JP5209198B2 - 熱およびプラズマ増強蒸着のための装置および操作方法 - Google Patents
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- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45517—Confinement of gases to vicinity of substrate
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4401—Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4412—Details relating to the exhausts, e.g. pumps, filters, scrubbers, particle traps
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- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
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- H—ELECTRICITY
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- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32458—Vessel
- H01J37/32477—Vessel characterised by the means for protecting vessels or internal parts, e.g. coatings
- H01J37/32495—Means for protecting the vessel against plasma
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32458—Vessel
- H01J37/32522—Temperature
Description
Claims (38)
- 基板に堆積物を形成するための、化学気相成長(CVD)または原子層堆積(ALD)の少なくとも1つを使用する堆積システムであって:
外側の壁と、材料堆積のための処理空間と、前記処理空間へのプロセスガスの導入のための注入プレートとを有する第1のアセンブリと;
前記第1のアセンブリに組み合わせられ、前記第1のアセンブリから熱的に分離され、前記堆積システムとの間で前記基板の移送をするための移送空間を有する第2のアセンブリと;
前記第2のアセンブリに接続し、前記基板を支持するように構成された基板ステージと;
前記移送空間から前記処理空間を分離するように構成されたシール部材と;
前記外側の壁の内側で、前記注入プレートを取り囲み、前記注入プレートから前記第2のアセンブリの方へと延びており、前記処理空間からプロセスガスの排気のために内部に含まれている排気チャネルを有し、前記処理空間から前記移送空間への熱流れに対する熱インピーダンスを提供し、前記第2のアセンブリと接触していない前記第1のアセンブリの延長部材と、を具備し、
前記第1のアセンブリは、前記処理空間の表面の膜のプリカーサの累積を減らす温度で維持されるように構成され、前記第2のアセンブリは、堆積システムの外側から前記移送空間に侵入するコンタミネーションを減少するように前記温度より低く低下された温度で維持されるように構成されている堆積システム。 - 前記第1のアセンブリは、プロセスの間、100℃以上の前記第1の温度で維持されるように構成され、前記第2のアセンブリは100℃未満の前記第2の温度で維持されるように構成されている請求項1の堆積システム。
- 前記第1のアセンブリは、プロセスの間、50℃以上の前記第1の温度で維持されるように構成され、前記第2のアセンブリは、50℃未満の前記第2の温度で維持されるように構成されている請求項1の堆積システム。
- 前記第1のアセンブリと、前記第2のアセンブリとの間の接合の近くの第1のアセンブリのボディ内部にクーラントチャンネルを更に具備する請求項1の堆積システム。
- 前記第1のアセンブリと、前記第2のアセンブリとの間の接合の近くの第2のアセンブリのボディ内部にクーラントチャンネルを更に具備する請求項1の堆積システム。
- 前記第1のアセンブリは、アルミニウムまたはアルミニウム合金材料を備え;
前記第2のアセンブリは、アルミニウムまたはアルミニウム合金材料を備え;
前記第2のアセンブリは、ステンレス鋼コンポーネントによって前記第1のアセンブリに取り付けられる請求項1の堆積システム。 - 前記シール部材は、前記移送空間から前記処理空間を真空アイソレートする封止を備えており、
前記延長部材は、この延長部材の前記シール部材への長手方向の端部でベースに接して前記移送空間から前記処理空間を分離する請求項1の堆積システム。 - 前記封止は、処理空間から移送空間までのガスリークを10−3Torr−l/s未満に減少するように構成されている請求項7のシステム。
- 前記封止は、処理空間から移送空間までのガスリークを10−4Torr−l/s未満に減少するように構成されている請求項7のシステム。
- 前記第1のアセンブリに組み合わせられ、プロセスの間、前記処理空間を排気するように構成された第1の圧力制御システムと;
前記第2のアセンブリに組み合わせられ、前記移送空間を排気するように構成されている第2の圧力制御システムと;
前記第1のアセンブリに接続し、前記材料堆積の間、前記処理空間にプロセス組成を導入するように構成されているガス注入システムと;
前記基板ステージに組み合わせられ、前記基板の温度を制御するように構成された温度制御システムと;を更に具備する請求項1の堆積システム。 - 前記第1のアセンブリは、前記堆積システムの上部部分を備え、
前記第2のアセンブリは、前記堆積システムの下部部分を備え、
前記基板ステージは、前記基板を縦方向に移動するように構成されている請求項1の堆積システム。 - プラズマ形成のための前記処理空間に結合され、プロセスガス組成にパワーを提供するように構成されている電源を更に具備する請求項1の堆積システム。
- 前記電源は、0.1から100MHzまでの周波数でRFエネルギを出力するように構成されているRF電力電源であり;
前記基板ステージは、前記RF電力電源に接続され、前記処理空間に前記RFエネルギを結合させるように構成されている電極を含んでいる請求項12の堆積システム。 - 前記延長部材は、前記第1のアセンブリと、前記第2のアセンブリとの間の放射シールドとして構成されている請求項1の堆積システム。
- 前記延長部材は、前記基板ステージの近くの延長部材の第1の側部から、前記第1の側部に対向する延長部材の端部に長手方向に置かれる第2側部までガスコンダクタンスを提供している内側のチャネルを含んでいる請求項1の堆積システム。
- 前記延長部材は、前記処理空間から前記移送空間への熱流に対する熱インピーダンスを備えている請求項15の堆積システム。
- 前記処理空間のプロセスを制御するように構成されたコントローラを更に具備する請求項1の堆積システム。
- 前記コントローラは、第1の温度で前記蒸着システムの第1のアセンブリを維持し;
前記第1の温度より低く低下された温度で、前記蒸着システムの第2のアセンブリを維持し;
前記基板を前記処理空間に配置し;
前記基板上に材料を堆積させるようにプログラムされる請求項17の堆積システム。 - 基板に堆積物を形成するための、化学気相成長(CVD)または原子層堆積(ALD)の少なくとも1つを使用する堆積システムであって:
最も外側の壁と、材料堆積のための処理空間と、前記処理空間へのプロセスガスの導入のための注入プレートとを有する第1のアセンブリと;
前記第1のアセンブリの最も外側の壁を前記第2のアセンブリに接続するシールされた接合を介して前記第1のアセンブリに結合され、前記第1のアセンブリから熱的に分離され、前記堆積システムとの間で前記基板の移送をするための移送空間を有する第2のアセンブリと;
前記第2のアセンブリに接続し、前記基板を支持するように構成された基板ステージと;
前記移送空間から前記処理空間を分離するように構成されたシール部材と;
前記最も外側の壁の内側に配置され、および、前記最も外側の壁から距離をとって離隔され、前記注入プレートを取り囲み、前記注入プレートから前記第2のアセンブリの方へと延びており、前記処理空間からプロセスガスの排気のために内部に含まれている排気チャネルを有する前記第1のアセンブリの延長部材とを具備し、
前記第1のアセンブリは、前記処理空間の表面の膜のプリカーサの累積を減らす温度で維持されるように構成され、前記第2のアセンブリは、前記第1のアセンブリの前記温度より低く低下された温度で維持されるように構成されている堆積システム。 - 蒸着システムの基板上に材料を堆積させる方法であって、
前記処理空間の表面の膜のプリカーサの累積を減らす温度で蒸着システムの第1のアセンブリを維持することと;
前記第1のアセンブリの前記温度より低く低下された温度で前記蒸着システムの第2のアセンブリを維持することと;
前記第2のアセンブリの移送空間から真空アイソレートされた前記第1のアセンブリの処理空間に前記基板を配置することと;
化学気相成長(CVD)または原子層堆積(ALD)によって前記基板上に材料を堆積させることとを具備した方法。 - 前記第1のアセンブリを100℃以上で維持することと、
前記第2のアセンブリを100℃未満に維持することとを更に具備する請求項20の方法。 - 前記第1のアセンブリを50℃以上で維持することと、
前記第2のアセンブリを50℃未満に維持することとを更に具備する請求項20の方法。 - 前記材料を堆積させることは、蒸着のための前記処理空間にプロセスガス組成を導入することを備えている請求項20の方法。
- 前記材料を堆積させることは、プラズマ増強蒸着のための前記処理空間にプロセスガス組成を導入することと、
前記プロセスガス組成からプラズマを形成することとを備えている請求項20の方法。 - 前記材料を堆積させることは、タンタル膜、タンタル炭化物膜、タンタル窒化膜、またはタンタル炭窒化物膜のうちの少なくとも1つを堆積させることを備えている請求項20の方法。
- 前記材料を堆積させることは、金属、金属炭化物膜、金属酸化物、金属窒化、金属炭窒化物、若しくは金属シリサイド、またはこれらの膜のいずれかの組合せのうちの少なくとも1つを堆積させることを備えている請求項20の方法。
- 前記配置することは、プラズマ増強ALD(PEALD)プロセス、またはプラズマ増強CVDプロセスのうちの少なくとも1つを実行するように構成されているチャンバに前記基板を配置していることを備えている請求項20の方法。
- 前記材料を堆積させることは、前記ALDプロセスを使用して第1の膜を堆積させることと;
前記PECVDまたは前記PEALDプロセスを使用して第2の膜を堆積させることとを備えている請求項27の方法。 - 前記材料を堆積させることは、前記CVDプロセスを使用して第1の膜を堆積させることと;
前記PECVDまたは前記PEALDプロセスを使用して第2の膜を堆積させることとを備えている請求項27の方法。 - 前記材料を堆積させることは、
前記ALDプロセスを使用して第1の膜を堆積させることと;
前記CVDプロセスを使用して第2の膜を堆積させることとを備えている請求項27の方法。 - 前記材料を堆積させることは、プラズマを形成するように、前記処理空間のプロセスガスに0.1から100MHzまでの周波数でRFエネルギを印加することである請求項20の方法。
- 前記材料を堆積させた後にパージガスを導入することを更に具備する請求項20の方法。
- 堆積される材料の基板を横切る堆積の均一性を改良する位置に、基板ステージを移動することを更に具備する請求項20の方法。
- 前記材料を堆積させることは、前記処理空間のプラズマ均一性が前記基板ステージの300mm直径を横切る膜厚の均一性が2%より小さくなるような位置に、前記基板を保持している基板ステージの位置をセットすることと;
前記基板の上に材料堆積のためのプラズマを形成することとを備えている請求項20の方法。 - 前記セットすることは、前記基板ステージをプラズマ均一性が前記基板ステージの300mm直径を横切る膜厚の均一性が1%より小さくなるような位置にセットすることを備えている請求項34の方法。
- 前記基板を配置することは、前記処理空間から前記移送空間までのガスリークが10−3Torr−l/s未満を有する処理チャンバに前記基板を配置することを備えている請求項20の方法。
- 前記基板を配置することは、前記処理空間から前記移送空間までのガスリークが10−4Torr−l/s未満を有する処理チャンバに前記基板を配置することを備えている請求項20の方法。
- 基板処理システムプロセッサ上の実行のためのプログラム命令を含んでいるコンピュータ読み取り可能なメディアであって、
請求項20−37において詳述されるステップのいずれかを実行するように前記基板処理システムを起動するメディア。
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US11/281,376 US20070116873A1 (en) | 2005-11-18 | 2005-11-18 | Apparatus for thermal and plasma enhanced vapor deposition and method of operating |
US11/281,376 | 2005-11-18 |
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JP4152802B2 (ja) * | 2003-05-09 | 2008-09-17 | 日本エー・エス・エム株式会社 | 薄膜形成装置 |
US6911093B2 (en) * | 2003-06-02 | 2005-06-28 | Lsi Logic Corporation | Lid liner for chemical vapor deposition chamber |
US7422636B2 (en) * | 2005-03-25 | 2008-09-09 | Tokyo Electron Limited | Plasma enhanced atomic layer deposition system having reduced contamination |
-
2005
- 2005-11-18 US US11/281,376 patent/US20070116873A1/en not_active Abandoned
-
2006
- 2006-11-17 KR KR1020060113812A patent/KR101277036B1/ko not_active IP Right Cessation
- 2006-11-17 JP JP2006311499A patent/JP5209198B2/ja not_active Expired - Fee Related
- 2006-11-20 TW TW095142784A patent/TWI338324B/zh not_active IP Right Cessation
- 2006-11-20 CN CN2006101403132A patent/CN101082125B/zh not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
TWI338324B (en) | 2011-03-01 |
TW200735185A (en) | 2007-09-16 |
CN101082125B (zh) | 2013-03-06 |
US20070116873A1 (en) | 2007-05-24 |
JP2007177323A (ja) | 2007-07-12 |
KR20070053142A (ko) | 2007-05-23 |
KR101277036B1 (ko) | 2013-06-25 |
CN101082125A (zh) | 2007-12-05 |
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