WO2022062917A1 - 一种空调压缩机端盖加工系统及其工作方法 - Google Patents
一种空调压缩机端盖加工系统及其工作方法 Download PDFInfo
- Publication number
- WO2022062917A1 WO2022062917A1 PCT/CN2021/117673 CN2021117673W WO2022062917A1 WO 2022062917 A1 WO2022062917 A1 WO 2022062917A1 CN 2021117673 W CN2021117673 W CN 2021117673W WO 2022062917 A1 WO2022062917 A1 WO 2022062917A1
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- WIPO (PCT)
- Prior art keywords
- end cover
- motor
- moving
- drive
- frame
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000003754 machining Methods 0.000 title abstract description 3
- 238000000227 grinding Methods 0.000 claims abstract description 102
- 239000003973 paint Substances 0.000 claims abstract description 49
- 238000007605 air drying Methods 0.000 claims abstract description 47
- 238000005507 spraying Methods 0.000 claims abstract description 40
- 238000004080 punching Methods 0.000 claims abstract description 26
- 238000005553 drilling Methods 0.000 claims description 51
- 239000000428 dust Substances 0.000 claims description 41
- 238000009434 installation Methods 0.000 claims description 40
- 239000007921 spray Substances 0.000 claims description 21
- 238000010422 painting Methods 0.000 claims description 20
- 238000004378 air conditioning Methods 0.000 claims description 17
- 230000001788 irregular Effects 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 241000252254 Catostomidae Species 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 6
- 238000005057 refrigeration Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
Definitions
- the invention relates to the technical field of air-conditioning compressor equipment, in particular to an air-conditioning compressor end cover processing system and a working method thereof.
- Compressor a driven fluid machine that lifts low-pressure gas into high-pressure gas
- the exhaust pipe discharges high-temperature and high-pressure refrigerant gas to provide power for the refrigeration cycle to realize the refrigeration cycle of compression ⁇ condensation (heat release) ⁇ expansion ⁇ evaporation (heat absorption).
- the end cover of the air conditioner compressor is an important component of the air conditioner compressor. part.
- the patent publication number CN110919419A relates to an air-conditioning compressor end cover processing device, which includes a workbench, and also includes a moving component, a clamping component and a punching component.
- the punching assembly On the top of the assembly, the punching assembly is arranged at one end of the worktable, and the punching assembly is located above the worktable.
- the moving assembly includes a moving mechanism and a driving mechanism.
- the moving mechanism is arranged on the top of the table, and the driving mechanism is arranged on the moving mechanism and the driving mechanism is located at the lower end of the bottom of the worktable, the utility model solves the problem that the end cover of the air-conditioning compressor is often not clamped firmly during processing, resulting in errors during processing, enhances the quality of the product, and improves the production efficiency.
- the above-mentioned device still has the following problems in use: First, when the compressor end cover is processed and polished, the grinding operation cannot be performed on the positions of the dead corners in different positions of the compressor end cover, nor can it be performed on the punched position. Grinding operation leads to the existence of burrs, which affects subsequent processing operations and use. Second, when processing and spraying the compressor end cover, it is not allowed to paint the dead corners and irregular positions in the compressor end cover. As a result, there will be unpainted places on the compressor end cover after painting, which will affect subsequent use.
- the purpose of the present invention is to provide an air-conditioning compressor end cover processing system and a working method thereof, so as to solve the technical problems in the background art.
- the invention provides an air-conditioning compressor end cover processing system and a working method thereof, including a conveying frame, a moving device, an automatic loading and unloading device, an end cover fixing device, an end cover punching device, an end cover grinding device, an end cover painting device and The end cap air-drying device,
- the conveying frame is arranged horizontally
- the moving device is arranged on the conveying frame
- the moving device includes a moving motor, a moving plate, a first rotating wheel, a second rotating wheel and a conveyor belt
- the first A rotating wheel and a second rotating wheel are symmetrically arranged on the conveying frame and the first rotating wheel and the second rotating wheel are respectively rotatably connected with the conveying frame
- the moving motor is arranged on the side wall of the conveying frame and the main shaft of the moving motor is connected to the first rotating wheel A rotating wheel is fixedly connected
- the conveyor belt is sleeved on the first rotating wheel and the second rotating wheel
- one end of the moving plate is fixedly connected with the conveyor belt
- the end cover fixing device includes a fixed motor, a rotating rod, a first moving rod, a second moving rod, a first connecting rod, a second connecting rod, two slideways, two fixing blocks and two fixing circles.
- the two slideways are symmetrically arranged on the top of the moving plate
- the fixed motor is arranged on the side wall of one of the slideways
- the main shaft of the fixed motor is rotatably matched with the slideway
- the first moving rod is vertically arranged
- the second moving rod is rotatably connected to another slideway and is rotatably matched with the moving plate
- the rotating rod is respectively connected with the first moving rod and the second moving rod.
- the moving rod is rotatably connected, the two fixed blocks are respectively arranged in the two slideways, and the two fixed blocks are respectively slidably matched with the two slideways, and the two ends of the first connecting rod are respectively connected with the first moving rod and one of the two slideways.
- the fixed block is rotatably connected, the two ends of the second connecting rod are respectively rotatably connected with the second moving rod and another fixed block, and the two fixed rings are respectively fixedly connected with the two fixed blocks.
- the end cover punching device includes a first support frame, a moving cylinder, a first lifting cylinder, a moving block, a first mounting frame, a rotating motor, a drilling plate, a first drill bit, a second drill bit and two drills.
- the first support frame is vertically arranged on the top of the conveying frame, and a moving slot is arranged on the first support frame, the moving block is arranged in the moving slot and slidingly cooperates with the moving slot, and the moving cylinder is arranged horizontally Inside the moving block and the telescopic end of the moving cylinder is slidingly matched with the side wall of the moving block, the first lifting cylinder is vertically arranged on the top of the moving block, and the first mounting frame is fixedly connected to the telescopic end of the first lifting cylinder , the rotary motor is arranged in the first installation frame, the drilling plate is horizontally arranged on the main shaft of the rotary motor, the two drilling motors are symmetrically arranged on the drilling plate, the first drill bit and the second The drill bits are respectively arranged on the main shafts of the two drilling motors, and the diameter of the first drill bit is larger than that of the second drill bit.
- the end cap grinding device includes a second support frame, a rotating motor, a rotating disk, a rotating shaft, a motor seat, a grinding motor, a fixing ring, a grinding rod, a grinding head, two fixed plates and two shafts, all of which are
- the second supporting frame is vertically arranged on the top of the conveying frame
- the rotating motor is arranged on the top of the second supporting frame
- the rotating disk is arranged on the main shaft of the rotating motor
- the two fixing plates are symmetrically arranged on the second supporting frame.
- the fixing ring is respectively rotatably connected to the two fixing plates through two shaft rods, the top of the rotating shaft is inclined at the bottom of the rotating plate, the motor seat is set at the bottom of the rotating shaft, the The rear end of the grinding motor is connected with the motor seat and located in the fixing ring, the grinding rod is fixedly connected with the main shaft of the grinding motor, and the grinding head is connected with the grinding rod.
- the end cap painting device includes a third support frame, a second lift cylinder, a second installation frame, a drive motor, a drive frame, a swing motor, a support frame, a first swing rod, a second swing rod, and a universal ball.
- the third support frame is vertically arranged on the top of the conveying frame
- the second lift cylinder is arranged on the third support frame
- the second installation frame is fixedly connected to the telescopic end of the second lift cylinder
- the drive motor is arranged on the side wall of the second installation frame and the main shaft of the drive motor is rotatably connected to the second installation frame
- the top of the drive frame is arranged in the second installation frame and the top of the drive frame is connected to the drive motor
- the main shaft is fixedly connected
- the swing motor is arranged on the drive frame
- the support frame is arranged on the main shaft of the swing motor and the support frame is rotatably matched with the main shaft of the swing motor
- the universal ball is arranged at the bottom of the support frame and is connected with the support frame
- One end of the first swing rod is fixedly connected with the main shaft of the swing motor
- one end of the second swing rod is fixedly connected with the universal ball
- the other end of the first swing rod is in the middle of the second swing
- the end cover air-drying device includes an air-drying box and several blowers, the air-drying box is arranged on the top of the conveying rack, and the several blowers are arranged on the air-drying box at equal intervals, and the air outlet ends of the several blowers are all oriented towards the air-drying box. Set up in an air-drying box.
- the automatic loading and unloading device includes a feeding seat, a feeding motor, a feeding tray, a feeding cylinder, a feeding plate and two electromagnetic suction cups, and the feeding seat is vertically arranged on the side of the conveying frame,
- the feeding motor is arranged on the feeding seat, the main shaft of the feeding motor is vertically upward, the feeding tray is horizontally arranged on the main shaft of the feeding motor, and the feeding cylinder is vertically arranged on the main shaft of the feeding tray.
- the feeding plate is horizontally arranged on the telescopic end of the feeding cylinder, and the two electromagnetic suction cups are symmetrically arranged on the bottoms of both ends of the feeding plate.
- a working method of an air-conditioning compressor end cover processing system comprising the following steps:
- Step 1 When processing the compressor end cover, the compressor end cover needs to be processed.
- the telescopic end of the feeding cylinder moves downwards to drive the electromagnetic sucker to move downwards, and the electromagnetic sucker works to compress the storage place.
- the end cover of the machine is sucked.
- the telescopic end of the feeding cylinder moves upward to move the compressor end cover to a suitable position.
- the feeding motor works to drive the feeding tray to rotate, and the rotation of the feeding tray drives the feeding cylinder to rotate, thereby driving the feeding.
- the plate rotates, and the feeding plate rotates to move the compressor end cover sucked by the electromagnetic chuck to the end cover fixing device on the moving plate;
- Step 2 After the compressor end cover is moved to the moving plate, the fixed motor works to drive the first moving rod to rotate on the slideway, and the first moving rod rotates to drive the second moving rod to rotate on the slideway through the rotating rod.
- the rotation of the first moving rod and the second moving rod drives the first connecting rod and the second connecting rod to rotate, respectively, and the rotation of the first connecting rod and the second connecting rod drives the two fixed blocks to move relative to each other in the two slideways.
- the relative movement of the fixed blocks drives the relative movement of the two fixed rings, and the relative movement of the two fixed rings fixes the compressor end cover placed on the moving plate;
- Step 3 After fixing, the mobile motor works to drive the first rotating wheel to rotate on the conveying frame, the first rotating wheel drives the second rotating wheel to rotate on the conveying frame through the conveyor belt, and the conveyor belt rotates to drive the moving plate to the conveying frame. Move, move the moving plate to move the compressor end cover down to the end cover punching device, the end cover grinding device, the end cover painting device and the end cover air-drying device, respectively, to perform step-by-step processing operations on the compressor end cover;
- Step 4 When the compressor end cover moves to the bottom of the first support frame, the telescopic end of the first lift cylinder moves downward to drive the first installation frame to move downward, and the first installation frame moves downward to drive the drilling plate to move downward. Move down to drive the first drill bit and the second drill bit to move downward.
- one of the drilling motors works to drive the first drill bit to rotate to carry out larger diameter drilling of the compressor end cover.
- the telescopic end of the moving cylinder moves to drive the moving block to move in the moving slot, and the moving block moves the drilling plate to move the position of the second drill bit to move.
- Step 5 After punching the compressor end cover, it is necessary to grind and deburr the punched position, as well as the inside of the compressor end cover.
- the rotating motor works to drive the rotating disk to rotate, and the rotating disk rotates.
- the rotating shaft to rotate the rotating shaft rotates to drive the motor base to rotate
- the motor base rotates to drive the grinding motor to swing at multiple angles on the two fixed plates through the two shafts on the fixed ring
- the grinding motor works to drive the grinding rod to rotate
- the rotation drives the grinding head to rotate to grind and deburr the hole on the compressor end cover.
- the multi-angle swing of the grinding motor can also grind the multi-angle swing at different positions and different angles, so as to realize the grinding and deburring of the compressor end cover.
- the mobile device moves the mobile device to the bottom of the air-drying device, cleans the dust remaining in the grinding, and moves it to the second support frame after cleaning. Below, the grinding dust is collected by the dust collecting hood, and then the dust is moved to the dust collecting box through the dust outlet pipe;
- Step 6 When painting the end cover of the compressor, the telescopic end of the second lifting cylinder moves down to drive the second installation frame to move down, and the second installation frame moves down to drive the paint spray head to move down, and the paint head moves downward.
- the position of the motor is moved to the end cover of the compressor, the paint spraying head works to spray paint on the end cover of the compressor, the swing motor works to drive the first swing rod to rotate, and the first swing rod rotates to drive the second rotation rod to pass through the universal ball on the support frame.
- the bottom of the compressor rotates, and the rotation of the second swing rod drives the spraying head to swing at multiple angles, spraying the paint on the compressor end cover at multiple angles, and driving the motor to drive the drive frame to rotate on the second installation frame while spraying.
- the rotation of the drive frame can realize the horizontal spraying of the compressor end cover at different positions, and realize the dead angle and uniform spraying of the compressor end cover at different positions;
- Step 7 After the spraying is completed, the mobile device works to move the end cover of the compressor to the bottom of the air-drying box, and several blowers on the air-drying box work to dry the paint sprayed on the end cover of the compressor, so as to quickly remove the paint. to air dry;
- Step 8 After air-drying the paint on the compressor end cover, move the compressor end cover to one end of the conveyor frame, and use the automatic loading and unloading device to unload the processed automatic loading and unloading device.
- the rotation of the disc drives the rotation of the rotating shaft
- the rotation of the rotating shaft drives the rotation of the motor base
- the rotation of the motor base drives the grinding motor to swing at multiple angles on the two fixed plates through the two shafts on the fixed ring
- the grinding motor works to drive the grinding rod to rotate
- the rotation of the grinding rod drives the grinding head to rotate to grind and deburr the holes on the compressor end cover.
- the multi-angle swing of the grinding motor can also realize the grinding of the multi-angle swing at different positions and different angles, so as to realize the grinding and deburring of the compressor. Grinding of dead corners and irregular locations on end caps.
- the telescopic end of the second lift cylinder moves downward to drive the second installation frame to move downward, and the downward movement of the second installation frame drives the paint spray head to move downward, and the spray paint
- the paint spraying head works to spray paint on the end cover of the compressor
- the swing motor works to drive the first swing rod to rotate
- the first swing rod rotates to drive the second rotation rod to be supported by the universal ball.
- the bottom of the frame rotates, and the rotation of the second swing rod drives the spraying head to swing at multiple angles, spraying the paint on the compressor end cover at multiple angles, and driving the motor to drive the drive frame to carry out the spraying on the second installation frame at the same time.
- Rotation, the rotation of the drive frame can realize the horizontal spraying of the compressor end cover at different positions, and realize the dead angle and uniform spraying of the compressor end cover at different positions.
- the telescopic end of the first lift cylinder moves downward to drive the first installation frame to move downward, and the first installation frame moves downward to drive the drilling plate.
- one of the drilling motors works to drive the first drill bit to rotate to make a larger diameter of the compressor end cover.
- the telescopic end of the moving cylinder moves to drive the moving block to move in the moving groove, and the moving block moves the drilling plate to move, thereby driving the position of the second drill to move.
- the fixed motor works to drive the first moving rod to rotate on the slideway
- the rotation of the first moving rod drives the second moving rod to rotate on the slideway through the rotating rod.
- the rotation of the first moving rod and the second moving rod drives the first connecting rod and the second connecting rod to rotate respectively
- the rotation of the first connecting rod and the second connecting rod drives the two fixed blocks to move relatively in the two slideways, respectively
- the relative movement of the two fixed blocks drives the relative movement of the two fixed rings
- the relative movement of the two fixed rings fixes the compressor end cover placed on the moving plate.
- the position of the compressor end cover is offset.
- Fig. 1 is the three-dimensional structure schematic diagram of the present invention
- Fig. 2 is the side view of the present invention
- Fig. 3 is the partial three-dimensional structure schematic diagram of the present invention.
- FIG. 4 is a schematic three-dimensional structure diagram of the end cap fixing device of the present invention.
- FIG. 5 is a front view of the end cap fixing device of the present invention.
- FIG. 6 is a schematic three-dimensional structure diagram of the end cap punching device of the present invention.
- Fig. 7 is the three-dimensional structure schematic diagram of the end cap grinding device of the present invention.
- Fig. 8 is the three-dimensional structure schematic diagram of the end cap paint spraying device of the present invention.
- FIG. 9 is an enlarged view of A in FIG. 8 .
- Conveyor frame 1 dust collecting hood 11, dust outlet pipe 12, dust collecting box 13, moving device 2, moving motor 21, moving plate 22, first rotating wheel 23, second rotating wheel 24, conveyor belt 25, automatic loading and unloading Device 3, self-feeding seat 31, feeding motor 32, feeding disc 33, feeding cylinder 34, feeding plate 35, electromagnetic chuck 36, end cap fixing device 4, fixing motor 41, rotating rod 42, the first movement Rod 43, second moving rod 44, first connecting rod 45, second connecting rod 46, slideway 47, fixed block 48, fixed ring 49, end cover punching device 5, first support frame 50, moving cylinder 51 , the first lifting cylinder 52, the moving block 53, the first mounting frame 54, the rotary motor 55, the drilling plate 56, the first drill bit 57, the second drill bit 58, the drilling motor 59, the end cap grinding device 6, the second support Frame 60, rotating motor 61, rotating disc 62, rotating shaft 63, motor base 64, grinding motor 65, fixing ring 66, grinding rod 67, grinding head 68, fixing plate 69, shaft 691, end cap painting device 7, No
- Three supporting frames 70 a second lifting cylinder 71, a second mounting frame 72, a drive motor 73, a drive frame 74, a swing motor 75, a support frame 76, a first swing rod 77, a second swing rod 78, a universal ball 79, Paint spray head 791, end cap air-drying device 8, air-drying box 81, blower 82,
- the terms “installed”, “connected” and “connected” should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
- installed should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
- an embodiment of the present invention provides an air-conditioning compressor end cover processing system and a working method thereof, including a conveying frame 1 , a moving device 2 , an automatic loading and unloading device 3 , and an end cover fixing device 4 , the end cap punching device 5, the end cap grinding device 6, the end cap painting device 7 and the end cap air drying device 8, the conveying frame 1 is arranged horizontally, the moving device 2 is arranged on the conveying frame 1, the moving The device 2 includes a moving motor 21, a moving plate 22, a first rotating wheel 23, a second rotating wheel 24 and a conveyor belt 25.
- the first rotating wheel 23 and the second rotating wheel 24 are symmetrically arranged on the conveying frame 1 and the first The rotating wheel 23 and the second rotating wheel 24 are respectively rotatably connected with the conveying frame 1, the moving motor 21 is arranged on the side wall of the conveying frame 1 and the main shaft of the moving motor 21 is fixedly connected with the first rotating wheel 23, the conveying belt 25 is sleeved on the first rotating wheel 23 and the second rotating wheel 24, one end of the moving plate 22 is fixedly connected with the conveyor belt 25, the other end of the moving plate 22 is slidingly matched with the conveying frame 1, and the end cover
- the fixing device 4 is arranged on the moving plate 22 and the end cap fixing device 4 is slidingly matched with the moving plate 22.
- the end cap punching device 5, the end cap grinding device 6, the end cap painting device 7 and the end cap air drying device 8 are arranged in sequence
- the bottom of the conveying rack 1 is provided with a dust collecting hood 11
- the bottom of the dust collecting hood 11 is provided with a dust outlet pipe 12
- a dust collecting box 13 is arranged below the dust outlet pipe 12
- the moving motor 21 works to drive the first rotating wheel 23 to rotate on the conveyor frame 1
- the first rotating wheel 23 drives the second rotating wheel 24 to rotate on the conveyor frame 1 through the conveyor belt 25, and the conveyor belt 25 rotates to drive the moving plate 22 to rotate on the conveyor.
- the frame 1 moves up, and the moving plate 22 moves to move the compressor end caps down to the end cap punching device 5, the end cap grinding device 6, the end cap painting device 7 and the end cap air-drying device 8, respectively.
- Step-by-step processing operations are carried out, the dust from grinding is collected by the dust collection cover 11, and after collection, the dust is moved to the dust collection box 13 through the dust outlet pipe 12.
- the end cover is fixed.
- the device, 4 can work with the end cap grinding device 6, the end cap painting device 7 and the end cap air drying device 8 to prevent the compressor end cap from shifting during the process of grinding, painting and air drying the compressor end cap.
- the end cover grinding device 6 and the end cover spraying device 7 can work to achieve multi-angle and multi-directional grinding on the end cover punching device 5. And spray paint to prevent the irregularities of the compressor end cover from being punched in the process of punching the hole, and the subsequent processing effect is not good, which will affect the quality of the compressor end cover.
- the end cover fixing device 4 includes a fixing motor 41, a rotating rod 42, a first moving rod 43, a second moving rod 44, a first connecting rod 45, a second connecting rod 46, two slideways 47, two A fixed block 48 and two fixed rings 49, the two slideways 47 are symmetrically arranged on the top of the moving plate 22, the fixed motor 41 is arranged on the side wall of one of the slideways 47, and the main shaft of the motor 41 is fixed In cooperation with the slideway 47, the first moving rod 43 is vertically arranged on the main shaft of the fixed motor 41 and the first moving rod 43 is rotated with the moving plate 22.
- the second moving rod 44 is rotatably connected to another slide.
- the rotating rod 42 is rotatably connected with the first moving rod 43 and the second moving rod 44 respectively, and the two fixing blocks 48 are respectively arranged in the two slideways 47 and the two
- the two fixed blocks 48 are respectively slidably matched with the two slideways 47 , the two ends of the first connecting rod 45 are respectively rotatably connected with the first moving rod 43 and one of the fixed blocks 48 .
- the ends are respectively rotatably connected with the second moving rod 44 and the other fixing block 48, and the two fixing rings 49 are respectively fixedly connected with the two fixing blocks 48; after the compressor end cover is moved to the moving plate 22, it is fixed
- the motor 41 works to drive the first moving rod 43 to rotate on the slideway 47.
- the rotation of the first moving rod 43 drives the second moving rod 44 to rotate on the slideway 47 through the rotating rod 42.
- the rotation of the rod 44 drives the first connecting rod 45 and the second connecting rod 46 to rotate respectively.
- the rotation of the first connecting rod 45 and the second connecting rod 46 drives the two fixed blocks 48 to move relative to each other in the two slideways 47 respectively.
- the relative movement of the fixed blocks 48 drives the relative movement of the two fixed rings 49, and the relative movement of the two fixed rings 49 fixes the compressor end cover placed on the moving plate 22. During the machining process, the position of the compressor end cap was shifted.
- the end cap punching device 5 includes a first support frame 50 , a moving cylinder 51 , a first lifting cylinder 52 , a moving block 53 , a first mounting frame 54 , a rotating motor 55 , a drilling plate 56 , and a first drill bit 57.
- the second drill bit 58 and two drilling motors 59, the first support frame 50 is vertically arranged on the top of the conveying frame 1 and the first support frame 50 is provided with a moving slot, and the moving block 53 is arranged in the moving
- the moving cylinder 51 is horizontally arranged in the moving block 53 and the telescopic end of the moving cylinder 51 is slidingly matched with the side wall of the moving block 53.
- the first lifting cylinder 52 is vertically arranged in the moving block 53.
- the first mounting frame 54 is fixedly connected to the telescopic end of the first lifting cylinder 52 , the rotating motor 55 is arranged in the first mounting frame 54 , and the drilling plate 56 is horizontally arranged on the rotating motor 55
- the two drilling motors 59 are symmetrically arranged on the drilling plate 56, the first drill bit 57 and the second drill bit 58 are respectively arranged on the main shafts of the two drilling motors 59, and the first drill bit 57 is larger than the diameter of the second drill bit 58;
- the downward movement of the frame 54 drives the drilling plate 56 to move downward to drive the first drill bit 57 and the second drill bit 58 to move downward.
- one of the drilling motors 59 works The first drill bit 57 is driven to rotate to perform a larger diameter drilling operation on the compressor end cover.
- the telescopic end of the moving cylinder 51 moves to drive the moving block 53 to move in the moving groove.
- the movement of the moving block 53 drives the drilling plate 56 to move so as to drive the position of the second drill bit 58 to move.
- another drilling motor 59 works to drive the second drill bit 58 to rotate.
- the compressor end cover is drilled with a smaller diameter
- the rotating motor 55 drives the drilling plate 56 team to drive the first drill bit 57 and the second drill to rotate, so that different positions of the compressor end cover can be drilled. Operation.
- the end cap grinding device 6 includes a second support frame 60, a rotating motor 61, a rotating disk 62, a rotating shaft 63, a motor base 64, a grinding motor 65, a fixing ring 66, a grinding rod 67, a grinding head 68, two a fixed plate 69 and two shaft rods 691, the second support frame 60 is vertically arranged on the top of the conveying frame 1, the rotating motor 61 is arranged on the top of the second support frame 60, and the rotating disk 62 is arranged at the top of the conveying frame 1.
- the two fixing plates 69 are symmetrically arranged below the second support frame 60 , and the fixing ring 66 is rotatably connected to the two fixing plates 69 through two shaft rods 691 respectively.
- the top of 63 is inclined at the bottom of the rotating disk 62
- the motor base 64 is set at the bottom of the rotating shaft 63
- the rear end of the grinding motor 65 is connected with the motor base 64 and is located in the fixing ring 66
- the grinding rod 67 It is fixedly connected with the main shaft of the grinding motor 65, and the grinding head 68 is connected with the grinding rod 67; after punching the compressor end cover, it is necessary to grind and deburr the punched position, and it is also necessary to clean the compressor end cover.
- the rotating motor 61 works to drive the rotating disk 62 to rotate, the rotating disk 62 rotates to drive the rotating shaft 63 to rotate, the rotating shaft 63 rotates to drive the motor base 64 to rotate, and the rotation of the motor base 64 drives the grinding motor 65 to pass through the two on the fixing ring 66.
- Each shaft 691 swings at multiple angles on the two fixed plates 69
- the grinding motor 65 works to drive the grinding rod 67 to rotate, and the grinding rod 67 rotates to drive the grinding head 68 to rotate to grind and remove the hole punched on the compressor end cover.
- the multi-angle swing of the grinding motor 65 can also realize the grinding of the multi-angle swing at different positions and different angles, and realize the grinding operation of the dead corners and irregular positions on the compressor end cover.
- the end cap painting device 7 includes a third support frame 70 , a second lift cylinder 71 , a second installation frame 72 , a drive motor 73 , a drive frame 74 , a swing motor 75 , a support frame 76 , and a first swing rod 77 , the second swing rod 78, the universal ball 79 and the paint spraying head 791, the third support frame 70 is vertically arranged on the top of the conveying frame 1, the second lift cylinder 71 is arranged on the third support frame 70,
- the second installation frame 72 is fixedly connected to the telescopic end of the second lift cylinder 71 , the drive motor 73 is arranged on the side wall of the second installation frame 72 and the main shaft of the drive motor 73 is rotatably connected to the second installation frame 72 ,
- the top of the drive frame 74 is set in the second mounting frame 72 and the top of the drive frame 74 is fixedly connected with the main shaft of the drive motor 73 , the swing motor 75 is set on the drive frame
- the universal ball 79 is arranged at the bottom of the support frame 76 and rotates with the support frame 76, and one end of the first swing rod 77 is connected with the swing motor 75 is fixedly connected to the main shaft, one end of the second swing rod 78 is fixedly connected to the universal ball 79, the other end of the first swing rod 77 is fixedly connected to the middle position of the second swing rod 78, the paint spray head 791 It is arranged on the other end of the second swing rod 78; when painting the compressor end cover, the telescopic end of the second lifting cylinder 71 moves downwards to drive the second mounting frame 72 to move downwards, and the second mounting frame 72 moves downwards Drive the paint spray head 791 to move down, move the position of the paint spray head 791 to the compressor end cover, the paint spray head 791 works to spray paint on the compressor end cover, the swing motor 75 works to drive the first swing rod 77 to rotate
- the swinging rod 77 rotates to drive the second rotating rod, 42 rotates at the bottom of the support frame 76 through the universal ball 79, and the second swinging rod 78 rotates to drive the paint spraying head 791 to swing at multiple angles to spray paint on the compressor at multiple angles.
- the drive motor 73 works to drive the drive frame 74 to rotate on the second installation frame 72 while spraying.
- the rotation of the drive frame 74 can realize the horizontal spraying of the compressor end cover at different positions, so as to realize the compression of the compressor. Dead corners at different positions of the machine end cover and uniform spraying.
- the end cap air-drying device 8 includes an air-drying box 81 and several blowing fans 82.
- the air-drying box 81 is arranged on the top of the conveying frame 1, and several blowing fans 82 are arranged on the air-drying box 81 at equal intervals.
- the air outlet ends of the fan 82 are all set towards the air drying box 81; after the spraying is completed, the moving device 2 works to move the compressor end cover to the bottom of the air drying box 81, and several blowers 82 on the air drying box 81 work to the compressor end cover.
- the sprayed paint is dried to achieve rapid air-drying of the paint.
- the automatic loading and unloading device 3 includes a self-feeding seat 31, a feeding motor 32, a feeding tray 33, a feeding cylinder 34, a feeding plate 35 and two electromagnetic suction cups 36.
- the self-feeding seat 31 Vertically arranged on the side of the conveyor 1, the feeding motor 32 is arranged on the self-feeding seat 31 and the main shaft of the feeding motor 32 is vertically upward, and the feeding tray 33 is horizontally arranged on the feeding motor 32
- the feeding cylinder 34 is vertically arranged on the top of the feeding tray 33, the feeding plate 35 is horizontally arranged on the telescopic end of the feeding cylinder 34, and the two electromagnetic suction cups 36 are symmetrically arranged on the top of the feeding cylinder 34.
- the telescopic end of the feeding cylinder 34 moves downward to drive the electromagnetic suction cup 36 to move downward, and the electromagnetic suction cup 36 works to absorb the compressor end cover in the storage place.
- the telescopic end moves upward to move the compressor end cover to a suitable position
- the feeding motor 32 works to drive the feeding tray 33 to rotate
- the rotation of the feeding tray 33 drives the feeding cylinder 34 to rotate, thereby driving the feeding plate 35 to rotate, and the feeding plate 35 rotates.
- Rotation moves the compressor end cover sucked by the electromagnetic suction cup 36 to the end cover fixing device 4 on the moving plate 22 .
- a working method of an air-conditioning compressor end cover processing system comprising the following steps:
- the first step when processing the compressor end cover, the compressor end cover needs to be processed.
- the telescopic end of the feeding cylinder 34 moves downward to drive the electromagnetic suction cup 36 to move downward, and the electromagnetic suction cup 36 will be stored when working.
- the end cover of the compressor is sucked.
- the telescopic end of the feeding cylinder 34 moves upward to move the compressor end cover to a suitable position.
- the feeding motor 32 works to drive the feeding tray 33 to rotate, and the feeding tray 33 rotates to drive the upper
- the feeding cylinder 34 rotates to drive the feeding plate 35 to rotate, and the feeding plate 35 rotates to move the compressor end cover sucked by the electromagnetic sucker 36 to the end cover fixing device 4 on the moving plate 22;
- the second step after moving the compressor end cover to the moving plate 22, the fixed motor 41 works to drive the first moving rod 43 to rotate on the slideway 47, and the first moving rod 43 rotates through the rotating rod 42 to drive the second moving
- the rod 44 rotates on the slideway 47, the rotation of the first moving rod 43 and the second moving rod 44 respectively drives the first connecting rod 45 and the second connecting rod 46 to rotate, and the first connecting rod 45 and the second connecting rod 46 rotate to drive
- the two fixed blocks 48 move relative to each other in the two slideways 47 .
- the relative movement of the two fixed blocks 48 drives the relative movement of the two fixed rings 49 , and the relative movement of the two fixed rings 49 is placed on the moving plate 22 .
- the compressor end cover is fixed;
- the third step after fixing, the moving motor 21 works to drive the first rotating wheel 23 to rotate on the conveyor frame 1 , the first rotating wheel 23 drives the second rotating wheel 24 to rotate on the conveyor frame 1 through the conveyor belt 25 , and the conveyor belt 25
- the rotation drives the moving plate 22 to move on the conveyor frame 1, and the moving plate 22 moves the compressor end cover to move down the end cover punching device 5, the end cover grinding device 6, the end cover painting device 7 and the end cover air drying device 8 respectively. , respectively carry out step-by-step processing operations on the compressor end cover;
- Step 4 When the compressor end cover moves below the first support frame 50, the telescopic end of the first lift cylinder 52 moves downward to drive the first installation frame 54 to move downward, and the first installation frame 54 moves downward to drive The drilling plate 56 moves downward to drive the first drill bit 57 and the second drill bit 58 to move downward.
- the first drill bit 57 moves to the top of the compressor end cover, one of the drilling motors 59 works to drive the first drill bit 57 to rotate.
- the compressor end cover is drilled with a larger diameter.
- the second drill bit 58 needs to be drilled, the telescopic end of the moving cylinder 51 moves to drive the moving block 53 to move in the moving groove, and the moving block 53 moves to drive the drill.
- the orifice plate 56 moves to drive the position of the second drill bit 58 to move.
- another drilling motor 59 works to drive the second drill bit 58 to rotate, and the compressor end cover is moved.
- the rotating motor 55 works to drive the drilling plate 56 team to drive the first drill bit 57 and the second drill to rotate, which can realize the drilling operation for different positions of the compressor end cover;
- Step 5 After punching the compressor end cover, it is necessary to polish and deburr the punched position, and also need to polish the compressor end cover.
- the rotating motor 61 works to drive the rotating disk 62 to rotate.
- the rotation of the disk 62 drives the rotation of the rotating shaft 63
- the rotation of the rotating shaft 63 drives the rotation of the motor base 64
- the rotation of the motor base 64 drives the grinding motor 65 to swing at multiple angles on the two fixed plates 69 through the two shafts 691 on the fixed ring 66.
- the grinding motor 65 works to drive the grinding rod 67 to rotate
- the grinding rod 67 rotates to drive the grinding head 68 to rotate to grind and deburr the punched position on the compressor end cover.
- the multi-angle swing of the grinding motor 65 can also realize the multi-angle Grinding is carried out at different positions and angles in different positions, so as to realize the grinding operation of dead corners and irregular positions on the compressor end cover.
- the mobile device 2 moves the mobile device 2 to the bottom of the air drying device. Clean up the dust left by grinding, and move it to the bottom of the second support frame 60 after cleaning.
- the dust from grinding is collected by the dust collecting hood 11, and then the dust is moved to the dust collecting box 13 through the dust outlet pipe 12 after collection. ;
- Step 6 When painting the end cover of the compressor, the telescopic end of the second lift cylinder 71 moves downward to drive the second installation frame 72 to move downward, and the downward movement of the second installation frame 72 drives the paint spray head 791 to move downward. , move the position of the paint spray head 791 to the compressor end cover, the paint spray head 791 works to spray paint on the compressor end cover, the swing motor 75 works to drive the first swing rod 77 to rotate, and the first swing rod 77 rotates to drive the second swing rod The rotating rod 42 rotates at the bottom of the support frame 76 through the universal ball 79, and the rotation of the second swing rod 78 drives the paint spraying head 791 to swing at multiple angles, and the paint is sprayed on the compressor end cover at multiple angles.
- the drive motor 73 works to drive the drive frame 74 to rotate on the second installation frame 72, and the rotation of the drive frame 74 can realize the horizontal spraying of the compressor end cover at different positions, and realize the dead angle and uniformity of different positions of the compressor end cover. spraying operations;
- Step 7 After the spraying is completed, the moving device 2 works to move the compressor end cover to the bottom of the air-drying box 81, and several blowers 82 on the air-drying box 81 work to dry the paint sprayed on the compressor end cover to achieve air dry paint quickly;
- Step 8 After air-drying the paint on the compressor end cover, move the compressor end cover to one end of the conveying frame 1, and the processed automatic loading and unloading device 3 is loaded down by the automatic loading and unloading device 3. material work.
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Abstract
一种空调压缩机端盖加工系统及其工作方法,包括输送架(1)、移动装置(2)、自动上下料装置(3)、端盖固定装置(4)、端盖打孔装置(5)、端盖打磨装置(6)、端盖喷漆装置(7)和端盖风干装置(8),输送架(1)呈水平设置,移动装置(2)设置在输送架(1)上,端盖固定装置(4)设置在移动板(22)上且端盖固定装置(4)与移动板(22)滑动配合,端盖打孔装置(5)、端盖打磨装置(6)、端盖喷漆装置(7)和端盖风干装置(8)依次设置在输送架(1)的顶部。
Description
本发明涉及空调压缩机设备技术领域,尤其是涉及一种空调压缩机端盖加工系统及其工作方法。
压缩机,将低压气体提升为高压气体的一种从动的流体机械,是制冷系统的心脏,它从吸气管吸入低温低压的制冷剂气体,通过电机运转带动活塞对其进行压缩后,向排气管排出高温高压的制冷剂气体,为制冷循环提供动力从而实现压缩→冷凝(放热)→膨胀→蒸发(吸热)的制冷循环,空调压缩机的端盖是空调压缩机的重要组成部分。
如公开号为CN110919419A的专利涉及一种空调压缩机端盖加工装置,包括工作台,还包括移动组件、夹紧组件和冲孔组件,移动组件设置于工作台的顶部,夹紧组件设置于移动组件的顶部,冲孔组件设置于工作台的一端,并且冲孔组件位于工作台的上方,移动组件包括一个移动机构和一个驱动机构,移动机构设置于工作台的顶部,驱动机构设置于移动机构的下方,并且驱动机构位于工作台的底部下端,本实用解决了空调压缩机端盖在进行加工时往往会出现夹紧不牢固,导致加工时出现误差的问题,增强了产品的质量,以及提高了生产效率。
但是,上述装置在使用中还存在以下问题:第一,在对压缩机端盖进行加工打磨时,不能对压缩机端盖不同的位置死角的位置进行打磨作业,也不能对打孔的位置进行打磨作业,导致有毛刺的存在,影响后续的加工作业和使用,第二,在对压缩机端盖进行加工喷涂时,不能对压缩机端盖中死角的位置和不规则的位置进行喷漆作业,导致在喷漆后压缩机端盖还会有未喷漆的地方,影响后续的使用。
发明内容
本发明的目的在于提供一种空调压缩机端盖加工系统及其工作方法,以解决背景技术中的技术问题。
本发明提供一种空调压缩机端盖加工系统及其工作方法,包括输送架、移动装置、自动上下料装置、端盖固定装置、端盖打孔装置、端盖打磨装置、端盖喷漆装置和端盖风干装置,所述输送架呈水平设置,所述移动装置设置在输送架上,所述移动装置包括移动电机、移动板、第一转动轮、第二转动轮和输送带,所述第一转动轮和第二转动轮对称设置在输送架上且第一转动轮和第二转动轮分别与输送架转动连接,所述移动电机设置在输送架的侧壁上且移动电机的主轴与第一转动轮固定连接,所述输送带套设在第一转动轮和第二转动轮上,所述移动板的一端与输送带固定连接,所述移动板的另一端与输送架滑动配合,所述端盖固定装置设置在移动板上且端盖固定装置与移动板滑动配合,所述端盖打孔装置、端盖打磨装置、端盖喷漆装置和端盖风干装置依次设置在输送架的顶部,所述输送架的底部设有集尘罩,所述集尘罩的底部设有出尘管,所述出尘管的下方设有集尘箱。
进一步的,所述端盖固定装置包括固定电机、转动杆、第一移动杆、第二移动杆、第 一连接杆、第二连接杆、两个滑道、两个固定块和两个固定圆环,两个所述滑道对称设置在移动板的顶部,所述固定电机设置在其中一个滑道的侧壁上且固定电机的主轴与滑道转动配合,所述第一移动杆竖直设置在固定电机的主轴上且第一移动杆与移动板转动配合,所述第二移动杆转动连接在另一个滑道上且与移动板转动配合,所述转动杆分别与第一移动杆和第二移动杆转动连接,两个所述固定块分别设置在两个滑道内且两个固定块分别与两个滑道滑动配合,所述第一连接杆的两端分别与第一移动杆和其中一个固定块转动连接,所述第二连接杆的两端分别与第二移动杆和另一个固定块转动连接,两个所述固定圆环分别与两个固定块固定连接。
进一步的,所述端盖打孔装置包括第一支撑架、移动气缸、第一升降气缸、移动块、第一安装框、旋转电机、钻孔板、第一钻头、第二钻头和两个钻孔电机,所述第一支撑架竖直设置在输送架的顶部且第一支撑架上设有移动槽,所述移动块设置在移动槽内且与移动槽滑动配合,所述移动气缸水平设置在移动块内且移动气缸的伸缩端与移动块的侧壁滑动配合,所述第一升降气缸竖直设置在移动块的顶部,所述第一安装框与第一升降气缸的伸缩端固定连接,所述旋转电机设置在第一安装框内,所述钻孔板水平设置在旋转电机的主轴上,两个所述钻孔电机对称设置在钻孔板上,所述第一钻头和第二钻头分别设置在两个钻孔电机的主轴上,所述第一钻头比第二钻头的直径大。
进一步的,所述端盖打磨装置包括第二支撑架、转动电机、转动盘、转动轴、电机座、打磨电机、固定环、打磨杆、打磨头、两个固定板和两个轴杆,所述第二支撑架竖直设置在输送架的顶部,所述转动电机设置在第二支撑架的顶部,所述转动盘设置在转动电机的主轴上,两个所述固定板对称设置在第二支撑架的下方,所述固定环通过两个轴杆分别与两个固定板转动连接,所述转动轴的顶部倾斜设置在转动盘的底部,所述电机座设置在转动轴的底部,所述打磨电机的尾端与电机座连接且位于固定环内,所述打磨杆与打磨电机的主轴固定连接,所述打磨头与打磨杆连接。
进一步的,所述端盖喷漆装置包括第三支撑架、第二升降气缸、第二安装框、驱动电机、驱动架、摆动电机、支撑框架、第一摆动杆、第二摆动杆、万向球和喷漆头,所述第三支撑架呈竖直设置在输送架的顶部,所述第二升降气缸设置在第三支撑架上,所述第二安装框与第二升降气缸的伸缩端固定连接,所述驱动电机设置在第二安装框的侧壁上且驱动电机的主轴与第二安装框转动连接,所述驱动架的顶部设置在第二安装框内且驱动架的顶部与驱动电机的主轴固定连接,所述摆动电机设置在驱动架上,所述支撑框架设置在摆动电机的主轴上且支撑框架与摆动电机的主轴转动配合,所述万向球设置在支撑框架底部且与支撑框架转动配合,所述第一摆动杆的一端与摆动电机的主轴固定连接,所述第二摆动杆的一端与万向球固定连接,所述第一摆动杆的另一端与第二摆动杆的中间位置固定连接,所述喷漆头设置在第二摆动杆的另一端。
进一步的,所述端盖风干装置包括风干箱和若干吹风风机,所述风干箱设置在输送架的顶部,若干吹风风机等间距设置在风干箱上,若干所述吹风风机的出风端均朝向风干箱内设置。
进一步的,所述自动上下料装置包括上料座、上料电机、上料盘、上料气缸、上料板和两个电磁吸盘,所述上料座竖直设置在输送架的旁侧,所述上料电机设置在上料座上且上料电机的主轴竖直向上设置,所述上料盘水平设置在上料电机的主轴上,所述上料气缸 竖直设置在上料盘的顶部,所述上料板水平设置在上料气缸的伸缩端上,两个所述电磁吸盘对称设置在上料板的两端底部。
一种空调压缩机端盖加工系统的工作方法,包括如下步骤:
第一步:在对压缩机端盖进行加工时,需要对压缩机端盖进行加工作业,此时上料气缸的伸缩端向下移动带动电磁吸盘向下移动,电磁吸盘工作将存放处的压缩机端盖吸取,在吸取后上料气缸的伸缩端向上移动将压缩机端盖移动至适合的位置,上料电机工作带动上料盘转动,上料盘转动带动上料气缸转动从而带动上料板转动,上料板转动将电磁吸盘吸取的压缩机端盖移动至移动板上的端盖固定装置上;
第二步:在将压缩机端盖移动至移动板上后,固定电机工作带动第一移动杆在滑道上进行转动,第一移动杆转动通过转动杆带动第二移动杆在滑道上进行转动,第一移动杆和第二移动杆转动分别带动第一连接杆和第二连接杆转动,第一连接杆和第二连接杆转动带动两个固定块在分别在两个滑道内进行相对移动,两个固定块相对移动带动两个固定圆环相对移动,两个固定圆环相对移动对放置在移动板上的压缩机端盖进行固定;
第三步:在固定后,移动电机工作带动第一转动轮在输送架上转动,第一转动轮通过输送带带动第二转动轮在输送架上转动,输送带转动带动移动板在输送架上移动,移动板移动将压缩机端盖移动分别向端盖打孔装置、端盖打磨装置、端盖喷漆装置和端盖风干装置下移动,分别对压缩机端盖进行分步的加工作业;
第四步:当压缩机端盖移动至第一支撑架的下方后,第一升降气缸的伸缩端向下移动带动第一安装框向下移动,第一安装框向下移动带动钻孔板向下移动从而带动第一钻头、第二钻头向下移动,当第一钻头移动至压缩机端盖的上方后,其中一个钻孔电机工作带动第一钻头转动对压缩机端盖进行较大直径的打孔作业,当需要进行第二钻头进行打孔时,移动气缸的伸缩端移动带动移动块在移动槽内进行移动,移动块移动带动钻孔板移动从而带动第二钻头的位置进行移动,将第二钻头的位置移动至压缩机端盖上后,另一个钻孔电机工作带动第二钻头转动,对压缩机端盖进行进行较小直径的打孔作业,旋转电机工作带动钻孔板战队从而带动第一钻头和第二钻转动,可以实现对压缩机端盖不同位置进行打孔作业;
第五步:在对压缩机端盖进行打孔后,需要对打孔的位置进行打磨去毛刺,也需要对压缩机端盖内进行打磨,此时转动电机工作带动转动盘转动,转动盘转动带动转动轴转动,转动轴转动带动电机座转动,电机座转动带动打磨电机通过固定环上的两个轴杆在两个固定板上进行多角度的摆动,打磨电机工作带动打磨杆转动,打磨杆转动带动打磨头转动对压缩机端盖上打孔的位置进行打磨和除毛刺作业,打磨电机多角度的摆动也可以实现对多角度的摆动不同位置不同角度进行进行打磨,实现对压缩机端盖上死角和不规则位置的打磨作业,在对压缩机端盖进行打磨后,移动装置将移动装置移动至风干装置的下方,对打磨残留的灰尘进行清理,在清理后移动至第二支撑架的下方,打磨的灰尘通过集尘罩将其进行收集,收集后通过出尘管将灰尘移动至集尘箱内;
第六步:在对压缩机端盖进行喷漆时,第二升降气缸的伸缩端向下移动带动第二安装框向下移动,第二安装框向下移动带动喷漆头向下移动,将喷漆头的位置移动至压缩机端盖上,喷漆头工作将油漆喷涂在压缩机端盖上,摆动电机工作带动第一摆动杆转动,第一摆动杆转动带动第二转动杆通过万向球在支撑框架的底部进行转动,第二摆动杆转动带 动喷漆头进行多角度的摆动,将油漆多角度的喷涂在压缩机端盖上,在喷涂的同时驱动电机工作带动驱动架在第二安装框上进行转动,驱动架转动可以实现在水平对压缩机端盖进行不同位置的进行喷漆作业,实现对压缩机端盖不同位置死角和均匀的喷涂作业;
第七步:在喷涂完成后移动装置工作将压缩机端盖移动至风干箱的下方,风干箱上的若干吹风风机工作对压缩机端盖上喷涂的油漆进行烘干作业,实现快速地将油漆进行风干;
第八步:在对压缩机端盖上的油漆进行风干后,移动至移动将压缩机端盖移动至输送架的一端,通过自动上下料装置将加工完成的自动上下料装置进行下料作业。
与现有技术相比较,本发明的有益效果在于:
其一,本发明中在对压缩机端盖进行打孔后,需要对打孔的位置进行打磨去毛刺,也需要对压缩机端盖内进行打磨,此时转动电机工作带动转动盘转动,转动盘转动带动转动轴转动,转动轴转动带动电机座转动,电机座转动带动打磨电机通过固定环上的两个轴杆在两个固定板上进行多角度的摆动,打磨电机工作带动打磨杆转动,打磨杆转动带动打磨头转动对压缩机端盖上打孔的位置进行打磨和除毛刺作业,打磨电机多角度的摆动也可以实现对多角度的摆动不同位置不同角度进行进行打磨,实现对压缩机端盖上死角和不规则位置的打磨作业。
其二,本发明在对压缩机端盖进行喷漆时,第二升降气缸的伸缩端向下移动带动第二安装框向下移动,第二安装框向下移动带动喷漆头向下移动,将喷漆头的位置移动至压缩机端盖上,喷漆头工作将油漆喷涂在压缩机端盖上,摆动电机工作带动第一摆动杆转动,第一摆动杆转动带动第二转动杆通过万向球在支撑框架的底部进行转动,第二摆动杆转动带动喷漆头进行多角度的摆动,将油漆多角度的喷涂在压缩机端盖上,在喷涂的同时驱动电机工作带动驱动架在第二安装框上进行转动,驱动架转动可以实现在水平对压缩机端盖进行不同位置的进行喷漆作业,实现对压缩机端盖不同位置死角和均匀的喷涂作业。
其三,本发明当压缩机端盖移动至第一支撑架的下方后,第一升降气缸的伸缩端向下移动带动第一安装框向下移动,第一安装框向下移动带动钻孔板向下移动从而带动第一钻头、第二钻头向下移动,当第一钻头移动至压缩机端盖的上方后,其中一个钻孔电机工作带动第一钻头转动对压缩机端盖进行较大直径的打孔作业,当需要进行第二钻头进行打孔时,移动气缸的伸缩端移动带动移动块在移动槽内进行移动,移动块移动带动钻孔板移动从而带动第二钻头的位置进行移动,将第二钻头的位置移动至压缩机端盖上后,另一个钻孔电机工作带动第二钻头转动,对压缩机端盖进行进行较小直径的打孔作业,旋转电机工作带动钻孔板战队从而带动第一钻头和第二钻转动,可以实现对压缩机端盖不同位置进行打孔作业。
其四,本发明在将压缩机端盖移动至移动板上后,固定电机工作带动第一移动杆在滑道上进行转动,第一移动杆转动通过转动杆带动第二移动杆在滑道上进行转动,第一移动杆和第二移动杆转动分别带动第一连接杆和第二连接杆转动,第一连接杆和第二连接杆转动带动两个固定块在分别在两个滑道内进行相对移动,两个固定块相对移动带动两个固定圆环相对移动,两个固定圆环相对移动对放置在移动板上的压缩机端盖进行固定,在对压缩机端盖固定后可以防止在加工的过程中,压缩机端盖的位置发生偏移。
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本发明的立体结构示意图;
图2为本发明的侧视图;
图3为本发明的局部立体结构示意图;
图4为本发明的端盖固定装置的立体结构示意图;
图5为本发明的端盖固定装置的正视图;
图6为本发明的端盖打孔装置的立体结构示意图;
图7为本发明的端盖打磨装置的立体结构示意图;
图8为本发明的端盖喷漆装置的立体结构示意图;
图9为图8中A处的放大图。
附图标记:
输送架1,集尘罩11,出尘管12,集尘箱13,移动装置2,移动电机21,移动板22,第一转动轮23,第二转动轮24,输送带25,自动上下料装置3,自上料座31,上料电机32,上料盘33,上料气缸34,上料板35,电磁吸盘36,端盖固定装置4,固定电机41,转动杆42,第一移动杆43,第二移动杆44,第一连接杆45,第二连接杆46,滑道47,固定块48,固定圆环49,端盖打孔装置5,第一支撑架50,移动气缸51,第一升降气缸52,移动块53,第一安装框54,旋转电机55,钻孔板56,第一钻头57,第二钻头58,钻孔电机59,端盖打磨装置6,第二支撑架60,转动电机61,转动盘62,转动轴63,电机座64,打磨电机65,固定环66,打磨杆67,打磨头68,固定板69,轴杆691,端盖喷漆装置7,第三支撑架70,第二升降气缸71,第二安装框72,驱动电机73,驱动架74,摆动电机75,支撑框架76,第一摆动杆77,第二摆动杆78,万向球79,喷漆头791,端盖风干装置8,风干箱81,吹风风机82,
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。
通常在此处附图中描述和显示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。
基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。
下面结合图1至图9所示,本发明实施例提供了一种空调压缩机端盖加工系统及其工作方法,包括输送架1、移动装置2、自动上下料装置3、端盖固定装置4、端盖打孔装置5、端盖打磨装置6、端盖喷漆装置7和端盖风干装置8,所述输送架1呈水平设置,所述移动装置2设置在输送架1上,所述移动装置2包括移动电机21、移动板22、第一转动轮23、第二转动轮24和输送带25,所述第一转动轮23和第二转动轮24对称设置在输送架1上且第一转动轮23和第二转动轮24分别与输送架1转动连接,所述移动电机21设置在输送架1的侧壁上且移动电机21的主轴与第一转动轮23固定连接,所述输送带25套设在第一转动轮23和第二转动轮24上,所述移动板22的一端与输送带25固定连接,所述移动板22的另一端与输送架1滑动配合,所述端盖固定装置4设置在移动板22上且端盖固定装置4与移动板22滑动配合,所述端盖打孔装置5、端盖打磨装置6、端盖喷漆装置7和端盖风干装置8依次设置在输送架1的顶部,所述输送架1的底部设有集尘罩11,所述集尘罩11的底部设有出尘管12,所述出尘管12的下方设有集尘箱13;移动电机21工作带动第一转动轮23在输送架1上转动,第一转动轮23通过输送带25带动第二转动轮24在输送架1上转动,输送带25转动带动移动板22在输送架1上移动,移动板22移动将压缩机端盖移动分别向端盖打孔装置5、端盖打磨装置6、端盖喷漆装置7和端盖风干装置8下移动,分别对压缩机端盖进行分步的加工作业,打磨的灰尘通过集尘罩11将其进行收集,收集后通过出尘管12将灰尘移动至集尘箱13内,在对压缩机端盖进行加工时,端盖固定装置,4可以配合端盖打磨装置6、端盖喷漆装置7和端盖风干装置8工作,防在对压缩机端盖进行打磨、喷漆、风干的过程中,压缩机端盖的位置发生偏移,从而影响压缩机端盖的精确性,端盖打磨装置6和端盖喷漆装置7工作可以实现对端盖打孔装置5工作对压缩机端盖进行打孔处,进行多角度多方位的打磨和喷漆,以防止在对打孔处进行加工的过程中,在压缩机端盖上不规则处进行打孔时后续的加工的效果不好,影响压缩机端盖的品质。
具体地,所述端盖固定装置4包括固定电机41、转动杆42、第一移动杆43、第二移动杆44、第一连接杆45、第二连接杆46、两个滑道47、两个固定块48和两个固定圆环49,两个所述滑道47对称设置在移动板22的顶部,所述固定电机41设置在其中一个滑道47的侧壁上且固定电机41的主轴与滑道47转动配合,所述第一移动杆43竖直设置在固定电机41的主轴上且第一移动杆43与移动板22转动配合,所述第二移动杆44转动连接在另一个滑道47上且与移动板22转动配合,所述转动杆42分别与第一移动杆43和第二移动杆44转动连接,两个所述固定块48分别设置在两个滑道47内且两个固定块48分别与两个滑道47滑动配合,所述第一连接杆,45的两端分别与第一移动杆43和其中一个固定块48转动连接,所述第二连接杆46的两端分别与第二移动杆44和另一个固定块48转动连接,两个所述固定圆环49分别与两个固定块48固定连接;在将压缩机端盖移动至移动板22上后,固定电机41工作带动第一移动杆43在滑道47上进行转动,第一移动杆43转动通过转动杆42带动第二移动杆44在滑道47上进行转动,第一移动杆43和第二移动杆44转动分别带动第一连接杆45和第二连接杆46转 动,第一连接杆45和第二连接杆46转动带动两个固定块48在分别在两个滑道47内进行相对移动,两个固定块48相对移动带动两个固定圆环49相对移动,两个固定圆环49相对移动对放置在移动板22上的压缩机端盖进行固定,在对压缩机端盖固定后可以防止在加工的过程中,压缩机端盖的位置发生偏移。
具体地,所述端盖打孔装置5包括第一支撑架50、移动气缸51、第一升降气缸52、移动块53、第一安装框54、旋转电机55、钻孔板56、第一钻头57、第二钻头58和两个钻孔电机59,所述第一支撑架50竖直设置在输送架1的顶部且第一支撑架50上设有移动槽,所述移动块53设置在移动槽内且与移动槽滑动配合,所述移动气缸51水平设置在移动块53内且移动气缸51的伸缩端与移动块53的侧壁滑动配合,所述第一升降气缸52竖直设置在移动块53的顶部,所述第一安装框54与第一升降气缸52的伸缩端固定连接,所述旋转电机55设置在第一安装框54内,所述钻孔板56水平设置在旋转电机55的主轴上,两个所述钻孔电机59对称设置在钻孔板56上,所述第一钻头57和第二钻头58分别设置在两个钻孔电机59的主轴上,所述第一钻头57比第二钻头58的直径大;当压缩机端盖移动至第一支撑架50的下方后,第一升降气缸52的伸缩端向下移动带动第一安装框54向下移动,第一安装框54向下移动带动钻孔板56向下移动从而带动第一钻头57、第二钻头58向下移动,当第一钻头57移动至压缩机端盖的上方后,其中一个钻孔电机59工作带动第一钻头57转动对压缩机端盖进行较大直径的打孔作业,当需要进行第二钻头58进行打孔时,移动气缸51的伸缩端移动带动移动块53在移动槽内进行移动,移动块53移动带动钻孔板56移动从而带动第二钻头58的位置进行移动,将第二钻头58的位置移动至压缩机端盖上后,另一个钻孔电机59工作带动第二钻头58转动,对压缩机端盖进行进行较小直径的打孔作业,旋转电机55工作带动钻孔板56战队从而带动第一钻头57和第二钻转动,可以实现对压缩机端盖不同位置进行打孔作业。
具体地,所述端盖打磨装置6包括第二支撑架60、转动电机61、转动盘62、转动轴63、电机座64、打磨电机65、固定环66、打磨杆67、打磨头68、两个固定板69和两个轴杆691,所述第二支撑架60竖直设置在输送架1的顶部,所述转动电机61设置在第二支撑架60的顶部,所述转动盘62设置在转动电机61的主轴上,两个所述固定板69对称设置在第二支撑架60的下方,所述固定环66通过两个轴杆691分别与两个固定板69转动连接,所述转动轴63的顶部倾斜设置在转动盘62的底部,所述电机座64设置在转动轴63的底部,所述打磨电机65的尾端与电机座64连接且位于固定环66内,所述打磨杆67与打磨电机65的主轴固定连接,所述打磨头68与打磨杆67连接;在对压缩机端盖进行打孔后,需要对打孔的位置进行打磨去毛刺,也需要对压缩机端盖内进行打磨,此时转动电机61工作带动转动盘62转动,转动盘62转动带动转动轴63转动,转动轴63转动带动电机座64转动,电机座64转动带动打磨电机65通过固定环66上的两个轴杆691在两个固定板69上进行多角度的摆动,打磨电机65工作带动打磨杆67转动,打磨杆67转动带动打磨头68转动对压缩机端盖上打孔的位置进行打磨和除毛刺作业,打磨电机65多角度的摆动也可以实现对多角度的摆动不同位置不同角度进行进行打磨,实现对压缩机端盖上死角和不规则位置的打磨作业。
具体地,所述端盖喷漆装置7包括第三支撑架70、第二升降气缸71、第二安装框72、驱动电机73、驱动架74、摆动电机75、支撑框架76、第一摆动杆77、第二摆动杆78、万向球79和喷漆头791,所述第三支撑架70呈竖直设置在输送架1的顶部,所述第二升降气缸71设置在第三支撑架70上,所述第二安装框72与第二升降气缸71的伸缩端固定连接,所述驱动电 机73设置在第二安装框72的侧壁上且驱动电机73的主轴与第二安装框72转动连接,所述驱动架74的顶部设置在第二安装框72内且驱动架74的顶部与驱动电机73的主轴固定连接,所述摆动电机75设置在驱动架74上,所述支撑框架76设置在摆动电机75的主轴上且支撑框架76与摆动电机75的主轴转动配合,所述万向球79设置在支撑框架76底部且与支撑框架76转动配合,所述第一摆动杆77的一端与摆动电机75的主轴固定连接,所述第二摆动杆78的一端与万向球79固定连接,所述第一摆动杆77的另一端与第二摆动杆78的中间位置固定连接,所述喷漆头791设置在第二摆动杆78的另一端;在对压缩机端盖进行喷漆时,第二升降气缸71的伸缩端向下移动带动第二安装框72向下移动,第二安装框72向下移动带动喷漆头791向下移动,将喷漆头791的位置移动至压缩机端盖上,喷漆头791工作将油漆喷涂在压缩机端盖上,摆动电机75工作带动第一摆动杆77转动,第一摆动杆77转动带动第二转动杆,42通过万向球79在支撑框架76的底部进行转动,第二摆动杆78转动带动喷漆头791进行多角度的摆动,将油漆多角度的喷涂在压缩机端盖上,在喷涂的同时驱动电机73工作带动驱动架74在第二安装框72上进行转动,驱动架74转动可以实现在水平对压缩机端盖进行不同位置的进行喷漆作业,实现对压缩机端盖不同位置死角和均匀的喷涂作业。
具体地,所述端盖风干装置8包括风干箱81和若干吹风风机82,所述风干箱81设置在输送架1的顶部,若干吹风风机82等间距设置在风干箱81上,若干所述吹风风机82的出风端均朝向风干箱81内设置;在喷涂完成后移动装置2工作将压缩机端盖移动至风干箱81的下方,风干箱81上的若干吹风风机82工作对压缩机端盖上喷涂的油漆进行烘干作业,实现快速地将油漆进行风干。
具体地,所述自动上下料装置3包括自上料座31、上料电机32、上料盘33、上料气缸34、上料板35和两个电磁吸盘36,所述自上料座31竖直设置在输送架1的旁侧,所述上料电机32设置在自上料座31上且上料电机32的主轴竖直向上设置,所述上料盘33水平设置在上料电机32的主轴上,所述上料气缸34竖直设置在上料盘33的顶部,所述上料板35水平设置在上料气缸34的伸缩端上,两个所述电磁吸盘36对称设置在上料板35的两端底部;此时上料气缸34的伸缩端向下移动带动电磁吸盘36向下移动,电磁吸盘36工作将存放处的压缩机端盖吸取,在吸取后上料气缸34的伸缩端向上移动将压缩机端盖移动至适合的位置,上料电机32工作带动上料盘33转动,上料盘33转动带动上料气缸34转动从而带动上料板35转动,上料板35转动将电磁吸盘36吸取的压缩机端盖移动至移动板22上的端盖固定装置4上。
一种空调压缩机端盖加工系统的工作方法,包括如下步骤:
第一步:在对压缩机端盖进行加工时,需要对压缩机端盖进行加工作业,此时上料气缸34的伸缩端向下移动带动电磁吸盘36向下移动,电磁吸盘36工作将存放处的压缩机端盖吸取,在吸取后上料气缸34的伸缩端向上移动将压缩机端盖移动至适合的位置,上料电机32工作带动上料盘33转动,上料盘33转动带动上料气缸34转动从而带动上料板35转动,上料板35转动将电磁吸盘36吸取的压缩机端盖移动至移动板22上的端盖固定装置4上;
第二步:在将压缩机端盖移动至移动板22上后,固定电机41工作带动第一移动杆43在滑道47上进行转动,第一移动杆43转动通过转动杆42带动第二移动杆44在滑道47上进行转动,第一移动杆43和第二移动杆44转动分别带动第一连接杆45和第二连接杆46转动,第一连接杆45和第二连接杆46转动带动两个固定块48在分别在两个滑道47内进行相对移动,两个固定块48相对移动带动两个固定圆环49相对移动,两个固定圆环49相对移动对放 置在移动板22上的压缩机端盖进行固定;
第三步:在固定后,移动电机21工作带动第一转动轮23在输送架1上转动,第一转动轮23通过输送带25带动第二转动轮24在输送架1上转动,输送带25转动带动移动板22在输送架1上移动,移动板22移动将压缩机端盖移动分别向端盖打孔装置5、端盖打磨装置6、端盖喷漆装置7和端盖风干装置8下移动,分别对压缩机端盖进行分步的加工作业;
第四步:当压缩机端盖移动至第一支撑架50的下方后,第一升降气缸52的伸缩端向下移动带动第一安装框54向下移动,第一安装框54向下移动带动钻孔板56向下移动从而带动第一钻头57、第二钻头58向下移动,当第一钻头57移动至压缩机端盖的上方后,其中一个钻孔电机59工作带动第一钻头57转动对压缩机端盖进行较大直径的打孔作业,当需要进行第二钻头58进行打孔时,移动气缸51的伸缩端移动带动移动块53在移动槽内进行移动,移动块53移动带动钻孔板56移动从而带动第二钻头58的位置进行移动,将第二钻头58的位置移动至压缩机端盖上后,另一个钻孔电机59工作带动第二钻头58转动,对压缩机端盖进行进行较小直径的打孔作业,旋转电机55工作带动钻孔板56战队从而带动第一钻头57和第二钻转动,可以实现对压缩机端盖不同位置进行打孔作业;
第五步:在对压缩机端盖进行打孔后,需要对打孔的位置进行打磨去毛刺,也需要对压缩机端盖内进行打磨,此时转动电机61工作带动转动盘62转动,转动盘62转动带动转动轴63转动,转动轴63转动带动电机座64转动,电机座64转动带动打磨电机65通过固定环66上的两个轴杆691在两个固定板69上进行多角度的摆动,打磨电机65工作带动打磨杆67转动,打磨杆67转动带动打磨头68转动对压缩机端盖上打孔的位置进行打磨和除毛刺作业,打磨电机65多角度的摆动也可以实现对多角度的摆动不同位置不同角度进行进行打磨,实现对压缩机端盖上死角和不规则位置的打磨作业,在对压缩机端盖进行打磨后,移动装置2将移动装置2移动至风干装置的下方,对打磨残留的灰尘进行清理,在清理后移动至第二支撑架60的下方,打磨的灰尘通过集尘罩11将其进行收集,收集后通过出尘管12将灰尘移动至集尘箱13内;
第六步:在对压缩机端盖进行喷漆时,第二升降气缸71的伸缩端向下移动带动第二安装框72向下移动,第二安装框72向下移动带动喷漆头791向下移动,将喷漆头791的位置移动至压缩机端盖上,喷漆头791工作将油漆喷涂在压缩机端盖上,摆动电机75工作带动第一摆动杆77转动,第一摆动杆77转动带动第二转动杆42通过万向球79在支撑框架76的底部进行转动,第二摆动杆78转动带动喷漆头791进行多角度的摆动,将油漆多角度的喷涂在压缩机端盖上,在喷涂的同时驱动电机73工作带动驱动架74在第二安装框72上进行转动,驱动架74转动可以实现在水平对压缩机端盖进行不同位置的进行喷漆作业,实现对压缩机端盖不同位置死角和均匀的喷涂作业;
第七步:在喷涂完成后移动装置2工作将压缩机端盖移动至风干箱81的下方,风干箱81上的若干吹风风机82工作对压缩机端盖上喷涂的油漆进行烘干作业,实现快速地将油漆进行风干;
第八步:在对压缩机端盖上的油漆进行风干后,移动至移动将压缩机端盖移动至输送架1的一端,通过自动上下料装置3将加工完成的自动上下料装置3进行下料作业。
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依 然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。
Claims (8)
- 一种空调压缩机端盖加工系统,其特征在于:包括输送架(1)、移动装置(2)、自动上下料装置(3)、端盖固定装置(4)、端盖打孔装置(5)、端盖打磨装置(6)、端盖喷漆装置(7)和端盖风干装置(8),所述输送架(1)呈水平设置,所述移动装置(2)设置在输送架(1)上,所述移动装置(2)包括移动电机(21)、移动板(22)、第一转动轮(23)、第二转动轮(24)和输送带(25),所述第一转动轮(23)和第二转动轮(24)对称设置在输送架(1)上且第一转动轮(23)和第二转动轮(24)分别与输送架(1)转动连接,所述移动电机(21)设置在输送架(1)的侧壁上且移动电机(21)的主轴与第一转动轮(23)固定连接,所述输送带(25)套设在第一转动轮(23)和第二转动轮(24)上,所述移动板(22)的一端与输送带(25)固定连接,所述移动板(22)的另一端与输送架(1)滑动配合,所述端盖固定装置(4)设置在移动板(2)上且端盖固定装置(4)与移动板(22)滑动配合,所述端盖打孔装置(5)、端盖打磨装置(6)、端盖喷漆装置(7)和端盖风干装置(8)依次设置在输送架(1)的顶部,所述输送架(1)的底部设有集尘罩(11),所述集尘罩(11)的底部设有出尘管(12),所述出尘管(12)的下方设有集尘箱(13)。
- 根据权利要求1所述的一种空调压缩机端盖加工系统,其特征在于:所述端盖固定装置(4)包括固定电机(41)、转动杆(42)、第一移动杆(43)、第二移动杆(44)、第一连接杆(45)、第二连接杆(46)、两个滑道(47)、两个固定块(48)和两个固定圆环(49),两个所述滑道(47)对称设置在移动板(22)的顶部,所述固定电机(41)设置在其中一个滑道(47)的侧壁上且固定电机(41)的主轴与滑道(47)转动配合,所述第一移动杆(43)竖直设置在固定电机(41)的主轴上且第一移动杆(43)与移动板(22)转动配合,所述第二移动杆(44)转动连接在另一个滑道(47)上且与移动板(22)转动配合,所述转动杆(42)分别与第一移动杆(43)和第二移动杆(44)转动连接,两个所述固定块(48)分别设置在两个滑道(47)内且两个固定块(48)分别与两个滑道(47)滑动配合,所述第一连接杆(45)的两端分别与第一移动杆(43)和其中一个固定块(48)转动连接,所述第二连接杆(46)的两端分别与第二移动杆(44)和另一个固定块(48)转动连接,两个所述固定圆环(49)分别与两个固定块(48)固定连接。
- 根据权利要求1所述的一种空调压缩机端盖加工系统,其特征在于:所述端盖打孔装置(5)包括第一支撑架(50)、移动气缸(51)、第一升降气缸(52)、移动块(53)、第一安装框(54)、旋转电机(55)、钻孔板(56)、第一钻头(57)、第二钻头(58)和两个钻孔电机(59),所述第一支撑架(50)竖直设置在输送架(1)的顶部且第一支撑架(50)上设有移动槽,所述移动块(53)设置在移动槽内且与移动槽滑动配合,所述移动气缸(51)水平设置在移动块(53)内且移动气缸(51)的伸缩端与移动块(53)的侧壁滑动配合,所述第一升降气缸(52)竖直设置在移动块(53)的顶部,所述第一安装框(54)与第一升降气缸(52)的伸缩端固定连接,所述旋转电机(55)设置在第一安装框(54)内,所述钻孔板(56)水平设置在旋转电机(55)的主轴上,两个所述钻孔电机(59)对称设置在钻孔板(56)上,所述第一钻头(57)和第二钻头(58)分别设置在两个钻孔电机(59)的主轴上,所述第一钻头(57)比第二钻头(58)的直径大。
- 根据权利要求1所述的一种空调压缩机端盖加工系统,其特征在于:所述端盖打磨装置(6)包括第二支撑架(60)、转动电机(61)、转动盘(62)、转动轴(63)、电机座(64)、打磨电机(65)、固定环(66)、打磨杆(67)、打磨头(68)、两个固定板(69)和两个轴杆(691),所述第二支撑架(60)竖直设置在输送架(1)的顶部,所述转动电机(61)设置在第二支撑架(60)的顶部,所述转动盘(62)设置在转动电机(61)的主轴上,两个所述固定板(69)对称设置在第二支撑架(60)的下方,所述固定环(66)通过两个轴杆(691)分别与两个固定板(69)转动连 接,所述转动轴(63)的顶部倾斜设置在转动盘(62)的底部,所述电机座(64)设置在转动轴(63)的底部,所述打磨电机(65)的尾端与电机座(64)连接且位于固定环(66)内,所述打磨杆(67)与打磨电机(65)的主轴固定连接,所述打磨头(68)与打磨杆(67)连接。
- 根据权利要求1所述的一种空调压缩机端盖加工系统,其特征在于:所述端盖喷漆装置(7)包括第三支撑架(70)、第二升降气缸(71)、第二安装框(72)、驱动电机(73)、驱动架(74)、摆动电机(75)、支撑框架(76)、第一摆动杆(77)、第二摆动杆(78)、万向球(79)和喷漆头(791),所述第三支撑架(70)呈竖直设置在输送架(1)的顶部,所述第二升降气缸(71)设置在第三支撑架(70)上,所述第二安装框(72)与第二升降气缸(71)的伸缩端固定连接,所述驱动电机(73)设置在第二安装框(72)的侧壁上且驱动电机(73)的主轴与第二安装框(72)转动连接,所述驱动架(74)的顶部设置在第二安装框(72)内且驱动架(74)的顶部与驱动电机(73)的主轴固定连接,所述摆动电机(75)设置在驱动架(74)上,所述支撑框架(76)设置在摆动电机(75)的主轴上且支撑框架(76)与摆动电机(75)的主轴转动配合,所述万向球(79)设置在支撑框架(76)底部且与支撑框架(76)转动配合,所述第一摆动杆(77)的一端与摆动电机(75)的主轴固定连接,所述第二摆动杆(78)的一端与万向球(79)固定连接,所述第一摆动杆(77)的另一端与第二摆动杆(78)的中间位置固定连接,所述喷漆头(791)设置在第二摆动杆(78)的另一端。
- 根据权利要求1所述的一种空调压缩机端盖加工系统,其特征在于:所述端盖风干装置(8)包括风干箱(81)和若干吹风风机(82),所述风干箱(81)设置在输送架(1)的顶部,若干吹风风机(82)等间距设置在风干箱(81)上,若干所述吹风风机(82)的出风端均朝向风干箱(81)内设置。
- 根据权利要求1所述的一种空调压缩机端盖加工系统,其特征在于:所述自动上下料装置(3)包括自上料座(31)、上料电机(32)、上料盘(33)、上料气缸(34)、上料板(35)和两个电磁吸盘(36),所述自上料座(31)竖直设置在输送架(1)的旁侧,所述上料电机(32)设置在自上料座(31)上且上料电机(32)的主轴竖直向上设置,所述上料盘(33)水平设置在上料电机(32)的主轴上,所述上料气缸(34)竖直设置在上料盘(33)的顶部,所述上料板(35)水平设置在上料气缸(34)的伸缩端上,两个所述电磁吸盘(36)对称设置在上料板(35)的两端底部。
- 根据权利要求1-7任一项所述的一种空调压缩机端盖加工系统的工作方法,其特征在于,包括以下步骤:第一步:在对压缩机端盖进行加工时,需要对压缩机端盖进行加工作业,此时上料气缸(34)的伸缩端向下移动带动电磁吸盘(36)向下移动,电磁吸盘(36)工作将存放处的压缩机端盖吸取,在吸取后上料气缸(34)的伸缩端向上移动将压缩机端盖移动至适合的位置,上料电机(32)工作带动上料盘(33)转动,上料盘(33)转动带动上料气缸(34)转动从而带动上料板(35)转动,上料板(35)转动将电磁吸盘(36)吸取的压缩机端盖移动至移动板(22)上的端盖固定装置(4)上;第二步:在将压缩机端盖移动至移动板(22)上后,固定电机(41)工作带动第一移动杆(43)在滑道(47)上进行转动,第一移动杆(43)转动通过转动杆(42)带动第二移动杆(44)在滑道(47)上进行转动,第一移动杆(43)和第二移动杆(44)转动分别带动第一连接杆(45)和第二连接杆(46)转动,第一连接杆(45)和第二连接杆(46)转动带动两个固定块(48)在分别 在两个滑道(47)内进行相对移动,两个固定块(48)相对移动带动两个固定圆环(49)相对移动,两个固定圆环(49)相对移动对放置在移动板(22)上的压缩机端盖进行固定;第三步:在固定后,移动电机(21)工作带动第一转动轮(23)在输送架(1)上转动,第一转动轮(23)通过输送带(25)带动第二转动轮(24)在输送架(1)上转动,输送带(25)转动带动移动板(22)在输送架(1)上移动,移动板(22)移动将压缩机端盖移动分别向端盖打孔装置(5)、端盖打磨装置(6)、端盖喷漆装置(7)和端盖风干装置(8)下移动,分别对压缩机端盖进行分步的加工作业;第四步:当压缩机端盖移动至第一支撑架(50)的下方后,第一升降气缸(52)的伸缩端向下移动带动第一安装框(54)向下移动,第一安装框(54)向下移动带动钻孔板(56)向下移动从而带动第一钻头(57)、第二钻头(58)向下移动,当第一钻头(57)移动至压缩机端盖的上方后,其中一个钻孔电机(59)工作带动第一钻头(57)转动对压缩机端盖进行较大直径的打孔作业,当需要进行第二钻头(58)进行打孔时,移动气缸(51)的伸缩端移动带动移动块(53)在移动槽内进行移动,移动块(53)移动带动钻孔板(56)移动从而带动第二钻头(58)的位置进行移动,将第二钻头(58)的位置移动至压缩机端盖上后,另一个钻孔电机(59)工作带动第二钻头(58)转动,对压缩机端盖进行进行较小直径的打孔作业,旋转电机(55)工作带动钻孔板(56)战队从而带动第一钻头(57)和第二钻转动,可以实现对压缩机端盖不同位置进行打孔作业;第五步:在对压缩机端盖进行打孔后,需要对打孔的位置进行打磨去毛刺,也需要对压缩机端盖内进行打磨,此时转动电机(61)工作带动转动盘(62)转动,转动盘(62)转动带动转动轴(63)转动,转动轴(63)转动带动电机座(64)转动,电机座(64)转动带动打磨电机(65)通过固定环(66)上的两个轴杆(691)在两个固定板(69)上进行多角度的摆动,打磨电机(65)工作带动打磨杆(67)转动,打磨杆(67)转动带动打磨头(68)转动对压缩机端盖上打孔的位置进行打磨和除毛刺作业,打磨电机(65)多角度的摆动也可以实现对多角度的摆动不同位置不同角度进行进行打磨,实现对压缩机端盖上死角和不规则位置的打磨作业,在对压缩机端盖进行打磨后,移动装置(2)将移动装置(2)移动至风干装置的下方,对打磨残留的灰尘进行清理,在清理后移动至第二支撑架(60)的下方,打磨的灰尘通过集尘罩(11)将其进行收集,收集后通过出尘管(12)将灰尘移动至集尘箱(13)内;第六步:在对压缩机端盖进行喷漆时,第二升降气缸(71)的伸缩端向下移动带动第二安装框(72)向下移动,第二安装框(72)向下移动带动喷漆头(791)向下移动,将喷漆头(791)的位置移动至压缩机端盖上,喷漆头(791)工作将油漆喷涂在压缩机端盖上,摆动电机(75)工作带动第一摆动杆(77)转动,第一摆动杆(77)转动带动第二转动杆(42)通过万向球(79)在支撑框架(76)的底部进行转动,第二摆动杆(78)转动带动喷漆头(791)进行多角度的摆动,将油漆多角度的喷涂在压缩机端盖上,在喷涂的同时驱动电机(73)工作带动驱动架(74)在第二安装框(72)上进行转动,驱动架(74)转动可以实现在水平对压缩机端盖进行不同位置的进行喷漆作业,实现对压缩机端盖不同位置死角和均匀的喷涂作业;第七步:在喷涂完成后移动装置(2)工作将压缩机端盖移动至风干箱(81)的下方,风干箱(81)上的若干吹风风机(82)工作对压缩机端盖上喷涂的油漆进行烘干作业,实现快速地将油漆进行风干;第八步:在对压缩机端盖上的油漆进行风干后,移动至移动将压缩机端盖移动至输送 架(1)的一端,通过自动上下料装置(3)将加工完成的自动上下料装置(3)进行下料作业。
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