JP5608758B2 - 有機薄膜形成装置 - Google Patents
有機薄膜形成装置 Download PDFInfo
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- 230000008021 deposition Effects 0.000 claims description 30
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- 239000010935 stainless steel Substances 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 239000004925 Acrylic resin Substances 0.000 claims description 3
- 229920000178 Acrylic resin Polymers 0.000 claims description 3
- 229920002396 Polyurea Polymers 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
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- 238000000151 deposition Methods 0.000 description 28
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- 238000010549 co-Evaporation Methods 0.000 description 4
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- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- QFTYSVGGYOXFRQ-UHFFFAOYSA-N dodecane-1,12-diamine Chemical compound NCCCCCCCCCCCCN QFTYSVGGYOXFRQ-UHFFFAOYSA-N 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
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- 239000000178 monomer Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/12—Organic material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
- C23C14/564—Means for minimising impurities in the coating chamber such as dust, moisture, residual gases
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Description
本発明は有機薄膜形成装置であって、前記防着板の前記表面とは逆の裏面は、前記真空槽の内壁面に密着された有機薄膜形成装置である。
本発明は有機薄膜形成装置であって、前記防着板の母材は、鉄と、ステンレスと、銅合金と、アルミとからなる群のうちいずれか一種類又は二種類以上の金属から成る有機薄膜形成装置である。
本発明は有機薄膜形成装置であって、前記供給孔の表面には前記フッ素樹脂含有無電解ニッケル膜が形成された有機薄膜形成装置である。
本発明は有機薄膜形成装置であって、前記基板ステージの表面のうち、前記基板の周囲の部分には、前記フッ素樹脂含有無電解ニッケル膜が形成された有機薄膜形成装置である。
本発明は有機薄膜形成装置であって、前記ガス供給部を二個以上有する有機薄膜形成装置である。
本発明は有機薄膜形成装置であって、前記有機薄膜はポリ尿素の薄膜である有機薄膜形成装置である。
本発明は有機薄膜形成装置であって、前記基板ステージの表面と対面する位置には、紫外線を放出する紫外線ランプが配置された有機薄膜形成装置である。
本発明は有機薄膜形成装置であって、前記有機薄膜は紫外線硬化型のアクリル樹脂の薄膜である有機薄膜形成装置である。
本発明である第一例の有機薄膜形成装置の構造を説明する。
図1は、第一例の有機薄膜形成装置10aの内部構成図を示している。
真空槽11の壁面には真空排気装置12が接続され、真空槽11内を真空排気できるように構成されている。
第一、第二の配管23a、23bの真空槽11内に挿入された端部の開口が第一、第二の供給孔25a、25bであり、第一、第二の供給孔25a、25bは真空槽11内に露出されている。
防着板41の母材は、鉄と、ステンレスと、銅合金と、アルミとからなる群のうちいずれか一種類又は二種類以上の金属から成り、防着板41の露出する表面には、フッ素樹脂含有無電解ニッケル膜が形成されている。フッ素樹脂含有無電解ニッケル膜は、膜全体の容積に対して、ポリテトラフルオロエチレン(PTFE)を20%以上40%以下の容積比で含有するものであり、本実施例では、アルバックテクノ株式会社のニフグリップ(登録商標)が用いられる。
第一例の有機薄膜形成装置10aを用いた有機薄膜形成方法を説明する。
(成膜工程)
真空排気装置12により真空槽11内を真空排気し、真空雰囲気を形成する。以後、真空排気を継続して真空雰囲気を維持する。
真空槽11内の真空雰囲気を維持しながら、真空槽11内に基板35を搬入し、基板ステージ31の表面のうち、フッ素樹脂含有無電解ニッケル膜で周囲を囲まれた所定の位置に配置する。
第一、第二の加熱装置22a、22bにより、第一、第二の有機物材料を加熱すると、第一、第二の有機物材料から第一、第二の有機物ガスが生成され、生成された第一、第二の有機物ガスは第一、第二の配管23a、23bの内部を通って、第一、第二の供給孔25a、25bから真空槽11内に供給される。
真空槽11内に供給された第一、第二の有機物ガスの一部は、防着板41の表面でも共蒸着重合反応を起こして、防着板41の表面にも有機薄膜が形成される。
基板35の表面に所定の膜厚の有機薄膜が形成された後、第一、第二の供給孔25a、25bからの第一、第二の有機物ガスの供給を停止する。
真空槽11内の真空雰囲気を維持しながら、成膜済みの基板35を真空槽11の外側に搬出し、別の未成膜の基板35を真空槽11内に搬入して、上述の成膜工程を繰り返す。
基板35以外の部分に積層された有機薄膜が剥離する前で、かつ第一、第二の供給孔25a、25bが有機薄膜により閉塞される前に、連続して成膜できる基板の枚数を、試験やシミュレーションにより予め求めておく。
予め求めておいた所定枚数の基板35に有機薄膜を形成した後、第一例の有機薄膜形成装置10aの洗浄工程を行う。
防着板41を真空槽11の内壁面から取り外し、真空槽11の外側に取り出す。真空槽11の内壁面のうち、防着板41が密着されていた部分には有機薄膜は形成されていない。
洗浄済みの防着板41を真空槽11内に搬入し、真空槽11の内壁面に密着して取り付ける。
本発明である第二例の有機薄膜形成装置の構造を説明する。
図2は、第二例の有機薄膜形成装置10bの内部構成図を示している。第二例の有機薄膜形成装置10bのうち、上述の第一例の有機薄膜形成装置10aと構造が同じ部分には、同じ符号を付している。
ガス供給部20は、固体又は液体の有機物材料を収容できる収容容器21と、収容された有機物材料を加熱する加熱装置22と、一端が収容容器21内に接続され、他端が真空槽11内に挿入された配管23とを有している。
収容容器21内で生成された有機物ガスは、配管23の内部を通って、真空槽11内に露出された供給孔25から、真空槽11内に放出される。
真空槽11の槽壁のうち、基板ステージ31の表面と対面する部分には、紫外線を透過する透過窓18が設けられている。透過窓18の材質は例えば石英である。
なお、本実施形態では紫外線ランプ17は真空槽11の外側に配置されていたが、紫外線ランプ17が真空槽11の内側に配置され、透過窓18が省略されていてもよい。また、紫外線ランプ17は基板ステージ31の表面と対面する位置に静止されていてもよいし、基板ステージ31の表面と対面する平面内で往復移動できるように構成されていてもよい。
真空槽11の内壁面には、防着板41が密着して取り付けられている。防着板41の構造は、第一例の有機薄膜形成装置10aの防着板41と同じであり、説明を省略する。
さらに、基板ステージ31の表面のうち、基板35が配置されるべき所定場所の周囲の部分の構造も、第一例の有機薄膜形成装置10aの基板ステージ31と同じであり、説明を省略する。
本発明の第二例の有機薄膜形成装置10bを用いた有機薄膜形成方法を説明する。
(成膜工程)
真空排気装置12により真空槽11内を真空排気し、真空雰囲気を形成する。以後、真空排気を継続して真空雰囲気を維持する。
収容容器21の内部に、有機物材料を配置する。本実施例では、有機物材料として、紫外線硬化型のアクリルモノマー又はオリゴマーを使用する。有機物材料には光重合開始剤を添加してもよい。
加熱装置22により、有機物材料を加熱すると、有機物材料から有機物ガスが生成され、生成された有機物ガスは配管23の内部を通って、供給孔25から真空槽11内に供給される。
真空槽11内の真空雰囲気を維持しながら、紫外線ランプ17から紫外線を放出させる。放出された紫外線は透過窓18を透過して真空槽11内に進入する。
真空槽11内に進入した紫外線の一部は基板35の表面に入射して、基板35の表面に形成された有機物材料から成る液状膜に光重合反応を起こして硬化させ、基板35の表面に有機薄膜が形成される。本実施例ではアクリル樹脂の薄膜が形成される。
さらに、真空槽11内に進入した紫外線の一部は、供給孔25の表面と、基板ステージ31の表面のうち基板35の周囲の部分にも入射して、それぞれの場所に形成された有機物材料から成る液状膜に重合反応を起こして硬化させ、それぞれの場所で有機薄膜が形成される。
真空槽11内の真空雰囲気を維持しながら、成膜済みの基板35を真空槽11の外側に搬出し、別の未成膜の基板35を真空槽11内に搬入して、上述の成膜工程を繰り返す。
基板35以外の部分に積層された有機薄膜が剥離する前で、かつ供給孔25が有機薄膜により閉塞される前に、連続して成膜できる基板の枚数を、試験やシミュレーションにより予め求めておく。
第二例の有機薄膜形成装置10bの洗浄工程は、第一例の有機薄膜形成装置10aの洗浄工程と同様であり、説明を省略する。
図1、2の図面上では、真空槽11内に基板ステージ31と供給孔25a、25b又は25とからなる成膜組は一組だけ配置されていたが、本発明はこれに限定されず、二組以上配置されていてもよい。
第二例の有機薄膜形成装置10bが成膜組を二組以上有する場合には、各成膜組ごとにそれぞれ異なる紫外線ランプ17を設ける構成より、一個の紫外線ランプ17を各基板ステージ31の表面と対面する位置にそれぞれ移動できるように構成する方が、低コストで好ましい。
第二例の有機薄膜形成装置10bが成膜組を二組以上有する場合には、一の成膜組で一の基板35の表面に光反応性の有機物材料を付着中に、他の成膜組で他の基板35の表面に光照射を行えば、有機薄膜の生産効率を向上できる。
11……真空槽
20a、20b、20……ガス供給部
25a、25b、25……供給孔
31……基板ステージ
35……基板
41……防着板
Claims (9)
- 真空槽と、
前記真空槽内に配置された基板ステージと、
前記真空槽内に露出する供給孔から前記真空槽内に有機物ガスを供給するガス供給部と、
前記真空槽の内壁面に取り付けられた防着板と、
を有し、前記基板ステージの表面に配置された基板に、前記有機物ガスから有機薄膜を形成する有機薄膜形成装置であって、
前記防着板の露出する表面には、フッ素樹脂含有無電解ニッケル膜が形成され、
前記フッ素樹脂含有無電解ニッケル膜は、膜全体の容積に対して、ポリテトラフルオロエチレンを20%以上40%以下の容積比で含有する有機薄膜形成装置。 - 前記防着板の前記表面とは逆の裏面は、前記真空槽の内壁面に密着された請求項1記載の有機薄膜形成装置。
- 前記防着板の母材は、鉄と、ステンレスと、銅合金と、アルミとからなる群のうちいずれか一種類又は二種類以上の金属から成る請求項1又は請求項2のいずれか1項記載の有機薄膜形成装置。
- 前記供給孔の表面には前記フッ素樹脂含有無電解ニッケル膜が形成された請求項1乃至請求項3のいずれか1項記載の有機薄膜形成装置。
- 前記基板ステージの表面のうち、前記基板の周囲の部分には、前記フッ素樹脂含有無電解ニッケル膜が形成された請求項1乃至請求項4のいずれか1項記載の有機薄膜形成装置。
- 前記ガス供給部を二個以上有する請求項1乃至請求項5のいずれか1項記載の有機薄膜形成装置。
- 前記有機薄膜はポリ尿素の薄膜である請求項6記載の有機薄膜形成装置。
- 前記基板ステージの表面と対面する位置には、紫外線を放出する紫外線ランプが配置された請求項1乃至請求項5のいずれか1項記載の有機薄膜形成装置。
- 前記有機薄膜は紫外線硬化型のアクリル樹脂の薄膜である請求項8記載の有機薄膜形成装置。
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2011
- 2011-12-02 WO PCT/JP2011/077898 patent/WO2012077590A1/ja active Application Filing
- 2011-12-02 CN CN201180058990.9A patent/CN103249858B/zh active Active
- 2011-12-02 KR KR1020137017127A patent/KR101525813B1/ko active IP Right Grant
- 2011-12-02 DE DE112011104309T patent/DE112011104309T5/de not_active Ceased
- 2011-12-02 JP JP2012547820A patent/JP5608758B2/ja not_active Expired - Fee Related
- 2011-12-08 TW TW100145308A patent/TWI568866B/zh active
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2013
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CN103249858B (zh) | 2015-06-10 |
WO2012077590A1 (ja) | 2012-06-14 |
TWI568866B (zh) | 2017-02-01 |
KR101525813B1 (ko) | 2015-06-05 |
TW201237197A (en) | 2012-09-16 |
JPWO2012077590A1 (ja) | 2014-05-19 |
US20130333619A1 (en) | 2013-12-19 |
DE112011104309T5 (de) | 2013-09-26 |
KR20130094346A (ko) | 2013-08-23 |
CN103249858A (zh) | 2013-08-14 |
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