CN101009221A - 半导体装置的制造方法 - Google Patents
半导体装置的制造方法 Download PDFInfo
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 95
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 239000002184 metal Substances 0.000 claims abstract description 100
- 229910052751 metal Inorganic materials 0.000 claims abstract description 100
- 238000000034 method Methods 0.000 claims abstract description 27
- 239000000758 substrate Substances 0.000 claims abstract description 5
- 230000004888 barrier function Effects 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 22
- 239000000203 mixture Substances 0.000 claims description 10
- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- 229910021364 Al-Si alloy Inorganic materials 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 claims 1
- 238000007669 thermal treatment Methods 0.000 abstract 2
- 235000012431 wafers Nutrition 0.000 description 58
- 238000005245 sintering Methods 0.000 description 11
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 8
- 229910052710 silicon Inorganic materials 0.000 description 8
- 239000010703 silicon Substances 0.000 description 8
- 238000000227 grinding Methods 0.000 description 7
- 238000000151 deposition Methods 0.000 description 6
- 238000004544 sputter deposition Methods 0.000 description 6
- 229910001316 Ag alloy Inorganic materials 0.000 description 4
- 229910052737 gold Inorganic materials 0.000 description 4
- 229910052750 molybdenum Inorganic materials 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- 229910052720 vanadium Inorganic materials 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 230000004913 activation Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 229910052785 arsenic Inorganic materials 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
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Abstract
本发明的目的是提供可降低由热处理半导体晶片导致的半导体晶片的翘曲量的半导体装置的制造方法。具有背面电极的半导体装置的制造方法,包含:准备具有表面和背面的半导体晶片的工序;在该半导体晶片的背面形成第1金属层,通过热处理在该半导体晶片和该第1金属层之间形成欧姆连接的热处理工序;在该热处理工序后,在该半导体基板的背面上形成Ni组成的第2金属层的工序。
Description
技术领域
本发明涉及半导体装置的制造方法,具体地说,涉及绝缘栅双极型晶体管等的功率半导体装置的制造方法。
背景技术
图4、5是传统的半导体装置的制造工序,是研磨半导体晶片的背面,形成背面金属的工序。图4是半导体晶片1的顶视图,图5(a)~(d)是从IV-IV方向观察图4时的截面图。图5所示传统的制造工序包含以下的工序1~4。
工序1:如图4及图5(a)所示,在硅等的半导体晶片1上,形成半导体元件2。半导体晶片1的膜厚为t1(研磨前)。
工序2:如图5(b)所示,为了降低半导体元件2的电阻,从背面研磨半导体晶片1,膜厚为t2(研磨后)。
工序3:如图5(c)所示,在半导体晶片1的背面形成例如由Al或Al-Si合金组成的第1金属层3。接着,用蒸镀法和溅射法依次形成由例如Ti、Mo或V组成的金属阻挡层4、由例如Ni组成的第2金属层5、由例如Au、Ag或Au-Ag合金组成的第3金属层6。
工序4:将在背面上形成4层金属膜的半导体晶片1放入保持为300℃~470℃左右的炉中进行烧结。从而,在半导体晶片1和第1金属层之间产生相互扩散,可获得良好的欧姆连接。
[专利文献1]特开平04-072764号公报
发明内容
但是,如图5(d)所示,半导体晶片1在烧结处理后产生背面侧膨胀而弯曲的问题。
图6表示在6英寸的硅晶片的背面形成200nm的第1金属层(Al)3、100nm的金属阻挡层(Ti)4、500nm的第2金属层(Ni)5以及200nm的第3金属层(Au)6时硅晶片的厚度和翘曲量的关系。图6中,「●」是烧结前, 「□」是烧结后。
例如,硅晶片的厚度为200μm时烧结后的翘曲量X为1.7mm,厚度为130μm时翘曲量X为3.8mm,厚度为60μm时翘曲量X为16mm。
这样的半导体晶片1的翘曲在传送半导体晶片1时,成为半导体晶片1卡在装置的内部而导致传送故障和处理中断的原因。另外,将切断为芯片状的半导体晶片1焊接到基板等时,成为焊接不充分、连接不良的原因。
发明人对此进行锐意研究,结果发现,Ni组成的第2金属层5通过热处理,其膜质等产生变化,对半导体晶片1的翘曲产生影响,从而完成了本发明。
即,本发明的目的是提供可降低由热处理导致的半导体晶片的翘曲量的半导体装置的制造方法。
本发明的半导体装置的制造方法,是具有背面电极的半导体装置的制造方法,其特征在于,包含:准备具备表面和背面的半导体晶片的工序;在该半导体晶片的背面形成第1金属层,通过热处理在该半导体晶片和该第1金属层之间形成欧姆连接的热处理工序;在该热处理工序后,在该半导体基板的背面上形成Ni组成的第2金属层的工序。
如上所述,通过采用本发明的半导体装置的制造方法,可降低半导体晶片的翘曲量,可防止半导体晶片的传送故障等。另外,可进行良好的芯片焊接。
附图说明
图1是本发明实施例1的半导体装置的制造工序的截面图。
图2是本发明实施例2的半导体装置的制造工序的截面图。
图3是本发明实施例3的半导体装置的制造工序的截面图。
图4是传统的半导体装置的顶视图。
图5是传统的半导体装置的制造工序的截面图。
图6表示传统的制造方法制作的半导体装置的晶片厚和翘曲量的关系。
符号说明
1半导体晶片 2半导体元件 3第1金属层 4、7金属阻挡层
5第2金属层 6第3金属层 100半导体装置
具体实施方式
实施例1
图1是全体用100表示的本实施例1的半导体装置的制造工序的截面图。图1是从与图4的IV-IV方向相同的方向观察半导体装置100时的截面图。该制造方法包含以下的工序1~5。
工序1:如图1(a)所示,在硅等的半导体晶片1上,形成绝缘栅双极型晶体管(IGBT)等的半导体元件2。半导体晶片1的膜厚为t1(研磨前)
工序2:如图1(b)所示,为了降低半导体元件2的电阻,从背面研磨半导体晶片1,膜厚为t2(研磨后)。
工序3:如图1(c)所示,在半导体晶片1的背面,形成由例如Al或Al-Si合金组成的第1金属层3。第1金属层3通过例如蒸镀法或溅射法形成。
另外,在半导体晶片1的背面上形成第1金属层3的工序之前,也可从半导体晶片1的背面注入B或As等的离子,通过加热进行注入离子的激活。
工序4:将半导体晶片1放入保持在300℃~470℃左右的炉中进行热处理(烧结)。从而,在半导体晶片1和第1金属层3之间产生相互扩散,可获得良好的欧姆连接。如图1(d)所示,该热处理工序中,半导体晶片1几乎不翘曲。
工序5:如图1(e)所示,用蒸镀法和溅射法依次形成由例如Ti、Mo或V组成的金属阻挡层4、由例如Ni组成的第2金属层5、由例如Au、Ag或Au-Ag合金组成的第3金属层6。这些金属层形成后不进行热处理。
这里,第2金属层5是为了使焊接时的焊接良好而形成的,另外,第3金属层6是为了防止第2金属层5的氧化而形成的。
例如,将直径6英寸、膜厚t2为60μm的硅晶片用作半导体晶片1时,形成膜厚200nm的第1金属层3,热处理后的翘曲量X在1mm以下。
而且,膜厚100nm的金属阻挡层4、膜厚500nm的第2金属层5、膜厚200nm的第3金属层6形成后的翘曲量X在2mm以下。
这样,在由例如Ni组成的第2金属层5形成后不进行热处理(烧结)工序,可降低半导体晶片1的翘曲。即,不对第2金属层5进行例如300℃以上高温的热处理,可降低半导体晶片1的翘曲。
其结果,采用本实施例1的制造方法,通过热处理可获得良好的欧姆连接并可降低半导体晶片的翘曲。
另外,工序5中,最好形成第2金属层5、第3金属层6时的半导体晶片1的基板温度设为80℃以下。通过在80℃以下的低温形成第2金属层5、第3金属层6,可进一步降低半导体晶片1的翘曲量X到1mm以下。
实施例2
图2是全体用200表示的本实施例2的半导体装置的制造工序的截面图。图2是从与图4的IV-IV方向相同的方向观察半导体装置200时的截面图,图2中,与图1相同的符号表示相同或相应部位。该制造方法包含以下的工序1~5。
工序1、2:图2(a)及(b)所示的工序1、2与上述的实施例1的工序1、2同样。
工序3:如图2(c)所示,在半导体晶片1的背面,形成由例如Al或Al-Si合金组成的第1金属层3、由例如Ti、Mo或V组成的金属阻挡层。第1金属层3、金属阻挡层4通过例如蒸镀法或溅射法形成。
另外,在半导体晶片1的背面上形成第1金属层3的工序之前,也可从半导体晶片1的背面注入B或As等的离子,通过加热进行注入离子的激活。
工序4:将半导体晶片1放入保持在300℃~470℃左右的炉中进行热处理(烧结)。从而,在半导体晶片1和第1金属层3之间产生相互扩散,可获得良好的欧姆连接。如图2(d)所示,在该热处理工序中,半导体晶片1几乎不翘曲。
工序5:如图2(e)所示,用蒸镀法或溅射法依次形成由例如Ni组成的第2金属层5、由例如Au、Ag或Au-Ag合金组成的第3金属层6。这些金属层形成后不进行热处理。
例如,将直径6英寸、膜厚t2为60μm的硅晶片用作半导体晶片1时,形成膜厚200nm的第1金属层3及膜厚100nm的金属阻挡层4,热处理后的翘曲量X在1mm以下。
而且,膜厚500nm的第2金属层5和膜厚200nm的第3金属层6形成后的翘曲量X在2mm以下。
这样,在例如由Ni组成的第2金属层5形成后不进行热处理(烧结)工序,可降低半导体晶片1的翘曲。从而,采用本实施例2的制造方法,通过热处理可获得良好的欧姆连接并可降低半导体晶片的翘曲。
特别地,采用本实施例2的方法时,可提高第1金属层3和金属阻挡层4的密合性。
另外,工序5中,在第2金属层5、第3金属层6形成时的半导体晶片1的温度最好在80℃以下。通过在80℃以下的低温形成第2金属层5、第3金属层6,可进一步降低半导体晶片1的翘曲量X到1mm以下。
实施例3
图3是全体用300表示的本实施例3的半导体装置的制造工序的截面图。图3是从与图4的IV-IV方向相同的方向观察半导体装置300时的截面图,图3中,与图1相同的符号表示相同或相应部位。该制造方法包含以下的工序1~5。
工序1~4:图3(a)~(d)所示工序1~4与上述实施例2的工序1~4相同。
工序5:如图3(e)所示,还形成由例如Ti、Mo或V组成与金属阻挡层4相同材料的金属阻挡层7。烧结后,通过形成与金属阻挡层4相同材料的金属阻挡层7,可提高与金属阻挡膜7和其上形成的第2金属层5的密合性。然后,用蒸镀法或溅射法依次形成由例如Ni组成的第2金属层5、由例如Au、Ag或Au-Ag合金组成的第3金属层6。这些金属阻挡层7或金属层5、6形成后不进行热处理。
例如,将直径6英寸、膜厚t2为60μm的硅晶片用作半导体晶片1时,形成膜厚200nm的第1金属层3及膜厚100nm的金属阻挡层4,热处理后的翘曲量X在1mm以下。
而且,金属阻挡层7、膜厚500nm的第2金属层5、膜厚200nm的第3金属层6形成后的翘曲量X在2mm以下。
这样,在由例如Ni组成的第2金属层5形成后不进行热处理(烧结)工序,可降低半导体晶片1的翘曲。从而,采用本实施例3的制造方法,通过热处理可获得良好的欧姆连接并可降低半导体晶片的翘曲。
另外,工序5中,在金属阻挡层7、第2金属层5、第3金属层6形成时的半导体晶片1的温度最好在80℃以下。通过在80℃以下的低温形成金属阻挡层7、第2金属层5、第3金属层6,可进一步降低半导体晶片1的翘曲量X到1mm以下。
Claims (7)
1.一种半导体装置的制造方法,是具有背面电极的半导体装置的制造方法,其特征在于,包含:
准备具备表面和背面的半导体晶片的工序;
在该半导体晶片的背面形成第1金属层,通过热处理在该半导体晶片和该第1金属层之间形成欧姆连接的热处理工序;
在该热处理工序后,在该半导体基板的背面上形成Ni组成的第2金属层的工序。
2.权利要求1所述的制造方法,其特征在于,
上述热处理工序后,形成金属阻挡层,并在其上形成上述第2金属层。
3.权利要求1所述的制造方法,其特征在于,
在上述第1金属层上形成金属阻挡层,进行热处理工序后,在该金属阻挡层上形成上述第2金属层。
4.权利要求1所述的制造方法,其特征在于,
在上述第1金属层上形成金属阻挡层,进行热处理工序后,在该金属阻挡层上再追加形成该金属阻挡层,并在其上形成上述第2金属层。
5.权利要求1~4的任一项所述的制造方法,其特征在于,
上述第1金属层由从Al及Al-Si合金组成的组中选择的材料组成。
6.权利要求1~4的任一项所述的制造方法,其特征在于,
上述热处理工序后的工序,将上述半导体晶片的温度维持在比该热处理工序低的温度下进行。
7.权利要求6所述的制造方法,其特征在于,
上述半导体晶片的温度在80℃以下。
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CN102222623A (zh) * | 2010-04-14 | 2011-10-19 | 富士电机株式会社 | 半导体装置的制造方法 |
CN102222623B (zh) * | 2010-04-14 | 2015-12-02 | 富士电机株式会社 | 半导体装置的制造方法 |
CN108352298A (zh) * | 2015-11-09 | 2018-07-31 | 应用材料公司 | 底部处理 |
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KR20070077450A (ko) | 2007-07-26 |
US8183144B2 (en) | 2012-05-22 |
AT503190A2 (de) | 2007-08-15 |
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