JP2017162827A - サーマルアレイシステム - Google Patents
サーマルアレイシステム Download PDFInfo
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Abstract
Description
本願は、2011年8月30日に出願された米国仮特許出願第61/528,939号および2012年4月19日に出願された米国仮特許出願第61/635,310号の利益を主張するものであり、参照によりその全内容が本明細書に組み込まれる。本願はまた、本願と同時に出願され、本明細書と同一の出願人による以下の同時係属出願、すなわち、「High Definition Heater and Method of Operation」、「High Definition Parallel Control Systems for Heaters」、「Thermal Array System」、「Thermal Array System」、「System and Method for Controlling A Thermal Array」、および「System and Method for Controlling A Thermal Array」にも関連し、参照によりその全内容が本明細書に組み込まれる。
本願は、概して、サーマルアレイを制御するシステムおよび方法に関する。
(概要)
先行技術の欠点およびその他の限界を克服するため、本願は、サーマルアレイシステムを提供する。本願に係るシステムは、第1のノードと第2のノードとの間に接続された第1の熱素子と第2の熱素子とを含む。前記第2のノードに関連する前記第1のノードの第1の極性により前記第1の熱素子を起動し前記第2の熱素子の動作を停止させる。更に、前記第2のノードに関連する前記第1のノードの第2の極性により前記第1の熱素子の動作を停止させ前記第2の熱素子を起動する。
以下の説明は、本質的に、単に説明のためのものであり、本開示、適用、または用途を限定するものではない。例えば、本開示の以下に示す形態は、半導体処理における使用、および、場合により静電チャックに用いることを目的とする。しかしながら、本開示に記載のヒータおよびシステムは半導体処理における適用に限らず、種々の適用に採用してよいことが理解されるべきである。
を解くために用いることができる。解の留数を求めると、解のエラーの約数が得られる。これらの解の有限数は略正確であるが、ワイヤおよび素子の数の増加に伴い、システムはより制約され、各素子に対する低エラーの個別電力制御解の範囲は縮小する。なお、ここに示す方法は素子に対する電力制御のためのものであり、トポグラフィが劣決定となるため、抵抗の温度係数(TCR)が低い安定した抵抗素子により低エラー制御解が得られるが、このことは、システムの温度制御を行うためにTCRの高い素子を用いることあるいは別の温度検出面を用いることを排除するものではない。
行列(上付、太字、斜体)
ベクトル(下付、太字、斜体)
スカラ(下付、斜体)
各位置に1を伴うベクトル
素子毎の行列除算演算子
nNodes=N #nodes,N>2,N=2は単一かつ単独のRTDに対する条件であるためである。
nSensors=N×(N−1)/2 異なるノード対の間に接続することができるセンサの数
iModes=2N−1−1 電力モードの数(浮遊状態のノード、冗長、0−ベクトル無し)
アクティブノードを2個有するモードの数=(N−1)×(N−2)/2。
アクティブノードを(N−2)個有するモードの数=(N−1)。
N>5の場合における低減させたモードのセットを用いた場合、結果として#Sensors(センサ数)=#Modes(モード数)である正方配線行列が得られ、
R=zeros(nSensors,nSensors) Initialize the Routing Matrix
for i=1:nSensors The reduced number of modes
m=0
for j=1:nNodes-1 The number of system nodes less one
for k=j+1:nNodes
m=m+1
R(i,m)=abs(Mode(i,j)-Mode(i,k)) Nonzero = current flow
end
end
end
(0126)
ブロック914の説明に戻り、個別の素子あるいは特性が例えば指数付けモードにおいて測定される場合、処理は矢印920に沿ってブロック922に遷移する。ブロック922において、個別の素子の特性を直接測定し、ブロック922に示す較正基準ベクトル[R0]として保存される。その後、処理はブロック926へ進み、処理は終了する。別の処理において、抵抗値は、場合により抵抗計を用いて手動で測定してもよい。
nNodes=N #nodes,N>2,N=2は単一のヒータに対する条件であるためである。
nHeaters=N×(N−1)/2 ノード間に接続することができる個別ヒータの数
nPairModes=nHeaters 個別ノードの対の数。他のノードは浮遊状態とし、冗長は無い。
RT=R0×[1+TCR×(TT−T0)]
ここで、R0は特定の発熱体の基準抵抗値であり、T0は抵抗値R0に対応する基準温度であり、TTはこの特定の発熱体の目標温度値であり、TCRは、(TT―T0)に適用可能な抵抗の温度係数である。
R0=[22.1858 20.2272 20.8922 21.3420 23.1205 20.0585]T
RT=[23.2951 21.2385 21.9368 22.4091 24.2766 21.0615]T
Claims (22)
- 複数の熱素子と、
複数の電力ノードを備える制御システムと、を有し、
前記複数の熱素子の内の第1の熱素子および第2の熱素子が第1のノードと第2のノードとの間に接続されており、
前記第2のノードに関連する前記第1のノードの第1の極性により前記第1の熱素子を起動し前記第2の熱素子の動作を停止し、
前記第2のノードに関連する前記第1のノードの第2の極性により前記第1の熱素子の動作を停止させて前記第2の熱素子を起動し、
前記制御システムが、各ノードに対し一対のトランジスタを有しており、前記トランジスタ対の第1のトランジスタは対応するノードを供給電力に接続し、前記トランジスタ対の第2のトランジスタは、前記対応するノードをリターンに接続し、
前記リターンと前記第2のトランジスタとの間あるいは前記供給電力と前記第1のトランジスタとの間に分流器が接続されていること
を特徴とする加熱システム。 - 単方向性回路が前記複数の熱素子の各熱素子と電気直列接続により接続されていることを特徴とする請求項1に記載のシステム 。
- 前記単方向性回路がシリコン制御整流子(Silicon Controlled Rectifier:SCR)から成ることを特徴とする請求項2に記載のシステム。
- 前記単方向性回路がダイオードおよびツェナーダイオードから成ることを特徴とする請求項3に記載のシステム。
- 前記SCRが、前記ダイオードのアノードに接続しているアノードを有しており、前記ダイオードのカソードは前記ツェナーダイオードのカソードに接続しており、前記ツェナーダイオードのアノードは前記SCRのゲートに接続していることを特徴とする請求項4に記載のシステム。
- 前記SCRが、前記ツェナーダイオードのカソードに接続しているアノードを有しており、前記ダイオードのアノードは前記ツェナーダイオードのアノードに接続しており、前記ダイオードのカソードは前記SCRのゲートに接続していることを特徴とする請求項4に記載のシステム。
- 前記複数の熱素子の内の一つの熱素子が、電力ノードの各対の間に接続されていることを特徴とする請求項1に記載のシステム。
- 単方向性回路が前記複数の熱素子の各熱素子と電気直列接続により接続されていることを特徴とする請求項6に記載のシステム。
- 前記制御システムが、前記各電力ノードに対し、起動電圧、リターン電圧、および開路状態を選択的に適用することを特徴とする請求項1に記載のシステム。
- 前記制御システムが複数の制御モードを定義し、前記各制御モードは前記複数の熱素子のうち少なくとも一つの熱素子を起動することを特徴とする請求項1に記載のシステム。
- 前記制御システムは、前記複数の制御モードのうちいずれの制御モードのセットが前記各熱素子を各モードに対する所定の設定値まで駆動するのかを判断することを特徴とする請求項10に記載のシステム。
- 前記熱素子が放散素子であることを特徴とする請求項1に記載のシステム。
- 前記熱素子が抵抗素子であることを特徴とする請求項12に記載のシステム。
- 前記熱素子が温度依存性の電気抵抗を有する導電材料より成ることを特徴とする請求項13に記載のシステム。
- 前記制御システムは、前記抵抗素子の温度を算出するために前記抵抗素子の抵抗を測定することを特徴とする請求項14に記載のシステム。
- 前記制御システムは、前記分流器全体の電圧あるいは分流器を流れる電流を測定するように構成されていることを特徴とする請求項1に記載の加熱システム。
- 前記第1および第2のトランジスタは電界効果トランジスタであり、前記第1のトランジスタのドレインは前記供給電力に接続しており、前記第1のトランジスタのソースは前記ノードに接続しており、前記第2のトランジスタのドレインは前記ノードに接続しており、前記第2のトランジスタのソースは前記リターンに接続していることを特徴とする請求項1に記載の加熱システム。
- ベースプレートと、
前記ベースプレートに固定したベースヒータと、
前記ベースヒータに固定した基板と、
前記基板に固定されており、複数の発熱体から成るチューニングヒータと、
前記チューニングヒータに固定したチャックと、
複数の電力ノードを備えた制御システムと、を有し、
前記複数の発熱体の第1の発熱体および第2の発熱体は第1のノードと第2のノードとの間に接続されており、
前記第2のノードに関連する前記第1のノードの第1の極性により前記第1の発熱体を起動し前記第2の発熱体の動作を停止させ、
前記第2のノードに関連する前記第1のノードの第2の極性により前記第1の発熱体の動作を停止させ前記第2の発熱体を起動し、
前記制御システムが、各ノードに対し一対のトランジスタを有しており、前記トランジスタ対の第1のトランジスタは対応するノードを供給電力に接続し、前記トランジスタ対の第2のトランジスタは、前記対応するノードをリターンに接続し、
前記リターンと前記第2のトランジスタとの間あるいは前記供給電力と前記第1のトランジスタとの間に分流器が接続されていること
を特徴とするヒータ。 - 単方向性回路が前記複数の発熱体の各発熱体と電気直列接続により接続されていることを特徴とする請求項18に記載のヒータ。
- 前記単方向性回路がシリコン制御整流子(Silicon Controlled Rectifier:SCR)から成ることを特徴とする請求項19に記載のヒータ。
- 前記単方向性回路がダイオードおよびツェナーダイオードから成り、
前記SCRが、前記ダイオードのアノードに接続しているアノードを有しており、前記ダイオードのカソードは前記ツェナーダイオードのカソードに接続しており、前記ツェナーダイオードのアノードは前記SCRのゲートに接続していることを特徴とする請求項20に記載のヒータ。 - 前記単方向性回路がダイオードおよびツェナーダイオードから成り、
前記SCRが、前記ツェナーダイオードのカソードに接続しているアノードを有しており、前記ダイオードのアノードは前記ツェナーダイオードのアノードに接続しており、前記ダイオードのカソードは前記SCRのゲートに接続していることを特徴とする請求項20に記載のヒータ。
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