BRPI0923560B8 - Processo para produzir fibras de vidro a partir de vidro bruto em batelada em tanque de fusão de vidro com revestimento refratário, fibra de vidro produzida a partir de vidro bruto em batelada e artigo de alta resistência - Google Patents

Processo para produzir fibras de vidro a partir de vidro bruto em batelada em tanque de fusão de vidro com revestimento refratário, fibra de vidro produzida a partir de vidro bruto em batelada e artigo de alta resistência

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Publication number
BRPI0923560B8
BRPI0923560B8 BRPI0923560A BRPI0923560A BRPI0923560B8 BR PI0923560 B8 BRPI0923560 B8 BR PI0923560B8 BR PI0923560 A BRPI0923560 A BR PI0923560A BR PI0923560 A BRPI0923560 A BR PI0923560A BR PI0923560 B8 BRPI0923560 B8 BR PI0923560B8
Authority
BR
Brazil
Prior art keywords
glass
fibers
weight
gross
batch
Prior art date
Application number
BRPI0923560A
Other languages
English (en)
Inventor
Bernard Mcginnis Peter
Hofmann Douglas
Baker David
Wingert John
Bemis Byron
Original Assignee
Ocv Intellectual Capital Llc
Owens Corning Intellectual Capital Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US12/341,985 external-priority patent/US8338319B2/en
Application filed by Ocv Intellectual Capital Llc, Owens Corning Intellectual Capital Llc filed Critical Ocv Intellectual Capital Llc
Publication of BRPI0923560A2 publication Critical patent/BRPI0923560A2/pt
Publication of BRPI0923560B1 publication Critical patent/BRPI0923560B1/pt
Publication of BRPI0923560B8 publication Critical patent/BRPI0923560B8/pt

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01—Manufacture of glass fibres or filaments
    • C03B37/04—Manufacture of glass fibres or filaments by using centrifugal force, e.g. spinning through radial orifices; Construction of the spinner cups therefor
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/235—Heating the glass
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/42—Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
    • C03B5/43—Use of materials for furnace walls, e.g. fire-bricks
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B7/00—Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
    • C03B7/02—Forehearths, i.e. feeder channels
    • C03B7/06—Means for thermal conditioning or controlling the temperature of the glass
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B7/00—Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
    • C03B7/02—Forehearths, i.e. feeder channels
    • C03B7/06—Means for thermal conditioning or controlling the temperature of the glass
    • C03B7/065—Means for thermal conditioning or controlling the temperature of the glass by combustion with pure oxygen or oxygen-enriched air
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C13/00—Fibre or filament compositions
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00—Glass compositions
    • C03C3/04—Glass compositions containing silica
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00—Glass compositions
    • C03C3/04—Glass compositions containing silica
    • C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00—Glass compositions
    • C03C3/04—Glass compositions containing silica
    • C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • C03C3/087—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00—Glass compositions
    • C03C3/04—Glass compositions containing silica
    • C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/0405—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
    • C08J5/043—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with glass fibres
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C5/00—Disposition of burners with respect to the combustion chamber or to one another; Mounting of burners in combustion apparatus
    • F23C5/08—Disposition of burners
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2207/00—Glass deposition burners
    • C03B2207/60—Relationship between burner and deposit, e.g. position
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2211/00—Heating processes for glass melting in glass melting furnaces
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2213/00—Glass fibres or filaments
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2300/00—Characterised by the use of unspecified polymers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
    • F23M2900/00—Special features of, or arrangements for combustion chambers
    • F23M2900/05004—Special materials for walls or lining
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57—Improving the yield, e-g- reduction of reject rates

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Chemical & Material Sciences (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Combustion & Propulsion (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Glass Compositions (AREA)
  • Manufacture, Treatment Of Glass Fibers (AREA)

Abstract

MÉTODO PARA PRODUZIR FIBRAS DE VIDRO DE ALTA RESISTÊNCIA EM OPERAÇÃO DE FUSÃO DIRETA E PRODUTOS FORMADOS A PARTIR DESTAS FIBRAS A presente invenção descreve um método para formar fibras de vidro de alta resistência em tanque de fusão substancialmente livre de platina e de outros materiais de metal nobre, produtos feitos a partir destas fibras e composições em batelada adequadas para uso no método. Uma composição de vidro para uso na presente invenção inclui 50 a 75% em peso de SiO2, 13 a 30% em peso de Al2O3, 5 a 20% em peso de MgO, O a 1 O em peso de CaO e O a 5% em peso de R2O, em que R2O é a soma de LizO, Na2O e K2O, possui temperatura mais alta de fibrilação, por exemplo, 2400 - 2900 ºF (1316 - 1593 ºC) e/ou temperatura liquidus que é abaixo da temperatura de fibrilação em tão pouco como 45 ºF (25 ºC). Outra composição de vidro para uso no método da presente invenção é com até aproximadamente 64 a 75 por cento em peso de SiO2, 16 a 24 por cento em peso de AlzO3, 8 a 12 por cento em peso de MgO e 0,25 a 3 por cento em peso de R2O, em que R2O é igual à soma de Li2O, Na2O e K2O, possui temperatura de fibrilação inferior a aproximadamente 2650 ºC (1454 ºC) e delta t de pelo menos 80 ºC (45 ºC). Uma canaleta (forehearth) (12) para transportar vidro fundido do tanque de fusão de vidro (10) para posição de formação é descrita. O uso de fornalhas e/ou canaletas substancialmente livres de platina ou de outros materiais de material nobre permite reduzir significativamente o custo de produção de fibras de vidro em comparação com o custo de fibras produzidas com fornalha de fusão revestida com materiais de metal nobre. Itens compósitos de alta resistência, incluindo as fibras de vidro de alta resistência, são também descritos.
BRPI0923560A 2008-12-22 2009-12-21 Processo para produzir fibras de vidro a partir de vidro bruto em batelada em tanque de fusão de vidro com revestimento refratário, fibra de vidro produzida a partir de vidro bruto em batelada e artigo de alta resistência BRPI0923560B8 (pt)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US12/341,985 2008-12-22
US12/341,985 US8338319B2 (en) 2008-12-22 2008-12-22 Composition for high performance glass fibers and fibers formed therewith
US12/403,955 US9187361B2 (en) 2005-11-04 2009-03-13 Method of manufacturing S-glass fibers in a direct melt operation and products formed there from
US12/403,955 2009-03-13
PCT/US2009/068965 WO2010075267A1 (en) 2008-12-22 2009-12-21 Method of manufacturing high strength glass fibers in a direct melt operation and products formed there from

Publications (3)

Publication Number Publication Date
BRPI0923560A2 BRPI0923560A2 (pt) 2019-10-15
BRPI0923560B1 BRPI0923560B1 (pt) 2021-03-09
BRPI0923560B8 true BRPI0923560B8 (pt) 2022-08-23

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BRPI0923560A BRPI0923560B8 (pt) 2008-12-22 2009-12-21 Processo para produzir fibras de vidro a partir de vidro bruto em batelada em tanque de fusão de vidro com revestimento refratário, fibra de vidro produzida a partir de vidro bruto em batelada e artigo de alta resistência

Country Status (17)

Country Link
US (3) US9187361B2 (pt)
EP (1) EP2379462B1 (pt)
JP (1) JP5675641B2 (pt)
KR (1) KR101652140B1 (pt)
CN (1) CN102317226B (pt)
AU (1) AU2009330204B2 (pt)
BR (1) BRPI0923560B8 (pt)
CA (1) CA2748000C (pt)
ES (1) ES2851224T3 (pt)
MA (1) MA32987B1 (pt)
MX (1) MX336956B (pt)
RU (1) RU2531950C2 (pt)
SA (1) SA109310016B1 (pt)
TN (1) TN2011000311A1 (pt)
TR (1) TR201106169T1 (pt)
TW (1) TWI478884B (pt)
WO (1) WO2010075267A1 (pt)

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US20100069220A1 (en) 2010-03-18
ES2851224T3 (es) 2021-09-03
BRPI0923560A2 (pt) 2019-10-15
EP2379462B1 (en) 2020-11-11
JP2012513363A (ja) 2012-06-14
WO2010075267A1 (en) 2010-07-01
RU2011126891A (ru) 2013-01-27
US9187361B2 (en) 2015-11-17
AU2009330204A1 (en) 2011-07-14
US10407342B2 (en) 2019-09-10
CA2748000A1 (en) 2010-07-01
CN102317226B (zh) 2015-01-21
CN102317226A (zh) 2012-01-11
CA2748000C (en) 2020-08-18
TWI478884B (zh) 2015-04-01
TR201106169T1 (tr) 2011-11-21
AU2009330204B2 (en) 2015-08-27
EP2379462A1 (en) 2011-10-26
US20170283310A1 (en) 2017-10-05
JP5675641B2 (ja) 2015-02-25
US9695083B2 (en) 2017-07-04
TN2011000311A1 (en) 2012-12-17
KR101652140B1 (ko) 2016-08-29
RU2531950C2 (ru) 2014-10-27
TW201031611A (en) 2010-09-01
BRPI0923560B1 (pt) 2021-03-09
SA109310016B1 (ar) 2014-04-14
MX336956B (es) 2016-02-05
MX2011006711A (es) 2011-10-06

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