WO2011122272A1 - 吸湿性繊維およびその製造方法 - Google Patents
吸湿性繊維およびその製造方法 Download PDFInfo
- Publication number
- WO2011122272A1 WO2011122272A1 PCT/JP2011/055454 JP2011055454W WO2011122272A1 WO 2011122272 A1 WO2011122272 A1 WO 2011122272A1 JP 2011055454 W JP2011055454 W JP 2011055454W WO 2011122272 A1 WO2011122272 A1 WO 2011122272A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fiber
- polyamide
- hygroscopic
- resin
- fibre
- Prior art date
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 124
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000004952 Polyamide Substances 0.000 claims abstract description 74
- 229920002647 polyamide Polymers 0.000 claims abstract description 74
- 238000000034 method Methods 0.000 claims abstract description 26
- 238000009987 spinning Methods 0.000 claims abstract description 24
- 229920005989 resin Polymers 0.000 claims abstract description 23
- 239000011347 resin Substances 0.000 claims abstract description 23
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 claims description 32
- 238000000465 moulding Methods 0.000 claims description 3
- 238000010036 direct spinning Methods 0.000 claims description 2
- 239000000126 substance Substances 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 description 34
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- 238000011156 evaluation Methods 0.000 description 15
- 230000002093 peripheral effect Effects 0.000 description 14
- 238000006116 polymerization reaction Methods 0.000 description 14
- 238000010438 heat treatment Methods 0.000 description 13
- VHRGRCVQAFMJIZ-UHFFFAOYSA-N cadaverine Chemical group NCCCCCN VHRGRCVQAFMJIZ-UHFFFAOYSA-N 0.000 description 11
- 229920000642 polymer Polymers 0.000 description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 229920002292 Nylon 6 Polymers 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 10
- 238000012545 processing Methods 0.000 description 10
- 229920002302 Nylon 6,6 Polymers 0.000 description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 8
- 230000000704 physical effect Effects 0.000 description 8
- 229920002994 synthetic fiber Polymers 0.000 description 8
- 239000012209 synthetic fiber Substances 0.000 description 8
- 238000004804 winding Methods 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid group Chemical group C(CCCCC(=O)O)(=O)O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 5
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- -1 strength Substances 0.000 description 5
- 229920005992 thermoplastic resin Polymers 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000002074 melt spinning Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 4
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 4
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 125000003368 amide group Chemical group 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000003230 hygroscopic agent Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- PBLZLIFKVPJDCO-UHFFFAOYSA-N 12-aminododecanoic acid Chemical compound NCCCCCCCCCCCC(O)=O PBLZLIFKVPJDCO-UHFFFAOYSA-N 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000003795 desorption Methods 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 229920006122 polyamide resin Polymers 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000035900 sweating Effects 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- GUOSQNAUYHMCRU-UHFFFAOYSA-N 11-Aminoundecanoic acid Chemical compound NCCCCCCCCCCC(O)=O GUOSQNAUYHMCRU-UHFFFAOYSA-N 0.000 description 1
- OVSKIKFHRZPJSS-UHFFFAOYSA-N 2,4-D Chemical compound OC(=O)COC1=CC=C(Cl)C=C1Cl OVSKIKFHRZPJSS-UHFFFAOYSA-N 0.000 description 1
- DZIHTWJGPDVSGE-UHFFFAOYSA-N 4-[(4-aminocyclohexyl)methyl]cyclohexan-1-amine Chemical compound C1CC(N)CCC1CC1CCC(N)CC1 DZIHTWJGPDVSGE-UHFFFAOYSA-N 0.000 description 1
- SLXKOJJOQWFEFD-UHFFFAOYSA-N 6-aminohexanoic acid Chemical compound NCCCCCC(O)=O SLXKOJJOQWFEFD-UHFFFAOYSA-N 0.000 description 1
- UFFRSDWQMJYQNE-UHFFFAOYSA-N 6-azaniumylhexylazanium;hexanedioate Chemical compound [NH3+]CCCCCC[NH3+].[O-]C(=O)CCCCC([O-])=O UFFRSDWQMJYQNE-UHFFFAOYSA-N 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- GKXVJHDEWHKBFH-UHFFFAOYSA-N [2-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC=C1CN GKXVJHDEWHKBFH-UHFFFAOYSA-N 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 229960002684 aminocaproic acid Drugs 0.000 description 1
- QCTBMLYLENLHLA-UHFFFAOYSA-N aminomethylbenzoic acid Chemical compound NCC1=CC=C(C(O)=O)C=C1 QCTBMLYLENLHLA-UHFFFAOYSA-N 0.000 description 1
- 229960003375 aminomethylbenzoic acid Drugs 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 150000004984 aromatic diamines Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 238000007385 chemical modification Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 239000003484 crystal nucleating agent Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- YMHQVDAATAEZLO-UHFFFAOYSA-N cyclohexane-1,1-diamine Chemical compound NC1(N)CCCCC1 YMHQVDAATAEZLO-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000006081 fluorescent whitening agent Substances 0.000 description 1
- 150000002433 hydrophilic molecules Chemical class 0.000 description 1
- 229920001477 hydrophilic polymer Polymers 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000002954 polymerization reaction product Substances 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000013076 target substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/60—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B9/00—Undergarments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/04—Dry spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/60—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
- D01F6/605—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides from aromatic polyamides
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2915—Rod, strand, filament or fiber including textile, cloth or fabric
Definitions
- the present invention relates to a highly hygroscopic fiber made of polyamide 56 resin.
- Synthetic fibers made of thermoplastic resins such as polyamide and polyester are widely used in clothing and industrial applications because they are excellent in strength, chemical resistance, heat resistance and the like.
- polyamide fibers are widely used for applications such as innerwear and sportswear by taking advantage of their unique softness, high tensile strength, coloring properties during dyeing, and high heat resistance.
- Patent Document 1 proposes a method of applying a hygroscopic agent to the fiber surface in the post-processing stage after the formation of polyamide fibers.
- Patent Document 2 proposes a method for producing fibers using a polyamide resin obtained by copolymerizing polyoxyalkylene glycol, which is a hydrophilic component.
- Patent Document 3 discloses that the fiber structure has a core-sheath structure in which a highly hygroscopic thermoplastic resin is used as a core and a thermoplastic resin having excellent mechanical properties is used as a sheath. A method for achieving both mechanical characteristics has been proposed.
- Patent Document 1 proposes a method for improving moisture absorption performance by blending and spinning poly (vinyl pyrrolidone) as a hydrophilic polymer in polyamide. JP 9-188917 A JP-A-5-209316 JP-A-3-213519 JP 60-246818
- the composite fiber of Patent Document 3 has a drawback that the production apparatus becomes complicated and thus has a high cost. Also, due to the difference in water absorption ability of the polymer used for the core part and the sheath part, during the hot water treatment such as scouring and dyeing Since the hygroscopic resin in the core part absorbs water and swells greatly, the fiber surface is cracked and the core polymer is eluted.
- Patent Document 1 Although the method of Patent Document 1 is excellent as a hygroscopic fiber, since polyamide pyrrolidone is added based on polyamide 6 as a polyamide, for example, in recent years, a tight-fit T-shirt or the like is worn as a fashion trend. With an increasing number of women, and with an increasing demand for mold bras that are hard to crack on the outer, heat resistance to mold processing was not sufficient. Further, when polyvinyl pyrrolidone is added based on polyamide 66 having a high melting point, there is a problem that the spinning temperature of polyamide 66 is high and polyvinyl pyrrolidone is thermally deteriorated and cannot be stably spun.
- the object of the present invention is as follows. This is achieved by a hygroscopic fiber made of polyamide 56 resin and having a ⁇ MR of 3.0% or more.
- Another object of the present invention is to cool and solidify the polyamide 56 fiber discharged from the die with cooling air, attach a spinning oil agent, stretch the film, and wind it up.
- the manufacturing method is achieved by a method for manufacturing a hygroscopic fiber that satisfies the following conditions (1) to (2).
- the die discharge linear velocity is 14 m / min or more and 30 m / min or less.
- the product of the take-off speed and the draw ratio is 3900 or more and 4500 or less.
- the object of the present invention is further achieved by a fabric using the hygroscopic fiber. Is done.
- the object of the present invention is further achieved by a fiber structure including the above fabric.
- the hygroscopic fiber of the present invention preferably has a birefringence of 30 ⁇ 10 ⁇ 3 or more and 40 ⁇ 10 ⁇ 3 or less.
- the fabric of the present invention is a fabric using the above-mentioned hygroscopic fiber, and preferably includes a portion formed by molding.
- the fiber structure of the present invention is preferably an inner.
- a high value-added hygroscopic synthetic fiber having a high moisture absorption rate can be obtained without impairing the properties of the polyamide such as strength, chemical resistance and heat resistance.
- the polyamide 56 fiber of the present invention is a fiber made of a polyamide 56 resin whose main constituent units are 1,5-diaminopentane units and adipic acid units.
- the polyamide 56 fiber of the present invention contains 1,5-diaminopentane units utilizing biomass because of excellent environmental adaptability.
- 50% or more of the 1,5-diaminopentane units constituting the polyamide 56 are made of 1,5-diaminopentane obtained by using biomass. More preferably, it is 75% or more, and most preferably 100%.
- the polyamide 56 in the present invention it is preferable to use a polymer having a 98% sulfuric acid relative viscosity of 2.4 or more and 2.6 or less in order to effectively express the effect of the present invention.
- the 98% sulfuric acid relative viscosity is in this preferred range, it is easy to obtain sufficient strength when it is made into a fiber.
- the extrusion pressure of the molten polymer at the time of spinning and the rate of increase over time are moderate, and it is not necessary to overload the production facility and shorten the exchange period of the die, so that high productivity is maintained.
- the 98% sulfuric acid relative viscosity means a value obtained by dissolving 25 g of fiber in 25 ml of 98% sulfuric acid and measuring at 25 ° C. using an Ostwald viscometer.
- the polyamide 56 in the present invention may be copolymerized or mixed with the second and third components in addition to the main component within the range not departing from the object of the present invention.
- the copolymer component may include a structural unit derived from an aliphatic carboxylic acid, an alicyclic dicarboxylic acid, or an aromatic dicarboxylic acid.
- aliphatic diamines such as ethylenediamine and cyclohexanediamine
- alicyclic diamines such as bis- (4-aminocyclohexyl) methane
- aromatic diamines such as xylylenediamine, 6-aminocaproic acid, 11-aminoundecanoic acid
- Structural units derived from amino acids such as 12-aminododecanoic acid and paraaminomethylbenzoic acid
- lactams such as ⁇ -caprolactam and ⁇ -laurolactam
- the polyamide 56 in the present invention includes various additives such as matting agents, flame retardants, antioxidants, ultraviolet absorbers, infrared absorbers, crystal nucleating agents, fluorescent whitening agents, antistatic agents and the like.
- the total additive content may be 0.001 to 10% by weight or copolymerized or mixed as necessary.
- the cross-sectional shape of the single fiber of the polyamide 56 fiber of the present invention is not limited to a round cross-section, and various cross-sectional shapes such as flat, Y-type, T-type, hollow-type, paddy-type, and well-type can be adopted.
- cross-sections such as Y-type, T-type, and well-type are preferable so that a gap is formed between adjacent filaments when a fabric is formed, and water absorption due to capillary action can be expressed.
- ⁇ MR is an index for obtaining comfort by releasing moisture in the clothes to the outside air when the clothes are worn, and is 30 ° C. ⁇ 90% RH when performing light to medium work or light to medium exercise. It is a difference in moisture absorption between the temperature in the garment represented and the outside air temperature humidity represented by 20 ° C. ⁇ 65% RH.
- this ⁇ MR is used as a parameter as a measure of moisture absorption performance evaluation. The larger the ⁇ MR, the higher the moisture absorption / release capacity, and the better the comfort when worn.
- polyamide fibers such as polyamide 6 and polyamide 66 have ⁇ MR of about 1.5 to 2.0.
- the polyamide fiber of the present invention has a high moisture absorption / release property with a ⁇ MR of 3.0% or more. If ⁇ MR is less than 3.0%, the moisture absorption and desorption of the same level as that of ordinary polyamide 6 or polyamide 66 only remains, and there is a problem that comfort at the time of wearing is not high. Although there is no limit on the upper limit, even if it is made too large, a great difference in sensation does not occur, and ⁇ MR of about 20% is sufficient.
- the moisture absorbing / releasing ability of the polyamide fiber largely depends on the crystal structure in the fiber.
- the reversible moisture absorption and desorption ability greatly depends on the ratio of the amorphous part in the fiber. Accordingly, in order to improve the ⁇ MR of the polyamide fiber, it is important to increase the ratio of the amorphous portion within a range not impairing the spinning operability and the yarn quality.
- the birefringence of a crystalline synthetic fiber is large for a fiber in which the molecular chain is advanced, and is small for a fiber in which the orientation is not advanced.
- the molecular chain orientation is an important parameter because it greatly affects the water absorption rate of the fiber as described below. That is, the moisture absorption of the polyamide fiber is divided into two cases, when the water is coordinated and bonded to the amide group of the polyamide, and when the polyamide molecular chain in the fiber is taken into the amorphous part where it exists in a random state. In some cases, however, the ratio of the amorphous portion in the fiber greatly affects the ⁇ MR value.
- Polyamide fibers have a large proportion of crystal parts, a small proportion of amorphous parts that can retain moisture, and when there are many crystal parts, the moisture on the fiber surface reaches the vicinity of the amide groups in the polyamide fibers. Can not do it.
- the orientation of the molecular chain can be expressed by birefringence, and when the birefringence increases, the moisture absorption rate tends to increase.
- the moisture absorption rate is too large, the spinning oil and the moisture in the air are excessively absorbed, resulting in the result.
- the yarn swells and cannot be stably spun, and the dispersion of the fiber structure increases and the quality deteriorates.
- birefringence becomes small, the orientational crystallization of the molecular chain in the fiber proceeds and the moisture absorption rate tends to decrease.
- the birefringence is preferably 30 ⁇ 10 ⁇ 3 or more and 40 ⁇ 10 ⁇ 3 or less, and within this range, the spinning operability and yarn quality of the polyamide 56 fiber are not impaired.
- a polyamide 56 fiber having a high moisture absorption / release property can be obtained.
- the polyamide fiber of the present invention can be produced by the following method.
- FIG. 1 is a schematic view showing an example of a synthetic fiber production process according to the present invention.
- the melted polyamide is measured and transported by a gear pump, discharged from the spinneret 2, cooled by blowing air with a cooling device 3 such as a chimney to cool the yarn to room temperature, and supplied with an oil supply device 4. Then, the particles are converged together, entangled by the first fluid entanglement nozzle device 5, passed through the take-up roller 6 and the drawing roller 7, and then drawn according to the ratio of the peripheral speeds of the take-up roller 6 and the drawing roller 7. Further, the yarn is heat set by the drawing roller 7 and wound by a winder (winding device) 8.
- the die discharge linear velocity is set to 14 m / min or more and 30 m / min or less.
- the die discharge linear velocity is a value obtained by dividing the discharge volume per unit time of the polymer in the die hole for spinning the yarn by the die hole area, and the degree of orientation of the filamentous polymer discharged from the die hole It is a parameter that influences. If the die discharge linear velocity is low, the ratio of the die discharge linear velocity to the take-off roller 6 is increased when the take-up roller 6 takes the wire, and an excessive drawing tension is applied to the filament being drawn, resulting in a single yarn breakage and stability. It cannot be prevented. On the other hand, if the die discharge linear velocity is too high, the fiber orientation after taking up by the take-up roller 6 and then drawing by the drawing roller 7 is excessively advanced, resulting in a fiber having a low moisture absorption rate.
- the spinning conditions are such that the product of the take-up speed (m / min) of the yarn taken up by the take-up roller 6 and the draw ratio which is the value of the peripheral speed ratio of the take-up roller 6 and the draw roller 7 is 3900 or more and 4500. Is set.
- This numerical value represents the total amount of stretching of the polymer discharged from the die from the die discharge linear speed to the circumferential speed of the take-up roller 6, and further from the circumferential speed of the take-up roller 6 to the circumferential speed of the drawing roller 7. If this value is too small, the degree of orientation of the fiber is low and the moisture absorption rate becomes too high, and the spinning oil and moisture in the air are excessively absorbed. As a result, the yarn swells and stable spinning cannot be performed. On the other hand, if this value is too large, the orientation of the fiber proceeds too much, resulting in a fiber having a low moisture absorption rate.
- the spinning oil applied by the oil supply device 4 is a non-hydrous oil.
- a non-hydrous oil agent is applied, there is no possibility that moisture is absorbed by the polyamide 56 during the oil agent application, so that so-called polyamide swelling does not occur, and therefore there is no fiber length variation during yarn production, and stable winding. Is possible.
- the polyamide fiber of the present invention preferably has a tensile strength of 3.5 cN / dtex or more.
- a tensile strength of the fiber By setting the tensile strength of the fiber to 3.5 cN / dtex or more, the practical strength of the cloth for clothing such as inner, which is the main use of the polyamide 56 cloth, can be realized. More preferably, it is 4.0 cN / dtex or more.
- the polyamide fiber of the present invention preferably has an elongation of 35% or more.
- process passability in high-order processes such as weaving, knitting, and false twisting is improved. More preferably, it is 40 to 65%.
- the fineness of the polyamide fiber of the present invention is preferably 100 dtex or less, more preferably 60 dtex or less from the viewpoint of thickness when processed into a fabric.
- the single yarn fineness is preferably 4.0 dtex or less, more preferably 2.0 dtex or less from the viewpoint of softness when processed into a fabric.
- the structure of the hygroscopic fiber obtained as described above is not limited to that described above, and may be either a filament or a staple, and is selected depending on the application.
- a fabric form it can select according to the objectives, such as a textile fabric, a knitted fabric, and a nonwoven fabric, and clothing is also included. It is processed after weaving and weaving by a normal method, and can be sewn to make various clothing products such as innerwear, pantyhose and tights.
- the fabric of this invention has the heat resistance and water absorption which were difficult to be compatible with the conventional polyamide fiber, it is preferable that it is a fabric containing the part shape
- the fiber structure of the present invention includes an inner molded to form a concave portion such as a brassiere cup, shorts, girdle waist or hip portion, a convex portion, or a constricted curved surface, or such a molding process.
- a concave portion such as a brassiere cup, shorts, girdle waist or hip portion, a convex portion, or a constricted curved surface, or such a molding process.
- Use as an inner part having a portion is preferable.
- Mold processing is a process in which a fabric such as a woven fabric, a knitted fabric or a non-woven fabric is sandwiched in a mold (mold), and heat treatment is applied to round the mold.
- the mold surface temperature is usually 160 to 230 ° C., preferably 170 to 220 ° C., more preferably 190 to 200 ° C.
- the treatment time is preferably 0.5 to 3 minutes.
- MR 1 [(W 65 ⁇ W 0 ) / W 0 ] ⁇ 100% (1)
- MR 2 [(W 90 ⁇ W 0 ) / W 0 ] ⁇ 100% (2)
- ⁇ MR MR 2 -MR 1 (3)
- F. The total fineness and single fiber fineness are rotated 10 times with a measuring machine of 1 m / circumference, and 5 loop-like skeins of 10 turns are prepared and used as a sample for weight measurement.
- a 10-turn loop skein is prepared, and five loop skeins are formed so that the ends of the skeins are not untied and used as a sample for sample length measurement.
- a total of 10 samples were allowed to stand for 48 hours in an environment of 25 ° C. and RH 55% under no load to adjust the humidity. Thereafter, under the same environment, the weight of the loop-shaped skein for weight measurement was measured to obtain an average value A (g).
- the skein length of the loop-shaped skein for measuring the sample length was measured in the same environment.
- a loop skein for measuring the sample length was applied to the hook, and a load equivalent to 0.05 cN / dtex was applied to the loop skein to measure the skein length.
- the sample length was 20 times the skein length, and an average value B (m) of five sample lengths was determined. Then, after dividing A by B, the total fineness was determined by multiplying by 10,000. The single fiber fineness was obtained by dividing the total fineness by the number of filaments. G.
- Mold workability A hemispherical hot iron ball with a diameter of 10 cm, heated to a surface temperature of 200 ° C., with a stretchable fabric fixed in a relaxed state without sagging between two 2 cm thick fixtures hollowed to a diameter of 15 cm Is pressed into the fabric and pressed so that the depth is 10 cm, and the hot iron ball is removed immediately after 60 seconds.
- the appearance before and after processing of the shaped hump surface shape is evaluated according to the following criteria.
- Spinning stability was evaluated based on the number of spun yarn breaks when two packages per winder were wound for one hour under the spinning conditions described below.
- Production Example 1 (Production of polyamide 56 resin) An aqueous solution prepared by dissolving 12.3 kg of 1,5-diaminopentane in 30.0 kg of ion-exchanged water is immersed in an ice bath and stirred. In the vicinity of the neutralization point, the mixture was heated in a water bath at 40 ° C. to bring the internal temperature to 33 ° C., and 50 weight of equimolar salt of 1,5-diaminopentane and adipic acid having a pH of 8.32. A 60.0 kg% aqueous solution was prepared.
- the obtained polyamide 56 resin had a sulfuric acid relative viscosity of 2.54 and an amino terminal group amount of 2.77 ⁇ 10 ⁇ 5 mol / g.
- Tm measured by a differential scanning calorimeter was 254 ° C.
- Production Example 2 (Production of polyamide 66 resin) An aqueous solution prepared by dissolving 30.0 kg of hexamethylene diammonium adipate (manufactured by Rhodia) in 30.0 kg of ion exchange water, 140.4 g of adipic acid (manufactured by Kirk Co., Ltd.), and titanium dioxide to a concentration of 20% 28.5 g of the slurry dispersed in ion-exchanged water was placed in a batch type polymerization can having an internal volume of 80 L equipped with a stirrer having a double helical ribbon blade and a heating medium jacket.
- polyamide 66 resin had a sulfuric acid relative viscosity of 2.52 and an amino end group content of 2.88 ⁇ 10 ⁇ 5 mol / g. Tm measured by a differential scanning calorimeter was 262 ° C.
- Production Example 3 (Production of polyamide 6 resin) ⁇ caprolactam containing 1 wt% of water was continuously supplied in an amount of 30 kg / hr to a first polymerization reactor having a volume of 0.2 m 3 equipped with a thermometer, the heating temperature was set to 270 ° C., and polymerization was performed. went.
- a polymerization intermediate corresponding to the supplied amount was discharged and supplied to a second polymerization reactor having a volume of 0.08 m 3 equipped with a condenser and a thermometer.
- the heating temperature of the second polymerization reactor was set to 250 ° C., continuous polymerization was performed under normal pressure, and discharge of the polycapramide as a polymerization reaction product was started. From the point of time when ⁇ -caprolactam 1.5 times the capacity of the first polymerization reactor was supplied, pelletization was performed to obtain a polycapramide-based yarn-making material.
- the resulting polycapramide-based yarn-making material was treated with hot water at 95 ° C. for 16 hours to remove low molecular weight components.
- the obtained polyamide 6 resin had a sulfuric acid relative viscosity of 2.60 and an amino end group content of 5.10 ⁇ 10 ⁇ 5 mol / g. Tm measured with a differential scanning calorimeter was 230 ° C.
- melt spinning, drawing, and heat treatment were continuously performed to obtain polyamide 56 fibers.
- the polyamide 56 resin obtained in Production Example 1 was conditioned to a moisture content of 0.11% and charged into a spinning machine. When melted at 290 ° C. and led to the spinneret 2 through the polymer pipe, the polymer was measured and discharged by the gear pump 1 and led to the spinneret 2 set at 290 ° C. Spinning was performed from the spinneret 2 having 24 holes of 0.5 mm round holes.
- the rotation speed of the gear pump 1 was selected so that the total fineness of the obtained polyamide 56 fiber was 78 dtex, and the discharge amount was 31.2 g / min. Then, after the yarn is cooled and solidified by the yarn cooling device 3 and the non-hydrous oil agent is supplied by the oil supply device 4, entanglement is given by the first fluid entanglement nozzle device 5, and the peripheral speed of the take-up roller 6 that is the first roll. was wound at 2,066 m / min, the peripheral speed of the stretching roller 7 as the second roll was 4,123 m / min, and the winding speed was 4,000 m / min to obtain a cheese package.
- Example 2 Except that the discharge rate of the gear pump 1 is 34.1 g / min, the first roll peripheral speed is 4,250 m / min, the second roll peripheral speed is 4,463 m / min, and the winding speed is 4,400 m / min. In the same manner as in Example 1, 78 dtex 24 filament polyamide 56 fiber was obtained. Table 1 shows the physical properties of the obtained fiber.
- the spinneret is a spinneret having a discharge hole diameter of 0.20 mm and a hole length of 0.4 mm and 68 holes, and the discharge rate of the gear pump 1 is 30.42 g / min, the first roll peripheral speed is 3,600 m / min, and the second roll A 78 dtex 68 filament polyamide 56 fiber was obtained in the same manner as in Example 1 except that the peripheral speed was 3,960 m / min and the winding speed was 3,900 m / min. Table 1 shows the physical properties of the obtained fiber.
- Example 4 Melt spinning was performed in the same manner as in Example 1 except that the spinneret was a spinneret having a round hole of ⁇ 0.40 and a hole length of 0.8 mm, but the spinning yarn was broken frequently and stable spinning could not be performed.
- Example 5 A polyamide 66 fiber was obtained in the same manner as in Example 1 except that the polyamide 66 resin produced in Production Example 2 was used instead of the polyamide 56 resin. Table 1 shows the physical properties of the obtained fiber. Further, a tricot knitted fabric was knitted from the obtained fibers, and mold processing evaluation was performed. The evaluation results are shown in Table 1.
- gear pump 2 spinneret 3: yarn cooling device 4: oil supply device 5: first fluid entanglement nozzle device 6: take-up roller 7: stretching roller 8: winder
- a high value-added hygroscopic synthetic fiber having a high moisture absorption rate can be obtained without impairing the properties of the polyamide such as strength, chemical resistance and heat resistance.
- the hygroscopic synthetic fiber of the present invention is suitable for apparel use, especially for inner wear, sportswear and the like.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Artificial Filaments (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Knitting Of Fabric (AREA)
- Woven Fabrics (AREA)
Abstract
Description
ポリアミド56樹脂からなる繊維であって、ΔMRが3.0%以上である吸湿性繊維により達成される。
(1)口金吐出線速度が14m/min以上30m/min以下
(2)引取速度と延伸倍率の積が3900以上4500以下
本発明の目的は、さらに、上記吸湿性繊維を用いてなる布帛により達成される。
[測定方法]
A.硫酸相対粘度
試料0.25gを濃度98wt%の硫酸100mlに対して1gになるように溶解し、オストワルド型粘度計を用いて25℃での流下時間(T1)を測定した。引き続き、濃度98wt%の硫酸のみの流下時間(T2)を測定した。T2に対するT1の比、すなわちT1/T2を硫酸相対粘度とした。
B.アミノ末端基濃度
試料1gを50mLのフェノール/エタノール混合溶液(フェノール/エタノール=80/20)に、30℃で振とう溶解させて溶液とし、この溶液を0.02Nの塩酸で中和滴定し要した0.02N塩酸量を求めた。また、上記フェノール/エタノール混合溶媒(上記と同量)のみを0.02N塩酸で中和滴定し要した0.02N塩酸の量を求める。そしてその差から試料1gあたりのアミノ末端基量を求めた。
C.融点(Tm)
パーキンエルマー社製示差走査型熱量計DSC-7型を用い、試料10mgを昇温速度15℃/分にて測定して得た示差熱量曲線において吸熱側に極値を示すピークを融解ピークと判断し、極値を与える温度を融点Tm(℃)とした。なお複数の極値が存在する場合は高温側の極値を融点とした。
D.吸湿性(ΔMR)
サンプルを秤量瓶に1~2g程度はかり取り、110℃に2時間保ち乾燥させ重量を測定し(W0)、次に対象物質を20℃、相対湿度65%に24時間保持した後重量を測定する(W65)。そして、これを30℃、相対湿度90%に24時間保持した後重量を測定する(W90)。そして、次の式にしたがい計算を行う。
MR2=[(W90-W0)/W0]×100% ・・・・・ (2)
ΔMR=MR2-MR1 ・・・・・・・・・・・・ ・ (3)
E.複屈折
日本光学工業(株)製P0H型偏光顕微鏡を用い、光源として白色光を用いて、繊維から取り出した2本の単繊維のレタデーションと直径を測定し、複屈折率を測定して平均して求めた。
F.総繊度、単繊維繊度
1m/周の検尺機で10回転させて、10ターンのループ状かせを5個作成し、重量測定用の試料とする。また同様にして10ターンのループ状かせを作成し、該かせの糸端同士を結んでほどけないようにしたループ状かせを5個作成し、試料長測定用の試料とする。まず計10個の試料を25℃RH55%の環境下、無荷重の状態で48時間放置して調湿した。その後同環境下にて、重量測定用のループ状かせの重量を測定して平均値A(g)を求めた。次に同様に同環境下にて試料長測定用ループ状かせのかせ長を測定した。試料長測定用のループ状かせをフックにかけ、ループ状かせに0.05cN/dtex相当の荷重をかけてかせ長を測定した。荷重を決定する際には試料の見掛繊度(=A(g)×10,000/10)を用いた。かせ長の20倍が試料長となり、5個の試料長の平均値B(m)を求めた。そしてAをBで除した後、10,000倍することにより総繊度を求めた。単繊維繊度は上記総繊度をフィラメント数で除して求めた。
G.モールド加工性
直径15cmにくりぬいた厚さ2cmの固定具2枚の間にたるみ無く、リラックスさせた状態で伸縮性布帛を固定し、表面温度200℃に加熱した直径10cmの半球状の熱鉄球を布帛に押し込み、深さが10cmとなるように押し当て60秒後直ちに熱鉄球を抜き取る。整形されたこぶ状部表面形態について、加工前後での外観を以下基準で評価する。
H.吸水性ストレッチ編地の着用評価
実施例1および比較例1、比較例5、比較例7の糸を用いてそれぞれ編地を編成し、体にフィットするように縫製したTシャツのサンプルを作製し、25℃×65%RHの室内で5名の被験者がこれらのTシャツを着用した状態で時速12Kmのジョギング運動を5分間行った後、被験者の自己申告で発汗時のべとつき感を次の評価基準に基づいて比較評価した。
良:べとつき感なし
可:べとつき感があるが、我慢できる
不可:べとつき感があり不快。
不可:肌触りが固く、ごわごわしている
I.紡糸安定性
後述する紡糸条件にて1ワインダーあたり2パッケージずつ、1時間巻き取りを実施したときの紡糸糸切れの回数で紡糸安定性を評価した。
不可:2回以上。
製造例1(ポリアミド56樹脂の製造)
1,5-ジアミノペンタン12.3kgをイオン交換水30.0kg中に溶解した水溶液を、氷浴に浸して撹拌しているところに、17.7kgのアジピン酸((株)カーク製)を少量ずつ添加していき、中和点近傍では40℃のウオーターバスで加温して内温を33℃とし、pHが8.32の1,5-ジアミノペンタンとアジピン酸の等モル塩の50重量%水溶液60.0kgを調製した。この水溶液と1,5-ジアミノペンタン86.4g、および二酸化チタンを20%濃度になるようイオン交換水に分散させたスラリー28.2gを、ダブルヘリカルリボン翼をもった撹拌機と熱媒ジャケットを装備した内容積80Lのバッチ式重合缶に入れた。重合缶内を充分に窒素置換した後、撹拌しながら260℃で加温を開始した。缶内圧力が0.2MPa(ゲージ圧)に到達した時点から濃縮を開始し、重合缶内圧を一定に保つように放圧弁の開度を調整した。留出水量が24.7kgになったら放圧弁を閉止し、加熱温度を285℃に変更した。缶内圧力が1.7MPa(ゲージ圧)に到達した後、缶内圧力を維持した。内温が255℃に到達した時点から50分かけて徐々に大気圧まで放圧し、その後窒素ガスを5L/分流通させて15分間缶内をブローした。その後缶内に0.4MPa(ゲージ圧)の窒素圧をかけ、水浴中に吐出したポリマーをストランドカッターでペレタイズした。得られたポリアミド56樹脂の硫酸相対粘度は2.54であり、アミノ末端基量は2.77×10-5mol/gであった。示差走査熱量計で測定したTmは254℃であった。
製造例2(ポリアミド66樹脂の製造)
ヘキサメチレンジアンモニウムアジペート(Rhodia社製)30.0kgをイオン交換水30.0kg中に溶解した水溶液と、アジピン酸((株)カーク製)140.4g、および二酸化チタンを20%濃度になるようイオン交換水に分散させたスラリー28.5gを、ダブルヘリカルリボン翼をもった撹拌機と熱媒ジャケットを装備した内容積80Lのバッチ式重合缶に入れた。重合缶内を充分に窒素置換した後、撹拌しながら260℃で加温を開始した。缶内圧力が0.2MPa(ゲージ圧)に到達した時点から濃縮を開始し、重合缶内圧を一定に保つように放圧弁の開度を調整した。留出水量が24.7kgになったら放圧弁を閉止し、加熱温度を295℃に変更した。缶内圧力が1.7MPa(ゲージ圧)に到達した後、缶内圧力を維持した。内温が255℃に到達した時点から50分かけて徐々に大気圧まで放圧し、その後窒素ガスを5L/分流通させて10分間缶内をブローした。その後缶内に0.4MPa(ゲージ圧)の窒素圧をかけ、水浴中に吐出したポリマーをストランドカッターでペレタイズした。得られたポリアミド66樹脂の硫酸相対粘度は2.52であり、アミノ末端基量は2.88×10-5mol/gであった。示差走査熱量計で測定したTmは262℃であった。
製造例3(ポリアミド6樹脂の製造)
水分を1wt%含むεカプロラクタムを30kg/hrの量で連続的に、温度計を備えた体積0.2m3の第1の重合反応器に供給し、加熱温度を270℃に設定し、重合を行った。第1の重合反応器下部から、供給量に対応する重合中間体を排出し、凝縮器と温度計を備えた体積0.08m3である第2の重合反応器へ供給した。第2の重合反応器の加熱温度を250℃に設定し、常圧下で連続重合を行い、重合反応生成物であるポリカプラミドの排出を開始した。第1の重合反応器の容量の1.5倍のε-カプロラクタムを供給した時点より、ペレタイズ化し、ポリカプラミド系製糸材料を得た。
[実施例1]
図1に示す、直接紡糸延伸装置を用い、溶融紡糸、延伸、熱処理を連続的に施しポリアミド56繊維を得た。
[実施例2]
ギヤポンプ1の吐出量を34.1g/min、第1ロール周速度を4,250m/min、第2ロール周速度を4,463m/min、巻き取り速度を4,400m/minとしたこと以外は実施例1と同様の方法で78dtex24filamentのポリアミド56繊維を得た。得られた繊維の物性を表1に示す。また得られた繊維よりトリコット編地を編成し、モールド加工評価を実施した。評価結果を表1に示す。
[実施例3]
紡糸口金を吐出孔径0.20mm、孔長0.4mmの丸孔68ホール有する紡糸口金としギヤポンプ1の吐出量を30.42g/min、第1ロール周速度を3,600m/min、第2ロール周速度を3,960m/min、巻き取り速度を3,900m/minとしたこと以外は実施例1と同様の方法で78dtex68filamentのポリアミド56繊維を得た。得られた繊維の物性を表1に示す。また得られた繊維よりトリコット編地を編成し、モールド加工評価を実施した。評価結果を表1に示す。
[比較例1]
ギヤポンプ1の吐出量を30.9g/min、紡糸口金をφ0.30、孔長0.6mmの丸孔13ホールとし、第1ロール周速度を1,500m/min、第2ロール周速度を4,440m/min、巻き取り速度を4,050m/minとしたこと以外は実施例1と同様の方法で78dtex13filamentのポリアミド56繊維を得た。得られた繊維の物性を表1に示す。また得られた繊維よりトリコット編地を編成し、モールド加工評価を実施した。評価結果を表1に示す。
[比較例2]
ギヤポンプ1の吐出量を35.1g/min第1ロール周速度を4,400m/min、第2ロール周速度を4,600m/min、巻き取り速度を4,550m/minとしたこと以外は実施例1と同様の方法で78dtex24filamentのポリアミド56繊維を得た。得られた繊維の物性を表1に示す。
[比較例3]
ギヤポンプ1の吐出量を28.9g/min、第1ロール周速度を2,000m/min、第2ロール周速度を3,730m/min、巻き取り速度を3,700m/minとしたこと以外は実施例1と同様の方法で溶融紡糸したが、紡糸糸切れが多発し、安定紡糸できなかった。
紡糸口金をφ0.40、孔長0.8mmの丸孔24ホール有する紡糸口金としたこと以外は実施例1と同様の方法で溶融紡糸したが、紡糸糸切れが多発し、安定紡糸できなかった。
[比較例5]
ポリアミド56樹脂の代わりに製造例2で製造したポリアミド66樹脂を用いたこと以外は実施例1と同様の方法でポリアミド66繊維を得た。得られた繊維の物性を表1に示す。また得られた繊維よりトリコット編地を編成し、モールド加工評価を実施した。評価結果を表1に示す。
[比較例6]
ポリアミド56樹脂の代わりに製造例2で製造したポリアミド66樹脂にポリビニルピロリドンを5重量%ブレンドした混合樹脂を用いたこと以外は実施例1と同様の方法で溶融紡糸したが、紡糸糸切れが多発し、安定紡糸できなかった。
[比較例7]
ポリアミド56樹脂の代わりに製造例3で製造したポリアミド6樹脂にポリビニルピロリドンを5重量%ブレンドした混合樹脂を用い、溶融温度、口金温度を260℃としたこと以外は実施例1と同様の方法でポリアミド6繊維を得た。得られた繊維の物性を表1に示す。また得られた繊維よりトリコット編地を編成し、モールド加工評価を実施した。評価結果を表1に示す。
2:紡糸口金
3:糸条冷却装置
4:給油装置
5:第1流体交絡ノズル装置
6:引き取りローラー
7:延伸ローラー
8:ワインダー
Claims (7)
- ポリアミド56樹脂からなる繊維であって、ΔMRが3.0%以上である吸湿性繊維。
- 繊維の複屈折が30×10-3以上40×10-3以下である請求項1に記載の吸湿性繊維。
- 口金から吐出されたポリアミド56繊維を冷却風にて冷却固化させた後、紡糸用油剤を付着させ、延伸した後、巻き取る、直接紡糸延伸法によるポリアミド56繊維の製造方法であって、次の(1)~(2)の条件を満たす吸湿性繊維の製造方法。
(1)口金吐出線速度が14m/min以上30m/min以下
(2)引取速度と延伸倍率の積が3900以上4500以下 - 請求項1、2いずれかに記載の吸湿性繊維を用いてなる布帛。
- 請求項1、2いずれかに記載の吸湿性繊維を用いてなる布帛であって、モールド加工を行って成型された部分を含む布帛。
- 請求項4、5いずれかに記載の布帛を含む繊維構造体。
- 繊維構造体がインナーである請求項6に記載の繊維構造体。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201180016429.4A CN102834556B (zh) | 2010-03-31 | 2011-03-09 | 吸湿性纤维及其制造方法 |
KR1020127025362A KR101550960B1 (ko) | 2010-03-31 | 2011-03-09 | 흡습성 섬유 및 그의 제조 방법 |
US13/636,371 US20130280513A1 (en) | 2010-03-31 | 2011-03-09 | Hygroscopic fiber, and manufacturing method for same |
JP2011522312A JP5741434B2 (ja) | 2010-03-31 | 2011-03-09 | 吸湿性繊維およびその製造方法 |
EP20110762512 EP2554721B1 (en) | 2010-03-31 | 2011-03-09 | Hygroscopic fibre, and manufacturing method for same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010-080643 | 2010-03-31 | ||
JP2010080643 | 2010-03-31 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2011122272A1 true WO2011122272A1 (ja) | 2011-10-06 |
Family
ID=44711997
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2011/055454 WO2011122272A1 (ja) | 2010-03-31 | 2011-03-09 | 吸湿性繊維およびその製造方法 |
Country Status (6)
Country | Link |
---|---|
US (1) | US20130280513A1 (ja) |
EP (1) | EP2554721B1 (ja) |
JP (1) | JP5741434B2 (ja) |
KR (1) | KR101550960B1 (ja) |
CN (1) | CN102834556B (ja) |
WO (1) | WO2011122272A1 (ja) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016117978A (ja) * | 2014-12-19 | 2016-06-30 | 展頌股▲ふん▼有限公司 | ダルポリアミド56繊維及びその製造方法 |
JP2018527479A (ja) * | 2015-09-14 | 2018-09-20 | ローディア ポリアミダ エ エスペシアリダデス エス.アー. | 改善された快適性管理を有するポリアミド繊維、その方法、及びそれから製造される物品 |
JP2019513911A (ja) * | 2016-04-04 | 2019-05-30 | ローディア ポリアミダ エ エスペシアリダデス エス.アー. | 生分解性ポリアミド繊維、そのような繊維を得るための方法、及びそれから製造されるポリアミド物品 |
CN110055602A (zh) * | 2019-05-22 | 2019-07-26 | 江苏太极实业新材料有限公司 | 聚酰胺56高强力工业丝及其制备方法 |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110117834B (zh) * | 2013-10-28 | 2021-12-07 | 上海凯赛生物技术股份有限公司 | 尼龙纤维及其制备方法 |
CN107614765B (zh) * | 2015-05-22 | 2020-04-03 | 东丽株式会社 | 吸湿性芯鞘复合丝及其制造方法 |
CN104894665A (zh) * | 2015-06-19 | 2015-09-09 | 南通安恒化纤有限公司 | 泰纶短纤维及其制备方法 |
CN108505133B (zh) * | 2017-02-24 | 2022-02-08 | 上海凯赛生物技术股份有限公司 | 一种聚酰胺5x纤维及其制备方法 |
US10784785B2 (en) * | 2017-12-21 | 2020-09-22 | Texas Instruments Incorporated | Monitoring SMPS power switch voltage via switch drain source capacitance |
EP3744876A4 (en) * | 2018-01-25 | 2021-10-20 | Toray Industries, Inc. | POLYAMIDE MULTIFILAMENT AND KNITTED LACE MADE WITH IT |
CN112501702B (zh) * | 2020-11-27 | 2022-09-06 | 军事科学院系统工程研究院军需工程技术研究所 | 一种功能性聚酰胺56长丝及其制备方法 |
CN112626626B (zh) * | 2020-12-02 | 2022-07-15 | 军事科学院系统工程研究院军需工程技术研究所 | 一种聚酰胺56长丝一步连续成型与柔性变形制备工艺及设备 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60246818A (ja) | 1984-05-21 | 1985-12-06 | Teijin Ltd | 複合合成繊維 |
JPH03213519A (ja) | 1990-01-16 | 1991-09-18 | Kuraray Co Ltd | 複合繊維 |
JPH05209316A (ja) | 1992-01-30 | 1993-08-20 | Toray Ind Inc | 吸湿性に優れた芯鞘型複合繊維 |
JPH09188917A (ja) | 1995-11-06 | 1997-07-22 | Toray Ind Inc | 高吸湿性ポリアミド繊維及びその製造方法 |
JPH11172505A (ja) * | 1997-12-10 | 1999-06-29 | Triumph International Japan Ltd | 二層構造を有するモールド加工衣料品及びその製造方法 |
JP2006144163A (ja) * | 2004-11-18 | 2006-06-08 | Mitsubishi Chemicals Corp | ポリアミドフィラメント |
JP2009179899A (ja) * | 2008-01-30 | 2009-08-13 | Toray Ind Inc | ポリアミド56からなる捲縮糸、およびそれを含んでなるカーペット |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3121150B2 (ja) * | 1992-06-18 | 2000-12-25 | 旭化成工業株式会社 | インクリボン用ポリアミド繊維 |
TW371679B (en) * | 1996-02-21 | 1999-10-11 | Toray Industries | Method for producing coarse and fine polyesteramide staple |
TW507028B (en) * | 1999-02-12 | 2002-10-21 | Asahi Chemical Ind | A moisture-absorbable synthetic fiber with an improved moisture-release property |
US6899836B2 (en) * | 2002-05-24 | 2005-05-31 | Invista North America S.A R.L. | Process of making polyamide filaments |
JP4265158B2 (ja) * | 2002-07-03 | 2009-05-20 | 東レ株式会社 | ポリアミド系繊維製品の製造方法 |
JP2004270109A (ja) * | 2003-03-12 | 2004-09-30 | Toray Ind Inc | 超多孔性合成繊維を用いた繊維製品 |
JP2006132041A (ja) * | 2004-11-08 | 2006-05-25 | Toyobo Co Ltd | ストッキング |
JP2006233380A (ja) * | 2005-02-25 | 2006-09-07 | Toray Ind Inc | ポリアミドマルチフィラメント糸、その製造方法、インナー用編成物 |
JP2006265787A (ja) * | 2005-03-25 | 2006-10-05 | Toray Ind Inc | 吸湿性繊維 |
CN100497768C (zh) * | 2005-09-16 | 2009-06-10 | 华南理工大学 | 一种吸湿改性剂及其制备方法与在锦纶纤维中的应用 |
JP4831027B2 (ja) * | 2007-09-12 | 2011-12-07 | 東レ株式会社 | 繊維、ゴム補強コード、ならびに補強ゴム |
WO2009119302A1 (ja) * | 2008-03-26 | 2009-10-01 | 東レ株式会社 | ポリアミド56フィラメント、およびそれを含有する繊維構造体、ならびにエアバッグ用基布 |
JP5549244B2 (ja) * | 2010-01-29 | 2014-07-16 | 東レ株式会社 | 吸湿性ポリアミド56短繊維 |
JP5454191B2 (ja) * | 2010-02-09 | 2014-03-26 | 東レ株式会社 | 捲縮糸および繊維構造体 |
-
2011
- 2011-03-09 JP JP2011522312A patent/JP5741434B2/ja active Active
- 2011-03-09 US US13/636,371 patent/US20130280513A1/en not_active Abandoned
- 2011-03-09 WO PCT/JP2011/055454 patent/WO2011122272A1/ja active Application Filing
- 2011-03-09 CN CN201180016429.4A patent/CN102834556B/zh active Active
- 2011-03-09 KR KR1020127025362A patent/KR101550960B1/ko active IP Right Grant
- 2011-03-09 EP EP20110762512 patent/EP2554721B1/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60246818A (ja) | 1984-05-21 | 1985-12-06 | Teijin Ltd | 複合合成繊維 |
JPH03213519A (ja) | 1990-01-16 | 1991-09-18 | Kuraray Co Ltd | 複合繊維 |
JPH05209316A (ja) | 1992-01-30 | 1993-08-20 | Toray Ind Inc | 吸湿性に優れた芯鞘型複合繊維 |
JPH09188917A (ja) | 1995-11-06 | 1997-07-22 | Toray Ind Inc | 高吸湿性ポリアミド繊維及びその製造方法 |
JPH11172505A (ja) * | 1997-12-10 | 1999-06-29 | Triumph International Japan Ltd | 二層構造を有するモールド加工衣料品及びその製造方法 |
JP2006144163A (ja) * | 2004-11-18 | 2006-06-08 | Mitsubishi Chemicals Corp | ポリアミドフィラメント |
JP2009179899A (ja) * | 2008-01-30 | 2009-08-13 | Toray Ind Inc | ポリアミド56からなる捲縮糸、およびそれを含んでなるカーペット |
Non-Patent Citations (1)
Title |
---|
See also references of EP2554721A4 |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016117978A (ja) * | 2014-12-19 | 2016-06-30 | 展頌股▲ふん▼有限公司 | ダルポリアミド56繊維及びその製造方法 |
JP2018527479A (ja) * | 2015-09-14 | 2018-09-20 | ローディア ポリアミダ エ エスペシアリダデス エス.アー. | 改善された快適性管理を有するポリアミド繊維、その方法、及びそれから製造される物品 |
JP2019513911A (ja) * | 2016-04-04 | 2019-05-30 | ローディア ポリアミダ エ エスペシアリダデス エス.アー. | 生分解性ポリアミド繊維、そのような繊維を得るための方法、及びそれから製造されるポリアミド物品 |
CN110055602A (zh) * | 2019-05-22 | 2019-07-26 | 江苏太极实业新材料有限公司 | 聚酰胺56高强力工业丝及其制备方法 |
CN110055602B (zh) * | 2019-05-22 | 2021-05-04 | 江苏太极实业新材料有限公司 | 聚酰胺56高强力工业丝及其制备方法 |
Also Published As
Publication number | Publication date |
---|---|
JP5741434B2 (ja) | 2015-07-01 |
KR101550960B1 (ko) | 2015-09-07 |
EP2554721B1 (en) | 2015-01-21 |
CN102834556A (zh) | 2012-12-19 |
EP2554721A1 (en) | 2013-02-06 |
KR20130040793A (ko) | 2013-04-24 |
CN102834556B (zh) | 2016-01-20 |
US20130280513A1 (en) | 2013-10-24 |
EP2554721A4 (en) | 2013-12-25 |
JPWO2011122272A1 (ja) | 2013-07-08 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5741434B2 (ja) | 吸湿性繊維およびその製造方法 | |
JP6127969B2 (ja) | ポリアミド繊維およびその製造方法 | |
JP6687035B2 (ja) | ポリアミドマルチフィラメントおよびそれを用いたレース編物、ストッキング | |
WO2016098717A1 (ja) | 吸湿性芯鞘複合糸 | |
JP6090546B1 (ja) | 吸湿性芯鞘複合糸およびその製造方法 | |
JP2016204784A (ja) | 吸湿性、接触冷感に優れたポリアミド系芯鞘複合繊維およびそれを用いた布帛 | |
KR102575877B1 (ko) | 흡습성, 주름방지성이 우수한 심초 복합 단면섬유 | |
CN108350607A (zh) | 可高温染色的聚酰胺纤维 | |
JP6600969B2 (ja) | 吸放湿性能に優れた芯鞘複合断面繊維 | |
JP6690160B2 (ja) | 耐久性に優れた制電性ポリアミド芯鞘複合繊維 | |
JP2006124851A (ja) | 高吸湿性ポリアミド異収縮混繊糸およびその製造方法 | |
JP2016117979A (ja) | 洗濯耐久性に優れた吸湿性芯鞘複合糸 | |
JP2006111991A (ja) | 耐熱性に優れた高吸湿性ポリアミド繊維およびその製造方法 | |
JP2006111989A (ja) | 染色性に優れた高吸湿性ポリアミド繊維およびその製造方法 | |
JP2016132828A (ja) | 吸湿性芯鞘複合糸 | |
JP2006111992A (ja) | 高吸湿性ポリアミド繊維およびその製造方法 | |
JP2009263831A (ja) | 海島型複合断面繊維 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 201180016429.4 Country of ref document: CN |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2011522312 Country of ref document: JP |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 11762512 Country of ref document: EP Kind code of ref document: A1 |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2011762512 Country of ref document: EP |
|
ENP | Entry into the national phase |
Ref document number: 20127025362 Country of ref document: KR Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: 1201005138 Country of ref document: TH |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
WWE | Wipo information: entry into national phase |
Ref document number: 13636371 Country of ref document: US |