CN101472809B - 压力增强的塑料容器和处理塑料容器的相关方法 - Google Patents

压力增强的塑料容器和处理塑料容器的相关方法 Download PDF

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CN101472809B
CN101472809B CN2007800225450A CN200780022545A CN101472809B CN 101472809 B CN101472809 B CN 101472809B CN 2007800225450 A CN2007800225450 A CN 2007800225450A CN 200780022545 A CN200780022545 A CN 200780022545A CN 101472809 B CN101472809 B CN 101472809B
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container
pressure plate
sidewall
plastic container
control position
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CN101472809A (zh
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大卫·梅尔罗斯
保罗·凯利
约翰·登纳
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Co2 Pac Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
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    • B65D79/005—Packages having deformable parts for indicating or neutralizing internal pressure-variations by other means than venting
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    • B65D79/0084—Packages having deformable parts for indicating or neutralizing internal pressure-variations by other means than venting the deformable part being located in a rigid or semi-rigid container, e.g. in bottles or jars in the sidewall or shoulder part thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
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    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
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    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
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    • B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
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    • B65B7/2835—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers applying and rotating preformed threaded caps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • B65D1/0223—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
    • B65D1/023—Neck construction
    • B65D1/0246—Closure retaining means, e.g. beads, screw-threads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • B65D1/0223—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
    • B65D1/0261—Bottom construction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • B65D1/0223—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
    • B65D1/0261—Bottom construction
    • B65D1/0276—Bottom construction having a continuous contact surface, e.g. Champagne-type bottom
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/40—Details of walls
    • B65D1/42—Reinforcing or strengthening parts or members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D23/00—Details of bottles or jars not otherwise provided for
    • B65D23/10—Handles
    • B65D23/102—Gripping means formed in the walls, e.g. roughening, cavities, projections
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00—Closing bottles, jars or similar containers by applying caps
    • B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C2003/226—Additional process steps or apparatuses related to filling with hot liquids, e.g. after-treatment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Abstract

一种塑料容器(10)，包括上部(12)、下部(16)和侧壁(20)，所述上部包括适于接收封闭件的容器口部(14)，所述下部包括底部(18)，侧壁在所述上部与下部之间延伸。所述上部、下部和侧壁限定用于存放液体内容物的内部容积。所述塑料容器还包括压力板(22)，该压力板定位在所述容器上并能够在初始位置与工作位置之间移动。在填充容器之前压力板位于初始位置，在填充和密封容器之后压力板移动到工作位置。将压力板从初始位置移动到工作位置减小了容器的内部容积并且在容器内部产生了正压。该正压加强了所述侧壁。本发明还公开了一种处理容器的方法。

Description

压力增强的塑料容器和处理塑料容器的相关方法
相关申请的交叉引用
本申请是2005年12月15日提交的申请号是10/529,198的美国专利申请的继续申请，该在先申请是2003年9月30日提交的申请号是PCT/NZ2003/000220的国际申请的美国国家阶段申请，该国际申请要求2002年9月30日提交的申请号是521694的新西兰申请的优先权。本申请还是2006年1月27日提交的申请号是10/566,294的美国专利申请的继续申请，该在先申请是2004年7月30日提交的申请号是PCT/US2004/024581的国际申请的美国国家阶段申请，该国际申请要求2004年3月11日提交的申请号是60/551,771的美国临时专利申请和2003年7月30提交的申请号是60/491,179的美国临时专利申请的优先权。在此通过引用将前面提到的这些申请的整个内容纳入本申请。
技术领域
本发明主要涉及塑料容器，更具体地，本发明涉及这样一种塑料容器，即，内容物在该塑料容器中被加压以加强所述容器的壁。
背景技术
为了获得玻璃瓶的强度特性，传统的轻重量塑料容器通常设有肋结构、凹入的腰部或者加强容器侧壁的其它结构。虽然公知的加强结构通常提供了必要的强度，但是它们会将容器的侧壁弄得杂乱并且破坏了所需的玻璃容器的流畅光滑的外表。此外，公知的加强结构通常限制瓶子设计者可用的形状和结构的数量。因此，本领域中存在对这样一种相对轻重量的塑料容器的需要，这种塑料容器具有玻璃容器的强度特性和玻璃容器的流畅光滑的外表并且提供增加的设计机会。
发明内容
总之，本发明涉及具有减小容器内部的容积以便于在容器内部产生正压的结构的塑料容器。容器内部的所述正压用来加强所述容器，从而减小对侧壁上的诸如肋之类的加强结构的需要。这使得塑料容器具有近似于玻璃容器的强度特性并且同时保持玻璃容器的流畅光滑的外表。
在一个示例性的实施方式中，本发明提供一种塑料容器，包括上部、下部和侧壁，所述上部包括适于接收封闭件的容器口部，所述下部包括底部，所述侧壁在所述上部与下部之间延伸，其中所述上部、下部和侧壁限定用于存放液体内容物的内部容积。压力板位于所述容器上并且能够在初始位置与工作位置之间移动，其中在填充所述容器之前，该压力板位于初始位置，在填充和密封所述容器之后，该压力板移动到工作位置。将所述压力板从初始位置移动到工作位置减小所述容器的内部容积并且在该容器内部产生正压。所述正压加强所述侧壁。所述侧壁因所述正压而适于沿径向向外膨胀。
根据另一个示例性的实施方式，本发明提供了一种塑料容器，包括上部、下部和侧壁，所述上部具有适于接收封闭件的容器口部，所述下部包括底部，所述侧壁在所述上部与下部之间延伸，所述侧壁的大部分没有结构加强元件，压力板位于所述容器上并且能够在初始位置与工作位置之间移动。在填充和密封所述容器之后，当所述压力板位于初始位置时，所述侧壁相对较柔软，在所述压力板移动到工作位置后，所述侧壁变得相对较硬。所述侧壁在所述工作位置比位于所述初始位置沿径向向外更远地定位。
根据另一个示例性的实施方式，本发明提供一种处理容器的方法，包括：提供包括侧壁和压力板的容器，该容器限定内部容积；用液体内容物填充所述容器；封盖所述容器以将所述液体内容物密封在所述容器内部；以及将所述压力板从初始位置移动到工作位置，在工作位置所述压力板减小所述容器的内部容积，从而在容器内部产生加强所述侧壁的正压。将所述压力板从所述初始位置移动到所述工作位置的步骤使所述侧壁沿径向向外膨胀。
从对说明书、附图和示例的考虑中优选实施方式的进一步的目的和优点以及结构和功能会变得显而易见。
附图说明
本发明的前述以及其它特征和优点从下面对本发明的优选实施方式的更具体的描述中会变得显而易见，如附图中所示，其中相似的附图标记总体表示相同的、功能相似的和/或结构类似的元件。
图1是根据本发明的塑料容器的示例性实施方式的立体图；
图2是图1的塑料容器的侧视图；
图3是图1的塑料容器的前视图；
图4是图1的塑料容器的后视图；
图5是图1的塑料容器的仰视图；
图6是图1的塑料容器沿着图3的A-A线的剖视图，其中示出的压力板位于初始位置；
图7是图1的塑料容器沿着图3的A-A线的剖视图，其中示出的压力板位于工作位置；
图8A-8C示意性地表示了根据本发明的处理容器的示例性方法的步骤；
图9是对于经历根据本发明的处理容器的方法的容器的压力与时间的曲线图；
图10是根据本发明的塑料容器的可选实施方式的侧视图；
图11是根据本发明的塑料容器的另一可选实施方式的侧视图；
图12是根据本发明的塑料容器的又一可选实施方式的侧视图；
图13是根据本发明的塑料容器的再一可选实施方式的侧视图；
图14A是在对容器填充和封盖之前，图13的塑料容器沿着图13的B-B线的横截面图；以及
图14B是在对容器填充、封盖和启动之后，图13的塑料容器沿着图13的B-B线的横截面图。
具体实施方式
下面详细讨论本发明的实施方式。在描述实施方式的过程中，为了清楚起见，使用了专用术语。但是，本发明并不旨受这样选择的专用术语的限制。虽然讨论了具体的示例性实施方式，但是应该理解的是，这样做仅是为了说明的目的。相关领域的技术人员会认识到可以使用不脱离本发明的精神和范围的其它部件和结构。在此引用的所有参考文献通过引用被纳入本发明，如同每篇被单独地纳入本发明一样。
本发明涉及一种塑料容器，该塑料容器具有一个或多个在该容器已经被填充和密封之后使得该容器的内部容积减小的结构。例如通过压缩填充后的容器的顶部空间来减小所述容器的内部容积会导致所述容器内部压力的增加。所述容器内部压力的增加能够具有加强所述容器的效果，例如增加容器的最大承载能力或周向强度。压力增加还有助于防止随着时间的推移所述容器可能发生的变形，例如当由于蒸发损失造成的所述容器的失压。此外，可以对内部容积的减小量进行调整以补偿经常在热填充容器中由于填充和封盖后液体内容物的冷却而产生的内部真空。所以，根据本发明的塑料容器就可以设计有比现有的容器相对较少的结构加强元件。例如，根据本发明的塑料容器与现有的设计相比在所述侧壁上可以具有更少的加强元件。
参见图1-4，其中示出了体现本发明的原理的示例性容器。容器10主要包括上部12，该上部12包括适于接收诸如盖子或喷嘴之类的封闭件的容器口部。容器10还包括下部16，该下部16包括底部18，该底部18可以适于例如在基本平滑的表面沿竖直位置支撑容器10。侧壁20在所述上部12与下部16之间延伸。所述上部12、下部16和侧壁20基本限定容器10的内部容积，所述容器10可以存放诸如果汁或其它饮料之类的液体内容物。根据本发明的一个示例性实施方式，可以对所述液体内容物进行热填充，这一点下面要更详细描述。容器10一般由诸如热塑性聚脂树脂之类的塑料材料吹塑成型，例如，PET(聚对苯二甲酸乙二醇酯)或聚烯烃，比如PP和PE，但是其它的材料和制造方法也是可行的。
参见图5，底部18或者容器10的一些其它部分可以包括压力板22。一旦容器10被填充和密封，压力板22就可以被启动以减小容器10的内部容积，从而在容器10内部产生正压。例如，启动的压力板22可以用来压缩所述容器的顶部空间(即所述容器的没有被液体内容物填充的部分)。基于所述压力板22的结构、容器10的形状和/或侧壁20的厚度，容器10内部的所述正压可以足够大以加强容器10，更具体地说是加强侧壁20。因此，如图1-4中所示，侧壁20可以保持得相对较薄并且其至少大部分仍然没有以前被认为是加强容器所必须的并且会破坏容器的光滑外表的已知的结构加强元件(例如肋)。
参见图1-4，侧壁20可以具有大致圆形的横截面，但是其它已知的横截面也是可行的。侧壁20的不具有结构加强元件的部分可以具有装饰特征，例如波纹、纹理或蚀刻版画。附加地或者可选地，侧壁20可以包括一个或多个持握面板，例如第一持握面板24和第二持握面板26。在现有技术中，众所周知持握面板是用来作加强元件的，但是，如果将压力板22构造成在容器10内提供足够的压力，那么持握面板24、26可以是不必要的。因此，可以设置不是用来作为加强元件的简化持握面板(例如没有硬的肋结构)，或者可以设置比现有技术中的容器上的持握面板范围更小的简化持握面板。
参见图5-7，底部18可以包括直立环28。压力板22可以是倒立面板的形式，所述倒立面板从直立环28延伸到底部18的近似中心。在示出的示例性实施方式中，压力板22上进行了刻面并且包括靠近其中心的增高部30，但是压力板22的其它结构也是可行的。在所述压力板22被启动后，直立环28可以用来例如在相对平的表面上支撑容器10。
可以通过将压力板22从初始位置(如图6所示)移动到工作位置(如图7所示)来启动压力板22，在初始位置中所述压力板22自容器10向外延伸，在工作位置中所述压力板22向内延伸进入到容器10的内部容积内。在图5-7中示出的示例性实施方式中，压力板22从所述初始位置移动到所述工作位置有效地减小了容器10的内部容积。这种移动可以通过例如由气动或者机械装置作用在容器10上的外力来完成。
可以在所述压力板22位于初始位置时对容器10进行填充，然后在容器10被填充和密封后将所述压力板22移动到工作位置，从而造成容器10的内部容积的减小。这种内部容积的减小可以在容器10的内部产生正压。例如，这种内部容积的减小会压缩容器内的顶部空间，而顶部空间进而又将压力返回作用在液体内容物和容器壁上。已经发现这种正压加强了容器10，特别是与所述压力板22被启动之前相比加固了侧壁20。因此，由于压力板22而形成的正压能够使塑料容器10相对于现有的容器具有相对薄的侧壁而且塑料容器10的大部分不需要结构加强件。所属领域的普通技术人员可以理解的是，除了底部18之外，压力板22还可以位于容器10的其它区域，例如侧壁20。此外，所属领域的普通技术人员可以理解的是，所述容器可以具有多于一个的压力板22，例如在所述容器较大和/或所述容器内部需要相对较大正压的情形中就是如此。
压力板22的尺寸和形状可以取决于多个因素。例如，其可以根据需要一定级别的正压来提供所需的强度特性(例如环向强度和最大承载能力)的特定容器来确定。因此所述压力板22可以成型和构造成使得容器10的内部容积减小能够产生预定压力级别的量。对于在环境温度下进行填充的容器，预定的压力量(和/或在压力板22作用下产生的容积减小量)至少取决于侧壁的强度/弹性、容器的形状和/或尺寸、液体内容物的密度、容器的期望保存期限、和/或容器内的顶部空间的大小。另一个要考虑的因素是容器存放期间因蒸发损失而导致的容器内的压力损失的量。再一个因素是因存放期间的冷藏导致的液体内容物体积的减小量。对于“热填充”(即在升高的温度下进行的填充)的容器，需要考虑额外的因素来补偿当内容物冷却到环境温度时经常发生的液体内容物的体积的减小量(和随之可能在容器中形成的真空)。这些额外的因素至少包括液体内容物的热膨胀系数、内容物所经历的温度变化量、和/或水蒸气渗透。通过考虑以上所有的或一些因素，可以对压力板22的尺寸和形状进行计算以获得可预见的和可重复的结果。应该注意的是，容器10内的正压不是临时性条件，而是在所述压力板被启动后应该持续至少60天，优选地直到容器10被打开。
参见图8A-8C，其中示出了本发明的处理容器的示例性方法。该方法可以包括提供具有位于初始位置的压力板22的容器10(例如上面所述的)，如图8A中所示。例如，可以将所述容器10提供在具有下凹区域42的自动输送机40上，所述下凹区域42构造成当所述压力板22位于初始的向外的位置时支撑容器10。将分配器44插入到容器10上部12上的开口内，并用液体内容物填充所述容器10。对于某些液体内容物(例如果汁)，在升高的温度下(即高于环境温度)用所述内容物填充所述容器10是理想的。一旦所述液体内容物达到容器10内所需的填充高度，就将分配器44关闭并从容器10移除。如图8B中所示，然后例如通过使用机械臂48将所述盖子46移动到位并将盖子46拧到所述容器口部14上的方式将封闭件比如盖子46连接到所述容器的容器口部14。所述领域的普通技术人员可以理解的是，可以选择使用各种其它的用于填充和密封所述容器10的技术。
一旦将所述容器10填充和密封，就通过将所述压力板22移动到工作位置的方式来启动压力板22。例如，如图8C中所示，罩子50、臂或者其它固定的物体可以接触盖子46或者容器10的其它部分以使容器10在竖直方向上固定不动。启动杆52能够接合压力板22，优选地靠近所述增高部30(如图7中所示)并将所述压力板22移动到所述工作位置(如图7中所示)。可以对由启动杆52造成的压力板22的位移进行控制以提供预定的正压量，正如上面所讨论的，预定的正压量取决于多种因素，例如侧壁20的强度/弹性、所述容器的形状和/或尺寸等等。
在图8C中示出的示例性实施方式中，启动杆52延伸穿过输送机40上的孔54，但是其它结构也是可行的。在所述液体内容物是在升高的温度下填充的情形中，将所述压力板22移动到反向位置的步骤可以在所述液体内容物已经冷却到室温后进行。
正如上面所讨论的，将压力板22移动到工作位置减小了容器10的内部容积并且在其中形成了加强所述侧壁20的正压。还有，正如上面所讨论的，与现有的容器相比，容器10内部的正压能够使至少是侧壁20的大部分不需要结构加强件。
图9是容器经历本发明的示例性热填充工艺时其内部压力曲线图，例如与上面结合图8A-C所描述的工艺类似的工艺。如图9的左侧所示，在时间t0处，当容器最开始被热填充和封盖时，密封的容器内存在正压。在所述容器已经被热填充和封盖后，可以将其在时间t1处冷却，例如冷却到室温。所述液体内容物的这种冷却通常会使所述液体内容物经历体积的减小，这样会在密封的容器内形成真空(负压)，如图9的中心部分所示。这种真空会使容器发生不希望的扭曲。正如前面所讨论的，可以将所述压力板的结构构造成并将其尺寸设置成使得所述容器的内部容积减少的量足以消除所述容器内的真空并且在容器的内部产生预定的正压量。因此，如图9中的曲线图的右侧所示，当在时间t2处启动所述压力板时，内部压力急剧增加直到其达到预定的压力水平。从该点开始，所述压力优选地维持在预定的水平或维持在预定的水平附近直到容器被打开。
参见图10-13，以侧视图示出了根据本发明的另外的容器。与图1-7的容器10类似，容器110、210和310主要包括上部112、212、312、412，所述上部112、212、312、412包括适于接收封闭件的容器口部114、214、314、414。所述容器110、210、310、410还包括具有底部118、218、318、418的下部116、216、316、416和在所述上部与下部之间延伸的侧壁120、220、320、420。所述上部、下部和侧壁基本限定了所述容器的内部容积。与图1-7的容器10类似，每个容器110、210、310和410可以包括正如上面所描述的、能够被启动以减小所述容器的内部容积的压力板(参见图13中示出的压力板422；在图10-12中压力板是不可见的)。
根据本发明的容器可以具有被优化的侧壁轮廓以补偿由所述压力板施加的加压作用。例如，为了吸收一些加压作用，容器10、110、210、310和410，尤其是侧壁20、120、220、320、420可以适于沿径向向外膨胀。这种膨胀可以增加所述容器能够承受的加压量。这是有利的，因为使所述容器被加压得越厉害，因压力损失(例如，因为通过侧壁的蒸气渗透)而使加压的加强效果减小所需的时间就越长。增加的加压作用还增加了所述容器的堆置强度。
参见图10-12，已经发现包括泪滴状或吊灯状(至少在一些竖直截面中)的竖直侧壁轮廓的容器很适合进行上面所描述的径向向外膨胀。参见图4，包括S形或夸张S形弯曲的其它竖直侧壁轮廓也特别适合进行径向向外膨胀，但是其它的结构也是可行的。
参见图13-14，也已经发现具有其上开有凹槽(至少在填充、封盖和启动所述压力板之前)的侧壁的容器很适合进行上面所描述的径向向外膨胀。例如，图13中所示的侧壁420可以包括多个凹槽460，所述凹槽460适于在由所述压力板422施加的压力作用下沿径向向外膨胀。在示出的示例性实施方式中，所述凹槽460基本竖直延伸(即基本平行于所述容器的纵轴线A)，但是所述凹槽460的其它取向也是可行的。所示出的示例性实施方式包括十个凹槽460(在图14A的横截面视图中可见)，但是其它数量的凹槽460也是可行的。
图14A是启动所述压力板422之前的侧壁420的横截面视图。正如前面所描述的，启动压力板422在所述容器内产生正压。这种正压能够通过例如减小或消除包含在所述凹槽460内的多余的圆周长度的方式使所述侧壁420响应于所述正压而沿径向向外膨胀。图14B是所述压力板已经被启动后的侧壁420的横截面视图。正如所看到的，先前包含在所述凹槽460中的多余的圆周长度已经基本消除，所述侧壁420已经向外膨胀而呈现出基本是圆形的横截面。
所属领域的普通技术人员会了解到，上面所描述的侧壁形状(例如泪滴状、吊灯状、S形、带凹槽的)并不是能够适于沿径向向外膨胀以便于吸收一些由所述压力板产生的加压作用的仅有的侧壁结构。相反，所属领域的普通技术人员会从本申请了解到可以选择使用其它的形状和结构，例如手风琴状的和/或有刻面的结构。
在该说明书中阐述和讨论的实施方式只是旨在教导所述领域的技术人员由发明人所了解的制造和使用本发明的最好方式。本说明书中的任何内容都不应该被看成是对本发明范围的限定。所介绍的所有示例都是代表性的和非限制性的。所述领域的技术人员在以上技术的启示下可以对上面所描述的本发明的实施方式做不脱离本发明的修改或变化。因此，应该理解的是，在权利要求以及它们的等价描述的范围内，本发明还可以以与所具体描述的方式不同的方式实现。

Claims (42)

1.一种塑料容器，包括：
上部，该上部包括适于接收封闭件的容器口部；
下部，该下部包括底部；
侧壁，该侧壁在所述上部与下部之间延伸，其中所述上部、下部和侧壁限定用于存放液体内容物的内部容积；以及
压力板，该压力板位于所述容器上并能够在初始位置与工作位置之间移动，其中在填充所述容器之前所述压力板位于所述初始位置，在填充和密封所述容器之后所述压力板移动到所述工作位置；
其中所述压力板从所述初始位置移动到所述工作位置减小所述容器的内部容积并且在所述容器内部产生正压，该正压加强所述侧壁，并且
其中所述侧壁因所述正压而适于沿径向向外膨胀。
2.根据权利要求1所述的塑料容器，其中在填充和密封之后所述容器中存在顶部空间，所述压力板从所述初始位置移动到所述工作位置压缩所述顶部空间。
3.根据权利要求1所述的塑料容器，其中所述侧壁限定竖直的轮廓，该竖直的轮廓大致为泪滴状或者大致为吊灯状。
4.根据权利要求1所述的塑料容器，其中所述侧壁包括因所述正压而适于沿径向向外膨胀的多个凹槽。
5.根据权利要求4所述的塑料容器，其中所述塑料容器限定有纵轴线，所述多个凹槽基本平行于所述纵轴线延伸。
6.根据权利要求1所述的塑料容器，其中所述侧壁的大部分没有结构加强元件，所述正压足以支撑所述侧壁。
7.根据权利要求1所述的塑料容器，其中所述侧壁限定基本为圆形的横截面。
8.根据权利要求1所述的塑料容器，其中所述侧壁包括持握部。
9.根据权利要求1所述的塑料容器，其中所述压力板适于在位于所述工作位置时减小所述容器内部预定的容积量。
10.根据权利要求9所述的塑料容器，其中预定的容积减小量至少部分地基于所述侧壁的强度特性进行计算。
11.根据权利要求9所述的塑料容器，其中预定的容积减小量至少部分地基于所述液体内容物的热膨胀特性的系数进行计算。
12.根据权利要求9所述的塑料容器，其中预定的容积减小量至少部分地基于通过所述侧壁的蒸气渗透速率进行计算。
13.根据权利要求1所述的塑料容器，其中在所述压力板移动到所述工作位置后，所述容器内部的正压维持至少60天。
14.根据权利要求1所述的塑料容器，其中所述压力板在位于所述初始位置时自所述容器向外延伸，所述压力板在位于所述工作位置时向内延伸进入所述容器的内部容积内。
15.根据权利要求1所述的塑料容器，其中所述压力板位于所述底部中。
16.根据权利要求1所述的塑料容器，其中对所述液体内容物进行热填充。
17.根据权利要求1所述的塑料容器，其中通过施加到所述容器的外力将所述压力板移动到所述工作位置。
18.一种处理容器的方法，包括：
提供包括侧壁和压力板的容器，该容器限定内部容积；
用液体内容物填充所述容器；
封盖所述容器以将所述液体内容物密封在所述容器内部；以及
将所述压力板从初始位置移动到工作位置，在所述工作位置所述压力板减小所述容器的内部容积，从而在所述容器内部产生加强所述侧壁的正压，
其中将所述压力板从所述初始位置移动到所述工作位置的步骤使所述侧壁沿径向向外膨胀。
19.根据权利要求18所述的方法，其中在封盖后，所述容器中存在顶部空间，将所述压力板从所述初始位置移动到所述工作位置的步骤压缩所述顶部空间。
20.根据权利要求18所述的方法，其中所述侧壁的大部分没有结构加强元件，将所述压力板从所述初始位置移动到所述工作位置的步骤在所述容器内部产生足够的正压以支撑所述侧壁。
21.根据权利要求18所述的方法，其中所述液体内容物在升高的温度下进行填充，在所述液体内容物已经冷却到室温后进行将所述压力板移动到所述工作位置的步骤。
22.根据权利要求18所述的方法，其中将所述压力板移动到所述工作位置的步骤减小所述容器内部预定的容积量。
23.根据权利要求22所述的方法，其中至少部分地基于所述侧壁的强度特性来计算预定的容积减小量。
24.根据权利要求22所述的方法，其中至少部分地基于所述液体内容物的热膨胀特性的系数来计算预定的容积减小量。
25.根据权利要求22所述的方法，其中至少部分地基于通过所述侧壁的蒸气渗透速率来计算预定的容积减小量。
26.根据权利要求22所述的方法，其中在将所述压力板移动到所述工作位置后，将所述容器内部的正压维持至少60天。
27.根据权利要求18所述的方法，其中所述容器包括底部，所述压力板位于所述底部中。
28.一种塑料容器，包括：
上部，该上部具有适于接收封闭件的容器口部；
下部，该下部包括底部；
侧壁，该侧壁在所述上部与下部之间延伸，所述侧壁的大部分没有结构加强元件；以及
压力板，该压力板位于所述容器上并能够在初始位置与工作位置之间移动，其中在所述容器被填充和密封之后，在所述压力板位于所述初始位置时，所述侧壁相对较柔软，在所述压力板移动到所述工作位置之后，所述侧壁变得相对较硬，
其中所述侧壁在所述工作位置比位于所述初始位置沿径向向外更远地定位。
29.根据权利要求28所述塑料容器，其中所述容器限定内部容积，所述压力板适于在位于所述工作位置时减小预定的内部容积量，从而在所述容器内部产生正压。
30.根据权利要求29所述的塑料容器，其中预定的容积减小量至少部分地基于所述压力板位于所述初始位置时所述侧壁的相对柔性进行计算。
31.根据权利要求29所述的塑料容器，其中所述容器适于存放液体内容物，预定的容积减小量至少部分地基于所述液体内容物的热膨胀特性的系数进行计算。
32.根据权利要求29所述的塑料容器，其中预定的容积减小量至少部分地基于通过所述侧壁的蒸气渗透速率进行计算。
33.根据权利要求29所述的塑料容器，其中在所述压力板移动到所述工作位置后，所述容器内部的正压维持至少60天。
34.根据权利要求28所述的塑料容器，其中所述侧壁限定基本为圆形的横截面。
35.根据权利要求28所述的塑料容器，其中所述侧壁包括持握部。
36.根据权利要求28所述的塑料容器，其中所述压力板在位于所述初始位置时自所述容器向外延伸，所述压力板在位于所述工作位置时向内延伸进入所述容器内。
37.根据权利要求28所述的塑料容器，其中所述容器适于存放液体内容物，并且对所述液体内容物进行热填充。
38.根据权利要求28所述的塑料容器，其中通过施加到所述容器的外力将所述压力板移动到所述工作位置。
39.根据权利要求28所述的塑料容器，其中所述侧壁限定竖直的轮廓，该竖直的轮廓大致为泪滴状或者大致为吊灯状。
40.根据权利要求29所述的塑料容器，其中所述侧壁包括因所述正压而适于沿径向向外膨胀的多个凹槽。
41.根据权利要求40所述的塑料容器，其中所述塑料容器限定有纵轴线，所述多个凹槽基本平行于所述纵轴线延伸。
42.根据权利要求28所述的塑料容器，其中所述压力板位于所述底部中。
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US9802730B2 (en) 2017-10-31
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US20150251796A1 (en) 2015-09-10
CA2650587A1 (en) 2007-11-08
US9878816B2 (en) 2018-01-30
CN101472809A (zh) 2009-07-01
US20140109517A1 (en) 2014-04-24
US10661939B2 (en) 2020-05-26
CA2650587C (en) 2014-10-14
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US8720163B2 (en) 2014-05-13
US20190359367A1 (en) 2019-11-28
US8381940B2 (en) 2013-02-26
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US10315796B2 (en) 2019-06-11
US20110210133A1 (en) 2011-09-01

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