ES2628429T3 - Aparato para formar productos desechables a altas velocidades con huella de máquina pequeña - Google Patents
Aparato para formar productos desechables a altas velocidades con huella de máquina pequeña Download PDFInfo
- Publication number
- ES2628429T3 ES2628429T3 ES12157191.3T ES12157191T ES2628429T3 ES 2628429 T3 ES2628429 T3 ES 2628429T3 ES 12157191 T ES12157191 T ES 12157191T ES 2628429 T3 ES2628429 T3 ES 2628429T3
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- ES
- Spain
- Prior art keywords
- level
- unwinding
- ear
- manufacturing
- plant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15764—Transferring, feeding or handling devices; Drives
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15699—Forming webs by bringing together several webs, e.g. by laminating or folding several webs, with or without additional treatment of the webs
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15707—Mechanical treatment, e.g. notching, twisting, compressing, shaping
- A61F13/15723—Partitioning batts; Cutting
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15756—Applying tabs, strips, tapes, loops; Knotting the ends of pads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1805—Flying splicing, i.e. the expiring web moving during splicing contact
- B65H19/1826—Flying splicing, i.e. the expiring web moving during splicing contact taking place at a distance from the replacement roll
- B65H19/1836—Flying splicing, i.e. the expiring web moving during splicing contact taking place at a distance from the replacement roll the replacement web being accelerated or running prior to splicing contact
Landscapes
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Vascular Medicine (AREA)
- Epidemiology (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Mechanical Engineering (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
Una máquina de múltiples niveles para fabricar productos desechables, comprendiendo la máquina un nivel principal de procesamiento de planta inferior (482) para fabricar un producto desechable y un nivel de planta superior (480) de desenrollado de material dispuesto por encima del nivel principal de procesamiento de planta inferior, llevando dicho nivel de planta superior de desenrollado de material sistemas de desenrollado de material autoalimentados no gestionados que llevan materiales para fabricar el producto desechable, estando dichos sistemas de desenrollado de material autoalimentado conectados operativamente al nivel de planta inferior de procesamiento principal, donde se utilizan para fabricar el producto desechable, y alimentándole los materiales verticalmente a través de aberturas de suministro de material (462) en la planta del nivel de planta superior de desenrollado de material.
Description
procesamiento de bandas de la presente invención utilizado para crear un producto de tipo braga; la figura 10 es una vista en perspectiva de un carro de suministro de rollos de material cargado de la presente invención; la figura 11 es una vista en perspectiva de un sistema de grúa de pórtico que lleva un rollo de material utilizado
5 en la presente invención, mostrado en una posición retraída; la figura 12 es una vista en perspectiva de un sistema de grúa de pórtico que lleva un rollo de material utilizado en la presente invención, mostrado en una posición extendida; la figura 13 es una vista lateral de un sistema de desenrollado y empalme de torreta para transportar rollos de material que expiran y nuevos rollos de material de espera.
Aunque la divulgación en este documento es detallada y exacta para permitir que los expertos en la técnica puedan poner en práctica la invención, las realizaciones físicas divulgadas en el presente documento solamente ilustran la
15 invención que se puede realizar en otras estructuras específicas. Aunque se ha descrito la realización preferida, los detalles pueden cambiarse sin apartarse de la invención, que está definida por las reivindicaciones.
Se observa que las presentes técnicas y aparatos de minimización de desechos se describen en el presente documento con respecto a productos tales como pañales, pero como se ha mencionado anteriormente, se pueden aplicar a una amplia variedad de procesos en los que se aplican secuencialmente componentes discretos.
Haciendo referencia a las figuras 1A y 1B, se describe un proceso de fabricación de un producto desechable de dos niveles. Las porciones del producto desechable se forman a un nivel de planta, y otras porciones se forman en un nivel superior o de entresuelo.
25 En el nivel de planta, la operación de procesamiento de banda comienza con la incorporación de materias primas tales como pulpa de papel y polímero superabsorbente (SAP) en un molino de pulpa. La mezcla se envía a un tambor de formación de núcleo, donde se forman núcleos para retener líquidos. Se puede colocar un núcleo sobre un tejido y procesarlo como se muestra. Finalmente, se puede aplicar una capa de tejido adicional para intercalar el núcleo. En la realización ilustrada, pueden formarse dos núcleos independientes y unirse entre sí en una unidad de compresión.
Simultáneamente formados en el nivel superior están las porciones de oreja posterior y de oreja frontal del producto desechable, que pueden formarse con métodos y aparatos tales como los descritos en la solicitud de patente de
35 Estados Unidos en trámite simultáneamente n.º de serie 12/925.033 y que se describe en el esquema como la "unidad NOSE".
Como se describe en el mismo, se cortan inicialmente piezas de oreja de manera discreta, preferiblemente trapezoidales, alternando entre una orientación correcta y una orientación incorrecta (invertida). Se requiere que la oreja invertida se gire 180º en la orientación correcta, de tal manera que las orejas y la cinta asociada presenten una oreja izquierda y una oreja derecha sobre el pañal.
Para conseguir la inversión del patrón de la oreja, se toman piezas de oreja discretas en el paso de oreja anidado mediante un conjunto de giro de las orejas que se expandirá hasta un paso suficientemente grande para que las
45 orejas se hayan desanidado y permitan una separación para que cada otra oreja gire. Las orejas giradas entonces se desanidan y se colocan en la orientación correcta.
Pueden proporcionarse dos conjuntos de giro de orejas, para girar cada otra oreja aplicada al lado derecho del producto, y cada otra oreja aplicada al lado izquierdo del producto. De esta manera, para un solo producto, una de las dos orejas se ha girado 180º.
La aplicación de la oreja a una banda del chasis puede ser por un método de protuberancia con adhesivo intermitente aplicado a la banda del chasis, o puede ser por transferencia al vacío.
55 Todavía en el nivel superior, una porción de manguito del pañal puede suministrarse desde el nivel superior, la lámina superior puede almacenarse y desenrollarse, una capa de adquisición puede almacenarse y desenrollarse, y un laminado de lámina posterior/laminado de poliéster no tejido se puede almacenar, formar y desenrollar. Todos los materiales almacenados en el nivel superior se pueden recuperar automáticamente y mecánicamente para reabastecer a medida que los rollos se agotan. Finalmente, los materiales de nivel superior, que generalmente exceden la maquinaria del nivel de planta, se suministran hasta el nivel del suelo para su uso en el proceso de fabricación de pañales.
Junto al nivel de planta, preferiblemente se colocan simultáneamente y se acoplan juntos y acoplados al núcleo previamente formado, la oreja posterior, la oreja delantera, el manguito (ahora incluyendo un manguito elástico), la
65 lámina superior, la capa de adquisición y la lámina posterior/laminado de poliéster. La banda puede someterse a plegado, extracción y recorte del exceso de material, y a la aplicación de material para apretar el pañal alrededor de
7
alimentarse al nivel del suelo, por ejemplo, un desenrollado 590 de material elástico fuera de línea.
Con referencia ahora a la figura 10, se muestra una vista en perspectiva de un carro de suministro de rollo de material cargado 600 o almacén de la presente invención. Se proporciona un almacén de almacenamiento de 5 material 600 para transportar rollos 602 de nuevo material en espera desde un nivel del suelo a un nivel de entresuelo 480, llevando el nivel de entresuelo 480 una serie de sistemas de desenrollado de torreta para dispensar materiales desde el nivel de entresuelo hasta el nivel del suelo. Los almacenes de almacenamiento de materiales 600 contienen una serie de características individuales 604 de estabilización de rollos que impiden que nuevos rollos de material 604 en espera se vuelquen durante el transporte y la descarga del material. El carro 600 se llena en el
10 nivel del suelo y se enrolla en las direcciones del nivel del suelo 404, 406, 408, 410, 412, 414 y 416 apropiadas para el transporte a las direcciones del nivel de entresuelo 404, 406, 408, 410, 412, 414, y 416. Los rollos son llamados como se ha descrito anteriormente.
Con referencia ahora a la figura 11, se muestra una vista en perspectiva de un dispositivo de transferencia de rollos
15 700 que comprende un sistema de grúa de pórtico 500 que lleva un rollo de material 602 usado en la presente invención en una posición retraída. Una cámara 612 se utiliza para detectar la posición de un núcleo de un nuevo rollo de material en espera durante la recogida de un nuevo rollo de material en espera por el robot fuera de un carro 600 y también para detectar la posición del árbol 616 en los sistemas de desenrollado de torreta (figura 13) sobre la cual se empuja el rollo de material 602 con un amortiguador de rollos 610. Láseres, radar o ultrasonidos también se
20 pueden usar para medir la distancia y la posición, ya sea en adición o en lugar de la cámara 612.
La figura 12 es una vista en perspectiva de una grúa de pórtico 500 que lleva un rollo de material 602 utilizado en la presente invención, estando el brazo robótico 502 mostrado en una posición extendida.
25 Lo anterior se considera solo ilustrativo de los principios de la invención. Además, puesto que se producirán fácilmente numerosas modificaciones y cambios a los expertos en la técnica, no se desea limitar la invención a la construcción y a la operación exactas mostradas y descritas. Aunque se ha descrito la realización preferida, los detalles pueden cambiarse sin apartarse de la invención, que está definida por las reivindicaciones.
12
Claims (1)
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imagen1
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201161446537P | 2011-02-25 | 2011-02-25 | |
| US201161446537P | 2011-02-25 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| ES2628429T3 true ES2628429T3 (es) | 2017-08-02 |
Family
ID=45812710
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES12157191.3T Active ES2628429T3 (es) | 2011-02-25 | 2012-02-27 | Aparato para formar productos desechables a altas velocidades con huella de máquina pequeña |
Country Status (5)
| Country | Link |
|---|---|
| US (2) | US9566193B2 (es) |
| EP (1) | EP2491909B1 (es) |
| CA (1) | CA2770407C (es) |
| DK (1) | DK2491909T3 (es) |
| ES (1) | ES2628429T3 (es) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8815037B2 (en) * | 2010-02-16 | 2014-08-26 | Sca Hygiene Products Ab | Method of manufacturing absorbent articles, apparatus for manufacturing absorbent articles and disposable pant |
| US9566193B2 (en) * | 2011-02-25 | 2017-02-14 | Curt G. Joa, Inc. | Methods and apparatus for forming disposable products at high speeds with small machine footprint |
| JP5894623B2 (ja) * | 2014-03-17 | 2016-03-30 | 株式会社フジキカイ | 包装機におけるフィルム処理方法及びその装置 |
| US9969587B2 (en) | 2014-08-28 | 2018-05-15 | The Procter & Gamble Company | Web material unwind apparatus |
| US9926160B2 (en) * | 2014-08-28 | 2018-03-27 | The Procter & Gamble Company | Robotic unwind stand |
| US9919887B2 (en) | 2014-08-28 | 2018-03-20 | The Procter & Gamble Company | Web material unwind stand |
| US9670021B2 (en) | 2014-08-28 | 2017-06-06 | The Procter & Gamble Company | Mandrel |
| CA3000031C (en) | 2015-10-13 | 2023-09-19 | Curt G. Joa, Inc. | Disposable product assembly systems and methods |
| US9642753B1 (en) * | 2015-10-30 | 2017-05-09 | Curt G. Joa, Inc. | Apparatus and method for forming and securing discrete components to moving webs |
| JP6051349B1 (ja) * | 2016-02-29 | 2016-12-27 | ユニ・チャーム株式会社 | 吸収性物品の製造方法、及び製造装置 |
| WO2018061115A1 (ja) * | 2016-09-28 | 2018-04-05 | ユニ・チャーム株式会社 | 吸収性物品製造設備 |
| JP6171119B1 (ja) * | 2016-12-16 | 2017-07-26 | ユニ・チャーム株式会社 | 吸収性物品の製造工場 |
| EP3418228B1 (en) * | 2017-06-20 | 2020-03-04 | Fameccanica.Data S.p.A. | A method for automatically replacing reels in an unwinding assembly and relative unwinding assembly |
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| JP6197925B2 (ja) | 2016-07-06 | 2017-09-20 | 住友電気工業株式会社 | フレキシブルプリント基板および太陽光発電モジュール |
| US11061605B1 (en) | 2020-01-09 | 2021-07-13 | International Business Machines Corporation | Dynamically performing managed file transfer based on policies |
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2012
- 2012-02-24 US US13/404,905 patent/US9566193B2/en active Active
- 2012-02-27 CA CA2770407A patent/CA2770407C/en active Active
- 2012-02-27 EP EP12157191.3A patent/EP2491909B1/en active Active
- 2012-02-27 DK DK12157191.3T patent/DK2491909T3/en active
- 2012-02-27 ES ES12157191.3T patent/ES2628429T3/es active Active
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2017
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| US9566193B2 (en) | 2017-02-14 |
| US20170151098A1 (en) | 2017-06-01 |
| EP2491909B1 (en) | 2017-05-10 |
| CA2770407C (en) | 2018-12-11 |
| EP2491909A1 (en) | 2012-08-29 |
| US20130056576A1 (en) | 2013-03-07 |
| CA2770407A1 (en) | 2012-08-25 |
| DK2491909T3 (en) | 2017-08-28 |
| US9907706B2 (en) | 2018-03-06 |
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