JP6843168B2 - プラスチック構成要素を製造するための方法、プラスチック構成要素、およびシューズ - Google Patents
プラスチック構成要素を製造するための方法、プラスチック構成要素、およびシューズ Download PDFInfo
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- JP6843168B2 JP6843168B2 JP2019047194A JP2019047194A JP6843168B2 JP 6843168 B2 JP6843168 B2 JP 6843168B2 JP 2019047194 A JP2019047194 A JP 2019047194A JP 2019047194 A JP2019047194 A JP 2019047194A JP 6843168 B2 JP6843168 B2 JP 6843168B2
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Classifications
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
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- B29C44/34—Auxiliary operations
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- B29C44/44—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length in solid form
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- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/36—After-treatment
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- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
- B29K2067/003—PET, i.e. poylethylene terephthalate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
-
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- B29K2105/25—Solid
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29L2031/00—Other particular articles
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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Description
したがって、融着プロセスに関与する空気を最小限に抑えることにより、電磁場により与えられるエネルギーの吸収が高まり、したがって粒子同士の融着が向上する。
a.発泡材料の粒子(120)を含む第1の材料で型(110)を充填するステップと、
b.エネルギーを供給することにより粒子(120)の表面同士を融着するステップと
を含み、
c.このエネルギーは、少なくとも1つの電磁場(130;135;140)の形態で供給される、方法(100)。
粒子(120)は、以下の材料、すなわち発泡熱可塑性ポリウレタン(eTPU)、発泡ポリアミド(ePA)、発泡ポリエーテルブロックアミド(ePEBA)、ポリ乳酸(PLA)、ポリエーテルブロックアミド(PEBA)、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、熱可塑性ポリエステルエーテルエラストマ(TPEE)の中の1つまたは複数を含む、[1]に記載の方法(100)。
エネルギーは、30kHz〜300MHzの高周波範囲内の放射(130;135)の形態で供給される、[1]から[7]のいずれか1つに記載の方法(100)。
型(110)の第2の部分領域(155)よりも型(110)の第1の部分領域(150)において、より多くのエネルギーが粒子(120)に供給される、[1]から[8]のいずれか1つに記載の方法(100)。
112 型パーツ
113 型パーツ
115 空洞部
118 送給ライン
119 ホッパ
120 発泡材料の粒子
122 層
123 層
124 層
130 放射
131 放射源
135 電磁放射
136 放射源
140 電磁場
141 誘導発電機
150 第1の部分領域
155 第2の部分領域
160 第2の材料
165 第3の材料
201 プラスチック構成要素
202 プラスチック構成要素
203 プラスチック構成要素
Claims (13)
- プラスチック構成要素を製造するための方法であって、
a.発泡材料の粒子を含む第1の材料で型を充填するステップと、
b.エネルギーを供給することにより前記粒子の表面同士を融着するステップと
を含み、
前記エネルギーは、少なくとも1つの電磁場の形態で前記粒子に供給され、
前記粒子は、前記粒子の表面上にエネルギー吸収材料を備え、
前記型の第2の部分領域よりも前記型の第1の部分領域において、より多くのエネルギーが前記粒子に供給される、方法。 - 前記粒子は、以下の材料、発泡熱可塑性ポリウレタン(eTPU)、発泡ポリアミド(ePA)、発泡ポリエーテルブロックアミド(ePEBA)、ポリ乳酸(PLA)、ポリエーテルブロックアミド(PEBA)、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、熱可塑性ポリエステルエーテルエラストマ(TPEE)の中の1つまたは複数を含む、請求項1に記載の方法。
- 前記エネルギー吸収材料は、前記少なくとも1つの電磁場から供給される前記エネルギーを吸収し、それにより前記エネルギー吸収材料は、前記粒子の前記表面同士の融着に寄与する、請求項1または2に記載の方法。
- 前記粒子は、前記型を充填する前記ステップの前に前記エネルギー吸収材料を提供される、請求項3に記載の方法。
- 前記エネルギー吸収材料は、水を含む、請求項3または4に記載の方法。
- 前記エネルギー吸収材料は、金属を含む、請求項3から5のいずれか一項に記載の方法。
- 前記エネルギーは、300MHz〜300GHzのマイクロ波範囲内の放射の形態で供給される、請求項1から6のいずれか一項に記載の方法。
- 前記エネルギーは、電磁誘導により供給される、請求項1から7のいずれか一項に記載の方法。
- プラスチック構成要素を製造するための方法であって、
a.発泡材料の粒子を含む第1の材料で型を充填するステップと、
b.エネルギーを供給することにより前記粒子の表面同士を融着するステップと
を含み、
前記エネルギーは、少なくとも1つの電磁場の形態で前記粒子に供給され、
前記粒子は、前記粒子の表面上にエネルギー吸収材料を備え、
エネルギーが、第1の周波数(f1)を有する電磁場により前記型の第1の部分領域にて、および第2の周波数(f2)を有する電磁場により前記型の第2の部分領域にて前記粒子に供給され、前記第2の周波数(f2)は、前記第1の周波数(f1)とは異なる、方法。 - プラスチック構成要素を製造するための方法であって、
a.発泡材料の粒子を含む第1の材料で型を充填するステップと、
b.エネルギーを供給することにより前記粒子の表面同士を融着するステップと
を含み、
前記エネルギーは、少なくとも1つの電磁場の形態で前記粒子に供給され、
前記粒子は、前記粒子の表面上にエネルギー吸収材料を備え、
前記粒子当たりの前記エネルギー吸収材料の平均量が、前記型内において多様である、方法。 - プラスチック構成要素を製造するための方法であって、
a.発泡材料の粒子を含む第1の材料で型を充填するステップと、
b.エネルギーを供給することにより前記粒子の表面同士を融着するステップと
を含み、
前記エネルギーは、少なくとも1つの電磁場の形態で前記粒子に供給され、
前記粒子は、前記粒子の表面上にエネルギー吸収材料を備え、
前記型は、第2の材料でさらに充填され、前記第2の材料は、前記少なくとも1つの電磁場により本質的に変化されずに留まる、方法。 - 前記第1の材料および前記型により吸収される合計エネルギー量に対する前記第1の材料により吸収されるエネルギー量の比率が、1.0〜0.2の範囲内、1.0〜0.5の範囲内、または1.0〜0.8の範囲内である、請求項1から11のいずれか一項に記載の方法。
- 前記プラスチック構成要素は、スポーツ衣料品用の緩衝要素である、請求項1から12のいずれか一項に記載の方法。
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