CN110913715B - 鞋的生产方法 - Google Patents

鞋的生产方法 Download PDF

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CN110913715B
CN110913715B CN201780093796.1A CN201780093796A CN110913715B CN 110913715 B CN110913715 B CN 110913715B CN 201780093796 A CN201780093796 A CN 201780093796A CN 110913715 B CN110913715 B CN 110913715B
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马蒂亚斯·哈特曼
罗曼·吉拉德
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    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D25/00—Devices for gluing shoe parts
    • A43D25/06—Devices for gluing soles on shoe bottoms
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B1/00—Footwear characterised by the material
    • A43B1/02—Footwear characterised by the material made of fibres or fabrics made therefrom
    • A43B1/04—Footwear characterised by the material made of fibres or fabrics made therefrom braided, knotted, knitted or crocheted
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00—Soles; Sole-and-heel integral units
    • A43B13/02—Soles; Sole-and-heel integral units characterised by the material
    • A43B13/12—Soles with several layers of different materials
    • A43B13/125—Soles with several layers of different materials characterised by the midsole or middle layer
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00—Soles; Sole-and-heel integral units
    • A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
    • A43B13/18—Resilient soles
    • A43B13/181—Resiliency achieved by the structure of the sole
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00—Soles; Sole-and-heel integral units
    • A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
    • A43B13/18—Resilient soles
    • A43B13/187—Resiliency achieved by the features of the material, e.g. foam, non liquid materials
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00—Soles; Sole-and-heel integral units
    • A43B13/42—Filling materials located between the insole and outer sole; Stiffening materials
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D86/00—Machines for assembling soles or heels onto uppers, not provided for in groups A43D25/00 - A43D83/00, e.g. by welding
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00—Soles; Sole-and-heel integral units
    • A43B13/02—Soles; Sole-and-heel integral units characterised by the material
    • A43B13/04—Plastics, rubber or vulcanised fibre
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B5/00—Footwear for sporting purposes
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B9/00—Footwear characterised by the assembling of the individual parts
    • A43B9/02—Footwear stitched or nailed through
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B9/00—Footwear characterised by the assembling of the individual parts
    • A43B9/12—Stuck or cemented footwear

Abstract

本发明涉及一种用于生产鞋（1），特别是运动鞋的方法。为了能够经济地生产鞋并且在此过程中获得特别好的穿着舒适性，本发明提供了以下步骤：a）生产鞋面（2），其中鞋面（2）具有覆盖穿着者的足部的上部区域的上部区域（3）和包围穿着者的足部的鞋底的下部区域（4）；b）生产鞋底部件（5），其中鞋底部件（5）具有底部区域（6）和侧面的壁区域（7），其中底部区域（6）和壁区域（7）界定用于散装材料（9）的向上开口的容纳空间（8）；c）用散装材料（9）填充容纳空间（8），其中散装材料至少部分地、优选完全地由热塑性弹性体（TPE）组成；d）将鞋面（2）紧固到鞋底部件（5），使得鞋面（2）的下部区域（4）靠在散装材料（9）上。

Description

鞋的生产方法
技术领域
本发明涉及一种鞋，特别是运动鞋的生产方法。
背景技术
运动鞋类的生产是众所周知的技术。其目的不仅在于提供一种经济的生产方法，而且还在于能够影响鞋的弹簧和阻尼性能从而尽可能地影响鞋底。所用的材料在该方法中也起到重要作用。进一步，提供一种舒适的穿着舒适性也是目的。
现有的一种鞋的生产方法包括以下步骤：
a）生产鞋面，其中鞋面具有覆盖穿着者的足部的上部区域的上部区域和包围穿着者的足部的底部的下部区域；
b）生产鞋底部件，其中鞋底部件具有底部区域和侧面的壁区域，其中底部区域和壁区域界定用于散装材料的向上开口的容纳空间；
c）用散装材料填充容纳空间，其中该散装材料至少部分地、优选完全地由热塑性弹性体（TPE）组成；
d）将鞋面紧固到鞋底部件，使得鞋面的下部区域抵靠在散装材料上。
上述方法可以从WO2017/097315A1知晓。类似的方案在DE102010046278A1中公开。
在US2009/0013558A1中，描述了一种鞋，其中鞋的鞋底由使用不同聚合物材料粘结在一起的不同塑料制成。在WO2007/082838A1中描述了膨胀热塑性聚氨酯（E-TPU）也可以有利地用于鞋的鞋底。该文献还包含关于该塑料材料的详细信息；在这方面，明确参考该文献。
DE102011108744B4还描述了一种鞋，其中E-TPU用作鞋底的材料。本文进一步描述的是，由这种材料制成的通常具有几毫米尺寸的单个泡沫塑料球根据可能的加工形式通过向相应的工具添加粘合剂而形成鞋底，使得塑料球粘结在一起并形成鞋底的模制主体。另一种方法是在限定的压力下将蒸汽注入到其中插入塑料球的模具中。这导致塑料材料的部分熔化，使得塑料球粘结在一起并形成鞋底的模制主体。
US2641004A中公开了一种具有袜式鞋面的鞋，鞋面连接到常规设计的鞋底。FR2709047A1中公开了另一种方法。
由此可以实现的鞋的性能，特别是关于其弹簧和阻尼性能，并不总是完全令人满意的。此外，所述鞋底的制造方法有时相对复杂，因此成本较高。
发明内容
因此，本发明的目的是提供一种方法，通过该方法可以低成本地制造鞋，同时获得特别舒适的穿着舒适性。此外，鞋的弹簧和阻尼性能应该容易受到影响。
本发明的这个目的的解决方案的特征在于，该方法包括以下步骤：
a）生产鞋面，其中鞋面具有覆盖穿着者的足部的上部区域的上部区域和包围穿着者的足部的底部的下部区域；
b）生产鞋底部件，其中鞋底部件具有底部区域和侧面的壁区域，其中底部区域和壁区域界定用于散装材料的向上开口的容纳空间；
c）用散装材料填充容纳空间，其中该散装材料至少部分地、优选完全地由热塑性弹性体（TPE）组成；
d）将鞋面紧固到鞋底部件，使得鞋面的下部区域抵靠在散装材料上，
在底部区域上形成至少一个网状结构，该网状结构延伸到容纳空间中。
因此，鞋面的上部区域和下部区域优选形成为单件式结构。鞋面可以形成为袜状结构。根据本发明的优选实施例，鞋面生产为针织部件，使得其在针织机上生产。
鞋面的上部区域和下部区域优选地生产为单件式的，优选无缝的针织部件。在这种情况下，优选使用圆形针织机，利用该圆形针织机可以生产圆形闭合的针织物。
当然，也可以通过其他可能制造鞋面。特别地，可以设想，鞋面的上部以传统方式生产，在鞋的穿着者的足部的鞋底下方延伸的下部区域例如是缝合到鞋面的上部的士多宝（strobel）鞋底。这尤其可以结合鞋面的针织的上部区域来实现。
鞋面的下部区域优选形成为最大厚度为5mm，优选最大厚度为3mm的纺织针织物。这给予鞋的穿着者特别有利的穿着感觉，因为穿着者-仅由鞋面薄的下部区域分开-在散装材料上行走。
鞋底部件优选地生产为注射模制部件或热成型部件。
这种网状结构在容纳空间内形成壁区域，其抵消松散填充的散装材料的自由运动并将其保持在容纳空间的某些区域中。这对穿鞋时的行走感觉具有积极影响。
当在负载下适当使用时，所述网状结构允许鞋底在某些应用中为足部提供最佳支撑。这从以下事实的观点来看可能是相关的，即，否则位于鞋底部件的容纳空间内的（塑料）主体由于它们没有彼此连接而是松散地布置的事实而不为足部提供太多的支撑。
当如上所述将鞋面部件附接到鞋底部件时，两个部件可以通过缝合和/或胶合在一起。
球形或椭圆形主体优选用作散装材料。散装材料的主体优选是中空的。散装材料的主体在三个空间方向上的尺寸优选地在1mm与13mm之间，特别优选地在3mm与6mm之间。
散装材料主体优选由泡沫（即膨胀）热塑性弹性体组成。
特别优选地，散装材料的主体由热塑性聚氨酯（TPU）、热塑性聚酰胺（TPA）和/或基于烯烃的热塑性弹性体（TPO）制成，其中所述材料经特别膨胀（发泡）。
塑料主体优选具有75-90肖氏A（Shore A），优选80-85肖氏 A的硬度。它们优选具有100-300kg/m3的堆积密度。
关于膨胀热塑性聚氨酯（E-TPU），其是用于插入鞋底部件的容纳空间中的塑料主体的优选材料，应当提到以下：该材料本身是已知的并且用于鞋。例如，其在名称“珍珠泡沫（PearlFoam）”（来自亨斯迈国际有限责任公司）或在名称“发泡微球（Infinergy）”（来自巴斯夫股份公司）下是可用的。关于该材料，明确参考WO2005/066250A1，其中可以找到关于该材料，即可膨胀热塑性聚氨酯及其生产的细节。
关于基于氨基甲酸乙酯的热塑性弹性体的现有知识，还明确地参考WO2010/010010A1，其公开了包含热塑性聚氨酯和苯乙烯聚合物的可膨胀的、含发泡剂的热塑性聚合物共混物。聚合物共混物可以含有至少一种另外的热塑性聚合物。可能的其他热塑性聚合物特别是聚酰胺（PA）、聚甲基丙烯酸甲酯（PMMA）、聚碳酸酯（PC）、聚乙烯（PE）、聚丙烯（PP）、聚氯乙烯（PVC）、纤维素或聚甲醛（POM）。
鞋底部件优选由热塑性聚氨酯（TPU）、热塑性弹性体（TPE）、聚酰胺（PA）和/或橡胶材料组成。
由于我们说散装材料与要引入容纳空间的主体有关，所以这些是彼此没有连接的单个颗粒。特别地，根据本发明的优选实施例，塑料主体放置在鞋底部件的容纳空间中而不彼此连接。因此，单个球形或椭圆形不通过任何方式相互连接，而是松散地放置在鞋底部件的容纳空间中。
散装材料优选地放置在整个包装中，并且优选地处于轻微压力下在鞋底部分的容纳空间中。
有利地，所提出的方法允许成本有效地生产穿着舒适的鞋，由此有利地避免使用内鞋底或插入鞋底。
如果需要的话，鞋底的上述部分也可以在下侧设置外鞋底。
已经表明，当以上述方式设计鞋，特别是运动鞋时，就鞋的压缩性能及其恢复性能（在穿着者的足部去除压缩力之后）而言，可以实现鞋的非常有利和舒适的穿着性能。在强温度波动方面尤其如此。
如果所提出的热塑性弹性体（与普通聚合物不同）在鞋底的空腔中用作松散的散装材料，则单个颗粒之间的摩擦性能会产生有利的条件，因为它们不会以不希望的方式沿着彼此滑动，而是在穿着者的足部使散装材料变形时，尽管它们布置松散，仍然提供一定程度的强度。因此，在一方面的某种按摩效果与另一方面在使用鞋的同时足部的充分握持之间实现了最佳的折中。
附图说明
在附图中示出了本发明的实施例。
图1示意性地示出了鞋的鞋面和鞋底部件，由此它们尚未连接在一起，
图2示出了成品鞋，其中如图所示的鞋面和鞋底连接在一起，以及
图3示出了垂直于鞋的纵向轴线的成品鞋的截面。
附图标记：
1 鞋
2 鞋面
3 鞋面的上部区域
4 鞋面的下部区域
5 鞋底部件
6 底部区域
7 壁区域
8 容纳空间
9 散装材料
10 网状结构
11 外鞋底
D 鞋面的下部区域的厚度
L 鞋的纵向方向。
具体实施方式
图1示出了鞋面2和鞋底部件5，它们一起组成鞋1，其中两个部件2和5还没有连接。名称“顶部”和“底部”是指鞋的预期用途或当鞋站立在地面上时的用途。
在鞋1的生产的第一阶段，分别生产鞋面2和鞋底部件5。
在鞋面2的情况下，根据优选方案使用针织工艺，产生如图1所示的袜状结构。例如，本文使用的圆形针织机可以在一个生产步骤中生产整个袜状结构。这里，鞋上部2具有上部区域3和下部区域4，其中上部区域3覆盖穿着者的足部的脚背，而下部区域4在鞋按预期使用时位于穿着者的足部鞋底之下。整个鞋面2设计成单件式针织物。
鞋底部件5可以通过例如注射模制工艺或热成型工艺来生产。如图1所示，鞋底部件5具有底部区域6和侧面的壁区域7，在这种情况下其形成为圆周边缘。底部区域6和壁区域7形成在顶部开口的容纳空间8。
在鞋面2和鞋底部件5已经生产之后（其可以同时进行或者以具有时间延迟的任何顺序进行），容纳空间8填充有散装材料9，其仅在图1中示出。
从其他图中可以看出，散装材料9整体地，并且如果需要，在轻微的压力下，放置在容纳空间8中。然后将鞋面2放置在如此制备的鞋底部件5上，并将鞋底部件5连接到鞋面2。这可以通过缝合和/或胶合来实现。
因此，现在，鞋面2的下部区域4直接位于散装材料9上，从而在使用鞋时产生舒适的行走感觉。
通常，任何材料用作散装材料9（例如沙），而由泡沫塑料材料制成的球形或椭圆形是优选的；以上给出了细节。
为了确保容纳空间8中的散装材料9在其由于重力而被穿着者的足部移位时具有一定的稳定性，可以在鞋底部件5的底部区域6中形成网状结构10。这些结构10防止散装材料9侧向移动，从而可以增加鞋的稳定性，尤其是鞋底的稳定性。
图3示出了垂直于鞋1的纵向方向L穿过成品鞋的截面。由本文可以看出，在所解释的鞋底部件5的下面添加了外鞋底11，这可以通过例如将其胶粘在上面来完成。
在该图中还可以看出，鞋面2的下部区域4相对较薄。示出了厚度D，其优选最大为3mm。这提供了令人愉快的穿着感觉，因为鞋的穿着者的足部几乎像在沙子上跑步一样，因为散装材料9的单个颗粒彼此没有连接。
通过选择材料特定和几何参数（散装材料颗粒的尺寸、鞋面和鞋底部件的各个区域的尺寸、材料的选择等），可以影响鞋，尤其是鞋底的弹簧和阻尼性能。
这也特别适用于网状结构10的可选选择和设计，也可以为该网状结构设置在顶部开口的圆形或多边形腔室部分。
未示出可以制造插入件并将其连接到鞋底部件5，以便加强鞋底的特定区域。这样，鞋底的特定区域可以具有更大的稳定性，其中特别地可以影响鞋的支撑功能，尤其是鞋底的支撑功能。
有利的实施例可以如下：
由热塑性聚氨酯（TPU）（也可能是膨胀TPU）组成的中空主体（特别是球形或椭圆形）可以用作散装材料，优选具有3-15mm之间的直径；特别优选5-8mm的直径范围。
这些中空主体可以通过例如注射模制、吹塑模制或激光烧结来生产。
中空主体的表面可以是部分打开或完全关闭的。如果中空主体关闭，则它们包含空气。这些主体的一个特征是，当经压缩时，它们表现出变形力相对于变形的强非线性级数。因此，在一定程度上，中空主体可以相对容易地变形或压缩，并且由一定程度的变形，对进一步变形的阻力急剧增加，即，现在更难以使中空主体进一步变形。
这种性能对于运动领域中的阻尼系统是非常有利的，并且在此尤其对于鞋底（也对于鞋底夹层或鞋垫）是非常有利的。
散装材料的主体可以是透明的。
TPU中空主体的起始材料的硬度优选在70-95 肖氏 A之间的范围内。
在移除外力之后，中空主体完全恢复其原始形状。与其他材料混合（例如，PU泡沫或E-TPU或E-TPE材料）是可能的，以便有利地影响阻尼性能。与其他材料的结合可以通过“PU铸造工艺”完成。在这种情况下，例如可以提供的是，这些中空主体由作为粘合剂的80%TPU和20%PU泡沫组成。特别地，与E-TPU或E-TPE材料的组合也是可能的。
中空主体可以通过焊接或通过使用微波通过将两个半球形或半壳连接在一起而制造。圆形腹板可以形成在连接处，其以所需方式对刚度具有积极影响。
虽然，如上所述，提供了松散插入散装材料形式的单个主体，但原则上还有可能由上述材料制成的上述主体也至少部分地联接或连接在一起。在这方面，可以产生一种结构，其中多个主体，优选中空主体例如通过微波焊接连接在一起。
也可以通过将单个主体，特别是中空主体嵌入塑料泡沫，特别是聚氨酯泡沫中来产生单个主体的类似复合材料，从而产生可用于构造鞋的鞋底的结构。

Claims (16)

1.一种用于生产鞋（1）的方法，包括以下步骤：
a）生产鞋面（2），其中所述鞋面（2）具有覆盖穿着者的足部的上部区域的上部区域（3）和包围所述穿着者的足部的底部的下部区域（4）；
b）生产鞋底部件（5），其中所述鞋底部件（5）具有底部区域（6）和侧面的壁区域（7），其中所述底部区域（6）和所述壁区域（7）界定用于散装材料（9）的向上开口的容纳空间（8）；
c）用散装材料（9）填充所述容纳空间（8），其中所述散装材料至少部分地由热塑性弹性体（TPE）组成；
d）将所述鞋面（2）紧固到所述鞋底部件（5），使得所述鞋面（2）的所述下部区域（4）抵靠在所述散装材料（9）上；
其特征在于，在所述底部区域（6）上形成至少一个网状结构（10），所述网状结构延伸到所述容纳空间（8）中，
所述散装材料 (9) 以单个松散主体的形式加入和以部分连接在一起的主体的形式加入。
2.根据权利要求1所述的方法，其特征在于，所述鞋面（2）的所述上部区域（3）和所述下部区域（4）形成为单件式结构。
3.根据权利要求1所述的方法，其特征在于，所述鞋面（2）形成为袜状结构。
4.根据权利要求1所述的方法，其特征在于，所述鞋面（2）是在针织机上生产的。
5.根据权利要求4所述的方法，其特征在于，所述鞋面（2）的所述上部区域（3）和所述下部区域（4）生产为单件式的针织部件。
6.根据权利要求1所述的方法，其特征在于，所述鞋面（2）的所述下部区域（4）形成为具有5mm的最大厚度的纺织针织物。
7.根据权利要求1所述的方法，其特征在于，所述鞋底部件（5）生产为注射模制部件。
8.根据权利要求1所述的方法，其特征在于，所述鞋底部件（5）生产为热成型部件。
9.根据权利要求1所述的方法，其特征在于，根据权利要求1的步骤d）将所述鞋面（2）紧固到所述鞋底部件（5）上是通过缝合或胶合所述两个部件进行的。
10.根据权利要求1所述的方法，其特征在于，球形或椭圆形主体用作散装材料（9）。
11.根据权利要求10所述的方法，其特征在于，所述散装材料（9）的所述主体形成为中空主体。
12.根据权利要求10所述的方法，其特征在于，所述散装材料（9）的所述主体在三个空间方向上的尺寸在1mm与13mm之间。
13.根据权利要求11所述的方法，其特征在于，所述散装材料（9）的所述主体由泡沫热塑性弹性体组成。
14.根据权利要求1所述的方法，其特征在于，所述散装材料（9）的所述主体由热塑性聚氨酯（TPU）、热塑性聚酰胺（TPA）或基于烯烃的热塑性弹性体（TPO）组成。
15.根据权利要求1所述的方法，其特征在于，所述鞋是运动鞋。
16.根据权利要求1所述的方法，其特征在于，所述散装材料完全地由热塑性弹性体（TPE）组成。
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