WO2006118982A2 - Semiconductor substrate with exposed upper and lower sides - Google Patents

Semiconductor substrate with exposed upper and lower sides Download PDF

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Publication number
WO2006118982A2
WO2006118982A2 PCT/US2006/016143 US2006016143W WO2006118982A2 WO 2006118982 A2 WO2006118982 A2 WO 2006118982A2 US 2006016143 W US2006016143 W US 2006016143W WO 2006118982 A2 WO2006118982 A2 WO 2006118982A2
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WO
WIPO (PCT)
Prior art keywords
substrate
package
assembly
die
interconnection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2006/016143
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English (en)
French (fr)
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WO2006118982A3 (en
Inventor
Marcos Karnezos
Flynn Carson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Stats Chippac Pte Ltd
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Stats Chippac Pte Ltd
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Filing date
Publication date
Application filed by Stats Chippac Pte Ltd filed Critical Stats Chippac Pte Ltd
Priority to KR1020077027669A priority Critical patent/KR101120122B1/ko
Priority to JP2008509150A priority patent/JP4503677B2/ja
Publication of WO2006118982A2 publication Critical patent/WO2006118982A2/en
Publication of WO2006118982A3 publication Critical patent/WO2006118982A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Definitions

  • the type of z-interconnect employed in the PoP module requires that the top and bottom package substrates be designed with matching pads for the z-interconnect balls. If one of the packages is exchanged for one in which the substrate has a different pad arrangement (different size or different design), then the substrate for the other package must be reconfigured accordingly. This leads to increased cost for manufacture of the multi-package module.
  • the distance between the top and bottom packages must be at least as great as the encapsulation height of the bottom package, which may be 0.25 mm or more, and typically is in a range between 0.5 mm and 1.5 mm, depending upon the number of die and depending upon whether the die-to-substrate electrical connection is by flip chip or by wire bonds.
  • the method further includes affixing and electrically connecting an additional component at the exposed land side of the second substrate.
  • An additional component or components can be mounted upon the assembly as a further step in the manufacture of the stacked package assembly; or, an additional component or components
  • the invention provides for excellent manufacturability, high design flexibility, and low cost to produce a stacked package module having a low profile and a small footprint.
  • FIG. 12 is a diagrammatic sketch in a sectional view thru a semiconductor assembly 5 according to an embodiment of the invention, including a flip chip die stacked over the assembly.
  • FIG. 1 there is shown in a diagrammatic sectional view generally at 1 an embodiment of a semiconductor package assembly, including a first ("bottom” in FIG. 1) package subassembly and a second ("top” in FIG. 1) substrate stacked over the first package subassembly, in which the package and the second substrate are interconnected by wire
  • the z-interconnection of the second ("top") substrate 10 and first ("bottom") package subassembly 100 is made by way of wire bonds 118 connecting traces on the downward facing metal layer (the metal layer 21) of the top substrate with traces on the lower metal layer 123 of the bottom package substrate. At one end each wire bond 118 is electrically connected to downward facing surfaces of pads on the metal layer 21 of the top substrate 12, and at the other end each wire bond is connected to lower surfaces of pads on the lower metal layer 123 of the bottom package substrate 112.
  • the wire bonds may be formed by any wire bonding technique, well known in the art, such as is described, for example, in U.S. 5,226,582, which is hereby incorporated by reference herein.
  • the substrate-to-package z-interconnect wire bonds are shown by way of example in FIG. 1 as having been made by forming a bead or bump on the surface of a pad on the lower metal layer of the top substrate, and then drawing the wire toward, and fusing it onto, a pad on the lower metal layer of the bottom substrate.
  • the wire bonds can be made in the inverse direction, that is, by forming a bead or bump on the lower surface of a pad on the lower metal layer of the bottom substrate, and then drawing the wire toward, and fusing it onto, a pad on the metal layer of the top substrate.
  • the top substrate is larger than the footprint of the first package subassembly over which it is mounted, leaving an area at the periphery of the first side of the top substrate on which the bond pads are exposed for the wire bonds 118.
  • the top substrate is punch- or saw-singulated.
  • the first package subassembly may have flip chip, rather than wire bonding, interconnection of the die to the first package substrate.
  • the support for the second substrate can be a spacer mounted upon the first package subassembly die.
  • the ball pads 53 are additionally available as test probe sites for testing the package prior to assembly, or for testing the package assembly, if desired, prior to mounting the second level interconnect solder balls.
  • the encapsulated marginal area has a width (MW in FIG. 5A) determined by the sum of the lengths of the bond fingers, the length of the trace to the bond finger, and the width of the saw street. Additionally, some mold flash may appear on the substrate surface at the inner edge of the margin (at the broken line 58 in FIG. 5A). Where the substrate is provided as one in a strip or array, some substrate material at the edge is lost to the saw width during saw singulation of the first package.
  • the bond finger length is about 250 um
  • the finger trace length is about 50 um
  • an allowance for mold resin bleed can be about 500 um.
  • the first die 1_14 is affixed, active side upward, onto the die attach side of the substrate.
  • the die has four edges defining a square.
  • Wire bond pads 51 are arranged in rows near the four edges of the die.
  • As on the land side of the substrate, most of the surface of the die attach side is covered by a solder mask, except where sites on the metal layer are revealed by openings in the solder mask, including particularly rows (one row along each edge of the die, in this example) of bond fingers (e.g., 54).
  • Wires 116 connect the die pads 51 with the bond fingers 54.
  • the I5 land side of the first package substrate, and the package die are interconnected as appropriate by way of the traces, wires, and vias to the pads on the land sides of the first package substrate, where interconnection of the package assembly is made to an underlying substrate (second level interconnection) or to additional devices stacked over the assembly.
  • the die in the first package subassembly are interconnected as desired to exposed pads on the land sides of the first package substrate and the second substrate at the top and bottom of the completed assembly.
  • the second substrate necessarily has a larger footprint than the first package substrate, to accommodate the z-interconnection between the substrates.
  • z-interconnects are arranged along all four edges of the packages and, accordingly, the second package is both wider and longer than the first package.
  • a ball grid array (BGA) package can be mounted over a package assembly constructed as described above with reference to FIG. 3.
  • BGA ball grid array
  • FIG. 7A 1 a BGA package 710 having interconnect solder balls 718 is aligned with and mounted upon the land side of a second substrate 10, and the solder balls are reflowed onto ball pads in the metal layer 23 to form a module 70.
  • the BGA footprint is smaller than that of the package assembly; in the module 72 shown in FIG.
  • the first package subassembly substrate (that is, the substrate in the assembly upon which the enclosed die is/are mounted, has a larger footprint than the second substrate (compare FIG. 24 with FIGs. 3 and 4).
  • a first package subassembly 242 includes die mounted upon (die 243) and stacked over (die 243'. 243") a first package subassembly substrate 241.
  • die 243 die mounted upon (die 243) and stacked over (die 243'. 243") a first package subassembly substrate 241.
  • FIG. 28 illustrates a package assembly in which the first subassembly constitutes a flip
  • FIG. 30 illustrates a package assembly generally similar to that shown in FIG. 29, in which the first package die is a flip chip die rather than a wire bonded die.
  • the first package subassembly 302 substrate 241 is constructed as in FIG. 24.
  • a first die 303 is mounted onto the die attach side of the substrate 241. Solder balls or bumps attached to pads on the die are electrically connected with pads on the metal layer at the die attach side of the substrate.
  • An underfill between the die and the substrate serves to protect the electrical interconnections and to provide structural and mechanical integrity and robustness to the interconnection.
  • Procedures in processes for making the various packages and for routing package substrates for use in the invention are well established in the industry.
  • the assembly process is similar for the configurations according to the various aspects of the invention. Generally, the process includes steps of: providing a ball grid array or land

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Wire Bonding (AREA)
  • Combinations Of Printed Boards (AREA)
PCT/US2006/016143 2005-04-29 2006-04-27 Semiconductor substrate with exposed upper and lower sides Ceased WO2006118982A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
KR1020077027669A KR101120122B1 (ko) 2005-04-29 2006-04-27 제 2 기판을 포함하며 상부면 및 하부면에서 노출된 기판표면들을 갖는 반도체 패키지
JP2008509150A JP4503677B2 (ja) 2005-04-29 2006-04-27 上側および下側の基板表面を露出させた半導体パッケージ

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US59471105P 2005-04-29 2005-04-29
US60/594,711 2005-04-29
US69284205P 2005-06-20 2005-06-20
US60/692,842 2005-06-20
US11/394,635 US7429786B2 (en) 2005-04-29 2006-03-31 Semiconductor package including second substrate and having exposed substrate surfaces on upper and lower sides
US11/394,635 2006-03-31

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WO2006118982A2 true WO2006118982A2 (en) 2006-11-09
WO2006118982A3 WO2006118982A3 (en) 2007-07-12

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JP (1) JP4503677B2 (enExample)
KR (1) KR101120122B1 (enExample)
TW (1) TWI322489B (enExample)
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US7633765B1 (en) 2004-03-23 2009-12-15 Amkor Technology, Inc. Semiconductor package including a top-surface metal layer for implementing circuit features
US9691635B1 (en) 2002-05-01 2017-06-27 Amkor Technology, Inc. Buildup dielectric layer having metallization pattern semiconductor package fabrication method
KR20050074961A (ko) * 2002-10-08 2005-07-19 치팩, 인코포레이티드 역전된 제 2 패키지를 구비한 반도체 적층형 멀티-패키지모듈
US11081370B2 (en) 2004-03-23 2021-08-03 Amkor Technology Singapore Holding Pte. Ltd. Methods of manufacturing an encapsulated semiconductor device
US10811277B2 (en) 2004-03-23 2020-10-20 Amkor Technology, Inc. Encapsulated semiconductor package
SG130055A1 (en) 2005-08-19 2007-03-20 Micron Technology Inc Microelectronic devices, stacked microelectronic devices, and methods for manufacturing microelectronic devices
SG130066A1 (en) 2005-08-26 2007-03-20 Micron Technology Inc Microelectronic device packages, stacked microelectronic device packages, and methods for manufacturing microelectronic devices
US8012867B2 (en) * 2006-01-31 2011-09-06 Stats Chippac Ltd Wafer level chip scale package system
US20070187818A1 (en) * 2006-02-15 2007-08-16 Texas Instruments Incorporated Package on package design a combination of laminate and tape substrate
US7986043B2 (en) * 2006-03-08 2011-07-26 Stats Chippac Ltd. Integrated circuit package on package system
US7981702B2 (en) 2006-03-08 2011-07-19 Stats Chippac Ltd. Integrated circuit package in package system
DE102006016345A1 (de) * 2006-04-05 2007-10-18 Infineon Technologies Ag Halbleitermodul mit diskreten Bauelementen und Verfahren zur Herstellung desselben
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US7429786B2 (en) 2008-09-30
TWI322489B (en) 2010-03-21
US20060244117A1 (en) 2006-11-02
KR20080073637A (ko) 2008-08-11
JP4503677B2 (ja) 2010-07-14
TW200711072A (en) 2007-03-16
WO2006118982A3 (en) 2007-07-12
JP2008539599A (ja) 2008-11-13
KR101120122B1 (ko) 2012-03-23

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