TW200930869A - Material with undulating shape - Google Patents
Material with undulating shape Download PDFInfo
- Publication number
- TW200930869A TW200930869A TW97143872A TW97143872A TW200930869A TW 200930869 A TW200930869 A TW 200930869A TW 97143872 A TW97143872 A TW 97143872A TW 97143872 A TW97143872 A TW 97143872A TW 200930869 A TW200930869 A TW 200930869A
- Authority
- TW
- Taiwan
- Prior art keywords
- sheet
- inches
- patent application
- undulating shape
- range
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66304—Discrete spacing elements, e.g. for evacuated glazing units
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66314—Section members positioned at the edges of the glazing unit of tubular shape
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66323—Section members positioned at the edges of the glazing unit comprising an interruption of the heat flow in a direction perpendicular to the unit
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66342—Section members positioned at the edges of the glazing unit characterised by their sealed connection to the panes
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66361—Section members positioned at the edges of the glazing unit with special structural provisions for holding drying agents, e.g. packed in special containers
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67326—Assembling spacer elements with the panes
- E06B3/6733—Assembling spacer elements with the panes by applying, e.g. extruding, a ribbon of hardenable material on or between the panes
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B2003/6639—Section members positioned at the edges of the glazing unit sinuous
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49616—Structural member making
- Y10T29/49623—Static structure, e.g., a building component
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/19—Sheets or webs edge spliced or joined
- Y10T428/192—Sheets or webs coplanar
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24174—Structurally defined web or sheet [e.g., overall dimension, etc.] including sheet or component perpendicular to plane of web or sheet
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
- Y10T428/24322—Composite web or sheet
- Y10T428/24331—Composite web or sheet including nonapertured component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24628—Nonplanar uniform thickness material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2848—Three or more layers
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Architecture (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Joining Of Glass To Other Materials (AREA)
- Laminated Bodies (AREA)
- Building Environments (AREA)
- Sealing Material Composition (AREA)
- Gasket Seals (AREA)
- Cell Separators (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Connection Of Plates (AREA)
- Drying Of Gases (AREA)
Description
200930869 九、發明說明: 相關申請案 5 Ο 10 15 m 20 本發明主張2007年11月13日申請之名稱為“WINDOW ASSEMBLY AND WINDOW SPACER”的美國暫時申請案第 60/987,681號;2008年5月1日申請之名稱為“WINDOW ASSEMBLY AND WINDOW SPACER”的美國暫時申請案第 61/049,593號;2008年5月1日申請之名稱為 “MANUFACTURE OF WINDOW ASSEMBLY AND WINDOW SPACER”的美國暫時申請案第61/049,599號;及 2008年3月24日申請之名稱為“WINDOW ASSEMBLY AND WINDOW SPACER”的美國暫時申請案第61/038,803號。這 些申請案之揭露各在此完全加入作為參考。 I:發明所屬之技術領域J 本發明係有關於具有起伏形狀的材料。 背景 多數薄且扁平之材料片材經常被用來製造各種產品。 例如,金屬片材是一種普通的建築材料,且不鏽鋼片材經 常被用來製造器具。這些片材經常具有兩大致扁平的相對 表面,且具有一由在兩表面間之距離所界定之厚度。 t發明内容3 概要 大致上來5兑’本發明係有關於一具有一小起伏形狀的 材料,且該材料可用於多種不同應用。 5 200930869 一方面是一種材料片材’其包含一片具有一起伏形狀 之材料,其中該起伏形狀具有一在由大約0.005英吋至大約 〇-〇8英时之範圍内的峰間區間(peak-to-peak period)。 另一方面是一種至少部份地由該材料片材製成之器 5 具。 又一方面是一種至少部份地由該材料片材製成之壁 板。 再一方面是一種至少部份地由該材料片材製成之金屬 支柱。 1〇 另—方面是一種機動車輛,其包含一本體,其中該本 體至少部份地由該材料片材製成。 又一方面是一種屋頂板,其中該屋頂板至少部份地由 該材料片材製成。 再一方面是一種製造一材料片材之方法 ’該方法包含 15在一片材料中形成-起伏形狀,其中該起伏形狀具有-在 由大約0.005英忖至大約〇.〇8英对之範圍内的峰間區間。 另一方面疋一種至少部份地由該材料片材製成之窗間 隔件。 又方面疋種至少部份地由該材料片材製成之窗組 20 件。 再方面疋種至少部份地由該材料片材製成之電子 裝置外殼。 -構造不需要包括所有在此作為得本 發明之某些優點。 稱 200930869 圖式簡單說明 第1圖是本發明之一片材例之示意立體圖。 第2圖是第1圖所示之片材例之示意前視圖。 第3圖是第1圖所示之片材例之示意俯視圖。 5 第4圖是第1圖所示之片材例之示意側視圖。 第5圖是本發明之一器具例之示意立體圖。 第6圖是第5圖所示器具之一部份的示意部份切除圖。 第7圖是本發明之一包括壁板之建築物例的示意立體 ❹ 圖。 10 第8圖是第7圖所示壁板之一部份的示意部份切除圖。 第9圖是本發明之一支柱例的示意立體圖。 第10圖是第9圖所示支柱之一部份的示意部份切除圖。 第11圖是本發明之一機器例之示意側視圖。 第12圖是第11圖所示之機器之一部份的示意部份切除 15 圖。 第13圖是本發明之一屋頂板例之示意立體圖。 ® 第14圖是第13圖所示之屋頂板之一部份的示意部份切 除圖。 第15圖是本發明之一包括一窗間隔件之窗總成之一部 20 份之示意立體圖。 第16圖是一用以形成第15圖所示之窗間隔件之材料片 材的示意橫截面圖。 第17圖是第16圖所示之材料片材的示意平面圖。
C實施方式:J 7 200930869 詳細說明 以下將參照圖式詳細說明各種實施例,其中在數個視 圖中’類似符號表示相似之零件與總成,且參照各種實施 例不會限制以下申請專利範圍之範嘴。此外,在這說明書 5中提出之所有例子均不是要用來限制,且僅是提出許多以 下申請專利範圍之可能實施例的某些實施例。 帛1_4圖顯示本發明之一片材⑽例。第i圖是片材刚 7之示意立體圖,第2圖是片⑴⑻例之示意前視圖第涓 疋包括一放大部份之片材1〇〇例之示意俯視圖,且第4圖是 10片材100例之示意側視圖。 在某些實施例中,片材100包括一表面102、表面104、 邊緣106、邊緣108、邊緣110、及邊緣112。在這例子中, 片材100配置於-垂直方位。其他實施例包括如水平方位或 任何其他方位等其他方位。 15 表面102是在片材100之與表面104相對側上。在某些實 施例中,表面102與104被稱為片材1〇〇之面。邊緣丨〇6是片 材100之一側,且邊緣1〇8亦是片材1〇〇之一侧並且位在片材 之與邊緣106相對側處。在這例子中,邊緣110是片材100 之頂緣,且邊緣112是片材100之底緣並配置成與該第一邊 20 緣相對。 在某些實施例中’邊緣106、108、110與112界定出一 矩形周邊。其他實施例具有一正方形周邊,且其他實施例 具有其他形狀與較多或較少之邊緣。例如,在某些實施例 中片材100僅具有一邊緣(例如,圓形、卵形、或橢圓形) 200930869 而沒有角部。在其他實施例中,片材!⑽具有兩個、三個、 四個或更多個邊緣。某些實施例具有__狀,一較佳 實施例是非常長的,使得該片材刚可以―捲狀儲存例 如,被捲繞在一捲盤或芯上。 5 Ο 10 15 ❹ 20 在某些實施例中,片材100大致是扁平的, 致沿著兩垂直軸延伸。在其他實施例中,片材被製成扁 平狀且接著被捲繞起來。在某些實施例巾,該捲繞之片材 100可以被解捲成一扁平狀構形。 以下請參閲第3圖,片材1〇〇通常包括一起伏形狀。在 某些實施财,該起伏形狀是規則且重_。起伏形狀之 例子包括正弦狀、弧形、正方形、矩形、三角形及其他 所需形狀。通常’該起伏形狀具有非常小的起伏比一般 波浪狀材料小很多。 該起伏形狀通常包括多數被多數谷部分開之峰部。在 一例子中’片材1GG之起伏形狀界定出—具有—峰間振幅 (peak-t〇-peak amplitude)與—峰間區間(peak t〇 peak _〇句 之波形。該峰間振幅幻亦是片材1〇〇之總厚度,且ai通常 在由大約0.005英吋(大約0 013公分)至大約〇 〇8英吋(大約 〇·25公分)之範圍内,且最好在由大約〇〇2英吋(大約〇〇5公 分)至大約0.04英吋(大約01公分)之範圍内。pl是該峰間區 間’且P1通常在由大約〇 〇5英#(大約〇 〇13公分)至大約讀 央吋(大約0.25公分)之範圍内,且最好在由大約〇 〇2英吋(大 約0.05公分)至大約0·04英吋(大約〇1公分)之範圍内。在其 他實施例巾,使用較大之波形,而另外的實施例包括與在 9 200930869 這例子中所述不同之其他波形與尺寸。 在一例子中,片材1〇〇是由不鏽鋼製成,而在其他實施 例中則使用如鈦或鋁等其他金屬。不鐘鋼之一好處疋其強 度及可耐受抗紫外線照射。鈦具有一相較不鑛鋼更低之導 5熱率、一更低之密度、及較佳之耐腐餘性,這使它在某些 實施例中是有用的。在某些實施例中’使用一銘合金’例 如一鋁與銅、辞、鎂、錳或矽之一或多者之合金。在其他 實施例中,使用其他金屬合金。片材100之另外實施例係由 例如聚合物(如塑膠)、碳纖維、石墨、木材、木材顆粒或小 10 塊、紙或紙板或其他纖維材料(如由纖維素紙漿製成之材 料)。其他實施例包括其他材料或多種材料之組合。 某些實施例之一優點是該起伏形狀大幅增加片材100 之強度’使片材100可製作成具有一比片材100不包括該起 伏形狀時更薄之材料厚度,這使片材100之某些實施例具有 15 更低之材料成本。以一設假例而言,一片材100具有一如第 3圖所示之起伏形狀。該片材100具有與相同材料且具有片 材100之材料厚度兩倍之另一扁平片材(圖未示)大略相同的 強度’在這例子中’片材100具有與該扁平片材大略相同之 強度’但具有不具有起伏形狀之片材一半的材料成本。因 20此,可大幅節省材料成本。 在一例子中,片材丨〇〇具有一材料厚度τι(亦被稱為該 材料之規格),且丁1通常在由大約0.0001英吋(大約0.00025 公分)至大約0.01英对(大約〇〇25公分)之範圍内且最好在 由大約0.0003英对(大約〇 〇〇〇75公分)至大約〇 _英忖(大 200930869 約0.01公分)之範圍内。其他實施例包括其他材料厚度,依 據所使用之材料及特殊應用所需之材料的所需強度來決 定。例如,在某些實施例中使用一較厚之材料片材。該材 料片材具有一在由大約0.01英吋(大約0.025公分)至大約 5 0.06英吋(大約0·15公分)之範圍内。 在某些實施例中,片材100提供在各種應用中有用之意 想不到的結果。在某些實施例中,片材100具有一乾淨之目 視外觀。例如,在某些實施例中,片材100不會顯示指印。 〇 減少指印之一原因是手指通常僅接觸片材100之峰部,該等 10 峰部互相分開且由手指留下之所得痕跡或手印大致無法由 . 肉眼辨識。此外,在某些實施例中,該起伏形狀之光擴散 性亦使污點、顆粒、或指印較不明顯。另外,在某些實施 例中,留在片材100上之灰塵、水氣、或其他顆粒、殘留物、 或液體在片材100上會由於該起伏形狀而比在一扁平表面 15 上更不明顯。在其他實施例中,材料片材100之一表面是一 抛光表面。 胃由於該起伏形狀,照射在片材100上之光朝許多方向被 擴散。因此,在某些實施例中,眩光與反光減少。例如, 藉使光擴散通過一較大之面積,片材100減少來自太陽之眩 20 光。 片材100之某些實施例可用以減少噪音。例如,在某些 實施例中,材料片材100之起伏形狀抑制聲音之回音、反 響、共振與反射。 片材100之起伏形狀包括多數谷部,且在某些實施例 11 200930869 中,該等谷部係用以改善片材100防水或其他液體之能力。 在某些實施例中,該等谷部提供一使水向下前進之毛細作 用力,特別是在該等谷部被垂直地配置時(如第1圖所示)。 在另一可能實施例中,水分則藉將谷部配置於一水平方位 5 而被留在谷部中。 在某些實施例中,片材100在一第一方向上具有甚大於 在一第二方向上之柔順性。第3圖顯示在一第一方向上之柔 順性,在這例子中,片材100可以點P1為中心撓曲。為了彎 曲一角度A卜必須施加一力F1。第4圖顯示在一第二方向上 © 10 之柔順性,在這例子中,片材100在該第二方向上具有以點 P1為中心之較小柔順性。 . 換言之,在某些實施例中,材料片材100具有一抵抗軸 向彎曲之高軸向彎曲強度,且垂直彎曲強度小於該軸向彎 曲強度。該材料片材中,相對該等起伏彎曲之抵抗力大於 15 順著該等起伏彎曲之抵抗力。 在一例子中,如果A1與A2相等,例如,在由大約10至 大約20度之範圍内,則必須施加以在該第二方向上彎曲片 ® 材100至一角度A2的力F2將甚大於必須施加以在該第一方 向上彎曲至角度A1的力F1。 20 在另一例子中,如果力F1與F2相等,則片材100將在一 第一方向上彎曲一角度A1,且角度A1甚大於片材100將於 該方向上彎曲的角度A2。 此外,如第4圖所示,片材100可以承受一在一平行於 長形狀之峰部與谷部之方向上施加至邊緣110之大加壓力 12 200930869 F3,且不會破壞片材100。在某些實施例中,破壞包括彎曲、 斷裂、撓曲、撕裂、破裂或明顯變形。在其他實施例中, 破壞包括明顯的塑性變形。 5 φ 10 15 Ο 20 在某些實施例中,片材100包括多數層。例如,在某些 實施例中,具有一金屬層與或多個塗層。一塗層之例子是 塗料、封密材、瀝青、黏著劑、氧化物、釉料、粉末塗層、 工業塗層、環氧樹脂。在其他實施例中使用其他塗層,且 在某些實施例中,一塗層係利用電塗布、陰極電鍍、電泳 塗布、電泳塗刷、電漿塗布、沈積(化學蒸氣、物理蒸氣、 真空等)、陽極氧化、電鍍、電子束沈積、及其他塗布製程 等形成。 一製作該材料片材100之方法是使一片材料通過一或 多對波面輥,其中該等波面輥具有多數使該片材料彎曲以 具有所需起伏形狀之齒。 第5圖是一器具500之實施例之示意立體圖。器具500 包括一由一如第1圖所示材料片材100之材料片材製成的外 部502,器具500之一部份係以部份S1表示。在這實施例中, 器具500是一冰箱。 該冰箱包括一由或多個材料片材100製成之外表面,在 一例子中,材料片材100是不鏽鋼。其他實施例包括在此說 明之其他材料。 器具之其他例子包括一空調機、洗碗機、乾衣機、洗 衣機、乾燥箱、冷束機、爐具(例如,炊具、爐灶、烤箱、 烹煮板、或爐灶面)、熱水器、垃圾壓縮器、及一微波爐。 13 200930869 其他實_包括其他$具,且其他實施例使用㈣100作為 一櫥櫃或儲存單元之外部。 第6圖疋部份81之示意部份切除圖,如第5圖所示,顯 不材料100之起伏形狀。材料片材1〇〇之例子係如上詳述 者且在某些實施例中,該起伏形狀之峰部與谷部在器具 500上垂直地延伸。 、 第7圖是一包括由一如材料片材1〇〇之材料片材製成之 壁板702 ’壁板7〇2係構形成可放置在建㈣之外部如 第7圖所不。壁板观之—部份係定義為部份幻。 10 15 20
在某些實施例中,壁板702係藉,例如,將材料片材ι〇〇 切割成所需尺寸且接著彎曲該材料片材刚以具有所需起 伏形狀,由材料片材100形成。
此頁她例T,建築物700是一金屬建築物。】 建築物之外料由乡數㈣4材胸彡成例如在某化 施例中,建築物7_由-具筆直壁之建築物,例如^ 穀倉。在其他實施财,建築物是—金屬㈣建築: 例如-倉庫一儲藏室、—車庫、或_飛機棚。 第8圖是第7圖所示之部份S2的示意部份切_ 材料_之起伏形狀。材料片材⑽之例係如上所詳述者 且在某些實施财,該钱频之峰部與谷部在器具则 外側垂直向下延伸。 ' 第9圖是-由-如材料片材1〇〇之材料片材製成之支枉 900之實施例的示意立體圖。在這例子中,支杈9〇〇包括一 或多個側壁902、904與906。在某些實施例中,包括=一 14 200930869 個側壁。在某些實施例中,支柱900包括凸緣9〇8與910。在 某些實施例巾,使敎柱_來建造-建築物。支柱_之 一部份定義為部份S3。 5 10 15 鲁 20 在某些實施例中,支柱900是由一材料片材1〇〇形成。 該材料片材1 00被切割或形成為一尺寸且接著彎曲形成支 柱900之所需構造,如側壁902、904與906及凸緣908與910。 第10圖是第9圖所示之部份S3之示意部份切除圖,顯示 材料片材_之起伏形狀。材料片材刚之例係如上詳述 者。在某些實施例中,該起伏形狀之峰部與谷部沿著該支 柱之長度縱向延伸,以提供在縱向上抵抗壓力之較佳強 度。在其他實施例中,該起伏形狀之峰部與谷部橫向延伸 通過該支柱之長度,以提供對彎曲或捲曲支柱_之較佳抵 抗性某些實關包括多數在支柱则之不同部份巾橫向與 縱向延伸的峰部與谷部(例如,各側可具有不同方位之峰部 與谷部)。 第11圖是由-如材料片材刚之材料片材製成之機器 u〇〇的示意侧視圖。在這例子中,機器i刚是—包括_外 部本體1102之汽車1外部本體是讀料片_G製成且 該汽車本體之一部份係定義為部份S4。 機器1100之其他實施例包括如另—機動車輛(例如,飛 機大貨車、或其他機動車輛),且其他機器包括如動力工 /、(例如,桌鋸、鑽孔機、帶鋸、砂帶磨光機、鏈鋸、線鋸、 刨平機)等工具、或如一梯子等其他工具。 第12圖是第u圖所示之部份S4之示意部份切除圖,顯 15 200930869 示材料片材100之起伏形狀’且材料片材100之例子係如上 詳述者。 第13圖是本發明一屋頂板1300例之示意立體圖。屋頂 板1300包括至少一由材料片材1〇〇製成之層13〇2,且在某些 5實施例中,屋頂板1300包括多數層,例如,層丨302與1304。 屋頂板1300之一部份係定義為部份S5。 在一可能實施例中,屋頂板1300包括一由材料片材10〇 製成之外層1302。在某些實施例中,亦具有一或多另外的 層,如一瀝青或其他材料之層1304。在某些實施例中,沙 © 10或其他織物係施加至屋頂板1300之外部(例如,頂部)。屋頂 板1300之構形例是一包括三舌片13〇6之三舌片屋頂板如 第13圖所示。在其他實施例中,具有其他數目之舌片 1306(例如,一片、兩片、四片等)。此外,在某些實施例中, 屋頂板1300包括一或多數自密封條131〇。該自密封條係,
15例如,—當另一屋頂板U00配置在該自密封條上時與另一 屋頂板形成一密封之黏著劑或封密材。詳而言之,屋頂板 1300包括-邊緣13Q8,且當―第三相同屋頂板配置在㈣ Q 板1300上方時,該第二屋頂板之邊緣1308與 自密封條1310 重疊自进封條1310密封該第二屋頂板之邊緣1308與屋頂 20板13GG ’以減少水分侵人屋頂板!獅與該第二屋頂板之 間在另—可能實施例中,屋頂板13〇〇是一熱熔膠條或其 他黏著劑或封密材材料。 第14圖是第13圖所示之部份S5之示意部份切除圖,顯 不材料片材100之起伏形狀,且材料片材100之例子係如上 16 200930869 所詳述者。 另一可能實施例是一至少部份地由該材料片材1〇〇製 成之電子裝置外殼。電子裝置外殼之例子包括收納—電子 裝置之電腦機殼、收音機、DVD播放器、膝上型電腦、可 5 攜式電子裝置、或其他外殼。 第15圖是本發明一窗總成15〇〇之一部份的示意立體 圖。窗總成1500包括片材1502、片材15〇4、隔件15〇6、及 封畨材1524。由總成1500界定出一内部空間1503,且隔件 1506包括本體1508並界定出一内部空間15〇9。本體15〇8包 1〇括内部151〇、内側部1512、外側部1514、外部1516、外側 部1518、及内側部1520。在某些實施例中,内部空間丨5〇9 填充有一填充材1526。 片材1502與1504通常是由—如玻璃或塑膠等可讓至少 某些光線通過之材料製成。某些實施例包括至少部份半透 15明或透明材料,而其他實施例包括一實質透明材料。片材 1502與1504之適當材料例是玻璃與塑膠、或玻璃與塑膠之 組合。 隔件1506配置在片材15〇2與15〇4之間以維持與片材 1502與片材1504呈一分開關係,且隔件15〇6與片材15〇2與 20 1504一起界定出内部空間1503,而内部空間1503是窗總成 1500之一密封内部區域。因為接點1522形成有可讓空氣與 水分通過之多數孔或一間隙,所以内部空間15〇9通常包括 内部空間1503。封密材1524被用來密封在片材15〇2與隔件 1506之間的交會處,且密封在諸15()4與隔件丨之間的 17 200930869 交會處。在某些實施例令’一或多個另外的封密材或黏著 劑層係配置在隔件1506及片材15〇2與15〇4之間(例如,在内 側部1512與片材15〇2之間及在内側部152〇與片材15⑽之 間),以連接隔件15〇6及片材1502與1504。 5 本體1508包括内部151〇、内側部1512、外側部1514、 外部1516、外側部1518、及内侧部152〇。内部151〇連接在 内側部1512與1520之間,且内側部1512連接在内部⑸〇與 外側部1514之間。外部1516連接在外側部⑸績外侧部 1518之間,且多數角度形成在窗總成測之各個部份之間。 ❹ 1〇 在某些實施例中,本體⑽由-單片材料形成。適當 材料之例子包括具有材料厚度们之金屬與塑膠,且先以一 長細條形態取得該材料且接著利用如輥成形器彎曲成所需 形狀。該長細條材料通常具有一由大約5〇英吋(大約13〇公 - 分)至大約250英吋(大約640公分)之範圍内的長度,但在其 15他實施例中使用其他長度。該長細條通過一輥成形器,該 輥成形器將該長細條彎曲形成多數在隔件丨5 〇 6之某些部份 間之角部及邊緣106之任何其他所需結構。長細條之邊緣在 Θ 接點1522處藉如炫接、膠接、固結等任何適當裝置結合在 一起。在某些實施例中,該等邊緣稍微重疊,以改善接點 20 1522之強度。在某些實施射,綠孔形成在接點1522處, 以讓氣體與水分可在内部空間1509與内部空間15〇3之其餘 部份之間流通。 由於隔件1506之長度相當長,所以隔件丨5〇6之剛性與 強度是重要的。例如,當將一隔件安裝在_特殊窗中時, 18 200930869 5 ❹ 10 15 ❹ 20 該隔件之-端經常會被插人—模具中以'彎曲該隔件來配合 邊窗形狀。為達此目的’該隔件之大部份經常會懸空。如 果-隔件未具有足以切其本身重量之剛性,則該隔件將 會在它因重量彎曲時損壞,且_損壞之隔件通常會被當作 廢料吾棄。因此’隔件15〇6之多數實施例包括提供可在製 與使用時避免損壞之適當剛性或強度。 在隔件1506已形成後,一密閉材1524附加在隔件15〇6 及片材1502與1504之間,以密封窗總成51〇〇之邊緣。密閉 材1524之例包括聚異丁烯(piB)、丁基、可硬化piB、熱熔 矽、丙烯酸黏著劑、丙烯酸密閉材、反應性熱熔融丁基密 閉材(如位在Wilmington,DE之Delchem Inc.所製造之 D 2000)、可硬化性熱溶物(如η·β. Fuller Company所製造之 HL-5153)、矽、矽與聚異丁烯之共聚物、及其他雙密封等 效(DSE)型材料。 當力朝方向F1施加在片材15〇2與15〇4上時,該等力透 過片材1502與1504傳遞至隔件1506。隔件15〇6對各個窗片 材施加大致相等且相反之力,以維持窗片材15〇2與15〇4適 當地分開。因此,内部空間15〇3繼續在片材1502與15〇4之 間提供較小之導熱率。 在某些實施例中,一填充材1526(未顯示在第15圖中) 放置在隔件1506之内部空間1509内。一適當之填充材料例 是一用以由窗總成1500之内部空間移除水分之乾燥劑,乾 燥劑包括分子篩與矽膠型乾燥劑。一乾燥劑之特殊例是一 珠狀乾燥劑,例如’由Columbia, MD之W. R. Grace & Co. 19 200930869 所,造之PHONOSQRB®分子篩珠粒。如有必要,可使用一 黏著劑將珠狀乾燥劑黏著在長細條1M〇與咖之間。填充 材料之其他例子包括黏著劑、發泡體、油灰、樹月旨、石夕膠、 或其他材料或材料之組合。 、 5 纟其他實施例中,填充材1526(未顯示在第15圖中)是一 對隔件1506提供更多支持,以提供更大結構強度之材料。 因為該填充材防止本體1508之壓縮與撓曲,所以結構強产 會增加。㈣方式’隔件15〇6不會僅依#本體15G8之結ς 強度。在某些實施例中’在不減少隔件15〇6之整體強度之 ❹ 10情形下,由該填充材所提供之額外強度使隔件1506可以利 用本體1508之-較薄材料形成。較薄材料減少通過該材料 (如在片材1502與1504之間)之熱傳導,且亦減少製造本體 . 1508所需之材料量,藉此減少本體15〇8之成本。 在又一實施例中,填充材1526是一同時對本體15〇8提 15供結構支持且亦由窗總成15 0 〇之内部空間移除水分之填充 乾燥劑(matrix desiccant)材料。某些填充材料是一乾燥劑或 包括一乾燥劑,如填充乾燥劑材料。填充乾燥劑材料包括 〇
乾燥劑及其他填充材料,且填充乾燥劑之例子包括*WR
Grace & Co.與H.B. Fuller Corporation製造者。如有必要, 20 一珠狀乾燥劑亦可與另一填充材料組合。 第16與17圖顯示一可用以形成第15圖所示隔件15〇6之 一實施例的材料片材1600。第16圖是材料片材1600之示意 橫截面圖,且第17圖是材料片材16〇〇之·一部份的示竟平面 圖。材料片材1600之一例是第1 ·4圖中所示之材料片材1 〇〇。 20 200930869 5 ❿ 10 15 ❹ 20 在某些實施例中,材料片材16〇〇是一或多層之_相當 長且窄的細條’且材料料〗_具有-起伏形狀。-起: 形狀之—例係一正弦形狀,且起伏形狀之其他形狀包括三 Hit方形波、或具有_重覆或非重覆樣式之其他形狀。 材料片材_是-如金L料可形成具有-起伏形狀 之材料’在—例子中,料起伏形狀藉利用如輥成形器·f 曲形成為-平坦細條材料,且該輥成形器將起伏圖案壓入 該細條材料中。在另-實施例中,該起伏形狀係藉將材料 模製或炼化成所需起伏形狀來形成。 在某些實施例中,該起伏圖案具有多數在由每英忖大 約H)至大約職尖峰之範圍内的小起伏。在其他實施例 中’該起伏圖案具有如由每英对大約〇至大約職尖峰之較 大起伏。該等起伏之峰間振幅通常在由大約_5英时(大約 0.013公分)至大約0 08英吋(大約〇2公分)之範圍内且最好 在由大約0·02英吋(大約0.05公分)至大約0.04英吋(大約〇1 公分)之範圍内。 · 在已形成材料片材1600後,材料片材1600被彎曲成所 需之隔件構形。在材料片材1600中之起伏對於該隔件是有 利的,在某些實施例中,該等起伏沿著一縱向提供較大之 強度,且增加隔件1506之剛性,以抵抗撓曲、扭結或對該 隔件之其他破壞。 在某些實施例中,該等起伏亦使材料片材16〇〇在—橫 方向上具有較大柔順性。這對於例如,在材料片材1600形 成該所需隔件構形時使材料片材1600更容易彎曲而言,是 21 200930869 有利的。雖然第16_17圖之實施例顯示縱向起伏,但是另— 實轭例可包括橫向或成角度之起伏或其組合。 雖然在此所顯示的是-窗間隔件之特殊例子,但是應 了解的是材料材⑽或·可有利地用於各種隔件且不 5受限於在此說明之特殊例子。例如,一隔件之另一實施例 包括兩實質平行之長片材。 此外,其他實施例包括由材料片材励製成之其他窗組 件。例如,在某些實施例中,窗格條係由材料片材1〇〇製成。 在另一實施例中,一窗框或窗框架係由材料片材1〇〇製成。 n 0 則述各種實施例僅用以說明且不應被視為限制所附帶 之申請專利範圍,發明所屬技術領域中具有通常知識者將 可輕易了解在不依循在此所述與所示之以下實施例與應用 之情形下且在不偏離以下申請專利範圍之範疇之情形下的 各種修改例與變化例。 15 【圖式簡單說明】 第1圖是本發明之一片材例之示意立體圖。 第2圖是第1圖所示之片材例之示意前視圖。 第3圖是第1圖所示之片材例之示意俯視圖。 第4圖是第1圖所示之片材例之示意側視圖。 20 第5圖是本發明之一器具例之示意立體圖。 第6圖是第5圖所示器具之—部份的示意部份切除圖。 第7圖是本發明之一包括壁板之建築物例的示意立體 圖。 第8圖是第7圖所示壁板之—部份的示意部份切除圖。 22 200930869 第9圖是本發明之一支柱例的示意立體圖。 第10圖是第9圖所示支柱之一部份的示意部份切除圖。 第11圖是本發明之一機器例之示意側視圖。 第12圖是第11圖所示之機器之一部份的示意部份切除 5 圖。 第13圖是本發明之一屋頂板例之示意立體圖。 第14圖是第13圖所示之屋頂板之一部份的示意部份切 除圖。 第15圖是本發明之一包括一窗間隔件之窗總成之一部 10 份之示意立體圖。 第16圖是一用以形成第15圖所示之窗間隔件之材料片 材的示意橫截面圖。 第17圖是第16圖所示之材料片材的示意平面圖。 【主要元件符號說明】 100...片材 1100...機器 102,104…表面 1102...外部本體 106,108,110,112."邊緣 1300...屋頂板 500...器具 1302,1304···層 502...外部 1306...舌片 700...建築物 1308".邊緣 702…壁板 1310.··自密封條 900…支柱 1500...窗總成 902,904,906…側壁 1502,1504...片材 908,910…凸緣 1503...内部空間 23 200930869 1506...隔件 1526·.·填充材 1508".本體 1600...材料片材 1509...内部空間 A1...峰間振幅 1510...内部;長細條 Α1Λ2...角度 1512...内侧部 F1J2...力 1514...外侧部;長細條 F3...加壓力 1516...外部 P1...峰間區間 1518…外侧部 P1P2...點 1520...内側部 S1,S2,S3,S4,S5...W 1522.. .接點 1524.. .封密材 T1...材料厚度
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Claims (1)
- 200930869 十、申請專利範圍: 一種材料片材,包含一片具有一起伏形狀之材料直 該起伏形狀具有一在由大約0.005英吋至大約〇 之範圍内的峰間區間。 、 510 2. 如申請專利範圍第丨項之材料片材,其中該峰間區間是 在由大約0.02英吋至大約〇.〇4英吋之範圍内。 3. 如申請專利範圍第1項之材料片材,其中該起伏形狀具 有一在由大約0.005英吋至大約〇.〇8英吋之範圍内的峰 間振幅。 4. 如申請專利範圍第3項之材料片材,其中該峰間振幅是 在由大約0.02英吋至大約〇.〇4英吋之範圍内。 5. 如申請專利範圍第1項之材料片材,其中該材料片材具 有一在由大約0.0001英吋至大約〇.〇1英吋之範圍内的厚 度。 15 6.如申請專利範圍第5項之材料片材,其中該厚度是在由 〇 大約0.0003英吋至大約〇·〇〇4英时之範圍内。 7. 如申請專利範圍第1項之材料片材,其中該材料厚度是 在由大約0.01英吋至大約〇.06英对之範圍内。 8. 如申請專利範圍第1項之材料片材,其中該起伏形狀界 20 定出多數在一第一縱向上延伸之峰部與谷部,且其中該 材料片材具有沿該縱向比在橫向上彎曲大之柔順性。 9. 如申請專利範圍第1項之材料片材,更包含一在該材料 片材之至少一表面上的塗層。 10· —種器具,係至少部份地由申請專利範圍第1項之材料 25 200930869 片材製成。 11. 如申請專利範圍第10項之器具,其中該器具是一冰箱、 一空調機、一洗碗機、一乾衣機、一洗衣機、一乾燥箱、 一冷;東機、一爐具、一熱水器、一垃圾壓縮器、及一微 5 波爐之其中一者。12. 如申請專利範圍第10項之器具,其中該材料片材包括一 具有多數峰部與谷部之起伏形狀,其中該器具係構形成 使當使用該器具時,至少某些前述峰部與谷部大致垂直 地配置。 10 13. —種壁板,係至少部份地由申請專利範圍第1項之材料 片材製成。 14. 一種金屬支柱,係至少部份地由申請專利範圍第1項之 材料片材製成。 15. 如申請專利範圍第14項之金屬支柱,更包含第一、第二 15 與第三側壁。16. —種機動車輛,包含一本體,其中該本體至少部份地由 申請專利範圍第1項之材料片材製成。 17. —種屋頂板,係至少部份地由申請專利範圍第1項之材 料片材製成。 20 18.如申請專利範圍第17項之屋頂板,其中該屋頂板更包含 一第一層及一面對該第一層之第二層,且該第一層由申 請專利範圍第1項之材料片材製成。 19.如申請專利範圍第18項之屋頂板,其中該第二層是瀝 青。 26 200930869 20. 如申請專利範圍第18項之屋頂板,其中該屋頂板是一三 舌片屋頂板。 21. —種製造一材料片材之方法,該方法包含:在一片材料 中形成一起伏形狀,其中該起伏形狀具有一在由大約 5 0.005英吋至大約0.1英吋之範圍内的峰間區間。 22. 如申請專利範圍第21項之方法,其中形成該起伏形狀包 含使該片材料通過至少一對波面輥。 23. —種窗間隔件,係至少部份地由申請專利範圍第1項之 材料片材製成。 10 24. —種窗組件,係至少部份地由申請專利範圍第1項之材 料片材製成。 27
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TW97143875A TW200934952A (en) | 2007-11-13 | 2008-11-13 | Sealed unit and spacer |
TW97143874A TW200930882A (en) | 2007-11-13 | 2008-11-13 | Sealed unit and spacer with stabilized elongate strip |
TW97143872A TW200930869A (en) | 2007-11-13 | 2008-11-13 | Material with undulating shape |
TW97143870A TW200930883A (en) | 2007-11-13 | 2008-11-13 | Box spacer with sidewalls |
TW97143868A TW200930881A (en) | 2007-11-13 | 2008-11-13 | Reinforced window spacer |
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TW97143875A TW200934952A (en) | 2007-11-13 | 2008-11-13 | Sealed unit and spacer |
TW97143874A TW200930882A (en) | 2007-11-13 | 2008-11-13 | Sealed unit and spacer with stabilized elongate strip |
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TW97143870A TW200930883A (en) | 2007-11-13 | 2008-11-13 | Box spacer with sidewalls |
TW97143868A TW200930881A (en) | 2007-11-13 | 2008-11-13 | Reinforced window spacer |
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US (9) | US20090123694A1 (zh) |
EP (6) | EP2220322B1 (zh) |
JP (2) | JP5577547B2 (zh) |
KR (2) | KR20100097154A (zh) |
CN (3) | CN101918667A (zh) |
AU (2) | AU2008320959A1 (zh) |
BR (2) | BRPI0820150A2 (zh) |
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RU (2) | RU2483184C2 (zh) |
TW (5) | TW200934952A (zh) |
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