WO2016158863A1 - 感光性着色樹脂組成物 - Google Patents
感光性着色樹脂組成物 Download PDFInfo
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- WO2016158863A1 WO2016158863A1 PCT/JP2016/059936 JP2016059936W WO2016158863A1 WO 2016158863 A1 WO2016158863 A1 WO 2016158863A1 JP 2016059936 W JP2016059936 W JP 2016059936W WO 2016158863 A1 WO2016158863 A1 WO 2016158863A1
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- WIPO (PCT)
- Prior art keywords
- compound
- photosensitive
- colored resin
- film
- resin composition
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 142
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- -1 4-naphthoquinonediazide sulfonyl ester compound Chemical class 0.000 claims description 192
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- 239000002243 precursor Substances 0.000 claims description 23
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- 125000000962 organic group Chemical group 0.000 claims description 14
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 16
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- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
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- C08G8/00—Condensation polymers of aldehydes or ketones with phenols only
- C08G8/04—Condensation polymers of aldehydes or ketones with phenols only of aldehydes
- C08G8/08—Condensation polymers of aldehydes or ketones with phenols only of aldehydes of formaldehyde, e.g. of formaldehyde formed in situ
- C08G8/12—Condensation polymers of aldehydes or ketones with phenols only of aldehydes of formaldehyde, e.g. of formaldehyde formed in situ with monohydric phenols having only one hydrocarbon substituent ortho on para to the OH group, e.g. p-tert.-butyl phenol
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/06—Polysiloxanes containing silicon bound to oxygen-containing groups
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0005—Production of optical devices or components in so far as characterised by the lithographic processes or materials used therefor
- G03F7/0007—Filters, e.g. additive colour filters; Components for display devices
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/023—Macromolecular quinonediazides; Macromolecular additives, e.g. binders
- G03F7/0233—Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/105—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
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- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/22—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of auxiliary dielectric or reflective layers
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/86—Arrangements for improving contrast, e.g. preventing reflection of ambient light
- H10K50/865—Arrangements for improving contrast, e.g. preventing reflection of ambient light comprising light absorbing layers, e.g. light-blocking layers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
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- G—PHYSICS
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/075—Silicon-containing compounds
- G03F7/0757—Macromolecular compounds containing Si-O, Si-C or Si-N bonds
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
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- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/125—Active-matrix OLED [AMOLED] displays including organic TFTs [OTFT]
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8791—Arrangements for improving contrast, e.g. preventing reflection of ambient light
- H10K59/8792—Arrangements for improving contrast, e.g. preventing reflection of ambient light comprising light absorbing layers, e.g. black layers
Definitions
- the present invention relates to a photosensitive colored resin composition, a heat resistant colored resin film using the same, and a method for producing the same. More specifically, a semiconductor device surface protective film, an interlayer insulating film, an organic electroluminescence (EL) element insulating layer, and a display driving thin film transistor (Thin Film Transistor) using the organic EL element. (Hereinafter referred to as TFT.) Suitable for substrate planarization film, circuit board wiring protection insulation film, solid-state image sensor on-chip microlens, flattening film for various displays and solid-state image sensors, and solder resist for circuit boards The present invention relates to a heat-resistant colored resin film and a photosensitive colored resin composition for forming the same.
- Cured films obtained by curing compositions using alkali-soluble resins including polyimide and polybenzoxazole are widely used for insulating films, protective films, barrier ribs, and planarization films of semiconductor elements and display devices. Yes. In recent years, with the miniaturization of semiconductor elements and display devices, the resolution of several ⁇ m is required for insulating films, protective films, planarization films, etc. A type of photosensitive resin composition is widely used. Furthermore, in order to prevent deterioration, malfunction, leakage current, etc. due to light entering the driving TFT of the display device, it is used in an insulating layer of an organic EL display or a planarizing film provided on a TFT substrate of an organic EL display.
- the photosensitive resin composition in a display device, for example, for an insulating layer of an organic EL display or a black matrix of a liquid crystal display, an improvement in contrast and an improvement in visibility deterioration due to reflection of external light during outdoor use
- a cured film used for an insulating layer or a flattened layer is required to have low visible light transmittance.
- a method of adding a quinonediazide compound and a black pigment to an alkali-soluble resin composed of a novolak resin and / or a vinyl polymer for example, patents) Reference 1
- a method of adding a photosensitizer and a black pigment to soluble polyimide see, for example, Patent Document 2
- a method of adding a quinonediazide compound, an alkaline developer, and an organic solvent and a soluble dye to an alkali-soluble resin See, for example, Patent Document 3
- a method of adding a black oil-soluble dye to a photosensitive resin see, for example, Patent Document 4
- a quinonediazide compound esterified with an alkali-soluble heat-resistant resin for example, see Patent Document 5
- the photosensitive resin composition based on the above technology contains a compound having absorption in a wavelength region of 350 nm to 450 nm generally used as an exposure light source in addition to the photosensitive compound, so that the exposure sensitivity is deteriorated and the throughput is greatly reduced. There is a problem to make.
- light transmittance is reduced in a visible light region of 400 nm or more, and broadband exposure including a wavelength region of 350 nm to 450 nm, particularly g-line (436 nm), h-line (405 nm), and i-line (365 nm). It aims at provision of the photosensitive colored resin composition which implement
- the present invention contains an alkali-soluble resin (a), a photosensitive compound (b), and a compound (c) having an absorption maximum in a wavelength range of 400 nm or more and less than 490 nm, and the photosensitive compound (b) is photosensitive.
- a photosensitive colored resin composition comprising a compound (b1), wherein the photosensitive compound (b1) has a maximum absorption wavelength in a wavelength range of 350 nm to 450 nm in a wavelength range of 350 nm to 390 nm.
- a photosensitive colored resin composition containing a compound (d) having an absorption maximum in a wavelength range of 490 nm or more and less than 580 nm or a compound (e) having an absorption maximum in a wavelength range of 580 nm or more and less than 800 nm.
- the present invention also includes a coating step of applying a photosensitive colored resin composition to a substrate to form a coating film, a drying step of drying the coating film, an exposure step of exposing the dried photosensitive colored resin film, and exposing. It is a method for producing a heat-resistant colored resin film, which includes a developing step for developing a photosensitive colored resin film and a heat treatment step for heat-treating the developed photosensitive colored resin film.
- the present invention also includes a display including a first electrode formed on the substrate, an insulating layer formed to cover the periphery of the first electrode, and a second electrode formed to face the first electrode.
- the present invention provides a thin film transistor (TFT) including a wiring formed on a substrate, a planarization film provided in a state of covering irregularities of the TFT including the wiring, and a display element provided on the planarization film
- TFT thin film transistor
- the flattening film is a heat-resistant colored resin film made of the photosensitive colored resin composition of the present invention.
- the light transmittance in the visible light region of 400 nm or more is reduced, and the wavelength region generally used as an exposure light source is 350 nm to 450 nm, particularly g-line (436 nm), h-line (405 nm), and i-line (365 nm).
- a photosensitive colored resin composition that is highly sensitive to a wavelength called broadband. Therefore, by using the photosensitive colored resin composition of the present invention, the throughput in the production process of the heat resistant colored resin film can be improved. Further, in the display device using the heat-resistant colored resin film, it is possible to prevent deterioration, malfunction, and leakage current due to light entering the device driving TFT. Moreover, since the visibility deterioration by external light reflection at the time of outdoor use can be suppressed, the reliability of the display device can be improved.
- the present invention includes an alkali-soluble resin (a), a photosensitive compound (b), and a compound (c) having an absorption maximum in a wavelength range of 400 nm or more and less than 490 nm, and the photosensitive compound (b) is a photosensitive compound.
- the photosensitive colored resin composition comprising (b1), wherein the photosensitive compound (b1) has a maximum absorption wavelength in a wavelength range of 350 nm to 450 nm in a wavelength range of 350 nm to 390 nm.
- the photosensitive colored resin composition of the present invention contains an alkali-soluble resin (a).
- the alkali-soluble resin refers to a resin having a dissolution rate defined below of 50 nm / min or more. Specifically, a solution in which a resin is dissolved in ⁇ -butyrolactone is applied onto a silicon wafer and prebaked at 120 ° C. for 4 minutes to form a prebaked film having a thickness of 10 ⁇ m ⁇ 0.5 ⁇ m. It refers to a resin having a dissolution rate of 50 nm / min or more determined from a decrease in film thickness when immersed in a 2.38 mass% tetramethylammonium hydroxide aqueous solution at 1 ° C. for 1 minute and then rinsed with pure water.
- the alkali-soluble resin (a) of the present invention preferably has an alkali-soluble group in the structural unit of the resin and / or at the end of the main chain in order to impart alkali solubility.
- the alkali-soluble group refers to a functional group that increases the solubility in an alkaline solution by interacting with or reacting with an alkali, and specifically includes an acidic group.
- Preferred alkali-soluble groups include carboxyl groups, phenolic hydroxyl groups, sulfonic acid groups, and thiol groups.
- alkali-soluble resin (a) in the present invention polyimide, polyimide precursor, polybenzoxazole, polybenzoxazole precursor, phenol resin, polymer containing a radical polymerizable monomer having an alkali-soluble group, siloxane polymer , Cyclic olefin polymer, and cardo resin.
- these resins may be used alone, or a plurality of resins may be used in combination. Of these, those having high heat resistance are preferred.
- the amount of outgas at a high temperature of 200 ° C. or higher after heat treatment is small in order to obtain excellent characteristics as a planarizing film, insulating layer, partition wall, and protective film used in organic light emitting devices, display devices, and semiconductor elements. Is preferred.
- at least one alkali-soluble resin selected from polyimide, a polyimide precursor, and a polybenzoxazole precursor or a copolymer thereof can be given as a preferred example.
- the polyimide, polyimide precursor, polybenzoxazole, and polybenzoxazole precursor that are preferably used as the alkali-soluble resin (a) will be described.
- the polyimide is not particularly limited as long as it has an imide ring
- the polybenzoxazole is not particularly limited as long as it has a benzoxazole ring.
- the polyimide precursor is not particularly limited as long as it has a structure that becomes a polyimide having an imide ring by dehydrating and closing
- the polybenzoxazole precursor is also a polybenzox having a benzoxazole ring by dehydrating and closing. If it has the structure used as oxazole, it will not specifically limit.
- the alkali-soluble resin (a) is a polyimide, a polyimide precursor or a polybenzoxazole precursor, and the polyimide has a structural unit represented by the general formula (1), and is a polyimide precursor.
- the polybenzoxazole precursor has a structural unit represented by the following general formula (2). Two or more of these may be contained, or a resin obtained by copolymerizing the structural unit represented by the general formula (1) and the structural unit represented by the general formula (2) may be used.
- R 1 represents a 4- to 10-valent organic group
- R 2 represents a 2- to 8-valent organic group
- R 3 and R 4 represent a phenolic hydroxyl group, a carboxy group, a sulfonic acid group, or a thiol group. Each represents a single group or a mixture of different groups, and p and q each represents an integer of 0 to 6.
- R 5 represents a divalent to octavalent organic group
- R 6 represents a divalent to octavalent organic group
- R 7 and R 8 represent a phenolic hydroxyl group, a sulfonic acid group, a thiol group, or COOR 9 may be single or different
- R 9 represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 20 carbon atoms, and r and s are 0 Represents an integer of ⁇ 6, where r + s> 0.
- the alkali-soluble resin or copolymer thereof selected from polyimide, polyimide precursor, or polybenzoxazole precursor has a structural unit represented by the general formula (1) or (2) in a range of 5 to 100,000.
- the structural unit represented by the general formula (1) or (2) is a main structural unit.
- the main constituent unit means having 50 mol% or more of the total number of structural units, and more preferably 70 mol% or more.
- R 1- (R 3 ) p represents a residue of acid dianhydride.
- R 1 is a tetravalent to 10-valent organic group, and among them, an organic group having 5 to 40 carbon atoms containing an aromatic ring or a cyclic aliphatic group is preferable.
- the acid dianhydride examples include pyromellitic dianhydride, 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 2,3,3 ′, 4′-biphenyltetracarboxylic Acid dianhydride, 2,2 ′, 3,3′-biphenyltetracarboxylic dianhydride, 3,3 ′, 4,4′-benzophenone tetracarboxylic dianhydride, 2,2 ′, 3,3 ′ -Benzophenone tetracarboxylic dianhydride, 2,2-bis (3,4-dicarboxyphenyl) propane dianhydride, 2,2-bis (2,3-dicarboxyphenyl) propane dianhydride, 1,1 -Bis (3,4-dicarboxyphenyl) ethane dianhydride, 1,1-bis (2,3-dicarboxyphenyl) ethane dianhydride, bis (3,4-dicar
- R 10 represents an oxygen atom, C (CF 3 ) 2 , or C (CH 3 ) 2 .
- R 11 and R 12 each independently represent a hydrogen atom or a hydroxyl group.
- R 5- (R 7 ) r represents an acid residue.
- R 5 is a divalent to octavalent organic group, preferably an organic group having 5 to 40 carbon atoms containing an aromatic ring or a cycloaliphatic group.
- components constituting the acid residue include dicarboxylic acids such as terephthalic acid, isophthalic acid, diphenyl ether dicarboxylic acid, bis (carboxyphenyl) hexafluoropropane, biphenyl dicarboxylic acid, benzophenone dicarboxylic acid, and triphenyl dicarboxylic acid.
- dicarboxylic acids such as terephthalic acid, isophthalic acid, diphenyl ether dicarboxylic acid, bis (carboxyphenyl) hexafluoropropane, biphenyl dicarboxylic acid, benzophenone dicarboxylic acid, and triphenyl dicarboxylic acid.
- acids include trimellitic acid, trimesic acid, diphenyl ether tricarboxylic acid, and biphenyl tricarboxylic acid.
- tetracarboxylic acids include pyromellitic acid, 3,3 ′, 4,4′-biphenyltetracarboxylic acid, 2,3,3 ', 4'-biphenyltetracarboxylic acid, 2,2', 3,3'-biphenyltetracarboxylic acid, 3,3 ', 4,4'-benzophenone tetracarboxylic acid, 2,2', 3,3'- Benzophenone tetracarboxylic acid, 2,2-bi (3,4-dicarboxyphenyl) hexafluoropropane, 2,2-bis (2,3-dicarboxyphenyl) hexafluoropropane, 1,1-bis (3,4-dicarboxyphenyl) ethane, 1,1 -Bis (2,3-dicarboxyphenyl) ethane, bis (3,4-dicarboxyphenyl) methane, bis (2,3-dicarbox
- R 10 represents an oxygen atom, C (CF 3 ) 2 , or C (CH 3 ) 2 .
- R 11 and R 12 each independently represent a hydrogen atom or a hydroxyl group.
- one or two carboxyl groups correspond to the R 7 group in the general formula (2). Further, it is more preferable to substitute one to four hydrogen atoms of the dicarboxylic acid, tricarboxylic acid and tetracarboxylic acid exemplified above with R 7 groups in the general formula (2), preferably hydroxyl groups.
- R 7 groups in the general formula (2) preferably hydroxyl groups.
- R 2 — (R 4 ) q in the general formula (1) and R 6 — (R 8 ) s in the general formula (2) represent a diamine residue.
- R 2 and R 6 are divalent to octavalent organic groups, and among them, an organic group having 5 to 40 carbon atoms containing an aromatic ring or a cyclic aliphatic group is preferable.
- diamine constituting the diamine residue examples include 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 1, 4-bis (4-aminophenoxy) benzene, benzidine, m-phenylenediamine, p-phenylenediamine, 1,5-naphthalenediamine, 2,6-naphthalenediamine, bis (4-aminophenoxy) biphenyl, bis ⁇ 4- (4-aminophenoxy) phenyl ⁇ ether, 1,4-bis (4-aminophenoxy) benzene, 2,2′-dimethyl-4,4′-diaminobiphenyl, 2,2′-diethyl-4,4′- Diaminobiphenyl, 3,3′-dimethyl-4,4′-diaminobiphenyl, 3,3′-d
- R 10 represents an oxygen atom, C (CF 3 ) 2 , or C (CH 3 ) 2 .
- R 11 to R 14 each independently represents a hydrogen atom or a hydroxyl group.
- diamines can be used as diamines or as corresponding diisocyanate compounds or trimethylsilylated diamines.
- the alkali-soluble resin which has an acidic group in the principal chain terminal can be obtained by sealing the terminal of these alkali-soluble resins with monoamine, acid anhydride, acid chloride and monocarboxylic acid having an acidic group. .
- Preferred examples of the monoamine having such an acidic group include 5-amino-8-hydroxyquinoline, 1-hydroxy-7-aminonaphthalene, 1-hydroxy-6-aminonaphthalene, 1-hydroxy-5-aminonaphthalene, 1-hydroxy-4-aminonaphthalene, 2-hydroxy-7-aminonaphthalene, 2-hydroxy-6-aminonaphthalene, 2-hydroxy-5-aminonaphthalene, 1-carboxy-7-aminonaphthalene, 1-carboxy-6 -Aminonaphthalene, 1-carboxy-5-aminonaphthalene, 2-carboxy-7-aminonaphthalene, 2-carboxy-6-aminonaphthalene, 2-carboxy-5-aminonaphthalene, 2-aminobenzoic acid, 3-aminobenzoic acid Acid, 4-aminobenzoic acid, 4-aminosalicyl 5-aminosalicylic acid, 6-aminosalicylic acid, 3-amino-4,6-dihydroxy
- acid anhydrides examples include acids such as phthalic anhydride, maleic anhydride, nadic acid anhydride, cyclohexanedicarboxylic acid anhydride, and 3-hydroxyphthalic acid anhydride.
- the content of the end-capping agent such as monoamine, acid anhydride, acid chloride, monocarboxylic acid having an acidic group described above is 100 mol% in total of the acid and amine components constituting the alkali-soluble resin (a). 2 to 25 mol% is preferable. By setting it as such a range, the viscosity of the solution at the time of apply
- the terminal blocking agent introduced into the alkali-soluble resin (a) can be easily detected by the following method.
- the alkali-soluble resin (a) into which the end-capping agent has been introduced is dissolved in an acidic solution and decomposed into an amine component and an acid component, which are constituent units of the resin, and this is decomposed into gas chromatography (GC) By measuring, the end-capping agent can be easily detected.
- GC gas chromatography
- it is also possible to detect the alkali-soluble resin (a) into which the end-capping agent has been introduced by directly measuring by pyrolysis gas chromatography (PGC), infrared spectrum and 13 C-NMR spectrum. .
- PPC pyrolysis gas chromatography
- the alkali-soluble resin (a) used in the photosensitive colored resin composition of the present invention is synthesized by a known method.
- a polyimide precursor such as polyamic acid or polyamic acid ester
- a production method for example, a method of reacting a tetracarboxylic dianhydride and a diamine compound at low temperature, a diester is obtained by tetracarboxylic dianhydride and alcohol.
- a polybenzoxazole precursor such as polyhydroxyamide
- it can be obtained by a condensation reaction of a bisaminophenol compound and a dicarboxylic acid.
- a dehydrating condensing agent such as dicyclohexylcarbodiimide (DCC) is reacted with an acid, and a bisaminophenol compound is added thereto, or a solution of a bisaminophenol compound added with a tertiary amine such as pyridine is added to a dicarboxylic acid.
- DCC dicyclohexylcarbodiimide
- a solution of a bisaminophenol compound added with a tertiary amine such as pyridine
- polyimide for example, it can be obtained by dehydrating and ring-closing the polyamic acid or polyamic acid ester obtained by the above-described method by heating or chemical treatment such as acid or base.
- polyhydroxyamide obtained by the above-mentioned method can be obtained by dehydration and ring closure by heating or chemical treatment such as acid or base.
- phenol resin used as the alkali-soluble resin (a) in the present invention will be described.
- phenol resins include novolak resins and resol resins, which can be obtained by polycondensing various phenols alone or a mixture thereof with aldehydes such as formalin.
- phenols constituting the novolak resin and the resol resin include phenol, p-cresol, m-cresol, o-cresol, 2, 3-dimethylphenol, 2, 4-dimethylphenol, 2, 5-dimethylphenol, 2 , 6-dimethylphenol, 3,4-dimethylphenol, 3,5-dimethylphenol, 2,3,4-trimethylphenol, 2,3,5-trimethylphenol, 3,4,5-trimethylphenol, 2,4 , 5-trimethylphenol, methylene bisphenol, methylene bis p-cresol, resorcin, catechol, 2-methyl resorcin, 4-methyl resorcin, o-chlorophenol, m-chlorophenol, p-chlorophenol, 2,3-dichlorophenol, m-metoki Siphenol, p-methoxyphenol, p-butoxyphenol, o-ethylphenol, m-ethylphenol, p-ethylphenol, 2,3-diethylphenol,
- aldehydes used for polycondensation with novolak resins and resol resins include formalin, paraformaldehyde, acetaldehyde, benzaldehyde, hydroxybenzaldehyde, chloroacetaldehyde, and the like, either alone or as a mixture thereof. Can be used.
- the phenol resin used in the present invention includes a part of hydrogen atoms added to the aromatic ring, an alkyl group having 1 to 20 carbon atoms, a fluoroalkyl group, a hydroxyl group, an alkoxyl group, an alkoxymethyl group, a methylol group, A structure substituted with at least one of a carboxyl group, an ester group, a nitro group, a cyano group, a fluorine atom, or a chlorine atom may also be used.
- the preferred weight average molecular weight of the phenol resin used in the present invention is preferably in the range of 2,000 to 50,000 in terms of polystyrene using gel permeation chromatography (GPC), and 3,000 to 30,000. It is more preferable that it is in the range.
- GPC gel permeation chromatography
- the molecular weight is 2,000 or more, the pattern shape, resolution, developability and heat resistance are excellent, and when the molecular weight is 50,000 or less, sufficient sensitivity can be maintained.
- a polymer containing a radical polymerizable monomer having an alkali-soluble group used as the alkali-soluble resin (a) of the present invention will be described.
- radical polymerizable monomer having a phenolic hydroxyl group or a carboxyl group examples include o-hydroxystyrene, m-hydroxystyrene and p-hydroxystyrene, and alkyl, alkoxy, alkoxymethyl, methylol, halogen, haloalkyl, nitro, Cyano, amide, ester, carboxy-substituted product; polyhydroxyvinylphenols such as vinyl hydroquinone, 5-vinyl pyrogallol, 6-vinyl pyrogallol, 1-vinyl phlorogricinol; o-vinyl benzoic acid, m-vinyl benzoic acid , And p-vinylbenzoic acid and their alkyl, alkoxy, alkoxymethyl, methylo
- o-hydroxystyrene, m-hydroxystyrene, and p-hydroxystyrene, and alkyl, alkoxy, alkoxymethyl, and methylol substituted products thereof have sensitivity at the time of patterning, a remaining film ratio after resolution development, heat resistance, solution It is preferably used from the viewpoint of storage stability. These may be used alone or in combination of two or more.
- radical polymerizable monomers include styrene and alkyl, alkoxy, alkoxymethyl, methylol, halogen, haloalkyl, nitro, ⁇ -position, o-position, m-position or p-position of styrene, Cyano, amide, ester substituted products; diolefins such as butadiene, isoprene, chloroprene; methyl, ethyl, n-propyl, i-propyl, n-butyl, sec-butyl, ter-butyl, pentyl of methacrylic acid or acrylic acid , Neopentyl, isoamylhexyl, cyclohexyl, adamantyl, allyl, propargyl, phenyl, naphthyl, anthracenyl, anthraquinonyl, piperonyl, salicyl, cycl
- radical polymerizable monomers include styrene, and alkyls at ⁇ -position, o-position, m-position and p-position of styrene, alkoxy, alkoxymethyl, methylol, halogen, haloalkyl.
- Substituted product butadiene, isoprene; methacrylic acid or acrylic acid methyl, ethyl, n-propyl, N-butyl, glycidyl and tricyclo [5.2.1.0 2,6 ] decan-8-yl esters It is preferably used from the viewpoints of patterning sensitivity, residual film ratio after resolution development, heat resistance, solvent resistance, adhesion to the substrate, storage stability of the solution, and the like.
- the proportion of the other radical polymerizable monomer contained has the phenolic hydroxyl group. 5 mass parts or more is preferable with respect to the total amount with a radically polymerizable monomer and another radically polymerizable monomer. Moreover, 30 mass parts or less are preferable, and 20 mass parts or less are more preferable. It is preferable that the ratio of the other radical polymerizable monomer is 5 parts by mass or more because heat resistance and chemical resistance are improved. Moreover, since it becomes easy for alkali developability to set it as 30 mass parts or less, it is preferable.
- the preferred ratio of the other radical polymerizable monomer is that the radical polymerizable monomer having a carboxyl group and the other 10 parts by mass or more is preferable with respect to the total amount of the radically polymerizable monomer. Moreover, 90 mass parts or less are preferable, and 80 mass parts or less are more preferable. It is preferable to set the ratio of the other radical polymerizable monomer to 10 parts by mass or more because heat resistance and chemical resistance are improved. Moreover, since it becomes easy for alkali developability to be 90 mass parts or less, it is preferable.
- the polymerization initiator used for the production of a polymer containing a radically polymerizable monomer having an alkali-soluble group is, for example, 2,2′-azobisisobutyronitrile, 2,2′-azobis- (2,4-dimethylvalero). Nitriles), azo compounds such as 2,2'-azobis- (4-methoxy-2,4-dimethylvaleronitrile); benzoyl peroxide, lauroyl peroxide, t-butylperoxypivalate, 1,1'-bis- ( organic peroxides such as (t-butylperoxy) cyclohexane; and hydrogen peroxide.
- the peroxide may be used together with a reducing agent to form a redox initiator.
- the preferred weight average molecular weight of the polymer containing a radically polymerizable monomer having an alkali-soluble group is preferably 2,000 to 100,000, more preferably 3,000 to 50, in terms of polystyrene using gel permeation chromatography. 000, particularly preferably 5,000 to 30,000.
- the weight average molecular weight is 2,000 or more, the pattern shape, resolution, developability and heat resistance are good, and when the weight average molecular weight is less than 100,000, the developability and sensitivity can be maintained.
- polymers containing a radically polymerizable monomer having an alkali-soluble group may be used alone or in admixture of two or more.
- an alkali-soluble resin may be synthesized by a method of imparting alkali solubility by introducing a protecting group into a carboxyl group or a phenolic hydroxyl group before the polymerization and deprotecting after the polymerization. Further, the transparency and softening point in visible light may be changed by hydrogenation or the like.
- the siloxane polymer used as the alkali-soluble resin (a) in the present invention will be described.
- the siloxane polymer is obtained by hydrolytic condensation of at least one compound selected from the organosilane represented by the general formula (3) and the organosilane represented by the general formula (4).
- a siloxane polymer By using the organosilane represented by the general formulas (3) and (4), a photosensitive colored resin composition excellent in sensitivity and resolution can be obtained.
- the organosilane represented by the general formula (3) used in the present invention is as follows.
- R 15 represents hydrogen, an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, or an aryl group having 6 to 16 carbon atoms.
- R 16 represents hydrogen, Represents an alkyl group having 1 to 6, an acyl group having 2 to 6 carbon atoms, or an aryl group having 6 to 16 carbon atoms, m represents an integer of 0 to 3.
- a plurality of R 15 are each (If m is 2 or more, a plurality of R 16 may be the same or different.)
- Specific examples of the organosilane represented by the general formula (3) include tetrafunctional silanes such as tetramethoxysilane, tetraethoxysilane, tetraacetoxysilane, and tetraphenoxysilane, methyltrimethoxysilane, methyltriethoxysilane, Methyltriisopropoxysilane, methyltrin-butoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, ethyltriisopropoxysilane, ethyltrin-butoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, n- Butyltrimethoxysilane, n-buty
- the organosilane represented by the general formula (4) used in the present invention is as follows.
- R 17 to R 20 each independently represent hydrogen, an alkyl group having 1 to 6 carbon atoms, an acyl group having 2 to 6 carbon atoms, or an aryl group having 6 to 16 carbon atoms. Represents a range of 2 to 8.
- n is 2 or more, a plurality of R 18 and R 19 may be the same or different.
- Specific examples of the organosilane represented by the general formula (4) include methyl silicate 51 (R 17 to R 20 : methyl group, n: average 4) manufactured by Fuso Chemical Industry Co., Ltd., M manufactured by Tama Chemical Industry Co., Ltd.
- Silicate 51 (R 17 to R 20 : methyl group, n: average 3 to 5), silicate 40 (R 17 to R 20 : ethyl group, n: average 4 to 6), silicate 45 (R 17 to R 20 : ethyl Group, n: average 6 to 8), methyl silicate 51 (R 17 to R 20 : methyl group, n: average 4) manufactured by Colcoat Co., Ltd., methyl silicate 53A (R 17 to R 20 : methyl group, n: average 7) ), Ethyl silicate 40 (R 17 to R 20 : ethyl group, n: average 5), and the like can be obtained from each company. Two or more of these may be used.
- the content of Si atom derived from the organosilane represented by the general formula (3) and the general formula (4) in the siloxane polymer is 1 H-NMR, 13 C-NMR, 29 Si-NMR, IR, TOF-MS.
- the structure of the organosilane used as a raw material is determined by the above, and can be determined from the integration ratio of the peak derived from the Si—C bond and the peak derived from the Si—O bond in the IR spectrum.
- the weight average molecular weight (Mw) of the siloxane polymer is not particularly limited, but is preferably 1,000 or more in terms of polystyrene measured by GPC (gel permeation chromatography) because the coating properties are improved. On the other hand, from the viewpoint of solubility in a developer, it is preferably 100,000 or less, and more preferably 50,000 or less.
- the siloxane polymer in the present invention is synthesized by hydrolysis and partial condensation of monomers such as organosilanes represented by the general formulas (3) and (4).
- partial condensation refers to not allowing all of the hydrolyzate Si—OH to be condensed, but partially leaving Si—OH in the resulting siloxane polymer.
- a general method can be used for hydrolysis and partial condensation. For example, a method of adding a solvent, water and, if necessary, a catalyst to the organosilane mixture and heating and stirring at 50 to 150 ° C. for about 0.5 to 100 hours can be mentioned. During the stirring, if necessary, hydrolysis by-products (alcohols such as methanol) and condensation by-products (water) may be distilled off by distillation.
- the catalyst is not particularly limited, but an acid catalyst and a base catalyst are preferably used.
- the acid catalyst include hydrochloric acid, nitric acid, sulfuric acid, hydrofluoric acid, phosphoric acid, acetic acid, trifluoroacetic acid, formic acid, polyvalent carboxylic acid or anhydride thereof, ion exchange resin, and the like.
- Specific examples of the base catalyst include triethylamine, tripropylamine, tributylamine, tripentylamine, trihexylamine, triheptylamine, trioctylamine, diethylamine, triethanolamine, diethanolamine, sodium hydroxide, potassium hydroxide, amino Examples include alkoxysilanes having groups and ion exchange resins.
- the siloxane polymer solution after hydrolysis and partial condensation preferably does not contain the catalyst, and it is preferable to remove the catalyst as necessary.
- the removal method is not particularly limited, but water washing and / or treatment with an ion exchange resin is preferable from the viewpoint of easy operation and removability.
- the water washing is a method in which an organic layer obtained by diluting a siloxane polymer solution with an appropriate hydrophobic solvent and washing several times with water is concentrated with an evaporator or the like.
- the treatment with an ion exchange resin is a method in which a siloxane polymer solution is brought into contact with an appropriate ion exchange resin.
- the cyclic olefin polymer preferably used as the alkali-soluble resin (a) in the present invention will be described.
- the cyclic olefin polymer is a homopolymer or copolymer of a cyclic olefin monomer having a cyclic structure (alicyclic ring or aromatic ring) and a carbon-carbon double bond.
- the cyclic olefin polymer may have a monomer other than the cyclic olefin monomer.
- the monomer for constituting the cyclic olefin polymer includes a cyclic olefin monomer having a protic polar group, a cyclic olefin monomer having a polar group other than protic, and a cyclic olefin monomer having no polar group. And monomers other than cyclic olefins. In addition, monomers other than cyclic olefin may have a protic polar group or other polar groups, and may not have a polar group.
- cyclic olefin monomer having a protic polar group examples include 5-hydroxycarbonylbicyclo [2.2.1] hept-2-ene, 5-methyl-5-hydroxycarbonylbicyclo [2.2.1]. ] Hept-2-ene, 5-carboxymethyl-5-hydroxycarbonylbicyclo [2.2.1] hept-2-ene, 5-exo-6-endo-dihydroxycarbonylbicyclo [2.2.1] hept- 2-ene, 8-hydroxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] dodec-3-ene, 8-methyl-8-hydroxycarbonyltetracyclo [4.4.0.1 2,5 .
- cyclic olefin monomer having a polar group other than protic examples include 5-acetoxybicyclo [2.2.1] hept-2-ene, 5-methoxycarbonylbicyclo [2.2.1] hept- 2-ene, 5-methyl-5-methoxycarbonylbicyclo [2.2.1] hept-2-ene, 8-acetoxytetracyclo [4.4.0.1 2,5 . 1 7,10 ] dodec-3-ene, 8-methoxycarbonyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] dodec-3-ene, 8-ethoxycarbonyltetracyclo [4.4.0.1 2,5 .
- cyclic olefins having a halogen atom such as 1 7,10 ] dodec-3-ene.
- cyclic olefin monomer having no polar group examples include bicyclo [2.2.1] hept-2-ene, 5-ethyl-bicyclo [2.2.1] hept-2-ene, Butyl-bicyclo [2.2.1] hept-2-ene, 5-ethylidene-bicyclo [2.2.1] hept-2-ene, 5-methylidene-bicyclo [2.2.1] hept-2 -Ene, 5-vinyl-bicyclo [2.2.1] hept-2-ene, tricyclo [4.3.0.1 2,5 ] deca-3,7-diene, tetracyclo [8.4.0. 1 11,14 .
- monomers other than cyclic olefins include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 3-methyl-1-pentene, and 3-ethyl-1.
- -Pentene 4-methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4-dimethyl-1-pentene, 4-ethyl-1-hexene, 3-ethyl 1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicocene and other ⁇ -olefins having 2 to 20 carbon atoms, 1,4-hexadiene, Examples thereof include chain olefins such as non-conjugated dienes such as 4-methyl-1,4-hexadiene, 5-methyl-1,4-hexadiene and 1,7-octadiene. These monomers may be used alone or in combination of two or more.
- a general method can be used.
- a ring-opening polymerization method or an addition polymerization method can be used.
- polymerization catalyst used at that time for example, a metal complex such as molybdenum, ruthenium, or osmium is preferably used. These polymerization catalysts can be used alone or in combination of two or more.
- Hydrogenation of the cyclic olefin polymer obtained by polymerizing each monomer is usually performed using a hydrogenation catalyst.
- a hydrogenation catalyst for example, those generally used for hydrogenation of olefin compounds can be used.
- a Ziegler type homogeneous catalyst, a noble metal complex catalyst, a supported noble metal catalyst, and the like can be used.
- hydrogenation catalysts no side reactions such as modification of functional groups occur, and carbon-carbon unsaturated bonds in the polymer can be selectively hydrogenated, so that noble metal complex catalysts such as rhodium and ruthenium are used.
- noble metal complex catalysts such as rhodium and ruthenium are used.
- a nitrogen-containing heterocyclic carbene compound or a ruthenium catalyst coordinated with a phosphine having a high electron donating property is particularly preferable.
- a cardo resin is a resin having a cardo structure, that is, a skeletal structure in which two cyclic structures are bonded to a quaternary carbon atom constituting the cyclic structure.
- a common cardo structure is a fluorene ring bonded to a benzene ring.
- skeleton structure in which two cyclic structures are bonded to a quaternary carbon atom constituting the cyclic structure include a fluorene skeleton, a bisphenol fluorene skeleton, a bisaminophenyl fluorene skeleton, a fluorene skeleton having an epoxy group, and an acrylic group. And a fluorene skeleton having the same.
- the cardo resin is formed by polymerizing a skeleton having the cardo structure by a reaction between functional groups bonded thereto.
- the cardo resin has a structure in which a main chain and bulky side chains are connected by one element (cardo structure), and has a ring structure in a direction substantially perpendicular to the main chain.
- the monomer having a cardo structure examples include bis (glycidyloxyphenyl) fluorene type epoxy resin, 9,9-bis (4-hydroxyphenyl) fluorene, 9,9-bis (4-hydroxy-3-methyl).
- bisphenols containing cardo structure such as phenyl) fluorene, 9,9-bis (cyanoalkyl) fluorenes such as 9,9-bis (cyanomethyl) fluorene, 9,9-bis (3-aminopropyl) fluorene, etc.
- 9,9-bis (aminoalkyl) fluorenes examples include bis (glycidyloxyphenyl) fluorene type epoxy resin, 9,9-bis (4-hydroxyphenyl) fluorene, 9,9-bis (4-hydroxy-3-methyl).
- Such as bisphenols containing cardo structure such as phenyl) fluorene, 9,9-bis (cyanoalkyl) fluorenes such as 9,9-bis (cyanomethyl) fluoren
- the cardo resin is a polymer obtained by polymerizing a monomer having a cardo structure, but may be a copolymer with other copolymerizable monomers.
- a general method can be used, and examples thereof include a ring-opening polymerization method and an addition polymerization method.
- the reaction solvent used for synthesizing the alkali-soluble resin (a) preferably used in the present invention is not particularly limited as long as the polymer can be synthesized.
- N-methyl-2-pyrrolidone Polar aprotic solvents such as ⁇ -butyrolactone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, tetrahydrofuran, dioxane, propylene glycol monomethyl ether, propylene glycol monoethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether , Glycol ethers such as diethylene glycol ethyl methyl ether, ketones such as acetone, methyl ethyl ketone, diisobutyl ketone, diacetone alcohol, acetic acid Esters such as chill, butyl acetate, isobutyl acetate, propyl acetate, propylene glycol
- Two or more reaction solvents may be contained.
- the content of the solvent is preferably 100 to 2,000 parts by mass with respect to 100 parts by mass in total of the compound having an amino group and the compound having an acid anhydride group. By setting it as such a range, a polymerization reaction can be advanced stably.
- the photosensitive colored resin composition of the present invention contains a photosensitive compound (b).
- the photosensitive compound is a compound whose chemical structure changes in response to ultraviolet rays, and examples thereof include a photoacid generator, a photobase generator, and a photopolymerization initiator.
- the photoacid generator generates an acid in the light irradiation part and increases the solubility of the light irradiation part in the alkaline aqueous solution, so that a positive pattern in which the light irradiation part dissolves can be obtained.
- the photobase generator generates a base in the light irradiation part and decreases the solubility of the light irradiation part in the alkaline aqueous solution, so that a negative pattern in which the light irradiation part becomes insoluble can be obtained.
- the photopolymerization initiator when radicals are generated in the light irradiation part and the photosensitive colored resin composition contains the radical polymerizable compound (f) described later, radical polymerization proceeds, and the resin composition film is exposed.
- the part is insolubilized in the alkaline developer, a negative pattern can be formed. Further, UV curing at the time of exposure is promoted, and sensitivity can be improved.
- a photoacid generator is preferred in that a highly sensitive and high resolution pattern can be obtained.
- the photoacid generator include quinonediazide compounds, sulfonium salts, phosphonium salts, diazonium salts, and iodonium salts.
- a broadband including wavelengths of 350 nm to 450 nm, particularly including g-line (436 nm), h-line (405 nm), and i-line (365 nm) is mainly used as an exposure light source. Broadband may include other wavelengths.
- the photosensitive compound (b) contains, as an essential component, a compound (b1) having a maximum absorption wavelength in a wavelength range of 350 nm to 390 nm in a wavelength range of 350 nm to 450 nm.
- the maximum absorption wavelength in the wavelength range of 350 nm to 450 nm means the maximum value of the absorption wavelength when focusing on the wavelength range of 350 nm to 450 nm. That is, the photosensitive compound (b1) may have a maximum absorption wavelength outside this range, but here, attention is paid to the maximum value of the absorption wavelength in the range of 350 nm to 450 nm.
- the maximum absorption wavelength in the wavelength range of 350 nm to 450 nm is in the range of 350 nm to 390 nm.
- the maximum value of the absorption wavelength in the range of 350 nm to 390 nm is within the range of 350 nm to 390 nm. Indicates that it is included.
- the present invention contains a compound (c) having an absorption maximum in a wavelength range of 400 nm or more and less than 490 nm, which will be described later.
- a compound (c) having an absorption maximum in a wavelength range of 400 nm or more and less than 490 nm, which will be described later.
- the compound when a compound such as compound (c) is contained, the compound absorbs light having a wavelength of 390 nm to 450 nm out of the exposure wavelength of 350 nm to 450 nm.
- the photosensitive compound (b) The idea was to incorporate a photosensitive compound (b1) having a maximum absorption wavelength in the range of 350 nm to 450 nm in the range of 350 nm to 390 nm.
- the photosensitive compound (b1) is sensitive to light efficiently while containing the compound (c), so that the sensitivity in the broadband exposure mainly used is increased, and the light in the apparatus is absorbed. This is the achievement of coexistence of the problems that are difficult to achieve in the past, namely the prevention of defects caused by approach.
- photosensitive compound (b1) examples include 4-naphthoquinone diazide sulfonyl ester compounds, sulfonium salts, phosphonium salts and diazonium salts as photoacid generators.
- Examples of the 4-naphthoquinone diazide sulfonyl ester compound include compounds in which a compound having a phenolic hydroxyl group and 4-naphthoquinone diazide sulfonic acid are introduced by an ester bond, and other compounds are preferable. It can also be used.
- a naphthoquinone diazide sulfonyl ester compound in which a 4-naphthoquinone diazide sulfonyl group and another functional group such as a 5-naphthoquinone diazide sulfonyl group are used in the same molecule can also be used.
- sulfonium salts, phosphonium salts, and diazonium salts are preferable because they moderately stabilize the acid component generated by exposure.
- sulfonium salts, phosphonium salts, and diazonium salts having a maximum absorption wavelength in the range of 350 nm to 390 nm in the wavelength range of 350 nm to 450 nm are preferable.
- the content of the photosensitive compound (b1) is preferably 5 parts by mass or more, more preferably 10 parts by mass or more with respect to 100 parts by mass of the total photosensitive compound. Moreover, it is preferably 90 parts by mass or less, more preferably 80 parts by mass or less. By setting it as 5 mass parts or more, it becomes highly sensitive with respect to a broadband, and by setting it as 90 mass parts or less, the water absorption rate of a cured film can be reduced.
- the photosensitive compound (b) may contain a photosensitive compound other than the photosensitive compound (b1).
- the photoacid generator include 5-naphthoquinonediazide sulfonyl ester compounds, sulfonium salts, phosphonium salts, and diazonium salts.
- the 5-naphthoquinone diazide sulfonyl ester compound include compounds in which a compound having a phenolic hydroxyl group and 5-naphthoquinone diazide sulfonic acid are introduced by an ester bond, but other compounds may be exemplified. It can also be used.
- the naphthoquinonediazide compound can be synthesized by an esterification reaction between a compound having a phenolic hydroxyl group and a quinonediazidesulfonic acid compound, and can be synthesized by a known method. By using these naphthoquinonediazide compounds, resolution, sensitivity, and remaining film ratio are further improved.
- photoacid generators sulfonium salts, phosphonium salts, and diazonium salts are preferable because they moderately stabilize the acid component generated by exposure.
- the content of the photosensitive compound (b) used when the photosensitive colored resin composition of the present invention is a positive type using a photoacid generator as the photosensitive compound (b) is that of the alkali-soluble resin (a).
- it is 0.1 parts by mass or more, more preferably 1 part by mass or more, further preferably 3 parts by mass or more, preferably 100 parts by mass or less, more preferably 80 parts by mass or less, more preferably 100 parts by mass. Is 50 parts by mass or less. It is.
- a pattern can be formed by setting it as 0.1 mass part or more, and the outgas amount derived from the photosensitive compound (b) can be suppressed by setting it as 100 mass parts or less.
- a photobase generator may be contained as the photosensitive compound (b1).
- Specific examples include amide compounds and ammonium salts.
- Examples of the amide compound include 2-nitrophenylmethyl-4-methacryloyloxypiperidine-1-carboxylate, 9-anthrylmethyl-N, N-dimethylcarbamate, 1- (anthraquinone-2-yl) ethylimidazolecarboxylate, (E) -1- [3- (2-hydroxyphenyl) -2-propenoyl] piperidine and the like.
- ammonium salts include 1,2-diisopropyl-3- (bisdimethylamino) methylene) guanidinium 2- (3-benzoylphenyl) propionate, (Z)- ⁇ [bis (dimethylamino) methylidene] amino ⁇ -N. -Cyclohexylamino) methaniminium tetrakis (3-fluorophenyl) borate, 1,2-dicyclohexyl-4,4,5,5-tetramethylbiguanidinium n-butyltriphenylborate and the like.
- the photosensitive colored resin composition of the present invention is a negative photosensitive resin composition using a photobase generator as the photosensitive compound (b), the photosensitive compound (b) in the photosensitive colored resin composition
- the content is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, still more preferably 0.7 parts by mass or more, relative to 100 parts by mass of the alkali-soluble resin (a).
- the above is particularly preferable.
- the sensitivity at the time of exposure can be improved as content is in the said range.
- the content is preferably 25 parts by mass or less, more preferably 20 parts by mass or less, further preferably 17 parts by mass or less, and particularly preferably 15 parts by mass or less.
- a photopolymerization initiator may be contained as the photosensitive compound (b1).
- benzyl ketal photopolymerization initiator, ⁇ -hydroxyketone photopolymerization initiator, ⁇ -aminoketone photopolymerization initiator, acylphosphine oxide photopolymerization initiator, oxime ester photopolymerization initiator, acridine photopolymerization initiator Preferred are initiators, benzophenone photopolymerization initiators, acetophenone photopolymerization initiators, aromatic ketoester photopolymerization initiators or benzoate ester photopolymerization initiators, and ⁇ -hydroxy ketones from the viewpoint of improving sensitivity during exposure.
- Photopolymerization initiators ⁇ -aminoketone photopolymerization initiators, acylphosphine oxide photopolymerization initiators, oxime ester photopolymerization initiators, acridine photopolymerization initiators, or benzophenone photopolymerization initiators are more preferable.
- Examples of the benzyl ketal photopolymerization initiator include 2,2-dimethoxy-1,2-diphenylethane-1-one.
- Examples of ⁇ -hydroxyketone photopolymerization initiators include 1- (4-isopropylphenyl) -2-hydroxy-2-methylpropan-1-one and 2-hydroxy-2-methyl-1-phenylpropane-1. -One, 1-hydroxycyclohexyl phenyl ketone, 1- [4- (2-hydroxyethoxy) phenyl] -2-hydroxy-2-methylpropan-1-one or 2-hydroxy-1- [4- [4- ( 2-hydroxy-2-methylpropionyl) benzyl] phenyl] -2-methylpropan-1-one.
- ⁇ -aminoketone photopolymerization initiators include 2-dimethylamino-2-methyl-1-phenylpropan-1-one, 2-diethylamino-2-methyl-1-phenylpropan-1-one, 2- Methyl-2-morpholino-1-phenylpropan-1-one, 2-dimethylamino-2-methyl-1- (4-methylphenyl) propan-1-one, 2-dimethylamino-1- (4-ethylphenyl) ) -2-Methylpropan-1-one, 2-dimethylamino-1- (4-isopropylphenyl) -2-methylpropan-1-one, 1- (4-butylphenyl) -2-dimethylamino-2- Methylpropan-1-one, 2-dimethylamino-1- (4-methoxyphenyl) -2-methylpropan-1-one, 2-dimethylamino-2-methyl -1- (4-methylthiophenyl) propan-1-
- acylphosphine oxide photopolymerization initiator examples include 2,4,6-trimethylbenzoyl-diphenylphosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, or bis (2,6-dimethoxybenzoyl). )-(2,4,4-trimethylpentyl) phosphine oxide.
- oxime ester photopolymerization initiator examples include 1-phenylpropane-1,2-dione-2- (O-ethoxycarbonyl) oxime, 1-phenylbutane-1,2-dione-2- (O-methoxy).
- Examples of the acridine photopolymerization initiator include 1,7-bis (acridin-9-yl) -n-heptane.
- benzophenone photopolymerization initiator examples include benzophenone, 4,4′-bis (dimethylamino) benzophenone, 4,4′-bis (diethylamino) benzophenone, 4-phenylbenzophenone, 4,4-dichlorobenzophenone, 4- Examples include hydroxybenzophenone, alkylated benzophenone, 3,3 ′, 4,4′-tetrakis (t-butylperoxycarbonyl) benzophenone, 4-methylbenzophenone, dibenzyl ketone or fluorenone.
- acetophenone photopolymerization initiator examples include 2,2-diethoxyacetophenone, 2,3-diethoxyacetophenone, 4-t-butyldichloroacetophenone, benzalacetophenone, and 4-azidobenzalacetophenone.
- aromatic ketoester photopolymerization initiator examples include methyl 2-phenyl-2-oxyacetate.
- benzoate photopolymerization initiator examples include ethyl 4-dimethylaminobenzoate, 4-dimethylaminobenzoic acid (2-ethyl) hexyl, ethyl 4-diethylaminobenzoate, or methyl 2-benzoylbenzoate.
- the photosensitive compound (b) may contain a photopolymerization initiator other than the photopolymerization initiator (b1).
- a photopolymerization initiator other than the photopolymerization initiator (b1).
- titanocene photopolymerization initiators examples include bis ( ⁇ 5 -2,4-cyclopentadien-1-yl) -bis [2,6-difluoro) -3- (1H-pyrrol-1-yl) phenyl].
- titanocene photopolymerization initiators include bis ( ⁇ 5 -2,4-cyclopentadien-1-yl) -bis [2,6-difluoro) -3- (1H-pyrrol-1-yl) phenyl].
- the photosensitive colored resin composition of the present invention is a negative photosensitive resin composition using a photopolymerization initiator as the photosensitive compound (b), the photosensitive compound (b) in the photosensitive colored resin composition
- the content is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, still more preferably 0.7 parts by mass or more, relative to 100 parts by mass of the alkali-soluble resin (a).
- the above is particularly preferable.
- the sensitivity at the time of exposure can be improved as content is in the said range.
- the content is preferably 25 parts by mass or less, more preferably 20 parts by mass or less, further preferably 17 parts by mass or less, and particularly preferably 15 parts by mass or less.
- the photosensitive colored resin composition of the present invention contains a compound (c) having an absorption maximum in a wavelength range of 400 nm or more and less than 490 nm.
- the compound (c) used in the photosensitive colored resin composition of the present invention preferably transmits a wavelength of 350 nm to 390 nm among wavelengths of 350 nm to 450 nm.
- the transmittance at a wavelength of 350 nm to 390 nm is preferably 40% or more, and more preferably 70% or more.
- thermochromic compound a dye, or a pigment
- a thermochromic compound a dye, or a pigment
- the compound (c) may contain at least one kind, for example, a method using one kind of thermochromic compound or one kind of dye or organic pigment, and two or more kinds of thermochromic compound, dye or organic pigment are mixed. And a method using one or more thermochromic compounds, one or more dyes and one or more organic pigments in combination.
- the color developing temperature is preferably 120 ° C. or higher, more preferably 150 ° C. or higher. This is because the higher the coloring temperature of the thermochromic compound, the better the heat resistance under high temperature conditions, and the better the light resistance without fading due to the irradiation with ultraviolet light and visible light for a long time.
- the dye used as the compound (c) of the present invention is a dye that is soluble in an organic solvent that dissolves the alkali-soluble resin (a) and is compatible with the resin from the viewpoints of storage stability, curing, and fading during light irradiation.
- a dye having high heat resistance and light resistance is preferred.
- organic solvent used herein examples include N-methyl-2-pyrrolidone, ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -valerolactone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, 1 Polar aprotic solvents such as, 3-dimethyl-2-imidazolidinone, N, N′-dimethylpropyleneurea, N, N-dimethylisobutyric acid amide, methoxy-N, N-dimethylpropionamide, tetrahydrofuran, dioxane, Ethers such as propylene glycol monomethyl ether and propylene glycol monoethyl ether, ketones such as acetone, methyl ethyl ketone and diisobutyl ketone, ethyl acetate, butyl acetate, isobutyl acetate, propyl acetate, propylene glycol mono
- the compound (c) has an absorption maximum in the wavelength range of 400 nm or more and less than 490 nm, for example, yellow dyes and orange dyes can be mentioned.
- the dye include oil-soluble dyes, disperse dyes, reactive dyes, acid dyes, and direct dyes.
- Examples of the skeleton structure of the dye include, but are not limited to, anthraquinone, azo, phthalocyanine, methine, oxazine, quinoline, triarylmethane, and xanthene. Of these, anthraquinone, azo, methine, triarylmethane, and xanthene are preferred from the viewpoints of solubility in organic solvents and heat resistance. These dyes may be used alone or as a metal-containing complex salt system.
- the pigment to be used is preferably a pigment having high heat resistance and high light resistance from the viewpoint of fading at the time of curing and light irradiation.
- organic pigments used when pigments are used as the compound (c) in the photosensitive colored resin composition of the present invention are shown by color index (CI) numbers.
- yellow pigments include pigment yellow 83, 117, 129, 138, 139, 150, 180, and the like.
- orange pigment examples include pigment orange 38, 43, 64, 71, 72, and the like. In addition, pigments other than these can also be used.
- the organic pigment to be used is subjected to surface treatment such as rosin treatment, acidic group treatment, basic group treatment, etc., if necessary. You may use what you have. Moreover, it can be used with a dispersing agent depending on the case. Examples of the dispersant include cationic, anionic, nonionic, amphoteric, silicone, and fluorine surfactants.
- the content of the compound (c) used in the present invention is preferably from 0.1 to 300 parts by weight, particularly preferably from 0.2 to 200 parts by weight, based on 100 parts by weight of the alkali-soluble resin (a).
- the content of the compound (c) is 0.1 parts by mass or more, light having a corresponding wavelength can be absorbed.
- the light of a corresponding wavelength can be absorbed, maintaining the adhesive strength of a photosensitive colored resin film and a board
- the photosensitive colored resin composition of the present invention may contain a compound (d) having an absorption maximum in a wavelength range of 490 nm or more and less than 580 nm, and a compound (e) having an absorption maximum in a wavelength range of 580 nm or more and less than 800 nm. preferable.
- the insulating layer and the planarizing film used for the organic EL display can absorb light in the visible light region and suppress deterioration in visibility due to reflection of external light.
- the photosensitive coloring composition of this invention can suppress the said deterioration of visibility by containing a compound (d) and a compound (e) with a compound (c).
- the photosensitive coloring resin composition containing the compound (d) and the compound (e) preferably transmits a wavelength of 350 nm to 390 nm among wavelengths of 350 nm to 450 nm.
- the transmittance at a wavelength of 350 nm to 390 nm is preferably 40% or more, and more preferably 70% or more. Is more preferable. As a result, a highly sensitive photosensitive colored resin composition can be obtained.
- the compound (d) and the compound (e) are thermochromic compounds, dyes, pigments or It is preferable to use one or more of them, and it is more preferable to use a dye, an organic pigment, or one or more of them.
- the compound (d) and the compound (e) may be contained in one or more kinds, for example, a method using one kind of thermochromic compound, one kind of dye or an organic pigment, and two or more kinds of thermochromic properties. Examples thereof include a method of using a mixture of a compound, a dye or an organic pigment, a method of using one or more thermochromic compounds, one or more dyes and one or more organic pigments in combination.
- the color development temperature of the thermochromic compound used as the compound (d) and the compound (e) Is preferably 120 ° C. or higher, more preferably 150 ° C. or higher. This is because the higher the coloring temperature of the thermochromic compound, the better the heat resistance under high temperature conditions, and the better the light resistance without fading due to long-term irradiation with ultraviolet light and visible light.
- the dye used as the compound (d) or the compound (e) is storage stability and at the time of curing.
- a dye that is soluble in an organic solvent that dissolves the alkali-soluble resin (a) and is compatible with the resin, or a dye having high heat resistance and light resistance is preferable.
- organic solvent used herein examples include N-methyl-2-pyrrolidone, ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -valerolactone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, 1 Polar aprotic solvents such as, 3-dimethyl-2-imidazolidinone, N, N′-dimethylpropyleneurea, N, N-dimethylisobutyric acid amide, methoxy-N, N-dimethylpropionamide, tetrahydrofuran, dioxane, Ethers such as propylene glycol monomethyl ether and propylene glycol monoethyl ether, ketones such as acetone, methyl ethyl ketone and diisobutyl ketone, ethyl acetate, butyl acetate, isobutyl acetate, propyl acetate, propylene glycol mono
- Compound (d) has an absorption maximum in the wavelength range of 490 nm or more and less than 580 nm, and examples thereof include red dyes and purple dyes.
- Compound (e) has an absorption maximum in the wavelength range of 580 nm or more and less than 800 nm, and examples thereof include blue dyes and green dyes.
- Preferred examples of the dye include oil-soluble dyes, disperse dyes, reactive dyes, acid dyes, and direct dyes.
- Preferred examples of the skeleton structure of the dye include, but are not limited to, anthraquinone, azo, phthalocyanine, methine, oxazine, quinoline, triarylmethane, and xanthene. From the viewpoint of solubility in organic solvents and heat resistance, anthraquinone, azo, methine, triarylmethane, and xanthene are preferred. These dyes may be used alone or as a metal-containing complex salt system.
- the photosensitive coloring composition of the present invention contains the compound (d) and the compound (e) together with the compound (c), and these are pigments
- the pigment used as the compound (d) and the compound (e) is From the viewpoint of fading during curing and light irradiation, a pigment having high heat resistance and high light resistance is preferred.
- organic pigments used in such cases are indicated by color index (CI) numbers.
- red pigments include Pigment Red 48: 1, 122, 168, 177, 202, 206, 207, 209, 224, 242, 254, and the like.
- purple pigments include pigment violet 19, 23, 29, 32, 33, 36, 37, 38, and the like.
- blue pigments include Pigment Blue 15 (15: 3, 15: 4, 15: 6, etc.), 21, 22, 60, 64, and the like.
- green pigments include Pigment Green 7, 10, 36, 47, 58, and the like. In addition, pigments other than these can also be used.
- the organic pigments used as the compound (d) and the compound (e) may be those subjected to surface treatment such as rosin treatment, acidic group treatment, and basic group treatment, if necessary. Good. Moreover, it can be used with a dispersing agent depending on the case. Examples of the dispersant include cationic, anionic, nonionic, amphoteric, silicone, and fluorine surfactants.
- the photosensitive coloring composition of this invention contains a compound (d) and a compound (e) with a compound (c), content of a compound (d) and a compound (e) is alkali-soluble resin (a).
- a alkali-soluble resin
- the photosensitive colored resin composition of the present invention contains a photopolymerization initiator as the photosensitive compound (b1), it is preferable to further contain a radical polymerizable compound (f).
- the radical polymerizable compound (f) refers to a compound having a plurality of ethylenically unsaturated double bond groups in the molecule.
- Advances and the exposed portion of the film of the resin composition is insolubilized in the alkali developer, whereby a negative pattern can be formed.
- UV curing at the time of exposure is promoted, and the sensitivity at the time of exposure can be improved.
- crosslink density after thermosetting is improved, and the hardness of the cured film can be improved.
- a methacryl group and / or an acryl group (hereinafter, these may be abbreviated as a (meth) acryl group), in which radical polymerization easily proceeds.
- a compound having two or more (meth) acryl groups in the molecule is more preferable.
- the double bond equivalent of the radical polymerizable compound (f) is preferably from 80 to 400 g / mol from the viewpoint of improving sensitivity during exposure and improving the hardness of the cured film.
- radical polymerizable compound (f) examples include diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, trimethylolpropane di ( (Meth) acrylate, trimethylolpropane tri (meth) acrylate, ethoxylated trimethylolpropane di (meth) acrylate, ethoxylated trimethylolpropane tri (meth) acrylate, ditrimethylolpropane tri (meth) acrylate, ditrimethylolpropane tetra (meta) ) Acrylate, 1,3-butanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 1,4-butanediol di (meth) acrylate 1,6-hexanediol di (meth)
- trimethylolpropane tri (meth) acrylate ditrimethylolpropane tri (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, pentaerythritol tri (meth) acrylate, Pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, tripentaerythritol hepta (meth) acrylate, tripentaerythritol octa (meth) acrylate, 2,2-bis [ 4- (3- (meth) acryloxy-2-hydroxypropoxy) phenyl] propane, 1,3,5-tris ((meth) acryloxyethyl) isocyanuric acid, 1,3-bis ( ( (meth) acryloxyethyl) isocyanuric acid, 1,
- these acid-modified products are preferred. Or an ethylene oxide modified product is more preferable.
- a compound obtained by subjecting a compound having two or more glycidoxy groups in the molecule and an unsaturated carboxylic acid having an ethylenically unsaturated double bond group to a ring-opening addition reaction Also preferred are compounds obtained by reacting polybasic acid carboxylic acids or polybasic carboxylic acid anhydrides.
- the content of the radically polymerizable compound (f) used in the present invention is preferably 15 parts by mass or more, more preferably 20 parts by mass or more, and 25 parts by mass or more with respect to 100 parts by mass of the alkali-soluble resin (a). More preferred is 30 parts by mass or more.
- the content is preferably 65 parts by mass or less, more preferably 60 parts by mass or less, further preferably 55 parts by mass or less, and particularly preferably 50 parts by mass or less.
- the content is within the above range, the heat resistance of the cured film can be improved, and a low taper pattern shape can be obtained.
- the photosensitive colored resin composition of the present invention can contain a thermal crosslinking agent.
- the thermal crosslinking agent refers to a compound having in the molecule at least two thermally reactive functional groups such as an alkoxymethyl group, a methylol group, an epoxy group, and an oxetanyl group.
- a thermal crosslinking agent can bridge
- this thermal crosslinking agent is shown below, you may use it in combination of 2 or more types.
- Preferred examples of the compound having at least two alkoxymethyl groups or methylol groups used in such a case include, for example, DML-PC, DML-PEP, DML-OC, DML-OEP, DML-34X, DML-PTBP, DML.
- Preferred examples of the compound having at least two epoxy groups include, for example, Epolite 40E, Epolite 100E, Epolite 200E, Epolite 400E, Epolite 70P, Epolite 200P, Epolite 400P, Epolite 1500NP, Epolite 80MF, Epolite 4000, Epolite 3002 (or more , Manufactured by Kyoeisha Chemical Co., Ltd.), Denacol EX-212L, Denacol EX-214L, Denacol EX-216L, Denacol EX-850L (above, manufactured by Nagase ChemteX Corporation), GAN, GOT (above, Nippon Kayaku (above) Co., Ltd.), Epicoat 828, Epicoat 1002, Epicoat 1750, Epicoat 1007, YX8100-BH30, E1256, E4250, E4275 (above, Japan Epoxy Resid.
- Preferable examples of the compound having at least two oxetanyl groups include, for example, etanacol EHO, etanacol OXBP, etanacol OXTP, etanacol OXMA (manufactured by Ube Industries, Ltd.), oxetaneated phenol novolak, and the like.
- content of a thermal crosslinking agent is 0.1 to 30 mass parts with respect to 100 mass parts of alkali-soluble resin (a). preferable. If the content of the thermal crosslinking agent is 0.1 parts by mass or more and 30 parts by mass or less, the chemical resistance and hardness of the film after baking or curing can be increased, and the storage stability of the photosensitive colored resin composition It is because it is also excellent.
- the photosensitive colored resin composition of the present invention may contain a compound having a phenolic hydroxyl group as necessary for the purpose of supplementing the alkali developability of the photosensitive colored resin composition.
- a compound having a phenolic hydroxyl group include Bis-Z, BisOC-Z, BisOPP-Z, BisP-CP, Bis26X-Z, BisOTBP-Z, BisOCHP-Z, BisOCR-CP, BisP-MZ, BisP-EZ.
- the resulting photosensitive colored resin composition hardly dissolves in an alkali developer before exposure, and easily dissolves in an alkali developer upon exposure. Therefore, development is easy in a short time. Therefore, it is preferable because sensitivity is easily improved.
- the content of the compound having a phenolic hydroxyl group is preferably 1 part by mass or more and 20 parts by mass or less with respect to 100 parts by mass of the alkali-soluble resin (a). By setting it as the above-mentioned range, the alkali developability of the photosensitive colored resin composition can be enhanced while maintaining high heat resistance.
- the photosensitive colored resin composition of the present invention may contain a thermal acid generator as required.
- the thermal acid generator generates an acid by heat treatment after development, and promotes a crosslinking reaction between the alkali-soluble resin (a) and the thermal crosslinking agent. Furthermore, in the alkali-soluble resin (a), cyclization of the imide ring or oxazole ring of the polyimide precursor or polybenzoxazole precursor is promoted. For this reason, the chemical resistance of the heat resistant colored resin film is improved, and film loss can be reduced.
- the acid generated from the thermal acid generator is preferably a strong acid.
- the thermal acid generator is preferably an aliphatic sulfonic acid compound represented by the general formula (5) or (6), and may contain two or more of these.
- R 21 to R 23 each independently represents an alkyl group having 1 to 10 carbon atoms or a monovalent aromatic group having 7 to 12 carbon atoms.
- the alkyl group and the aromatic group may have some hydrogen atoms substituted, and examples of the substituent include an alkyl group and a carbonyl group.
- the content of the thermal acid generator is preferably 0.1 parts by mass or more and more preferably 0.3 parts by mass or more with respect to 100 parts by mass of the alkali-soluble resin (a) from the viewpoint of further promoting the crosslinking reaction. 0.5 parts by mass or more is more preferable. On the other hand, from the viewpoint of maintaining the electrical insulation of the heat-resistant colored resin film, 20 parts by mass or less is preferable, 15 parts by mass or less is more preferable, and 10 parts by mass or less is more preferable.
- the photosensitive colored resin composition of the present invention may contain an adhesion improving agent as necessary.
- adhesion improvers vinyltrimethoxysilane, vinyltriethoxysilane, epoxycyclohexylethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, Silane coupling agents such as 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, titanium chelating agents, aluminum chelating agents, aromatic amine compounds and alkoxy groups Examples thereof include compounds obtained by reacting silicon compounds.
- adhesion improving agents By containing these adhesion improving agents, adhesion to a base substrate such as a silicon wafer, ITO, SiO 2 , silicon nitride or the like can be improved when developing a photosensitive colored resin film. Further, resistance to oxygen plasma and UV ozone treatment used for cleaning or the like can be increased.
- the content of the adhesion improving agent used in such a case is preferably 0.1 to 10 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (a). By setting it as such a range, the adhesiveness after image development is high, and the photosensitive coloring resin composition excellent in the tolerance of oxygen plasma and UV ozone treatment can be provided.
- the photosensitive colored resin composition of the present invention may contain an adhesion improver.
- the adhesion improving agent include an alkoxysilane-containing aromatic amine compound, an aromatic amide compound, or an aromatic non-containing silane compound. Two or more of these may be contained. By containing these compounds, it is possible to improve the adhesion to the base material after firing or curing.
- alkoxysilane-containing aromatic amine compound and aromatic amide compound are shown below.
- a compound obtained by reacting an aromatic amine compound and an alkoxy group-containing silicon compound may be used.
- an aromatic amine compound and a group that reacts with an amino group such as an epoxy group or a chloromethyl group may be used.
- Non-aromatic silane compounds include vinyl silane compounds such as vinyltrimethoxysilane, vinyltriethoxysilane, vinyltrichlorosilane, vinyltris ( ⁇ -methoxyethoxy) silane, 3-methacryloxypropyltrimethoxysilane, and 3-acryloxypropyl.
- vinyl silane compounds such as vinyltrimethoxysilane, vinyltriethoxysilane, vinyltrichlorosilane, vinyltris ( ⁇ -methoxyethoxy) silane, 3-methacryloxypropyltrimethoxysilane, and 3-acryloxypropyl.
- carbon-carbon unsaturated bond-containing silane compounds such as trimethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, and 3-methacryloxypropylmethyldiethoxysilane.
- vinyltrimethoxysilane and vinyltriethoxysilane are preferable.
- the content of the adhesion improving agent used in such a case is preferably 0.01 to 15 parts by mass with respect to 100 parts by mass of the alkali-soluble resin (a). By setting it as such a range, adhesiveness with the base material after baking or hardening can be improved. Further, it can contain a compound that acts as an adhesion improver or an adhesion improver, such as vinyltrimethoxysilane and vinyltriethoxysilane.
- the photosensitive colored resin composition of the present invention may contain a surfactant for the purpose of improving the wettability with the substrate or improving the film thickness uniformity of the coating film, if necessary.
- a surfactant for the purpose of improving the wettability with the substrate or improving the film thickness uniformity of the coating film, if necessary.
- commercially available compounds can be used.
- silicone-based surfactant SH series, SD series, ST series of Toray Dow Corning Silicone, BYK series of Big Chemie Japan, Shin-Etsu Silicone The KP series from Nippon Oil & Fats, the TSF series from TOSHIBA Silicone Co., Ltd., etc. are included.
- fluorosurfactants the “MegaFac (registered trademark)” series from Dainippon Ink Industries, Ltd., Sumitomo 3M Asahi Glass's “Surflon (registered trademark)” series, “Asahi Guard (registered trademark)” series, Shin-Akita Kasei's EF series, Omninova Solution's Polyfox series, etc. And / or methacrylic polymers
- the surfactant Kyoeisha Chemical Co. Poly flow series, manufactured by Kusumoto Chemicals, Inc. "DISPARLON (R)", but the series and the like, without limitation.
- the photosensitive coloring resin composition of this invention When making the photosensitive coloring resin composition of this invention contain surfactant, 0.001 mass part or more and 1 mass part or less of surfactant content are 100 mass parts of alkali-soluble resin (a). preferable. By setting it as the above-mentioned range, wettability with a board
- the photosensitive colored resin composition of the present invention preferably contains a solvent.
- Solvents include N-methyl-2-pyrrolidone, ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -valerolactone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, 1,3-dimethyl-2 -Polar aprotic solvents such as imidazolidinone, N, N'-dimethylpropyleneurea, N, N-dimethylisobutyramide, methoxy-N, N-dimethylpropionamide, tetrahydrofuran, dioxane, propylene glycol monomethyl ether, propylene Ethers such as glycol monoethyl ether, ketones such as acetone, methyl ethyl ketone, diisobutyl ketone, ethyl acetate, butyl acetate, isobutyl a
- the content of the solvent is preferably 100 parts by mass or more in order to dissolve the composition with respect to 100 parts by mass of the alkali-soluble resin (a).
- 1 , 500 parts by mass or less is preferable.
- a photosensitive colored resin composition can be obtained by mixing a crosslinking agent, a compound having a phenolic hydroxyl group, a thermal acid generator, an adhesion improver, an adhesion improver, a surfactant, a solvent, and the like.
- the photosensitive colored resin composition used in the method for producing the photosensitive colored resin composition film of the present invention, which will be described later, preferably contains a solvent and dissolves each of the above components. In such a case, heating and stirring are examples of methods for promoting dissolution.
- the heating temperature is preferably set in a range that does not impair the performance of the photosensitive colored resin composition, and is usually room temperature to 80 ° C. In this specification, room temperature is 25 ° C.
- the order in which each component is dissolved is not particularly limited, and examples thereof include a method of sequentially dissolving compounds having low solubility in a solvent.
- the number of rotations is preferably set within a range that does not impair the performance of the photosensitive colored resin composition, and is usually 200 rpm to 2000 rpm. Even in the case of stirring, it may be heated as necessary, and is usually room temperature to 80 ° C.
- components that tend to generate bubbles when stirring and dissolving such as surfactants and some adhesion improvers, by dissolving other components and adding them last, poor dissolution of other components due to the generation of bubbles Can be prevented.
- the obtained photosensitive colored resin composition is preferably filtered using a filtration filter to remove dust and particles.
- a filtration filter to remove dust and particles.
- the filter pore diameter include, but are not limited to, 0.5 ⁇ m, 0.2 ⁇ m, 0.1 ⁇ m, 0.05 ⁇ m, and 0.02 ⁇ m.
- the material for the filter include polypropylene (PP), polyethylene (PE), nylon (NY), polytetrafluoroethylene (PTFE), and polyethylene and nylon are preferable.
- PP polypropylene
- PE polyethylene
- nylon NY
- PTFE polytetrafluoroethylene
- polyethylene and nylon are preferable.
- the method for producing the photosensitive colored resin composition film of the present invention comprises: A coating process for coating the substrate with the photosensitive colored resin composition described above to form a coating film; A drying step of drying the coating film to form a photosensitive colored resin film; An exposure step of exposing the dried photosensitive colored resin film, A development step of developing the exposed photosensitive colored resin film, and a heat treatment step of heat-treating the developed photosensitive colored resin film, Is a method for producing a heat-resistant colored resin film.
- the above-mentioned photosensitive colored resin composition is coated on a substrate to form a coating film.
- the method for applying the photosensitive colored resin composition to the substrate include spin coating, slit coating, dip coating, spray coating, and printing. Among these, slit coating using a slit nozzle is preferable from the viewpoints of coating on a large substrate and improving productivity.
- the base material Prior to applying the photosensitive colored resin composition to the base material, the base material may be pretreated with the above-described adhesion improving agent in advance.
- a method of treating the substrate surface by a method such as spin coating, slit die coating, bar coating, dip coating, spray coating, or steam treatment.
- the coating film of the photosensitive colored resin composition is dried to form a photosensitive colored resin film.
- a method for drying the coating film of the photosensitive colored resin composition it is preferable to use an oven, a hot plate, infrared rays, or the like, and perform heating at 50 ° C. to 150 ° C. for 1 minute to several hours.
- drying typically means removal of the solvent from the resin composition containing the solvent. However, in the case of the resin composition containing no solvent, the flow at the time of application due to partial crosslinking or the like. It means to fix the film as a film on the substrate.
- the drying step of drying the coating film of the photosensitive colored resin composition containing the solvent it is preferable to form the photosensitive colored resin film by drying the coating film under reduced pressure.
- the dried photosensitive colored resin film is exposed.
- exposure means that the photosensitive colored resin film is irradiated with actinic radiation through a mask having a desired pattern.
- the actinic radiation used for exposure includes ultraviolet rays, visible rays, electron beams, X-rays, etc., but in the present invention, g-rays (436 nm), h-rays (405 nm), i-rays (365 nm), which are general exposure wavelengths. It is preferable to use a broadband including g-line, h-line, and i-line.
- the exposed photosensitive colored resin film is developed.
- the developer used here is tetramethylammonium, diethanolamine, diethylaminoethanol, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, triethylamine, diethylamine, methylamine, dimethylamine, dimethylaminoethyl acetate, dimethylaminoethanol, dimethyl
- An aqueous solution of a compound showing alkalinity such as aminoethyl methacrylate, cyclohexylamine, ethylenediamine, hexamethylenediamine and the like is preferable.
- these alkaline aqueous solutions may contain polar solvents such as N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, ⁇ -butyrolactone, dimethylacrylamide, methanol, ethanol, One or more alcohols such as isopropanol, esters such as ethyl lactate and propylene glycol monomethyl ether acetate, ketones such as cyclopentanone, cyclohexanone, isobutyl ketone and methyl isobutyl ketone may be added.
- polar solvents such as N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, ⁇ -butyrolactone, dimethylacrylamide, methanol, ethanol, One or more alcohols such as isopropanol, esters such as ethyl lactate and
- the above-described developer is directly applied to the exposed film, the developer is sprayed and radiated, the exposed film is immersed in the developer, or exposed.
- Examples include a method of irradiating ultrasonic waves after the subsequent film is immersed in the developer.
- the exposed film is preferably brought into contact with the developer for 5 seconds to 10 minutes.
- Rinsing with water is common after development.
- alcohols such as ethanol and isopropyl alcohol
- esters such as ethyl lactate and propylene glycol monomethyl ether acetate may be added to water for rinsing treatment.
- the light-irradiated part has a reduced or unnecessary solubility in an alkaline aqueous solution, so that a negative pattern in which the non-light-irradiated part dissolves is used. Is obtained.
- an alkali developer is generally used.
- the alkali developer for example, an organic alkaline solution or an aqueous solution of an alkaline compound is preferable, and an aqueous solution of an alkaline compound, that is, an alkaline aqueous solution is more preferable from the viewpoint of the environment.
- organic alkaline solution or the alkaline compound examples include 2-aminoethanol, 2- (dimethylamino) ethanol, 2- (diethylamino) ethanol, diethanolamine, methylamine, ethylamine, dimethylamine, diethylamine, triethylamine, acetic acid.
- An organic solvent may be used as the developer solvent.
- the organic solvent include the above-mentioned solvents, ethyl acetate, ethyl pyruvate, ethyl 3-methoxypropionate, ethyl 3-ethoxypropionate, N-methyl-2-pyrrolidone, dimethyl sulfoxide or hexamethylphosphoric triamide. It is done.
- a mixed solution containing both the above organic solvent and a poor solvent for the negative photosensitive resin composition of the present invention may be used.
- the poor solvent for the negative photosensitive resin composition of the present invention include water, methanol, ethanol, isopropyl alcohol, toluene, and xylene.
- the above-described developer is directly applied to the exposed film, the developer is sprayed and radiated, the exposed film is immersed in the developer, or exposed.
- Examples include a method of irradiating ultrasonic waves after the subsequent film is immersed in the developer.
- the exposed film is preferably brought into contact with the developer for 5 seconds to 10 minutes.
- the obtained relief pattern is preferably washed with a rinse solution.
- a rinse solution water is preferable when an alkaline aqueous solution is used as the developer.
- aqueous solutions may be used as the rinsing liquid.
- an aqueous solution of an alcohol such as ethanol or isopropyl alcohol
- an aqueous solution of an ester such as propylene glycol monomethyl ether acetate
- an aqueous solution of a compound exhibiting acidity such as carbon dioxide, hydrochloric acid, or acetic acid
- an aqueous solution of a compound exhibiting acidity such as carbon dioxide, hydrochloric acid, or acetic acid
- An organic solvent may be used as the rinse liquid.
- an organic solvent from the viewpoint of affinity with a developer, methanol, ethanol, isopropyl alcohol, ethyl acetate, ethyl lactate, ethyl pyruvate, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, methyl 3-methoxypropionate, Ethyl 3-ethoxypropionate or 2-heptanone is preferred.
- a heat-resistant colored resin film can be obtained by heat-treating the photosensitive colored resin film thus obtained.
- the heat treatment in the present invention means heating at any temperature within the range of 120 ° C. to 500 ° C., and examples thereof include a method of heat treatment at 250 ° C. for 60 minutes.
- the heat-resistant colored resin film obtained from the photosensitive colored resin composition of the present invention is suitably used as an insulating film or protective film for wiring.
- an insulating film or protective film for wiring For example, use of insulating films and protective films for printed circuit boards that form wiring with copper, aluminum, etc. on films and substrates such as polyimide and ceramics, and use of protective films for partially soldering wiring Is mentioned.
- the photosensitive coloring resin composition contains a conductive filler, it can also be used as a wiring material.
- the cured film obtained by curing the photosensitive colored resin composition of the present invention is suitable as a planarized film or an insulating layer of a display device having a TFT-formed substrate, a planarized film, an insulating layer, and a display element in this order.
- a display device having a TFT-formed substrate, a planarized film, an insulating layer, and a display element in this order.
- Examples of such a display device include a liquid crystal display device and an organic EL display device.
- a cured film obtained by curing the photosensitive colored resin composition of the present invention as an insulating layer, an insulating layer formed so as to cover the first electrode formed on the substrate and the periphery of the first electrode And a second electrode provided opposite to the first electrode, wherein the insulating layer is a cured film obtained by curing the photosensitive colored resin composition described above.
- cured the photosensitive coloring resin composition of this invention as a planarization film
- membrane is mentioned.
- An active matrix type display device has a flattening film on a substrate such as glass or various plastics, which has a TFT and a wiring located on a side portion of the TFT and connected to the TFT, covering the unevenness thereon. And a display element is provided over the planarization film. The display element and the wiring are connected through a contact hole formed in the planarization film.
- Fig. 1 shows a cross-sectional view of a TFT substrate.
- the substrate 6 On the substrate 6, bottom-gate or top-gate TFTs 1 are provided in a matrix, and the insulating film 3 is formed so as to cover the TFTs 1.
- a wiring 2 connected to the TFT 1 is provided on the insulating film 3.
- a planarizing film 4 is provided on the insulating film 3 so as to bury the wiring 2.
- a contact hole 7 reaching the wiring 2 is provided in the planarizing film 4.
- An ITO (transparent electrode) 5 is formed on the planarizing film 4 while being connected to the wiring 2 through the contact hole 7.
- ITO5 becomes an electrode of a display element (for example, organic EL element).
- the organic EL element may be a top emission type that emits emitted light from the side opposite to the substrate 6 or a bottom emission type that extracts light from the substrate 6 side, but is preferably a top emission type. In this manner, an active matrix organic EL display device in which each organic EL element is connected with the TFT 1 for driving the organic EL element is obtained.
- an organic EL display device using a TFT having a semiconductor layer made of a metal oxide such as amorphous silicon, microcrystal silicon, or IGZO a relatively high energy ultraviolet light or visible light in a short wavelength region enters. Deterioration, malfunction, leakage current, and undesired phenomena such as deterioration of visibility due to external light reflection may occur in outdoor use.
- the heat-resistant colored resin film obtained from the photosensitive colored resin composition of the present invention absorbs light in the visible light short wavelength region of 450 nm or less and light in the visible light region.
- the application of the present invention to an organic EL device using a TFT having a metal oxide as a semiconductor layer is particularly suitable for a high-resolution device.
- the resolution is preferably 50 ppi or more, more preferably 100 ppi or more.
- High-resolution organic EL devices tend to cause undesirable phenomena such as deterioration and malfunction due to the entrance of light, leakage current, and deterioration of visibility due to reflection of external light when used outdoors.
- the heat-resistant colored resin film obtained from the photosensitive colored resin composition of the present invention it is possible to more efficiently suppress these undesirable phenomena.
- the heat-resistant colored resin film obtained from the photosensitive colored resin composition of the present invention includes a surface protective film for semiconductor devices such as LSI, an interlayer insulating film, an adhesive or underfill agent for encapsulating the device in a package, copper It can also be preferably used in applications such as a cap agent that prevents migration of the solid-state image sensor, an on-chip microlens for a solid-state image sensor, and a flattening film for various displays and solid-state image sensors.
- Line & space (L & S) patterns used for exposure are 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 30, 50, and 100 ⁇ m.
- the resist film was developed with a 2.38 mass% tetramethylammonium (TMAH) aqueous solution (manufactured by Tama Chemical Industries) for 30 to 100 seconds to obtain a desired film thickness, and then rinsed with pure water to obtain a relief pattern.
- TMAH tetramethylammonium
- the film thickness after pre-baking and after development was measured by using a light interference type film thickness measuring device Lambda Ace STM-602 manufactured by Dainippon Screen Mfg. Co., Ltd., with a refractive index of 1.629.
- the minimum exposure amount at which a 20 ⁇ m line & space (L / S) pattern was formed in a one-to-one relationship was defined as sensitivity.
- a transmission spectrum with a wavelength of 300 nm to 800 nm was measured using an ultraviolet-visible spectrophotometer MultiSpec-1500 (manufactured by Shimadzu Corporation). If the light transmittance at 400 to 450 nm is higher than 60%, it is 1 as insufficient; if the light transmittance at 400 to 450 nm is 60% or less, it is 2; and further, the light transmittance at 400 to 650 nm is 60% or less. The product was evaluated as 3 as extremely good. Moreover, when the film thickness of the cured film was not 1.5 ⁇ m, it was converted into the light transmittance when the film thickness was 1.5 ⁇ m.
- the film thickness of the heat-resistant colored resin film was measured as a refractive index of 1.629 using a light interference type film thickness measuring apparatus Lambda Ace STM-602 manufactured by Dainippon Screen Mfg. Co., Ltd.
- the heat-resistant colored resin film thus obtained was peeled off from the silicon wafer using hydrofluoric acid, 10 mg was taken out from the peeled heat-resistant colored resin film, and a thermogravimetric measuring device TGA-50 (Shimadzu Corporation)
- TGA-50 thermogravimetric measuring device
- oxide TFT substrate having a planarizing film of this example or a comparative example was obtained by the following procedure.
- a bottom gate type oxide TFT designed to have a resolution of 50 ppi was formed on a glass substrate, and an insulating film made of Si 3 N 4 was formed so as to cover the TFT.
- a wiring (height: 1.0 ⁇ m) connected to the TFT through the contact hole was formed on the insulating film.
- a flattening film was formed on the insulating film in a state where the unevenness due to the wiring was embedded.
- the planarization film is formed on the insulating film by spin-coating a varnish of the photosensitive colored resin composition obtained from this example or the comparative example on a substrate and prebaking on a hot plate at 120 ° C. for 2 minutes. Curing was performed at 250 ° C. for 60 minutes under a nitrogen flow. The thickness of the prepared planarizing film was 2.0 ⁇ m.
- a semiconductor characteristic evaluation system 4200-SCS type manufactured by Keithley Instruments Co., Ltd.
- a gate-source bias potential is set.
- the gate-drain potential is 10 V
- the light irradiation condition is a blue LED ( ⁇ 460 nm) irradiated at a light intensity of 0.07 mW / cm 2 for 10,000 seconds, and the threshold voltage change ⁇ Vth before and after the light irradiation is calculated. It was used as an indicator of light degradation during bias application.
- Synthesis Example 1 Synthesis of Hydroxyl Group-Containing Diamine Compound 2,2-Bis (3-amino-4-hydroxyphenyl) hexafluoropropane (manufactured by Central Glass Co., Ltd., hereinafter sometimes referred to as BAHF) 3 g (0.05 mol) was dissolved in 100 mL of acetone and 17.4 g (0.3 mol) of propylene oxide (manufactured by Tokyo Chemical Industry Co., Ltd.), and cooled to ⁇ 15 ° C.
- BAHF Hydroxyl Group-Containing Diamine Compound 2,2-Bis (3-amino-4-hydroxyphenyl) hexafluoropropane
- Synthesis Example 2 Synthesis of Polyimide Precursor (A-1) In a dry nitrogen stream, 15.1 g (0.025 mol) of hydroxyl group-containing diamine obtained in Synthesis Example 1 and 2,2-bis (3-amino) -4-hydroxyphenyl) hexafluoropropane (BAHF) 3.66 g (0.01 mol), 1,3-bis (3-aminopropyl) tetramethyldisiloxane (hereinafter also referred to as SiDA) 62 g (0.0025 mol) was dissolved in 200 g of N-methylpyrrolidone (hereinafter sometimes referred to as NMP).
- NMP N-methylpyrrolidone
- Synthesis Example 3 Synthesis of Polyimide Resin (A-2) 29.30 g (0.08 mol) of 2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane (BAHF) under a dry nitrogen stream, SiDA 1.24 g (0.005 mol) and 3.27 g (0.03 mol) 3-aminophenol (manufactured by Tokyo Chemical Industry Co., Ltd.) as an end-capping agent were dissolved in NMP 80 g.
- BAHF 2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane
- the white polymer was dissolved in 400 ml of acetone, a small amount of concentrated hydrochloric acid was added at 60 ° C., and the mixture was stirred for 7 hours, poured into water to precipitate the polymer, and pt-butoxystyrene was deprotected to give hydroxystyrene. After conversion, washing and drying, purified p-hydroxystyrene-styrene copolymer (A-4) was obtained.
- Synthesis Example 6 Synthesis of Siloxane Polymer (A-5) Under a dry nitrogen stream, 54.48 g (0.40 mol) of methyltrimethoxysilane and 99.15 g (0. 50 mol), 12.32 g (0.05 mol) of 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, and 5.88 g of M silicate 51 (manufactured by Tama Chemical Co., Ltd.) .05 mol), 155.04 g of propylene glycol monomethyl ether acetate (hereinafter also referred to as PGMEA) is charged, and while stirring at room temperature, 0.515 g of phosphoric acid is added to 54.45 g of water (0.
- PGMEA propylene glycol monomethyl ether acetate
- a pre-baked film was prepared using this varnish, and the sensitivity was measured.
- the sensitivity was 105 mJ / cm 2 .
- the light transmittance at 400 to 450 nm was 60% or less.
- the water absorption was 1.20%.
- Example 2 As the photosensitive compound (b), 2.7 g of the quinonediazide compound (B-1) obtained in Synthesis Example 9 corresponding to the photosensitive compound (b1), and obtained in Synthesis Example 10 not corresponding to the photosensitive compound (b1).
- a photosensitive colored resin composition varnish was obtained in the same manner as in Example 1 except that 0.3 g of the quinonediazide compound (B-2) was used. When a prebaked film was prepared using this varnish and the sensitivity was measured, the sensitivity was 100 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less. The water absorption was 1.00%.
- Example 3 As photosensitive compound (b), 2.4 g of the quinonediazide compound (B-1) obtained in Synthesis Example 9 corresponding to the photosensitive compound (b1), and obtained in Synthesis Example 10 not corresponding to the photosensitive compound (b1). A varnish of the photosensitive colored resin composition was obtained in the same manner as in Example 1 except that 0.6 g of the quinonediazide compound (B-2) was used. A prebaked film was prepared using this varnish and the sensitivity was measured. The sensitivity was 95 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less. The water absorption was 0.95%.
- Example 4 As the photosensitive compound (b), 1.8 g of the quinonediazide compound (B-1) obtained in Synthesis Example 9 corresponding to the photosensitive compound (b1), and obtained in Synthesis Example 10 not corresponding to the photosensitive compound (b1). A varnish of a photosensitive colored resin composition was obtained in the same manner as in Example 1 except that 1.2 g of the quinonediazide compound (B-2) was used. A prebaked film was prepared using this varnish and the sensitivity was measured. The sensitivity was 95 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less. The water absorption was 0.90%.
- Example 5 As the photosensitive compound (b), 1.2 g of the quinonediazide compound (B-1) obtained in Synthesis Example 9 corresponding to the photosensitive compound (b1) and obtained in Synthesis Example 10 not corresponding to the photosensitive compound (b1) A varnish of a photosensitive colored resin composition was obtained in the same manner as in Example 1 except that 1.8 g of the quinonediazide compound (B-2) was used. When a prebaked film was prepared using this varnish and the sensitivity was measured, the sensitivity was 93 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less. The water absorption was 0.86%.
- Example 6 As the photosensitive compound (b), 0.6 g of the quinonediazide compound (B-1) obtained in Synthesis Example 9 corresponding to the photosensitive compound (b1), and obtained in Synthesis Example 10 not corresponding to the photosensitive compound (b1). A photosensitive colored resin composition varnish was obtained in the same manner as in Example 1, except that 2.4 g of the quinonediazide compound (B-2) was used. When a prebaked film was prepared using this varnish and the sensitivity was measured, the sensitivity was 100 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less. The water absorption was 0.81%.
- Example 7 As the photosensitive compound (b), 0.3 g of the quinonediazide compound (B-1) obtained in Synthesis Example 9 corresponding to the photosensitive compound (b1), and obtained in Synthesis Example 10 not corresponding to the photosensitive compound (b1). A varnish of a photosensitive colored resin composition was obtained in the same manner as in Example 1 except that 2.7 g of the quinonediazide compound (B-2) was used. A pre-baked film was prepared using this varnish, and the sensitivity was measured. The sensitivity was 105 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less. The water absorption was 0.77%.
- Example 8 As photosensitive compound (b), 0.15 g of quinonediazide compound (B-1) obtained in Synthesis Example 9 corresponding to photosensitive compound (b1), obtained in Synthesis Example 10 not corresponding to photosensitive compound (b1) A varnish of a photosensitive colored resin composition was obtained in the same manner as in Example 1 except that 2.85 g of the quinonediazide compound (B-2) was used. When a prebaked film was prepared using this varnish and the sensitivity was measured, the sensitivity was 110 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less. The water absorption was 0.72%.
- Example 9 As photosensitive compound (b), 0.12 g of quinonediazide compound (B-1) obtained in Synthesis Example 9 corresponding to photosensitive compound (b1), obtained in Synthesis Example 10 not corresponding to photosensitive compound (b1) A photosensitive colored resin composition varnish was obtained in the same manner as in Example 1 except that 2.88 g of the quinonediazide compound (B-2) was used. Using this varnish, a prebaked film was prepared and the sensitivity was measured. As a result, the sensitivity was 125 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less. The water absorption was 0.68%.
- Example 10 Trifluoromethanesulfonic acid-1,8-naphthalimide (wavelength 350 nm or more) corresponding to the photosensitive compound (b1) instead of the quinonediazide compound (B-1) obtained in Synthesis Example 9 corresponding to the photosensitive compound (b1)
- a varnish of a photosensitive colored resin composition was obtained in the same manner as in Example 6 except that 0.6 g of the maximum absorption wavelength in the range of 450 nm or less (350 nm) was used. When a prebaked film was prepared using this varnish and the sensitivity was measured, the sensitivity was 110 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less. The water absorption was 1.10%.
- Example 1 A varnish of the photosensitive colored resin composition was obtained in the same manner as in Example 1 except that Plast Yellow 8070 was not used. When a prebaked film was prepared using this varnish and the sensitivity was measured, the sensitivity was 90 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was greater than 60%. The water absorption was 1.35%.
- Oil SCARlet 5206 (generic name: CI Solvent Red 18, a product of Arimoto Chemical Industry Co., Ltd.) corresponding to the compound (d) may be abbreviated as OS5206. )
- OS5206 Absorption maximum wavelength 515 nm
- a photosensitive colored resin composition varnish was obtained in the same manner as in Example 5 except that only 0.3 g was used. Using this varnish, a prebaked film was prepared and the sensitivity was measured. As a result, the sensitivity was 105 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was greater than 60%. The water absorption was 0.95%.
- Plast Blue 8540 (generic name CI Solvent Blue 63, manufactured by Arimoto Chemical Industry Co., Ltd.) corresponding to compound (e) may be abbreviated as PB8540.
- Absorption maximum wavelength 645 nm A varnish of a photosensitive colored resin composition was obtained in the same manner as in Example 5 except that only 0.6 g was used. When a prebaked film was prepared using this varnish and the sensitivity was measured, the sensitivity was 110 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was greater than 60%. The water absorption was 0.95%.
- Example 11 A varnish of a photosensitive colored resin composition was obtained in the same manner as in Example 5 except that 10 g of the polyimide resin (A-2) obtained in Synthesis Example 3 was used as the alkali-soluble resin (a). A prebaked film was prepared using this varnish, and the sensitivity was measured. The sensitivity was 140 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less.
- Example 12 A varnish of a photosensitive colored resin composition was obtained in the same manner as in Example 5 except that 10 g of the phenol resin (A-3) obtained in Synthesis Example 4 was used as the alkali-soluble resin (a). A prebaked film was prepared using this varnish and the sensitivity was measured. The sensitivity was 95 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less.
- Example 13 A varnish of a photosensitive colored resin composition was obtained in the same manner as in Example 5 except that 10 g of the polyhydroxystyrene resin (A-4) obtained in Synthesis Example 5 was used as the alkali-soluble resin (a). A prebaked film was prepared using this varnish, and the sensitivity was measured. The sensitivity was 115 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less.
- Example 14 A varnish of a photosensitive colored resin composition was obtained in the same manner as in Example 5 except that 10 g of the siloxane polymer (A-5) obtained in Synthesis Example 6 was used as the alkali-soluble resin (a) and PGMEA was used as the solvent. A prebaked film was prepared using this varnish, and the sensitivity was measured. The sensitivity was 145 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less.
- Example 15 A varnish of the photosensitive colored resin composition was obtained in the same manner as in Example 5 except that 10 g of the cyclic olefin polymer (A-6) obtained in Synthesis Example 7 was used as the alkali-soluble resin (a) and PGMEA was used as the solvent. It was. A prebaked film was prepared using this varnish, and the sensitivity was measured. The sensitivity was 145 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less.
- Example 16 A varnish of a photosensitive colored resin composition was obtained in the same manner as in Example 5 except that 10 g of the cardo resin (A-7) obtained in Synthesis Example 8 was used as the alkali-soluble resin (a) and PGMEA was used as the solvent. A prebaked film was prepared using this varnish, and the sensitivity was measured. As a result, the sensitivity was 150 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less.
- Example 17 As in Example 5, except that 8 g of the polyamic acid precursor (A-1) obtained in Synthesis Example 2 and 2 g of the phenol resin (A-3) obtained in Synthesis Example 4 were used as the alkali-soluble resin (a). Thus, a varnish of the photosensitive colored resin composition was obtained. A prebaked film was prepared using this varnish and the sensitivity was measured. The sensitivity was 95 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less.
- Example 18 A varnish of a photosensitive colored resin composition was obtained in the same manner as in Example 5 except that 0.3 g of Oil SCARlet 5206 corresponding to the compound (d) was further added. When a prebaked film was prepared using this varnish and the sensitivity was measured, the sensitivity was 100 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less.
- Example 19 A varnish of the photosensitive colored resin composition was obtained in the same manner as in Example 5 except that 0.6 g of Plast Blue 8540 corresponding to the compound (e) was further added. When a prebaked film was prepared using this varnish and the sensitivity was measured, the sensitivity was 110 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less.
- Example 20 Photosensitive colored resin composition as in Example 5, except that 0.15 g of Pigment Yellow 150 (trade name E4GNGT, manufactured by LANXESS) (absorption maximum wavelength 425 nm) was used as the compound (c) instead of Plast Yellow 8070 A varnish was obtained. Using this varnish, a prebaked film was prepared and the sensitivity was measured. As a result, the sensitivity was 105 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less.
- Pigment Yellow 150 trade name E4GNGT, manufactured by LANXESS
- Example 21 A varnish of the photosensitive colored resin composition was obtained in the same manner as in Example 20 except that 0.3 g of Oil SCARlet 5206 corresponding to the compound (d) was further added. A prebaked film was prepared using this varnish, and the sensitivity was measured. The sensitivity was 115 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less.
- Example 22 Pigment Red 254 (trade name Irgapore Red BK-CF, manufactured by Ciba Specialty Chemicals Co., Ltd.) (absorption maximum wavelength 550 nm) 0.15 g was further added in the same manner as in Example 20, except that 0.15 g was added. The varnish was obtained. Using this varnish, a prebaked film was prepared and the sensitivity was measured. As a result, the sensitivity was 125 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 450 nm was 60% or less.
- Example 23 A varnish of the photosensitive colored resin composition was obtained in the same manner as in Example 5 except that 0.3 g of Oil SCARlet 5206 corresponding to the compound (d) and 0.6 g of Plas Blue 8540 corresponding to the compound (e) were further added. It was. When a prebaked film was prepared using this varnish and the sensitivity was measured, the sensitivity was 100 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 650 nm was 60% or less.
- Example 24 A varnish of the photosensitive colored resin composition was obtained in the same manner as in Example 23 except that 0.15 g of Pigment Yellow 150 was used instead of Plast Yellow 8070 as the compound (c). When a prebaked film was prepared using this varnish and the sensitivity was measured, the sensitivity was 120 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 650 nm was 60% or less.
- Example 25 The same as Example 24 except that 0.15 g of Pigment Blue 15: 6 (trade name Lionol Blue 7602, manufactured by Toyo Ink Co., Ltd.) (absorption maximum wavelength 670 nm) was used as the compound (e) instead of Plast Blue 8540.
- a varnish of the photosensitive colored resin composition was obtained.
- the sensitivity was 190 mJ / cm 2 .
- the light transmittance at 400 to 650 nm was 60% or less.
- Example 26 (Example 26) Implemented except that only 2.5 g of photopolymerization initiator NCI-831 (B-3) was used as the photosensitive compound (b), and 12.0 g of DPHA (F-1) was added as the radical polymerizable compound (f).
- a varnish of a photosensitive colored resin composition was obtained.
- the sensitivity was 120 mJ / cm 2 .
- the light transmittance at 400 to 650 nm was 60% or less.
- Example 27 A varnish of a photosensitive colored resin composition was obtained in the same manner as in Example 26 except that 10 g of the polyimide resin (A-2) obtained in Synthesis Example 3 was used as the alkali-soluble resin (a). When a prebaked film was prepared using this varnish and the sensitivity was measured, the sensitivity was 110 mJ / cm 2 . When the light transmittance after the heat treatment was measured, the light transmittance at 400 to 650 nm was 60% or less.
- An organic EL display device was produced and the reflectance was evaluated.
- a method for manufacturing an organic EL display device will be described below.
- a bottom gate type oxide TFT designed to have a resolution of 50 ppi was formed on a glass substrate, and an insulating film made of Si 3 N 4 was formed so as to cover the TFT.
- a wiring (height: 1.0 ⁇ m) connected to the TFT through the contact hole was formed on the insulating film. This wiring is for connecting an organic EL element formed between TFTs or an organic EL element formed in a later process and the TFT.
- a flattening film was formed on the insulating film in a state where the unevenness due to the wiring was embedded.
- the varnish of the photosensitive colored resin composition obtained from this example or the comparative example was applied onto the substrate by spin coating, and prebaked on a hot plate at 120 ° C. for 2 minutes. Thereafter, curing was performed at 250 ° C. for 60 minutes under a nitrogen flow. The applicability when applying the varnish was good, and no wrinkles or cracks were observed in the heat-resistant colored resin film obtained after exposure, development and baking. Further, the average step of the wiring was 0.5 ⁇ m, and the thickness of the prepared planarizing film was 2.0 ⁇ m.
- a top emission type organic EL element was formed on the obtained flattened film.
- a lower electrode made of ITO was formed by sputtering by connecting to a wiring through a contact hole. Thereafter, a resist was applied, prebaked, exposed through a mask having a desired pattern, and developed. Using this resist pattern as a mask, pattern processing was performed by wet etching using an ITO etchant. Thereafter, the resist pattern was stripped using a resist stripping solution (mixed solution of monoethanolamine and DMSO (dimethyl sulfoxide)). The lower electrode thus obtained corresponds to the anode of the organic EL element.
- an insulating layer having a shape covering the periphery of the lower electrode was formed.
- the varnish of the photosensitive colored resin composition obtained from the present example or the comparative example was used for the insulating layer.
- the insulating layer was patterned, and heat treatment was performed at 250 ° C. for 60 minutes to form an insulating layer having absorption in the visible light region.
- a hole transport layer, red, green, and blue organic light emitting layers and an electron transport layer were sequentially deposited through a desired pattern mask in a vacuum deposition apparatus.
- an upper electrode made of aluminum (Al) was formed on the entire surface above the substrate. This corresponds to the cathode of the organic EL element.
- substrate was taken out from the vapor deposition machine, and it sealed by bonding together using the glass substrate for sealing, and an ultraviolet curable epoxy resin.
- Table 1 for Examples 1 to 10 and Comparative Examples 1 to 5, Table 2 for Examples 11 to 17 and Comparative Examples 6 to 12, and Examples Table 3 shows 18 to 27 and Comparative Examples 13 to 20, respectively.
- Table 1 shows Examples 1 to 10 and Comparative Examples 1 to 5 with respect to the results of sensitivity (ghi line) (mJ / cm 2 ), post-cure light transmittance (%), and post-cure water absorption (%).
- Table 5 shows each of ⁇ 20.
- TFT 2 Wiring 3: Insulating film 4: Planarizing film 5: ITO (transparent electrode) 6: Substrate 7: Contact hole 8: Insulating layer
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Abstract
Description
本発明は、アルカリ可溶性樹脂(a)、感光性化合物(b)、波長400nm以上490nm未満の範囲に吸収極大を持つ化合物(c)とを含有し、前記感光性化合物(b)が感光性化合物(b1)を含み、前記感光性化合物(b1)が、波長350nm以上450nm以下の範囲における最大吸収波長を波長350nm以上390nm以下の範囲に有する感光性着色樹脂組成物である。
ポリイミド、ポリイミド前駆体、またはポリベンゾオキサゾール前駆体の中から選ばれるアルカリ可溶性樹脂またはそれらの共重合体は、一般式(1)または(2)で表される構造単位を5~100,000有することが好ましい。また、一般式(1)または(2)で表される構造単位に加えて、他の構造単位を有してもよい。この場合、一般式(1)または(2)で表される構造単位を、主たる構成単位とすることが好ましい。ここで主たる構成単位とは全構造単位数のうち50モル%以上有することをいい、70モル%以上有することがより好ましい。
前記一般式(3)で表されるオルガノシランの具体例としては、テトラメトキシシラン、テトラエトキシシラン、テトラアセトキシシラン、テトラフェノキシシラン等の4官能性シラン、メチルトリメトキシシラン、メチルトリエトキシシラン、メチルトリイソプロポキシシラン、メチルトリn-ブトキシシラン、エチルトリメトキシシラン、エチルトリエトキシシラン、エチルトリイソプロポキシシラン、エチルトリn-ブトキシシラン、n-プロピルトリメトキシシラン、n-プロピルトリエトキシシラン、n-ブチルトリメトキシシラン、n-ブチルトリエトキシシラン、n-ヘキシルトリメトキシシラン、n-ヘキシルトリエトキシシラン、デシルトリメトキシシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-メタクリロキシプロピルトリエトキシシラン、3-アクリロキシプロピルトリメトキシシラン、フェニルトリメトキシシラン、フェニルトリエトキシシラン、p-ヒドロキシフェニルトリメトキシシラン、1-(p-ヒドロキシフェニル)エチルトリメトキシシラン、2-(p-ヒドロキシフェニル)エチルトリメトキシシラン、4-ヒドロキシ-5-(p-ヒドロキシフェニルカルボニルオキシ)ペンチルトリメトキシシラン、トリフルオロメチルトリメトキシシラン、トリフルオロメチルトリエトキシシラン、3,3,3-トリフルオロプロピルトリメトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルトリエトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリエトキシシラン、〔(3-エチル-3-オキセタニル)メトキシ〕プロピルトリメトキシシラン、〔(3-エチル-3-オキセタニル)メトキシ〕プロピルトリエトキシシラン、3-メルカプトプロピルトリメトキシシラン、3-トリメトキシシリルプロピルコハク酸、1-ナフチルトリメトキシシラン、1-ナフチルトリエトキシシラン、1-ナフチルトリ-n-プロポキシシラン、2-ナフチルトリメトキシシラン、1-アントラセニルトリメトキシシラン、9-アントラセニルトリメトキシシラン、9-フェナントレニルトリメトキシシラン、9-フルオレニルトリメトキシシラン、2-フルオレニルトリメトキシシラン、1-ピレニルトリメトキシシラン、2-インデニルトリメトキシシラン、5-アセナフテニルトリメトキシシラン等の3官能性シラン、ジメチルジメトキシシラン、ジメチルジエトキシシラン、ジメチルジアセトキシシラン、ジn-ブチルジメトキシシラン、ジフェニルジメトキシシラン、(3-グリシドキシプロピル)メチルジメトキシシラン、(3-グリシドキシプロピル)メチルジエトキシシラン、ジ(1-ナフチル)ジメトキシシラン、ジ(1-ナフチル)ジエトキシシラン等の2官能性シラン、トリメチルメトキシシラン、トリn-ブチルエトキシシラン、(3-グリシドキシプロピル)ジメチルメトキシシラン、(3-グリシドキシプロピル)ジメチルエトキシシラン等の1官能性シランが挙げられる。これらのオルガノシランを2種以上用いてもよい。
前記一般式(4)で表されるオルガノシランの具体例としては、扶桑化学工業株式会社製メチルシリケート51(R17~R20:メチル基、n:平均4)、多摩化学工業株式会社製Mシリケート51(R17~R20:メチル基、n:平均3~5)、シリケート40(R17~R20:エチル基、n:平均4~6)、シリケート45(R17~R20:エチル基、n:平均6~8)、コルコート株式会社製メチルシリケート51(R17~R20:メチル基、n:平均4)、メチルシリケート53A(R17~R20:メチル基、n:平均7)、エチルシリケート40(R17~R20:エチル基、n:平均5)等が挙げられ、各社から入手できる。これらを2種以上用いてもよい。
チタノセン系光重合開始剤としては、例えば、ビス(η5-2,4-シクロペンタジエン-1-イル)-ビス[2,6-ジフルオロ)-3-(1H-ピロール-1-イル)フェニル]チタン(IV)又はビス(η5-3-メチル-2,4-シクロペンタジエン-1-イル)-ビス(2,6-ジフルオロフェニル)チタン(IV)が挙げられる。
前述の感光性着色樹脂組成物を、基板に塗布し、塗布膜を形成する塗布工程、
前記塗布膜を乾燥し感光性着色樹脂膜を形成する乾燥工程、
乾燥した感光性着色樹脂膜を露光する露光工程、
露光した感光性着色樹脂膜を現像する現像工程、および
現像した感光性着色樹脂膜を加熱処理する加熱処理工程、
を含む耐熱性着色樹脂膜の製造方法である。
実施例および比較例で調製した感光性着色樹脂組成物(以下、ワニスと記す場合もある。)を8インチシリコンウエハ上に現像後の膜厚が3.5μmとなるようにスピンコートし、次いで、ホットプレート(東京エレクトロン(株)製、塗布現像装置Act-8)を用いて、120℃で80秒間加熱乾燥(プリベーク)し、プリベーク膜を作製した。得られたプリベーク膜をghi線マスクアライナー(ユニオン光学(株)製、PEM-6M)を用いてそれぞれ0~1000mJ/cm2の露光量にて20mJ/cm2ステップで露光した。露光に用いたライン&スペース(L&S)パターンは1、2、3、4、5、6、7、8、9、10、15、20、30、50、100μmである。露光後、2.38質量%のテトラメチルアンモニウム(TMAH)水溶液(多摩化学工業製)で所望の膜厚を得るべく30~100秒間現像し、次いで純水でリンスし、レリーフパターンを得た。なお、プリベーク後および現像後の膜厚は、大日本スクリーン製造(株)製光干渉式膜厚測定装置ラムダエースSTM-602を使用し、屈折率を1.629として測定した。
5センチ角のガラス基板上にワニスを加熱処理(キュア)後の膜厚が1.5μmとなるようにスピンコートで塗布し、120℃で80秒間プリベークした。その後、光洋サーモシステム(株)製高温クリーンオーブンCLH-21CD(V)-Sを用いて、窒素雰囲気下250℃で60分間キュアし、耐熱性着色樹脂膜を作製した。なお、耐熱性着色樹脂膜の膜厚は、大日本スクリーン製造(株)製光干渉式膜厚測定装置ラムダエースSTM-602を使用し、ポリイミドを基準として屈折率1.629として測定した。このようにして得られた耐熱性着色樹脂膜について、紫外可視分光光度計MultiSpec-1500(島津製作所(株)製)を用いて、波長300nm~800nmの透過スペクトルを測定した。400~450nmの光透過率が60%より高いものは不十分として1、400~450nmの光透過率が60%以下のものは良好として2、さらに400~650nmの光透過率が60%以下のものは極めて良好として3、と評価した。また、キュア膜の膜厚が1.5μmでなかった場合には、膜厚を1.5μmとした場合の光透過率に換算した。
8インチシリコンウエハ上にワニスをキュア後10.0μmとなるようにスピンコートし、次いで、ホットプレート(東京エレクトロン(株)製、塗布現像装置Act-8)を用いて、120℃で80秒間プリベークし、プリベーク膜を作製した。その後、得られたプリベーク膜を光洋サーモシステム(株)製高温クリーンオーブンCLH-21CD(V)-Sを用いて、窒素雰囲気下250℃で60分間キュアし、耐熱性着色樹脂膜を作製した。なお、耐熱性着色樹脂膜の膜厚は、大日本スクリーン製造(株)製光干渉式膜厚測定装置ラムダエースSTM-602を使用し、屈折率1.629として測定した。このようにして得られた耐熱性着色樹脂膜について、フッ酸を用いてシリコンウエハから剥離し、剥離した耐熱性着色樹脂膜から10mg取り出して、熱重量測定装置TGA-50(島津製作所(株)製)を用いて70℃、20分での処理前後の質量減少量から吸水率の算出を行った。
以下の手順にて本実施例または比較例からなる平坦化膜を具備する酸化物TFT基板の作製を得た。
5センチ角のAgスパッタされたガラス基板上にワニスをキュア後の膜厚が1.5μmとなるようにスピンコートで塗布し、120℃で80秒間プリベークした。その後、光洋サーモシステム(株)製高温クリーンオーブンCLH-21CD(V)-Sを用いて、窒素雰囲気下250℃で60分間キュアし、耐熱性着色樹脂膜を作製した。このようにして得られたガラス基板について、分光測色計CM-2600d(コニカミノルタ(株)製)で反射率を測定した。
2,2-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパン(セントラル硝子(株)製、以下、BAHFと記す場合もある。)18.3g(0.05モル)をアセトン100mL、プロピレンオキシド(東京化成(株)製)17.4g(0.3モル)に溶解させ、-15℃に冷却した。ここに3-ニトロベンゾイルクロリド(東京化成(株)製)20.4g(0.11モル)をアセトン100mLに溶解させた溶液を滴下した。滴下終了後、-15℃で4時間撹拌し、その後室温に戻した。析出した白色固体をろ別し、50℃で真空乾燥した。
乾燥窒素気流下、合成例1で得られたヒドロキシル基含有ジアミン15.1g(0.025モル)、2,2-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパン(BAHF)3.66g(0.01モル)、1,3-ビス(3-アミノプロピル)テトラメチルジシロキサン(以下、SiDAと記す場合もある。)0.62g(0.0025モル)をN-メチルピロリドン(以下、NMPと記す場合もある。)200gに溶解した。ここに2,2-ビス(3,4-ジカルボキシフェニル)ヘキサフルオロプロパン二無水物(以下、6FDAと記す場合もある。)22.2g(0.05モル)を加え、40℃で1時間撹拌した。その後、3-アミノフェノール(東京化成(株)製、以下、MAPと記す場合もある。)2.73g(0.025モル)を加え、40℃で1時間撹拌した。さらにジメチルホルアミドジメチルアセタール(三菱レーヨン(株)製、以下、DFAと記す場合もある。)11.9g(0.1モル)をNMP5gで希釈した溶液を10分かけて滴下した。滴下後、40℃で2時間撹拌を続けた。撹拌終了後、溶液を水2Lに投入して、ポリマー固体の沈殿を濾過で集めた。さらに水2Lで3回洗浄を行い、集めたポリマー固体を50℃の真空乾燥機で72時間乾燥し、ポリアミド酸エステル(A-1)を得た。
乾燥窒素気流下、2,2-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパン(BAHF)29.30g(0.08モル)、SiDA1.24g(0.005モル)、末端封止剤として、3-アミノフェノール(東京化成工業(株)製)3.27g(0.03モル)をNMP80gに溶解させた。ここにビス(3,4-ジカルボキシフェニル)エーテル二無水物(マナック(株)製、以下、ODPAと記す場合もある。)31.2g(0.1モル)をNMP20gとともに加えて、60℃で1時間反応させ、次いで180℃で4時間撹拌した。撹拌終了後、溶液を水3Lに投入して白色沈殿を得た。この沈殿を濾過で集めて、水で3回洗浄した後、80℃の真空乾燥機で20時間乾燥しアルカリ可溶性ポリイミド樹脂(A-2)の粉末を得た。
乾燥窒素気流下、m-クレゾール70.2g(0.65モル)、p-クレゾール37.8g(0.35モル)、37質量%、ホルムアルデヒド水溶液75.5g(ホルムアルデヒド0.93モル)、シュウ酸二水和物0.63g(0.005モル)、メチルイソブチルケトン264gをフラスコに仕込んだ後、油浴中に浸し、反応液を還流させながら、4時間重縮合反応を行った。その後、油浴の温度を3時間かけて昇温し、その後に、フラスコ内の圧力を40~67hPaまで減圧して揮発分を除去し、室温まで冷却してフェノール樹脂(A-3)のポリマー固体を得た。
乾燥窒素気流下、テトラヒドロフラン500ml、開始剤としてsec-ブチルリチウム0.01モルを加えた混合溶液に、p-t-ブトキシスチレンとスチレンをモル比3:1の割合で合計20gを添加し、3時間撹拌しながら重合させた。重合停止反応は反応溶液にメタノール0.1モルを添加して行った。次にポリマーを精製するために反応混合物をメタノール中に注ぎ、沈降した重合体を乾燥させて白色重合体を得た。更に、白色重合体をアセトン400mlに溶解し、60℃で少量の濃塩酸を加えて7時間撹拌後、水に注ぎ、ポリマーを沈澱させ、p-t-ブトキシスチレンを脱保護してヒドロキシスチレンに変換し、洗浄乾燥することで、精製されたp-ヒドロキシスチレンとスチレンの共重合体(A-4)を得た。
乾燥窒素気流下、500mlの三口フラスコにメチルトリメトキシシランを54.48g(0.40モル)、フェニルトリメトキシシランを99.15g(0.50モル)、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシランを12.32g(0.05モル)、Mシリケート51(多摩化学工業株式会社製)を5.88g(Si原子モル数0.05モル相当)、プロピレングリコールモノメチルエーテルアセテート(以下PGMEAと記す場合もある。)を155.04g仕込み、室温で撹拌しながら水54.45gにリン酸0.515g(仕込みモノマーに対して0.30質量部)を溶かしたリン酸水溶液を10分間かけて添加した。その後、フラスコを40℃のオイルバスに浸けて60分間撹拌した後、オイルバスを30分間かけて115℃まで昇温した。昇温開始1時間後に溶液の内温が100℃に到達し、そこから2時間加熱撹拌し(内温は100℃)、シロキサンポリマー溶液(A-5)を得た。
乾燥窒素気流下、プロトン性極性基を有する環状オレフィン単量体として8-ヒドロキシカルボニルテトラシクロ[4.4.0.12,5.17,10]ドデカ-3-エン120g(0.62モル)、プロトン性極性基を有さない環状オレフィン単量体としてN-フェニル-(5-ノルボルネン-2,3-ジカルボキシイミド)80g(0.45モル)、極性基を有さない環状オレフィン単量体として1,5-ヘキサジエン5.6g(0.07モル)、(1,3-ジメシチルイミダゾリジン-2-イリデン)(トリシクロヘキシルホスフィン)ベンジリデンルテニウムジクロリド0.1g及びPGMEA800gを、窒素置換した耐圧ガラス反応器に仕込み、撹拌下に80℃で2時間重合反応を行って開環メタセシス重合体を含有する重合反応溶液を得た。
乾燥窒素気流下、還流冷却器付き四つ口フラスコ中にビスフェノールフルオレン型エポキシ樹脂とアクリル酸との等当量反応物(新日鐵化学社製、製品名「ASF-400」溶液)の50%PGMEA溶液198.53gと、ベンゾフェノンテトラカルボン酸二無水物39.54g(0.12モル)、コハク酸無水物8.13g(0.08モル)、PGMEA48.12g及びトリフェニルホスフィン0.45gを仕込み、120~125℃に加熱下に1時間撹拌し、更に75~80℃で6時間の加熱撹拌を行い、その後、グリシジルメタクリレート8.6gを投入し、更に80℃で8時間攪拌し、カルド樹脂(A-7)を得た。
乾燥窒素気流下、4,4’-[1-[4-[1-(4-ヒドロキシフェニル-1)-1-メチルエチル]フェニル]エチリデン]ビスフェノール(本州化学工業(株)製、以下TrisP-PAと記す場合もある。)、42.4g(0.1モル)と4-ナフトキノンジアジドスルホン酸クロリド(東洋合成(株)製、NAC-4)72.3g(0.27モル)を1,4-ジオキサン450gに溶解させ、室温にした。ここに、1,4-ジオキサン100gと混合したトリエチルアミン25.0gを、系内が35℃以上にならないように滴下した。滴下後、40℃で2時間撹拌した。トリエチルアミン塩を濾過し、濾液を水に投入した。その後、析出した沈殿を濾過で集め、さらに1%塩酸水1Lで洗浄した。その後、さらに水2Lで2回洗浄した。この沈殿を真空乾燥機で乾燥し、下記式で表されるキノンジアジド化合物(B-1)(波長350nm以上450nm以下の範囲における最大吸収波長:380nm)を得た。
乾燥窒素気流下、4,4’-[1-[4-[1-(4-ヒドロキシフェニル-1)-1-メチルエチル]フェニル]エチリデン]ビスフェノール(本州化学工業(株)製、以下TrisP-PAとする)、42.4g(0.1モル)と5-ナフトキノンジアジドスルホン酸クロリド(東洋合成(株)製、NAC-5)72.3g(0.27モル)を1,4-ジオキサン450gに溶解させ、室温にした。ここに、1,4-ジオキサン100gと混合したトリエチルアミン25.0gを、系内が35℃以上にならないように滴下した。滴下後、40℃で2時間撹拌した。トリエチルアミン塩を濾過し、濾液を水に投入した。その後、析出した沈殿を濾過で集め、さらに1%塩酸水1Lで洗浄した。その後、さらに水2Lで2回洗浄した。この沈殿を真空乾燥機で乾燥し、下記式で表されるキノンジアジド化合物(B-2)(波長350nm以上450nm以下の範囲における最大吸収波長:400nm)を得た。
(B-3)“アデカアークルズ”(登録商標)NCI-831(オキシムエステル系光重合開始剤、波長350nm以上450nm以下の範囲における最大吸収波長:373nm)
(F-1)“KAYARAD”(登録商標) DPHA(日本化薬(株)製;ジペンタエリスリトールヘキサアクリレート)
(実施例1)
アルカリ可溶性樹脂(a)として合成例2で得られたポリイミド前駆体(A-1)10g、感光性化合物(b)として、感光性化合物(b1)に該当する合成例9で得られたキノンジアジド化合物(B-1)3g、化合物(c)としてPlast Yellow 8070(一般名C.I.Disperse Yellow 201、有本化学工業(株)製、以下PY8070と略記することもある。)(吸収極大波長445nm)0.1g、を計り、γ-ブチロラクトン(以下、GBLと記す場合もある。)50gに溶解させて感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度105mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。吸水率は1.20%であった。
感光性化合物(b)として、感光性化合物(b1)に該当する合成例9で得られたキノンジアジド化合物(B-1)2.7g、感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)0.3gを用いた以外は実施例1と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度100mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。吸水率は1.00%であった。
感光性化合物(b)として、感光性化合物(b1)に該当する合成例9で得られたキノンジアジド化合物(B-1)2.4g、感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)0.6gを用いた以外は実施例1と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度95mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。吸水率は0.95%であった。
感光性化合物(b)として、感光性化合物(b1)に該当する合成例9で得られたキノンジアジド化合物(B-1)1.8g、感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)1.2gを用いた以外は実施例1と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度95mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。吸水率は0.90%であった。
感光性化合物(b)として、感光性化合物(b1)に該当する合成例9で得られたキノンジアジド化合物(B-1)1.2g、感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)1.8gを用いた以外は実施例1と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度93mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。吸水率は0.86%であった。
感光性化合物(b)として、感光性化合物(b1)に該当する合成例9で得られたキノンジアジド化合物(B-1)0.6g、感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)2.4gを用いた以外は実施例1と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度100mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。吸水率は0.81%であった。
感光性化合物(b)として、感光性化合物(b1)に該当する合成例9で得られたキノンジアジド化合物(B-1)0.3g、感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)2.7gを用いた以外は実施例1と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度105mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。吸水率は0.77%であった。
感光性化合物(b)として、感光性化合物(b1)に該当する合成例9で得られたキノンジアジド化合物(B-1)0.15g、感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)2.85gを用いた以外は実施例1と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度110mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。吸水率は0.72%であった。
感光性化合物(b)として、感光性化合物(b1)に該当する合成例9で得られたキノンジアジド化合物(B-1)0.12g、感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)2.88gを用いた以外は実施例1と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度125mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。吸水率は0.68%であった。
感光性化合物(b1)に該当する合成例9で得られたキノンジアジド化合物(B-1)の代わりに感光性化合物(b1)に該当するトリフルオロメタンスルホン酸-1,8-ナフタルイミド(波長350nm以上450nm以下の範囲における最大吸収波長:350nm)0.6gを用いた以外は実施例6と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度110mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。吸水率は1.10%であった。
Plast Yellow 8070を使用しない以外は実施例1と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度90mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%より大きい値であった。吸水率は1.35%であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例1と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度130mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。吸水率は0.60%であった。
化合物(c)のPlast Yellow 8070の代わりに、化合物(d)に該当するOil Scarlet5206(一般名C.I.Solvent Red 18、有本化学工業(株)製、以下OS5206と略記することもある。)(吸収極大波長515nm)0.3gのみを用いた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度105mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%より大きい値であった。吸水率は0.95%であった。
化合物(c)のPlast Yellow 8070の代わりに、化合物(e)に該当するPlast Blue8540(一般名C.I.Solvent Blue 63、有本化学工業(株)製、以下PB8540と略記することもある。)(吸収極大波長645nm)0.6gのみを用いた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度110mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%より大きい値であった。吸水率は0.95%であった。
化合物(c)のPlast Yellow 8070の代わりに、化合物(c)~(e)のいずれにも該当しない5-ニトロアセナフテン(東京化成(株)製、吸収極大波長371nm)0.3gのみを用いた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度400mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。吸水率は1.05%であった。
アルカリ可溶性樹脂(a)として合成例3で得られたポリイミド樹脂(A-2)10gを用いた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度140mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
アルカリ可溶性樹脂(a)として合成例4で得られたフェノール樹脂(A-3)10gを用いた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度95mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
アルカリ可溶性樹脂(a)として合成例5で得られたポリヒドロキシスチレン樹脂(A-4)10gを用いた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度115mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
アルカリ可溶性樹脂(a)として合成例6で得られたシロキサンポリマー(A-5)10g、溶媒としてPGMEAを用いた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度145mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
アルカリ可溶性樹脂(a)として合成例7で得られた環状オレフィン重合体(A-6)10g、溶媒としてPGMEAを用いた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度145mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
アルカリ可溶性樹脂(a)として合成例8で得られたカルド樹脂(A-7)10g、溶媒としてPGMEAを用いた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度150mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
アルカリ可溶性樹脂(a)として合成例2で得られたポリアミド酸前駆体(A-1)8g、合成例4で得られたフェノール樹脂(A-3)2gを用いた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度95mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例11と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度190mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例12と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度130mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例13と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度150mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例14と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度200mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例15と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度200mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例16と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度200mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例17と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度130mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
化合物(d)に該当するOil Scarlet5206 0.3gをさらに加えた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度100mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
化合物(e)に該当するPlast Blue8540 0.6gをさらに加えた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度110mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
化合物(c)としてPlast Yellow8070の代わりにピグメントイエロー150(商品名E4GNGT、ランクセス(株)製)(吸収極大波長425nm)0.15gを用いた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度105mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
化合物(d)に該当するOil Scarlet5206 0.3gをさらに加えた以外は実施例20と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度115mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
ピグメントレッド254(商品名イルガポアレッドBK-CF、チバ・スペシャルティケミカルズ(株)製)(吸収極大波長550nm)0.15gをさらに加えた以外は実施例20と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度125mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
化合物(d)に該当するOil Scarlet5206 0.3g、および、化合物(e)に該当するPlast Blue8540 0.6gをさらに加えた以外は実施例5と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度100mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~650nmの光透過率が60%以下であった。
化合物(c)としてPlast Yellow8070の代わりにピグメントイエロー150 0.15gを用いた以外は実施例23と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度120mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~650nmの光透過率が60%以下であった。
化合物(e)としてPlast Blue 8540の代わりにピグメントブルー15:6(商品名リオノールブルー7602、東洋インキ(株)製)(吸収極大波長670nm)0.15gを用いた以外は実施例24と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度190mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~650nmの光透過率が60%以下であった。
感光性化合物(b)として光重合開始剤NCI-831(B-3)2.5gのみを用い、さらにラジカル重合性化合物(f)としてDPHA(F-1)12.0gを加えた以外は実施例23と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度120mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~650nmの光透過率が60%以下であった。
アルカリ可溶性樹脂(a)として合成例3で得られたポリイミド樹脂(A-2)10gを用いた以外は実施例26と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度110mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~650nmの光透過率が60%以下であった。
(比較例13)
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例18と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度135mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例19と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度135mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例20と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度140mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例21と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度170mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例22と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度250mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~450nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例23と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度140mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~650nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例24と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度160mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~650nmの光透過率が60%以下であった。
感光性化合物(b)として感光性化合物(b1)に該当しない合成例10で得られたキノンジアジド化合物(B-2)3.0gのみを用いた以外は実施例25と同様にして感光性着色樹脂組成物のワニスを得た。このワニスを用いてプリベーク膜を作製し、感度を測定したところ、感度240mJ/cm2であった。また加熱処理後の光透過率を測定したところ、400~650nmの光透過率が60%以下であった。
2:配線
3:絶縁膜
4:平坦化膜
5:ITO(透明電極)
6:基板
7:コンタクトホール
8:絶縁層
Claims (15)
- アルカリ可溶性樹脂(a)、感光性化合物(b)、波長400nm以上490nm未満の範囲に吸収極大を持つ化合物(c)とを含有し、前記感光性化合物(b)が感光性化合物(b1)を含み、前記感光性化合物(b1)が、波長350nm以上450nm以下の範囲における最大吸収波長を波長350nm以上390nm以下の範囲に有する感光性着色樹脂組成物。
- 前記感光性化合物(b1)の含有量が全感光性化合物(b)100質量部に対して5質量部以上である請求項1に記載の感光性着色樹脂組成物。
- 前記感光性化合物(b1)が4-ナフトキノンジアジドスルホニルエステル化合物である請求項1または2に記載の感光性着色樹脂組成物。
- 前記アルカリ可溶性樹脂(a)が、ポリイミド、ポリイミド前駆体、ポリベンゾオキサゾール、ポリベンゾオキサゾール前駆体、フェノール樹脂、アルカリ可溶性基を有するラジカル重合性モノマーを含む重合体、シロキサンポリマー、環状オレフィン重合体、およびカルド樹脂の中から選ばれる少なくとも1種のアルカリ可溶性樹脂またはそれらの共重合体である請求項1~3のいずれかに記載の感光性着色樹脂組成物。
- 前記アルカリ可溶性樹脂(a)が、一般式(1)または一般式(2)で表される構造単位を有する、請求項1~4のいずれかに記載の感光性着色樹脂組成物。
- 前記感光性化合物(b1)が光重合開始剤であり、さらにラジカル重合性化合物(f)を含有する請求項1、2、4および5のいずれかに記載の感光性着色樹脂組成物。
- さらに波長490nm以上580nm未満の範囲に吸収極大を持つ化合物(d)、波長580nm以上800nm未満の範囲に吸収極大を持つ化合物(e)を含有する請求項1~6のいずれかに記載の感光性着色樹脂組成物。
- 前記波長400nm以上490nm未満の範囲に吸収極大を持つ化合物(c)、波長490nm以上580nm未満の範囲に吸収極大を持つ化合物(d)、および波長580nm以上800nm未満の範囲に吸収極大を持つ化合物(e)が、それぞれ染料である請求項1~7のいずれかに記載の感光性着色樹脂組成物。
- 前記波長400nm以上490nm未満の範囲に吸収極大を持つ化合物(c)が黄色または橙色染料、波長490nm以上580nm未満の範囲に吸収極大を持つ化合物(d)が赤色または紫色染料、波長580nm以上800nm未満の範囲に吸収極大を持つ化合物(e)が青色または緑色染料である請求項9に記載の感光性着色樹脂組成物。
- 請求項1~9のいずれかに記載の感光性着色樹脂組成物を、基板に塗布し、塗布膜を形成する塗布工程、前記塗布膜を乾燥し感光性着色樹脂膜を形成する乾燥工程、乾燥した感光性着色樹脂膜を露光する露光工程、露光した感光性着色樹脂膜を現像する現像工程、および現像した感光性着色樹脂膜を加熱処理する加熱処理工程を含む耐熱性着色樹脂膜の製造方法。
- 前記塗布工程がスリットノズルを用いて前記感光性着色樹脂組成物を基板に塗布し塗布膜を形成する工程を含み、前記乾燥工程が前記塗布膜を減圧乾燥し感光性着色樹脂膜を形成する工程を含む、請求項10に記載の耐熱性着色樹脂膜の製造方法。
- 前記露光工程がブロードバンドで露光する工程を含む請求項10または11に記載の耐熱性着色樹脂膜の製造方法。
- 基板上に形成された第一電極と前記第一電極の周縁を覆うように形成された絶縁層と、前記第一電極に対向して設けられた第二電極とを含む表示装置であって、前記絶縁層が請求項1~9のいずれかに記載の感光性着色樹脂組成物を硬化した硬化膜である表示装置。
- 基板上に形成された配線を含む薄膜トランジスタ(TFT)と、前記配線を含むTFTの凹凸を覆う状態で設けられた平坦化膜、前記平坦化膜上に設けられた表示素子とを備えてなる表示装置であって、前記平坦化膜が請求項1~9のいずれかに記載の感光性着色樹脂組成物を硬化した硬化膜である表示装置。
- 解像度が50ppi以上である請求項13または14に記載の表示装置。
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US20180011404A1 (en) | 2018-01-11 |
JP2018063433A (ja) | 2018-04-19 |
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SG11201707976RA (en) | 2017-10-30 |
US10613439B2 (en) | 2020-04-07 |
TWI688826B (zh) | 2020-03-21 |
KR20170132816A (ko) | 2017-12-04 |
JPWO2016158863A1 (ja) | 2017-07-13 |
JP6292299B2 (ja) | 2018-03-14 |
TW201719278A (zh) | 2017-06-01 |
KR102232969B1 (ko) | 2021-03-29 |
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JP6521030B2 (ja) | 2019-05-29 |
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