JP4656280B2 - 堆積チャンバ内のサセプタの支持プレートの平面性を改良する方法およびサセプタ - Google Patents
堆積チャンバ内のサセプタの支持プレートの平面性を改良する方法およびサセプタ Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6838—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping with gripping and holding devices using a vacuum; Bernoulli devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/20—Deposition of semiconductor materials on a substrate, e.g. epitaxial growth solid phase epitaxy
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Description
図2Aに示す、処理チャンバ133内に配置した、真空排気機構を含むサセプタ装置は、サセプタ・シャフト137および基板支持プレート20を含むサセプタ135、モータ14、シャフト真空コネクターハウジング16、ならびにコントローラ170を備える。支持プレート20は、上部プレート40、ベースプレート20および両プレート間のバイアス区域44を含み、上部分およびベース部分は、溶接または他の同等な手法で接合されてもよい。支持プレート20は、上部プレート40とベースプレート20との間に配置した1つ以上の加熱素子24を含んでもよい。
シャフト圧力をあるレベルに維持してサセプタ面22の平面性を確保するために使用できる代替のシャフト圧力監視方法が考えられる。例えば、圧力計180または他の圧力インジケータがセンサ166から入力を受取る(図2B)。かかるシステムは、オペレータによる視覚的監視を可能にし、オペレータは、シャフト圧力を所望の静圧に維持するよう絞り弁162を設定する。代替として、圧力計180は絞り弁162へ接続され、それによりオペレータは圧力計180を所望の設定値へ設定でき、それによって絞り弁162を制御する。上で説明したサセプタ装置の場合のように、シャフトは、堆積チャンバ用の真空源158にも、またはそれとは別の真空源にも流体接続できる。
図3は、大気圧下の、サセプタ・シャフト用サセプタ支持プレートの表面の平坦度つまり平面性の変化(図3A)を、真空排気されたサセプタ・シャフトのそれと比較する。初期装着時、サセプタは非常に平坦であり、平面からの偏りはゼロである。サセプタが加熱および冷却されるにつれて、サセプタはその平面性を失い始める。最終的には、サセプタが熱サイクルを受けるとともに、サセプタは変形し、図3Aの均一性プロファイルで示すように、そして図1に概略図示するように逆V字形を持つ。これがサセプタ交換を余儀なくさせる。
サセプタ・シャフトを真空排気する場合、堆積レートの均一性はサセプタ面全体にわたって向上する。図4は、基板全体にわたる堆積レートに対するサセプタ・シャフト排気による効果を、両方の基板を横切って左上から右下へ、および左下から右上へ測定して比較する。両基板上へ、材料の膜を温度450/460℃、圧力320mトル、間隔920ミルで堆積した。
Claims (18)
- 基板上への材料の膜の堆積中に使用するサセプタの支持プレートの平面性を改良する方法であって、
シャフトの中空コア内の圧力を大気圧未満のレベルへ低減するステップと、
前記支持プレートの上面により支持された前記基板上への材料の前記膜の堆積に必要なレベルへ堆積チャンバ内の圧力を低減するステップと、
前記シャフトの前記中空コアを貫通する真空ラインを介して、複数の開口を備える前記支持プレートを通して真空を前記基板に適用し、前記上面に前記基板を付着するように前記複数の開口で流体接続する、前記ステップと、
前記シャフトの前記中空コア内で生成される負圧に依存しない、前記複数の開口へ接続された前記真空ライン内で生成される負圧を制御するステップと、
を含み、
前記シャフトの前記中空コア内の前記圧力が、前記シャフトへ接続されて前記シャフトの前記中空コアと界面を成す前記支持プレートの下面に作用し、前記堆積チャンバ内の前記圧力が、前記支持プレートの上面に作用することによって前記サセプタの支持プレートの平面性を改良する方法。 - 前記シャフトの前記中空コア内の圧力を低減するステップは、
前記シャフトの前記中空コアを大気圧から封止する工程と、
前記シャフトの前記中空コアへ負圧源を適用することによって前記中空コア内の前記圧力を低減する工程と、
を含む、請求項1記載の方法。 - 前記中空コアは、前記負圧源と接続するように適合されるシャフト真空コネクターハウジングによって封止される、請求項2記載の方法。
- 前記シャフト真空コネクターハウジングは、前記負圧源へ接続されるように適合された接続具を備え、前記負圧は前記接続具を介して前記中空コアへ適用される、
請求項3記載の方法。 - 前記チャンバ圧力は0.5トル乃至6トルである請求項1記載の方法。
- 前記シャフトの前記中空コア内側の前記圧力は200トル未満である、
請求項1記載の方法。 - 前記シャフトの前記中空コア内側の前記圧力は0.5トル乃至200トルである、
請求項6記載の方法。 - 前記シャフトの前記中空コア内側の前記圧力は、前記堆積チャンバ内側の圧力と等しい、
請求項7記載の方法。 - 基板上へ材料の膜を堆積するために堆積チャンバ内で使用するサセプタであって、
中空コアを有するシャフトに搭載された支持プレートであって、前記支持プレートは基板を支持するように適合された上面と、前記シャフトへ接続されて前記中空コアと界面を成す下面とを有し、前記中空コアは大気圧から封止される、前記支持プレートと、
前記上面を貫通し前記シャフトの前記中空コアを貫通する真空チャックラインに流体接続する複数の開口と、
前記支持プレートの前記シャフトの前記中空コアに真空ラインを接続するシャフト真空コネクターハウジングと、
前記複数の開口へ接続された前記真空チャックライン内に生成される負圧を制御する手段であって、前記シャフトの前記中空コア内側で発生された負圧に依存せず、前記支持プレートの前記下面と界面を成す、前記制御する手段と、
を備えるサセプタ。 - 前記複数の開口へ接続された前記真空チャックライン内に生成される前記負圧を制御する手段は、前記シャフトの前記中空コア内側の前記真空ラインに接続された真空源に依存せず、前記支持プレートの前記下面と界面を成す、請求項9記載のサセプタ。
- 基板上への材料の膜の堆積中にサセプタの支持プレートの平面性を許容限度内に調整する方法であって、
堆積チャンバ内で動作できるように位置決めされた、請求項9のサセプタの支持プレートの上面へ前記基板を付着するステップと、
前記堆積チャンバ内の圧力を堆積圧力へ低減するステップと、
前記サセプタのシャフトの中空コア内側の圧力を大気圧未満へ低減するステップであって、前記シャフトの前記中空コア内の前記圧力は前記サセプタの前記支持プレートの下面へ適用される、前記ステップと、
少なくとも1種の前駆体ガスを前記堆積チャンバ内へ流入させるステップと、
前記基板上へ膜を堆積するステップであって、前記膜はその少なくとも一部が、前記少なくとも1種の前駆体ガスから生成される、前記ステップと、
前記膜が堆積されることになる前記基板の表面の前記平面性を監視するステップと、
前記基板の前記表面が完全な平面から所定の許容量を超えて変形するとき、前記シャフトの前記中空コア内側の圧力を調節することによって前記膜の堆積中に前記サセプタおよび前記基板を平面性の許容限度内に回復させるステップと、
を含む、前記方法。 - 前記堆積チャンバ内側の温度を少なくとも300℃にするステップを更に含む、
請求項11記載の方法 - 前記温度は400℃乃至450℃である、請求項12記載の方法
- 前記堆積チャンバ内の前記圧力は0.5トル乃至6トルである、請求項11記載の方法。
- 前記シャフトの前記中空コア内の前記圧力は200トル未満へ低減される、請求項14記載の方法。
- 前記シャフトの前記中空コア内の前記圧力は、前記堆積チャンバ内の前記圧力に等しい、請求項15記載の方法。
- 前記堆積圧力、および前記シャフトの前記中空コア内側の前記圧力を監視するステップと、
前記シャフトの前記中空コア内側の前記圧力が前記堆積チャンバ内の前記圧力に対する所定値範囲外の値を超える場合に、前記シャフトの前記中空コア内側の前記圧力を調整するステップと、
を更に含む、請求項11記載の方法。 - 前記基板を付着するステップは、前記シャフトの前記中空コアを貫通し前記複数の開口と流体接続する真空ラインを介して、複数の開口を備える前記サセプタの前記上面を通して真空を上部に適用する工程を備える、請求項11記載の方法。
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Application Number | Priority Date | Filing Date | Title |
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US09/922,352 US6896929B2 (en) | 2001-08-03 | 2001-08-03 | Susceptor shaft vacuum pumping |
PCT/US2002/024508 WO2003015136A2 (en) | 2001-08-03 | 2002-07-31 | Method and apparatus for vacuum pumping a susceptor shaft |
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JP2005526373A JP2005526373A (ja) | 2005-09-02 |
JP2005526373A5 JP2005526373A5 (ja) | 2006-01-05 |
JP4656280B2 true JP4656280B2 (ja) | 2011-03-23 |
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US (1) | US6896929B2 (ja) |
EP (1) | EP1415329A2 (ja) |
JP (1) | JP4656280B2 (ja) |
KR (1) | KR100601576B1 (ja) |
CN (1) | CN100437893C (ja) |
TW (1) | TW588117B (ja) |
WO (1) | WO2003015136A2 (ja) |
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JP2000124299A (ja) * | 1998-10-16 | 2000-04-28 | Hitachi Ltd | 半導体装置の製造方法および半導体製造装置 |
WO2001007691A1 (en) * | 1999-07-26 | 2001-02-01 | Emcore Corporation | Apparatus for growing epitaxial layers on wafers |
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WO2003015136A3 (en) | 2003-10-16 |
CN1539158A (zh) | 2004-10-20 |
TW588117B (en) | 2004-05-21 |
JP2005526373A (ja) | 2005-09-02 |
CN100437893C (zh) | 2008-11-26 |
KR20040028977A (ko) | 2004-04-03 |
US20030026904A1 (en) | 2003-02-06 |
US6896929B2 (en) | 2005-05-24 |
EP1415329A2 (en) | 2004-05-06 |
KR100601576B1 (ko) | 2006-07-19 |
WO2003015136A2 (en) | 2003-02-20 |
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