WO1992013053A2 - Detergent compositions with high activity cellulase and softening clays - Google Patents

Detergent compositions with high activity cellulase and softening clays Download PDF

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Publication number
WO1992013053A2
WO1992013053A2 PCT/US1992/000190 US9200190W WO9213053A2 WO 1992013053 A2 WO1992013053 A2 WO 1992013053A2 US 9200190 W US9200190 W US 9200190W WO 9213053 A2 WO9213053 A2 WO 9213053A2
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WIPO (PCT)
Prior art keywords
detergent composition
cellulase
composition according
endoglucanase
ala
Prior art date
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PCT/US1992/000190
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English (en)
French (fr)
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WO1992013053A3 (en
Inventor
André Christian CONVENTS
Alfred Busch
André Cesar BAECK
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The Procter & Gamble Company
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Filing date
Publication date
Priority claimed from EP91870006.3A external-priority patent/EP0495344A1/en
Application filed by The Procter & Gamble Company filed Critical The Procter & Gamble Company
Priority to US08/090,013 priority Critical patent/US5443750A/en
Priority to BR9205428A priority patent/BR9205428A/pt
Priority to JP4506597A priority patent/JPH06509122A/ja
Publication of WO1992013053A2 publication Critical patent/WO1992013053A2/en
Publication of WO1992013053A3 publication Critical patent/WO1992013053A3/en

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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N9/00Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
    • C12N9/14Hydrolases (3)
    • C12N9/24Hydrolases (3) acting on glycosyl compounds (3.2)
    • C12N9/2402Hydrolases (3) acting on glycosyl compounds (3.2) hydrolysing O- and S- glycosyl compounds (3.2.1)
    • C12N9/2405Glucanases
    • C12N9/2434Glucanases acting on beta-1,4-glucosidic bonds
    • C12N9/2437Cellulases (3.2.1.4; 3.2.1.74; 3.2.1.91; 3.2.1.150)
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/38Cationic compounds
    • C11D1/62Quaternary ammonium compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/38Cationic compounds
    • C11D1/65Mixtures of anionic with cationic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/06Powder; Flakes; Free-flowing mixtures; Sheets
    • C11D17/065High-density particulate detergent compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/12Water-insoluble compounds
    • C11D3/124Silicon containing, e.g. silica, silex, quartz or glass beads
    • C11D3/1246Silicates, e.g. diatomaceous earth
    • C11D3/1253Layer silicates, e.g. talcum, kaolin, clay, bentonite, smectite, montmorillonite, hectorite or attapulgite
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/38Products with no well-defined composition, e.g. natural products
    • C11D3/386Preparations containing enzymes, e.g. protease or amylase
    • C11D3/38627Preparations containing enzymes, e.g. protease or amylase containing lipase
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/38Products with no well-defined composition, e.g. natural products
    • C11D3/386Preparations containing enzymes, e.g. protease or amylase
    • C11D3/38645Preparations containing enzymes, e.g. protease or amylase containing cellulase
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12YENZYMES
    • C12Y302/00Hydrolases acting on glycosyl compounds, i.e. glycosylases (3.2)
    • C12Y302/01Glycosidases, i.e. enzymes hydrolysing O- and S-glycosyl compounds (3.2.1)
    • C12Y302/01004Cellulase (3.2.1.4), i.e. endo-1,4-beta-glucanase
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • C11D1/12Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/14Sulfonic acids or sulfuric acid esters; Salts thereof derived from aliphatic hydrocarbons or mono-alcohols
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • C11D1/12Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/22Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds

Definitions

  • the present invention relates to detergent
  • compositions comprising a high activity cellulase in combination with a softening clay.
  • the cellulase comprises a cellulase of high activity defined by the C14CMC-method.
  • the detergent composition comprises a softening clay together with a clay flocculating agent and in case of liquid composition an anti-settling agent for the clay.
  • the present invention relates to detergent
  • compositions comprising a high activity cellulase in combination with a softening clay.
  • GB-A-2,075,028, GB-A-2,095,275 and GB-A- 2,094,826, disclose detergent compositions with
  • 4,435,307 teaches the use of a cellulolytic enzyme derived from Humicola insolens as well as a fraction thereof, designated ACXI, as a harshness-reducing detergent additive.
  • EP-A-O 269 168 discloses optimized detergent
  • compositions containing cellulase which are
  • preparations useful for reducing the harshness of cotton-containing fabrics comprising an endoglucanase component with a high endoase activity and affinity towards cellulose.
  • EP-A-381 397 discloses the effect of low ionic-strength on enzyme performance, in particular for lipase. However, it has been surprisingly found, that the effect of a compact matrix on the selected enzymes of the present invention is much larger than what could be expected from state of the art cellulases such as disclosed in EP-A-381 397.
  • EP-A-177 165 the use of softening clay together with cellulase in detergent compositions has been disclosed. The invention of this disclosure is based on the lack of prior art disclosing the
  • EP-A-177 165 recognizes that there is no reason to exclude clay or cellulase from detergent compositions comprising the respective other compound. However, EP-A-177 165 does not
  • the combination with clay is advantageous beyond the additive performance which otherwise could be expected of two softening ingredients.
  • detergent compositions comprising a high activity cellulase and softening clay, which detergent compositions exhibit an optimum softening performance.
  • An additional objective is to provide such detergent compositions in liquid or granulate form.
  • An additional objective of the present invention is to provide detergent
  • compositions which further exhibit good stain removal and cleaning performance particularly at temperatures of about 60oC or below.
  • liquid detergent compositions comprising, in addition to the essential compounds of the present invention, an anti-settling agent to provide a storage stable clay suspension matrix.
  • objective of the present invention is to provide detergent compositions, be it liquid or granular comprising in addition to the essential compounds a clay flocculating agent to additionally aid the softening clay deposition on fibres.
  • the present invention relates to detergent
  • carboxymethylcellulose according to the C14CMC-method, which is described in detail below, and further characterized in that said detergent composition also comprises a softening clay.
  • detergent compositions in which the cellulase consists essentially of a homogeous endoglucanase component which is immuno-reactive with an anti-body raised against a highly purified endoglucanase, being a cellulase of about 43 Kd, derived from Humicola insolens. DSM 1800 or a homologous to the about 43kD cellulase.
  • detergent compositions comprising softening clay and cellulase being an endoglucanase enzyme with the aminoacid sequences shown in the listings ID No. 2 and ID No.4 or homologues thereof have been found to provide the desired synergetic fabric treatment benefits, particularly softening, according to the present invention.
  • - softening refers to a range of fabric treatments other than cleaning
  • the present detergent compositions can be in granular or liquid form.
  • the form depends upon the desired application for example as a softening-through-the-wash detergent, at low or high
  • the desired form of the detergent will strongly influence the selection and amounts of compounds of surfactant, builder, cellulase, softening clays and especially optional ingredients for the particular composition.
  • an anti-settling agent for the softening clay is desirable and not contradictive with flocculating agents used to aid clay deposition on fibres for liquid or granular compositions.
  • the detailed description of all individual compounds and the examples will enable the man skilled in the art to formulate detergent
  • compositions according to the present invention are compositions according to the present invention.
  • a wide range of surfactants can be used in the detergent compositions.
  • anionic surfactants are particularly suitable herein, especially mixtures of sulphonate and sulphate surfactants in a weight ratio of from 5:1 to 1:2, preferably from 3:1 to 2:3, more preferably from 3:1 to 1:1.
  • Preferred sulphonates include alkyl benzene sulphonates having from 9 to 15, especially 11 to 13 carbon atoms in the alkyl radical, and alpha-sulphonated methyl fatty acid esters in which the fatty acid is derived from a C 12 -C 18 fatty source preferably from a C 16 -C 18 fatty source.
  • the cation is an alkali metal, preferably sodium.
  • Preferred sulphate surfactants are alkyl sulphates having from 12 to 18 carbon atoms in the alkyl radical, optionally in admixture with ethoxy sulphates having from 10 to 20, preferably 10 to 16 carbon atoms in the alkyl radical and an average degree of ethoxylation of 1 to 6. Examples of
  • alkyl sulphates herein are tallow alkyl sulphate, coconut alkyl sulphate, and C 14-15 alkyl sulphates.
  • the cation in each instance is again an alkali metal cation, preferably sodium.
  • One class of nonionic surfactants useful in the present invention are condensates of ethylene oxide with a hydrophobic moiety to provide a surfactant having an average hydrophilic-lipophilic balance (HLB) in the range from 8 to 17, preferably from 9.5 to 13.5, more preferably from 10 to 12.5.
  • HLB hydrophilic-lipophilic balance
  • hydrophobic (lipophilic) moiety may be aliphatic or aromatic in nature and the length of the
  • polyoxyethylene group which is condensed with any particular hydrophobic group can be readily adjusted to yield a water-soluble compound having the desired degree of balance between hydrophilic and hydrophobic elements.
  • Especially preferred nonionic surfactants of this type are the C 9 -C 15 primary alcohol ethoxylates containing 3-8 moles of ethylene oxide per mole of alcohol, particularly the C 14 -C 15 primary alcohols containing 6-8 moles of ethylene oxide per mole of alcohol and the C 12 -C 14 primary alcohols containing 3- 5 moles of ethylene oxide per mole of alcohol.
  • Another class of nonionic surfactants comprises alkyl polyglucoside compounds of general formula
  • Z is a moiety derived from glucose; R is a saturated hydrophobic alkyl group that contains from 12 to 18 carbon atoms; t is from 0 to 10 and n is 2 or 3; x is from 1.3 to 4, the compounds including less than 10% unreacted fatty alcohol and less than 50% short chain alkyl polyglucosides.
  • Compounds of this type and their use in detergent are disclosed in EP-B 0 070 077, 0 075 996 and 0 094 118.
  • nonionic surfactants are poly hydroxy fatty acid amide surfactants of the formula
  • R 1 is H, or R 1 is C 1-4 hydrocarbyl, 2-hydroxy ethyl, 2-hydroxy propyl or a mixture thereof
  • R 2 is C 5-31 hydrocarbyl
  • Z is a polyhydroxyhydrocarbyl having a linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain, or an alkoxylated derivative thereof.
  • R 1 is methyl
  • R 2 is a straight C 11-15 alkyl or alkenyl chain such as coconut alkyl or mixtures thereof
  • Z is derived from a reducing sugar such as glucose, fructose, maltose, lactose, in a reductive amination reaction.
  • a further class of surfactants are the semi-polar surfactants such as amine oxides.
  • Suitable amine oxides are selected from mono C 8 -C 20 , preferably C 10 -C 14 N-alkyl or alkenyl amine oxides and propylene-1,3-diamine dioxides wherein the remaining N positions are substituted by methyl, hydroxyethyl or hydroxypropyl groups.
  • Another class of surfactants are amphoteric and amphoteric
  • surfactants such as polyamine-based species.
  • Cationic surfactants can also be used in the
  • detergent compositions herein and suitable quaternary ammonium surfactants are selected from mono C 8 -C 16 , preferably C 10 -C 14 N-alkyl or alkenyl ammonium
  • the detergent compositions can comprise from 1%-70% by weight of surfactant, but usually the surfactant is present in the compositions herein an amount of from 1% to 30%, more preferably from 10-25% by weight.
  • Builder materials will typically be present at from 10% to 60% of the detergent compositions herein.
  • the compositions herein are free or substantially free of phosphate-containing builders (substantially free being herein defined to constitute less than 1% of the total detergent builder system), and the builder system herein consists of water-soluble builders, water-insoluble builders, or mixtures thereof.
  • Water insoluble builders can be an inorganic ion exchange material, commonly an inorganic hydrated aluminosilicate material, more particularly a hydrated synthetic zeolite such as hydrated Zeolite A, X, B or HS.
  • Preferred aluminosilicate ion-exchange materials have the unit cell formula
  • M is a calcium-exchange cation
  • z and y are at least 6; the molar ratio of z to y is from 1.0 to 0.5 and x is at least 5, preferably from 7.5 to 276, more preferably from 10 to 264.
  • the aluminosilicate materials are in hydrated form and are preferably crystalline containing from 10% to 28%, more
  • aluminosilicate ion exchange materials are further charaterized by a particle size diameter of from 0.1 to 10 micrometers, preferably from 0.2 to 4 micrometers.
  • particle size diameter herein represents the average particle size diameter of a given ion exchange material as determined by
  • the aluminosilicate ion exchange materials are further characterized by their calcium ion exchange capacity, which is at least 200 mg equivalent of CaCO 3 water hardness/g of
  • aluminosilicate calculated on an anhydrous basis, and which generally is in the range of from 300 mg eq./g to 352 mg eq./g.
  • the aluminosilicate ion exchange materials herein are still further characterized by their calcium ion exchange rate which is described in detail in GB-1,429, 143.
  • Aluminosilicate ion exchange materials useful in the practice of this invention are commercially available and can be naturally occurring materials, but are preferably synthetically derived. A method for producing aluminosilicate ion exchange materials is discussed in US Patent No. 3,985,669.
  • Preferred synthetic crystalline aluminosilicate ion exchange materials useful herein are available under the designation Zeolite A, Zeolite B, Zeolite X, Zeolite HS and mixtures thereof.
  • the crystalline aluminosilicate ion exchange material is Zeolite A and has the formula
  • x is from 20 to 30, especially 27.
  • .276H 2 O is also suitable, as well as Zeolite HS of formula Na 6 [ (A10 2 ) 6 (SiO 2 ) 6 ] 7.5 H 2 O).
  • Another suitable water-insoluble, inorganic builder material is layered silicate, e.g. SKS-6 (Hoechst).
  • SKS-6 is a crystalline layered silicate consisting of sodium silicate (Na 2 Si 2 O5).
  • the high Ca ++ /Mg ++ binding capacity is mainly a cation exchange
  • the water-soluble builder can be a monomeric or oligomeric carboxylate chelating agent.
  • Suitable carboxylates containing one carboxy group include lactic acid, glycollic acid and ether
  • Polycarboxylates containing two carboxy groups include the water- soluble salts of succinic acid, malonic acid,
  • Polycarboxylates containing three carboxy groups include, in particular, water-soluble citrates, aconitrates and citraconates as well as succinate derivatives such as the carboxymethyloxysuccinates described in British Patent No. 1,379,241,
  • Polycarboxylates containing four carboxy groups include oxydisuccinates disclosed in British Patent No. 1,261,829, 1,1,2,2-ethane tetracarboxylates,
  • Polycarboxylates containing sulfo substituents include the sulfosuccinate derivatives disclosed in British Patent Nos. 1,398,421 and
  • Alicyclic and heterocyclic polycarboxylates include cyclopentane-cis, cis, cis-tetracarboxylates,
  • Aromatic polycarboxylates include mellitic acid, pyromellitic acid and the phtalic acid derivatives disclosed in British Patent No. 1,425,343.
  • the preferred polycarboxylates are hydroxycarboxylates containing up to three carboxy groups per molecule, more particularly citrates.
  • Preferred builder systems for use in the present compositions include a mixture of a water-insoluble aluminosilicate builder such as zeolite A, and a water-soluble carboxylate chelating agent such as citric acid. Additionally, builder systems further comprizing polycarboxylate polymers have been found beneficial for the builder system but also for aiding in the softening performance of detergent compositions according to the present invention. Polycarboxylate polymers have been disclosed in detail in the prior art for example in EP-A-137 669.
  • builder materials that can form part of the builder system for the purposes of the invention include inorganic materials such as alkali metal carbonates, bicarbonates, silicates, and organic materials such as the organic phosphonates, amino polyalkylene phosphonates and amino polycarboxylates.
  • the present invention therefore uses the method disclosed in EP-A-350098 to screen cellulases in order to distinguish cellulases which are useful in the present invention and those which would not provide the objectives of the present invention.
  • the screening method
  • C14CMC-Method which has been adopted from the method disclosed in EP-A-350098, can be described as follows :
  • the principle of the C14CMC-Method for screening is to measure at a defined cellulase concentration in a wash solution the removal of immobilized carboxy methyl
  • CMC cellulose
  • the radio-active CMC stock solution is prepared according to Table I.
  • the radio-active CMC can be obtained by methods referred to in EP-A-350098.
  • Fabric substrates are muslin cotton swatches having a size of 5 cm ⁇ 5 cm. They are inocculated with 0.35 ml of the radio-active labelled CMC stock solution in their center. The muslin cotton swatches are then airdried.
  • Immobilization of CMC To immobilize the radio-active labelled CMC on the muslin cotton swatches, laundero-meter equipment " Linitest Original Haunau " made by Original Haunau, Germany, is used. A metal jar of the laundero-meter is filled with 400 ml of hard water (4 mmol/liter of Ca ++ ions). A maximum number of 13 swatches can be used per jar. The jar is then incubated in a heat-up cycle from 20°C to 60°C over 40 minutes in the laundero-meter
  • samples of the swatches with immobilized radio-active CMC can also be measured as "blank samples" without washing.
  • Laundry test solution The laundry test solution is prepared according to the composition of Table II. It is balanced to pH 7.5. The laundry test solution is the basis to which a cellulase test sample is added. Care should be taken to not dilute the laundry test solution by adding water to a 100% balance prior to having determined the amount of cellulase to be added. The amount of cellulase which is used in this screening test should be added to provide 25 ⁇ 10 -6 weight percent of cellulase protein in the laundry test solution (equivalent to 0.25
  • Wash procedure The swatches thus inocculated with radio-active labelled CMC are then treated in a laundry simulation process.
  • the laundry process is simulated in the laundero-meter type equipment," Linitest, Original Haunau", by Original Haunau, Haunau Germany.
  • An individual swatch is put into a 20 cm 3 glass vial.
  • the vial is filled with 10 ml of the laundry test solution and then sealed liquid tight.
  • Up to 5 vials are put into each launderometer jar.
  • the jar is filled with water as a heat tranfer medium for the laundering simulation.
  • the laundering simulation is conducted as a heat-up cycle from 20oC to 60oC over 40 minutes.
  • each swatch is taken out of its vial, rinsed in a beaker under running soft water, squeezed and allowed to airdry for at least 30 minutes.
  • a scintillation counter for example, a LKB 1210 Ultrabeta Scintillation Counter
  • the instruction manual for optimum operation of the particular scintillation counter should be followed. For example, for the LKB 1210 Ultrabeta
  • the swatch to be measured is put into a plastic vial filled with 12 ml of scintillator liquid (e.g. scintillator 299 from Packard). The swatch is then allowed to stabilize for at least 30 minutes. The vial is then put into the LKB 1210 Ultrabeta Scintillation Counter and the respective radio-activity counts for the swatch is
  • XO is the radioactivity scintillation count of a swatch treated with the laundry test solution without cellulase
  • XC is the radioactivity scintillation count of a swatch treated with the laundry test solution containing the cellulase to be evaluated
  • the described screening test does provide a fast, unique and reliable method to identify cellulases which satisfy the activity criteria of the present invention versus cellulases which are not part of the present
  • concentration in the laundry test solution according to the C14CMC-method would provide indication of an even better performance of the cellulase for use in laundry detergents.
  • preferred cellulases are those as described in Danish Patent Application 1159/90.
  • a cellulase for example, a cellulase
  • inventions can consist essentially of a homogeneous endoglucanase component, which is immunoreactive with an antibody raised against a highly purified 43kD cellulase derived from Humicola insolens, DSM 1800, or which is homologous to said 43kD endoglucanase.
  • Cellulase preparations particularly useful in the compositions of the invention are those in which in addition to the screening test, the endoglucanase component exhibits a CMC-endoase activity of at least about 50, preferably at least about 60, in particular at least about 90 CMC-endoase units per mg of total protein.
  • a preferred endoglucanase component exhibits a CMC-endoase activity of at least 100 CMC-endoase units per mg of total protein.
  • CMC-endoase activity refers to the endoglucanase activity of the endoglucanase component in terms of its ability to degrade cellulose to glucose, cellobiose and triose, as determined by a viscosity decrease of a solution of carboxymethyl cellulose (CMC) after incubation with the cellulase preparation of the invention, as
  • the CMC-endoase (endoglucanase) activity can be determined from the viscosity decrease of CMC, as follows : A substrate solution is prepared, containing 35 g/l CMC (Hercules 7 LFD) in 0.1 M tris buffer at pH 9.0. The enzyme sample to be analyzed is dissolved in the same buffer. 10 ml substrate solution and 0.5 ml enzyme solution are mixed and transferred to a
  • Viscosity readings are taken as soon as possible after mixing and again 30 minutes later. The amount of enzyme that reduces the
  • viscosity to one half under these conditions is defined as 1 unit of CMC-endoase activity, or
  • SDS polyacrylamide gel electrophoresis SDS-PAGE
  • isoelectric focusing with marker proteins in a manner known to persons skilled in the art were used to determine the molecular weight and isolelectric point (pi), respectively, of the endoglucanase component in the cellulase preparation useful in the present context.
  • the molecular weight of a specific endoglucanase component was determined to be 43kD.
  • the isoelectric point of this endoglucanase was determined to be about 5.1.
  • the cellobiohydrolase activity may be defined as the activity towards cellobiose p-nitrophenyl. The activity is determined as 10 -6 mole nitrophenyl released per minute at 37oC and pH 7.0. The present endoglucanase component was found to have essentially no cellobiohydrolase activity.
  • cellulase enzymes useful in the present compositions can further be defined as enzymes exhibiting
  • endoglucanase activity in the following referred to as an "endoglucanase enzyme"
  • enzymes have the amino acid sequence shown in the appended Sequence Listing ID#2, or a homologue thereof exhibiting endoglucanase activity.
  • the term "homologue” is intended to indicate a polypeptide encoded by DNA which hybridizes to the same probe as the DNA coding for the endoglucanase enzyme with this amino acid sequence under certain specified conditions (such as presoaking in 5 ⁇ SSC and prehybridizing for 1 h at 40oC in a solution of 20% formamide, 5xDenhardt's solution, 50 mM sodium phosphate, pH 6.8, and 50 ug of denatured sonicated calf thymus DNA, followed by hybridization in the same solution supplemented with 100 uM ATP for 18 h at 40oC).
  • the term is intended to include derivatives of the aforementioned sequence obtained by addition of one or more amino acid
  • amino acid residues to either or both the C- and N-terminal of the native sequence substitution of one or more amino acid residues at one or more sites in the native sequence, deletion of one or more amino acid residues at either or both ends of the native amino acid sequence or at one or more sites within the native sequence, or insertion of one or more amino acid residues at one or more sites in the native sequence.
  • the endoglucanase enzyme herein may be one
  • Humicola insolens e.g. strain DSM 1800, deposited on October 1, 1981 at the Deutsche Sammlung von Mikroorganismen, Mascheroder Weg 1B, D-3300 Braunschweig, FRG, in accordance with the provisions of the Budapest Treaty on the International Recognition of the Deposit of Microorganisms for the Purposes of Patent Procedure (the Budapest Treaty).
  • the cellulase enzymes useful herein can be defined, in addition to the screening test, as endoglucanase enzymes which have the amino acid sequence shown in the appended Sequence Listing ID#4, or a homologue thereof (as defined above) exhibiting endoglucanase activity.
  • Said endoglucanase enzyme may be one producible by a species of Fusarium, such as Fusarium oxysporum. e.g. strain DSM 2672, deposited on June 6, 1983 at the Deutsche Sammlung von Mikroorganismen, Mascheroder Weg IB, D-3300 Braunschweig, FRG, in accordance with the provisions of the Budapest Treaty.
  • homologous endoglucanases may be derived from other materials.
  • microorganisms producing cellulolytic enzymes e.g. species of Trichoderma, Myceliophthora. Phanerochaete, Schizophyllum. Penicillium. Aspergillus. and
  • the endoglucanase component may thus be one which is producible by a method comprising cultivating a host cell transformed with a recombinant DNA vector which carries a DNA sequence encoding said endoglucanase component or a precursor of said endoglucanase
  • DNA sequence encoding the endoglucanase component or precursor thereof permitting the expression of the DNA sequence encoding the endoglucanase component or precursor thereof, in a culture medium under conditions permitting the
  • DNA constructs comprising a DNA sequence encoding an endoglucanase enzyme as described above, or a
  • mofidications of the DNA sequence are nucleotide substitutions which do not give rise to another amino acid sequence of the endoglucanase, but which
  • nucleotide substitutions which do give rise to a different amino acid sequence and therefore, possibly, a different protein structure which might give rise to an endoglucanase mutant with different properties than the native enzyme.
  • modifications are insertion of one or more nucleotides at either end of the sequence, or deletion of one or more nucleotides at either end or within the sequence.
  • DNA constructs encoding endoglucanase enzymes useful herein may be prepared synthetically by established standard methods, e.g. the phosphoamidite method described by S.L. Beaucage and M.H. Caruthers,
  • oligonucleotides are synthesized, e.g. in an automatic DNA synthesizer, purified, annealed, ligated and cloned in suitable vectors.
  • a DNA construct encoding the endoglucanase enzyme or a precursor thereof may, for instance, be isolated by establishing a cDNA or genomic library of a cellulase- producing microorganism, such as Humicola insolens, DSM 1800, and screening for positive clones by
  • endoglucanase in accordance with standard techniques (cf. Sambrook et al. Molecular Clonin ⁇ : A Laboratory Manual , 2nd Ed. Cold Spring Harbor, 1989), or by selecting for clones expressing the appropriate enzyme activity (i.e. CMC-endoase activity as defined above), or by selecting for clones producing a protein which is reactive with an anti-body against a native
  • the DNA construct may be of mixed synthetic and genomic, mixed synthetic and cDNA or mixed genomic and cDNA origin prepared by ligating fragments of synthetic, genomic or cDNA origin (as appropriate), the fragments corresponding to various parts of the entire DNA construct, in accordance with standard techniques.
  • the DNA construct may also be prepared by polymerase chain reaction using specific primers, for instance as described in US 4,683,202 or R. K. Saiki et al. Science 239, 1988, pp. 487-491.
  • Recombinant expression vectors into which the above DNA constructs are inserted include any vector which may conveniently be subjected to recombinant DNA procedures, and the choice of vector will often depend on the host cell into which it is to be introduced.
  • the vector may be an autonomously replicating vector, i.e. a vector which exists as an
  • extrachromosomal entity the replication of which is independent of chromosomal replication, e.g. a
  • the vector may be one which, when introduced into a host cell, is integrated into the host cell genome and replicated together with the chromosome (s) into wich it has been integrated.
  • endoglucanase should be operably connected to a suitable promoter and terminator sequence.
  • the promoter may be any DNA sequence which shows
  • transcriptional activity in the host cell of choice may be derived from genes encoding proteins either homologous or heterologous to the host cell.
  • the procedures used to ligate the DNA sequences coding for the endoglucanase, the promoter and the terminator, respectively, and to insert them into suitable vectors are well known to persons skilled in the art (cf., for instance, Sambrook et al., op.cit.) .
  • Host cells which are transformed with the above DNA constructs or the above expression vectors may be for instance belong to a species of Aspergillus. most preferably Aspergillys oryzae or Aspergillus niger. Fungal cells may be transformed by a process involving protoplast formation and transformation of the
  • the host cell may also be a yeast cell, e.g. a strain of Saccharomyces
  • the host organism may be a bacterium, in particular strains of Streptomyces and Bacillus, and E. coli.
  • the transformation of bacterial cells may be performed according to conventional methods, e.g. as described in Sambrook et al., Molecular
  • the medium used to cultivate the transformed host cells may be any conventional medium suitable for growing the host cells in question.
  • the expressed endoglucanase may conveniently be secreted into the culture medium and may be recovered therefrom by wellknown procedures including separating the cells from the medium by centrifugation or filtration,
  • precipitating proteinaceous components of the medium by means of a salt such as ammonium sulphate, followed by chromatographic procedures such as ion exchange chromatography, affinity chromatography, or the like.
  • a salt such as ammonium sulphate
  • chromatographic procedures such as ion exchange chromatography, affinity chromatography, or the like.
  • the level in the present composition of cellulase described above should be such that the amount of enzyme protein to be delivered in the wash solution is from 0.005 to 40 mg/liter of wash solution, preferably 0.01 to 10 mg/liter of wash solution.
  • One essential component of the present detergent compositions is a softening clay.
  • smectite clays exhibit a cation-exchange capacity of at least 50 meq per 100 grams of clay, which corresponds to a layer charge of 0.2 to 0.6.
  • clays which have a particle size in the 5-50 micrometer range.
  • smectite clays are hectorite clays of the general formula
  • the value of (x+y) is the layer charge of the hectorite clay.
  • the hectorite clays suitable for the detergent compositions of the present invention have a layer charge distribution such that at least 50% is in the range of from 0.23 to 0.31.
  • hectorite clays of natural origin having a layer charge distribution such that at least 65% is in the range of from 0.23 to 0.31.
  • fabric softening smectite clay minerals are : Sodium Montmorillonite
  • the amount of softening clay useful in the present invention depends upon the form of the detergent
  • composition In general, it can range from lower limits of 0.5%, 1% or 8% to upper limits of 50%, 20% or 15%.
  • Clay flocculating agents are not commonly used in fabric treatment compositions. On the contrary, one is inclined to use clay dispersants, which aid in removing clay stains from fabrics. Clay flocculating agents are, however, very well known in other industries like oil well drilling, and for ore flotation in metallurgy. Most of these materials are fairly long chain polymers and
  • copolymers derived from such monomers as ethylene oxide, acrylamide, acrylic acid, dimethylamino ethyl methacrylate, vinyl alcohol, vinyl pyrrolidone, ethylene imine. Gums, like guar gum, are suitable as well.
  • polymers of ethylene oxide, acryl amide, or acrylic acid are in the range of from 100,000 to 10 million.
  • the most preferred polymer is poly-(ethylene-oxide).
  • Molecular weight distributions can be readily determined using gel permeation chromatography, against standards of poly-(ethylene-oxide) of narrow molecular weight
  • the amount of clay flocculating agent ranges from 0% to 20%.
  • the preferred amount is from 2% to 20% of the clay.
  • the preferred amount is from 0.005% to 2% of the clay.
  • Another preferred optional ingredient is substituted polysiloxane the amount of siloxane ranges from 0% to 50% by weight of the clay, preferably from 0.1% to 20%, most preferably from 1.0% to 10%.
  • siloxanes useful in the present invention can be described as softening, straight or branched, organo- functional polydi-C 1-4 -alkyl siloxane having the general formula :
  • R is C 1-4 -alkyl
  • R 1 is R or a polyether of (C 2-3 -oxides) 1-50, with a capping group of H or R;
  • R" is branched or straight C 1-4 -alkyl
  • q 1 and q 2 are integers
  • n is an integer from 0 to 6;
  • Y is a polyether of (C 2-3 -oxides)k, where k has an average value from 7 to 100, with a capping group of H or C 1-4 -alkyl; or Y is whereby X and V are selected from
  • nitrogen can be quaternized such as to represent :
  • W can be selected from X and
  • V. or Y is whereby T and P are selected from
  • n being an integer from 4 to 100.
  • R' is methyl and R" is propyl
  • y is a polyether consisting of 12 ethyl oxides and an acetic acid capping group or - R, R' is methyl and R" is propyl and
  • y is a polyether consisting of 12 ethyl oxides and acetic acid capping group or
  • R is methyl and R" is methyl-2-propyl
  • y is an -(amino ethyl)amine
  • the detergent compositions of the present invention can be provided in liquid form as an aqueous dispersion. If in liquid form the detergent composition preferably further comprises an antisettling agent together with a softening clay, siloxane and clay flocculating agent.
  • a suitable antisettling agent must provide a fully activated support matrix to suspend particles within the liquid detergent composition.
  • Particles in this sense are granules or droplets of suspendable size for the desired properties of the liquid detergent composition. Usually the particle size will be less than 200 micrometers.
  • the individual particles can comprise one or more of the essential or optional compounds of the detergent composition.
  • an acceptable antisettling agent must not adversely effect the viscosity, elasticity or aesthetics of the product.
  • antisettling agents are used in the compositions of the present invention at levels of from 0.25% to 5%.
  • Bentone R rheological additives are described as the products of a clay which contains a negative layer-lattice and an organic compound which contains a cation and at least one alkyl group containing at least 10 carbon atoms. Bentones R have the property of swelling in certain organic liquids.
  • Organophillic quaternized ammonium-clay compounds are preferred antisettling agents as described in U.S. patent 4,287,086.
  • Fumed silicas also provide excellent antisettling
  • Fumed silicas are generally defined as a colloidal form of silica made by combustion of silicon tetrachloride in a hydrogen-oxygen furnace. Fumed silicas are normally used as thickener, thixotropic and reinforcing agents in inks, resins, rubber, paints and cosmetics.
  • CAB-O-SIL (R) fumed silicas are suitable antisettling agents for use in this invention. Mixtures of Bentone (R) clays, fumed silicas or cellulosic suspending agents are also suitable antisettling agents.
  • a liquid which can be described as stringy (i.e., elastic), thick or lumpy is undesirable.
  • the antisettling agents described above avoid these
  • a viscosity in the range of from about 100 to about 1000 kg/(ms) is desirable.
  • liquid composition it is also desirable for the liquid composition to exhibit plastic rheology. Materials that exhibit plastic flow characteristics will flow only after an applied shearing stress exceeds a critical minimum value. OPTIONAL INGREDIENTS
  • compositions will typically include optional ingredients that normally form part of detergent compositions.
  • Antiredeposition and soil suspension agents, optical brighteners, bleaches, bleach activators, suds suppressors, anticacking agents, dyes and pigments are examples of such ingredients.
  • Antiredeposition and soil suspension agents suitable herein include cellulose derivatives such as
  • hydroxyethylcellulose These materials are normally used at levels of from 0.5% to 10% by weight, more preferably from 0.75% to 8%, most preferably from 1% to 6% by weight of the composition. They can be used in granular detergent compositions but also to
  • Preferred optical brighteners are anionic in
  • examples of which are disodium 4,4 1 -bis-(2-diethanolamino-4-anilino -s- triazin-6-ylamino)stilbene-2:2 1 disulphonate, disodium 4, - 4 1 - bis-(2-morpholino-4-anilino-s-triazin-6-ylaminostilbene-2:2 1 - disulphonate, disodium 4,4 1 - bis-(2,4-dianilino-s-triazin-6-ylamino) stilbene-2:2 1 - disulphonate, monosodium 4 1 ,4 11 -bis-(2,4-dianilino-s-triazin-6 ylamino) stilbene-2-sulphonate, disodium
  • Any particulate inorganic perhydrate bleach can be used, in an amount of from 3% to 40% by weight, more preferably from 8% to 25% by weight and most
  • bleaches are sodium perborate monohydrate and tetrahydrate
  • Another preferred separately mixed ingredient is a peroxy carboxylie acid bleach percursor, commonly referred to as a bleach activator, which is preferably added in a prilled or agglomerated form in granular detergents.
  • a peroxy carboxylie acid bleach percursor commonly referred to as a bleach activator
  • suitable compounds of this type are disclosed in British Patent Nos. 1586769 and 2143231 and a method for their formation into a prilled form is described in European Published Patent Application No. 0 062 523.
  • Preferred examples of such compounds are tetracetyl ethylene diamine and sodium 3, 5, 5 trimethyl hexanoyloxybenzene sulphonate.
  • Bleach activators are normally employed at levels of from 0.5% to 10% by weight, more frequently from 1% to 8% and preferably from 2% to 6% by weight of the composition.
  • Another optional ingredient is a suds suppressor, exemplified by silicones, and silica-silicone
  • Silicones can be generally represented by alkylated polysiloxane materials while silica is normally used in finely divided forms exemplified by silica aerogels and xerogels and hydrophobic silicas of various types. These materials can be incorporated as particulates in which the suds suppressor is advantageously releasably incorporated in a water-soluble or water-dispersible, substantially non- surface-active detergent impermeable carrier.
  • the suds suppressor can be dissolved or dispersed in a liquid carrier and applied by spraying on to one or more of the other components.
  • useful silicone suds controlling agents can comprise a mixture of an alkylated
  • siloxane of the type referred to hereinbefore, and solid silica.
  • Such mixtures are prepared by affixing the silicone to the surface of the solid silica.
  • a preferred silicone suds controlling agent is
  • trimethyl-silanated silica having a particle size in the range from 10 millimicrons to 20 millimicrons and a specific surface area above 50 m 2 /g intimately admixed with dimethyl silicone fluid having a molecular weight in the range from about 500 to about 200,000 at a weight ratio of silicone to
  • silanated silica of from about 1:1 to about 1:2.
  • a preferred silicone suds controlling agent is disclosed in Bartollota et al. U.S. Patent 3,933,672.
  • Other particularly useful suds suppressors are the self-emulsifying silicone suds suppressors, described in German Patent Application DTOS 2,646,126 published April 28, 1977.
  • An example of such a compound is DC-544, commercially availably from Dow Corning, which is a siloxane/glycol copolymer.
  • the suds suppressors described above are normally employed at levels of from 0.001% to 2% by weight of the composition, preferably from 0.01% to 1% by weight.
  • the incorporation of the suds mofidiers is preferably made as separate particulates, and this permits the inclusion therein of other suds
  • polyethylene glycols particularly those of molecular weight 1000-10000, more particularly 2000 to 8000 and most preferably about 4000. These are used at levels of from 0.20% to 5% more preferably from 0.25% to 2.5% by weight. These polymers as well as the previously mentioned homo- or co-polymeric polycarboxylate polymers are valuable for improving whiteness
  • Soil release agents useful in compositions of the present invention are conventionally copolymers or terpolymers of terephthalic acid with ethylene glycol and/or propylene glycol units in various arrangements. Examples of such polymers are disclosed in the
  • PEG is -(OC 2 H 4 )O-,PO is (OC 3 H 6 O) and T is (pcOC 6 H 4 CO).
  • Certain polymeric materials such as polyvinyl pyrrolidones typically of MW 5000-20000, preferably 10000-15000, also form useful agents in preventing the transfer of labile dyestuffs between fabrics during the washing process.
  • softening agents include the water-insoluble tertiary amines as disclosed in GB-A-1514276 and EP-B-0 Oil 340 and their combination with mono C12-C14 quaternary ammonium salts are disclosed in EP-B-0 026 527 and EP- B-0 026 528 and di-long-chain amides as disclosed in EP-B-0 242 919.
  • Other useful organic ingredients of fabric softening systems include high molecular weight polyethylene oxide materials as disclosed in EP-A-0 299 575 and 0 313 146.
  • Organic fabric softening agents such as the water- insoluble tertiary amines or di-long-chain amide materials are incorporated at levels of from 0.5% to 5% by weight, normally from 1% to 3% by weight whilst the high molecular weight polyethylene oxide materials and the water-soluble cationic materials are added at levels of from 0.1% to 2%, normally from 0.15% to 1.5% by weight.
  • these materials are normally added to the spray dried portion of the composition, although in some instances it may be more convenient to add them as a dry mixed particulate, or spray them as a molten liquid on to other solid components of the composition.
  • composition herein can be present in the composition herein, such as proteases, lipases and amylases.
  • compositions according to the present invention can be made via a variety of methods including liquid mixing according to a temperature and pH time profile, melting, dissolving, dry mixing, spray drying, agglomeration and granulation and combinations of any of these techniques.
  • a preferred method of making granular detergent compositions involves a combination of spray drying, agglomeration in a high speed mixer and dry mixing.
  • a first granular component containing a relatively insoluble anionic surfactant is spray dried and part of the spray dried product is diverted and subjected to a low level of nonionic surfactant spray-on before being reblended with the remainder.
  • a second granular component is made by dry neutralisation of an anionic surfactant acid using sodium carbonate as the
  • the first and second components together with other dry mix ingredients such as the carboxylate chelating agent, inorganic peroxygen bleach, bleach activator, soil suspension agent, silicate and the polycarboxylate polymer and enzyme are then fed to a conveyor belt from which they are transferred to a horizontally rotating drum in which perfume and silicone suds suppressor are
  • a further drum mixing step is employed in which a low (approx. 2%) level of finely divided crystalline aluminosilicate is introduced to increase density and improve granular flow characteristics.
  • liquid detergent compositions are advantageously prepared when pH and temperature are always kept constant or are reduced during production of the liquid detergent.
  • TAS sodium salt of tallow alcohol sulfate
  • FA25E7 fatty alcohol (C 12 -C 15 ) ethoxylated with about
  • Clay montmorillonite clay
  • Zeolite 4A sodium salt of zeolite 4A with average particle size between 1 - 10 micrometer
  • AA/MA copolymeric polycarboxylate polymer of acrylic acid and maleic acid
  • PAP polyacrylic polymer, MW 1000 -> 10000
  • Phosphonate sodium salt of ethylenediamine
  • AOS A-Olefin (C 12 -C 18 ) sulfonate, sodium salt
  • NMN N-methyl N-1-deoxyglycithyl (C 12 -C 18 ) alkyl amide
  • EDTA sodium salt of ethylenediamine tetra acetate
  • TAED tetra acetyl ethylene diamine
  • NOBS - nonanoyl oxybenzene sodium sulfonate
  • Amylase Termamyl 60T ( Novo-Nordisk )
  • Lipase Lipolase 100T ( Novo-Nordisk )
  • Protease Savinase 4T ( Novo-Nordisk )
  • NTA Sodium salt of nitrilotriacetate
  • TAE-11 Tallow alcohol ethoxylated with about 11 moles of ethylene oxide
  • Comparative softness assessment was done by expert judges using a scale of 0 to 4 panel-score-units (PSU). In this scale 0 is given for no difference and 4 is given for maximum difference. In this scale 0 is given for no difference and 4 is given for maximum difference. Softness was assessed after eight wash cycles on aged terry swatches, as defined below.
  • a decrease in shear hysteresis reflects increased softness performance. Measurements are means of 3 user aged terry swatches. User aged is defined by a minimum of 10 normal washes.
  • Examples I and II supports the prior art theory of not creating an adverse effect by combining softening clay with cellulase. However, the result also indicates that this does not provide any benefit. In fact, since the combination of clay and cellulase of this prior art disclosure provides no benefit it may be
  • Example II From Example II the benefit of clay, in a prior art cellulase environment can be found to be 0.3 PSU.
  • Example IV which is tested in a 43kD cellulase environment, the result jumps to more than 6 times that number, reaching 2 PSU.
  • composition II of Table V A basic detergent composition, composition II of Table V, is evaluated in above described test procedure and measured with the
  • the reduction, expressing the softening, of the measurement for clay alone is 5%, for high activity cellulase alone is 15%.
  • the expected value for the combination should therefore be about 20% which surprisingly is surpassed by this combination and reaches 39%, i.e. about twice the expected value.
  • compositions III through XII of Table V provide examples which include softening clay as well as high activity cellulase and have been found to perform in accordance with the objectives of the present
  • composition IX also contained an anti-settling agent of the Bentone (R) family such that settling of the clay is prevented.
  • the cellulase is generally added from 0.01 to 10.0, preferably 0.1 to 0.5, mg/liter of wash solution.

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BR9205428A BR9205428A (pt) 1991-01-16 1992-01-13 Composicoes detergentes com celulase de elevada atividade e argilas amaciantes
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