JP5658738B2 - 微多孔膜、かかる膜の製造方法、およびバッテリーセパレーターフィルムとしてのかかる膜の使用 - Google Patents

微多孔膜、かかる膜の製造方法、およびバッテリーセパレーターフィルムとしてのかかる膜の使用 Download PDF

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JP5658738B2
JP5658738B2 JP2012503459A JP2012503459A JP5658738B2 JP 5658738 B2 JP5658738 B2 JP 5658738B2 JP 2012503459 A JP2012503459 A JP 2012503459A JP 2012503459 A JP2012503459 A JP 2012503459A JP 5658738 B2 JP5658738 B2 JP 5658738B2
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polyethylene
membrane
temperature
film
microporous
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JP2012522105A (ja
Inventor
石原　毅
毅 石原
聡 宮岡
聡 宮岡
河野　公一
公一 河野
ジェー クロウサー，ドナ
ジェー クロウサー，ドナ
ブラント，パトリック
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Toray Battery Separator Film Co Ltd
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Toray Battery Separator Film Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06—Organic material
    • B01D71/26—Polyalkenes
    • B01D71/261—Polyethylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002—Organic membrane manufacture
    • B01D67/0023—Organic membrane manufacture by inducing porosity into non porous precursor membranes
    • B01D67/0025—Organic membrane manufacture by inducing porosity into non porous precursor membranes by mechanical treatment, e.g. pore-stretching
    • B01D67/0027—Organic membrane manufacture by inducing porosity into non porous precursor membranes by mechanical treatment, e.g. pore-stretching by stretching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002—Organic membrane manufacture
    • B01D67/0023—Organic membrane manufacture by inducing porosity into non porous precursor membranes
    • B01D67/003—Organic membrane manufacture by inducing porosity into non porous precursor membranes by selective elimination of components, e.g. by leaching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/02—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12—Composite membranes; Ultra-thin membranes
    • B01D69/1213—Laminated layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12—Composite membranes; Ultra-thin membranes
    • B01D69/1216—Three or more layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12—Composite membranes; Ultra-thin membranes
    • B01D69/1218—Layers having the same chemical composition, but different properties, e.g. pore size, molecular weight or porosity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06—Organic material
    • B01D71/26—Polyalkenes
    • B01D71/262—Polypropylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06—Organic material
    • B01D71/76—Macromolecular material not specifically provided for in a single one of groups B01D71/08 - B01D71/74
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/022—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409—Separators, membranes or diaphragms characterised by the material
    • H01M50/411—Organic material
    • H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
    • H01M50/417—Polyolefins
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409—Separators, membranes or diaphragms characterised by the material
    • H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409—Separators, membranes or diaphragms characterised by the material
    • H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
    • H01M50/457—Separators, membranes or diaphragms characterised by the material having a layered structure comprising three or more layers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • H01M50/491—Porosity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2325/00—Details relating to properties of membranes
    • B01D2325/20—Specific permeability or cut-off range
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2325/00—Details relating to properties of membranes
    • B01D2325/22—Thermal or heat-resistance properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2325/00—Details relating to properties of membranes
    • B01D2325/24—Mechanical properties, e.g. strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2325/00—Details relating to properties of membranes
    • B01D2325/32—Melting point or glass-transition temperatures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2325/00—Details relating to properties of membranes
    • B01D2325/34—Molecular weight or degree of polymerisation
    • B01D2325/341—At least two polymers of same structure but different molecular weight
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • H01M50/494—Tensile strength
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Cell Separators (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Laminated Bodies (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)
  • Secondary Cells (AREA)
JP2012503459A 2009-03-30 2010-03-05 微多孔膜、かかる膜の製造方法、およびバッテリーセパレーターフィルムとしてのかかる膜の使用 Active JP5658738B2 (ja)

Applications Claiming Priority (25)

Application Number Priority Date Filing Date Title
US16482409P 2009-03-30 2009-03-30
US16482709P 2009-03-30 2009-03-30
US16483309P 2009-03-30 2009-03-30
US16481709P 2009-03-30 2009-03-30
US61/164,827 2009-03-30
US61/164,824 2009-03-30
US61/164,833 2009-03-30
US61/164,817 2009-03-30
US17706009P 2009-05-11 2009-05-11
US61/177,060 2009-05-11
EP09160966 2009-05-25
EP09160967 2009-05-25
EP09160967.7 2009-05-25
EP09160964 2009-05-25
EP09160965.1 2009-05-25
EP09160965 2009-05-25
EP09160964.4 2009-05-25
EP09160966.9 2009-05-25
US22009409P 2009-06-24 2009-06-24
US61/220,094 2009-06-24
EP09163698.5 2009-06-25
EP09163698 2009-06-25
EP09168194.0 2009-08-19
EP09168194 2009-08-19
PCT/US2010/026422 WO2010114672A1 (en) 2009-03-30 2010-03-05 Microporous membranes, methods for making such membranes, and the use of such membranes as battery separator film

Related Child Applications (1)

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JP2014126264A Division JP5832595B2 (ja) 2009-03-30 2014-06-19 微多孔膜、かかる膜の製造方法、およびバッテリーセパレーターフィルムとしてのかかる膜の使用

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JP2012522105A JP2012522105A (ja) 2012-09-20
JP5658738B2 true JP5658738B2 (ja) 2015-01-28

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JP2012503459A Active JP5658738B2 (ja) 2009-03-30 2010-03-05 微多孔膜、かかる膜の製造方法、およびバッテリーセパレーターフィルムとしてのかかる膜の使用
JP2012503458A Active JP5624117B2 (ja) 2009-03-30 2010-03-05 微多孔性ポリマー膜、電池用セパレータ、およびそれらの製造方法
JP2012503463A Active JP5680057B2 (ja) 2009-03-30 2010-03-05 微多孔膜、かかる膜の製造方法、およびバッテリーセパレーターフィルムとしてのかかる膜の使用
JP2012503462A Active JP5536872B2 (ja) 2009-03-30 2010-03-05 微多孔膜、かかる膜の製造方法、および電池用セパレータフィルムとしてのかかる膜の使用
JP2012503460A Active JP5536871B2 (ja) 2009-03-30 2010-03-05 微多孔膜ならびにかかる膜の製造方法および使用方法
JP2012503461A Active JP5722305B2 (ja) 2009-03-30 2010-03-05 微多孔膜、バッテリーセパレーターフィルム、電池及び微多孔膜の製造方法
JP2014126264A Active JP5832595B2 (ja) 2009-03-30 2014-06-19 微多孔膜、かかる膜の製造方法、およびバッテリーセパレーターフィルムとしてのかかる膜の使用

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JP2012503458A Active JP5624117B2 (ja) 2009-03-30 2010-03-05 微多孔性ポリマー膜、電池用セパレータ、およびそれらの製造方法
JP2012503463A Active JP5680057B2 (ja) 2009-03-30 2010-03-05 微多孔膜、かかる膜の製造方法、およびバッテリーセパレーターフィルムとしてのかかる膜の使用
JP2012503462A Active JP5536872B2 (ja) 2009-03-30 2010-03-05 微多孔膜、かかる膜の製造方法、および電池用セパレータフィルムとしてのかかる膜の使用
JP2012503460A Active JP5536871B2 (ja) 2009-03-30 2010-03-05 微多孔膜ならびにかかる膜の製造方法および使用方法
JP2012503461A Active JP5722305B2 (ja) 2009-03-30 2010-03-05 微多孔膜、バッテリーセパレーターフィルム、電池及び微多孔膜の製造方法
JP2014126264A Active JP5832595B2 (ja) 2009-03-30 2014-06-19 微多孔膜、かかる膜の製造方法、およびバッテリーセパレーターフィルムとしてのかかる膜の使用

Country Status (8)

Country Link
US (6) US9289728B2 (enExample)
EP (6) EP2414088B1 (enExample)
JP (7) JP5658738B2 (enExample)
KR (7) KR101793112B1 (enExample)
CN (6) CN102355940B (enExample)
HU (1) HUE039508T2 (enExample)
PL (6) PL2414083T3 (enExample)
WO (6) WO2010114673A1 (enExample)

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CN102956858B (zh) * 2011-08-21 2015-11-25 比亚迪股份有限公司 一种电池隔膜及其制备方法
WO2013099539A1 (ja) * 2011-12-26 2013-07-04 東レバッテリーセパレータフィルム株式会社 ポリオレフィン微多孔フィルム、ポリオレフィン微多孔フィルムロールおよびそれらの製造方法ならびにそれらを用いた電池用セパレーター
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WO2014192862A1 (ja) * 2013-05-31 2014-12-04 東レバッテリーセパレータフィルム株式会社 ポリオレフィン微多孔膜およびその製造方法
PL3053951T3 (pl) * 2013-10-03 2020-12-28 Toray Industries, Inc. Porowata folia poliolefinowa, separator do baterii, który jest wytworzony z użyciem tej porowatej folii i sposoby, odpowiednio, do wytwarzania tej porowatej folii i tego separatora
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KR102137377B1 (ko) 2014-06-10 2020-07-24 도레이 카부시키가이샤 전지용 세퍼레이터 및 이의 제조 방법
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JP6496762B2 (ja) * 2017-03-03 2019-04-03 住友化学株式会社 非水電解液二次電池用セパレータ
KR101918445B1 (ko) 2017-03-03 2018-11-13 스미또모 가가꾸 가부시키가이샤 비수전해액 이차 전지용 세퍼레이터
JP6943580B2 (ja) * 2017-03-03 2021-10-06 住友化学株式会社 非水電解液二次電池用セパレータ
JP6472822B2 (ja) 2017-03-03 2019-02-20 住友化学株式会社 非水電解液二次電池用セパレータ
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