纤维混合；
由包括所述毛纤维和所述防伪纤维的混合纤维来形成纱条；
将所述混合纤维的纱条供应至所述针织机；以及
将所述混合纤维和所述网格布纱线同步针织，以形成具有网格布侧和带有防伪纤维的纤维绒侧的绒织物。
7.如权利要求6所述的方法，其特征在于，所述防伪纤维由发光材料制成。
8.如权利要求1所述的方法，其特征在于，所述防伪纤维在正常的环境光中是不可见的，但是使用识别装置是可见的。
9.如权利要求1所述的方法，其特征在于，所述网格布纱线包括所述防伪纤维。
10.一种毛绒织物(34，44)，其包括多个毛纤维(14，36)和多个防伪纤维(38)，其中所述毛纤维和所述防伪纤维与纺织网格布(12，40)相针织形成具有网格布侧和纤维绒侧的绒织物。
11.如权利要求10所述的织物，其特征在于，所述多个防伪纤维(38)形成为符号或图案(48)中的一种。
12.如权利要求10所述的织物，其特征在于，所述多个防伪纤维(38)由发光材料制成。
13.如权利要求10所述的织物，其特征在于，所述毛纤维(14，36)和多个防伪纤维(38)被形成为与所述纺织网格布(12，40)相针织的纱条。
14.如权利要求10所述的织物，其特征在于，还包括被附连于所述绒织物的网格布侧的饰面材料(42)。
15.如权利要求10所述的织物，其特征在于，所述防伪纤维(38)在正常的环境光中是不可见的，但是使用识别装置是可见的。
16.如权利要求15所述的织物，其特征在于，所述识别装置包括紫外线光源或专用透镜中的一种。
17.如权利要求10所述的织物，其特征在于，网格布(12，40)由包括所述防伪纤维(38)的网格布纱线形成。
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