TWI386241B - 裝飾性之握把布及製造用於該握把布之聚合物區域的方法 - Google Patents

裝飾性之握把布及製造用於該握把布之聚合物區域的方法 Download PDF

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TWI386241B
TWI386241B TW095139681A TW95139681A TWI386241B TW I386241 B TWI386241 B TW I386241B TW 095139681 A TW095139681 A TW 095139681A TW 95139681 A TW95139681 A TW 95139681A TW I386241 B TWI386241 B TW I386241B
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polymer
grip
sheet
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liquid polymer
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Huang Ben
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/06—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying two different liquids or other fluent materials, or the same liquid or other fluent material twice, to the same side of the work
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B53/00—Golf clubs
    • A63B53/14—Handles
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B60/00—Details or accessories of golf clubs, bats, rackets or the like
    • A63B60/06—Handles
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B60/00—Details or accessories of golf clubs, bats, rackets or the like
    • A63B60/06—Handles
    • A63B60/08—Handles characterised by the material
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B60/00—Details or accessories of golf clubs, bats, rackets or the like
    • A63B60/06—Handles
    • A63B60/10—Handles with means for indicating correct holding positions
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B60/00—Details or accessories of golf clubs, bats, rackets or the like
    • A63B60/06—Handles
    • A63B60/14—Coverings specially adapted for handles, e.g. sleeves or ribbons
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25G—HANDLES FOR HAND IMPLEMENTS
    • B25G1/00—Handle constructions
    • B25G1/10—Handle constructions characterised by material or shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/14—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of indefinite length
    • B29C39/18—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of indefinite length incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/14—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of indefinite length
    • B29C39/20—Making multilayered or multicoloured articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/003—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor characterised by the choice of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C41/08—Coating a former, core or other substrate by spraying or fluidisation, e.g. spraying powder
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/24—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
    • B29C41/32—Making multilayered or multicoloured articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/46—Knobs or handles, push-buttons, grips
    • B29L2031/463—Grips, handles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]

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  • Health & Medical Sciences (AREA)
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  • Physical Education & Sports Medicine (AREA)
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  • Laminated Bodies (AREA)
  • Walking Sticks, Umbrellas, And Fans (AREA)

Description

裝飾性之握把布及製造用於該握把布之聚合物區域的方法 併入參考案
本申請案在此將以下美國專利納入作為參考，2005年7月1日提出之11/172,770申請案、2006年5月3日提出之11/417,643申請案、2006年5月3日提出之11/417,696申請案、2006年5月3日提出之11/417,623申請案、及5,797,813、6,676,534、6,244,975、6,627,027、6,695,713、6,843,732及6,857,971專利。
本申請案關於一種用於桿身之改良式握把布。特別是，本申請案關於一種用於高爾夫球桿桿身之改良式握把布。
申請人先前已研發出彈性握把布，其成功地減輕對高爾夫球桿使用者之肌肉及臂部關節的撞擊振動，及亦提供球員手部與握把布之間之黏性觸感。例如，請參閱1998年8月25日頒給申請人之5,797,813美國專利、2005年1月18日頒給申請人之6,843,732美國專利、及2005年2月22日頒給申請人之6,857,971美國專利。
申請人已發明其他握把布，其中包括顏色、黏性、及硬度在內之不同物理性特徵可以藉由使用分離式面板或長條而涵括，其各具有所需之不同物理性特徵。顏色亦可以藉由將一塗料區添加於握把布之外表面而改變。
儘管該等握把布在減輕撞擊振動上仍不斷証明其令人滿意，但是其僅供裝飾性設計之有限顯示及顏色之有限設置。再者，添加額外之面板及/或嵌件會在顏色之間產生接縫及增加製造成本。此外，將一塗料區添加於握把布之外表面上會在供塗料定位之該表面上產生多數個減低黏性及改變磨耗性質之區域。
本發明之高爾夫球桿握把布實施例提供一所需之外觀，且不必犧牲黏性、磨耗性質、抗滑、及吸震性。必要時，一握把布係由至少一併合一種顏色以上及/或其他物理性特徵之片材構成。二或多種聚合物被組合，其中該等聚合物具有一或多種不同特徵。儘管聚合物被組合，不同特徵仍應分隔及呈對比。特徵之對比應在握把布之頂表面上產生一圖案。例如，本發明之實施例容許將二或多種有色聚合物導入一多孔性聚合區，以在其頂表面上呈現一由不同色界定之圖案。本發明之實施例亦容許將二或多種不同黏度之聚合物導入，其組合時即在不同黏度產生一圖案處形成一多孔性聚合區。根據本發明之實施例製成之片材可以形成面板、長條、具有切口之面板、或嵌件，以用於在此納入供作參考之多種握把布用途上。
本發明之實施例可適應於多色組合，因而可引起高爾夫球員及欲展現學校屬色同時玩其所愛運動之校園課程的興趣。再者，諸實施例提供機會以產生獨特之裝飾性，其可包括握把布上之無定向或半無定向圖案。再者，本發明之實施例容許不同特徵之材料放置於不同區域。材料可經選擇以調整握把布之多項參數，例如黏性、觸感、顏色、及/或耐久性。
頂部與底部等詞在本申請案中係關於彼此相對立側上之元件。例如，當描述一高爾夫球桿握把布之頂端時，"頂部"一詞即指當握把布裝設於一高爾夫球桿上時最遠距於球桿頭之端部，亦即，若高爾夫球員揮桿或揮擊球桿時最接近高爾夫球員之端部。同樣地，當描述一握把布之底端時，"底部"一詞即指最遠距於球桿柄端之端部。當說到表面時，例如當描述一使用在高爾夫球桿握把布內之聚胺基甲酸酯區時，則"頂部"一詞即指當握把布安裝時最遠距於球桿桿身之聚胺基甲酸酯表面。同樣地，當描述該區之底表面時，"底部"一詞即指相對立表面，亦即，最接近球桿桿身之表面。
請參閱諸圖，在圖1中，本發明之一實施例之一握把布G被揭示為接附於一高爾夫球桿C之桿身S。圖2所示之握把布G亦根據本發明之一實施例製成且包括一握把布介面I，其具有一圖案28且形成一面板P之形狀(如圖12)。面板P聯結於一彈性螺旋握把套管U(如圖16)，以形成握把布G。本文內所用之圖案在廣義上是指一可認知性結構。儘管該結構可包括一相似或相同組件配置方式，但是該等組件不必相似或相同。視覺性圖案應被瞭解的是指可以裸視看見之圖案。其他圖案可為結構性及/或觸覺性配置方式。
請參閱圖3，其揭示一種形成一片材26之方法。請參閱圖3之右上方部分，其揭示基材2之一供料捲筒30。基材2具有一頂表面4及一底表面6。在一實施例中，基材2包括一織物，例如氈料，其可包括木料、聚酯、尼龍、或其混合物。較佳地，基材2包含一包括尼龍及聚酯在內之氈料。從供料捲筒30起，基材2水平地向左移至一第一聚胺基甲酸酯施配機32下方。第一施配機32較佳將一第一液體聚胺基甲酸酯區8連續性沉積於基材2之頂表面4上，例如聚酯或溶於二甲基甲醯胺(DMF)內之聚酯，以形成第一薄片14。第一施配機32較佳使用一噴嘴、噴霧器、或類此者，以沉積第一聚胺基甲酸酯區8，及使用一刀片控制第一聚胺基甲酸酯區8之厚度。第一聚胺基甲酸酯區8具有一頂表面10及一底表面12。
當第一薄片14從第一施配機32繼續向左時，一第二施配機34將一第二液體聚胺基甲酸酯區16沉積於第一聚胺基甲酸酯區8之頂表面10之至少一部分上，以形成第二薄片20。第二聚胺基甲酸酯區16具有一頂表面18。此第二薄片20隨後移至一容置於一第一桶槽38內之浸漬水36中。當第二薄片20浸在浸漬水36中時，聚胺基甲酸酯8、16將凝結，以在基材2上形成一凝結區22。凝結區22及基材2配合而形成片材26。
吾人已知，聚胺基甲酸酯之凝結時間係由凝結區22之所需厚度決定，且一較薄區域所需之凝結時間比一較厚區域者少。在一些實施例中，凝結過程將凝結區22之底表面21結合於基材2之頂表面4，以利於將凝結區22結合於基材2。此結合表面82揭示於圖8A中。一對輥40、42定位於桶槽38內，用於將片材26水平地攜送，且隨後朝上離開浸漬水36到達輥44上方。片材26接著水平地向右移至一對擠壓輥46之間。擠壓輥46將片材26壓縮，以利於施力將孔隙24內之大部分DMF朝下通過基材2。請參閱圖8A，足量之該等孔隙之底端接觸於基材2之頂表面4，以容許流體從該等孔隙流過基材2。復參閱圖3，片材26隨後朝下移動通過一或多個清潔水槽48(圖中僅示其中一者)，其中水溫高到足以將較多DMF從該等孔隙去除，而此DMF則由槽48內之水50取代。從槽48起，片材26通過另一對擠壓輥52，以將較多DMF擠出該等孔隙外，而以水50取代。實施時，可能需要使用4或5個清洗槽從該等孔隙去除所需之DMF量。從上一個水槽起，片材26通過一加熱室(圖中未示)，以將殘留在孔隙24內之任何水排出，而由空氣取代水。
在另一實施例中(圖中未示)，基材2包括一撓性暫時支撐件，以在上述濕凝結過程期間用於聚酯。此一暫時支撐件可建構成在片材26形成後即從凝結之聚胺基甲酸酯區22之底表面21去除。在此一實施例中，結合介面82應較弱，以利於凝結區22從基材2脫離。一較佳之暫時支撐件包括一滑順、撓性之尼龍布，其可取自中國廣東省東莞市石碣鎮新豐西路新興工業區賀雅(Ho Ya)電子接合工廠。其他材料包括流體滲透性織物例如棉、或一人造布料例如聚酯。較佳地，暫時支撐件具有流體通過特徵，且尼龍布之平滑頂表面容許DMF及水被擠出該等聚胺基甲酸酯孔隙且容許凝結之聚胺基甲酸酯迅速剝離於此暫時支撐件。將基材2從凝結之聚胺基甲酸酯區22去除可以提供單獨使用凝結之聚胺基甲酸酯區22、或提供使用一替代性基材之機會。例如，可以使用一聚合物區取代基材2，例如一乙烯－醋酸乙烯共聚物(EVA)區。EVA區可包括一黏性塗料，以將EVA區結合於凝結之聚胺基甲酸酯區22。具有黏性塗料且由一保護紙覆蓋之EVA係上述賀雅電子接合工廠所售。
請即參閱圖5，其揭示第二施配機34之一示意圖。在圖5中，施配機34較佳包括一第一殼體54，其具有一第一施配噴嘴56。殼體54連接於沿著Y軸線延伸之垂直軌道60。軌道60則連接於沿著X軸線延伸之平行軌道58。施配機34係建構以容許基材2之第一薄片14及第一聚胺基甲酸酯區8沿著X軸線通過噴嘴56下方，較佳以一固定速度(如圖3及4)。第一聚胺基甲酸酯區8可以提供一用於第二聚胺基甲酸酯區16之基礎區。在一些區域中，第二聚胺基甲酸酯區16可以完全延伸通過第一聚胺基甲酸酯區8而接觸於基材2。施配機34較佳為進一步建構用於將噴嘴56移動於X與Y方向之其中一或二者。此外，噴嘴56可依需要而建構用於開始及停止沉積第二聚胺基甲酸酯16。噴嘴56在X與Y方向中之移動及噴嘴56之啟/停特性提供了產生一獨特外觀之功能，其可包括在第二薄片20內及依序在片材26內之無定向或半無定向圖案28(如圖4)。在其他實施例中，薄片14移動至一固定噴嘴56下方，以產生一圖案。例如，噴嘴56可以沿著X軸線固定，且薄片14在噴嘴56下方之移動速度可以改變。同樣地，噴嘴56可以沿著Y軸線固定而薄片14沿著Y軸線移位。或者，噴嘴56可以在二方向中移動。
在其他實施例中(圖中未示)，施配機34可包括二、三、或較多枚噴嘴56，以施配第三、第四、等聚胺基甲酸酯區。該等額外之噴嘴可包括在相同、不同殼體、或其組合內。同時也可以包括設在不同軌道上之額外施配機，以利於聚胺基甲酸酯區之施加中導入其他變化型式。
請即參閱圖6，其揭示形成於片材26之凝結聚胺基甲酸酯區22內之圖案28之放大圖。大體上，頂表面23包括圖案28，因為第一聚胺基甲酸酯8及第二聚胺基甲酸酯16各包括至少一對比特徵。在所示之實施例中，該對比特徵為顏色。惟，其他對比特徵、或其組合亦可併入，以產生諸如對比硬度或黏度之圖案。在圖式中，第一聚胺基甲酸酯8界定一第一色70而第二聚胺基甲酸酯16界定一第二色72。如圖7所詳示，凝結區22之頂表面23上之圖案28包括一第一區78及一第二區80，係分別由第一聚胺基甲酸酯8之第一色70及第二聚胺基甲酸酯16之第二色72界定。
如上所述，二聚胺基甲酸酯8、16皆在第一浸漬水36中沉積於基材2上。在凝結前將第二聚胺基甲酸酯16施加於第一聚胺基甲酸酯8之一部分頂表面10上可使聚胺基甲酸酯混合且在該第一聚胺基甲酸酯區之頂表面10下方整合，以致使聚胺基甲酸酯之凝結形成一單一凝結區22(如圖8A及8B)。儘管二聚胺基甲酸酯在凝結前混合，及二聚胺基甲酸酯在凝結期間整合，各聚胺基甲酸酯實質上仍維持其原有特徵。聚胺基甲酸酯之一或多項特徵之對比即產生圖案28。儘管該等特徵實質上仍有所不同，但是其可沿著二聚胺基甲酸酯之介面作某些混合。
在所示之實施例中，第一聚胺基甲酸酯8之頂表面10配合第二聚胺基甲酸酯16之頂表面18，以形成凝結區22之實質呈滑順之頂表面23。表面23上之對比色70、72配合以產生圖案28。若該第一聚胺基甲酸酯為紅色及該第二聚胺基甲酸酯為白色，則上述製程會產生一具有明顯紅色及白色區之凝結聚胺基甲酸酯區，而非單一之混合粉紅色區。儘管第一8及第二16聚胺基甲酸酯之對比特徵實質上很明顯，但是頂表面23下之聚胺基甲酸酯結構較佳為在不同聚胺基甲酸酯之間無接縫，且有一較佳為連續性之孔隙結構貫穿過(如圖8A及8B)。
圖8A係沿圖7之線8－8所取之一樣品凝結片材26之100倍放大圖。圖8A揭示在該樣品內為一聚酯尼龍氈之基材區2係以其頂表面4沿著結合介面82而結合於凝結聚胺基甲酸酯區22之底表面21。頂表面23概呈平滑狀。該結構在第一區78與第二區80之間之頂表面23上以及第一聚胺基甲酸酯8與第二聚胺基甲酸酯16介面處之凝結區22內側應該皆無接縫。可知的是該結構不僅無接縫及不凝結，二聚合物亦彼此聚合而形成凝結區22。據此，在所示之實施例中凝結區22為一聚合區。凝結區22較佳為進一步包括複數個大致上沿垂直方向延伸之孔隙24、一頂表面23、及一底表面21。孔隙24大致上形成貫穿之凝結區22，其包括在頂23與底21表面之間之第一聚胺基甲酸酯8與第二聚胺基甲酸酯16介面區域內。儘管聚胺基甲酸酯為較適合形成該凝結區者，但是具有對比特徵之其他液體聚合物亦可使用。大體上，該等聚合物應在液態時結合且可聚合在一起。當聚合物聚合時，聚合區22之結構較佳無接縫，同時至少在聚合區22之外表面23上維持對比特徵。
圖8B係沿圖8A所示之一部分截面之500倍放大圖。從圖中可以瞭解，第一8及第二16聚胺基甲酸酯係凝結在一起，以形成凝結區22，其在第一區78與第二區80之間以及凝結區22內之聚胺基甲酸酯之間有一實質上無接縫結構。
圖8A及8B可以對比於一使用塗料以產生一多色片材之先前技術方法，如圖9A及9B所示。在先前技術中，一單一聚胺基甲酸酯區108凝結在一基材102上，以形成包括凝結區122在內之片材126。為了取得不同顏色區，具有一頂表面199及一底表面197之塗料198被施加於所需凝結聚胺基甲酸酯區122之頂表面123。該聚胺基甲酸酯係在塗料施加前凝結，且該塗料在該片材表面上形成一薄而分隔之區域。
使用塗料198塗佈一凝結聚胺基甲酸酯區122之先前技術方法改變了片材126之特徵。如圖9A所示及如圖9B之細部說明，塗料198並未與聚胺基甲酸酯區108整合。反而，塗料198之底表面197結合於聚胺基甲酸酯區108之頂表面123。在申請人所知之許多實施例中，塗佈於表面之塗料具有不同於聚胺基甲酸酯之觸覺特徵，包括不同黏度及/或硬度。例如，塗過之握把布在塗料覆蓋區通常比未塗佈之聚胺基甲酸酯區較為不黏。此外，在使用期間，聚胺基甲酸酯上之塗料可能磨耗而給予握把布一褪色或磨損之外觀。儘管珍貴且獨特，申請人引証用於對比特徵之其他解決方式(包括使用多數個片材、長條、或嵌件)仍會在許多組件之間產生接縫。
本發明之實施例可供製造具有對比特徵區域之握把布，其中該區域之結構為無接縫。例如，一具有所需黏度及硬度之紅色聚胺基甲酸酯可以配合一具有相同黏度及硬度之藍色聚胺基甲酸酯使用。由此二材料形成之片材即包括一獨特顏色之圖案及一均勻黏度及硬度之無接縫結構。
請即參閱圖10，其揭示一沿圖6之線10－10所取之片材26之局部截面示意圖。對比區78、80可見於頂表面23上。由於在第二聚胺基甲酸酯16施加至第一聚胺基甲酸酯8之頂表面10上期間噴嘴56與薄片14係相對地移動，如上所述，不同量之第二聚胺基甲酸酯16即施加於不同區域。當聚胺基甲酸酯混合時，第二聚胺基甲酸酯16沉澱至第一聚胺基甲酸酯8內。
在浸漬水36之後，凝結區22即在其頂表面23與其底表面21之間界定一總深度DP o l y T 。在許多區域中，第二聚胺基甲酸酯16從頂表面23延伸入凝結區22至一深度DP o l y 2 。DP o l y 2 對DP o l y T 比率可作改變，其取決於包括薄片14通過噴嘴56下方之速度、噴嘴56之第二聚胺基甲酸酯16流動率、及噴嘴56在X與Y方向中之移動速率在內等多項因素。在一些實施例中，某些區域中DP o l y 2 對DP o l y T 之最大且較佳為平均比率係至少1：15、1：10、1：5、1：4、1：3、及/或1：2。在某些區域中，該比率為1：1，即第二聚胺基甲酸酯16從頂表面23延伸至底表面21。在一些實施例中，該比率係在片材26之不同區域中變化。
如上所述，凝結區22大體為多孔性。此多孔區則在凝結區22之頂表面23與底表面21之間具有一總深度DP o r o u s T 。在許多區域中，第二聚胺基甲酸酯16從頂表面23延伸入多孔之凝結區22至一最大深度DP o r o u s 2 。DP o r o u s 2 對DP o r o u s T 比率可作改變。在一些實施例中，某些區域中DP o r o u s 2 對DP o r o u s T 之最大且較佳為平均比率係至少1：50、1：40、1：30、1：20、1：15、1：10、1：5、1：4、1：3、及/或1：2。在某些區域中，該比率為1：1，即第二聚胺基甲酸酯16從頂表面23延伸通過多孔之凝結區22而到達底表面21。在一些實施例中，該比率係在片材26之不同區域中變化。
圖中所示之圖案28係可由申請人之聚胺基甲酸酯片製造方法取得之一圖案範例。其他圖案亦可行。例如，在一些實施例中，當第二聚胺基甲酸酯16施加於薄片14時噴嘴56保持不動，以產生一通過第一聚胺基甲酸酯8之上表面10的固體帶狀第二聚胺基甲酸酯16。依據片材26如何形成握把布介面I，該帶可以在握把布介面I上沿水平方向、垂直方向、或以一角度延伸。
在一些實施例中，第一聚胺基甲酸酯區8之頂表面10實質上形成凝結區22之所有頂表面23。在該等實施例中，較少量之第二聚胺基甲酸酯16可以在凝結過程前先施加。在其他實施例中，第二聚胺基甲酸酯16之頂表面18實質上形成凝結區22之所有頂表面23。在該等實施例中，較多量之第二聚胺基甲酸酯16可以在凝結過程前先施加。本發明之實施例可包括不同區之相似圖案。在一些實施例中，該圖案可重複及定位，以致使一由該片材所形成之握把布介面I包括至少3個具有對比特徵之區域，例如顏色。在一些實施例中，一握把布介面I可設有至少5個對比特徵區域。在一些實施例中，則可以有至少7個對比特徵區域。在一些實施例中，可以有至少10或更多個對比特徵區域。這些對比特徵區域可配置遍佈於握把布介面I之凝結區22之頂表面23，無論是通過握把布介面I之寬度、沿著握把布介面I之長度、或此二者之一組合型態。
請即參閱圖11，其揭示圖9A及9B所示片材126之局部截面示意圖。凝結區122呈多孔性且包括一概呈平滑之頂表面123及一底表面121。頂表面123可包括一或多個延伸至凝結區122內之凹凸不平125。塗料198施加於凝結區122之頂表面123上。由於凝結區122之頂表面123內之凹凸不平125，塗料198可延伸入凝結區122至一深度DP o r o u s 2 。儘管未詳示，圖9B所示之DP o r o u s 2 對DP o r o u s T 比率似乎不超過1：100。因此，若塗料為一施加至一凝結區表面之第二聚合物，則一覆蓋於片材之塗料之DP o r o u s 2 對DP o r o u s T 比率即遠離於上述之1：50。
如圖12所示，片材26可以形成一握把布介面I。握把布介面I被揭示呈一面板P之形狀。較佳地，面板P係從片材26沖切而成。習於此技者可以瞭解的是，片材26可以形成多種形狀中之任一者，包括長條、面板、嵌件、或具有切口之面板。
面板P包括頂表面74、一頂側面84、一底側面86、一第一側面88、及一第二側面90。在頂表面74之至少一部分上，一條從頂側面84畫至底側面86之線較佳為通過多數個具一不同特徵之聚胺基甲酸酯區。在一些實施例中，呈一面板P形狀或一不同形狀之握把布介面I可包括至少2、至少3、至少5、至少7、或至少10個區域，其沿著頂表面74之至少一部分上之該條從頂側面84畫至底側面86之線而具一不同特徵。在一些實施例中，握把布介面I可包括沿著該線而具至少一不同特徵之2與500個之間範圍之區域。應該瞭解的是該等區域之不同特徵可以是沿著該線而交錯之二或多種顏色。或者，該等區域之不同特徵可以是沿著該線而交錯之黏度或硬度。
同樣地，在頂表面74之至少一部分上，一條從第一側面88畫至第二側面90之線亦較佳為通過多數個具不同特徵之區域。在一些實施例中，握把布介面I可包括至少2、至少3、至少5、至少7、或至少10個區域，其沿著頂表面74之至少一部分上之該條從第一側面88畫至第二側面90之線而具一不同特徵。在一些實施例中，握把布介面I可包括沿著該線而具至少一不同特徵之2與500個之間範圍之區域。
同樣地，一條畫入面板P內且從凝結區22之頂表面74畫至底表面21之線可通過多數個區域。在一些實施例中，握把布介面I可包括至少2、至少3、至少5、至少7、或至少10個區域，其沿著該條從凝結區22之頂表面74畫至底表面21之線而具不同特徵。在一些實施例中，握把布介面I可包括沿著該線而具至少一不同特徵之2與50個之間範圍之區域。
如圖13－15所示，面板P之側面較佳經過磨削。從圖13及14可知面板P之第一及第二側面上之磨削較佳為彼此平行。此一磨削結構可以有利地用於形成第一及第二磨削縱向側面上之一實質上沿縱向疊覆交叉處。或者，面板P之第一及第二側面可依一相似於圖15所示面板P之頂與底側面之磨削情形，但以非平行方式磨削。藉由非平行之縱向側緣，實質縱向交叉處可以藉由將緣部疊覆而形成。或者，該交叉處可以縫合或接合。
大體上，面板P之頂表面74係利用一握把布G而直接接觸於使用者之手。惟，習於此技者可以瞭解，面板P上可包括另一塗佈區。應該瞭解的是一具體實施本發明之握把布之頂表面亦可以藉由一刷具、噴嘴、或類此者而全部或局部地塗以一薄區域之聚胺基甲酸酯及/或其他材料(圖中未示)，以保護此表面、增加黏性、及/或增加其硬度。該另一塗佈區較佳呈透明、或半透明，以致使藉由凝結區22內之多數個聚胺基甲酸酯對比特徵而產生之面板P外表面上之一些或所有視覺圖案仍可被看見。該另一塗佈區可以略為不透明，只要一部分面板P可透過該另一塗佈區被看見即可。該另一塗佈區可併入一預先形成之握把布G，或者可在接附於螺旋握把套管U之前先施加於面板P。若使用時，該另一塗佈區應直接接觸於使用者之手，而非握把布之頂表面。惟，即使是包括另一塗佈區在內時，面板P之頂表面仍應被視為握把布G之頂表面。
面板P可以利用一摩擦增強圖案進一步增強，如申請人之6,843,732及6,857,971號美國專利中所示。若另一塗佈區被包括在握把布之頂表面內，此區亦可利用一摩擦增強圖案進一步增強。除了接附於一供鐵桿使用之螺旋握把套管U外，如圖16－26所示，面板P也可以接附於一供推桿(圖中未示)使用之套管。此一推桿套管可包括一實質上呈平坦狀區域，如申請人之6,843,732及6,857,971號美國專利中所示。
由於塗料浮凸性，許多個體高爾夫球員及高中、學院、及職業性球隊例如友誼性及統一性，其可藉由將團隊顏色放在其高爾夫球桿握把布上而達成，不必犧牲舒適性、耐久性、或黏性。這些實施例容許多種顏色施加於高爾夫球桿及推桿握把布，提供這些球隊及個人用前所未有之方式表達其精神及熱忱。許多顏色或其他對比特徵皆可組合於一無接縫式結構中。
應該瞭解的是上述僅為本發明原理之闡述，在不脫離本發明之範疇及精神下，習於此技者仍可達成多種修改、變換及組合。
2、102．．．基材
4、10、18、23、74、123、199．．．頂表面
6、12、21、121、197．．．底表面
8．．．第一聚胺基甲酸酯區
14．．．第一薄片
16．．．第二聚胺基甲酸酯區
20．．．第二薄片
22、122．．．凝結區
24．．．孔隙
26、126．．．片材
28．．．圖案
30．．．供料捲筒
32．．．第一聚胺基甲酸酯施配機
34．．．第二聚胺基甲酸酯施配機
36．．．浸漬水
38．．．第一桶槽
40、42、44．．．輥
46、52．．．擠壓輥
48．．．清潔水槽
50．．．水
54．．．殼體
56．．．第一施配噴嘴
58、60．．．軌道
70．．．第一色
72．．．第二色
78．．．第一區
80．．．第二區
82．．．結合介面
84．．．頂側面
86．．．底側面
88．．．第一側面
90．．．第二側面
108．．．聚胺基甲酸酯區
125．．．凹凸不平
198．．．塗料
C．．．高爾夫球桿
G．．．握把布
I．．．握把布介面
P．．．面板
S．．．桿身
U．．．套管
本發明之其他目的、特性、及優點可由以上詳細說明與揭示本發明闡述實施例之配合附圖中得知，其中：圖1係根據一實施例之一具有握把布的高爾夫球桿之立體圖；圖2係根據一實施例之一握把布之前視圖；圖3係示意圖，揭示根據一實施例之一製造片材方法之一部分；圖4係圖3所示之示意圖之一部分俯視圖；圖5係示意圖，揭示根據一實施例之一用於一製造片材方法之一部分的裝置；圖6係圖4中之圈起區6之放大圖；圖7係圖6中之圈起區7之放大圖；圖8A係根據一實施例之一方法製成之一樣品片材之截面放大100倍之SEM影像；圖8B係圖8A所示截面之一部分之放大500倍之SEM影像；圖9A係根據先前技術之一方法製成之一樣品片材之截面放大100倍之SEM影像；圖9B係圖9A所示截面之一部分之放大500倍之SEM影像；圖10係沿圖6之線10－10所取之局部截面示意圖；圖11係圖9A及9B中之片材之局部截面示意圖；圖12係根據一實施例之一握把布之一面板狀握把布介面之前視圖；圖13係側視圖，揭示根據一實施例之一磨削面板之一第一縱向側面；圖14係側視圖，揭示根據一實施例之一磨削面板之一與該第一側面平行的第二縱向側面；圖15係側視圖，揭示彼此非平行地磨削之一實施例面板之頂與底側面；圖16係根據一實施例之一握把布之一螺旋握把套管之前視圖；圖17係沿圖16之線17－17所取之垂直方向截面圖；圖18係圖17中之圈起區18之放大圖；圖19係圖17中之圈起區19之放大圖；圖20係後視圖，揭示黏著劑根據一實施例而施加於一握把布之面板；圖21係後視圖，揭示黏著劑根據一實施例而施加於一螺旋握把套管之外部；圖22係後視圖，揭示一面板根據一實施例而聯結於一螺旋握把套管；圖23係後視圖，揭示一面板根據一實施例而聯結於一螺旋握把套管之另一步驟；圖24係沿圖23之線24－24所取之局部截面圖；圖25係沿圖23之線25－25所取之局部截面圖；圖26係根據一實施例之一聯結於一螺旋握把套管之面板之後視圖。
儘管諸實施例已參考於圖式說明於上，但是在不脫離文後請求項內所界定之本發明範疇及精神下，應可達成上述實施例之變化及修改。
28．．．圖案
G．．．握把布
I．．．握把布介面
P．．．面板
U．．．套管

Claims (29)

  1. 一種製造一用於一握把布之聚合物的單一黏性且吸震區域的方法，該方法包含以下步驟：提供一第一液體聚合物；提供一第二液體聚合物；提供一基材；將該第一液體聚合物施加至該基材上；將該第二液體聚合物施加於該第一液體聚合物之至少一部分上；及聚合化該第一及第二液體聚合物以形成一聚合物之單一聚合區，該聚合區具有一相對於該基材之頂表面，其中該第二液體聚合物係在該第一液體聚合物被聚合化之前被施加，且該聚合物之單一聚合區之頂表面包含該第一及第二聚合物側面對側面聚合在一起後之至少一部分。
  2. 如請求項1之方法，其中該提供第一液體聚合物之步驟進一步包含提供一具有一第一顏色之第一液體聚合物，及該提供第二液體聚合物之步驟進一步包含提供一具有一第二顏色之第二液體聚合物，且該第二顏色不同於該第一液體聚合物之第一顏色。
  3. 如請求項1之方法，其中該提供第一液體聚合物之步驟進一步包含提供一具有一第一黏度之第一液體聚合物，及該提供第二液體聚合物之步驟進一步包含提供一具有一第二黏度之第二液體聚合物，且該第二黏度不同於該 第一液體聚合物之第一黏度。
  4. 如請求項1之方法，其中該提供基材之步驟進一步包含提供一含有織物之基材，且該聚合步驟將該聚合化聚合物之單一區域結合至該織物以形成一片材。
  5. 如請求項1之方法，其中該施加第二液體聚合物之步驟進一步包含從一噴霧裝置噴灑該第二液體聚合物。
  6. 如請求項5之方法，其中該噴灑第二液體聚合物之步驟進一步包含在第二液體聚合物之施加期間相對於該第一液體聚合物移動該噴霧裝置之步驟。
  7. 如請求項6之方法，其中該移動噴霧裝置之步驟進一步包含以一模式移動該裝置。
  8. 如請求項1之方法，進一步包含在該聚合化聚合物之單一區域之頂表面上形成一摩擦增強圖案的步驟。
  9. 如請求項4之方法，進一步包含自該片材形成一面板之步驟。
  10. 如請求項4之方法，進一步包含自該片材形成一長條之步驟。
  11. 如請求項1之方法，其中該第一液體聚合物具有一不同於該第二液體聚合物之顏色。
  12. 如請求項1之方法，其中該第一液體聚合物具有一不同於該第二液體聚合物之黏度。
  13. 如請求項1之方法，其中該第一液體聚合物具有一不同於該第二液體聚合物之硬度。
  14. 如請求項4之方法，進一步包含自該聚合物之單一區域 移除該基材的步驟。
  15. 如請求項14之方法，進一步包含將該聚合物之單一區域結合至包含EVA之一層以形成一片材之步驟。
  16. 如請求項15之方法，進一步包含自該片材形成一面板之步驟。
  17. 如請求項15之方法，進一步包含自該片材形成一長條之步驟。
  18. 如請求項1之方法，其中該第一及第二液體聚合物具有聚胺基甲酸酯。
  19. 一種握把布，包含：一基材及一聚合物之單一區域，該單一區域具有一與該基材相對之頂表面，其中該聚合物之單一區域具有一第一聚合物及一第二聚合物，其於該頂表面上側面對側面聚合在一起。
  20. 如請求項19之握把布，其中該基材具有織物，且該聚合物之單一層係聚合在該織物上以形成一片材。
  21. 如請求項19之握把布，其中該第一聚合物區域具有一不同於該第二聚合物區域之顏色。
  22. 如請求項19之握把布，其中該第一聚合物區域具有一不同於該第二聚合物區域之黏度。
  23. 如請求項19之握把布，其中該第一聚合物區域具有一不同於該第二聚合物區域之硬度。
  24. 如請求項19之握把布，其中該聚合區之單一區域之頂表面進一步包含一熱壓縮性摩擦增強圖案。
  25. 如請求項20之握把布，其中該片材係形成於一面板中。
  26. 如請求項20之握把布，其中該片材係形成於一長條中，且螺旋纏繞一螺旋握把套管。
  27. 如請求項19之握把布，其中該基材包含EVA，且該聚合物之單一區域係結合至該基材以形成一片材。
  28. 如請求項27之握把布，其中該片材係形成於一面板中。
  29. 如請求項27之握把布，其中該片材係形成於一長條中，且螺旋纏繞一螺旋握把套管。
TW095139681A 2006-05-22 2006-10-27 裝飾性之握把布及製造用於該握把布之聚合物區域的方法 TWI386241B (zh)

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US7347792B2 (en) 2008-03-25
US20090025852A1 (en) 2009-01-29
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