WO2014148441A1 - 樹脂前駆体及びそれを含有する樹脂組成物、樹脂フィルム及びその製造方法、並びに、積層体及びその製造方法 - Google Patents
樹脂前駆体及びそれを含有する樹脂組成物、樹脂フィルム及びその製造方法、並びに、積層体及びその製造方法 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/281—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1042—Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1057—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain
- C08G73/106—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain containing silicon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1057—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain
- C08G73/1064—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain containing sulfur
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
- C08G73/1082—Partially aromatic polyimides wholly aromatic in the tetracarboxylic moiety
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/42—Block-or graft-polymers containing polysiloxane sequences
- C08G77/452—Block-or graft-polymers containing polysiloxane sequences containing nitrogen-containing sequences
- C08G77/455—Block-or graft-polymers containing polysiloxane sequences containing nitrogen-containing sequences containing polyamide, polyesteramide or polyimide sequences
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/10—Block or graft copolymers containing polysiloxane sequences
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/538—Roughness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
Definitions
- the present invention relates to, for example, a resin precursor, a resin composition containing the resin precursor, a resin film, a manufacturing method thereof, a laminate, and a manufacturing method thereof, which are used for a substrate for a flexible device.
- a polyimide (PI) resin film is used as a resin film for applications requiring high heat resistance.
- a general polyimide resin is a solution polymerization of an aromatic dianhydride and an aromatic diamine to produce a polyimide precursor, followed by ring-closing dehydration at high temperature, thermal imidization, or chemical imidization using a catalyst. It is a highly heat-resistant resin that is manufactured.
- Polyimide resin is an insoluble and infusible super heat resistant resin, and has excellent characteristics such as heat oxidation resistance, heat resistance, radiation resistance, low temperature resistance, and chemical resistance. For this reason, polyimide resins are used in a wide range of fields including electronic materials such as insulating coating agents, insulating films, semiconductors, and electrode protection films for TFT-LCDs, and recently in the field of display materials such as liquid crystal alignment films. Instead of the conventionally used glass substrate, the adoption of a colorless and transparent flexible substrate utilizing its lightness and flexibility is also being studied.
- a general polyimide resin is colored brown or yellow due to a high aromatic ring density, has low transmittance in the visible light region, and is difficult to use in fields where transparency is required.
- Non-Patent Document 1 uses a dianhydride containing a specific structure and a diamine containing a specific structure, so that transparency and transparency of the hue are used. Polyimides with improved resistance are described. Further, Patent Documents 1 to 4 include 4,4-bis (diaminodiphenyl) sulfone (hereinafter also referred to as 4,4-DAS) and 3,3-bis (diaminodiphenyl) sulfone (hereinafter referred to as 3,3-DAS). And polyimide having improved transmittance and hue transparency by using an acid dianhydride containing a specific structure.
- 4,4-DAS 4,4-bis (diaminodiphenyl) sulfone
- 3,3-DAS 3,3-bis (diaminodiphenyl) sulfone
- Example 9 and 10 of Patent Document 6 by copolymerizing a specific aromatic tetracarboxylic dianhydride, an alicyclic diamine, and a silicon-containing diamine, high Tg, transparency, and high adhesion are obtained.
- generate the polyimide which expresses property and low warpage is described.
- Example 3 of Patent Document 7 and Example 3 of Patent Document 8 below a polyimide precursor obtained by copolymerizing an aromatic tetracarboxylic dianhydride, bis (diaminodiphenyl) sulfone and a silicon-containing diamine was prepared. And used as a semiconductor protective resin and a photosensitive resin composition.
- JP 61-141732 A Japanese Patent Laid-Open No. 06-271670 JP 09-040774 A JP 2000-313804 A International Publication No. 2012/11820 Pamphlet International Publication No. 2011/122198 Pamphlet International Publication No. 1991/01699 Pamphlet JP-A-4-224823
- transparent polyimides were not sufficient for use as, for example, semiconductor insulating films, TFT-LCD insulating films, electrode protective films, ITO electrode substrates for touch panels, and heat-resistant colorless transparent substrates for flexible displays.
- a polyimide film is formed on a support glass (hereinafter also referred to as a support), and a TFT element is usually formed on the polyimide film.
- An inorganic film may be formed.
- CTE linear expansion coefficient
- a polyimide precursor is applied on a glass substrate, and the glass substrate on which the polyimide precursor is applied is placed in an oven furnace into which nitrogen gas has been introduced. It is generally necessary to heat to ⁇ 400 ° C. (hereinafter also referred to as a curing step).
- a curing step it is generally necessary to heat to ⁇ 400 ° C.
- the oxygen concentration in the oven furnace during curing is high, specifically, the oxygen concentration is 100 ppm.
- there is a problem of oxygen concentration dependency such that the YI value increases or the total light transmittance decreases.
- a TFT element is usually formed on the polyimide film by a photolithography process using a photoresist.
- the polyimide film used for the colorless transparent substrate for flexible display (hereinafter also referred to as polyimide substrate) is exposed to chemicals such as a photoresist stripping solution used in the step of stripping the photoresist included in this step.
- These drugs must have chemical resistance.
- minute cracks are formed on the polyimide substrate during the photoresist stripping process.
- chemical resistance such as the phenomenon that the polyimide substrate becomes clouded by entering and the phenomenon that the total light transmittance is reduced occurs.
- Patent Document 5 describes that a flexible silicon-containing diamine is introduced by block copolymerization in order to reduce residual stress while maintaining the glass transition temperature and Young's modulus of polyimide.
- the silicon-containing diamine is copolymerized with a block
- the phase separation of the silicone portion proceeds unless the polyimide precursor is dissolved using a special solvent combination, In the sea-island structure having different refractive indexes, the structure of the island portion becomes large, so that the film becomes clouded and the total light transmittance is lowered.
- Examples 9 and 10 of Patent Document 6 describe a polyimide precursor obtained by copolymerizing an aromatic tetracarboxylic dianhydride, an alicyclic diamine and a silicone diamine, and a polyimide obtained therefrom. Yes. However, the present inventors have confirmed that this polyamide has a problem that the yellowness is high, the total light transmittance is low, and the yellowness and transmittance are easily affected by the oxygen concentration during polyimide curing ( (See Comparative Example 25 in the present specification).
- Patent Documents 7 and 8 describe a polyimide precursor obtained by copolymerizing (diaminodiphenyl) sulfone, aromatic tetracarboxylic dianhydride, and silicone diamine, and a polyimide obtained therefrom.
- the mass ratio of the silicon group-containing monomer to the total mass of the silicon group-containing monomer, polyvalent carboxylic derivative, and diamine compound used when synthesizing the polyimide precursor is disclosed in Patent Document 7.
- the resulting polyimide has a large residual stress and is unsuitable for the display process.
- Patent Document 8 since it is large for Patent Document 8, the resulting polyimide is cloudy and unsuitable for use in a transparent display. There was a problem (see Comparative Examples 23 and 24 in the present specification).
- the present invention has been made in view of the above-described problems, and can provide a transparent resin cured product without requiring a special solvent combination, and is generated between the inorganic film and the inorganic film.
- An object of the present invention is to provide a resin precursor having a low residual stress, excellent chemical resistance, and capable of giving a cured resin having a small influence on the YI value and the total light transmittance due to the oxygen concentration during the curing process.
- Another object of the present invention is to provide a resin composition containing the resin precursor, a resin film obtained by curing the resin composition, a production method thereof, a laminate, and a production method thereof.
- the present inventors have been able to form a transparent resin cured product without requiring a combination of special solvents, the heat-resistant resin precursor having a specific structure,
- such cured resin is low in residual stress generated between the inorganic film, excellent in chemical resistance, and has little effect on the YI value and total light transmittance due to oxygen concentration during the curing process. Based on this finding, the present inventors have made the present invention. That is, the present invention is as follows.
- a resin precursor obtained by polymerizing a polymerization component containing an amino group and an amino group-reactive group includes a polyvalent compound having two or more groups selected from an amino group and an amino group-reactive group;
- the polyvalent compound comprises a silicon group-containing compound;
- the polyvalent compound is represented by the following formula (1):
- a diamine represented by The resin precursor has the following general formula (2): ⁇ Wherein a plurality of R 3 and R 4 are each independently a monovalent organic group having 1 to 20 carbon atoms, and h is an integer of 3 to 200.
- ⁇ Has a structure represented by The amount of the silicon group-containing compound is 6% by mass to 25% by mass based on the total mass of the polyvalent compound.
- the resin precursor is a structure represented by The amount of the silicon group-containing compound is 6% by mass to 25% by mass based on the total mass of the polyvalent compound.
- the silicon group-containing compound is represented by the following general formula (3): ⁇ In the formula, a plurality of R 2 are each independently a single bond or a divalent organic group having 1 to 20 carbon atoms; and R 3 and R 4 are each independently one having 1 to 20 carbon atoms.
- R 5 which may be a plurality of organic groups, each independently represents a monovalent organic group having 1 to 20 carbon atoms, and L 1 , L 2 , and L 3 each independently represent An amino group, an isocyanate group, a carboxyl group, an acid anhydride group, an acid ester group, an acid halide group, a hydroxy group, an epoxy group, or a mercapto group, j is an integer of 3 to 200, and k is 0 to It is an integer of 197.
- the resin precursor contains unit 1 and unit 2,
- the unit 1 has at least the following general formula (4); ⁇ In the formula, R 1 existing in plural, each independently, a hydrogen atom, an aromatic group of monovalent aliphatic hydrocarbon having 1 to 20 carbon atoms, or a monovalent, optionally X 1 be a plurality of present Are each independently a tetravalent organic group having 4 to 32 carbon atoms, and n is an integer of 1 to 100.
- R 1 existing in plural, each independently, a hydrogen atom, an aromatic group of monovalent aliphatic hydrocarbon having 1 to 20 carbon atoms, or a monovalent
- R 2 existing in plural, respectively Independently, it is a divalent aliphatic hydrocarbon having 3 to 20 carbon atoms or a divalent aromatic group
- R 3 and R 4 are each independently a monovalent organic group having 1 to 20 carbon atoms.
- a plurality of X 2 which may be present are each independently a tetravalent organic group having 4 to 32 carbon atoms, l is an integer of 3 to 50, and m is an integer of 1 to 100 It is.
- R 1 are each independently a hydrogen atom, a monovalent aliphatic hydrocarbon having 1 to 20 carbon atoms, or a monovalent aromatic group
- R 3 and R 4 are present.
- R 8 are each independently a trivalent aliphatic hydrocarbon having 3 to 20 carbon atoms or a trivalent aromatic group.
- the resin precursor is represented by the following general formula (7): ⁇ In the formula, R 1 existing in plural, each independently, a hydrogen atom, an aromatic group of monovalent aliphatic hydrocarbon having 1 to 20 carbon atoms, or a monovalent, optionally X 3 be plurality of Are each independently a divalent organic group having 4 to 32 carbon atoms, and a plurality of X 4 may be each independently a tetravalent organic group having 4 to 32 carbon atoms, and t Is an integer from 1 to 100. ⁇ The resin precursor as described in [6] or [7] which further contains the unit 3 which has a structure represented by these.
- the unit 1 and the unit 2 are A site derived from one or more selected from the group consisting of pyromellitic dianhydride (PMDA) and biphenyltetracarboxylic dianhydride (BPDA); 4,4′-oxydiphthalic dianhydride (ODPA), 4,4 ′-(hexafluoroisopropylidene) diphthalic anhydride (6FDA), cyclohexane-1,2,4,5-tetracarboxylic dianhydride ( CHDA), 3,3 ′, 4,4′-diphenylsulfonetetracarboxylic dianhydride (DSDA), 4,4′-biphenylbis (trimellitic acid monoester anhydride) (TAHQ), and 9,9 A site that
- PMDA
- the R 3 and the R 4 are each independently a monovalent aliphatic hydrocarbon group having 1 to 3 carbon atoms or a monovalent aromatic hydrocarbon group having 6 to 10 carbon atoms.
- the resin obtained by heat-curing the resin precursor under an inert atmosphere at 300 to 500 ° C has at least one glass transition temperature in the region of -150 ° C to 0 ° C and 150 ° C to 380 ° C.
- BPDA biphenyltetracarboxylic dianhydride
- the resin precursor according to item. [15] The resin precursor according to any one of [1] to [14], which is partially imidized. [16]
- X 3 which may be present in plural is each independently a tetravalent organic group having 4 to 32 carbon atoms
- R 1 which is present in plural is independently a hydrogen atom, 20 monovalent aliphatic hydrocarbons or monovalent aromatic groups
- r is an integer of 1 to 100.
- a flexible device material comprising the resin precursor according to any one of [1] to [15]
- a resin film which is a cured product of the resin precursor according to any one of [1] to [15] or a cured product of the precursor mixture according to [16].
- a resin composition comprising the resin precursor according to any one of [1] to [15] or the precursor mixture according to [16] and a solvent.
- the resin precursor contained in the resin composition is imidized by heating the resin composition at 300 ° C. to 500 ° C. in a nitrogen atmosphere.
- the resin composition according to [19] wherein the obtained resin has a yellowness of 20 or less at a film thickness of 7 or less.
- the resin precursor contained in the resin composition is imidized by heating the resin composition at 300 ° C. to 500 ° C. in a nitrogen atmosphere.
- Resin composition as described in [19] or [20] whose residual stress in 10 micrometers film thickness which the resin obtained shows is 25 Mpa or less.
- a laminate comprising a support and a resin film which is formed on the surface of the support and is a cured product of the resin composition according to any one of [19] to [21].
- a transparent resin cured product can be provided without the need for a special solvent combination, the residual stress generated with the inorganic film is low, the chemical resistance is excellent, and the There is provided a resin precursor capable of providing a cured resin having a small influence on the YI value and the total light transmittance due to the oxygen concentration during the process.
- the resin precursor according to the embodiment of the present invention is: A resin precursor obtained by polymerizing a polymerization component containing an amino group and an amino group-reactive group,
- the polymerization component includes a polyvalent compound having two or more groups selected from an amino group and an amino group-reactive group;
- the polyvalent compound comprises a silicon group-containing compound;
- the polyvalent compound is represented by the following formula (1):
- a diamine represented by The resin precursor has the following general formula (2): ⁇ Wherein a plurality of R 3 and R 4 are each independently a monovalent organic group having 1 to 20 carbon atoms, and h is an integer of 3 to 200.
- ⁇ Has a structure represented by The amount of the silicon group-containing compound is 6% by mass to 25% by mass based on the total mass of the polyvalent compound.
- the resin precursor is provided.
- the polymerization component includes an amino group and an amino group reactive group.
- the polymerization component includes a polyvalent compound having two or more groups selected from an amino group and an amino group-reactive group.
- the polymerization component may be a mixture of a polyvalent compound having an amino group and a polyvalent compound having an amino group reactive group, or a polyvalent compound containing both an amino group and an amino group reactive group. It may be included or a combination thereof.
- an amino group-reactive group intends a group having reactivity with an amino group.
- the amino group reactive group examples include an acid group (for example, a carboxyl group, an acid anhydride group, a substituted carboxyl group (for example, an acid ester group, an acid halide group, etc.)), a hydroxy group, an epoxy group, and a mercapto group.
- an acid group for example, a carboxyl group, an acid anhydride group, a substituted carboxyl group (for example, an acid ester group, an acid halide group, etc.)
- a hydroxy group for example, an epoxy group, and a mercapto group.
- the compound containing an acid group examples include dicarboxylic acids, tricarboxylic acids, tetracarboxylic acids, and acid dianhydrides, acid esterified products, and acid chlorides of these carboxylic acids. Therefore, the resin precursor of the present embodiment can be a polyimide precursor.
- the amino group-reactive group includes one or more selected from the group consisting of a carboxyl group, a substituted carboxyl group, and an acid anhydride group.
- the amino group reactive group is one or more selected from the group consisting of a carboxyl group, a substituted carboxyl group, and an acid anhydride group.
- the polyvalent compound contains at least a diamine represented by the general formula (1).
- Examples of the compound represented by the general formula (1) include 4,4- (diaminodiphenyl) sulfone (hereinafter also referred to as 4,4-DAS), 3,4- (diaminodiphenyl) sulfone (hereinafter, 3,4). And -DAS), and 3,3- (diaminodiphenyl) sulfone (hereinafter also referred to as 3,3-DAS).
- At least one of the polyvalent compounds is a silicon group-containing compound.
- the structure represented by the general formula (2) is derived from a silicon group-containing compound.
- the amount of the silicon group-containing compound is 6% by mass to 25% by mass (hereinafter, this mass fraction is also referred to as the silicon group-containing monomer concentration) based on the mass of the polyvalent compound.
- the concentration of the silicon group-containing monomer is preferably 6% by mass or more from the viewpoint of sufficiently obtaining the effect of reducing the stress generated between the resin film and the inorganic film and the effect of reducing the yellowness, and is 7% by mass. Preferably, it is 8% by mass or more, more preferably 10% by mass or more.
- the silicon group-containing monomer concentration is 25% by mass or less, which is advantageous from the viewpoint of improving transparency, reducing yellowness, and obtaining good heat resistance without causing the resulting polyimide to become cloudy, and 22% by mass. % Or less, more preferably 20% by mass or less.
- the silicon group-containing monomer concentration is 10% by mass or more and 20% by mass or less. Is particularly preferred.
- a plurality of R 3 and R 4 are each independently a monovalent organic group having 1 to 20 carbon atoms.
- the monovalent organic group having 1 to 20 carbon atoms include monovalent hydrocarbon groups having 1 to 20 carbon atoms, amino groups having 1 to 20 carbon atoms, alkoxy groups having 1 to 20 carbon atoms, and epoxy groups. be able to.
- Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms include an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, and an aryl group having 6 to 20 carbon atoms.
- the alkyl group having 1 to 20 carbon atoms is preferably an alkyl group having 1 to 10 carbon atoms from the viewpoint of heat resistance and residual stress, and specifically includes a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group. , Isobutyl group, t-butyl group, pentyl group, hexyl group and the like.
- the cycloalkyl group having 3 to 20 carbon atoms is preferably a cycloalkyl group having 3 to 10 carbon atoms from the above viewpoint, and specific examples include a cyclopentyl group and a cyclohexyl group.
- the aryl group having 6 to 20 carbon atoms is preferably an aryl group having 6 to 12 carbon atoms from the above viewpoint, and specific examples thereof include a phenyl group, a tolyl group, and a naphthyl group.
- amino group having 1 to 20 carbon atoms examples include an amino group and a substituted amino group (for example, a bis (trialkylsilyl) amino group).
- Examples of the monovalent alkoxy group having 1 to 20 carbon atoms include methoxy group, ethoxy group, propoxy group, isopropyloxy group, butoxy group, phenoxy group, propenyloxy group, and cyclohexyloxy group.
- a plurality of R 3 and R 4 each independently represent a monovalent aliphatic hydrocarbon group having 1 to 3 carbon atoms or a monovalent aromatic hydrocarbon group having 6 to 10 carbon atoms. It is preferable that it is a group from the viewpoint that the obtained polyimide film has both high heat resistance and low residual stress.
- the monovalent aliphatic hydrocarbon having 1 to 3 carbon atoms is preferably a methyl group
- the aromatic group having 6 to 10 carbon atoms is preferably a phenyl group.
- H in the general formula (2) is an integer of 3 to 200, preferably an integer of 10 to 200, more preferably an integer of 20 to 150, further preferably an integer of 30 to 100, particularly preferably 35 to 80. Is an integer. If h is 2 or less, the residual stress of the polyimide obtained from the resin precursor of the present disclosure may deteriorate (that is, increase). If h exceeds 200, a varnish containing a resin precursor and a solvent may be used. When prepared, the varnish may become cloudy or the mechanical strength of the polyimide may decrease.
- the silicon group-containing compound has the following general formula (3):
- a plurality of R 2 are each independently a single bond or a divalent organic group having 1 to 20 carbon atoms; and R 3 and R 4 are each independently one having 1 to 20 carbon atoms.
- R 5 which may be a plurality of organic groups, each independently represents a monovalent organic group having 1 to 20 carbon atoms, and L 1 , L 2 , and L 3 each independently represent An amino group, an isocyanate group, a carboxyl group, an acid anhydride group, an acid ester group, an acid halide group, a hydroxy group, an epoxy group, or a mercapto group, j is an integer of 3 to 200, and k is 0 to It is an integer of 197.
- ⁇ Is preferably included.
- the silicon group-containing compound is a silicone compound represented by the general formula (3).
- Examples of the divalent organic group having 1 to 20 carbon atoms in R 2 include a methylene group, an alkylene group having 2 to 20 carbon atoms, a cycloalkylene group having 3 to 20 carbon atoms, and an arylene group having 6 to 20 carbon atoms. It is done.
- the alkylene group having 2 to 20 carbon atoms is preferably an alkylene group having 2 to 10 carbon atoms from the viewpoint of heat resistance, residual stress, and cost, and is a dimethylene group, trimethylene group, tetramethylene group, pentamethylene group, hexamethylene group. Etc.
- the cycloalkylene group having 3 to 20 carbon atoms is preferably a cycloalkylene group having 3 to 10 carbon atoms from the above viewpoint, and examples thereof include a cyclobutylene group, a cyclopentylene group, a cyclohexylene group, and a cycloheptylene group. Of these, divalent aliphatic hydrocarbons having 3 to 20 carbon atoms are preferred from the above viewpoint.
- the arylene group having 6 to 20 carbon atoms is preferably an aromatic group having 3 to 20 carbon atoms from the above viewpoint, and examples thereof include a phenylene group and a naphthylene group.
- R 3 and R 4 are the general formula (2) have the same meanings as R 3 and R 4, preferred embodiments are as described above for the general formula (2).
- R 5 is synonymous with a monovalent organic group having 1 to 20 carbon atoms, that is, R 3 and R 4 , and a preferred embodiment is the same as R 3 and R 4 .
- L 1 , L 2 and L 3 are each independently an amino group, an isocyanate group, a carboxyl group, an acid anhydride group, an acid ester group, an acid halide group, a hydroxy group, an epoxy group, Or a mercapto group.
- the amino group may be substituted, and examples thereof include a bis (trialkylsilyl) amino group.
- Specific examples of the compound represented by the general formula (3) in which L 1 , L 2 , and L 3 are amino groups include both-terminal amino-modified methylphenyl silicone (for example, X22-1660B- manufactured by Shin-Etsu Chemical Co., Ltd.).
- both-terminal amino-modified dimethyl silicone for example, X22-161A (number average molecular weight 1,600) manufactured by Shin-Etsu Chemical Co., Ltd.), X22 -161B (number average molecular weight 3,000) and KF8012 (number average molecular weight 4,400); BY16-835U (number average molecular weight 900) manufactured by Toray Dow Corning; and Silaplane FM3311 manufactured by Chisso Corporation (number average molecular weight 1000) ) And the like.
- Specific examples of the compound in which L 1 , L 2 , and L 3 are isocyanate groups include the above-mentioned isocyanate-modified silicones obtained by reacting both terminal amino-modified silicones with phosgene compounds.
- L 1 , L 2 , and L 3 are carboxyl groups
- X22-162C number average molecular weight 4,600
- BY16-880 number average manufactured by Toray Dow Corning
- L 1 , L 2 , and L 3 are acid anhydride groups
- Specific examples of the compound in which L 1 , L 2 , and L 3 are acid anhydride groups include the following group of formulas:
- L 1 , L 2 , and L 3 are acid anhydride groups
- X22-168AS manufactured by Shin-Etsu Chemical, number average molecular weight 1,000
- X22-168A manufactured by Shin-Etsu Chemical, number average molecular weight.
- X22-168B manufactured by Shin-Etsu Chemical, number average molecular weight 3,200
- X22-168-P5-8 manufactured by Shin-Etsu Chemical, number average molecular weight 4,200
- DMS-Z21 manufactured by Gerest, number And an average molecular weight of 600 to 800.
- Specific examples of the compound in which L 1 , L 2 , and L 3 are acid ester groups include reacting the compound in which L 1 , L 2 , and L 3 are carboxyl groups or acid anhydride groups with an alcohol. And the resulting compound.
- L 1 , L 2 and L 3 are acid halide groups
- compounds in which L 1 , L 2 and L 3 are acid halide groups include carboxylic acid chlorides, carboxylic acid fluorides, carboxylic acid bromides, carboxylic acid iodides, and the like.
- L 1 , L 2 , and L 3 are hydroxy groups
- KF-6000 manufactured by Shin-Etsu Chemical, number average molecular weight 900
- KF-6001 manufactured by Shin-Etsu Chemical, number average molecular weight 1,800
- KF-6002 manufactured by Shin-Etsu Chemical, number average molecular weight 3,200
- KF-6003 manufactured by Shin-Etsu Chemical, number average molecular weight 5,000
- a compound having a hydroxy group is considered to react with a compound having a carboxyl group or an acid anhydride group.
- L 1 , L 2 , and L 3 are epoxy groups
- X22-163 manufactured by Shin-Etsu Chemical, number average molecular weight 400
- KF-105 manufactured by Shin-Etsu Chemical, Number average molecular weight 980
- X22-163A manufactured by Shin-Etsu Chemical, number average molecular weight 2,000
- X22-163B manufactured by Shin-Etsu Chemical, number average molecular weight 3,500
- X22-163C manufactured by Shin-Etsu Chemical, number average molecular weight 5)
- both end alicyclic epoxy type X22-169AS (manufactured by Shin-Etsu Chemical, number average molecular weight 1,000), X22-169B (manufactured by Shin-Etsu Chemical, number average molecular weight 3,400); X22-9002 (manufactured by Shin-E
- L 1 , L 2 , and L 3 are mercapto groups
- L 1 , L 2 , and L 3 are mercapto groups
- X22-167B manufactured by Shin-Etsu Chemical, number average molecular weight 3,400
- X22-167C manufactured by Shin-Etsu Chemical, number average molecular weight 4, 600
- a compound having a mercapto group is considered to react with a compound having a carboxyl group or an acid anhydride group.
- L 1 , L 2 , and L 3 are preferably each independently an amino group or an acid anhydride group from the viewpoint of improving the molecular weight of the resin precursor or the heat resistance of the resulting polyimide, From the viewpoint of avoiding white turbidity of a varnish containing a precursor and a solvent, or from the viewpoint of cost, it is more preferably an amino group independently. Or, from the viewpoint of avoiding white turbidity of a varnish containing a resin precursor and a solvent, or from the viewpoint of cost, L 1 and L 2 are each independently an amino group or an acid anhydride group, and k is 0. It is preferable. In this case, it is more preferable that both L 1 and L 2 are amino groups.
- k is an integer of 0 to 197, preferably 0 to 100, more preferably 0 to 50, and particularly preferably 0 to 25.
- k exceeds 197, when a varnish containing a resin precursor and a solvent is prepared, the varnish may become cloudy.
- k it is preferable from the viewpoint of improving the molecular weight of the resin precursor or from the viewpoint of the heat resistance of the resulting polyimide.
- j is 3 to 200 from the viewpoint of improving the molecular weight of the resin precursor or the heat resistance of the resulting polyimide.
- R 3 and R 4 are each independently a monovalent aliphatic hydrocarbon group having 1 to 3 carbon atoms or 6 to 6 carbon atoms from the viewpoint of residual stress and cost. 10 monovalent aromatic hydrocarbon groups.
- the residual stress is preferably a phenyl group.
- the polyvalent compound includes tetracarboxylic dianhydride and diamine. In a preferred embodiment, the polyvalent compound comprises tetracarboxylic dianhydride, dicarboxylic acid, and diamine.
- tetracarboxylic dianhydride As an example of the polyvalent compound contained in the polymerization raw material include aromatic tetracarboxylic dianhydrides having 8 to 36 carbon atoms, and 6 to 36 carbon atoms. A compound selected from alicyclic tetracarboxylic dianhydrides is preferable from the viewpoint of reduction in YI value and total light transmittance.
- 4,4 ′-(hexafluoroisopropylidene) diphthalic anhydride (hereinafter also referred to as 6FDA), 5- (2,5-dioxotetrahydro-3-furanyl) -3-methyl-cyclohexene -1,2 dicarboxylic anhydride, pyromellitic dianhydride (hereinafter also referred to as PMDA), 1,2,3,4-benzenetetracarboxylic dianhydride, 3,3 ′, 4,4′-benzophenone Tetracarboxylic dianhydride (hereinafter also referred to as BTDA), 2,2 ′, 3,3′-benzophenonetetracarboxylic dianhydride, 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride ( (Hereinafter also referred to as BPDA), 3,3 ′, 4,4′-diphenylsulfonetetracarboxylic dianhydride (her
- BTDA and PMDA are preferable from the viewpoints of CTE reduction, chemical resistance improvement, glass transition temperature (Tg) improvement and mechanical elongation improvement.
- 6FDA, ODPA, and BPADA are preferable from the viewpoints of lowering the yellowness, lowering the birefringence, and improving the mechanical elongation.
- BPDA is preferable from the viewpoints of reduction of residual stress, reduction of yellowness, reduction of birefringence, improvement of chemical resistance, improvement of Tg, and improvement of mechanical elongation.
- CHDA is preferable from the viewpoint of reduction of residual stress and reduction of yellowness.
- tetracarboxylic dianhydride selected from the group consisting of BPDA having a tough structure that exhibits high chemical resistance, high Tg, and low CTE, and 6FDA, ODPA, and CHDA having low yellowness and birefringence.
- BPDA BPDA having a tough structure that exhibits high chemical resistance, high Tg, and low CTE
- 6FDA, ODPA, and CHDA having low yellowness and birefringence.
- the portion derived from BPDA may be 20 mol% or more of the portion derived from total acid dianhydride. Preferably, it is more preferably 50 mol% or more, further preferably 80 mol% or more, and may be 100%.
- the resin precursor in the present embodiment has a performance such as improvement of mechanical elongation, improvement of glass transition temperature, reduction of yellowness in addition to the above-mentioned tetracarboxylic dianhydride within a range not impairing performance.
- the thermosetting film can be made into polyamideimide by introducing a polyamide component by copolymerizing dicarboxylic acid.
- dicarboxylic acids examples include dicarboxylic acids having an aromatic ring and alicyclic dicarboxylic acids, and in particular, aromatic dicarboxylic acids having 8 to 36 carbon atoms from the viewpoint of reduction in YI value and total light transmittance, And at least one compound selected from the group consisting of alicyclic dicarboxylic acids having 6 to 34 carbon atoms is preferred.
- terephthalic acid is particularly preferable from the viewpoint of reducing the YI value and improving the Tg.
- dicarboxylic acid is used instead of tetracarboxylic acid, it is from the viewpoint of chemical resistance that dicarboxylic acid is 50 mol% or less based on the total number of moles of dicarboxylic acid and tetracarboxylic acid combined. preferable.
- the diamine contained in the polymerization component includes a diamine represented by the general formula (1).
- the diamine represented by the general formula (1) can constitute, for example, a diamine-derived site of the unit 1 described later.
- the site derived from the diamine represented by the general formula (1) is a suitable yellowness of polyimide film, low birefringence, improvement of total light transmittance, residual stress generated between the inorganic film and the resin film. From the viewpoint of obtaining a reduction, a high Tg, and a high breaking strength, it is preferably 20 mol% or more, more preferably 50 mol% or more, and further preferably 80 mol% or more of all diamine-derived sites.
- the diamine may include a diamine having a divalent silicon-containing group having 2 to 100 silicon (hereinafter also simply referred to as a silicon-containing diamine).
- silicon-containing diamine examples include the following general formula (9):
- R 2 s are each independently a divalent aliphatic hydrocarbon having 3 to 20 carbon atoms or a divalent aromatic group
- R 3 and R 4 are each independently It is a monovalent organic group having 1 to 20 carbon atoms
- l is an integer of 3 to 50.
- the diamino (poly) siloxane represented by these is suitable.
- Such a diamine can constitute, for example, a unit 2 described later.
- R 2 in the general formula (9) examples include a methylene group, an ethylene group, a propylene group, a butylene group, and a phenylene group.
- R 3 and R 4 in the general formula (9) include a methyl group, an ethyl group, a propyl group, a butyl group, a phenyl group, and the like. Particularly preferred is a group.
- both-end amine-modified methylphenyl silicone oil manufactured by Shin-Etsu Chemical Co., Ltd .: X22-1660B-3 (number average molecular weight 4400), X22-9409 (several Average molecular weight 1300)), both-end amino-modified dimethyl silicone (manufactured by Shin-Etsu Chemical Co., Ltd .: X22-161A (number average molecular weight 1600), X22-161B (number average molecular weight 3000), KF8021 (number average molecular weight 4400), manufactured by Toray Dow Corning : BY16-835U (number average molecular weight 900) manufactured by Chisso Corporation: Silaplane FM3311 (number average molecular weight 1000)) and the like.
- both terminal amine-modified methyl phenyl silicone oils are particularly preferable from the viewpoints of improving chemical resistance and Tg
- diamines include 2,2′-bis (trifluoromethyl) benzidine (hereinafter also referred to as TFMB), 4,4′- (or 3,4′-, 3,3′-, 2,4′- ) Diaminodiphenyl ether, 4,4 ′-(or 3,3 ′-) diaminodiphenyl sulfone, 4,4 ′-(or 3,3 ′-) diaminodiphenyl sulfide, 4,4′-benzophenonediamine, 3,3 ′ -Benzophenonediamine, 4,4'-di (4-aminophenoxy) phenylsulfone, 4,4'-di (3-aminophenoxy) phenylsulfone, 4,4'-bis (4-aminophenoxy) biphenyl, 1, 4-bis (4-aminophenoxy) benzene, 1,3-bis (4-aminophenoxy) benzene, 2,2-bis ⁇ 4- (4-aminophen
- diamines can constitute diamine-derived sites of the unit 3 described later.
- 1,4-cyclohexanediamine and TFMB are most preferable from the viewpoints of a decrease in yellowness, a decrease in CTE, and a decrease in YI value.
- the resin precursor includes the following unit 1 and unit 2.
- Unit 1 has at least the following general formula (4); ⁇ In the formula, R 1 existing in plural, each independently, a hydrogen atom, an aromatic group of monovalent aliphatic hydrocarbon having 1 to 20 carbon atoms, or a monovalent, optionally X 1 be a plurality of present Are each independently a tetravalent organic group having 4 to 32 carbon atoms, and n is an integer of 1 to 100.
- R 1 existing in plural, each independently, a hydrogen atom, an aromatic group of monovalent aliphatic hydrocarbon having 1 to 20 carbon atoms, or a monovalent
- R 2 existing in plural, respectively Independently, it is a divalent aliphatic hydrocarbon having 3 to 20 carbon atoms or a divalent aromatic group
- R 3 and R 4 are each independently a monovalent organic group having 1 to 20 carbon atoms.
- a plurality of X 2 which may be present are each independently a tetravalent organic group having 4 to 32 carbon atoms, l is an integer of 3 to 50, and m is an integer of 1 to 100 It is.
- R 1 are each independently a hydrogen atom, a monovalent aliphatic hydrocarbon having 1 to 20 carbon atoms, or a monovalent aromatic group
- R 3 and R 4 are present.
- R 8 are each independently a trivalent aliphatic hydrocarbon having 3 to 20 carbon atoms or a trivalent aromatic group.
- a group, p is an integer from 1 to 100, and q is an integer from 3 to 50; ⁇ , Or a structure represented by the general formula (5) and a structure represented by the general formula (6).
- the diamine-derived moiety is, for example, a group consisting of 4,4- (diaminodiphenyl) sulfone, 3,4- (diaminodiphenyl) sulfone, and 3,3- (diaminodiphenyl) sulfone.
- the acid anhydride-derived moieties are an acid dianhydride having a tetravalent organic group X 1 (X 1 is as defined above) and a tetravalent organic group X, respectively. 2 derived from an acid dianhydride having X 2 as defined above.
- the diamine-derived site in the structure represented by the general formula (5) is derived from the diamino (poly) siloxane represented by the general formula (9).
- Unit 1 and unit 2 are from the viewpoint of heat resistance, reduction in YI value and total light transmittance.
- the total mass of unit 1 and unit 2 is 30% by mass or more based on the total mass of the resin precursor, so that the YI value is reduced and the birefringence is reduced. From the viewpoint of improving Tg, 70% by mass or more is more preferable from the viewpoint of reducing the birefringence. Most preferably, it is 100 mass%.
- the resin precursor which concerns on this Embodiment is a range which does not impair performance as needed, following General formula (7):
- R 1 existing in plural, each independently, a hydrogen atom, an aromatic group of monovalent aliphatic hydrocarbon having 1 to 20 carbon atoms, or a monovalent
- X 3 be plurality of Are each independently a divalent organic group having 4 to 32 carbon atoms, and a plurality of X 4 may be each independently a tetravalent organic group having 4 to 32 carbon atoms, and t Is an integer from 1 to 100.
- ⁇ May further contain a unit 3 having a structure represented by:
- Unit 3 has a structure in which the diamine-derived site is a site derived from a diamine other than a compound selected from the group consisting of 4,4-DAS, 3,4-DAS, 3,3-DAS, and silicon-containing diamine. It is.
- R 1 is preferably a hydrogen atom.
- X 3 is preferably a divalent aromatic group or an alicyclic group from the viewpoints of heat resistance, YI value reduction, and total light transmittance.
- X 4 is preferably a divalent aromatic group or alicyclic group from the viewpoints of heat resistance, YI value reduction, and total light transmittance.
- X 3 is preferably a residue having a structure obtained by removing an amino group from 2,2′-bis (trifluoromethyl) benzidine.
- the organic groups X 1 , X 2 and X 4 may be the same or different from each other.
- the mass ratio of the unit 3 in the resin precursor according to the present embodiment is 80% by mass or less, preferably 70% by mass or less in the total resin structure, and the oxygen dependency of the YI value and the total light transmittance is It is preferable from the viewpoint of reduction.
- the resin precursor according to this embodiment is a resin obtained by heat-curing the resin precursor at 300 to 500 ° C. in an inert atmosphere (for example, in an atmosphere of nitrogen or argon), or the resin precursor is inert.
- a resin obtained by heat curing at 350 ° C. under an atmosphere has at least one glass transition temperature in the region of ⁇ 150 ° C. to 0 ° C. and at least one glass transition temperature in the region of 150 ° C. to 380 ° C .; It is preferable not to have a glass transition temperature in a region greater than 0 ° C. and less than 150 ° C. The presence of a glass transition temperature in the ⁇ 150 ° C. to 0 ° C. region and the 150 ° C.
- the glass transition temperature in the region of 150 ° C. to 380 ° C. is more preferably in the region of 200 to 380 ° C., and further preferably in the region of 250 to 380 ° C. It is advantageous in forming such a resin precursor that the resin precursor has blocks 1 and 2 described later.
- the resin precursor according to the present embodiment is composed of the block 1 mainly composed of the unit 1 and the block 2 mainly composed of the unit 2. Further, the resin precursor may include the above-described unit 3 in the block 1. These blocks may be alternately or permutated in the polymer chain.
- the above block 1 contributes to developing Tg in the range of 150 to 380 ° C. in the polyimide obtained by heat curing the resin precursor of the present embodiment. Therefore, the block 1 is preferably a block consisting only of the repetition of the unit 1 described above, but does not exclude the inclusion of the unit 3 other than the unit 1 as long as the target Tg can be expressed.
- the block 2 described above contributes to developing Tg in the range of ⁇ 150 to 0 ° C. in the polyimide obtained by heat curing the resin precursor of the present embodiment. Therefore, the block 2 is preferably a block consisting only of the repetition of the unit 2 described above, but does not exclude the inclusion of units other than the unit 2 as long as the target Tg can be expressed.
- the sum of the repeating numbers of unit 1 and unit 3 in block 1 is preferably 2 to 500, more preferably 5 to 300, and most preferably 10 to 200 on average.
- the number of repeating units 2 in block 2 is preferably 1.1 to 300, more preferably 1.1 to 200, and most preferably 1.2 to 100 on an average per molecule. It is preferable that the sum of the number of repeating units 1 and 3 in block 1 is 500 or less and the number of repeating units 2 in block 2 is 300 or less because the solubility of the resin precursor in the solvent is good.
- the ratio defined by the sum of the number of repetitions of unit 1 and unit 3 in block 1 divided by the number of repetitions of unit 2 in block 2 depends on the type of raw material used and the molecular weight. However, it is preferably 0.5 to 100, and more preferably 10 to 50.
- the polyimide which is a cured product of the resin precursor having the block 1 and the block 2 has a glass transition temperature derived from the block 1 in the region A from 150 ° C. to 380 ° C., and the glass derived from the block 2 It can have the advantage that it has a transition temperature in the region B from ⁇ 150 ° C.
- the region C between the region A and the region B does not have a glass transition temperature.
- the value of the above unit ratio is 0.5 or more, the heat resistance of the cured polyimide resin is sufficient, which is preferable. Moreover, when it is 100 or less, a residual stress can be made low and it is preferable.
- a high molecular weight silicone compound (specifically, a silicone compound having an average molecular weight of 3000 or more) is used as the silicon group-containing compound in the polymerization component, it can be obtained without forming the block copolymer as described above.
- Polyimide can exhibit a low residual stress with an inorganic film while maintaining a high glass transition temperature.
- the silicone unit itself has a long-chain siloxane structure and is considered to have the same function as the block structure.
- the silicone compound has a high molecular weight, the functional group concentration is lowered, so that the high glass transition temperature and the low residual stress can be exhibited even if the charged mole number is small.
- the resin precursor when the high molecular weight silicone compound is a diamine, the resin precursor is composed of a unit 1 of general formula (4) derived from (diaminodiphenyl) sulfone and a unit 2 of general formula (5) derived from silicone diamine.
- a polyimide precursor mixture ie, a blend, is formed in which there is a single (ie, unit 2 is not copolymerized) unit 1 polyimide precursor.
- the present disclosure also includes a precursor mixture including the above-described resin precursor of the present embodiment and an additional resin precursor (for example, the polyimide precursor of unit 1 alone).
- an additional resin precursor for example, the polyimide precursor of unit 1 alone.
- X 3 which may be present in plural is each independently a tetravalent organic group having 4 to 32 carbon atoms
- R 1 which is present in plural is independently a hydrogen atom, 20 monovalent aliphatic hydrocarbon groups or monovalent aromatic groups
- r is an integer of 1 to 100.
- examples where the high molecular weight silicone compound is other than diamine include, for example, L 1 , L 2 and L 3 in the general formula (3) are each independently an acid anhydride group, a carboxyl group, an acid ester group.
- a silicone compound such as an acid halide group, a hydroxy group, an epoxy group, or a mercapto group.
- the polyimide that is a cured product of the resin precursor maintains a high glass transition temperature in the region of 150 ° C. to 380 ° C. Therefore, it is possible to achieve a unique characteristic that the residual stress between the inorganic film and the inorganic film can be significantly reduced.
- the number average molecular weight of the resin precursor according to the present embodiment is preferably 3000 to 1000000, more preferably 5000 to 500000, still more preferably 7000 to 300000, and particularly preferably 10,000 to 250,000.
- the molecular weight is preferably 3000 or more from the viewpoint of obtaining good heat resistance and strength (for example, high elongation), and 1000000 or less is preferred from the viewpoint of obtaining good solubility in a solvent, coating and the like. It is preferable from the viewpoint that coating can be performed without bleeding at a desired film thickness during processing. From the viewpoint of obtaining high mechanical elongation, the molecular weight is preferably 50,000 or more.
- the number average molecular weight is a value determined in terms of standard polystyrene using gel permeation chromatography.
- the resin precursor may be partially imidized.
- the resin precursor of the present embodiment has a glass transition temperature on the high temperature side of 150 ° C. to 380 ° C. as a heat resistance that can withstand a display manufacturing process in which a TFT element device is provided on a colorless and transparent polyimide substrate.
- a polyimide resin having a residual stress between the films of 10 ⁇ m and a thickness of 25 MPa or less can be formed.
- the resin precursor can form a polyimide resin having a glass transition temperature of 240 ° C. to 380 ° C. and a residual stress between the resin film of 10 ⁇ m and 20 MPa or less.
- this temperature is not higher than room temperature, and thus does not affect the heat resistance required in the actual display manufacturing process.
- the resin precursor has the following characteristics. After a solution obtained by dissolving the resin precursor in a solvent (for example, N-methyl-2-pyrrolidone) is developed on the surface of the support, the solution is heated at 300 to 500 ° C. (for example, 350 ° C.) in a nitrogen atmosphere. In a resin obtained by imidizing the resin precursor by (for example, 1 hour), the yellowness at a film thickness of 20 ⁇ m is 7 or less. After a solution obtained by dissolving the resin precursor in a solvent (for example, N-methyl-2-pyrrolidone) is developed on the surface of the support, the solution is heated at 300 to 500 ° C. (for example, 350 ° C.) in a nitrogen atmosphere. In the resin obtained by imidizing the resin precursor by (for example, 1 hour), the residual stress at a film thickness of 10 ⁇ m is 25 MPa or less.
- a solvent for example, N-methyl-2-pyrrolidone
- the resin precursor according to the present embodiment is composed of two blocks such as the above-described block 1 and block 2, polyimide precursors corresponding to each block are prepared separately, and then The resin precursor which concerns on this Embodiment can be obtained by mixing both and attaching
- the terminal group of the polyimide precursor of one block is a carboxylic acid so that both blocks can be subjected to a condensation reaction
- the terminal group of the polyimide precursor of the other block becomes an amino group.
- the molar ratio of the raw materials for example, the molar ratio of tetracarboxylic dianhydride and diamine is adjusted.
- a polyimide precursor having a more preferable complete block property can be synthesized.
- tetracarboxylic dianhydride which is a polymerization raw material is common between block 1 and block 2
- aromatic diamine is used as the raw material for block 1
- silicon-containing diamine having high reactivity is used as the raw material for block 2.
- a synthesis method utilizing the difference in reactivity between both diamines may be possible.
- a polyimide precursor having a certain degree of blocking property can be produced by simultaneously adding an aromatic diamine and a silicon-containing diamine to a tetracarboxylic dianhydride prepared in advance and subjecting it to a condensation reaction. Although this method cannot synthesize a blocky polyimide precursor having complete blocking properties, it can synthesize a polyimide precursor having blocking properties.
- having a block property means that the glass transition temperature corresponding to each block is observed in the polyimide resin after heat curing.
- the polyimide resin is 4, 4 in each of the above-described regions A and B.
- Block 1 derived from a polycondensate of one or more selected from the group consisting of-(diaminodiphenyl) sulfone, 3,4- (diaminodiphenyl) sulfone and 3,3- (diaminodiphenyl) sulfone and tetracarboxylic anhydride
- block 2 derived from a polycondensate of a silicon-containing diamine and a tetracarboxylic acid anhydride, respectively.
- the polyimide resin obtained by heat curing the resin precursor has a glass transition temperature in the high temperature region A and the low temperature region B, respectively.
- the above-mentioned advantage by the resin precursor which has the block 1 and 2 contains units other than the block 1 and the block 2 if the glass transition temperature is not recognized in the area
- N, N-dimethylformamide dimethyl acetal or N, N-dimethylformamide diethyl acetal to the polyamic acid as described above and heating, by esterifying a part or all of the carboxylic acid, The viscosity stability of the solution containing the resin precursor and the solvent during storage at room temperature can also be improved.
- the above-mentioned tetracarboxylic acid anhydride is previously reacted with one equivalent of monohydric alcohol with respect to the acid anhydride group, and then a dehydrating condensing agent such as thionyl chloride or dicyclohexylcarbodiimide After the reaction, it can also be obtained by a condensation reaction with diamine.
- a dehydrating condensing agent such as thionyl chloride or dicyclohexylcarbodiimide
- ⁇ Resin composition> Another aspect of the present invention provides a resin composition containing the resin precursor or precursor mixture described above and a solvent.
- the resin composition is typically a varnish.
- the resin composition is prepared by dissolving the carboxylic acid component and the diamine component in a solvent, for example, an organic solvent, and reacting them to form a polyamic acid solution containing the polyamic acid and the solvent which are one embodiment of the resin precursor.
- a solvent for example, an organic solvent
- the conditions during the reaction are not particularly limited.
- the reaction temperature is ⁇ 20 to 150 ° C.
- the reaction time is 2 to 48 hours.
- heating at 120 ° C. for about 30 minutes is preferable.
- the solvent is not particularly limited as long as it is a solvent that dissolves polyamic acid.
- Known reaction solvents include dimethylene glycol dimethyl ether (DMDG), m-cresol, N-methyl-2-pyrrolidone (NMP), dimethylformamide (DMF), dimethylacetamide (DMAc), dimethyl sulfoxide (DMSO), acetone, diethyl
- DMDG dimethylene glycol dimethyl ether
- NMP N-methyl-2-pyrrolidone
- DMF dimethylformamide
- DMAc dimethylacetamide
- DMSO dimethyl sulfoxide
- acetone diethyl
- polar solvents selected from acetate, ecamide M100 (trade name: manufactured by Idemitsu Kosan Co., Ltd.) and ecamide B100 (trade name: manufactured by Idemitsu Kosan Co., Ltd.) are useful.
- NMP NMP
- DMAc ecamide M100
- ecamide B100 ecamide B100
- a low-boiling solution such as tetrahydrofuran (THF) or chloroform, or a low-absorbing solvent such as ⁇ -butyrolactone may be used.
- an alkoxysilane compound is used with respect to 100% by mass of the resin precursor in order to give a support and sufficient adhesion. Is preferably contained in an amount of 0.01 to 2% by mass.
- the content of the alkoxysilane compound is 0.01% by mass or more with respect to 100% by mass of the resin precursor, good adhesion to the support can be obtained, and the content of the alkoxysilane compound is It is preferable that it is 2 mass% or less from a viewpoint of the storage stability of a resin composition.
- the content of the alkoxysilane compound is more preferably 0.02 to 2% by mass, still more preferably 0.05 to 1% by mass, more preferably 0.05 to 0.5%, based on the resin precursor. More preferably, it is more preferably 0.1% to 0.5% by weight.
- alkoxysilane compound examples include 3-ureidopropyltriethoxysilane, bis (2-hydroxyethyl) -3-aminopropyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane, phenyltrimethoxysilane, and ⁇ -aminopropyltri Ethoxysilane, ⁇ -aminopropyltrimethoxysilane, ⁇ -aminopropyltripropoxysilane, ⁇ -aminopropyltributoxysilane, ⁇ -aminoethyltriethoxysilane, ⁇ -aminoethyltrimethoxysilane, ⁇ -aminoethyltripropoxysilane , ⁇ -aminoethyl tributoxysilane, ⁇ -aminobutyltriethoxysilane, ⁇ -aminobutyltrimethoxysilane, ⁇
- a part of the polymer may be dehydrated and imidized to such an extent that the polymer does not precipitate by heating the solution at 130 to 200 ° C. for 5 minutes to 2 hours.
- the imidization rate can be controlled by controlling the temperature and time. By performing partial imidization, the viscosity stability of the resin precursor solution during storage at room temperature can be improved.
- the range of the imidization rate is preferably 5% to 70% from the viewpoint of the solubility of the resin precursor in the solution and the storage stability of the solution.
- the resin composition has the following characteristics. After the resin composition is spread on the surface of the support, the resin composition is included in the resin composition by heating at 300 ° C. to 500 ° C. in a nitrogen atmosphere (or by heating at 350 ° C. in a nitrogen atmosphere). The yellowness at a film thickness of 20 ⁇ m indicated by the resin obtained by imidizing the resin precursor is 7 or less. After the resin composition is spread on the surface of the support, the resin composition is included in the resin composition by heating at 300 ° C. to 500 ° C. in a nitrogen atmosphere (or by heating at 350 ° C. in a nitrogen atmosphere). Residual stress at a film thickness of 10 ⁇ m indicated by a resin obtained by imidizing the resin precursor is 25 MPa or less.
- Another aspect of the present invention provides a resin film that is a cured product of the aforementioned resin precursor, a cured product of the aforementioned precursor mixture, or a cured product of the aforementioned resin composition. Further, another aspect of the present invention is a step of developing the above-mentioned resin composition on the surface of a support; Heating the support and the resin composition to imidize a resin precursor contained in the resin composition to form a resin film; Peeling the resin film from the support; The manufacturing method of the resin film containing is provided.
- a polyamic acid solution obtained by dissolving and reacting an acid dianhydride component and a diamine component in an organic solvent can be used as the resin composition.
- the support is an inorganic substrate such as a glass substrate such as an alkali-free glass substrate, but is not particularly limited.
- the resin composition described above is spread and dried on the adhesive layer formed on the main surface of the inorganic substrate, and cured at a temperature of 300 to 500 ° C. in an inert atmosphere, to obtain a resin.
- a film can be formed.
- the resin film is peeled from the support.
- examples of the developing method include known coating methods such as spin coating, slit coating, and blade coating.
- the heat treatment is performed by spreading the polyamic acid solution on the adhesive layer, followed by heat treatment for 1 to 300 minutes at a temperature of 300 ° C. or lower mainly for the purpose of solvent removal, and further 300 to 550 ° C. in an inert atmosphere such as nitrogen.
- the resin precursor is polyimideized by heat treatment at a temperature of 1 ° C. for 1 to 300 minutes.
- it is necessary to control the oxygen concentration in the oven to 100 ppm or less from the viewpoint of reduction in YI value and total light transmittance. According to the body, management of 500 ppm or less is sufficient. From the viewpoint of reducing the YI value and improving the total light transmittance, the oxygen concentration is desirably 1000 ppm or less.
- the thickness of the resin film according to the present embodiment is not particularly limited, and is preferably in the range of 10 to 200 ⁇ m, more preferably 10 to 50 ⁇ m.
- the resin film according to the present embodiment preferably has a yellowness of 7 or less at a film thickness of 20 ⁇ m. Moreover, it is preferable that a residual stress is 25 Mpa or less with a film thickness of 10 ⁇ m. In particular, it is more preferable that the yellowness at a film thickness of 20 ⁇ m is 7 or less and the residual stress is 25 MPa or less at a film thickness of 10 ⁇ m.
- Such characteristics are satisfactorily realized, for example, by imidizing the resin precursor of the present disclosure at 300 ° C. to 500 ° C., more particularly at 350 ° C. in a nitrogen atmosphere.
- Another aspect of the present invention provides a laminate comprising a support and a resin film formed on the surface of the support and being a cured product of the above-described resin composition.
- another aspect of the present invention is a step of developing the resin composition described above on the surface of the support, Heating the support and the resin composition to imidize the resin precursor contained in the resin composition to form a resin film, thereby obtaining a laminate including the support and the resin film; , The manufacturing method of a laminated body containing is provided.
- Such a laminate can be produced, for example, by not peeling a resin film formed in the same manner as in the method for producing a resin film from the support.
- This laminated body is used for manufacturing a flexible device, for example. More specifically, a semiconductor device can be formed on a polyimide film, and then a support can be peeled off to obtain a flexible device including a flexible transparent substrate made of a polyimide film. Accordingly, another aspect of the present invention provides a flexible device material comprising the aforementioned resin precursor or the aforementioned precursor mixture.
- the resin precursor according to the present embodiment since the resin precursor according to the present embodiment has a specific structure, a resin film that does not become cloudy can be formed without requiring a special solvent combination. Further, the yellowness (YI value) and the total light transmittance of the obtained resin film are less dependent on the oxygen concentration during curing. In addition, the residual stress generated between the resin film and the inorganic film is low, has a practical glass transition temperature that can withstand the TFT fabrication process, has excellent mechanical properties, and has chemical resistance that can withstand the photolithography process. . Accordingly, the resin precursor is suitable for use in a transparent substrate of a flexible display.
- a flexible substrate is formed thereon using a glass substrate as a support, and a TFT or the like is formed thereon.
- the process of forming the TFT on the substrate is typically performed at a wide range of temperatures of 150 to 650 ° C. However, in order to realize the actually desired performance, it is mainly at around 250 ° C. to 350 ° C.
- a TFT-IGZO (InGaZnO) oxide semiconductor or a TFT (a-Si-TFT, poly-Si-TFT) is formed using an inorganic material.
- the resin film according to the present embodiment preferably has a residual stress generated between the resin film and the glass of 25 MPa or less on the basis of the film thickness of 10 ⁇ m.
- the resin film according to the present embodiment has a yellowness of 7 or less with reference to the film thickness of 20 ⁇ m, and the transmittance was measured with an ultraviolet spectrophotometer based on the film thickness of 20 ⁇ m.
- the transmittance at 550 nm is preferably 85% or more.
- the resin film according to the present embodiment has a mechanical elongation of 30% or more on the basis of a film thickness of 20 ⁇ m from the viewpoint of improving yield by being excellent in breaking strength when handling a flexible substrate. It is more preferable.
- the resin film according to the present embodiment preferably has a glass transition temperature of 250 ° C. or higher so that the resin substrate does not soften at the temperature at which the TFT element is produced.
- the resin film according to the present embodiment has chemical resistance that can withstand a photoresist stripping solution in a photolithography process used when manufacturing a TFT element.
- a top emission method that extracts light from the front side of the TFT element
- a bottom emission method that extracts light from the back side.
- the top emission method has a feature that the TFT element does not get in the way, so that the aperture ratio is easily increased
- the bottom emission method has a feature that alignment is easy and manufacture is easy. If the TFT element is transparent, it is possible to improve the aperture ratio even in the bottom emission method. Therefore, it is expected that the bottom emission method, which is easy to manufacture, will be adopted for large organic EL flexible displays. Yes.
- a resin substrate is used for the colorless and transparent resin substrate used in the bottom emission method, the resin substrate comes to the side to be visually recognized.
- the optical isotropy that is, the retardation in the thickness direction derived from the birefringence (Rth ) Is required from the viewpoint of improving image quality.
- Rth the retardation in the thickness direction derived from the birefringence
- it is not required that Rth is low, but a material having low Rth is preferred from the viewpoint that it can be commonly used for both types.
- it is preferably 200 nm or less, more preferably 90 nm or less, still more preferably 80 nm or less, and particularly preferably 50 nm or less, based on a film thickness of 20 ⁇ m. If Rth is 100 nm or less, and further 90 nm or less, not only the top emission type transparent display transparent substrate, but also the performance to be applied to the bottom emission type flexible display transparent substrate and touch panel electrode substrate is satisfied. ing.
- Another aspect of the present invention provides a polyimide resin film for use in the production of a display substrate, wherein Rth at a thickness of 20 ⁇ m is 20 to 90 nm.
- Another aspect of the present invention is a step of developing a resin composition containing a polyimide precursor on the surface of a support; Heating the support and the resin composition to imidize a polyimide precursor to form the polyimide resin film described above; Forming an element on the polyimide resin film; And a step of peeling the polyimide resin film on which the element is formed from the support.
- the resin film according to the present embodiment satisfying the above physical properties is preferably used as a colorless and transparent substrate for flexible displays, in particular, the use of which is limited by the yellow color of existing polyimide films.
- a protective film or a light-diffusing sheet and coating film for example, TFT-LCD interlayer, gate insulating film, and liquid crystal alignment film
- TFT-LCD interlayer, gate insulating film, and liquid crystal alignment film on TFT-LCD, touch panel ITO substrate, smartphone cover glass substitute resin
- the polyimide according to the present embodiment is applied as the liquid crystal alignment film, it contributes to an increase in aperture ratio, and a TFT-LCD with a high contrast ratio can be manufactured.
- the resin film and laminate produced using the resin precursor according to the present embodiment are particularly suitable as a substrate for the production of, for example, semiconductor insulation films, TFT-LCD insulation films, electrode protection films, and flexible devices.
- the flexible device include a flexible display, a flexible solar cell, a flexible touch panel electrode substrate, flexible illumination, and a flexible battery.
- the weight average molecular weight (Mw) was measured by gel permeation chromatography (GPC) under the following conditions.
- GPC gel permeation chromatography
- N N-dimethylformamide
- 24.8 mmol / L lithium bromide monohydrate manufactured by Wako Pure Chemical Industries, Ltd.
- Purity 99.5% 63.2 mmol / L phosphoric acid
- a calibration curve for calculating the weight average molecular weight was prepared using standard polystyrene (manufactured by Tosoh Corporation).
- the resin composition is applied to a non-alkali glass substrate (thickness 0.7 mm) with a bar coater, leveled at room temperature for 5 to 10 minutes, and a vertical cure oven (manufactured by Koyo Lindberg, model name VF-2000B). Was heated at 140 ° C. for 60 minutes, and further heated at 350 ° C. for 60 minutes in a nitrogen atmosphere to prepare a laminate.
- the oxygen concentration in the hot air oven was adjusted to 50 ppm, 100 ppm, and 500 ppm, respectively, and the oxygen concentration dependency of the YI value and the total light transmittance was examined.
- the film thickness of the resin composition of the laminate was 20 ⁇ m.
- the laminate After curing at 350 ° C. (curing treatment), the laminate was allowed to stand at room temperature for 24 hours, the resin film was peeled from the glass, and the film was isolated.
- a resin film cured for 60 minutes at 350 ° C. with the oxygen concentration in the hot air oven adjusted to 100 ppm was used as a sample.
- Oxygen concentrations in the oven were adjusted to 50 ppm, 100 ppm, and 500 ppm, respectively, and cured at 350 ° C., and a 20 ⁇ m thick resin film was manufactured by Nippon Denshoku Industries Co., Ltd. (Spectrophotometer: SE600) using a D65 light source. Yellowness (YI value) and total light transmittance were measured.
- Tg (1) glass transition temperature
- CTE linear expansion coefficient
- a resin film cured at 350 ° C. and having a sample length of 5 ⁇ 50 mm and a thickness of 20 ⁇ m was manufactured by Shimadzu Corporation.
- TMA-50 mechanical analyzer
- the elongation of the specimen in a temperature range of 50 to 450 ° C. was measured by thermomechanical analysis under a load of 5 g, a heating rate of 10 ° C./min, under a nitrogen atmosphere (flow rate 20 ml / min).
- the inflection point was measured as the glass transition temperature, and the CTE of the heat resistant resin film at 100 to 250 ° C. was determined.
- the above-mentioned resin film is measured at a dynamic viscoelasticity measuring device (in the range of ⁇ 150 ° C. to 400 ° C.).
- the inflection point in the temperature region below room temperature of E prime was measured by an orientec company make, RHEOVIBRON MODEL RHEO-1021), and the inflection point was determined as a glass transition temperature at a low temperature.
- the resin composition was measured on a 6-inch silicon wafer having a thickness of 625 ⁇ m ⁇ 25 ⁇ m, in which the “warping amount” was measured in advance using a residual stress measuring apparatus (manufactured by Tencor, model name FLX-2320). After applying and pre-baking at 140 ° C for 60 minutes, using a vertical curing furnace (manufactured by Koyo Lindberg, model name: VF-2000B), heat curing treatment at 350 ° C for 1 hour in a nitrogen atmosphere, after curing A silicon wafer with a resin film having a thickness of 10 ⁇ m was produced. The amount of warpage of the wafer was measured using the above-described residual stress measuring apparatus, and the residual stress generated between the silicon wafer and the resin film was evaluated.
- a residual stress measuring apparatus manufactured by Tencor, model name FLX-2320
- Example 1 While introducing nitrogen gas, 1000 g of NMP was added to a 3 L separable flask equipped with a stir bar equipped with an oil bath, and 232.4 g of 3,3- (diaminodiphenyl) sulfone (defined as diamine 1) was added with stirring. Subsequently, 218.12 g of pyromellitic dianhydride (defined as tetracarboxylic anhydride 1) was added, and the mixture was stirred at room temperature for 30 minutes. This was heated to 50 ° C.
- pyromellitic dianhydride defined as tetracarboxylic anhydride 1
- Examples 2 to 33, 49 to 58 In the same manner as in Example 1, the same operation as in Example 1 was performed except that the types of diamine 1, tetracarboxylic acid anhydride 1, silicon group-containing diamine, and their added mass were changed to those shown in Table 1, respectively. I went and got a varnish. Moreover, the NMP addition amount shown in Table 1 and Table 2 shows the total amount of NMP finally contained in the varnish, and is a mass containing 298 g of NMP for diluting the silicon group-containing diamine. The composition here and the weight average molecular weight (Mw) of the obtained polyamic acid are shown in Table 1, Table 2, and Table 7, respectively. The test results of the films cured at 350 ° C.
- Example 34 Nitrogen gas is introduced into a 3 L separable flask equipped with a stir bar equipped with an oil bath, 1274 g of NMP is added, and 4,4′-oxydiphthalic dianhydride (hereinafter referred to as ODPA) (specified as tetracarboxylic anhydride 1)
- ODPA 4,4′-oxydiphthalic dianhydride
- 105.6 g of both-end amine-modified methylphenyl silicone oil manufactured by Shin-Etsu Chemical Co., Ltd .: X22-1660B-3 (number average molecular weight 4400)
- a silicon group-containing diamine is dissolved in 298 g of NMP while stirring. was added dropwise using a dropping funnel.
- Example 35, 39, 40, 44, 45 In the same manner as in Example 34, the types of diamine 1, diamine 2, tetracarboxylic acid anhydride 1, and tetracarboxylic acid anhydride 2 and their added masses were changed to those shown in Table 2, respectively, and Example 34 was obtained.
- a varnish was obtained by performing the same operation as in Example 1.
- the NMP addition amount shown in Table 2 shows the total amount of NMP finally contained in the varnish, and is a mass containing 298 g of NMP for diluting the silicon group-containing diamine.
- the composition here and the weight average molecular weight (Mw) of the resulting polyamic acid are shown in Table 2, respectively.
- Table 5 shows the test results of films cured at 350 ° C.
- Example 36 While introducing nitrogen gas, 1196 g of N-methylpyrrolidone (hereinafter referred to as NMP) was added to a 3 L separable flask equipped with a stir bar equipped with an oil bath, and 3,3- (diaminodiphenyl) sulfone (specified as diamine 1) was added. 232.4 g was added with stirring, and the mixture was heated to 50 ° C., and then 147.1 g of BPDA (defined as tetracarboxylic anhydride 1) was added and stirred for 30 minutes.
- NMP N-methylpyrrolidone
- BPDA defined as tetracarboxylic anhydride 1
- Examples 37, 42, 43, 46, 47 In the same manner as in Example 36, except that the types of diamine 1, tetracarboxylic acid anhydride 1, tetracarboxylic acid anhydride 2, and their added masses were changed to those described in Table 2, respectively, the same as in Example 36 The operation was performed to obtain a varnish. Moreover, the NMP addition amount shown in Table 2 shows the total amount of NMP finally contained in the varnish, and is a mass containing 298 g of NMP for diluting the silicon group-containing diamine. The composition here and the weight average molecular weight (Mw) of the resulting polyamic acid are shown in Table 2, respectively. Table 5 shows the test results of films cured at 350 ° C.
- Example 38 While introducing nitrogen gas, 1200 g of NMP was added to a 3 L separable flask equipped with a stir bar equipped with an oil bath, and 232.4 g of 3,3- (diaminodiphenyl) sulfone (defined as diamine 1) was added with stirring. After heating to 50 ° C., 40.6 g of terephthalic acid chloride (specified as other monomer components) was dissolved in 200 g of ⁇ -butyrolactone, and then added dropwise and stirred for 30 minutes.
- terephthalic acid chloride specified as other monomer components
- BPDA defined as tetracarboxylic acid anhydride 1
- both-end amine-modified methylphenyl silicone oil manufactured by Shin-Etsu Chemical Co., Ltd .: X22-1660B-3 (number average molecular weight 4400 )
- 105.6 g defined as silicon group-containing diamine
- Example 43 and 48 In the same manner as in Example 38, the same operation as in Example 38 was performed except that the types of diamine 1, tetracarboxylic anhydride 1, other monomer components, and their added mass were changed to those shown in Table 2, respectively. And got a varnish. Moreover, the NMP addition amount shown in Table 2 shows the total amount of NMP finally contained in the varnish. The composition here and the weight average molecular weight (Mw) of the obtained polyamideimide precursor are shown in Table 2, respectively. Table 5 shows the test results of films cured at 350 ° C.
- Example 59 While introducing nitrogen gas, 1000 g of NMP was added to a 3 L separable flask equipped with a stir bar equipped with an oil bath, and 248.30 g of 3,3- (diaminodiphenyl) sulfone (defined as diamine 1) was added with stirring. Subsequently, 275.13 g of BPDA (defined as tetracarboxylic anhydride 1) was added and stirred at room temperature for 30 minutes. The mixture was heated to 50 ° C.
- BPDA defined as tetracarboxylic anhydride 1
- NMP-modified methylphenyl silicone oil manufactured by Shin-Etsu Chemical Co., Ltd .: X22-168-P5-B (number average molecular weight 4200)
- varnish a transparent NMP solution of polyamic acid
- Table 7 shows the composition here and the weight average molecular weight (Mw) of the resulting polyamic acid.
- Table 8 shows the test results of the film cured at 350 ° C.
- Example 60 to 66 In the same manner as in Example 59, the same operation as in Example 1 was performed except that the types of diamine 1, tetracarboxylic acid anhydride 1, silicon group-containing diamine, and their added mass were changed to those shown in Table 1, respectively. I went and got a varnish. Moreover, the NMP addition amount shown in Table 1 and Table 2 shows the total amount of NMP finally contained in the varnish, and is a mass containing 298 g of NMP for diluting the silicon group-containing diamine. The composition here and the weight average molecular weight (Mw) of the resulting polyamic acid are shown in Table 7, respectively. Table 8 shows the test results of the films cured at 350 ° C.
- a dropping funnel was prepared by dissolving 105.6 g of both-end amine-modified methylphenyl silicone oil (manufactured by Shin-Etsu Chemical Co., Ltd .: X22-1660B-3 (number average molecular weight 4400)) (defined as a silicon group-containing diamine) in 298 g of NMP.
- NMP number average molecular weight 4400
- This was heated to 80 ° C. and stirred for 1 hour, and then the oil bath was removed and the temperature was returned to room temperature to obtain a slightly turbid opaque polyamic acid NMP solution (hereinafter also referred to as varnish).
- the composition here and the weight average molecular weight (Mw) of the resulting polyamic acid are shown in Table 3.
- Table 6 shows the test results of the film cured at 350 ° C.
- Example 24 A 1 liter flask equipped with a stirrer, dropping funnel, thermometer, condenser and nitrogen purge was fixed in cold water. After replacing the flask with nitrogen gas, 500 g of N-methyl-2-pyrrolidone (hereinafter abbreviated as NMP) purified by dehydration, 3,3'4,4'-benzophenonetetracarboxylic dianhydride (BTDA) 25.11 g (0.0779 mol), 3.48 g (0.0623 mol) of 3,3′-diaminodiphenylsulfone (3,3-DAS) and ⁇ - ⁇ ′-bis- (3-aminopropyl) poly 14.96 g (0.0159 mol) of dimethylsiloxane (molecular weight 960) was mixed to obtain a polyamic acid solution according to a conventional method.
- NMP N-methyl-2-pyrrolidone
- BTDA 3,3'4,4'-benzophenonetetracarboxylic
- Example 25 In a 300 mL four-necked flask equipped with a thermometer, a stirrer, a nitrogen inlet tube, and a condenser tube, 2.87 g (25.1 mmol) of 1,4-diaminocyclohexane as a diamine compound and amino-modified methylphenyl silicone (X22-1660B) at both ends -3) 3.42 g (0.8 mmol) was added. Next, after the atmosphere in the flask was replaced with nitrogen, 58 ml of N, N-dimethylacetamide was added and stirred until uniform.
- TFMB 4,4'-diamino-2,2'-bis (trifluoromethyl) biphenyl
- component (B) 4,4'-diamino-2,2'-bis (trifluoromethyl) biphenyl
- TFMB 4,4'-diamino-2,2'-bis (trifluoromethyl) biphenyl
- CBDA 1,2,3,4-cyclobutanetetracarboxylic dianhydride
- the YI values and total light transmittances shown in Tables 4 to 6 and Table 8 indicate the results (50 ppm / 100 ppm / 500 ppm) when the oxygen concentration in the oven was adjusted to 50 ppm, 100 ppm, and 500 ppm, respectively. .
- Residual stress is 25 MPa or less
- Yellowness is 7 or less and is less affected by oxygen concentration
- Glass transition temperature is 250 ° C. or higher in the temperature range above room temperature
- Total light transmittance is 88% or more, less affected by oxygen concentration
- Tensile elongation 30% or more
- NMP chemical resistance test 30 minutes or more (7) Even if a varnish is prepared with NMP alone, the thermosetting film is cloudy High total light transmittance
- the retardation Rth in the film thickness direction derived from birefringence is 100 nm or less (20 to 90 nm), and the top emission type It satisfies the performance to be applied not only to transparent substrates for flexible displays, but also to bottom emission type transparent substrates for flexible displays and electrode substrates for touch panels.
- Retardation Rth in the thickness direction is a polyimide that does not use a silicon group-containing monomer as a copolymerization monomer (Comparative Examples 1 to 22) and a polyimide that uses a silicon group-containing monomer (Examples 1 to 33).
- the polyimide using the silicon group-containing monomer has a smaller Rth, and it can be seen that the silicon group-containing monomer contributes to the Rth reduction of the polyimide.
- Comparative Examples 1 to 26 have low residual stress, chemical resistance, and tensile elongation, and the YI value and total light transmittance are affected by the oxygen concentration at the time of curing and deteriorate.
- the resin obtained from the resin precursor according to the present invention is colorless and transparent, has low residual stress generated between the inorganic film, excellent chemical resistance, and YI due to oxygen concentration during curing. It was confirmed that the resin film had little influence on the value and the total light transmittance.
- the present invention can be suitably used, for example, as a substrate for manufacturing semiconductor insulating films, TFT-LCD insulating films, electrode protective films, flexible displays, touch panel ITO electrode substrates, and the like.
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Abstract
Description
さらに、以下の特許文献7の実施例3及び、特許文献8の実施例3には、芳香族テトラカルボン酸二無水物、ビス(ジアミノジフェニル)スルホン及びケイ素含有ジアミンを共重合したポリイミド前駆体を、半導体保護用樹脂及び感光性樹脂組成物として用いることが記載されている。
該重合成分が、アミノ基及びアミノ基反応性基から選択される基を2つ以上有する多価化合物を含み、
該多価化合物がケイ素基含有化合物を含み、
該多価化合物が、下記式(1):
該樹脂前駆体が、下記一般式(2):
該ケイ素基含有化合物の量が該多価化合物の総質量基準で6質量%~25質量%である、
該樹脂前駆体。
[2] 該アミノ基反応性基が、カルボキシル基、置換カルボキシル基及び酸無水物基からなる群から選択される1つ以上を含む、[1]に記載の樹脂前駆体。
[3] 該ケイ素基含有化合物が、下記一般式(3):
[4] 該一般式(3)において、L1及びL2が、それぞれ独立に、アミノ基又は酸無水物基であり、そしてkが0である、[3]に記載の樹脂前駆体。
[5] 該一般式(3)において、L1及びL2が共にアミノ基である、[4]に記載の樹脂前駆体。
[6] 該樹脂前駆体が、ユニット1及びユニット2を含有し、
該ユニット1が、少なくとも下記一般式(4);
で表される構造を有し、
該ユニット2が、下記一般式(5):
[7] 該ユニット1及び該ユニット2の合計量が、該樹脂前駆体の総質量基準で30質量%以上である、[6]に記載の樹脂前駆体。
[8] 該樹脂前駆体が、下記一般式(7):
[9] 該一般式(7)において、X3が、2,2’-ビス(トリフルオロメチル)ベンジジンからアミノ基を除いた構造である残基である、[8]に記載の樹脂前駆体。
[10] 該ユニット1及び該ユニット2が、
ピロメリット酸二無水物(PMDA)及びビフェニルテトラカルボン酸二無水物(BPDA)からなる群より選ばれる1つ以上に由来する部位と、
4,4’-オキシジフタル酸二無水物(ODPA)、4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸無水物(6FDA)、シクロヘキサン-1,2,4,5-テトラカルボン酸二無水物(CHDA)、3,3’,4,4’-ジフェニルスルホンテトラカルボン酸二無水物(DSDA)、4,4’-ビフェニルビス(トリメリット酸モノエステル酸無水物)(TAHQ)、及び9,9’-ビス(3,4-ジカルボキシフェニル)フルオレン二無水物(BPAF)からなる群より選ばれる1つ以上に由来する部位と
の組み合わせである部位を、該ユニット1及び該ユニット2の酸二無水物由来部位の総量基準で60モル%以上の量で含む、[6]~[9]のいずれか1項に記載の樹脂前駆体。
[11] 該R3及び該R4が、それぞれ独立に、炭素数1~3の一価の脂肪族炭化水素基、又は炭素数6~10の一価の芳香族炭化水素基である、[1]~[10]のいずれか1項に記載の樹脂前駆体。
[12] 該R3及び該R4の少なくとも一部がフェニル基である、[1]~[11]のいずれか1項に記載の樹脂前駆体。
[13] 該樹脂前駆体を不活性雰囲気下300~500℃の条件で加熱硬化させて得られる樹脂が、-150℃~0℃の領域の少なくとも1つのガラス転移温度及び150℃~380℃の領域の少なくとも1つのガラス転移温度を有し、かつ0℃より大きく150℃より小さい領域においてガラス転移温度を有さない、[1]~[12]のいずれか1項に記載の樹脂前駆体。
[14] ビフェニルテトラカルボン酸二無水物(BPDA)由来の部位を、該樹脂前駆体の酸二無水物由来部位の総量基準で20モル%以上含む、[1]~[13]のいずれか1項に記載の樹脂前駆体。
[15] 一部がイミド化されている、[1]~[14]のいずれか1項に記載の樹脂前駆体。
[16] [1]~[15]のいずれか1項に記載の樹脂前駆体と、下記一般式(8):
[17] [1]~[15]のいずれか1項に記載の樹脂前駆体、又は[16]に記載の前駆体混合物を含む、フレキシブルデバイス材料。
[18] [1]~[15]のいずれか1項に記載の樹脂前駆体の硬化物又は[16]に記載の前駆体混合物の硬化物である、樹脂フィルム。
[19] [1]~[15]のいずれか1項に記載の樹脂前駆体又は[16]に記載の前駆体混合物と、溶媒と、を含有する、樹脂組成物。
[20] 該樹脂組成物を支持体の表面に展開した後、該樹脂組成物を窒素雰囲気下300℃~500℃で加熱することによって該樹脂組成物に含まれる該樹脂前駆体をイミド化して得られる樹脂が示す20μm膜厚での黄色度が7以下である、[19]に記載の樹脂組成物。
[21] 該樹脂組成物を支持体の表面に展開した後、該樹脂組成物を窒素雰囲気下300℃~500℃で加熱することによって該樹脂組成物に含まれる該樹脂前駆体をイミド化して得られる樹脂が示す10μm膜厚での残留応力が25MPa以下である、[19]又は[20]に記載の樹脂組成物。
[22] [19]~[21]のいずれか1項に記載の樹脂組成物の硬化物である、樹脂フィルム。
[23] [19]~[21]のいずれか1項に記載の樹脂組成物を支持体の表面上に展開する工程と、
該支持体及び該樹脂組成物を加熱して該樹脂組成物に含まれる該樹脂前駆体をイミド化して樹脂フィルムを形成する工程と、
該樹脂フィルムを該支持体から剥離する工程と、
を含む、樹脂フィルムの製造方法。
[24] 支持体と、該支持体の表面上に形成された、[19]~[21]のいずれか1項に記載の樹脂組成物の硬化物である樹脂膜とを含む、積層体。
[25] 支持体の表面上に、[19]~[21]のいずれか1項に記載の樹脂組成物を展開する工程と、
該支持体及び該樹脂組成物を加熱して該樹脂組成物に含まれる該樹脂前駆体をイミド化して樹脂膜を形成し、これにより該支持体及び該樹脂膜を含む積層体を得る工程と、
を含む、積層体の製造方法。
[26] ディスプレイ基板の製造に用いられるポリイミド樹脂膜であって、厚み20μmにおけるRthが20~90nmである、ポリイミド樹脂膜。
[27] 支持体の表面上にポリイミド前駆体を含む樹脂組成物を展開する工程と、
該支持体及び該樹脂組成物を加熱してポリイミド前駆体をイミド化して、[26]に記載のポリイミド樹脂膜を形成する工程と、
該ポリイミド樹脂膜上に素子を形成する工程と、
該素子が形成された該ポリイミド樹脂膜を該支持体から剥離する工程と
を含む、ディスプレイ基板の製造方法。
本発明の実施の形態に係る樹脂前駆体は、
アミノ基及びアミノ基反応性基を含む重合成分を重合させて得られる樹脂前駆体であって、
該重合成分が、アミノ基及びアミノ基反応性基から選択される基を2つ以上有する多価化合物を含み、
該多価化合物がケイ素基含有化合物を含み、
該多価化合物が、下記式(1):
該樹脂前駆体が、下記一般式(2):
該ケイ素基含有化合物の量が該多価化合物の総質量基準で6質量%~25質量%である、
該樹脂前駆体を提供する。
本開示で、アミノ基反応性基とは、アミノ基に対する反応性を有する基を意図する。アミノ基反応性基としては、例えば、酸基(例えばカルボキシル基、酸無水物基、及び置換カルボキシル基(例えば酸エステル基、酸ハライド基等)等)、ヒドロキシ基、エポキシ基、及びメルカプト基が挙げられる。 酸基を含む化合物としては、例えば、ジカルボン酸、トリカルボン酸、テトラカルボン酸、及び、これらカルボン酸の、酸二無水物、酸エステル化物、酸クロライド等が挙げられる。従って、本実施の形態の樹脂前駆体は、ポリイミド前駆体であることができる。典型的な態様において、アミノ基反応性基は、カルボキシル基、置換カルボキシル基及び酸無水物基からなる群から選択される1つ以上を含む。好ましい態様において、アミノ基反応性基は、カルボキシル基、置換カルボキシル基及び酸無水物基からなる群から選択される1つ以上である。
L1、L2、及びL3がイソシアネート基である化合物の具体例としては、前記、両末端アミノ変性シリコーンとホスゲン化合物を反応して得られるイソシアネート変性シリコーン等が挙げられる。
又は、樹脂前駆体と溶媒とを含むワニスの白濁回避の観点、又はコストの観点から、L1及びL2が、それぞれ独立に、アミノ基又は酸無水物基であり、そしてkが0であることが好ましい。この場合、L1及びL2が共にアミノ基であることがより好ましい。
重合原料に含まれる多価化合物の例としてのテトラカルボン酸二無水物としては、具体的には、炭素数が8~36の芳香族テトラカルボン酸二無水物、及び、炭素数が6~36の脂環式テトラカルボン酸二無水物から選択される化合物が、YI値の低減と全光線透過率の観点から好ましい。
また、本実施の形態における樹脂前駆体は、性能を損なわない範囲で、上述のテトラカルボン酸二無水物に加えて、機械伸度の向上や、ガラス転移温度の向上、黄色度の低減といった性能を調整する目的で、ジカルボン酸を共重合させることによりポリアミド成分を導入することで、熱硬化膜をポリアミドイミドとすることもできる。そのようなジカルボン酸として、芳香環を有するジカルボン酸及び脂環式ジカルボン酸が挙げられ、特に、YI値の低減と全光線透過率の観点から、炭素数が8~36の芳香族ジカルボン酸、及び炭素数が6~34の脂環式ジカルボン酸からなる群から選択される少なくとも1つの化合物が好ましい。具体的には、イソフタル酸、テレフタル酸、4,4’-ビフェニルジカルボン酸、3,4’-ビフェニルジカルボン酸、3,3’-ビフェニルジカルボン酸、1,4-ナフタレンジカルボン酸、2,3-ナフタレンジカルボン酸、1,5-ナフタレンジカルボン酸、2,6-ナフタレンジカルボン酸、4,4’-スルホニルビス安息香酸、3,4’-スルホニルビス安息香酸、3,3’-スルホニルビス安息香酸、4,4’-オキシビス安息香酸、3,4’-オキシビス安息香酸、3,3’-オキシビス安息香酸、2,2-ビス(4-カルボキシフェニル)プロパン、2,2-ビス(3-カルボキシフェニル)プロパン、2,2’-ジメチル-4,4’-ビフェニルジカルボン酸、3,3’-ジメチル-4,4’-ビフェニルジカルボン酸、2,2’-ジメチル-3,3’-ビフェニルジカルボン酸、9,9-ビス(4-(4-カルボキシフェノキシ)フェニル)フルオレン、9,9-ビス(4-(3-カルボキシフェノキシ)フェニル)フルオレン、4,4’-ビス(4-カルボキシフェノキシ)ビフェニル、4,4’-ビス(3-カルボキシフェノキシ)ビフェニル、3,4’-ビス(4-カルボキシフェノキシ)ビフェニル、3,4’-ビス(3-カルボキシフェノキシ)ビフェニル、3,3’-ビス(4-カルボキシフェノキシ)ビフェニル、3,3’-ビス(3―カルボキシフェノキシ)ビフェニル、4,4’-ビス(4-カルボキシフェノキシ)-p-ターフェニル、4,4’-ビス(4-カルボキシフェノキシ)-m-ターフェニル、3,4’-ビス(4-カルボキシフェノキシ)-p-ターフェニル、3,3’-ビス(4-カルボキシフェノキシ)-p-ターフェニル、3,4’-ビス(4-カルボキシフェノキシ)-m-ターフェニル、3,3’-ビス(4-カルボキシフェノキシ)-m-ターフェニル、4,4’-ビス(3-カルボキシフェノキシ)-p-ターフェニル、4,4’-ビス(3-カルボキシフェノキシ)-m-ターフェニル、3,4’-ビス(3-カルボキシフェノキシ)-p-ターフェニル、3,3’-ビス(3-カルボキシフェノキシ)-p-ターフェニル、3,4’-ビス(3-カルボキシフェノキシ)-m-ターフェニル、3,3’-ビス(3-カルボキシフェノキシ)-m-ターフェニル、1,1-シクロブタンジカルボン酸、1,4-シクロヘキサンジカルボン酸、1,2-シクロヘキサンジカルボン酸、4,4’-ベンゾフェノンジカルボン酸、1,3-フェニレン二酢酸、1,4-フェニレン二酢酸、及び、国際公開第2005/068535号パンフレットに記載の5-アミノイソフタル酸誘導体等が挙げられる。これらジカルボン酸をポリマーに実際に共重合させる場合には、塩化チオニル等から誘導される酸クロリド体や活性エステル体の形で使用してもよい。
重合成分に含まれるジアミンは、一般式(1)で表されるジアミンを含む。一般式(1)で表されるジアミンは例えば後述のユニット1のジアミン由来部位を構成できる。樹脂前駆体において、一般式(1)で表されるジアミンに由来する部位は、ポリイミドフィルムの好適な黄色度、低複屈折、全光線透過率の向上、無機膜との間に生じる残留応力の低下、高Tg及び高破断強度を得る観点から、全ジアミン由来部位の20モル%以上であることが好ましく、50モル%以上であることがより好ましく、80モル%以上であることがさらに好ましい。
ユニット1は、少なくとも下記一般式(4);
で表される構造を有し、
該ユニット2は、下記一般式(5):
ピロメリット酸二無水物(PMDA)及びビフェニルテトラカルボン酸二無水物(BPDA)からなる群より選ばれる1つ以上に由来する部位と、
4,4’-オキシジフタル酸二無水物(ODPA)、4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸無水物(6FDA)、シクロヘキサン-1,2,4,5-テトラカルボン酸二無水物(CHDA)、3,3’,4,4’-ジフェニルスルホンテトラカルボン酸二無水物(DSDA)、4,4’-ビフェニルビス(トリメリット酸モノエステル酸無水物)(TAHQ)、及び9,9’-ビス(3,4-ジカルボキシフェニル)フルオレン二無水物(BPAF)からなる群より選ばれる1つ以上に由来する部位と
の組み合わせである部位を、ユニット1及びユニット2の酸二無水物由来部位の総量基準で、好ましくは60モル%以上、より好ましくは65モル%以上、更に好ましくは70モル%以上の量での量で含む。
樹脂前駆体を溶媒(たとえば、N-メチル-2-ピロリドン)に溶解して得られる溶液を支持体の表面に展開した後、該溶液を窒素雰囲気下300~500℃(例えば350℃)で加熱(例えば1時間)することによって該樹脂前駆体をイミド化して得られる樹脂において、20μm膜厚での黄色度が7以下である。
樹脂前駆体を溶媒(たとえば、N-メチル-2-ピロリドン)に溶解して得られる溶液を支持体の表面に展開した後、該溶液を窒素雰囲気下300~500℃(例えば350℃)で加熱(例えば1時間)することによって該樹脂前駆体をイミド化して得られる樹脂において、10μm膜厚での残留応力が25MPa以下である。
次に本実施の形態に係る樹脂前駆体の合成方法に関して説明する。例えば、本実施の形態に係る樹脂前駆体が前述のブロック1及びブロック2のような2つのブロックから構成されている場合、各ブロックに対応するポリイミド前駆体を別々に調製しておき、その後で両者を混合し、縮合反応に付すことにより、本実施の形態に係る樹脂前駆体を得ることができる。ここで両ブロックを縮合反応に付すことができるように、片方のブロックのポリイミド前駆体の末端基をカルボン酸にした場合には、他方のブロックのポリイミド前駆体の末端基はアミノ基になるようにする等、それぞれ原料のモル比、例えばテトラカルボン酸二無水物及びジアミンのモル比を調節する。この方法では、より好ましい完全なブロック性を有するポリイミド前駆体を合成することができる。
本発明の別の態様は、前述した樹脂前駆体又は前駆体混合物と、溶媒とを含有する、樹脂組成物を提供する。樹脂組成物は、典型的にはワニスである。
樹脂組成物を支持体の表面に展開した後、該樹脂組成物を窒素雰囲気下300℃~500℃で加熱することによって(又は窒素雰囲気下350℃で加熱することによって)樹脂組成物に含まれる樹脂前駆体をイミド化して得られる樹脂が示す20μm膜厚での黄色度が7以下である。
樹脂組成物を支持体の表面に展開した後、該樹脂組成物を窒素雰囲気下300℃~500℃で加熱することによって(又は窒素雰囲気下350℃で加熱することによって)樹脂組成物に含まれる樹脂前駆体をイミド化して得られる樹脂が示す10μm膜厚での残留応力が25MPa以下である。
本発明の別の態様は、前述の樹脂前駆体の硬化物、又は前述の前駆体混合物の硬化物、又は前述の樹脂組成物の硬化物である樹脂フィルムを提供する。
また、本発明の別の態様は、前述の樹脂組成物を支持体の表面上に展開する工程と、
該支持体及び該樹脂組成物を加熱して該樹脂組成物に含まれる樹脂前駆体をイミド化して樹脂フィルムを形成する工程と、
該樹脂フィルムを該支持体から剥離する工程と、
を含む、樹脂フィルムの製造方法を提供する。
本発明の別の態様は、支持体と、該支持体の表面上に形成された、前述の樹脂組成物の硬化物である樹脂膜とを含む、積層体を提供する。
また本発明の別の態様は、支持体の表面上に、前述の樹脂組成物を展開する工程と、
該支持体及び該樹脂組成物を加熱して該樹脂組成物に含まれる該樹脂前駆体をイミド化して樹脂膜を形成し、これにより該支持体及び該樹脂膜を含む積層体を得る工程と、
を含む、積層体の製造方法を提供する。
このような積層体は、例えば、前述の樹脂フィルムの製造方法と同様に形成した樹脂フィルムを、支持体から剥離しないことによって製造できる。
従って、本発明の別の態様は、前述の樹脂前駆体、又は前述の前駆体混合物を含む、フレキシブルデバイス材料を提供する。
また本発明の別の態様は、支持体の表面上にポリイミド前駆体を含む樹脂組成物を展開する工程と、
該支持体及び該樹脂組成物を加熱してポリイミド前駆体をイミド化して、前述のポリイミド樹脂膜を形成する工程と、
該ポリイミド樹脂膜上に素子を形成する工程と、
該素子が形成された該ポリイミド樹脂膜を該支持体から剥離する工程と
を含む、ディスプレイ基板の製造方法を提供する。
実施例及び比較例における各種評価は次の通り行った。
重量平均分子量(Mw)は、ゲルパーミエーションクロマトグラフィー(GPC)にて、下記の条件により測定した。溶媒としては、N,N-ジメチルホルムアミド(和光純薬工業社製、高速液体クロマトグラフ用)を用い、測定前に24.8mmol/Lの臭化リチウム一水和物(和光純薬工業社製、純度99.5%)及び63.2mmol/Lのリン酸(和光純薬工業社製、高速液体クロマトグラフ用)を加えたものを使用した。また、重量平均分子量を算出するための検量線は、スタンダードポリスチレン(東ソー社製)を用いて作成した。
流速:1.0mL/分
カラム温度:40℃
ポンプ:PU-2080Plus(JASCO社製)
検出器:RI-2031Plus(RI:示差屈折計、JASCO社製)
UV‐2075Plus(UV-VIS:紫外可視吸光計、JASCO社製)
ケイ素基含有モノマー濃度は、樹脂前駆体を合成する際に使用する、ケイ素基含有モノマー、多価カルボン酸又はその誘導体、ジアミン化合物、それぞれの質量を用いて、下記式から算出した。
ケイ素基含有モノマー濃度(%)=ケイ素基含有モノマー質量/
(ケイ素基含有モノマー質量+多価カルボン酸又はその誘導体の質量+ジアミン化合物質量)×100
樹脂組成物をバーコーターで無アルカリガラス基板(厚さ0.7mm)に塗工し、室温で5分間~10分間レベリングを行い、縦型キュアオーブン(光洋リンドバーグ社製、型式名VF-2000B)にて140℃にて60分間加熱し、さらに窒素雰囲気下で350℃にて60分間加熱し積層体を作製した。この際、熱風オーブン内の酸素濃度を、50ppm、100ppm、500ppmにそれぞれ調整し、YI値及び全光線透過率の酸素濃度依存性を調べた。積層体の樹脂組成物の膜厚は、20μmとした。350℃キュア(硬化処理)した後、積層体を室温に24時間静置し、樹脂フィルムをガラスから剥離し、フィルムを単離した。以下の黄色度、全光線透過率以外の評価は、熱風オーブン内の酸素濃度を100ppmに調整をして、350℃で60分間、キュアを行った樹脂フィルムをサンプルとして用いた。
350℃でキュアした、サンプル長5×50mm、厚み20μmの樹脂フィルムを引張り試験機(株式会社エーアンドディ製:RTG-1210)を用いて、速度100mm/minで引張り、引張伸度を測定した。
オーブン内の酸素濃度をそれぞれ50ppm、100ppm、500ppmにそれぞれ調整し、350℃でキュアした、厚み20μmの樹脂フィルムを、日本電色工業(株)製(Spectrophotometer:SE600)にてD65光源を用い、黄色度(YI値)及び全光線透過率を測定した。
350℃でキュアした、厚み20μmの樹脂フィルムを、位相差複屈折測定装置(王子計測機器社製、KOBRA-WR)を用いて測定した。測定光の波長は589nmとした。
室温領域以上におけるガラス転移温度(Tg(1)と呼ぶ)及び線膨張係数(CTE)の測定に関しては、350℃でキュアした、サンプル長5×50mm、厚み20μmの樹脂フィルムを、島津製作所製熱機械分析装置(TMA-50)を用いて、熱機械分析により、荷重5g、昇温速度10℃/分、窒素雰囲気下(流量20ml/分)、温度50~450℃の範囲における試験片伸びの測定を行い、その変曲点をガラス転移温度として求め、100~250℃の耐熱性樹脂フィルムのCTEを求めた。
残留応力測定装置(テンコール社製、型式名FLX-2320)を用いて、予め「反り量」を測定しておいた、厚み625μm±25μmの6インチシリコンウェハ上に、樹脂組成物をバーコーターにより塗布し、140℃にて60分間プリベークした後、縦型キュア炉(光洋リンドバーグ社製、型式名VF-2000B)を用いて、窒素雰囲気下、350℃1時間の加熱硬化処理を施し、硬化後膜厚10μmの樹脂膜のついたシリコンウェハを作製した。このウェハの反り量を前述の残留応力測定装置を用いて測定し、シリコンウェハと樹脂膜の間に生じた残留応力を評価した。
350℃でキュアした、厚み20μmの樹脂フィルム片を室温のNMP層に浸し、10分ごとに引き上げ、イオン交換水で洗浄した後、フィルム表面を顕微鏡で観察し、熱硬化膜の表面にクラックが入る時間の評価を10分刻みで300分まで行った。
オイルバスを備えた撹拌棒付き3Lセパラブルフラスコに、窒素ガスを導入しながら、NMP1000gを加え、3,3-(ジアミノジフェニル)スルホン(ジアミン1と規定する)を232.4g撹拌しながら加え、続いてピロメリット酸二無水物(テトラカルボン酸無水物1と規定する)を218.12g加えて、室温で30分撹拌した。これを50℃に昇温し、12時間撹拌した後、両末端アミン変性メチルフェニルシリコーンオイル(信越化学社製:X22-1660B-3(数平均分子量4400))(ケイ素基含有ジアミンと規定する)105.6gをNMP298gに溶解し、滴下漏斗を使用して滴下して加えた。80℃に昇温し、1時間撹拌した後、オイルバスを外して室温に戻し、透明なポリアミド酸のNMP溶液(以下、ワニスとも記す)を得た。ここでの組成及び得られたポリアミド酸の重量平均分子量(Mw)を表1に示す。また、350℃キュアしたフィルムの試験結果を表4に示す。
実施例1と同様にして、ジアミン1、テトラカルボン酸無水物1、ケイ素基含有ジアミンの種類、及びそれらの添加質量をそれぞれ表1に記したものに変えて、実施例1と同様の操作を行ってワニスを得た。また、表1及び表2に示すNMP添加量は、最終的にワニスに含まれるNMPの総量を示し、ケイ素基含有ジアミンを希釈する298gのNMPを含んだ質量である。ここでの組成及び得られたポリアミド酸の重量平均分子量(Mw)をそれぞれ表1、表2、表7に示す。また、350℃キュアしたフィルムの試験結果をそれぞれ表4、表5、表8に示す。以下に表1~表6に記載した略式化合物名の正式な化合物名称を記す。
3,3-DAS:3,3-(ジアミノジフェニル)スルホン
4,4-DAS:4,4-(ジアミノジフェニル)スルホン
3,4-DAS:3,4-(ジアミノジフェニル)スルホン
PMDA :ピロメリット酸二無水物
ODPA :4,4’-オキシジフタル酸二無水物
6FDA:4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸無水物
BPDA :3,3’,4,4’-ビフェニルテトラカルボン酸二無水物
CHDA :シクロヘキサン-1,2,4,5-テトラカルボン酸二無水物
DSDA :3,3’,4,4’―ジフェニルスルホンテトラカルボン酸二無水物
BPADA :2,2-ビス[4-(3,4-ジカルボキシフェノキシ)フェニル]プロパン二無水物
BPAF :9,9’-ビス(3,4-ジカルボキシフェニル)フルオレン二無水物
TAHQ :4,4’-ビフェニルビス(トリメリット酸モノエステル酸無水物)
BTDA :3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物
TPE-R :1,3-ビス(4-アミノフェノキシ) ベンゼン
CBDA :1,2,3,4-シクロブタンテトラカルボン酸二無水物
FM3311:両末端アミン変性ジメチルシリコーンオイル(チッソ社製 サイラプレーンFM3311(数平均分子量1000))
TFMB:2,2’-ビス(トリフルオロメチル)ベンジジン
TACl:無水トリメリット酸クロリド
オイルバスを備えた撹拌棒付き3Lセパラブルフラスコに、窒素ガスを導入し、NMP1274gを加え、4,4’-オキシジフタル酸二無水物(以下、ODPAと記す)(テトラカルボン酸無水物1と規定する)を加え、撹拌しながら両末端アミン変性メチルフェニルシリコーンオイル(信越化学社製:X22-1660B-3(数平均分子量4400))(ケイ素基含有ジアミンと規定する)105.6gをNMP298gに溶解したものを滴下漏斗を使用して滴下した。室温で1時間撹拌後、2,2’-ビス(トリフルオロメチル)ベンジジン(以下、TFMBと記す)(ジアミン2と規定する)149.9gを撹拌しながら加え、引き続き、3,3-DASを116.2g撹拌しながら加え、室温で1時間撹拌した。引き続き、50℃に加温して、BPDA(テトラカルボン酸無水物2と規定する)を147.1g加えて12時間撹拌した。これを80℃に昇温し、4時間撹拌した後、オイルバスを外して室温に戻し、透明なポリアミド酸のNMP溶液(以下、ワニスとも記す)を得た。ここでの組成及び得られたポリアミド酸の重量平均分子量(Mw)を表2に示す。また、350℃キュアしたフィルムの試験結果を表5に示す。
実施例34と同様にして、ジアミン1、ジアミン2、テトラカルボン酸無水物1、テトラカルボン酸無水物2の種類、及びそれらの添加質量をそれぞれ表2に記したものに変えて、実施例34と同様の操作を行ってワニスを得た。また、表2に示すNMP添加量は、最終的にワニスに含まれるNMPの総量を示し、ケイ素基含有ジアミンを希釈する298gのNMPを含んだ質量である。ここでの組成及び得られたポリアミド酸の重量平均分子量(Mw)をそれぞれ表2に示す。また、350℃キュアしたフィルムの試験結果をそれぞれ表5に示す。
オイルバスを備えた撹拌棒付き3Lセパラブルフラスコに、窒素ガスを導入しながら、N-メチルピロリドン(以下、NMPと記す)1196gを加え、3,3-(ジアミノジフェニル)スルホン(ジアミン1と規定する)を232.4g撹拌しながら加え、50℃に加温した後、BPDA(テトラカルボン酸無水物1と規定する)を147.1g加えて30分撹拌した。続いてODPA(テトラカルボン酸無水物2と規定する)を155.1g加えて8時間撹拌した後、両末端アミン変性メチルフェニルシリコーンオイル(信越化学社製:X22-1660B-3(数平均分子量4400))(ケイ素基含有ジアミンと規定する)105.6gをNMP298gに溶解し、滴下漏斗を使用して滴下して加えた。80℃に昇温し、1時間撹拌した後、オイルバスを外して室温に戻し、透明なポリアミド酸のNMP溶液(以下、ワニスとも記す)を得た。ここでの組成及び得られたポリアミド酸の重量平均分子量(Mw)を表2に示す。また、350℃キュアしたフィルムの試験結果を表5に示す。
実施例36と同様にして、ジアミン1、テトラカルボン酸無水物1、テトラカルボン酸無水物2の種類、及びそれらの添加質量をそれぞれ表2に記したものに変えて、実施例36と同様の操作を行ってワニスを得た。また、表2に示すNMP添加量は、最終的にワニスに含まれるNMPの総量を示し、ケイ素基含有ジアミンを希釈する298gのNMPを含んだ質量である。ここでの組成及び得られたポリアミド酸の重量平均分子量(Mw)をそれぞれ表2に示す。また、350℃キュアしたフィルムの試験結果をそれぞれ表5に示す。
オイルバスを備えた撹拌棒付き3Lセパラブルフラスコに、窒素ガスを導入しながら、NMP1200gを加え、3,3-(ジアミノジフェニル)スルホン(ジアミン1と規定する)を232.4g撹拌しながら加え、50℃に加温した後、テレフタル酸クロリド40.6g(その他モノマー成分と規定する)をγブチロラクトン200gに溶解した後、滴下して加えて30分撹拌した。続いてBPDA(テトラカルボン酸無水物1と規定する)を235.4g加えて8時間撹拌した後、両末端アミン変性メチルフェニルシリコーンオイル(信越化学社製:X22-1660B-3(数平均分子量4400))(ケイ素基含有ジアミンと規定する)105.6gをNMP298gに溶解し、滴下漏斗を使用して滴下して加えた。80℃に昇温し、1時間撹拌した後、オイルバスを外して室温に戻し、透明なポリアミド酸の溶液を得た。これに、NMPを1000g加えて希釈した後に、イオン交換水10Lに滴下しながら投入し、ポリアミドイミド前駆体の粉体を析出した後、ブフナー漏斗にて紛体を濾別した。この紛体を40℃で48時間真空乾燥した。こうして得られた紛体に1403gのNMPを加えて、ポリアミドイミド前駆体のNMP溶液を得た。ここでの組成及び得られたポリアミドイミド前駆体の重量平均分子量(Mw)を表2に示す。また、350℃キュアしたフィルムの試験結果を表5に示す。
実施例38と同様にして、ジアミン1、テトラカルボン酸無水物1、その他モノマー成分の種類、及びそれらの添加質量をそれぞれ表2に記したものに変えて、実施例38と同様の操作を行ってワニスを得た。また、表2に示すNMP添加量は、最終的にワニスに含まれるNMPの総量を示す。ここでの組成及び得られたポリアミドイミド前駆体の重量平均分子量(Mw)をそれぞれ表2に示す。また、350℃キュアしたフィルムの試験結果をそれぞれ表5に示す。
オイルバスを備えた撹拌棒付き3Lセパラブルフラスコに、窒素ガスを導入しながら、NMP1000gを加え、3,3-(ジアミノジフェニル)スルホン(ジアミン1と規定する)を248.30g撹拌しながら加え、続いてBPDA(テトラカルボン酸無水物1と規定する)を275.13g加えて、室温で30分撹拌した。これを50℃に昇温し、12時間撹拌した後、両末端酸無水物変性メチルフェニルシリコーンオイル(信越化学社製:X22-168-P5-B(数平均分子量4200))104.58gをNMP298gに溶解し、滴下漏斗を使用して滴下して加えた。80℃に昇温し、1時間撹拌した後、オイルバスを外して室温に戻し、透明なポリアミド酸のNMP溶液(以下、ワニスとも記す)を得た。ここでの組成及び得られたポリアミド酸の重量平均分子量(Mw)を表7に示す。また、350℃キュアしたフィルムの試験結果を表8に示す。
実施例59と同様にして、ジアミン1、テトラカルボン酸無水物1、ケイ素基含有ジアミンの種類、及びそれらの添加質量をそれぞれ表1に記したものに変えて、実施例1と同様の操作を行ってワニスを得た。また、表1及び表2に示すNMP添加量は、最終的にワニスに含まれるNMPの総量を示し、ケイ素基含有ジアミンを希釈する298gのNMPを含んだ質量である。ここでの組成及び得られたポリアミド酸の重量平均分子量(Mw)をそれぞれ表7に示す。また、350℃キュアしたフィルムの試験結果をそれぞれ表8に示す。
オイルバスを備えた撹拌棒付き3Lセパラブルフラスコに、窒素ガスを導入しながら、NMP1065gを加え、3,3-(ジアミノジフェニル)スルホン(ジアミン1と規定する)を248.3g撹拌しながら加え、続いてピロメリット酸二無水物(テトラカルボン酸無水物1と規定する)を218.12g加えて、室温で30分撹拌した。これを50℃に昇温し、12時間撹拌した後、オイルバスを外して室温に戻し、透明なポリアミド酸のNMP溶液(以下、ワニスとも記す)を得た。ここでの組成及び得られたポリアミド酸の重量平均分子量(Mw)を表3に示す。また、350℃キュアしたフィルムの試験結果を表6に示す。
比較例1と同様にして、ジアミン1、テトラカルボン酸無水物1の種類、及びそれらの添加質量をそれぞれ表3に記したものに変えて、比較例1と同様の操作を行ってワニスを得た。ここでの組成及び得られたポリアミド酸の重量平均分子量(Mw)をそれぞれ表3に示す。また、350℃キュアしたフィルムの試験結果をそれぞれ表6に示す。
オイルバスを備えた撹拌棒付き3Lセパラブルフラスコに、窒素ガスを導入し、NMP1332gを加え、TFMB(ジアミン2と規定する)299.8gを撹拌しながら加え、BPDA294.2g(テトラカルボン酸無水物1と規定する)を加え、50℃に加温して、12時間撹拌した。これに、両末端アミン変性メチルフェニルシリコーンオイル(信越化学社製:X22-1660B-3(数平均分子量4400))(ケイ素基含有ジアミンと規定する)105.6gをNMP298gに溶解したものを滴下漏斗を使用して滴下した。滴下終了後、これを80℃に昇温し、1時間撹拌した後、オイルバスを外して室温に戻し、若干濁りのある不透明なポリアミド酸のNMP溶液(以下、ワニスとも記す)を得た。ここでの組成及び得られたポリアミド酸の重量平均分子量(Mw)を表3に示す。また、350℃キュアしたフィルムの試験結果を表6に示す。
ピロメリット酸無水物(PMDA)4. 3 6g (0.02モル)とBTDA25.78gをN-メチルー2-ピロリドン(NMP)240g に分散させ、ω‐ω′‐ビス‐(3‐アミノプロピル)ポリジメチルシロキサン(平均分子量480)2.4gをジエチレングリコールジメチルエーテル(Dig)50g に溶解させて得られた溶液を少量ずつ滴下し、1時間撹拝して反応させた。このように、ジアミノシロキサンとテトラカルボン酸二無水物を反応させた後、1,3-ビス(4-アミノフェノキシ) ベンゼン(TPE-R)14.62g (0.05モル)、次いでさらに3,3DAS11.17gを少量ずつ粉体で添加した。
撹拌装置、滴下漏斗、温度計、コンデンサー及び窒素置換装置を付した1リットルのフラスコを冷水中に固定した。フラスコ内に窒素ガスにより置換した後、脱水精製したN‐メチル‐2‐ピロリドン(以下NMPと略記する)の500g、3,3′4,4′‐ベンゾフェノンテトラカルボン酸二無水物(BTDA)の25.11g(0.0779モル)、3,3′‐ジアミノジフェニルスルホン(3,3-DAS)の15.48g(0.0623モル)及びω‐ω′‐ビス‐(3‐アミノプロピル)ポリジメチルシロキサン(分子量960)の14.96g(0.0159モル)を混合し、常法に従ってポリアミド酸溶液を得た。
温度計、攪拌機、窒素導入管、冷却管を取り付けた300mLの4つ口フラスコにジアミン化合物として1,4-ジアミノシクロヘキサン2.87g(25.1mmol)と両末端アミノ変性メチルフェニルシリコーン(X22-1660B-3)3.42g(0.8mmol)とを添加した。次いで、フラスコ内を窒素置換した後、N,N-ジメチルアセトアミド58mlを加え均一になるまで攪拌した。得られた溶液に多価カルボン酸誘導体としてジフェニル-3,3’,4,4’-テトラカルボン酸二無水物(BPDA)8.71g(25.9mmol)を室温で加え、そのままの温度で24時間攪拌を続けて、組成物(ポリアミック酸溶液)を得た。
温度計、攪拌機、窒素導入管、冷却管を取り付けた300mLの4つ口フラスコに(B)成分として4,4’-ジアミノ-2,2’-ビス(トリフルオロメチル)ビフェニル(以下「TFMB」ともいう。)7.85g(24.5mmol)と両末端アミノ変性メチルフェニルシリコーン(X22-9409)2.03g(1.6mmol)とを添加した。次いで、フラスコ内を窒素置換した後、N,N-ジメチルアセトアミド58mlを加え均一になるまで攪拌した。得られた溶液に(A)成分として1,2,3,4-シクロブタンテトラカルボン酸二無水物(以下「CBDA」ともいう。)5.12g(26.1mmol)を室温で加え、そのままの温度で24時間攪拌を続けて、組成物(ポリアミック酸溶液)を得た。
(2)黄色度が7以下であり、酸素濃度による影響が少ない
(3)室温温度以上の温度領域におけるガラス転移温度が250℃以上
(4)全光線透過率が88%以上であり、酸素濃度による影響が少ない
(5)引張伸度30%以上
(6)NMP耐薬品性試験30分以上
(7)NMP単独でワニスを作製しても、熱硬化膜が白濁することがないので全光線透過率が高い
Claims (27)
- 前記アミノ基反応性基が、カルボキシル基、置換カルボキシル基及び酸無水物基からなる群から選択される1つ以上を含む、請求項1に記載の樹脂前駆体。
- 前記一般式(3)において、L1及びL2が、それぞれ独立に、アミノ基又は酸無水物基であり、そしてkが0である、請求項3に記載の樹脂前駆体。
- 前記一般式(3)において、L1及びL2が共にアミノ基である、請求項4に記載の樹脂前駆体。
- 前記樹脂前駆体が、ユニット1及びユニット2を含有し、
該ユニット1が、少なくとも下記一般式(4);
該ユニット2が、下記一般式(5):
- 前記ユニット1及び前記ユニット2の合計量が、前記樹脂前駆体の総質量基準で30質量%以上である、請求項6に記載の樹脂前駆体。
- 前記一般式(7)において、X3が、2,2’-ビス(トリフルオロメチル)ベンジジンからアミノ基を除いた構造である残基である、請求項8に記載の樹脂前駆体。
- 前記ユニット1及び前記ユニット2が、
ピロメリット酸二無水物(PMDA)及びビフェニルテトラカルボン酸二無水物(BPDA)からなる群より選ばれる1つ以上に由来する部位と、
4,4’-オキシジフタル酸二無水物(ODPA)、4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸無水物(6FDA)、シクロヘキサン-1,2,4,5-テトラカルボン酸二無水物(CHDA)、3,3’,4,4’-ジフェニルスルホンテトラカルボン酸二無水物(DSDA)、4,4’-ビフェニルビス(トリメリット酸モノエステル酸無水物)(TAHQ)、及び9,9’-ビス(3,4-ジカルボキシフェニル)フルオレン二無水物(BPAF)からなる群より選ばれる1つ以上に由来する部位と
の組み合わせである部位を、前記ユニット1及び前記ユニット2の酸二無水物由来部位の総量基準で60モル%以上の量で含む、請求項6~9のいずれか1項に記載の樹脂前駆体。 - 前記R3及び前記R4が、それぞれ独立に、炭素数1~3の一価の脂肪族炭化水素基、又は炭素数6~10の一価の芳香族炭化水素基である、請求項1~10のいずれか1項に記載の樹脂前駆体。
- 前記R3及び前記R4の少なくとも一部がフェニル基である、請求項1~11のいずれか1項に記載の樹脂前駆体。
- 前記樹脂前駆体を不活性雰囲気下300~500℃の条件で加熱硬化させて得られる樹脂が、-150℃~0℃の領域の少なくとも1つのガラス転移温度及び150℃~380℃の領域の少なくとも1つのガラス転移温度を有し、かつ0℃より大きく150℃より小さい領域においてガラス転移温度を有さない、請求項1~12のいずれか1項に記載の樹脂前駆体。
- ビフェニルテトラカルボン酸二無水物(BPDA)由来の部位を、前記樹脂前駆体の酸二無水物由来部位の総量基準で20モル%以上含む、請求項1~13のいずれか1項に記載の樹脂前駆体。
- 一部がイミド化されている、請求項1~14のいずれか1項に記載の樹脂前駆体。
- 請求項1~15のいずれか1項に記載の樹脂前駆体、又は請求項16に記載の前駆体混合物を含む、フレキシブルデバイス材料。
- 請求項1~15のいずれか1項に記載の樹脂前駆体の硬化物又は請求項16に記載の前駆体混合物の硬化物である、樹脂フィルム。
- 請求項1~15のいずれか1項に記載の樹脂前駆体又は請求項16に記載の前駆体混合物と、溶媒と、を含有する、樹脂組成物。
- 前記樹脂組成物を支持体の表面に展開した後、前記樹脂組成物を窒素雰囲気下300℃~500℃で加熱することによって前記樹脂組成物に含まれる前記樹脂前駆体をイミド化して得られる樹脂が示す20μm膜厚での黄色度が7以下である、請求項19に記載の樹脂組成物。
- 前記樹脂組成物を支持体の表面に展開した後、前記樹脂組成物を窒素雰囲気下300℃~500℃で加熱することによって前記樹脂組成物に含まれる前記樹脂前駆体をイミド化して得られる樹脂が示す10μm膜厚での残留応力が25MPa以下である、請求項19又は20に記載の樹脂組成物。
- 請求項19~21のいずれか1項に記載の樹脂組成物の硬化物である、樹脂フィルム。
- 請求項19~21のいずれか1項に記載の樹脂組成物を支持体の表面上に展開する工程と、
前記支持体及び前記樹脂組成物を加熱して前記樹脂組成物に含まれる前記樹脂前駆体をイミド化して樹脂フィルムを形成する工程と、
前記樹脂フィルムを前記支持体から剥離する工程と、
を含む、樹脂フィルムの製造方法。 - 支持体と、前記支持体の表面上に形成された、請求項19~21のいずれか1項に記載の樹脂組成物の硬化物である樹脂膜とを含む、積層体。
- 支持体の表面上に、請求項19~21のいずれか1項に記載の樹脂組成物を展開する工程と、
前記支持体及び前記樹脂組成物を加熱して前記樹脂組成物に含まれる前記樹脂前駆体をイミド化して樹脂膜を形成し、これにより前記支持体及び前記樹脂膜を含む積層体を得る工程と、
を含む、積層体の製造方法。 - ディスプレイ基板の製造に用いられるポリイミド樹脂膜であって、厚み20μmにおけるRthが20~90nmである、ポリイミド樹脂膜。
- 支持体の表面上にポリイミド前駆体を含む樹脂組成物を展開する工程と、
前記支持体及び前記樹脂組成物を加熱してポリイミド前駆体をイミド化して、請求項26に記載のポリイミド樹脂膜を形成する工程と、
前記ポリイミド樹脂膜上に素子を形成する工程と、
前記素子が形成された前記ポリイミド樹脂膜を前記支持体から剥離する工程と
を含む、ディスプレイ基板の製造方法。
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