WO2010122752A1 - 嵌合式折板屋根材 - Google Patents
嵌合式折板屋根材 Download PDFInfo
- Publication number
- WO2010122752A1 WO2010122752A1 PCT/JP2010/002774 JP2010002774W WO2010122752A1 WO 2010122752 A1 WO2010122752 A1 WO 2010122752A1 JP 2010002774 W JP2010002774 W JP 2010002774W WO 2010122752 A1 WO2010122752 A1 WO 2010122752A1
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- WIPO (PCT)
- Prior art keywords
- fitting
- leg
- side fitting
- base
- seam
- Prior art date
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/36—Connecting; Fastening
- E04D3/361—Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets
- E04D3/363—Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets with snap action
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/36—Connecting; Fastening
Definitions
- This invention is a metal fitting type folded plate roofing material, in particular, it is possible to easily and quickly connect the ends of adjacent roofing materials to each other by a goose joint, and it is excellent in appearance,
- the present invention relates to a fitting-type folded plate roofing material having excellent strength against windstorms at a seam fastening joint.
- the inner / outer goby side fitting part is an inverted L-shaped square goby (Patent Document 1), a substantially arc-shaped round goby (Patent Document 2), There is a thing which consists of a substantially triangular goby.
- the structure of the inner / outer goby side fitting part which is a junction part of roof materials consists of a fitting structure of a circular cross section, and after fitting, it is negative by wind blowing up.
- the gouge fastening processability is good, and the bending position of the top part of the outer goat side fitting part becomes uneven during the gouge fastening process.
- the problem to be solved remained that it was easy, the tightening force was weak, and straightness was easily lost.
- the inner / outer goby side fitting part is made of a triangular goby, it is easy to fasten and tightly fit, and after fitting has a stable strength against wind pressure, Since the fold (folded line) at the top of the side fitting portion is sharp, it is difficult to cope with the distortion of the existing roof base and the receiving bracket (tight frame), and there is a problem that the straightness of the appearance and the shape accuracy are poor.
- the metal plate has a tolerance (0 to +7 mm) in the width of the original plate, and the error is absorbed by the inner gouge side fitting portion and the outer gouge side fitting portion formed on both side edges of the metal plate. Therefore, the shape of the fitting portion changes for each metal plate, and the inner goby side fitting portion and the outer gouge side fitting portion may not be completely fitted.
- JP 2003-82820 A Japanese Utility Model Publication No. 54-18018
- the roof material lifted on the boltless construction roof that is the subject of the present invention that is, the roof material is likely to lift due to the wind pressure, or the loose joints are loosened or detached. Prone to occur (Patent Document 1)
- Patent Document 2 there is room for improvement with respect to the seam tightening (electric seam processing) property, straightness of the ridgeline, that is, the finish of the roofing appearance (Patent Document 2), and the inner / outer goby side It has been pointed out that the shape accuracy of the fitting portion is poor, the bending rigidity is small, and the coupling force is particularly low at a place where there is no receiving bracket (tight frame).
- the present invention improves the mutual support force by the inner goby side fitting portion and the outer gouge side fitting portion when constructing the fitting type folded plate roofing material, negative pressure due to wind blowing, and work It is an object of the present invention to provide a fitting type folded plate roofing material having a high seam tightening condition (bonding force) that does not cause loosening or disengagement in the seam tightening joint even when a person presses down.
- the present invention has high shape accuracy of the outer and inner goat side fitting portions without being affected by an error in the width of the original plate of the metal plate, has excellent goat fastening workability, and has a beautiful goat fastening appearance shape.
- An object of the present invention is to propose a fitting type folded plate roofing material that can be roofed easily and quickly.
- the present invention provides a base portion formed in the center portion in the width direction of the rectangular metal plate, inclined side plate portions that are erected in the oblique directions from both ends in the width direction of the base portion, and the inclined side plate portions. It consists of a horizontal part projecting horizontally from the upper end part, and an inner goby side fitting part and an outer goat side fitting part respectively standing on the free end part of these horizontal parts.
- the outer goby side fitting part is; a base part side leg part rising from an edge of the horizontal part; , A cross-section comprising a dome-shaped head continuously provided at the upper end of the base-side leg, and a side-end-side leg formed in a gouge-tightened state at a position extending from the dome-shaped head It has a substantially bowl shape, and the inner goat side fitting part is; an end of the horizontal part A leg portion rising from is one that exhibits a cross section umbrella comprising a chevron head provided continuously to the upper end of the leg, we propose a fitting-type folded plate roof material, characterized in that.
- the outer goby side fitting portion is formed by forming a fold line made of a protruding portion having a different curvature at the top of the dome-shaped head, and the inner gobe side fitting.
- the folded portion is formed on the non-leg side of the chevron head, the base part side leg part of the outer goby side fitting part and the leg part of the inner goat side fitting part are each horizontal part
- the inclined side plate is formed with one or more small steps in the height direction, and the inclined side plate is formed at the lower end adjacent to the base portion.
- a large step that is recessed toward the base portion is formed at the bending start position, and the inclined side plate is formed with an overhang recessed portion that is recessed toward the base portion at the upper end adjacent to the horizontal portion.
- the outer goat side fitting portion has a saddle shape and the inner goat side fitting portion has an umbrella shape so that the wind blows up or the operator steps on. Regardless of which pressure is applied to the left or right side of the roofing board, the inner side fitting part and the outer side fitting part collide with each other at the protruding parts provided on the left and right side parts, and the roofing board rotates. Because of the restraint, the roofing material does not rotate and the gouge-tightened fitting state does not easily loosen or come off due to negative pressure due to wind blowing or pressing by the operator, etc. Can be effectively prevented.
- the roof material concerning this invention since the folding line was previously provided in the top part of the dome-shaped head part of an outer goby side fitting part, goat fastening processing (seama processing) is easy, and a ridgeline (ridge) High straightness (core), easy to absorb construction errors caused by the distortion of the roof base and the receiving bracket (tight frame), and the roofing appearance shape is beautifully finished.
- the inner / outer goby side fitting portion has a strong coupling force in the gouge tightening fitted state, and the inner goat side fitting portion has a folded overlap portion.
- the shape accuracy of the part is high, and the shape stability and the fitting force after goze fastening are excellent.
- the peak height from the base portion of the roof plate to the top of the fitting portion can be increased, and the bending rigidity of the roof plate can be improved.
- FIG. 1 is a front view showing an embodiment of a fitting type folded plate roofing material according to the present invention.
- FIG. 2 is an enlarged end view of the inner / outer goby side fitting portion of the roof material of the above embodiment after the gouge fastening process.
- FIG. 3 is an enlarged end view showing a modified example of the inner / outer goby side fitting portion of the roof material according to the embodiment after the gouge fastening process.
- FIG. 4 is a front view showing a part of the fitting-type folded-plate roof material according to the present invention in a state where the embodiment is attached to a metal fitting (tight frame).
- FIG. 5 is a front view showing still another embodiment of the fitted folded plate roofing material according to the present invention.
- FIG. 1 is a front view showing an embodiment of a fitting type folded plate roofing material according to the present invention.
- FIG. 2 is an enlarged end view of the inner / outer goby side fitting portion of the roof material of the above embodiment after the gouge fastening process.
- FIG. 6 is a front view showing still another embodiment of the fitted folded plate roofing material according to the present invention.
- FIG. 7 is a front view showing still another embodiment of the fitted folded plate roofing material according to the present invention.
- FIG. 8 is a front view showing still another embodiment of the fitted folded plate roofing material according to the present invention.
- FIG. 9 is a front view showing still another embodiment of the fitted folded plate roofing material according to the present invention.
- FIG. 10 is a front view showing still another embodiment of the fitted folded plate roofing material according to the present invention.
- FIG. 11 is a front view showing a form of a conventional round goby-type fitting folded plate roofing material.
- FIG. 1 One embodiment of the fitting type folded plate roof material according to the present invention shown in FIG. 1 is a rectangular metal plate bent into a waveform in the width direction, and is formed at the center in the width direction. 1, inclined side plate portions 2, 2 ′ that are folded up and raised from both side ends in the width direction are connected to each other, and from the upper end portions of the inclined side plate portions 2, 2 ′. The horizontal portions 3 and 3 'projecting in the horizontal direction are connected in series, and the free end portions of the horizontal portions 3 and 3' are fitted to the outer gouge side fitting portion 4 and the inner goze side fitting which will be described in detail later. Each of the joint portions 5 is formed by bending.
- the roof material of the present embodiment is such that the outer goby side fitting portion 4 of the other roof plate is seen from above with respect to the inner gobe side fitting portion 5 of one roof plate via a receiving metal fitting (tight frame) described later. It covers and fits and connects them sequentially, and roofs adjacent roof materials in the width direction by a boltless construction method.
- description of the shape and structure of the roof board of this embodiment is mainly described based on the cross-sectional shape of this roofing material.
- the characteristic configuration of the roof material of the present embodiment is the cross-sectional shape of the outer goby side fitting portion 4 and the inner gobe side fitting portion 5 and the fitting structure at the time of the goose fastening.
- the outer goby side fitting portion 4 will be described. As shown in FIG. 2, the outer goby side fitting portion 4 is located at the free end portion of the horizontal portion 3 protruding from the inclined side plate portion 2 of the roof, and the state before the goze tightening process rises substantially vertically.
- a left leg portion 4c as a side end portion side leg portion extending along the leg portion 5a of the joint portion 5 is provided in a row, and the cross-sectional shape has a substantially bowl shape, The entire side fitting portion 5 is covered.
- the dome-shaped head 4b a part (for example, a part corresponding to 4d in FIG. 3) having a different curvature (small radius of curvature) that should be the starting point of bending at the top of the dome-shaped head 4b in the width direction. You may form so that it may continue smoothly with respect to the other (large curvature radius) part of both sides.
- the inner goby-side fitting portion 5 is located at the position of the free end of the horizontal portion 3 ′ protruding from the inclined side plate portion 2 ′ and rises substantially vertically.
- a mountain-shaped head portion 5b formed continuously with the upper end portion of the leg portion 5a, and the entire cross-sectional shape has a substantially umbrella shape.
- the outer leg side fitting portion 4 is placed on the inner goby side fitting portion 5 and then the left leg portion of the outer goby side fitting portion 4. 4c is pushed down from the position indicated by the dotted line to the position indicated by the solid line, and the leg portion 5a of the inner goby-side fitting portion 5 located inside is tightened by the left leg portion 4c, whereby the goze tightening process can be performed firmly. it can.
- the inner goat side fitting portion 5 is formed with a folded overlap portion 5c that is folded and overlapped on the lower surface of the non-leg portion side, that is, the free end portion side.
- the chevron head 5b can be reinforced, the deformation at the time of the gouge tightening process is suppressed, the accuracy of the shape is improved, and the tolerance (error) of the original plate width is absorbed by the folded overlap portion 5c. Therefore, the inner goby side fitting part 5 can always be maintained in the same shape, and the inner gobe side fitting part 5 and the outer goby side fitting part 4 can be firmly fitted.
- the folded overlap portion 5c may be folded back to the upper surface side of the inner goat side fitting portion 5 in addition to being folded back to the lower surface side of the inner goby side fitting portion 5 as shown in FIG.
- the horizontal portions 3 and 3 ′ are inclined slightly downward (for example, about 1 to 10 °) toward the base portion 1 side. Thereby, it can prevent that water permeates into the goat fastening joint part of the inner goby side fitting part 5 and the outer gore side fitting part 4.
- FIG. 3 shows a modification of the outer goat side fitting part 4 and the inner goat side fitting part 5 in the above embodiment.
- the outer leg side fitting part 4 has both the right leg part 4a ′ and the left leg part 4c ′ rising obliquely from the horizontal part 3, and the inner leg side fitting part 5 with the horizontal part 3 It is characterized in that the leg portion 5a connected to 'is standing obliquely.
- the board width required as the outer goby side fitting part 4 and the inner goat side fitting part 5 can be reduced as compared with the roofing material of FIG. 2 formed so that the legs rise substantially vertically, Accordingly, the height from the base portion 1 of the roof material to the top of the fitting portions 4 and 5 can be increased, so that the rigidity and strength of the entire roof material against bending can be improved.
- the dome-shaped head portion 4b of the outer goat side fitting portion 4 is a fold-shaped portion that has a different curvature (small radius of curvature) from the other portion, that is, a ridge portion that should be the starting point of bending at the top.
- the line 4d is clearly formed.
- the outer goat side fitting portion 4 is more clearly identified at the start of bending at the time of the gouge tightening process, and can be easily formed, and at the same time, there is no variation in the ridge line (ridge). This is easy to maintain, and even if there is some misalignment due to uneven roof base (beam material) and metal fittings (tight frame), the misalignment of the core can be made inconspicuous. Appearance can be finished beautifully.
- the outer gouge side fitting portion 4 and the inner gouge side fitting portion 5 are covered with the outer gouge side fitting portion 4 on the inner gouge side fitting portion 5,
- the left leg portion 4c ′ of the goby side fitting portion 4 is pushed down from the position indicated by the dotted line to the position indicated by the solid line in the figure, and the leg portion of the inner goat side fitting portion 5 located inside by the left leg portion 4c ′.
- By tightening 5a it is possible to perform gouge fastening.
- the inclined side plate portions 2, 2 ' that substantially support the outer goby side fitting portion 4 and the inner gobe side fitting portion 5 are basically as shown in FIG.
- One to a plurality of small steps 2a, 2b, 2a ′, 2b ′ are formed, and a so-called “ago” that is recessed toward the base 1 at the upper end adjacent to the horizontal portions 3, 3 ′ Recesses 2c and 2c ′ are formed, and these overhanging recesses 2c and 2c ′ are engaged with claw pieces 7 and 7 ′ cut and raised from the side plate of the receiving metal fitting (tight frame) 6 as described below. Is functioning.
- FIG. 4 shows a state in which the roofing material of the present embodiment is mounted on a metal fitting (tight frame) 6 fixed to the roof base.
- the roof material is attached to the receiving bracket (tight frame) 6 via the claw pieces 7 and 7 ′ projecting from the upper portions on both sides of the receiving bracket (tight frame) 6.
- the base portion 1 of the roofing material is dropped into the bottom portion of the receiving bracket (tight frame) 6 and at the same time, the overhang provided on the upper end of the inclined side plate portions 2 and 2 ′ adjacent to the horizontal portions 3 and 3 ′. This is done by locking the claw pieces 7 and 7 'in the recesses 2c and 2c'.
- the outer goby side fitting part 4 of the roof material to construct next may be covered with the inner gobe side fitting part 5 of the roof material of the side previously attached as mentioned above.
- the right leg portion 4a and the left leg portion 4c of the outer goat side fitting portion 4 are subjected to gouge fastening processing by an electric seam processing machine (seamer) (not shown).
- the side fitting portion 4 and the inner goat side fitting portion 5 are in a state of being firmly fitted to each other as shown by a solid line in FIG. 2 or FIG.
- the right leg portion 4 a ′ and the left leg portion 4 c ′ of the outer goby side fitting portion 4 and the leg portion 5 a ′ of the inner goat side fitting portion 5 are formed so as to rise obliquely. Therefore, when using a metal plate having a constant original plate width (for example, 762 mm), the leg portion of the fitting portion can be less than the roof material in which the leg portion of the fitting portion is raised substantially vertically. The peak height to the top of the roof can be increased, and the rigidity and strength against bending of the entire roofing material can be improved.
- FIGS. 5 to 10 there are embodiments as shown in FIGS. 5 to 10 for combinations of the outer goby side fitting portion 4, the inner gobe side fitting portion 5, and the inclined side plate portions 2, 2 '.
- the one shown in FIG. 5 is provided with the outer goby side fitting portion 4 and the inner gobe side fitting portion 5 shown in FIG. 2, and the shape of the inclined side plate portions 2, 2 ′ is one small piece.
- FIG. 6 shows that the inclined side plate portions 2 and 2 ′ have an overhanging concave portion 2 c and 2 c that are recessed to the base portion 1 side at the upper end portion adjacent to the horizontal portions 3 and 3 ′ together with two small steps. 7 and a large step 2d, 2d 'recessed toward the base portion 1 at the bending start position at the lower end adjacent to the base portion 1, and the example shown in FIG. 7 is the example shown in FIG. 3, the outer goat side fitting part 4 and the inner goat side fitting part 5 have the structure shown in FIG. 3, and the leg part 4 a of the outer gore side fitting part 4 and the inner goat side fitting part 5.
- “4c” and “5a” are inclined.
- the example shown in FIG. 8 is an example in the case where there is no step in the inclined side plate portions 2 and 2 ′, and the one shown in FIG. 9 is adjacent to the base portion 1 of the inclined side plate portions 2 and 2 ′ without an overhanging recess.
- 10 is an example in which a large step 2d, 2d ′ and one small step located at the bending start position of the lower end are formed, and the one shown in FIG. 10 is different from the inclined side plate portions 2, 2 ′ shown in FIG. 3 is an example in which an outer goby side fitting portion 4 and an inner gobe side fitting portion 5 in which leg portions 4a ′, 4c ′, and 5a ′ are inclined as shown in FIG. 3 are arranged.
- the present invention can be used as roofing materials for ordinary houses, schools, garages, factories, warehouses, stores, gathering halls, gymnasiums, and the like.
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Abstract
Description
図1に示す、本発明に係る嵌合式折板屋根材の一実施形態は、矩形状金属板を幅方向に波形に屈曲成形したものであって、幅方向の中央部に造形される基底部1に対し、その幅方向両側端からそれぞれ斜め上方に折り起して起立させた傾斜側板部2、2’を連設し、さらにそれらの傾斜側板部2、2’のそれぞれの上端部からは、水平方向に張り出した水平部3、3’を連設し、そしてそれらの水平部3、3’の遊端部には、後で詳述する外ハゼ側嵌合部4および内ハゼ側嵌合部5をそれぞれ曲成してなるものである。
これにより、脚部を略垂直に立ち上がるように成形した図2の屋根材よりも、外ハゼ側嵌合部4および内ハゼ側嵌合部5として必要とする板幅を少なくすることができ、その分、屋根材の基底部1から嵌合部4、5頂部までの山高を高くすることができるため、屋根材全体の曲げに対する剛性、強度を向上させることができる。
2、2’ 傾斜側板部
2a、2a’、2b、2b’ 小段差
2c、2c’ 張り出し凹部
2d、2d’ 大段差
3、3’ 水平部
4 外ハゼ側嵌合部
4a、4a’ 右脚部
4b ドーム形頭部4b
4c、4c’ 左脚部
4d 折り線
4e、4e’ 張り出し部
5 内ハゼ側嵌合部
5a、5a’ 脚部
5b 山形頭部
5c 折り返し重畳部
5d、5d’ 張り出し部
6 受金具(タイトフレーム)
7、7’ 爪片
Claims (7)
- 矩形金属板の幅方向中央部に造形された基底部と、その基底部の幅方向両側端からそれぞれの斜め方向に起立させた傾斜側板部と、それらの傾斜側板部の上端部からそれぞれ水平方向に張出した水平部と、それらの水平部の遊端部にそれぞれ立設した内ハゼ側嵌合部および外ハゼ側嵌合部とからなり、これらの内・外ハゼ側嵌合部を介して、隣接する金属板同士を連結するようにしてなる嵌合式折板屋根材において、
前記外ハゼ側嵌合部は;
前記水平部の端縁から立ち上がる基底部側脚部と、その基底部側脚部の上端部に連設されたドーム形頭部と、そのドーム形頭部から延長した位置にハゼ締め嵌合状態において形成される側端部側脚部とからなる断面略茸形を呈するものであり、
前記内ハゼ側嵌合部は;
前記水平部の端縁から立ち上がる脚部と、その脚部の上端部に連設された山形頭部とからなる断面略傘形を呈するものである、
ことを特徴とする嵌合式折板屋根材。 - 前記外ハゼ側嵌合部は、ドーム形頭部の頂部に曲率の違う凸条部からなる折り線を形成してなることを特徴とする請求項1に記載の嵌合式折板屋根材。
- 前記内ハゼ側嵌合部は、山形頭部の非脚部側に折り返し重畳部が形成されていることを特徴とする請求項1または2に記載の嵌合式折板屋根材。
- 前記外ハゼ側嵌合部の基底部側脚部および内ハゼ側嵌合部の脚部は、各水平部の端縁からそれぞれ斜めに立ち上がるように形成されていることを特徴とする請求項1~3のいずれか1項に記載の嵌合式折板屋根材。
- 前記傾斜側板は、高さ方向に1または複数の小段差が形成されていることを特徴とする請求項1~4のいずれか1項に記載の嵌合式折板屋根材。
- 前記傾斜側板は、基底部に隣接する下端の曲げ始め位置に、基底部側に凹んだ大段差が形成されていることを特徴とする請求項1~5のいずれか1項に記載の嵌合式折板屋根材。
- 前記傾斜側板は、水平部に隣接する上端において、基底部側に凹んだ、張り出し凹部が形成されていることを特徴とする請求項1~6のいずれか1項に記載の嵌合式折板屋根材。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2010240349A AU2010240349B2 (en) | 2009-04-22 | 2010-04-16 | Fitting-type folded-sheet roofing material |
CN201080017599.XA CN102405323B (zh) | 2009-04-22 | 2010-04-16 | 嵌合式折板屋顶材料 |
SG2011066933A SG174437A1 (en) | 2009-04-22 | 2010-04-16 | Fitting-type folded-plate roofing material |
KR1020117023261A KR101319168B1 (ko) | 2009-04-22 | 2010-04-16 | 끼워 맞춤식 접힘판 지붕재 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2009-103863 | 2009-04-22 | ||
JP2009103863A JP5204031B2 (ja) | 2009-04-22 | 2009-04-22 | 嵌合式折板屋根材 |
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WO2010122752A1 true WO2010122752A1 (ja) | 2010-10-28 |
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PCT/JP2010/002774 WO2010122752A1 (ja) | 2009-04-22 | 2010-04-16 | 嵌合式折板屋根材 |
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JP (1) | JP5204031B2 (ja) |
KR (1) | KR101319168B1 (ja) |
CN (1) | CN102405323B (ja) |
AU (1) | AU2010240349B2 (ja) |
MY (1) | MY172145A (ja) |
SG (1) | SG174437A1 (ja) |
TW (1) | TWI460340B (ja) |
WO (1) | WO2010122752A1 (ja) |
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WO2012001931A1 (ja) * | 2010-06-28 | 2012-01-05 | Jfe鋼板株式会社 | 嵌合式折板屋根材 |
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- 2010-04-16 KR KR1020117023261A patent/KR101319168B1/ko active IP Right Grant
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- 2010-04-16 WO PCT/JP2010/002774 patent/WO2010122752A1/ja active Application Filing
- 2010-04-22 TW TW099112643A patent/TWI460340B/zh active
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Also Published As
Publication number | Publication date |
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SG174437A1 (en) | 2011-10-28 |
KR20110134893A (ko) | 2011-12-15 |
TWI460340B (zh) | 2014-11-11 |
TW201040364A (en) | 2010-11-16 |
JP5204031B2 (ja) | 2013-06-05 |
AU2010240349B2 (en) | 2014-02-13 |
CN102405323B (zh) | 2014-09-10 |
MY172145A (en) | 2019-11-14 |
KR101319168B1 (ko) | 2013-10-16 |
AU2010240349A1 (en) | 2011-10-13 |
JP2010255218A (ja) | 2010-11-11 |
CN102405323A (zh) | 2012-04-04 |
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