WO2012118034A1 - 喫煙物品用香料含有シートの製造方法、該方法により製造される喫煙物品用香料含有シート、およびそれを含む喫煙物品 - Google Patents
喫煙物品用香料含有シートの製造方法、該方法により製造される喫煙物品用香料含有シート、およびそれを含む喫煙物品 Download PDFInfo
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- WO2012118034A1 WO2012118034A1 PCT/JP2012/054828 JP2012054828W WO2012118034A1 WO 2012118034 A1 WO2012118034 A1 WO 2012118034A1 JP 2012054828 W JP2012054828 W JP 2012054828W WO 2012118034 A1 WO2012118034 A1 WO 2012118034A1
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- menthol
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/28—Treatment of tobacco products or tobacco substitutes by chemical substances
- A24B15/30—Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/12—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
- A24B15/14—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco made of tobacco and a binding agent not derived from tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/28—Treatment of tobacco products or tobacco substitutes by chemical substances
- A24B15/281—Treatment of tobacco products or tobacco substitutes by chemical substances the action of the chemical substances being delayed
- A24B15/282—Treatment of tobacco products or tobacco substitutes by chemical substances the action of the chemical substances being delayed by indirect addition of the chemical substances, e.g. in the wrapper, in the case
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/28—Treatment of tobacco products or tobacco substitutes by chemical substances
- A24B15/30—Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances
- A24B15/301—Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances by aromatic compounds
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/28—Treatment of tobacco products or tobacco substitutes by chemical substances
- A24B15/30—Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances
- A24B15/302—Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances by natural substances obtained from animals or plants
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/28—Treatment of tobacco products or tobacco substitutes by chemical substances
- A24B15/30—Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances
- A24B15/302—Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances by natural substances obtained from animals or plants
- A24B15/303—Plant extracts other than tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/28—Treatment of tobacco products or tobacco substitutes by chemical substances
- A24B15/30—Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances
- A24B15/34—Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances containing a carbocyclic ring other than a six-membered aromatic ring
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/12—Steaming, curing, or flavouring tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/002—Cigars; Cigarettes with additives, e.g. for flavouring
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/02—Cigars; Cigarettes with special covers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0426—Cooling with air
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B9/00—Essential oils; Perfumes
Definitions
- the present invention relates to a method for producing a sheet containing a fragrance and used for a smoking article, a fragrance-containing sheet for a smoking article produced by the method, and a smoking article including the same.
- Patent document 1 and patent document 2 suppress the volatilization / dissipation of a fragrance component by disposing the fragrance component with a natural polysaccharide on the filter part of a cigarette, and release the fragrance by pressing and destroying it during smoking.
- Patent Document 3 discloses that a cigarette filter part is coated with a flavor component with a water-soluble matrix such as dextrin to suppress volatilization / dissipation of the flavor component, and a water-soluble matrix is formed by moisture in mainstream smoke during smoking. Dissolving and releasing perfume is disclosed.
- the fragrance component when the fragrance component is arranged in the filter part which is a non-burning part of the cigarette, it is necessary to operate the filter part during smoking, or the fragrance is dissolved by dissolving the water-soluble matrix with moisture in the mainstream smoke. In order to release, there is a time lag before tasting the flavor.
- Patent Documents 4 to 6 are reported as examples in which a fragrance component is arranged on a cigarette chopping which is a burning part or a wrapping paper which encloses it.
- Patent Document 4 discloses that a fragrance material in which a flavor component is incorporated into a three-dimensional network structure of glucan molecules is applied to a wrapping paper that encloses a tobacco filler. Since the cigarette of patent document 4 takes in a flavor component in the inside of the three-dimensional network structure of a glucan molecule, and fixes and hold
- Patent Document 5 a liquid perfume and a carrageenan sol are mixed and dropped into an ionic solution (a solution containing potassium ions) to prepare a granular gel, which is dried in the air, thereby being stable and stable up to 180 ° C.
- ionic solution a solution containing potassium ions
- the preparation of "aromatized fragrance material" is disclosed.
- a metal ion gelation accelerator
- Patent Document 6 a slurry containing a fragrance component such as menthol and a polysaccharide is dried to prepare a sheet containing the fragrance component coated with a polysaccharide gel, and this is cut into tobacco. It is reported that it is added in increments. In this report, it takes 1 week at 40 ° C. to dry the slurry.
- a fragrance component such as menthol and a polysaccharide
- the present invention is a fragrance-containing sheet that has a high fragrance content and a high fragrance preparation yield, and that produces a fragrance-containing sheet for a smoking article that has a high storage perfume property when blended in a smoking article in a short time.
- An object of the present invention is to provide a fragrance-containing sheet for a smoking article that has a high storage stability when blended in a smoking article and can be manufactured in a short time.
- gellan gum and tamarind gum are used in combination as polysaccharides when preparing a flavor-containing sheet by heating and drying a raw material slurry containing polysaccharides, flavors and emulsifiers. And, after cooling and drying before heat drying, a sheet with a high fragrance content and a high fragrance preparation yield can be produced, and the sheet can maintain a high fragrance content even after storage. Furthermore, it has been found that when gellan gum and tamarind gum are used in combination as polysaccharides, the emulsion stability of the raw slurry can be improved, and the present invention has been completed.
- a gellan gum and tamarind gum polysaccharide, a fragrance, an emulsifier, and 70 to 95% by weight of water the weight ratio of gellan gum and tamarind gum is 1: 1 to 3:
- a method for producing a fragrance-containing sheet for smoking articles comprising a heating and drying step including heating the converted raw material and drying at a sample temperature of 70 to 100 ° C.
- the emulsifier is lecithin.
- the emulsifier is an ester selected from the group consisting of glycerin fatty acid ester, polyglycerin fatty acid ester, sorbitan fatty acid ester, polyoxyethylene sorbitan fatty acid ester, propylene glycol fatty acid ester and sucrose fatty acid ester. is there.
- a fragrance-containing sheet for smoking articles characterized by being produced by the above method.
- a smoking article containing tobacco cuts wherein the tobacco cuts are blended with a cut article of the fragrance-containing sheet for smoking articles.
- the fragrance for smoking articles has a high fragrance content, a high fragrance preparation yield, and a high storage perfume property when blended in a smoking article. It is possible to produce the containing sheet in a short time. Moreover, the fragrance
- seat for smoking articles of this invention has high storage incense retention property when mix
- seat (example of this invention).
- seat The graph which shows the relationship between the mixture ratio of locust bean gum, and the menthol content of a gellan gum / locust bean gum containing sheet
- seat (when using together gellan gum and tamarind gum as a polysaccharide).
- concentrations The graph which shows the change of the viscosity accompanying the temperature rise of the raw material slurry containing the polysaccharide (mixture of gellan gum and tamarind gum) of various density
- seat when using together gellan gum and tamarind gum as a polysaccharide).
- any fragrance can be used as long as it is a fragrance used for smoking articles.
- Main flavors include menthol, leaf tobacco extract, natural plant flavors (e.g. cinnamon, sage, herbs, chamomile, kuzukusa, sweet tea, clove, lavender, cardamom, clove, nutmeg, bergamot, geranium, honey essence, rose Oil, lemon, orange, cinnamon, caraway, jasmine, ginger, coriander, vanilla extract, spearmint, peppermint, cassia, coffee, celery, cascarilla, sandalwood, cocoa, ylang ylang, fennel, anise, licorice, st john's bread , Plum extract, peach extract, etc.), saccharides (e.g., glucose, fructose, isomerized sugar, caramel, etc.), cocoa (powder, extract, etc.), esters (e.g., isoamyl acetate,
- a menthol-containing sheet for smoking articles is: A gel consisting of gellan gum and tamarind gum, menthol, emulsifier, and 70 to 95% by weight of water, the weight ratio of gellan gum to tamarind gum is in the range of 1: 1 to 3: 1 and in the sol state Extending a 90 ° C. raw material slurry onto a substrate; A step of cooling the stretched raw material slurry to a sample temperature of 0 to 40 ° C. to cause gelation, and a heat drying step including heating the gelled raw material and drying at a sample temperature of 70 to 100 ° C. Manufactured by the method.
- sample temperature means the temperature of the surface of the sample (ie, slurry or sheet).
- the raw material slurry is composed of (i) a mixture of gellan gum and tamarind gum, and a weight ratio of gellan gum and tamarind gum in the range of 1: 1 to 3: 1 and water and And a step of preparing an aqueous solution of polysaccharide by mixing and heating, and (ii) adding and kneading and emulsifying menthol and an emulsifier to the aqueous solution.
- the step (i) can be performed by adding a small amount of polysaccharide to water and dissolving it with stirring.
- the heating temperature here can be 60 to 90 ° C., preferably 75 to 85 ° C.
- the step (ii) can be performed by a known emulsification technique using a homogenizer because the raw material slurry has a viscosity that does not hinder the emulsification of about 10,000 mPas (sol state) at the heating temperature.
- the polysaccharide (ie, a mixture of gellan gum and tamarind gum) is preferably contained in the raw material slurry at a concentration of 2 to 7% by weight.
- the raw slurry can contain 200 to 700 grams of polysaccharide. More preferably, the polysaccharide is contained in the raw material slurry at a concentration of 3 to 5% by weight (see Example 13 described later).
- the formulation of the raw material slurry can be, for example, 50 to 500 ml of 500 grams of polysaccharide, 500 to 5000 grams of menthol, and 5% by weight of an emulsifier solution with respect to 10 liters of water.
- the polysaccharide is composed of 250 to 375 grams of gellan gum and 125 to 250 grams of tamarind gum so that the total weight of gellan gum and tamarind gum is 500 grams.
- the water content of the raw slurry is 70 to 95% by weight, preferably 80 to 90% by weight.
- the ratio (weight ratio) between the polysaccharide and menthol in the raw material slurry can be 1: 1 to 1: 5, preferably 1: 2.5 to 1: 5. That is, the blending amount of menthol can be 100 to 500% by weight with respect to the polysaccharide, and preferably 250 to 500% by weight with respect to the polysaccharide (see Example 14 described later).
- the polysaccharide in the raw slurry is composed of gellan gum and tamarind gum, and the weight ratio of gellan gum and tamarind gum is in the range of 1: 1 to 3: 1 (see Example 9 described later). That is, the polysaccharide in the raw slurry consists of gellan gum and tamarind gum and contains gellan gum in a weight ratio of 50 to 75%.
- the polysaccharide has a property of gelling upon cooling once after heating, and fixing and coating menthol micelles.
- the aqueous solution exhibits particularly excellent sol-gel transition properties in response to temperature (see Example 13 below). That is, the aqueous solution containing gellan gum and tamarind gum has a characteristic that once cooled and gelled, it is difficult to return to the sol even if the temperature is raised, and the gel state can be maintained (see FIG. 11B). ).
- menthol coated with polysaccharides consisting of gellan gum and tamarind gum once cooled, even when exposed to high temperatures in the heat-drying process, the film is difficult to return to the sol, and the menthol in the film is stable (See sample numbers 4-7 in FIG. 1 and FIG. 11C).
- Such characteristics are referred to as “temperature-responsive sol-gel transition characteristics” in the present invention.
- the temperature-responsive sol-polysaccharide having the gel transition property has an advantage that it can be coated with menthol to achieve a high storage fragrance, and the temperature-responsive sol- If the gel transition property is used, there is an advantage that it is not necessary to add a metal ion (gelation accelerator).
- l-menthol can be used as the menthol.
- a naturally-derived emulsifier such as lecithin, specifically, sun lecithin A-1 (Taiyo Chemical Co., Ltd.) can be used.
- lecithin when lecithin is used as an emulsifier, lecithin can be contained in the slurry in an amount of 1 to 10% by weight with respect to the polysaccharide, preferably in an amount of 1 to 5% by weight with respect to the polysaccharide. (See Example 10 below).
- an ester selected from the group consisting of glycerin fatty acid ester, polyglycerin fatty acid ester, sorbitan fatty acid ester, polyoxyethylene sorbitan fatty acid ester, propylene glycol fatty acid ester and sucrose fatty acid ester may be used as an emulsifier. it can.
- Glycerin fatty acid esters include, for example, fatty acid monoglycerides such as monostearic acid monoglyceride and succinic acid monoglyceride; polyglycerin fatty acid esters include, for example, pentaglyceryl monostearate; sorbitan fatty acid esters include, for example, sorbitan monostearate; Oxyethylene sorbitan fatty acid esters include, for example, polyoxyethylene sorbitan monostearate; propylene glycol fatty acid esters include, for example, propylene glycol monostearate; sucrose fatty acid esters include, for example, sucrose stearate (described below) See Example 12). These emulsifiers can also be contained in the slurry in an amount of 1 to 10% by weight with respect to the polysaccharide, preferably 1 to 5% by weight with respect to the polysaccharide.
- Such an emulsifier has a function of emulsifying and dispersing menthol micelles coated with polysaccharides in water. If only gellan gum is used as a polysaccharide and a high concentration of lecithin as an emulsifier is incorporated in the raw material, a stable emulsified state of the raw material cannot be produced, whereas when gellan gum and tamarind gum are used in combination as a polysaccharide, lecithin It has been newly found in the present invention that even if the blending amount is high, the emulsified state of the raw material can be kept stable (see Example 10 described later).
- the emulsified state of the raw material becomes slightly unstable, whereas the raw material slurry containing gellan gum and tamarind gum as a polysaccharide is left after preparation. Even so, it has been newly found in the present invention that the emulsified state of the raw material can be kept stable (see Example 11 described later).
- the raw material slurry containing gellan gum and tamarind gum has the property of stably maintaining the emulsified state of the raw material (that is, emulsion stability)
- the menthol content of the prepared sheet is based on this emulsion stability. Can be kept stable even after storage.
- the extension of the raw material slurry can be performed by extruding the raw material slurry onto the base material using a casting gate or through a slit die.
- the substrate any substrate from which the menthol-containing sheet produced by dry molding can be peeled can be used.
- PET polyethylene terephthalate
- the raw material slurry can be extended, for example, so that the thickness at the time of drying is about 0.1 mm, which is the same thickness as a normal tobacco cut.
- the expanded raw material slurry is sufficiently gelled (40 ° C. or lower) before drying, and generally the emulsion is frozen. Then, it is once cooled to a temperature at which it is not destroyed (0 ° C. or higher), that is, 0 to 40 ° C., preferably 0 to 30 ° C., more preferably 15 to 25 ° C.
- the raw material slurry before cooling has a temperature of 60 to 90 ° C., preferably 75 to 85 ° C., and is in a sol state.
- Such pre-cooling can be performed by applying cold air (eg, 10 ° C.) generated by a simple air blow or a spot cooler (eg, SWIDEN SS-25DD-1) to the extended raw material slurry for 2 to 3 minutes.
- cold air eg, 10 ° C.
- a spot cooler eg, SWIDEN SS-25DD-1
- the extended raw material slurry is brought into contact with a tube through which a refrigerant (for example, 10 ° C.) generated by a cold / hot water generator (chiller, for example, Apiste PCU-1600R) passes for 1-2 minutes. It may be done by.
- the preliminary cooling may be performed by leaving the extended raw material slurry at room temperature.
- Example 4 As shown in Example 4 to be described later, once the polysaccharide aqueous solution exemplified above is cooled and gelled, it does not easily sol even at a temperature increased after that or at a temperature at which the gel is transferred. , It has the property of being able to maintain a gelled state. If such properties are used in the present invention and preliminary cooling is performed before the raw material slurry is dried, the raw material slurry after the preliminary cooling is difficult to form a sol in the polysaccharide contained therein even if the temperature is increased during drying. It has been demonstrated in the present invention that menthol coated with such a polysaccharide is hardly volatilized.
- the raw material slurry is extended on the base material and once cooled, it has an advantage that the extended raw material slurry is not easily deformed even if it is exposed to a high temperature in the subsequent drying step.
- Example 6 The effect of such cooling on the scent retention of fragrance-containing sheets (eg, menthol-containing sheets) is demonstrated in Example 6 (FIG. 4B) described below, and lower cooling temperatures may lead to higher menthol content. This is demonstrated in Example 7 (FIG. 5) described later.
- the heated and dried raw material slurry can be dried by any heating and drying means such as hot air drying and infrared heat drying.
- heating and drying means such as hot air drying and infrared heat drying.
- drying of the raw slurry is also simply referred to as “drying”.
- the drying of the raw material slurry includes heating the cooled raw material slurry and drying it at a sample temperature of 70 to 100 ° C., and the sample temperature is preferably 100 ° C. or less over the entire drying time.
- sample temperature means the temperature of the surface of the sample (ie, slurry or sheet).
- total drying time refers to a period during which heating is performed in the heat dryer. The total drying time is generally 20 minutes or less, preferably 7 to 20 minutes, more preferably 10 to 18 minutes.
- the sample temperature may be less than 70 ° C. during the drying step, but in order to shorten the drying time, it is preferable that the period during which the sample temperature is less than 70 ° C. is short.
- the raw material slurry can be dried by drying the cooled raw material slurry at a sample temperature of 70 to 100 ° C. over a period of 1/2 or more of the total drying time. The sample temperature is below 100 ° C. over the entire drying time. More preferably, the raw material slurry can be dried by drying the cooled raw material slurry at a sample temperature of 70 to 100 ° C. over the entire drying time.
- Total drying time when expressed as “at a sample temperature of 70-100 ° C. over time” means the total drying time excluding the opening period when the sample temperature is rising to the desired sample temperature. For example, in Example 5 (FIGS. 3A to 3G) described later, since the sample temperature is rising to the desired sample temperature for a period of about 1 minute from the start of heat drying, this initial period is “total drying time”. Are excluded from “total drying time” when expressed as “at a sample temperature of 70-100 ° C.”.
- the raw slurry can be dried by drying the raw slurry to a sheet form having a moisture content of less than 10% with a total drying time of 20 minutes or less.
- Example 5 it is demonstrated in Example 5 (FIGS. 3D to 3G) described later that when the raw material slurry is dried at the above-described sample temperature, the sheet obtained by drying can achieve high storage aroma retention.
- hot air drying in order to maintain a sample temperature of 70 to 100 ° C., drying with hot air having a temperature of 100 ° C. or higher is preferably performed at the initial drying of the raw slurry, and then the same as the initial hot air temperature.
- the slurry is dried at a temperature or lower than the initial hot air temperature (preferably 70 ° C. or more and less than 100 ° C.).
- a drying operation for example, high-temperature drying with hot air of 100 ° C. or higher
- a drying operation is included in the subsequent drying step so that the prepared raw slurry is once cooled so that the sample temperature becomes 70 to 100 ° C.
- the produced menthol-containing sheet has a high menthol content, a high menthol preparation yield, and can maintain the menthol content at a high value even after storage.
- the hot air temperature may be constant throughout the drying process, or may be changed during the drying process.
- the raw material slurry is preferably dried by initial drying at a high temperature with hot air of 100 ° C. or higher and subsequent drying at a low temperature with hot air of less than 100 ° C.
- “initial drying” means initial drying in a drying process using hot air having a high temperature of 100 ° C. or higher
- “late drying” means initial drying using low-temperature hot air of less than 100 ° C.
- the drying of the raw slurry is Initial drying over a quarter of the total drying time at a hot air temperature of 100 ° C. or higher, then Performed by late drying at a hot air temperature of less than 100 ° C. over a quarter of the total drying time, and the raw slurry is in the form of a sheet having a moisture content of less than 10% with a total drying time of 20 minutes or less This can be done by drying.
- the menthol-containing sheet of the present invention has a high menthol content after production and can maintain the menthol content at a high value even after storage (sample of Example 1 described later) No. 4, see sample number 5 in example 2 and sample number 6 in example 3).
- the initial drying can be performed at a hot air temperature of, for example, 100 ° C. or higher and 130 ° C. or lower for 4 to 6 minutes
- the late drying is performed at a hot air temperature of, for example, 70 ° C. or higher and lower than 100 ° C. It can be performed for 4 to 6 minutes.
- the amount of hot air can be set to 3 to 20 m / second, for example.
- the total drying time is generally 20 minutes or less, preferably 7 to 20 minutes, more preferably 10 to 18 minutes.
- initial drying is performed at a hot air temperature of 100 ° C. or higher and 130 ° C. or lower until moisture on the surface of the raw material slurry evaporates and a sufficient film is formed on the surface of the slurry, and then hot air of 70 ° C. or higher and lower than 100 ° C. is quickly obtained.
- Late drying can be performed by switching to temperature.
- the hot air temperature during the initial drying may be constant, or may be changed so as to decrease sequentially between 100 ° C. and 130 ° C.
- the hot air temperature during late drying may be constant, or may be changed so as to decrease sequentially between 70 ° C. and less than 100 ° C.
- the hot air dryer used in the examples described later has three drying chambers, and the sample is conveyed by the belt conveyor in the order of the first chamber ⁇ the second chamber ⁇ the third chamber.
- the chamber may be used for initial drying (above 100 ° C.) at the same or different temperatures
- the third chamber may be used for late drying (below 100 ° C.)
- the first chamber may be used for initial drying (100 ° C.
- the second and third chambers may be used for late drying (less than 100 ° C.) at the same or different temperatures.
- the drying is a state in which the menthol-containing sheet is sufficiently dried, the menthol-containing sheet can be easily peeled from the substrate, and the menthol-containing sheet can be engraved in a subsequent engraving step. Do until it becomes. Specifically, drying is performed until the water content of the menthol-containing sheet is less than 10% by weight, preferably 3 to 9% by weight, more preferably 3 to 6% by weight (see Example 8 described later).
- the water content here refers to a value measured by the measurement method described in the examples described later.
- the menthol content (immediately after preparation) of the menthol-containing sheet of the present invention is preferably 45% by weight or more, more preferably 55 to 75% by weight.
- the menthol content after storage (50 ° C., 30 days) of the menthol-containing sheet of the present invention is preferably 45% by weight or more, more preferably 48 to 63% by weight.
- the menthol content refers to a value measured by the measurement method described in Examples described later.
- the menthol-containing sheet of the present invention can be blended in a tobacco cut of a smoking article, for example, by cutting into a size equivalent to a normal tobacco cut.
- the cut menthol-containing sheet can be blended in an amount of 2 to 10 g per 100 g of tobacco cut.
- the cut menthol-containing sheet is preferably blended in the tobacco cut.
- the menthol-containing sheet of the present invention can be blended in any smoking article, for example, a burning smoking article in which tobacco leaves are burned to taste the flavor of tobacco, especially cigarette cigarettes.
- the menthol-containing sheet of the present invention can be blended into cigarette cuts of cigarettes comprising a tobacco rod comprising a cigarette cut and a cigarette wrap around the cigarette cut.
- Example 1 (1) Preparation of raw slurry (10 liter scale) 10 liters of water Gellan Gum (Gelcogel / Saneigen FFI) 150 grams Tamarind Gum (Bistop D-2032 / Saneigen FFI) 150 grams Lecithin (Sun Lecithin A-1 / Taiyo Chemical Co., Ltd.) 120ml (5% aqueous solution) Menthol (Takasago Fragrance Industry Co., Ltd.) 1500 g Water (10 L) is kept at 80 ° C and stirred with a mixer (PRIMIX TK AUTO MIXER Model 40 / solution stirring rotor installed / 2000 rpm) while gellan gum (150 g) and Tamarind gum (150 g) was dissolved little by little so as not to become lumpy (required time about 20 minutes), and menthol (1500 g) was added.
- Gellan Gum Gellan Gum
- Tamarind Gum Bastop D-2032 / Saneigen FFI
- Hot-air dryer Hot-air dryer with the following configuration Drying section: 3 rooms (each zone length 2.5 m, total length 7.5 m) Hot air flow rate and type: 1st chamber: punching plate, air flow 5 m / sec: 2nd chamber: punching plate, air flow 10 m / sec: 3rd chamber: floating jet, 20 m / sec air flow 1st chamber 2nd chamber
- the hot air was applied to the menthol-containing sheet conveyed on the belt via a punched plate having a hole functioning as a flow control plate.
- hot air was blown from above and below to the menthol-containing sheet that was floated and conveyed together with the base film.
- the menthol-containing sheets of Sample Nos. 1 to 4 were prepared by changing the hot air drying conditions as described in Table 1 below.
- the temperature described is the hot air temperature.
- the drying time was set so that the menthol-containing sheet was sufficiently dried and could be easily peeled off from the base film, and the menthol-containing sheet could be engraved in a subsequent engraving step.
- the moisture content of the menthol-containing sheet obtained in this example was about 3%.
- the measurement solution was subjected to the following GC-TCD and quantified by a calibration curve method.
- the measurement solution was subjected to the following GC-FID and quantified by a calibration curve method.
- the menthol content (mg) of the prepared menthol-containing sheet and the menthol content (mg) of the menthol-containing sheet stored in an accelerated environment were respectively measured.
- Table 1 shows “initial menthol content (%)” and “ It is shown as “menthol content (%) after storage”.
- a menthol-containing sheet (1 ⁇ 10 mm cut, about 5 mm) was placed in an open container and stored in a thermostat set at 50 ° C. (Yamato Science Co., Ltd. “Drying” Oven “DX600) for a maximum of 30 days.
- the menthol aroma retention rate was calculated by the following formula, and the aroma retention function of the menthol-containing sheet was evaluated.
- Menthol perfume retention rate (%) ⁇ (menthol content after storage) / (initial menthol content) ⁇ ⁇ 100 (5)
- the menthol-containing sheets of sample numbers 1 to 4 were prepared using the hot air drying machine described above using the hot air drying conditions described in Table 1.
- the moisture content and initial menthol content of the menthol-containing sheet were measured according to the above-described method, and the results are shown in Table 1.
- the menthol content after storage for 30 days is shown in Table 1
- the menthol content after storage for 7 days, 14 days, and 30 days is shown in FIG.
- reference numerals 1 to 7 represent sample numbers 1 to 7, respectively.
- Sample number 1 When the raw slurry is stretched and dried into a sheet by using the hot-air drying molding machine described above, it starts drying at a low hot air temperature (about 70 ° C) in order to prevent the formation of a surface film in the first half of drying, and is completely completed in the second half of drying. In order to aim at drying, the technique of drying at high hot air temperature (about 120 degreeC) is often taken. Following this method, a menthol-containing sheet of sample number 1 was prepared, and a fully dried sample (water content 3.1%) could be prepared with a total drying time of 12 minutes.
- the “initial menthol content” after preparation of the sheet was sufficiently high at 81.5%, but the “post-storage menthol content” after storage in the accelerated environment (20 days) was as low as 13.6%.
- the sheet of 1 had a problem with the storage aroma.
- Sample number 2 In Sample No. 2, a high drying temperature was adopted in order to make the drying time shorter than Sample No. 1. For this reason, in Sample No. 2, a fully dried sample (water content 3.2%) could be prepared with a total drying time of 6 minutes.
- the “initial menthol content” after preparation of the sheet was sufficiently high at 62.4%, but the “post-storage menthol content” after storage in the accelerated environment (30 days) was as low as 29.2%.
- the sheet of 2 had a problem with the storage aroma.
- sample number 3 In sample number 3, the hot air temperature was set to 70 ° C. throughout the drying process. Therefore, in sample No. 3, a fully dried sample (water content 3.1%) could be prepared with a total drying time of 60 minutes.
- the “initial menthol content” after preparation of the sheet is sufficiently high at 75.8%
- the “menthol content after storage” after storage in the accelerated environment (30 days) is also high at 59.2%. Both the fragrance retention property and the storage fragrance property were good. However, the time required for drying was as long as 60 minutes.
- Sample number 4 In Sample No. 4, contrary to Sample Nos. 1 and 2, which were shifted from low temperature drying to high temperature drying, initial drying (first chamber and second chamber) was performed with hot air of high temperature (120 ° C.), and later drying (first drying) (3 rooms) was performed with hot air at a low temperature (70 ° C.). In sample No. 4, the total drying time was as short as 7.5 minutes, but a sufficiently dried sample (water content 3.4%) could be prepared. In addition, the “initial menthol content” after preparation of the sheet is sufficiently high at 75.7%, and the “menthol content after storage” after storage in the accelerated environment (30 days) is also high at 62.4%. Both the fragrance retention property and the storage fragrance property were good. As described above, when initial drying at a high temperature and late drying at a low temperature were employed, a sheet having excellent fragrance retention could be prepared in a relatively short drying time.
- Example 2 A menthol-containing sheet of sample number 5 was prepared in the same manner as in Example 1 except that the slurry was dried under the hot air drying conditions described in Table 2 below, and the water content and menthol content were measured. The results are shown in Table 2.
- sample number 5 the amount of hot air was increased as compared to sample numbers 1 to 4.
- the hot air was blown from above and below to the menthol-containing sheet conveyed in a floating state.
- the second chamber and the third chamber hot air was applied to the menthol-containing sheet conveyed on the belt by ventilation.
- sample No. 5 initial drying (first chamber) was performed with hot air of high temperature (120 ° C.) for 4 minutes, and late drying (second chamber and third chamber) was performed with hot air of low temperature (70 ° C.) for 8 minutes.
- a fully dried sample (water content 3.1%) could be prepared with a total drying time of 12 minutes.
- the “initial menthol content” after preparation of the sheet is sufficiently high at 72.7%
- the “menthol content after storage” after storage in the accelerated environment (30 days) is also high at 58.5%. Both the fragrance retention property and the storage fragrance property were good.
- a sheet having excellent fragrance retention could be prepared in a relatively short drying time.
- Example 3 The menthols of sample numbers 6 and 7 were prepared in the same manner as in Example 1 except that the slurry was dried under the hot air drying conditions described in Table 3 below using a hot air dryer having four drying compartments. A containing sheet was prepared and the water content and menthol content were measured. The results are shown in Table 3.
- menthol-containing sheets were prepared using a hot-air drying molding machine having four drying compartments.
- sample No. 6 the initial drying (1st to 3rd chambers) is performed for 6.6 minutes with hot air (110 ° C ⁇ 100 ° C), and the second drying (4th chamber) is performed with hot air of low temperature (80 ° C) for 2.2 minutes. went.
- sample No. 6 a fully dried sample (water content 5%) could be prepared with a total drying time of 8.8 minutes.
- the “initial menthol content” after preparation of the sheet is sufficiently high at 63.5%
- the “menthol content after storage” after storage in the accelerated environment (30 days) is also high at 59.9%. Both the fragrance retention property and the storage fragrance property were good.
- Sample No. 7 was all dried with hot air at 100 ° C. without distinction between initial drying and late drying. Sample No. 7 did not adopt late drying at a low temperature, but in the drying process of the slurry, as in Sample Nos. 4 to 6, it was estimated that the sample temperature did not become too high due to the presence of moisture in the sample. Is done. That is, sample No. 7 was able to prepare a sufficiently dried sample (water content 4.9%) with a total drying time of 8.8 minutes. In addition, the “initial menthol content” after preparation of the sheet is sufficiently high at 61.9%, and the “menthol content after storage” after storage in an accelerated environment (for 30 days) is also high at 60.8%. Both the fragrance retention property and the storage fragrance property were good. As described above, even when the same hot air temperature of 100 ° C. was adopted throughout the entire drying process, a sheet having excellent perfume retention properties could be prepared in a relatively short drying time, similar to Sample Nos. 4 to 6. .
- Example 4 the temperature-responsive sol-gel transition characteristics of an aqueous polysaccharide solution (slurry) were examined.
- Gellan Gum (Gelcogel / San-Eigen EF Eye) 5 g Water (0.1 L) is maintained at 70 ° C., and gellan gum (5 g) is stirred with ATEC Japan High Performance Mixer DMM. It dissolved little by little so that it might not become lumps, and the polysaccharide aqueous solution (slurry) was prepared.
- FIGS. 2A and 2B show how the viscosity (fluidity) of the slurry changes due to such a temperature change.
- Example 5 sheets with sample numbers 1-7 were prepared as described in Examples 1-3, and the temperature of the sample during the drying process was measured. Tables 1 to 3 can be referred to for the hot air drying conditions of the samples Nos. 1 to 7.
- the sample temperature was measured by directly measuring the sample (slurry) during the drying process using a non-contact thermometer (manufactured by Optics, PT-7LD).
- sample numbers 1 to 7 are shown in FIGS. 3A to 3G, respectively.
- “with cooling” refers to a sample that has been cooled to about 20 ° C. by applying cold air (10 ° C.) before the drying process
- “without cooling” refers to casting a slurry without performing such cooling. It refers to a sample that has been quickly dried. From the results in FIGS. 3A-3G, it can be seen that the cooling of the slurry does not affect the temperature of the sample during the drying process.
- Sample No. 1 employed hot air drying conditions of 4 minutes at a hot air temperature of 70 ° C., 4 minutes at a hot air temperature of 80 ° C., and then 4 minutes at a hot air temperature of 120 ° C.
- the sample temperature increased as the hot air temperature increased, and finally exceeded 100 ° C. and reached nearly 120 ° C. (FIG. 3A). It is shown that the “menthol content after storage” of Sample No. 1 sheet is as low as 13.6% (Table 1). It is considered that the internal structure of the sheet was destroyed by the high sample temperature, and the menthol content was lowered after storage.
- Sample No. 2 employed hot air drying conditions of 2 minutes at a hot air temperature of 120 ° C., 2 minutes at a hot air temperature of 130 ° C., and 2 minutes at a hot air temperature of 176 ° C.
- the sample temperature increased with increasing hot air temperature and finally exceeded 100 ° C. and reached nearly 140 ° C. (FIG. 3B). It is shown that the “menthol content after storage” of Sample No. 2 sheet is as low as 29.2% (Table 1). It is considered that the internal structure of the sheet was destroyed by the high sample temperature, and the menthol content was lowered after storage.
- Sample No. 3 employs a hot air temperature of 70 ° C. for 60 minutes as a hot air drying condition.
- FIG. 3C shows the sample temperature from the start of drying to 14 minutes later, but the sample temperature did not exceed 70 ° C. over the entire drying time. It is shown that the “menthol content after storage” of Sample No. 3 sheet is as high as 59.2% (Table 1). Since the sheet of Sample No. 3 did not reach a high temperature over the entire drying time, it is considered that a high menthol content could be maintained after storage in an accelerated environment. However, since the sheet of Sample No. 3 was dried at a sample temperature of less than 70 ° C., a drying time of 60 minutes was required.
- Sample No. 4 employs hot air drying conditions of 120 ° C. for 5 minutes and then 70 ° C. for 2.5 minutes. The sample temperature reached a maximum of 95 ° C. under a hot air temperature of 120 ° C. and decreased to 72 ° C. under a hot air temperature of 70 ° C. (FIG. 3D). It is shown that the “menthol content after storage” of Sample No. 4 sheet is as high as 62.4% (Table 1). The sheet of Sample No. 4 was maintained at a lower sample temperature as compared with Sample Nos. 1 and 2 over the entire drying time, so it is considered that a high menthol content could be maintained after storage in an accelerated environment.
- Sample No. 5 adopted hot air drying conditions of 4 minutes at a hot air temperature of 120 ° C., and then 8 minutes at a hot air temperature of 70 ° C. The sample temperature reached a maximum of 95 ° C. under a hot air temperature of 120 ° C. and decreased to 70 ° C. under a hot air temperature of 70 ° C. (FIG. 3E). It is shown that the “menthol content after storage” of Sample No. 5 is as high as 58.5% (Table 2). The sheet of Sample No. 5 was maintained at a lower sample temperature compared to Sample Nos. 1 and 2 over the entire drying time, so it is considered that a high menthol content could be maintained after storage in an accelerated environment.
- Sample No. 6 employed hot air drying conditions of 2.2 minutes at a hot air temperature of 110 ° C., then 4.4 minutes at a hot air temperature of 100 ° C., and then 2.2 minutes at a hot air temperature of 80 ° C.
- the sample temperature was maintained in the range of about 80-90 ° C. (FIG. 3F). It is shown that the “menthol content after storage” of Sample No. 6 is as high as 59.9% (Table 3).
- the sheet of Sample No. 6 was maintained at a lower sample temperature compared to Sample Nos. 1 and 2 over the entire drying time, so it is considered that a high menthol content could be maintained after storage in an accelerated environment.
- Sample No. 7 adopted 8.8 minutes at a hot air temperature of 100 ° C. as hot air drying conditions.
- the sample temperature was maintained in the range of about 80-90 ° C. (FIG. 3G). It is shown that the “menthol content after storage” of the sheet of sample number 7 is as high as 60.8% (Table 3).
- the sheet of Sample No. 7 was maintained at a lower sample temperature as compared with Sample Nos. 1 and 2 over the entire drying time, and thus it is considered that a high menthol content could be maintained after storage in an accelerated environment.
- the menthol-containing sheet can be formed in a short time when the slurry is dried at a sample temperature of 70 to 100 ° C. over the entire drying time (excluding about 1 minute at the beginning of the drying time).
- Example 6 In this example, the effect of cooling the slurry before the drying step on the “menthol content after storage” of the menthol-containing sheet was demonstrated. Specifically, as described in Examples 1 to 3, the sheets of sample numbers 1 to 7 were prepared, and for each sheet, the “post-storage menthol content” and the slurry of the sheets prepared through cooling of the slurry. The “prepared menthol content” of the sheets prepared without cooling were compared. As described in Example 1, storage was performed by placing the sheet in a thermostat set at 50 ° C. for 7 days, 14 days, and 30 days.
- sample numbers 1 to 3 are shown in FIG. 4A
- sample numbers 4 to 7 are shown in FIG. 4B.
- “with cooling” refers to a sample that has been cooled to about 20 ° C. by applying cold air (10 ° C.) before the drying step
- “without cooling” refers to casting a slurry without performing such cooling. It refers to a sample that has been quickly dried.
- the “no cooling” sample had a slurry temperature below 50 ° C. between slurry casting and drying.
- FIGS. 4A and 4B The data “with cooling” in FIGS. 4A and 4B is the same as the data in FIG.
- the sheets of Sample Nos. 1 and 2 had a low menthol content after 30 days storage without reaching 30%, regardless of the presence or absence of cooling.
- the sample No. 3 sheet had a menthol content of more than 50% after storage for 30 days regardless of whether it was cooled or not, but the preparation of the sample No. 3 sheet required a drying time of 60 minutes. there were.
- the sample No. 7 sheet had a menthol content of 30% after storage for 30 days, while the menthol content after storage for 30 days was 61%. Was maintained until.
- the sheet when the menthol-containing sheet is prepared by cooling the raw slurry once and drying at a sample temperature of 70 to 100 ° C., the sheet can be formed in a short time and the menthol content is high after storage. Can be maintained.
- Example 7 the relationship between the cooling temperature of the slurry and the “initial menthol content” of the menthol-containing sheet was examined. Specifically, regarding the sheet of sample number 6 described in Example 3, various sheets were prepared by changing the cooling temperature of the slurry to 20 ° C., 30 ° C., 40 ° C., 50 ° C., and 60 ° C. The menthol content of the sheet immediately after preparation, that is, “initial menthol content” was measured.
- Example 4 the gelation of the slurry occurs at a cooling temperature of 40 ° C. or less, and the slurry containing the polysaccharide once cooled and gelled returns to the sol even if the temperature is raised thereafter. It has been shown to be difficult. In general, it is known that an emulsion is frozen and broken when the temperature falls below 0 ° C.
- a cooling temperature of 0 to 40 ° C. is preferable, and a cooling temperature of 0 to 30 ° C. is more preferable.
- Example 8 the relationship between the water content of the menthol-containing sheet and the menthol aroma retention rate was examined. Specifically, with respect to the sheet of sample number 6 described in Example 3, the total drying time of the slurry was increased to 8.16 minutes, 7.92 minutes, 7.64 minutes, 7.44 minutes, 7.08 minutes by increasing the belt conveyance speed in the hot air dryer. The sheets having various moisture contents were prepared. The moisture content of the prepared sheet was measured. The sheet preparation conditions and moisture content are shown in Table 4 below.
- the prepared sheet was placed in a thermostat set at 50 ° C. as described in Example 1 for 30 days.
- menthol content was measured and each measurement result is shown in the following Table 5 as "initial menthol content” and "menthol content of the sheet
- Menthol perfume retention rate (%) ⁇ (menthol content after storage) / (initial menthol content) ⁇ ⁇ 100 The result is shown as “accelerated storage immediately after manufacture” in FIG.
- seat which passed 2 months after preparation was set
- FIG. The menthol content was measured for the sheets immediately after preparation and after storage, and the respective measurement results are shown in the following Table 5 as “initial menthol content” and “menthol content of sheets stored 2 months after production”. Further, the menthol aroma retention rate was calculated according to the above formula. The results are shown in FIG. 6 as “accelerated storage after 2 months of manufacture”.
- the menthol content of the sheet immediately after preparation was approximately 50 to 60% in all the sample numbers 8-1 to 8-5.
- a sheet having a moisture content of about 6% was a sheet having a moisture content of 93% and about 9% (Sample No. 8-4).
- Is a sheet having a moisture content of 90% and about 11% is 87% and a sheet having a moisture content of about 15% (Sample No. 8-2) is 63% and about 23%.
- a sheet with a moisture content of% was shown to have a menthol scent retention of 6%.
- a sheet having a water content of about 6% was a sheet having a water content of 95% and about 9% (sample number 8).
- -4) is 87%
- a sheet having a moisture content of about 11% is 32%
- a sheet having a moisture content of about 15% is 8%
- a sheet having a moisture content of about 23% was shown to have a menthol scent retention of 8%.
- the sheet it is desirable to dry the sheet so that the moisture content of the sheet is less than 10%, preferably 9% or less, since the menthol aroma retention rate sharply decreases as the moisture content of the sheet increases.
- a high menthol aroma retention rate can be maintained if the sheet has a moisture content of about 9% or less even when the sheet of 2 months after preparation is further stored in an accelerated environment.
- the moisture content of the sheet is less than 3%, the menthol aroma retention rate is good, but “cracking” or “peeling” occurs in the sheet, so the moisture content after drying the sheet is 3% or more. Is desirable.
- Example 9 the effect of polysaccharide composition (ie, a mixture of gellan gum and tamarind gum, a mixture of gellan gum and locust bean gum, and a mixture of gellan gum and starch) on the menthol content of the menthol-containing sheet was examined.
- polysaccharide composition ie, a mixture of gellan gum and tamarind gum, a mixture of gellan gum and locust bean gum, and a mixture of gellan gum and starch
- the stirring mixer was replaced with a homogenizer (PRIMIX TK AUTO MIXER Model 40 / rotor-stator head mounted / 4000 rpm) and emulsified for 10 minutes, and 120 ml (1.2 parts by weight) of 5% lecithin aqueous solution was added and stirred. Menthol was dispersed in a mixed polysaccharide aqueous solution of gellan gum and tamarind gum.
- a homogenizer PRIMIX TK AUTO MIXER Model 40 / rotor-stator head mounted / 4000 rpm
- Menthol was dispersed in a mixed polysaccharide aqueous solution of gellan gum and tamarind gum.
- the dispersed slurry was cast on a substrate (PET film / Futamura Chemical Co., Ltd. FE2001) at a thickness of 1 mm (wet state). Then, it cooled to about 20 degreeC with the cold air of about 10 degreeC generated with the spot cooler (Suiden SS-25DD-1).
- a hot air dryer was used to dry-form the water content to about 6% to prepare a sheet (hereinafter referred to as gellan gum / tamarind gum-containing sheet).
- the water content was measured by GC-TCD measurement (see Example 1).
- a hot air temperature of 110 ° C. for 3 minutes, a hot air temperature of 100 ° C. for 6 minutes, and a hot air temperature of 8 ° C. for 3 minutes (total drying time 12 minutes) were adopted.
- starch There are two types of starch: “starch, corn-derived (Wako Pure Chemical Industries, Ltd., reagent grade)” as “normal starch” and “starch (soluble) (Wako Pure Chemical Industries, Ltd., Wako first grade)” as “soluble starch”. It was used. In general, when either starch or soluble starch is used, the viscosity of the raw slurry is low and it is difficult to maintain the thickness of the sample when casting. Therefore, the mixing ratio of gellan gum and starch is only 50:50. did.
- gellan gum / starch-containing sheet a sheet (hereinafter referred to as gellan gum / starch-containing sheet) was prepared according to the same method as in (1) above.
- Example 10 the emulsion stability of a raw material slurry containing only gellan gum as a polysaccharide was compared with the emulsion stability of a raw material slurry containing gellan gum and tamarind gum as a polysaccharide at a weight ratio of 1: 1. Regarding the emulsion stability, it was examined how the menthol content of the prepared sheet was changed in response to the blending amount of the emulsifier.
- Lecithin is used as an emulsifier, and the amount of lecithin added varies between 0.001 and 0.4 times the weight of the polysaccharide (gellan gum alone or a mixture of gellan gum and tamarind gum) in the raw slurry. It was. That is, the amount of lecithin added is 0.001 times, 0.005 times, 0.01 times, 0.02 times, 0.05 times, 0.05 times, 0.1 times weight, 0 times the weight of polysaccharide. .2 times weight and 0.4 times weight.
- FIG. 8A shows the relationship between the lecithin content (weight ratio with respect to gellan gum) and the menthol content (%) of the gellan gum-containing sheet.
- the initial menthol content did not depend on the lecithin content, and all sheets showed high values exceeding 60%.
- the menthol content after storage maintains a high value (about 60% or more) similar to the initial menthol content when the lecithin content is in the range of 0.005 to 0.05 times the weight of gellan gum.
- the lecithin content was 0.1 times, 0.2 times and 0.4 times the weight of gellan gum, the amounts dropped to 9%, 3% and 2%, respectively. This indicates that when a high concentration of lecithin was present in the raw material, a stable emulsified state of the raw material could not be created.
- FIG. 8B shows the relationship between the amount of lecithin in the gellan gum / tamarind gum-containing sheet (weight ratio with respect to the mixture of gellan gum and tamarind gum) and the menthol content (%).
- the initial menthol content showed high values in the range of about 56-73% for all sheets with various lecithin loadings.
- the menthol content after storage could be a relatively high value (about 47 to 61%) when the lecithin content was in the range of 0.01 to 0.1 times the weight of the polysaccharide.
- Example 11 the effect of the polysaccharide composition (that is, the mixing ratio of gellan gum and tamarind gum) on the emulsion stability of the raw slurry was examined.
- the emulsion stability it was examined how the menthol content of the prepared sheet changes when the raw slurry is prepared and left for a predetermined time. Specifically, after preparing the raw slurry, it is allowed to stand for a predetermined time, and then heated again to form a sol, to prepare a menthol-containing sheet, and the polysaccharide composition (that is, the mixing ratio of gellan gum and tamarind gum) The effect on menthol content was investigated.
- the menthol content (initial menthol content) of the sheet immediately after being prepared and the menthol content (menthol content after storage) of the sheet stored in an accelerated environment were measured.
- the acceleration environment was as described in Example 1, and the menthol content was measured by the same method as in Example 1.
- the measurement results are shown in FIG. 9 as the relationship between the blending ratio of tamarind gum and the menthol content.
- “immediately after production” means immediately after sheet preparation, and “50 ° C. ⁇ one month later” means after storage at 50 ° C. for 30 days.
- the sheet with a blending ratio of tamarind gum of 25% had an initial menthol content of about 61% and a menthol content after storage of about 58%.
- the sheet having a blending ratio of tamarind gum of 50% had an initial menthol content of about 63% and a menthol content after storage of about 59%.
- the sheet with a blending ratio of tamarind gum of 75% had an initial menthol content of about 66% and a menthol content after storage of about 29%. This result is the same as the result (see FIG. 7A) in the case where the sheet is prepared immediately after preparation of the raw slurry, and is considered to be caused by the high blending ratio of tamarind gum.
- gellan gum and tamarind gum may be used in a weight ratio of 50:50 to 75:25 in order to satisfy both high storage aroma and high emulsion stability. preferable.
- Example 12 In this example, the effect of the type of emulsifier on the menthol content after storage of the menthol-containing sheet was examined.
- the following 8 types of emulsifiers were used as emulsifiers.
- the numbers 1 to 8 given to the emulsifiers correspond to the numbers in FIG.
- Lecithin (Sun Lecithin A-1 manufactured by Taiyo Kagaku Co., Ltd.) 2. Glycerin fatty acid ester (monoglyceride) (Excel S-95 manufactured by Kao Corporation) 2. Compound name: lipophilic glyceryl monostearate Glycerin fatty acid ester (polyglyceride) (Taiyo Chemical Co., Ltd. A-181E) Compound name: pentaglycerin monostearate Glycerin fatty acid ester (organic acid monoglyceride) (Step SS manufactured by Kao Corporation) Compound name: Succinic acid monoglyceride5.
- Sorbitan fatty acid ester (Emazole S-10V manufactured by Kao Corporation) Compound name: Sorbitan monostearate6. Sorbitan fatty acid ester (polysorbate) (Emazole S-120V manufactured by Kao Corporation) Compound name: Polyoxyethylene sorbitan monostearate7. Propylene glycol fatty acid ester (No. 25CD, Taiyo Kagaku Co., Ltd.) Compound name: propylene glycol monostearate8.
- Sucrose fatty acid ester (Ryoto Sugar Ester S-1570 manufactured by Mitsubishi Chemical Foods Corporation) Compound name: Sucrose stearate
- the menthol content (initial menthol content) of the sheet immediately after it was prepared and the menthol content (menthol content after storage) of the sheet stored in an accelerated environment were measured.
- the acceleration environment is as described in the first embodiment.
- the menthol content was measured according to the same method as in Example 1.
- the measurement result of menthol content is shown in FIG. In FIG. 10, “immediately after production” means immediately after sheet preparation, and “50 ° C. ⁇ one month later” means after storage at 50 ° C. for 30 days.
- Example 13 In this example, the effect of the polysaccharide concentration on the menthol content after storage of the menthol-containing sheet was examined.
- Example 9 a raw material slurry containing gellan gum and tamarind gum as polysaccharides was prepared. Depending on the polysaccharide concentration, menthol was added in an amount (weight ratio) 5 times that of the polysaccharide, and 5% lecithin aqueous solution was added in an amount (weight ratio) 2/5 times that of the polysaccharide.
- the raw material slurry containing each concentration of polysaccharide was brought to 70 ° C. to 25 ° C. over about 900 seconds. Then, it heated up to 70 degreeC over about 900 second. It was measured with a rheometer (Thermo-Haake, RheoStress 1) how the viscosity (fluidity) of the slurry changed due to temperature drop and temperature rise. The results are shown in FIGS. 11A and 11B.
- the raw material slurry containing gellan gum and tamarind gum as polysaccharides was provided with “temperature-responsive sol-gel transition characteristics”.
- the menthol content (initial menthol content) of the sheet immediately after being prepared and the menthol content (menthol content after storage) of the sheet stored in an accelerated environment were measured.
- the acceleration environment is as described in the first embodiment.
- the menthol content was measured according to the same method as in Example 9. The result is shown in FIG. 11C.
- the polysaccharide is preferably contained in the raw material slurry at a concentration of 2 to 7% by weight, more preferably 3 to 5% by weight.
- Example 14 In this example, the effect of the menthol blending ratio in the raw slurry on the menthol content and the menthol yield after storage of the menthol-containing sheet was examined.
- the menthol content (initial menthol content) of the sheet immediately after being prepared and the menthol content (menthol content after storage) of the sheet stored in an accelerated environment were measured.
- the acceleration environment is as described in the first embodiment.
- the menthol content was measured according to the same method as in Example 9.
- the results are shown in FIGS. 12A-12E.
- the notation [1: x] represents the weight ratio between the polysaccharide and the menthol in the raw material slurry.
- [1: 5] indicates that menthol having 5 times the weight of the polysaccharide is contained in the raw material slurry. It is contained in In these figures, “immediately after production” means immediately after sheet preparation, and “50 ° C. and one month later” means after storage at 50 ° C. for 30 days.
- a sheet containing 5 times the weight of menthol has a lower “menthol yield” after storage than a sheet containing 2.5 times the weight of menthol, but has a higher menthol content (absolute amount) in the sheet (FIG. 12A). reference).
- the menthol blending ratio (%) represents ⁇ menthol blending amount / (menthol blending amount + gellan gum blending amount) ⁇ ⁇ 100.
- the sheet having a menthol blending amount of 2.5 to 5 times weight (that is, a menthol blending ratio of 71 to 83%) showed a high menthol content after storage.
- a sheet having a menthol blending amount of 1 to 2.5 times by weight (that is, a menthol blending ratio of 50 to 71%) showed a high menthol yield after storage.
- the blending amount of menthol with respect to the polysaccharide is preferably in the range of 1 to 5 times weight, more preferably in the range of 2.5 times weight to 5 times weight.
Abstract
Description
本発明の一態様において、喫煙物品用メンソール含有シート(以下メンソール含有シートという)は、
ゲランガムおよびタマリンドガムからなる多糖類、メンソール、乳化剤、並びに70~95重量%の水を含み、ゲランガムとタマリンドガムの重量比が1:1~3:1の範囲にあり、ゾル状態にある60~90℃の原料スラリーを基材上に伸展させる工程、
伸展させた原料スラリーを0~40℃の試料温度に冷却してゲル化させる工程、および
ゲル化した原料を加熱して、70~100℃の試料温度で乾燥させることを含む加熱乾燥工程
を含む方法により製造される。
本発明において原料スラリーは、(i)ゲランガムおよびタマリンドガムの混合物からなり、ゲランガムとタマリンドガムの重量比が1:1~3:1の範囲にある多糖類と水とを混合、加熱して多糖類の水溶液を調製する工程と、(ii)かかる水溶液にメンソールと乳化剤とを加えて混練・乳化させる工程とを含む方法により調製することができる。
上述のとおり調製された60~90℃の原料スラリーを、基材上に伸展させる。
本発明のメンソール含有シートの調製において、伸展させた原料スラリーは、乾燥させる前に、スラリーが十分にゲル化し(40℃以下)、かつ一般にエマルジョンが氷結して破壊されない温度(0℃以上)、すなわち0~40℃、好ましくは0~30℃、より好ましくは15~25℃になるように一旦冷却する。ここで冷却前の原料スラリーは、60~90℃、好ましくは75~85℃の温度を有し、ゾルの状態にある。かかる予備冷却は、伸展させた原料スラリーに、単なる送風もしくはスポットクーラー(例えばスイデン SS-25DD-1)により発生させた冷風(例えば10℃)を2~3分間あてることにより行うことができる。あるいは、予備冷却は、伸展させた原料スラリーを、冷温水発生器(チラー、例えば(株)アピステ PCU-1600R)で発生させた冷媒(例えば10℃)を通した管に1~2分間接触させることにより行ってもよい。あるいは、予備冷却は、伸展させた原料スラリーを室温に放置することにより行ってもよい。
伸展され冷却された原料スラリーの加熱乾燥は、熱風乾燥、赤外線加熱乾燥などの任意の加熱乾燥手段により行うことができる。以下、原料スラリーの「加熱乾燥」は、単に「乾燥」ともいう。
100℃以上の熱風温度で全乾燥時間の1/4以上の時間をかけた初期乾燥、その後、
100℃未満の熱風温度で全乾燥時間の1/4以上の時間をかけた後期乾燥
により行い、原料スラリーを、20分以下の全乾燥時間で、10%未満の水分含量を有するシートの形態まで乾燥させることにより行うことができる。
本発明のメンソール含有シートは、たとえば通常のタバコ刻と同等のサイズに裁刻して、喫煙物品のタバコ刻みに配合することができる。メンソール含有シートの裁刻物は、タバコ刻み100gあたり2~10gの量で配合することができる。メンソール含有シートの裁刻物は、好ましくは、タバコ刻み中に分散させて配合される。
(1)原料スラリーの調製(10リットルスケール)
水 10リットル
ゲランガム(ゲルコゲル/三栄源エフ・エフ・アイ) 150グラム
タマリンドガム(ビストップD-2032/三栄源エフ・エフ・アイ) 150グラム
レシチン(サンレシチンA-1/太陽化学(株)) 120ミリリットル
(5%水溶液)
メンソール(高砂香料工業株式会社) 1500グラム
水(10 L)を80℃に保持し、ミキサー(PRIMIX T.K. AUTO MIXER Model 40/溶液攪拌ローター装着/2000 rpm)で攪拌しつつ、ゲランガム(150 g)およびタマリンドガム(150 g)をダマにならないように少量ずつ溶解し(所要時間20分程度)、メンソール(1500 g)を添加した。
得られた原料スラリーを、スリットダイからベースフィルムの上に押し出し、その後、2~3分間、スポットクーラー(スイデン SS-25DD-1)により発生させた冷風(10℃)を当て、原料スラリーが20℃程度になるように冷却し、その後、熱風乾燥機内をベルト搬送することにより熱風乾燥し、フィルム状のメンソール含有シートを得た。実験の詳細を以下に記す。
ベースフィルム:PETフィルム(表面コロナ処理)、厚さ50μm
熱風乾燥機:下記構成を有する熱風型乾燥成形機
乾燥区画:3室(各ゾーン長2.5 m、全長7.5 m)
熱風風量と形式:第1室:パンチング板、風量5 m/秒
:第2室:パンチング板、風量10 m/秒
:第3室:フローティングジェット、風量20 m/秒
第1室および第2室において熱風は、制流板として機能する穴の開いたパンチング板を経由して、ベルト上を搬送されるメンソール含有シートに当てられた。第3室において熱風は、ベースフィルムと一緒に浮遊して搬送されるメンソール含有シートに上下方向から通風により当てられた。
メンソール含有シートの水分含量は、以下のとおりGC-TCDで測定した。
Column ;HP Polapack Q (packed column) Constant Flow mode 20.0 mL/min
Injection ;1.0μL
Inlet ;EPC purge packed column inlet Heater;230℃
Gas;He Total flow;21.1 mL/min
Oven ;160℃(hold 4.5 min)→(60℃/min)→220℃(hold 4.0 min)
Detector ;TCD検出器 Reference Gas(He)流量;20 mL/min
make up gas(He)3.0 mL/min
Signal rate ;5 Hz
検量線溶液濃度;0、1、3、5、10、20 [mg-H2O/10 mL] の6点。
メンソール含有シートのメンソール含有量は、以下のとおりGC-FIDで測定した。
Column ;DB-WAX 30m×530μm×1μm
Constant Pressure mode 5.5 psi(velocity;50 cm/sec)
Injection ;1.0μL
Inlet ;Spritless mode 250℃ 5.5 psi
Oven ;80℃→(10℃/min)→170℃(hold 6.0 min)[Max 220℃]
Detector ;FID検出器 250℃ (H2;40 mL/min・air;450 mL/min)
Signal rate ;20 Hz
検量線溶液濃度;0、0.01、0.05、0.1、0.3、0.5、0.7、1.0 [mg-メンソール/mL] の8点。
蔵置後メンソール含有量(%)={メンソール含有量の測定値(mg)/メンソール含有シートの重量(mg)}×100。
(5)結果
試料番号1~4のメンソール含有シートを、上述の熱風型乾燥成形機で、表1に記載される熱風乾燥条件を用いて調製した。メンソール含有シートの水分含量および初期メンソール含有量を、上記手法に従って測定し、その結果を表1に示す。30日蔵置後のメンソール含有量を表1に示し、7日、14日、30日蔵置後のメンソール含有量を図1に示す。図1において符号1~7は、試料番号1~7を表す。
上述の熱風型乾燥成形機で原料スラリーを伸展、乾燥させてシート状に成形する場合、乾燥前半で表面皮膜を生成させないために低い熱風温度(70℃程度)から乾燥をはじめ、乾燥後半では完全乾燥を目指すために高い熱風温度(120℃程度)で乾燥させる手法が取られることが多い。この手法に倣って、試料番号1のメンソール含有シートを調製したところ、全乾燥時間12分で、十分に乾燥した試料(水分含量3.1%)を調製することができた。また、シート調製後の「初期メンソール含有量」は、81.5%と十分に高かったが、加速環境下で(20日間)蔵置後の「蔵置後メンソール含有量」は、13.6%と低く、試料番号1のシートは、蔵置保香性に問題を有していた。
試料番号2では、試料番号1より短い乾燥時間とするために、高温の乾燥温度を採用した。このため、試料番号2では、全乾燥時間6分で、十分に乾燥した試料(水分含量3.2%)を調製することができた。また、シート調製後の「初期メンソール含有量」は、62.4%と十分に高かったが、加速環境下で(30日間)蔵置後の「蔵置後メンソール含有量」は、29.2%と低く、試料番号2のシートは、蔵置保香性に問題を有していた。
試料番号3では、乾燥工程全体において熱風温度を70℃に設定した。このため、試料番号3では、全乾燥時間60分で、十分に乾燥した試料(水分含量3.1%)を調製することができた。また、シート調製後の「初期メンソール含有量」は、75.8%と十分に高く、また、加速環境下で(30日間)蔵置後の「蔵置後メンソール含有量」も59.2%と高く、シート調製後の保香性および蔵置保香性のいずれも良好であった。しかし、乾燥に要した時間が60分と長かった。
試料番号4では、低温乾燥から高温乾燥に移行させた試料番号1および2とは反対に、初期乾燥(第1室および第2室)を高温(120℃)の熱風で行い、後期乾燥(第3室)を低温(70℃)の熱風で行った。試料番号4では、全乾燥時間7.5分と短かったが、十分に乾燥した試料(水分含量3.4%)を調製することができた。また、シート調製後の「初期メンソール含有量」は、75.7%と十分に高く、また、加速環境下で(30日間)蔵置後の「蔵置後メンソール含有量」も62.4%と高く、シート調製後の保香性および蔵置保香性のいずれも良好であった。このように、高温での初期乾燥と低温での後期乾燥を採用すると、優れた保香性を有するシートを、比較的短い乾燥時間で調製することができた。
下記表2に記載される熱風乾燥条件でスラリーを乾燥させた以外は実施例1と同様の手法で、試料番号5のメンソール含有シートを調製し、水分含量およびメンソール含有量を測定した。その結果を表2に示す。
乾燥区画が4室となる熱風型乾燥機を用いて、下記表3に記載される熱風乾燥条件でスラリーを乾燥させた以外は、実施例1と同様の手法で、試料番号6および7のメンソール含有シートを調製し、水分含量およびメンソール含有量を測定した。その結果を表3に示す。
本実施例では、多糖類水溶液(スラリー)の温度応答性ゾル-ゲル転移特性を調べた。
ゲランガム(ゲルコゲル/三栄源エフ・エフ・アイ) 5グラム
水(0.1L)を70℃に保持し、(株)エーテックジャパン 高性能ミキサーDMMで攪拌しつつゲランガム(5g)をダマにならないように少量ずつ溶解し、多糖類水溶液(スラリー)を調製した。
本実施例では、実施例1~3に記載されるとおり試料番号1~7のシートを調製し、乾燥工程の間の試料の温度を測定した。試料番号1~7の試料の熱風乾燥条件は、表1~3を参照することができる。
本実施例では、乾燥工程前のスラリーの冷却が、メンソール含有シートの「蔵置後メンソール含有量」に及ぼす効果を実証した。具体的には、実施例1~3に記載されるとおり試料番号1~7のシートを調製し、それぞれのシートについて、スラリーの冷却を経て調製されたシートの「蔵置後メンソール含有量」とスラリーを冷却することなく調製されたシートの「蔵置後メンソール含有量」を比較した。蔵置は、実施例1に記載されるとおり、シートを、50℃に設定した恒温器に7日間、14日間および30日間置くことにより行った。
本実施例では、スラリーの冷却温度とメンソール含有シートの「初期メンソール含有量」との関係を調べた。具体的には、実施例3に記載される試料番号6のシートについて、スラリーの冷却温度を20℃、30℃、40℃、50℃、60℃と変化させて、種々のシートを調製した。調製直後のシートのメンソール含有量、すなわち「初期メンソール含有量」を測定した。
本実施例では、メンソール含有シートの水分含量とメンソール保香率との関係を調べた。具体的には、実施例3に記載される試料番号6のシートについて、熱風乾燥機内のベルト搬送速度を上げることによりスラリーの総乾燥時間を8.16分、7.92分、7.64分、7.44分、7.08分と変化させて、種々の水分含量を有するシートを調製した。調製されたシートの水分含量を測定した。シートの調製条件および水分含量を以下の表4に示す。
その結果を、図6に「製造直後 加速蔵置」として示す。
本実施例では、多糖類の組成(すなわちゲランガムとタマリンドガムの混合物、ゲランガムとローカストビーンガムの混合物、およびゲランガムとデンプンの混合物)がメンソール含有シートのメンソール含有量に及ぼす効果を調べた。
(1)ゲランガム/タマリンドガム含有シート
原料スラリーの組成は以下のとおりとした。
多糖類(ゲランガムおよびタマリンドガムの混合物) 300グラム
5%レシチン水溶液(サンレシチンA-1/太陽化学(株)) 120ミリリットル
メンソール(高砂香料工業株式会社) 1500グラム
ゲランガムとタマリンドガムの混合比(重量比)は、下記のとおり変化させた。
ゲランガム:タマリンドガム=75:25
ゲランガム:タマリンドガム=50:50
ゲランガム:タマリンドガム=33:67
ゲランガム:タマリンドガム=17:83
ゲランガムとして、三栄源エフ・エフ・アイ ケルコゲル(脱アシル型ゲランガム)を使用し、タマリンドガムとして、三栄源エフ・エフ・アイ ビストップD-2032を使用した。
ゲランガムとローカストビーンガム(和光純薬工業株式会社 試薬)を下記の混合比(重量比)で含有する原料スラリーを、(1)ゲランガム/タマリンドガム含有シートと同様の手法に従って調製した。原料スラリーの組成は、多糖類以外は(1)ゲランガム/タマリンドガム含有シートの場合と同様である。
ゲランガム:ローカストビーンガム=83:17
ゲランガム:ローカストビーンガム=67:33
ゲランガム:ローカストビーンガム=50:50
ゲランガム:ローカストビーンガム=33:67
ゲランガム:ローカストビーンガム=17:83
ゲランガム:ローカストビーンガム=0:100
各原料スラリーを用いて、上記(1)と同様の手法に従って、シート(以下、ゲランガム/ローカストビーンガム含有シートという)を調製した。
ゲランガムとデンプンを50:50の混合比(重量比)で含有する原料スラリーを、(1)ゲランガム/タマリンドガム含有シートと同様の手法に従って調製した。原料スラリーの組成は、多糖類以外は(1)ゲランガム/タマリンドガム含有シートの場合と同様である。
作成された直後のシートのメンソール含有量(初期メンソール含有量)と、加速環境下で蔵置したシートのメンソール含有量(蔵置後メンソール含有量)とを測定した。加速環境は、実施例1に記載したとおりであり、メンソール含有量の測定は、実施例1と同様の手法で行った。ゲランガム/タマリンドガム含有シートの結果を図7Aに示し、ゲランガム/ローカストビーンガム含有シートの結果を図7Bに示し、ゲランガム/デンプン含有シートの結果を図7Cに示す。図7A~7Cにおいて、「製造直後」は、シート調製直後を意味し、「50℃・1カ月後」は、50℃で30日蔵置した後を意味する。
(1)ゲランガム/タマリンドガム含有シート
図7Aに示されるとおり、初期メンソール含有量は、ゲランガムとタマリンドガムの混合比にかかわらず、すべてのシートにおいて、60%を超える高い値を示した。蔵置後のメンソール含有量は、ゲランガムとタマリンドガムの混合比が、100:0、75:25、50:50である場合、初期メンソール含有量と同程度の高い値(約60%以上)を維持することができたが、ゲランガムとタマリンドガムの混合比が、33:67、17:83である場合、それぞれ33%および18%に低下した。
図7Bに示されるとおり、ローカストビーンガムの配合割合が高くなると、シート調製直後および蔵置後の両方において、メンソール含有量は低下する傾向がみられた。具体的には、ローカストビーンガムの配合比が17%の場合、初期メンソール含有量は約70%、蔵置後のメンソール含有量は約63%であり;配合比が33%の場合、初期メンソール含有量は約68%、蔵置後のメンソール含有量は約54%であり;配合比が50%の場合、初期メンソール含有量は約63%、蔵置後のメンソール含有量は約45%であり;配合比が67%の場合、初期メンソール含有量は約59%、蔵置後のメンソール含有量は約31%であり;配合比が83%の場合、初期メンソール含有量は約53%、蔵置後のメンソール含有量は約15%であった。
図7Cに示されるとおり、通常デンプンを50%の配合比で配合した場合、初期メンソール含有量は約26%であり、蔵置後のメンソール含有量は約19%であった。溶性デンプンを50%の配合比で配合した場合、初期メンソール含有量は約34%であり、蔵置後のメンソール含有量は約21%であった。
本実施例では、多糖類としてゲランガムのみを含有する原料スラリーの乳化安定性と、多糖類としてゲランガムとタマリンドガムを1:1の重量比で含有する原料スラリーの乳化安定性とを比較した。乳化安定性については、乳化剤の配合量に応答して、作成されたシートのメンソール含有量がどのように変化するか調べた。
(1)多糖類としてゲランガムのみを含有する原料スラリーを用いたシートの調製
水 10リットル
ゲランガム(ケルコゲル/三栄源エフ・エフ・アイ) 300グラム
5%レシチン水溶液(サンレシチンA-1/太陽化学(株))
6ミリリットル(0.001倍量)~300ミリリットル(0.05倍量)
または、レシチン紛体(サンレシチンA-1(粉体)/太陽化学(株))
30グラム(0.1倍量)~120グラム(0.4倍量)
メンソール(高砂香料工業株式会社) 1500グラム
上述の原料スラリーの組成を用いて、実施例9と同様の手法に従って、シート(以下、ゲランガム含有シートという)を調製した。
水 10リットル
ゲランガム(ケルコゲル/三栄源エフ・エフ・アイ) 150グラム
タマリンドガム(ビストップD-2032/三栄源エフ・エフ・アイ) 150グラム
5%レシチン水溶液(サンレシチンA-1/太陽化学(株))
6ミリリットル(0.001倍量)~300ミリリットル(0.05倍量)
または、レシチン紛体(サンレシチンA-1(粉体)/太陽化学(株))
30グラム(0.1倍量)~120グラム(0.4倍量)
メンソール(高砂香料工業株式会社) 1500グラム
上述の原料スラリーの組成を用いて、実施例9と同様の手法に従って、シート(以下、ゲランガム/タマリンドガム含有シートという)を調製した。
作成された直後のシートのメンソール含有量(初期メンソール含有量)と、加速環境下で蔵置したシートのメンソール含有量(蔵置後メンソール含有量)とを測定した。加速環境は、実施例1に記載したとおりであり、メンソール含有量の測定は、実施例1と同様の手法で行った。ゲランガム含有シートの結果を図8Aに示し、ゲランガム/タマリンドガム含有シートの結果を図8Bに示す。図8Aおよび8Bにおいて、「製造直後」は、シート調製直後を意味し、「50℃・1カ月後」は、50℃で30日蔵置した後を意味する。
図8Aは、ゲランガム含有シートのレシチン配合量(ゲランガムに対する重量比)とメンソール含有量(%)との関係を示す。図8Aに示されるとおり、初期メンソール含有量は、レシチン配合量に依存せず、すべてのシートにおいて、60%を超える高い値を示した。蔵置後のメンソール含有量は、レシチン配合量がゲランガムに対して0.005~0.05倍重量の範囲にある場合、初期メンソール含有量と同程度の高い値(約60%以上)を維持することができたが、レシチン配合量がゲランガムに対して0.1倍重量、0.2倍重量、0.4倍重量の場合、それぞれ9%、3%、2%に低下した。これは、原料中に高濃度のレシチンが存在すると、原料の安定な乳化状態をつくりだすことができなかったことを示す。
本実施例では、多糖類の組成(すなわちゲランガムとタマリンドガムの混合比)が、原料スラリーの乳化安定性に及ぼす効果を調べた。乳化安定性については、原料スラリーを調製後、所定の時間放置した場合、作成されたシートのメンソール含有量がどのように変化するか調べた。具体的には、原料スラリーを調製した後、所定の時間放置し、その後、再度加熱してゾル化して、メンソール含有シートを調製し、多糖類の組成(すなわちゲランガムとタマリンドガムの混合比)がメンソール含有量に及ぼす効果を調べた。
多糖類としてゲランガムとタマリンドガムを下記の混合比(重量比)で含有する原料スラリーを、実施例9と同様の手法に従って調製した。原料スラリーの組成は、実施例9の(1)ゲランガム/タマリンドガム含有シートの場合と同様である。
ゲランガム:タマリンドガム=75:25
ゲランガム:タマリンドガム=50:50
ゲランガム:タマリンドガム=25:75
調製後の原料スラリーを、ポリスチレン製容器に収容した状態で常温で一晩以上放置した。原料スラリーは、放冷され、ゲル化した。その後、ゲル化した原料をマイクロ波加熱調理器(出力500W・電子レンジ)で80℃以上まで加熱してゾル化した。得られた原料スラリーを用いて、実施例9と同様の手法に従って、シート(以下、ゲランガム/タマリンドガム含有シートという)を調製した。
作成された直後のシートのメンソール含有量(初期メンソール含有量)と、加速環境下で蔵置したシートのメンソール含有量(蔵置後メンソール含有量)とを測定した。加速環境は、実施例1に記載したとおりであり、メンソール含有量の測定は、実施例1と同様の手法で行った。測定結果を、タマリンドガムの配合割合とメンソール含有量との関係として図9に示す。図9において、「製造直後」は、シート調製直後を意味し、「50℃・1カ月後」は、50℃で30日蔵置した後を意味する。
図9に示されるとおり、本実施例において(すなわち、原料スラリーを調製し、所定の時間放置してからシートを調製したケースにおいて)、タマリンドガムの配合割合が0%のシート(ゲランガム含有シート)は、初期メンソール含有量は約50%であり、蔵置後のメンソール含有量は約46%であった。これに対し、図7Aに示されるとおり、原料スラリーの調製後速やかにシートを調製した場合、タマリンドガムの配合割合が0%のシートは、初期メンソール含有量は約67%であり、蔵置後のメンソール含有量は約70%であった。このように、ゲランガムのみを多糖類として含有する原料スラリーは、調製後に放置すると、原料の乳化状態がやや不安定になり、初期メンソール含有量の低下につながった。
本実施例では、乳化剤の種類が、メンソール含有シートの蔵置後のメンソール含有量に及ぼす効果を調べた。
種々のタイプの乳化剤を含有する原料スラリーを用いて、ゲランガム/タマリンドガム含有シートを調製した。シートの調製は、実施例9と同様の手法に従って行った。ゲランガムとタマリンドガムの混合比(重量比)は、1:1とした。
(太陽化学株式会社製 サンレシチンA-1)
2.グリセリン脂肪酸エステル(モノグリセリド)
(花王株式会社製 エキセルS-95)
化合物名:親油型モノステアリン酸グリセリン
3.グリセリン脂肪酸エステル(ポリグリセリド)
(太陽化学株式会社製 A-181E)
化合物名:モノステアリン酸ペンタグリセリン
4.グリセリン脂肪酸エステル(有機酸モノグリセリド)
(花王株式会社製 ステップSS)
化合物名:コハク酸モノグリセライド
5.ソルビタン脂肪酸エステル
(花王株式会社製 エマゾールS-10V)
化合物名:ソルビタンモノステアレート
6.ソルビタン脂肪酸エステル(ポリソルベート)
(花王株式会社製 エマゾールS-120V)
化合物名:ポリオキシエチレンソルビタンモノステアレート
7.プロピレングリコール脂肪酸エステル
(太陽化学株式会社製 No. 25CD)
化合物名:モノステアリン酸プロピレングリコール
8.ショ糖脂肪酸エステル
(三菱化学フーズ株式会社製 リョートシュガーエステルS-1570)
化合物名:ショ糖ステアリン酸エステル
作成された直後のシートのメンソール含有量(初期メンソール含有量)と、加速環境下で蔵置したシートのメンソール含有量(蔵置後メンソール含有量)とを測定した。加速環境は、実施例1に記載したとおりである。メンソール含有量の測定は、実施例1と同様の手法に従って行った。メンソール含有量の測定結果を図10に示す。図10において、「製造直後」は、シート調製直後を意味し、「50℃・1カ月後」は、50℃で30日蔵置した後を意味する。
図10の結果から、レシチンに加えて、各種の乳化剤が使用可能であることがわかる。ゲランガム/タマリンドガム含有シートの調製において、乳化剤として、1.レシチン、3.グリセリン脂肪酸エステル(ポリグリセリド)、4.グリセリン脂肪酸エステル(有機酸モノグリセリド)を使用することが特に好ましい。
本実施例では、多糖類の濃度が、メンソール含有シートの蔵置後のメンソール含有量に及ぼす効果を調べた。
本実験では、種々の濃度の多糖類(ゲランガムとタマリンドガムの混合物)を含有する原料スラリー(シート調製液)の温度応答性ゾル-ゲル転移特性を調べた。多糖類として、1:1の重量比のゲランガムとタマリンドガムを使用した。水(100重量部)に対する多糖類(ゲランガムおよびタマリンドガムの混合物)の濃度は、1重量部(1%)、2重量部(2%)、3重量部(3%)、5重量部(5%)および7重量部(7%)を使用した。以下の説明および図11A~11Cにおいて、多糖類の濃度は、水に対する重量百分率(%)で表す。
図11Aに示されるとおり、1重量%の多糖類を含有する原料スラリーの場合、25℃まで冷却しても十分にゲル化せず、この原料を昇温した際にゲル状態を維持することは難しかった。図11Bに示されるとおり、とりわけ、5~7重量%の多糖類を含有する原料スラリーは、一旦冷却してゲル化させると、転移温度を超えて加熱しても容易にゾルへと戻ることはなく、ゲル状態を維持することができた。
各濃度の多糖類を含有する原料スラリー(13-1の欄を参照)を用いて、メンソール含有シートを調製した。シートの調製は、実施例9と同様の手法に従って行った。
図11Cに示されるとおり、多糖類の濃度が2重量%、3重量%、5重量%、7重量%のいずれの場合、初期メンソール含有量は、約70重量%を示し、30日蔵置後のメンソール含有量は、55~65重量%の値を示した(メンソール保香率=82~90%)。なかでも、多糖類の濃度が3重量%および5重量%の場合、30日蔵置後のメンソール含有量は、とりわけ高く、それぞれ65重量%および64重量%の値を示した。
本実施例では、原料スラリー中のメンソール配合割合が、メンソール含有シートの蔵置後のメンソール含有量およびメンソール歩留りに及ぼす効果を調べた。
種々のメンソール配合割合を有する原料スラリーを用いて、ゲランガム/タマリンドガム含有シートを調製した。シートの調製は、実施例9と同様の手法に従って行った。多糖類として、1:1の重量比のゲランガムとタマリンドガムを使用した。水(100重量部)に対する多糖類(ゲランガムおよびタマリンドガムの混合物)の濃度は、3重量部(水に対する重量百分率=3%)を使用した。原料スラリー中3重量部の多糖類に対して、0.5倍重量、1倍重量、2.5倍重量、5倍重量、10倍重量、15倍重量、20倍重量のメンソールを配合した。
図12Aに示されるとおり、「初期メンソール含有量」は、5倍重量のメンソールを含有するシートの場合が最も高く、0.5倍重量のメンソールを含有するシートの場合が最も低く、メンソール配合量に依存していた。「蔵置後メンソール含有量」は、いずれのメンソール配合量の場合も、初期メンソール含有量からほとんど低下しなかった。このため、図12Bに示されるとおり、30日蔵置後のメンソール保香率は、いずれのメンソール配合量の場合も、高く84~93%の値を示した。なかでも、2.5倍重量のメンソールを含有するシートは、最も高いメンソール保香率を示した。
Claims (10)
- ゲランガムおよびタマリンドガムからなる多糖類、香料、乳化剤、並びに70~95重量%の水を含み、ゲランガムとタマリンドガムの重量比が1:1~3:1の範囲にあり、ゾル状態にある60~90℃の原料スラリーを基材上に伸展させる工程、
伸展させた原料スラリーを0~40℃の試料温度に冷却してゲル化させる工程、および
ゲル化した原料を加熱して、70~100℃の試料温度で乾燥させることを含む加熱乾燥工程
を含むことを特徴とする喫煙物品用香料含有シートの製造方法。 - 前記乳化剤が、レシチンであることを特徴とする請求項1記載の喫煙物品用香料含有シートの製造方法。
- 請求項1または2記載の方法により製造されることを特徴とする喫煙物品用香料含有シート。
- 製造後のシートにおける香料含有量が45重量%以上であり、50℃で30日間蔵置した後のシートにおける香料含有量が45重量%以上であることを特徴とする請求項3記載の喫煙物品用香料含有シート。
- 前記香料がメンソールであることを特徴とする請求項3記載の喫煙物品用香料含有シート。
- 製造後のシートにおけるメンソール含有量が45重量%以上であり、50℃で30日間蔵置した後のシートにおけるメンソール含有量が45重量%以上であることを特徴とする請求項5記載の喫煙物品用香料含有シート。
- タバコ刻みを含む喫煙物品であって、前記タバコ刻みに、請求項3または4記載の喫煙物品用香料含有シートの裁刻物が配合されていることを特徴とする喫煙物品。
- タバコ刻みを含む喫煙物品であって、前記タバコ刻みに、請求項5または6記載の喫煙物品用香料含有シートの裁刻物が配合されていることを特徴とする喫煙物品。
- タバコ刻みおよび該タバコ刻みの周囲を巻装するシガレット巻紙を含むタバコロッドを備えたシガレットであって、前記タバコ刻みに、請求項3または4記載の喫煙物品用香料含有シートの裁刻物が配合されていることを特徴とするシガレット。
- タバコ刻みおよび該タバコ刻みの周囲を巻装するシガレット巻紙を含むタバコロッドを備えたシガレットであって、前記タバコ刻みに、請求項5または6記載の喫煙物品用香料含有シートの裁刻物が配合されていることを特徴とするシガレット。
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JP2013502345A JP5514953B2 (ja) | 2011-03-02 | 2012-02-27 | 喫煙物品用香料含有シートの製造方法、該方法により製造される喫煙物品用香料含有シート、およびそれを含む喫煙物品 |
RU2013144223/12A RU2537833C1 (ru) | 2011-03-02 | 2012-02-27 | Способ получения содержащего ароматизатор листа для изделия для курения, лист для изделия для курения, содержащий ароматизатор, полученный данным способом, и содержащее его изделие для курения |
KR1020137023185A KR101539159B1 (ko) | 2011-03-02 | 2012-02-27 | 끽연 물품용 향료 함유 시트의 제조 방법, 그 방법에 의해 제조되는 끽연 물품용 향료 함유 시트, 및 그것을 포함한 끽연 물품 |
EP12752746.3A EP2682009B1 (en) | 2011-03-02 | 2012-02-27 | Method for producing flavoring-containing sheet for smoking article |
CA2826436A CA2826436C (en) | 2011-03-02 | 2012-02-27 | Method for preparing flavor-containing sheet for smoking article, flavor-containing sheet for smoking article prepared by the method, and smoking article comprising the same |
CN201280019134.7A CN103501641B (zh) | 2011-03-02 | 2012-02-27 | 用于吸烟物品的含香料片材的制造方法、通过该方法制造的用于吸烟物品的含香料片材及包含该片材的吸烟物品 |
ES12752746T ES2702756T3 (es) | 2011-03-02 | 2012-02-27 | Método para producir una hoja que contiene aroma para artículo para fumar |
UAA201311599A UA109310C2 (uk) | 2011-03-02 | 2012-02-27 | Спосіб одержання листа для виробу для куріння, який містить ароматизатор, лист для виробу для куріння, який містить ароматизатор, одержаний даним способом, і виріб для куріння, який містить його |
US13/963,821 US9491969B2 (en) | 2011-03-02 | 2013-08-09 | Method for preparing flavor-containing sheet for smoking article, flavor-containing sheet for smoking article prepared by the method, and smoking article comprising the same |
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US13/963,821 Continuation US9491969B2 (en) | 2011-03-02 | 2013-08-09 | Method for preparing flavor-containing sheet for smoking article, flavor-containing sheet for smoking article prepared by the method, and smoking article comprising the same |
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PCT/JP2012/054828 WO2012118034A1 (ja) | 2011-03-02 | 2012-02-27 | 喫煙物品用香料含有シートの製造方法、該方法により製造される喫煙物品用香料含有シート、およびそれを含む喫煙物品 |
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CN104337796A (zh) * | 2014-10-12 | 2015-02-11 | 浙江欧洁科技股份有限公司 | 一种高分子水凝胶儿童退热贴及其制备方法 |
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WO2021172255A1 (ja) | 2020-02-27 | 2021-09-02 | 日本たばこ産業株式会社 | 喫煙システム |
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JP2021035370A (ja) * | 2020-10-21 | 2021-03-04 | 日本たばこ産業株式会社 | 喫煙物品用香料含有シートおよびそれを含む喫煙物品 |
JP7087038B2 (ja) | 2020-10-21 | 2022-06-20 | 日本たばこ産業株式会社 | 喫煙物品用香料含有シートおよびそれを含む喫煙物品 |
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