WO2014123045A1 - アルコキシシラン変性ポリアミド酸溶液、それを用いた積層体およびフレキシブルデバイス、並びに積層体の製造方法 - Google Patents
アルコキシシラン変性ポリアミド酸溶液、それを用いた積層体およびフレキシブルデバイス、並びに積層体の製造方法 Download PDFInfo
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- alkoxysilane
- acid solution
- polyimide film
- modified polyamic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/281—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/48—Polymers modified by chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
- C08G73/101—Preparatory processes from tetracarboxylic acids or derivatives and diamines containing chain terminating or branching agents
- C08G73/1017—Preparatory processes from tetracarboxylic acids or derivatives and diamines containing chain terminating or branching agents in the form of (mono)amine
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
- C08G73/1078—Partially aromatic polyimides wholly aromatic in the diamino moiety
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/308—Heat stability
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/702—Amorphous
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/748—Releasability
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31721—Of polyimide
Definitions
- the present invention relates to an alkoxysilane-modified polyamic acid solution, a laminate and a flexible device using the alkoxysilane-modified polyamic acid solution, and a method for producing the laminate.
- glass substrates are mainly used as substrates in the field of electronic devices such as flat panel displays and electronic paper.
- a glass substrate is not necessarily an ideal substrate because it is heavy and fragile. Therefore, studies have been actively conducted to realize a flexible device in which the substrate is replaced with glass from a polymer material.
- flexible devices using polymer materials have not yet been mass-produced.
- Non-Patent Document 1 In the process using this laminate, the polyimide resin layer is separated from the glass substrate at the final stage to obtain a flexible device.
- the laminate is required to have smoothness and low warpage for good handling. That is, the polyimide resin layer of the laminate needs to have a linear expansion coefficient comparable to that of glass.
- the linear expansion coefficients of soda lime glass and non-alkali glass generally used as glass substrates are about 8 to 9 ppm / ° C. and 3 to 5 ppm / ° C., respectively.
- the process temperature at the time of manufacturing an amorphous silicon thin film transistor reaches 300 to 350 ° C. at the maximum. Since the coefficient of linear expansion of general polyimide is larger than that of glass, materials suitable for such a process are naturally limited.
- Patent Document 1 discloses a polyimide precursor obtained from 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride and paraphenylenediamine or 4,4 ′′ diaminoparaterphenyl on an inorganic substrate.
- a polyimide precursor having a specific structure is formed into a film on an inorganic substrate, and further heated at a certain speed or higher. Heat imidization may cause the polyimide film to peel off from the substrate, so surface treatment of the inorganic substrate may be performed for the purpose of improving the adhesion between the polyimide and the inorganic substrate (Non-patent Document 2), or a polyimide precursor.
- a silane coupling agent having an amino group or an acid anhydride group is added to the solution (Patent Documents 2 and 3).
- Japanese Patent Publication Japanese Patent Laid-Open No. 2012-35583 (Released on February 23, 2012)” Japanese Published Patent Publication "Japanese Patent Laid-Open No. 63-302069 (published on December 8, 1988)” Japanese Patent Gazette “Patent No. 2551214 (Registered on August 22, 1996)”
- Patent Document 1 When a polyimide precursor having a specific structure exhibiting a low linear expansion coefficient as shown in Patent Document 1 is made into a polyimide film on an inorganic substrate, it is heated from a certain rate and heated to imidize to form a polyimide from the substrate. There was a problem that the film peeled off. In general, the thicker the film before imidization, the easier it is to peel off, so it is difficult to increase the productivity when producing a laminate of a thick polyimide film and glass. Moreover, when using a polyamic acid as a polyimide precursor, since the viscosity change at the time of storing at normal temperature is large, it was necessary to store it refrigerated.
- the present invention has been made in view of the above background, and can be suitably used for the production of a polyamic acid solution that can be formed without peeling even with a thick film and can be stably stored at room temperature, and a flexible device.
- An object is to provide a laminate of a polyimide film and an inorganic substrate, specifically, a laminate of a polyimide film and an inorganic substrate having a linear expansion coefficient of 1 to 10 ppm / ° C.
- the alkoxysilane-modified polyamic acid solution according to the present invention is an alkoxysilane-modified polyamic acid solution obtained by reacting an aminosilane-containing alkoxysilane compound and a polyamic acid in the solution, and the polyamic acid is an aromatic diamine.
- aromatic tetracarboxylic dianhydride in a solvent, and the molar ratio obtained by dividing the total number of moles of aromatic tetracarboxylic dianhydride by the total number of moles of aromatic diamine is 0. .980 or more and less than 0.9995.
- the method for producing an alkoxysilane-modified polyamic acid solution according to the present invention includes a step of obtaining a polyamic acid by reacting an aromatic diamine and an aromatic tetracarboxylic dianhydride in a solvent, and an amino group.
- the molar ratio divided by the total number of moles is from 0.980 to 0.9995.
- the solution is applied onto an inorganic substrate and heated to produce a polyimide film. Peeling (delamination and foaming) of the polyimide film from the inorganic substrate can be suppressed.
- an alkoxysilane-modified polyamic acid solution prepared so that most of the terminal ends of the polyamic acid are amino groups is likely to generate an amide bond when decomposition occurs. For this reason, the molecular weight of the alkoxysilane-modified polyamic acid solution is less likely to change, and the viscosity change during varnish storage can be suppressed.
- the alkoxysilane-modified polyamic acid solution (hereinafter also simply referred to as “solution”) of the present invention can be obtained by reacting an alkoxysilane compound containing an amino group and polyamic acid in a solution.
- the polyamic acid can be obtained by reacting an aromatic diamine and an aromatic tetracarboxylic dianhydride in a solvent.
- the modification with the alkoxysilane compound containing an amino group is carried out by adding an alkoxysilane compound containing an amino group to a polyamic acid solution in which the polyamic acid is dissolved in a solvent, and reacting.
- alkoxysilane compound having an amino group include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropylmethyldimethoxysilane, 3-aminopropylmethyldiethoxysilane, and 3- (2-aminoethyl).
- the blending ratio of these aminosilane-containing alkoxysilane compounds to 100 parts by weight of polyamic acid is preferably 0.01 to 0.50 parts by weight, more preferably 0.01 to 0.05 parts by weight.
- the amount is more preferably 0.01 to 0.03 parts by weight from the viewpoint of suppressing the viscosity change during varnish storage.
- the blending ratio of the alkoxysilane compound containing an amino group 0.01 parts by weight or more, the effect of suppressing peeling to the inorganic substrate is sufficiently exhibited.
- the compounding ratio of the alkoxysilane compound containing an amino group is 0.50 parts by weight or less, the molecular weight of the polyamic acid is sufficiently maintained, and problems such as embrittlement do not occur.
- the viscosity change after addition of the alkoxysilane compound is also reduced.
- it reacts with a polyamic acid gradually, a viscosity falls, or it condenses with alkoxysilanes and gelatinizes.
- the reaction temperature is preferably 0 ° C. or higher and 80 ° C. or lower, more preferably 20 ° C. or higher and 60 ° C. or lower, since the modification reaction easily proceeds while suppressing the reaction between the acid anhydride group and water. preferable.
- the modification reaction is slow because the concentration of the acid dianhydride is small. If the reaction temperature is low, it may take about 5 days for the viscosity to become constant. When the type and solvent of the polyamic acid are different, the viscosity change with time is recorded for each reaction temperature, and an appropriate reaction temperature may be selected.
- aromatic tetracarboxylic dianhydride mainly 3,3 ′, 4,4′-biphenyltetra Carboxylic dianhydride (hereinafter sometimes abbreviated as BPDA) is preferably used
- aromatic diamine an aromatic diamine represented mainly by the following formula (1) is preferably used.
- the aromatic diamine of the formula (1) is paraphenylenediamine (hereinafter sometimes abbreviated as PDA), 4,4′-diaminobenzidine, and 4,4 ′′ -diaminoparaterphenyl (hereinafter abbreviated as DATP).
- PDA paraphenylenediamine
- DATP 4,4 ′′ -diaminoparaterphenyl
- PDA and DATP are preferable because of their availability.
- the aromatic tetracarboxylic dianhydride is preferably 3,3 ', 4,4'-biphenyltetracarboxylic dianhydride.
- the aromatic tetracarboxylic dianhydride is preferably 3,3 ', 4,4'-biphenyltetracarboxylic dianhydride.
- aromatic diamines other than PDA, 4,4′-diaminobenzidine, and DATP may be used as long as the characteristics of the present invention are not impaired, or 3,3 ′, 4,4′-biphenyltetracarboxylic acid.
- Aromatic tetracarboxylic dianhydrides other than dianhydrides may be used.
- the following aromatic tetracarboxylic dianhydrides and aromatic diamines may be used in an amount of 5 mol% or less, respectively, based on the entire raw material of polyamic acid.
- Aromatic tetracarboxylic dianhydrides include pyromellitic dianhydride, 3,3 ′, 4,4′-benzophenone tetracarboxylic dianhydride, 2,3,3 ′, 4′-biphenyltetracarboxylic acid Dianhydride, 3,3 ′, 4,4′-diphenylsulfonetetracarboxylic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 2,3,6,7-naphthalenetetracarboxylic Acid dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 4,4′-oxydiphthalic anhydride, 9,9-bis (3,4-dicarboxyphenyl) fluorene dianhydride, 9,9′-bis [4- (3,4-dicarboxyphenoxy) phenyl] fluorene dianhydride, 3,3 ′, 4,4′-bi
- Aromatic diamines include 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl sulfone, 1,5- (4-aminophenoxy) pentane, 1,3-bis (4 -Aminophenoxy) -2,2-dimethylpropane, 2,2-bis (4-aminophenoxyphenyl) propane, bis [4- (4-aminophenoxy) phenyl] sulfone and bis [4- (3-aminophenoxy) Phenyl] sulfone and the like.
- the polyamic acid used in the present invention can be produced by solution polymerization. That is, one or more aromatic tetracarboxylic dianhydrides as raw materials and one or more aromatic diamines are used so that the molar ratio of the aromatic diamine is higher than that of the carboxyl group. Then, polymerization is performed in an organic polar solvent to obtain a polyamic acid solution which is a polyimide precursor.
- the molar ratio obtained by dividing the total number of moles of aromatic tetracarboxylic dianhydride by the total number of moles of aromatic diamine is preferably 0.980 or more and 0.9995 or less, more preferably 0.995 or more and 0.0. 998 or less.
- the molar ratio is preferably 0.980 or more and 0.9995 or less, more preferably 0.995 or more and 0.0. 998 or less.
- the molar ratio is 0.980 or more, a strong polyimide film having excellent tensile strength can be obtained.
- the molar ratio should preferably be 0.998 or more to prepare for molecular weight reduction during storage or imidization.
- the tensile strength is evaluated by a tensile property test method described in JIS K7127: 1999.
- a preferred solvent for synthesizing the polyamic acid is an amide solvent, that is, N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone and the like.
- the main component of the solvent is preferably an amide solvent.
- the weight of the amide solvent is preferably 50 to 100 parts by weight, and more preferably 70 to 100 parts by weight.
- N, N-dimethylacetamide when used as the solvent, the storage stability of the polyamic acid is deteriorated and the linear expansion coefficient of the polyimide film is increased.
- N-methyl-2-pyrrolidone when used as the solvent, the storage stability of the polyamic acid solution is high, and the linear expansion coefficient of the polyimide film is lower.
- better characteristics can be obtained using N-methyl-2-pyrrolidone, but either one is not superior with respect to characteristics such as linear expansion coefficient.
- N-methyl-2-pyrrolidone is used if the polyimide film is preferably harder, and N, N-dimethylacetamide is used if the polyimide film is softer.
- a suitable solvent should be selected.
- the reaction apparatus is preferably provided with a temperature adjusting device for controlling the reaction temperature.
- the reaction temperature for polymerizing the polyamic acid is preferably 0 ° C. or higher and 80 ° C. or lower, and further 20 ° C. or higher and 60 ° C. or lower suppresses dissociation of the amide bond, which is a reverse reaction of the polymerization, It is preferable because the viscosity is likely to increase.
- heat treatment may be performed at about 70 to 90 ° C. for 1 to 24 hours for the purpose of adjusting the viscosity, that is, the molecular weight.
- This is an operation conventionally referred to as cooking, and heat treatment promotes dissociation of amic acid and deactivation of acid dianhydride due to reaction with water in the system.
- the purpose is to make the viscosity suitable for the operation. Since the unreacted aromatic tetracarboxylic dianhydride tends to be deactivated, it is preferable to carry out the polymerization reaction and cooking separately. However, the reaction temperature is set to 70 to 90 ° C. from the beginning and the polymerization reaction and cooking are performed. It is also possible to carry out all at once.
- the weight percentage of the polyamide acid in the polyamide acid solution is that the polyamide acid is dissolved in the organic solvent in an amount of 5 to 30 wt%, preferably 8 to 25 wt%, more preferably 10 to 20 wt%. It is preferable because gelation due to abnormal polymerization of the dissolving raw material is suppressed and the viscosity of the polyamic acid is likely to increase.
- the water content in all the alkoxysilane-modified polyamic acid solutions so far is preferably 500 ppm to 3000 ppm, more preferably 500 ppm to 1000 ppm. It is preferable that the water content is 3000 ppm or less because the effect of improving storage stability by adjusting the molar ratio is sufficiently exhibited. In the case of 1000 ppm or less, the probability that the acid anhydride group produced by the decomposition of the amide bond in the polyamic acid molecule reacts with water will be lowered, and the viscosity change during varnish storage can be suppressed, which is more preferable.
- the water in the solution can be divided into raw material origin and work environment origin. There are various methods for reducing the moisture, but it is not preferable to reduce the amount more than necessary by using an extra process or excess equipment because the cost increases. For example, since the water content of a commercially available amide-based solvent is about 500 ppm, reducing the water content below that is not preferable because it involves a cost increase.
- the treatment may be performed under reduced pressure.
- the preferred value of the molar ratio obtained by dividing the total number of moles of aromatic tetracarboxylic dianhydride by the total number of moles of aromatic diamine can also vary depending on the relationship with the water content of the alkoxysilane-modified polyamic acid solution.
- the molar ratio is 0.00. It is preferably 9975 or less, and moisture is preferably 2500 or less, more preferably the molar ratio is 0.9975 or less, and the moisture is 2200 or less. From the above viewpoint, the molar ratio is more preferably 0.9950 or less, and particularly preferably 0.9901 or less.
- a laminate comprising a polyimide film and an inorganic substrate can be produced by casting the above-described alkoxysilane-modified polyamic acid solution on an inorganic substrate and thermal imidizing. It can be said that the laminate is a laminate in which a polyimide film obtained from an alkoxysilane-modified polyamic acid solution is laminated on an inorganic substrate.
- the inorganic substrate examples include a glass substrate and various metal substrates, and a glass substrate is preferable.
- a glass substrate soda lime glass, borosilicate glass, alkali-free glass, or the like is used.
- alkali-free glass is generally used in the thin film transistor manufacturing process, alkali-free glass is more preferable as the inorganic substrate.
- the thickness of the inorganic substrate used is preferably 0.4 to 5.0 mm. A thickness of the inorganic substrate of 0.4 mm or more is preferable because the inorganic substrate can be easily handled.
- the inorganic substrate is 5.0 mm or less, it is preferable because the heat capacity of the substrate is reduced and the productivity in the heating or cooling process is improved.
- a known method can be used.
- known casting methods such as a gravure coating method, a spin coating method, a silk screen method, a dip coating method, a bar coating method, a knife coating method, a roll coating method, and a die coating method can be exemplified.
- the above-mentioned reaction solution may be used as it is, but the solvent may be removed or added as necessary.
- the solvent that can be used for the polyimide precursor solution include N, N-dimethylformamide, N, N-dimethylacetamide, and N-methyl-2-pyrrolidone.
- Examples include dimethyl sulfoxide, hexamethyl phosphoride, acetonitrile, acetone, and tetrahydrofuran.
- auxiliary solvents xylene, toluene, benzene, diethylene glycol ethyl ether, diethylene glycol dimethyl ether, 1,2-bis- (2-methoxyethoxy) ethane, bis (2-methoxyethyl) ether, butyl cellosolve, butyl cellosolve acetate, propylene glycol methyl Ether and propylene glycol methyl ether acetate may be used in combination.
- the polyimide precursor solution may contain an imidization catalyst, inorganic fine particles, and the like as necessary.
- a tertiary amine is preferably used.
- a heterocyclic tertiary amine is more preferable.
- the heterocyclic tertiary amine include pyridine, 2,5-diethylpyridine, picoline, quinoline, isoquinoline and the like.
- the amount of the imidization catalyst used is preferably 0.01 to 2.00 equivalents, particularly 0.02 to 1.20 equivalents, based on the reaction site of the polyimide precursor (that is, alkoxysilane-modified polyamic acid). When the imidization catalyst is 0.01 equivalent or more, the catalyst effect is sufficiently obtained, which is preferable. When the amount is 2.00 equivalents or less, the ratio of the catalyst not involved in the reaction is small, which is preferable in terms of cost.
- the inorganic fine particles include inorganic oxide powders such as fine particle silicon dioxide (silica) powder and aluminum oxide powder, and inorganic salt powders such as fine particle calcium carbonate powder and calcium phosphate powder.
- inorganic oxide powders such as fine particle silicon dioxide (silica) powder and aluminum oxide powder
- inorganic salt powders such as fine particle calcium carbonate powder and calcium phosphate powder.
- these inorganic fine particles are preferably dispersed uniformly.
- Thermal imidation is a method in which the imidization reaction proceeds only by heating without the action of a dehydrating ring-closing agent or the like.
- the heating temperature and heating time at this time can be determined as appropriate, and may be as follows, for example.
- the heating atmosphere can be performed in air, under reduced pressure, or in an inert gas such as nitrogen.
- well-known apparatuses such as a hot air oven, an infrared oven, a vacuum oven, and a hot plate, can be used.
- heating is performed at a temperature of 200 to 500 ° C.
- the heating conditions at this time are preferably gradually increased from a low temperature.
- the maximum temperature is preferably in the range of 300 to 500 ° C.
- a maximum temperature of 300 ° C. or higher is preferable because thermal imidization easily proceeds and the mechanical properties of the obtained polyimide film are improved.
- a maximum temperature of 500 ° C. or lower is preferable because thermal degradation of polyimide does not proceed and characteristics do not deteriorate.
- the polyimide film is naturally peeled off from the inorganic substrate during the heat treatment.
- Cheap if an alkoxysilane-modified polyamic acid solution is used, natural peeling can be suppressed and the process window can be greatly widened.
- the thickness of the polyimide film is preferably 5 to 50 ⁇ m. If the thickness of a polyimide film is 5 micrometers or more, the mechanical strength required as a board
- substrate film is securable. Moreover, when the thickness of the polyimide film is 50 ⁇ m or less, the laminate of the polyimide film and the inorganic substrate can be obtained without natural peeling only by adjusting the heating conditions.
- the thickness of the polyimide film is 5 ⁇ m or more, since sufficient mechanical strength necessary for the substrate film can be secured.
- the thickness of the polyimide film is 50 ⁇ m or less, it is easy to stably obtain a laminate by natural peeling as described above, which is preferable.
- the laminate obtained by the present invention is excellent in storage stability and process consistency, and can be suitably used for manufacturing a flexible device by a known thin film transistor process for liquid crystal panels.
- a polyimide film having a linear expansion coefficient of 1 to 10 ppm / ° C. is obtained by casting a solution of a polyimide precursor on an inorganic substrate and thermally imidizing and further selecting a specific structure for the polyamic acid skeleton. And an inorganic substrate can be obtained. And the flexible device which has the outstanding characteristic can be obtained by using this laminated body.
- a flexible device having excellent characteristics can be obtained. That is, a flexible device can be obtained by forming an electronic element on the polyimide film of the laminate of the present invention and then peeling the polyimide film from the inorganic substrate. Furthermore, the above process has an advantage that a production apparatus using an existing inorganic substrate can be used as it is, can be used effectively in the field of electronic devices such as flat panel displays and electronic paper, and is suitable for mass production.
- a method for peeling the polyimide film from the inorganic substrate a known method can be used. For example, it may be peeled off by hand, or may be peeled off using a mechanical device such as a drive roll or a robot. Furthermore, a method of providing a release layer between the inorganic substrate and the polyimide film may be used. In addition, for example, a method in which a silicon oxide film is formed on an inorganic substrate having a large number of grooves and the substrate is separated by infiltrating an etching solution, and a method in which an amorphous silicon layer is provided on the inorganic substrate and separated by laser light. I can list them.
- the polyimide film has excellent heat resistance and low linear expansion coefficient, and also has excellent properties such as not only light weight and impact resistance but also improved warpage. is doing.
- a flexible device with improved warping can be obtained by adopting a method in which a polyimide film having a low linear expansion coefficient equivalent to that of an inorganic substrate is directly cast and laminated on the inorganic substrate.
- the present invention can also be configured as follows.
- the alkoxysilane-modified polyamic acid solution according to the present invention is an alkoxysilane-modified polyamic acid solution obtained by reacting an alkoxysilane compound containing a solution amino group and a polyamic acid in a solution. Obtained by reacting an aromatic diamine and an aromatic tetracarboxylic dianhydride in a solvent, the total number of moles of the aromatic tetracarboxylic dianhydride divided by the total number of moles of the aromatic diamine. The ratio is 0.980 or more and 0.9995 or less.
- the water content of the alkoxysilane-modified polyamic acid solution may be 500 ppm or more and 3000 ppm or less.
- the aromatic tetracarboxylic dianhydride is 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride
- the aromatic diamine is represented by the following formula ( The aromatic diamine represented by 1) may be used.
- the main component of the solvent may be an amide solvent.
- the amount of the alkoxysilane compound added is 0.01 to 0 when the weight of the polyamic acid contained in the alkoxysilane-modified polyamic acid solution is 100 parts by weight. It may be 50 parts by weight.
- the method for producing a laminate according to the present invention includes a polyimide film obtained from the alkoxysilane-modified polyamic acid solution by casting the alkoxysilane-modified polyamic acid solution according to the present invention on an inorganic substrate and thermal imidization. Includes a step of obtaining a laminate laminated on the inorganic substrate.
- the method for manufacturing a flexible device according to the present invention includes a step of forming an electronic element on a polyimide film in the laminate obtained by the method for manufacturing a laminate according to the present invention, and a polyimide film on which the electronic element is formed. And a step of peeling from the inorganic substrate.
- a laminate according to the present invention is a laminate having a polyimide film obtained from the alkoxysilane-modified polyamic acid solution according to the present invention and an inorganic substrate on which the polyimide film is laminated, and the linear expansion coefficient of the polyimide film Is 1 to 10 ppm / ° C.
- the inorganic substrate may have a thickness of 0.4 to 5.0 mm, and the polyimide film may have a thickness of 10 to 50 ⁇ m.
- the flexible device according to the present invention is characterized by having a polyimide film obtained from the alkoxysilane-modified polyamic acid solution according to the present invention and an electronic element formed on the polyimide film.
- the method for producing an alkoxysilane-modified polyamic acid solution comprises a step of obtaining a polyamic acid by reacting an aromatic diamine and an aromatic tetracarboxylic dianhydride in a solvent, and an alkoxysilane containing an amino group. And a step of reacting the compound with the polyamic acid in a solution to obtain an alkoxysilane-modified polyamic acid solution, and the total number of moles of the aromatic tetracarboxylic dianhydride is calculated based on the total number of aromatic diamines. The molar ratio divided by the number of moles is 0.980 or more and 0.9995 or less.
- viscosity The viscosity was measured according to JIS K7117-2: 1999 using a viscometer RE-215 / U (manufactured by Toki Sangyo Co., Ltd.). The attached thermostat was set to 23.0 ° C., and the measurement temperature was always constant.
- the linear expansion coefficient was evaluated by thermomechanical analysis by a tensile load method using TMA / SS120CU manufactured by SII Nano Technology. After peeling off the polyimide film of the example from the glass substrate which is an inorganic substrate to prepare a sample of 10 mm ⁇ 3 mm, applying a load of 3.0 g on the long side and heating to 500 ° C. or higher to remove the residual stress Then, the measurement was again performed by heating at a rate of temperature increase of 10 ° C./min. The amount of change in strain of the sample per unit temperature in the range of 100 ° C. to 300 ° C. at this time was taken as the linear expansion coefficient.
- Example 1 Production of polyamic acid solution N was dehydrated using a molecular sieve to a 2 L glass separable flask equipped with a polytetrafluoroethylene stirrer with a sealing stopper, a stirring blade, and a nitrogen introduction tube , N-dimethylacetamide (DMAc) was added in an amount of 850.0 g, paraphenylenediamine (PDA) (40.31 g) was added, and the solution was stirred in an oil bath at 50.0 ° C. for 30 minutes under a nitrogen atmosphere.
- DMAc N-dimethylacetamide
- PDA paraphenylenediamine
- the charged concentration of the aromatic diamine and aromatic tetracarboxylic dianhydride in this reaction solution is 15% by weight with respect to the total reaction solution, and the total number of moles of aromatic tetracarboxylic dianhydride is the aromatic.
- the molar ratio divided by the total number of moles of diamine is 0.9975.
- the compounding ratio (addition amount) of the alkoxysilane compound ( ⁇ -APS) in this reaction is 0.050 part by weight with respect to 100 parts by weight of polyamic acid.
- the obtained solution was stored in a sealed glass bottle in an environment of 23 ° C. and 55% RH for one week, and the viscosity was measured again to be 12400 mPa ⁇ s ( ⁇ 9%).
- the obtained alkoxysilane-modified polyamic acid solution is generally used as a glass substrate for square FPD having both sides of 150 mm and a thickness of 0.7 mm.
- Example 2 An alkoxysilane-modified polyamic acid solution was obtained in the same manner as in Example 1 except that the addition amount of 1% DMAc solution of ⁇ -APS was changed to 1.50 g. In addition, the addition amount of (gamma) -APS in this reaction is 0.010 weight part with respect to 100 weight part of polyamic acids. The resulting solution had a viscosity of 13100 mPa ⁇ s at 23 ° C. and a moisture content of 2800 ppm. Moreover, the laminated body of the 20-micrometer-thick polyimide film and the non-alkali glass plate was able to be obtained like the method of Example 1 without natural peeling. It shows in Table 1 and Table 2 about the viscosity change at the time of storage, and the characteristic of a polyimide film.
- Example 3 In the same experimental apparatus as in Example 1, 850.0 g of dehydrated DMAc was added, 40.39 g of PDA was added, and the solution was stirred for 30 minutes in a nitrogen atmosphere while heating to 50.0 ° C. in an oil bath. After confirming that the raw material was uniformly dissolved, 109.34 g of BPDA was added, and the temperature of the solution was adjusted to about 80 ° C. while stirring for 10 minutes in a nitrogen atmosphere until the raw material was completely dissolved. Furthermore, stirring was continued for 5 hours while heating at a constant temperature to lower the viscosity, and a viscous polyamic acid solution having a viscosity of 25300 mPa ⁇ s at 23 ° C. was obtained.
- the charged concentration of the aromatic diamine and aromatic tetracarboxylic dianhydride in this reaction solution is 15% by weight with respect to the total reaction solution, and the total number of moles of aromatic tetracarboxylic dianhydride is the aromatic.
- the molar ratio divided by the total number of moles of diamine is 0.9950.
- this reaction solution was quickly cooled in a water bath, and the temperature of the solution was adjusted to about 50 ° C.
- 7.50 g of 1% DMAc solution of ⁇ -APS was added and stirred. Since the viscosity did not change from 19100 mPa ⁇ s, the reaction was completed after 5 hours, and diluted with DMAc to a viscosity that was easy to work with. In this way, an alkoxysilane-modified polyamic acid solution having a viscosity of 13800 mPa ⁇ s at 23 ° C. and a water content of 1900 ppm was obtained.
- the addition amount of (gamma) -APS in this reaction is 0.050 weight part with respect to 100 weight part of polyamic acids.
- the laminated body of a 22-micrometer-thick polyimide film and an alkali free glass plate was able to be obtained similarly to the method of Example 1 without natural peeling.
- Tables 1 and 2 show changes in viscosity during storage and characteristics of the polyimide film.
- Example 4 An alkoxysilane-modified polyamic acid solution was obtained in the same manner as in Example 1 except that DMAc having a different water content was used. The resulting solution had a viscosity of 14200 mPa ⁇ s at 23 ° C. and a water content of 2500 ppm. Table 1 shows the change in viscosity during storage.
- Example 5 The alkoxysilane-modified polyamic acid solution obtained in the same manner as in Example 1 was pressurized with dry nitrogen and filtered with a capsule filter DFA HDC2 (rated filtration accuracy 1.2 ⁇ m) manufactured by Nippon Pole Co., Ltd. After filtration, the solution that remained unfiltered had a viscosity of 12700 mPa ⁇ s at 23 ° C. and a moisture content of 2700 ppm. Table 1 shows the change in viscosity during storage.
- Example 6 The alkoxysilane-modified polyamic acid solution obtained in the same manner as in Example 1 was pressurized with dry nitrogen and filtered with a capsule filter DFA HDC2 (rated filtration accuracy 1.2 ⁇ m) manufactured by Nippon Pole Co., Ltd. The filtered solution had a viscosity of 12000 mPa ⁇ s at 23 ° C. and a water content of 3300 ppm. Table 1 shows the change in viscosity during storage.
- Example 7 The alkoxysilane-modified polyamic acid solution obtained in the same manner as in Example 1 was allowed to stand for 60 minutes while being opened in the atmosphere, and then uniformly stirred. The obtained solution absorbed moisture, had a viscosity of 12100 mPa ⁇ s at 23 ° C., and had a water content of 4400 ppm. Table 1 shows the viscosity change during storage of this solution.
- Example 8 To the solution obtained in Example 4, 0.3% by weight of water was added to the solution. The resulting solution had a viscosity of 13800 mPa ⁇ s at 23 ° C. and a moisture content of 4900 ppm. Table 1 shows the change in viscosity during storage.
- Example 9 In the same experimental apparatus as in Example 1, 850.0 g of dehydrated DMAc was added, 40.34 g of PDA was added, and the solution was stirred for 30 minutes in a nitrogen atmosphere while heating to 50.0 ° C. in an oil bath. After confirming that the raw material was uniformly dissolved, 109.66 g of BPDA was added, and the temperature of the solution was adjusted to about 90 ° C. while stirring for 10 minutes in a nitrogen atmosphere until the raw material was completely dissolved. Furthermore, stirring was continued while heating at a constant temperature to lower the viscosity, and a viscous polyamic acid solution having a viscosity of 35500 mPa ⁇ s at 23 ° C. was obtained.
- the charged concentration of the aromatic diamine and aromatic tetracarboxylic dianhydride in this reaction solution is 15% by weight with respect to the total reaction solution, and the total number of moles of aromatic tetracarboxylic dianhydride is the aromatic.
- the molar ratio divided by the total number of moles of diamine is 0.9991.
- the reaction solution was quickly cooled in a water bath, and the temperature of the solution was adjusted to about 50 ° C. Next, 7.5 g of 1% DMAc solution of ⁇ -APS was added and stirred. Since the viscosity no longer changed, the reaction was completed in 2 hours, and diluted with DMAc to a viscosity that was easy to work with. In this way, an alkoxysilane-modified polyamic acid solution having a viscosity of 13500 mPa ⁇ s at 23 ° C. and a water content of 1500 ppm was obtained. In addition amount of (gamma) -APS in this reaction is 0.050 weight part with respect to 100 weight part of polyamic acids.
- the laminated body of a 20-micrometer-thick polyimide film and an alkali free glass plate was able to be obtained by the method similar to the method of Example 1.
- FIG. The polyimide film and the non-alkali glass plate have an appropriate peel strength and do not peel naturally during heating, but the polyimide film can be peeled off from the glass plate.
- Tables 1 and 2 show changes in viscosity during storage and characteristics of the polyimide film.
- Example 10 In the same experimental apparatus as in Example 1, 850.0 g of dehydrated DMAc was added, 40.61 g of PDA was added, and the solution was stirred in a nitrogen atmosphere for 30 minutes while being heated to 50.0 ° C. in an oil bath. After confirming that the raw material was uniformly dissolved, 109.39 g of BPDA was added, and the temperature of the solution was adjusted to about 80 ° C. while stirring for 10 minutes in a nitrogen atmosphere until the raw material was completely dissolved. Furthermore, stirring was continued while heating at a constant temperature to lower the viscosity, and a viscous polyamic acid solution having a viscosity of 31200 mPa ⁇ s at 23 ° C. was obtained.
- the charged concentration of the aromatic diamine and aromatic tetracarboxylic dianhydride in this reaction solution is 15% by weight with respect to the total reaction solution, and the total number of moles of aromatic tetracarboxylic dianhydride is the aromatic.
- the molar ratio divided by the total number of moles of diamine is 0.9901.
- the reaction solution was quickly cooled in a water bath, and the temperature of the solution was adjusted to about 50 ° C. Next, 7.5 g of 1% DMAc solution of ⁇ -APS was added and stirred. Since the viscosity did not change, the reaction was completed in 3 hours, and diluted with DMAc to a viscosity that was easy to work with. In this way, an alkoxysilane-modified polyamic acid solution having a viscosity of 13400 mPa ⁇ s at 23 ° C. and a water content of 1800 ppm was obtained. In addition amount of (gamma) -APS in this reaction is 0.050 weight part with respect to 100 weight part of polyamic acids.
- the laminated body of a 21-micrometer-thick polyimide film and an alkali free glass plate was able to be obtained by the method similar to the method of Example 1.
- FIG. The polyimide film and the non-alkali glass plate have an appropriate peel strength and do not peel naturally during heating, but the polyimide film can be peeled off from the glass plate.
- Tables 1 and 2 show changes in viscosity during storage and characteristics of the polyimide film.
- Example 11 In the same experimental apparatus as in Example 1, 850.0 g of dehydrated DMAc was added, 40.91 g of PDA was added, and the solution was stirred for 30 minutes in a nitrogen atmosphere while heating to 50.0 ° C. in an oil bath. After confirming that the raw material was uniformly dissolved, 109.09 g of BPDA was added, and the temperature of the solution was adjusted to about 80 ° C. while stirring for 10 minutes in a nitrogen atmosphere until the raw material was completely dissolved. Furthermore, stirring was continued while heating at a constant temperature to lower the viscosity, and a viscous polyamic acid solution having a viscosity of 6300 mPa ⁇ s at 23 ° C. was obtained.
- the charged concentration of the aromatic diamine and aromatic tetracarboxylic dianhydride in this reaction solution is 15% by weight with respect to the total reaction solution, and the total number of moles of aromatic tetracarboxylic dianhydride is the aromatic.
- the molar ratio divided by the total number of moles of diamine is 0.9801.
- the reaction solution was quickly cooled in a water bath, and the temperature of the solution was adjusted to about 50 ° C. Next, 7.5 g of 1% DMAc solution of ⁇ -APS was added and stirred. Since the viscosity no longer changed, the reaction was completed in 2 hours. In this way, an alkoxysilane-modified polyamic acid solution having a viscosity of 6100 mPa ⁇ s at 23 ° C. and a moisture content of 2200 ppm was obtained. In addition amount of (gamma) -APS in this reaction is 0.050 weight part with respect to 100 weight part of polyamic acids.
- the laminated body of a 20-micrometer-thick polyimide film and an alkali free glass plate was able to be obtained by the method similar to the method of Example 1.
- FIG. The polyimide film and the non-alkali glass plate have an appropriate peel strength and do not peel naturally during heating, but the polyimide film can be peeled off from the glass plate.
- Tables 1 and 2 show changes in viscosity during storage and characteristics of the polyimide film.
- Example 1 After obtaining a polyamic acid solution in the same manner as in Example 1, it was diluted with DMAc to a viscosity that was easy to work without adding ⁇ -APS, and the viscosity was 13600 mPa ⁇ s and the moisture content was 1100 ppm. Got. The obtained solution was cast and imidized on the glass in the same manner as in Example 1. However, bubbles were generated between the polyimide film and the glass during the thermal imidization, and the polyimide film was partially peeled off. Only a laminate with glass could be obtained. It shows in Table 2 about the characteristic of the obtained polyimide film.
- Example 2 In the same reaction vessel as in Example 1, 850.0 g of dehydrated DMAc was added, and 110.08 g of BPDA was added, and dispersed by stirring. While heating the dispersion to 50.0 ° C. in an oil bath, 40.17 g of PDA was gradually added over about 30 minutes. Stirring was continued for 1 hour until the raw material was completely dissolved and the viscosity became constant. Further, 250 g of DMAc was added and stirred to obtain a viscous polyamic acid solution having a viscosity of 20100 mPa ⁇ s.
- the charged concentration of the aromatic diamine and aromatic tetracarboxylic dianhydride in this reaction solution is 15% by weight with respect to the total reaction solution, and the total number of moles of aromatic tetracarboxylic dianhydride is the aromatic.
- the molar ratio divided by the total number of moles of diamine is 1.0070.
- reaction solution was quickly cooled in a water bath, and the temperature of the solution was adjusted to about 50 ° C.
- 7.50 g of 1% DMAc solution of ⁇ -APS was added and stirred. Since the viscosity did not change from 19100 mPa ⁇ s, the reaction was completed after 5 hours, and diluted with DMAc to a viscosity that was easy to work with. In this way, an alkoxysilane-modified polyamic acid solution having a viscosity of 13600 mPa ⁇ s at 23 ° C. and a water content of 1400 ppm was obtained.
- the addition amount of (gamma) -APS in this reaction is 0.050 weight part with respect to 100 weight part of polyamic acids.
- the laminated body of the polyimide film and glass was able to be obtained without carrying out the natural peeling like the method of Example 1.
- Tables 1 and 2 show changes in viscosity during storage and characteristics of the polyimide film.
- Comparative Example 3 To the solution obtained in Comparative Example 2, water corresponding to 0.1% by weight with respect to the solution was added. The resulting solution had a viscosity of 13300 mPa ⁇ s at 23 ° C. and a moisture content of 2600 ppm. Table 1 shows the change in viscosity during storage.
- Comparative Example 4 To the solution obtained in Comparative Example 2, water corresponding to 0.3% by weight with respect to the solution was added. The resulting solution had a viscosity of 13300 mPa ⁇ s at 23 ° C. and a moisture content of 4800 ppm. Table 1 shows the change in viscosity during storage.
- Table 2 shows the results of evaluating the adhesion of the polyimide film obtained from each solution to glass and the linear expansion coefficient.
- adhesion when there is no gap between the polyimide film and the glass visually and the polyimide film has a uniform appearance, there is a gap between the polyimide film and the glass or there is a bubble inside the polyimide film. When the above occurred, it was marked with “x”.
- the viscosity change can be reduced by the method of the present invention.
- Examples 1 to 11 when the water content increases, the viscosity tends to decrease more.
- Comparative Examples 2 to 4 the viscosity decreases more as the water content increases.
- Examples 1, 3, and 10 have smaller changes in viscosity.
- Examples 1, 3, 9, and 10 have the same moisture content as Comparative Example 2, but the viscosity change rate is small.
- Examples 2, 4, 5, 6, and 11 have the same moisture content as Comparative Example 3, but the viscosity change rate is small.
- Examples 7 and 8 have the same moisture content as Comparative Example 4, but the viscosity change rate is small.
- it is 1400 ppm with respect to about 3000 ppm, and the viscosity change rate is about the same even though the water content is different by about 2 times.
- A The value obtained by dividing the viscosity change rate by the viscosity change rate of the comparative example of the same level of water is 0.4 or less.
- B The value obtained by dividing the viscosity change rate by the viscosity change rate of the comparative example of the same level of water. More than 0.4 and 0.5 or less
- C The value obtained by dividing the viscosity change rate by the viscosity change rate of the comparative water sample is more than 0.5 and 0.6 or less.
- D The viscosity change rate is the same.
- the value divided by the viscosity change rate of the comparative example of water is greater than 0.6 and less than or equal to 0.7 E:
- the value obtained by dividing the viscosity change rate by the viscosity change rate of the comparative example of the same moisture content is from 0.7 large.
- the “comparative example of comparable moisture” for a certain example is a comparison in which the absolute value of the difference in moisture from the example ⁇ is the smallest among the comparative examples 2 to 4. Point to an example.
- the absolute value of the water difference from Comparative Example 2 is 1900
- the absolute value of the water difference from Comparative Example 3 is 700
- the absolute value of the water difference from Comparative Example 4 is 1500. It is. Therefore, Example 6 is evaluated by comparison with Comparative Example 3.
- Examples 1, 3, 9 and 10 were compared with Comparative Example 2 which has the same level of moisture.
- Examples 2, 4 to 6 and 11 were compared with Comparative Example 3 having the same level of moisture.
- Examples 7 and 8 were compared to Comparative Example 4 which has similar moisture.
- the overall evaluation is A, B or C.
- the molar ratio is 0.9975 or less and the water content is 2200 or less (Examples 1, 3, 10, and 11)
- the comprehensive evaluation is A or B.
- the polyimide films of Examples 1 to 3 and 9 to 11 did not generate bubbles between the polyimide film and the glass even at a dry thickness of about 20 ⁇ m, and a laminate of the polyimide film and the glass could be obtained.
- the polyimide film of Comparative Example 1 bubbles were generated between the polyimide film and the glass even with a dry thickness of about 20 ⁇ m, and a laminate of the polyimide film and the glass could not be obtained.
- the polyimide films of Examples 1 to 3, 9 to 11 and Comparative Example 2 did not curl or warp even after peeling from the alkali-free glass. This is because the linear expansion coefficient of these polyimide films is 6 to 8 ppm / ° C., which is close to the linear expansion coefficient of alkali-free glass.
- a polyamic acid solution that can be formed without peeling even with a thick film and can be stably stored at room temperature, and a polyimide film and an inorganic substrate that can be suitably used for the production of flexible devices And a laminated body can be provided.
- the present invention can be suitably used in the field of electronic devices such as flat panel displays and electronic paper.
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Abstract
Description
本発明のアルコキシシラン変性ポリアミド酸溶液(以下、単に「溶液」ともいう)は、アミノ基を含有するアルコキシシラン化合物とポリアミド酸とを溶液中で反応させることにより得られる。また、ポリアミド酸は芳香族ジアミンと芳香族テトラカルボン酸二無水物とを溶媒中で反応させることで得られる。
前述のように、ポリアミド酸の原料には芳香族テトラカルボン酸二無水物と芳香族ジアミンとが用いられる。
式(1)の芳香族ジアミンは、パラフェニレンジアミン(以下PDAと略記することもある。)、4,4’-ジアミノベンジジン、及び4,4”-ジアミノパラテルフェニル(以下、DATPと略記することもある。)である。これらの芳香族ジアミンの中でも、入手性の良いことからPDA、及びDATPが好ましい。
本発明に用いるポリアミド酸は、溶液重合により製造可能である。すなわち、原料である1種または2種以上の芳香族テトラカルボン酸二無水物、及び1種または2種以上の芳香族ジアミンを、芳香族ジアミンのモル比がカルボキシル基よりも高くなるように使用し、有機極性溶媒中で重合してポリイミド前駆体であるポリアミド酸溶液を得る。
これまでのすべてのアルコキシシラン変性ポリアミド酸溶液中の水分は、500ppm以上3000ppm以下であることが好ましく、500ppm以上1000ppm以下であることがより好ましい。水分が3000ppm以下であればモル比の調整による貯蔵安定性向上の効果が十分に発揮されるため好ましい。1000ppm以下の場合、ポリアミド酸分子中のアミド結合の分解によって生じた酸無水物基と水とが反応して失活する確率を下げ、ワニス保管時の粘度変化を抑制できるためより好ましい。溶液中の水分は、原料由来と作業環境由来とに分けることができる。水分を減らすために様々な方法があるが、余分な工程や過剰な設備を用いて必要以上に減らすことも、コストアップになるため好ましくない。例えば、市販のアミド系溶剤の水分は500ppm程度であるため、それ以下に水分を減らすためにはコストアップが伴うため好ましくない。
芳香族テトラカルボン酸二無水物の総モル数を、芳香族ジアミンの総モル数で除したモル比の好ましい値は、アルコキシシラン変性ポリアミド酸溶液の水分との関係によっても変化し得る。
ポリイミドフィルムと無機基板とからなる積層体は、前述したアルコキシシラン変性ポリアミド酸溶液を、無機基板上に流延し、熱イミド化することによって製造することができる。上記積層体はアルコキシシラン変性ポリアミド酸溶液から得られたポリイミドフィルムが無機基板上に積層された積層体であるとも言える。
本発明の積層体を用いることで、優れた特性を有するフレキシブルデバイスを得ることができる。すなわち、本発明の積層体のポリイミドフィルム上に、電子素子を形成し、その後、該ポリイミドフィルムを無機基板から剥離することでフレキシブルデバイスを得ることができる。さらに、上記工程は、既存の無機基板を使用した生産装置をそのまま使用できるという利点があり、フラットパネルディスプレイ、電子ペーパーなどの電子デバイスの分野で有効に使用でき、大量生産にも適している。
(水分)
容量滴定カールフィッシャー水分計 890タイトランド(メトロームジャパン株式会社製)を用いて、JIS K0068の容量滴定法に準じて溶液中の水分を測定した。ただし、滴定溶剤中に樹脂が析出する場合は、アクアミクロンGEX(三菱化学株式会社製)とN-メチルピロリドンとの1:4の混合溶液を滴定溶剤として用いた。
粘度計 RE-215/U(東機産業株式会社製)を用い、JIS K7117-2:1999に準じて粘度を測定した。付属の恒温槽を23.0℃に設定し、測定温度は常に一定にした。
線膨張係数は、エスアイアイ・ナノテクノロジー株式会社製TMA/SS120CUを用い、引張荷重法による熱機械分析によって評価した。実施例のポリイミドフィルムを無機基板であるガラス基板から引き剥がして、10mm×3mmの試料を作製し、長辺に3.0gの荷重を加え、500℃以上に加熱して残留応力を取り除いた後、再び10℃/分の昇温速度で加熱して測定した。この際の100℃~300℃の範囲における単位温度あたりの試料の歪の変化量を線膨張係数とした。
(1-1)ポリアミド酸溶液の製造
ポリテトラフルオロエチレン製シール栓付き攪拌器、攪拌翼、及び、窒素導入管を備えた容積2Lのガラス製セパラブルフラスコに、モレキュラーシーブを用いて脱水したN,N-ジメチルアセトアミド(DMAc)を850.0g入れ、パラフェニレンジアミン(PDA)40.31gを加え、溶液を油浴で50.0℃に加熱しながら窒素雰囲気下で30分間攪拌した。原料が均一に溶解したことを確認した後、3,3’,4,4’―ビフェニルテトラカルボン酸二無水物(BPDA)109.41gを加え、原料が完全に溶解するまで窒素雰囲気下で10分間攪拌しながら、溶液の温度を約80℃に調整した。さらに一定の温度で加熱しながら攪拌を3時間続けて粘度を下げ、さらにDMAcを153.8g加えて攪拌し、23℃で粘度25000mPa・sを示す粘調なポリアミド酸溶液を得た。なお、この反応溶液における芳香族ジアミン及び芳香族テトラカルボン酸二無水物の仕込み濃度は全反応液に対して15重量%であり、芳香族テトラカルボン酸二無水物の総モル数を、芳香族ジアミンの総モル数で除したモル比は、0.9975である。
上記のポリアミド酸溶液を水浴で速やかに冷却し、溶液の温度を約50℃に調整した。次に3-アミノプロピルトリエトキシシラン(γ―APS)の1%DMAc溶液を7.50g加え、攪拌した。23000mPa・sから粘度が変化しなくなったので5時間後に反応を終え、作業しやすい粘度までDMAcで希釈した。この様にして23℃で粘度13700mPa・sであり水分が1400ppmを示すアルコキシシラン変性ポリアミド酸溶液を得た。なお、この反応におけるアルコキシシラン化合物(γ―APS)の配合割合(添加量)は、ポリアミド酸100重量部に対して0.050重量部である。
得られたアルコキシシラン変性ポリアミド酸溶液を両辺150mm、厚さ0.7mmの正方形のFPD用のガラス基板として一般的に用いられている無アルカリガラス板(コーニング社製 イーグルXG)上にバーコーターを用いて乾燥厚みが20μmになるように流延し、熱風オーブン内で80℃にて20分乾燥し、次いで150℃にて30分間乾燥した。さらに、220℃と300℃とで30分ずつ、430℃と500℃とで1時間ずつ加熱した。それぞれの温度間は2℃/分で徐々に昇温した。高温で熱イミド化することで、厚み19μmのポリイミドフィルムと無アルカリガラス板との積層体を得た。ポリイミドフィルムと無アルカリガラス板とは適度な剥離強度を有しており、加熱中に自然に剥離することはないが、ガラス板からポリイミドフィルムを引き剥がすことが可能であった。得られたポリイミドフィルムの特性について、表1に示す。
γ-APSの1%DMAc溶液の添加量を1.50gに変更した以外は、実施例1と同様にして、アルコキシシラン変性ポリアミド酸溶液を得た。なお、この反応におけるγ―APSの添加量は、ポリアミド酸100重量部に対して0.010重量部である。得られた溶液は23℃で粘度13100mPa・sであり水分が2800ppmであった。また、実施例1の方法と同様にして自然剥離せずに厚み20μmのポリイミドフィルムと無アルカリガラス板との積層体を得ることができた。保管時の粘度変化及びポリイミドフィルムの特性について表1及び表2に示す。
実施例1と同じ実験装置に脱水したDMAcを850.0g入れ、PDA40.39gを加え、溶液を油浴で50.0℃に加熱しながら窒素雰囲気下で30分間攪拌した。原料が均一に溶解したことを確認した後、BPDA109.34gを加え、原料が完全に溶解するまで窒素雰囲気下で10分間攪拌しながら、溶液の温度を約80℃に調整した。さらに一定の温度で加熱しながら攪拌を5時間続けて粘度を下げ、23℃で粘度25300mPa・sを示す粘調なポリアミド酸溶液を得た。なお、この反応溶液における芳香族ジアミン及び芳香族テトラカルボン酸二無水物の仕込み濃度は全反応液に対して15重量%であり、芳香族テトラカルボン酸二無水物の総モル数を、芳香族ジアミンの総モル数で除したモル比は、0.9950である。
水分量が異なるDMAcを使用した以外は、実施例1と同様にしてアルコキシシラン変性ポリアミド酸溶液を得た。得られた溶液は23℃で粘度14200mPa・sであり水分が2500ppmであった。保管時の粘度変化について表1に示す。
実施例1と同様にして得られたアルコキシシラン変性ポリアミド酸溶液を、乾燥窒素で加圧し、日本ポール株式会社製カプセルフィルターDFA HDC2(定格ろ過精度1.2μm)でろ過した。ろ過作業後、未ろ過で残った溶液は、23℃で粘度12700mPa・sであり水分が2700ppmであった。保管時の粘度変化について表1に示す。
実施例1と同様にして得られたアルコキシシラン変性ポリアミド酸溶液を、乾燥窒素で加圧し、日本ポール株式会社製カプセルフィルターDFA HDC2(定格ろ過精度1.2μm)でろ過した。ろ過した溶液は、23℃で粘度12000mPa・sであり水分が3300ppmであった。保管時の粘度変化について表1に示す。
実施例1と同様にして得られたアルコキシシラン変性ポリアミド酸溶液を大気下で開封したまま60分間静置した後、均一に攪拌した。得られた溶液は吸湿しており、23℃で粘度12100mPa・sであり水分が4400ppmであった。この溶液の保管時の粘度変化について表1に示す。
実施例4で得られた溶液に、溶液に対して0.3重量%相当の水を添加した。得られた溶液は23℃で粘度13800mPa・sであり水分が4900ppmであった。保管時の粘度変化について表1に示す。
実施例1と同じ実験装置に脱水したDMAcを850.0g入れ、PDA40.34gを加え、溶液を油浴で50.0℃に加熱しながら窒素雰囲気下で30分間攪拌した。原料が均一に溶解したことを確認した後、BPDA109.66gを加え、原料が完全に溶解するまで窒素雰囲気下で10分間攪拌しながら、溶液の温度を約90℃に調整した。さらに一定の温度で加熱しながら攪拌を続けて粘度を下げ、23℃で粘度35500mPa・sを示す粘調なポリアミド酸溶液を得た。なお、この反応溶液における芳香族ジアミン及び芳香族テトラカルボン酸二無水物の仕込み濃度は全反応液に対して15重量%であり、芳香族テトラカルボン酸二無水物の総モル数を、芳香族ジアミンの総モル数で除したモル比は、0.9991である。
実施例1と同じ実験装置に脱水したDMAcを850.0g入れ、PDA40.61gを加え、溶液を油浴で50.0℃に加熱しながら窒素雰囲気下で30分間攪拌した。原料が均一に溶解したことを確認した後、BPDA109.39gを加え、原料が完全に溶解するまで窒素雰囲気下で10分間攪拌しながら、溶液の温度を約80℃に調整した。さらに一定の温度で加熱しながら攪拌を続けて粘度を下げ、23℃で粘度31200mPa・sを示す粘調なポリアミド酸溶液を得た。なお、この反応溶液における芳香族ジアミン及び芳香族テトラカルボン酸二無水物の仕込み濃度は全反応液に対して15重量%であり、芳香族テトラカルボン酸二無水物の総モル数を、芳香族ジアミンの総モル数で除したモル比は、0.9901である。
実施例1と同じ実験装置に脱水したDMAcを850.0g入れ、PDA40.91gを加え、溶液を油浴で50.0℃に加熱しながら窒素雰囲気下で30分間攪拌した。原料が均一に溶解したことを確認した後、BPDA109.09gを加え、原料が完全に溶解するまで窒素雰囲気下で10分間攪拌しながら、溶液の温度を約80℃に調整した。さらに一定の温度で加熱しながら攪拌を続けて粘度を下げ、23℃で粘度6300mPa・sを示す粘調なポリアミド酸溶液を得た。なお、この反応溶液における芳香族ジアミン及び芳香族テトラカルボン酸二無水物の仕込み濃度は全反応液に対して15重量%であり、芳香族テトラカルボン酸二無水物の総モル数を、芳香族ジアミンの総モル数で除したモル比は、0.9801である。
実施例1と同様にしてポリアミド酸溶液を得た後、γ―APSを添加せずに作業しやすい粘度までDMAcで希釈し、粘度13600mPa・sであり水分が1100ppmを示すアルコキシシラン変性ポリアミド酸溶液を得た。得られた溶液を実施例1と同様にしてガラス上に流延及びイミド化したが、熱イミド化の際にポリイミドフィルムとガラスとの間に気泡が発生し、一部が剥離したポリイミドフィルムとガラスとの積層体しか得ることができなかった。得られたポリイミドフィルムの特性について表2に示す。
実施例1と同じ反応容器に脱水したDMAcを850.0g入れ、BPDA110.08gを加え、攪拌して分散させた。分散液を油浴で50.0℃に加熱しながら、PDA40.17gを30分程度かけて徐々に加えた。原料が完全に溶解し粘度が一定になるまで1時間攪拌を続けた。さらにDMAcを250g加えて攪拌し、粘度20100mPa・sを示す粘調なポリアミド酸溶液を得た。なお、この反応溶液における芳香族ジアミン及び芳香族テトラカルボン酸二無水物の仕込み濃度は全反応液に対して15重量%であり、芳香族テトラカルボン酸二無水物の総モル数を、芳香族ジアミンの総モル数で除したモル比は、1.0070である。
比較例2で得られた溶液に、溶液に対して0.1重量%相当の水を添加した。得られた溶液は23℃で粘度13300mPa・sであり水分が2600ppmであった。保管時の粘度変化について表1に示す。
比較例2で得られた溶液に、溶液に対して0.3重量%相当の水を添加した。得られた溶液は23℃で粘度13300mPa・sであり水分が4800ppmであった。保管時の粘度変化について表1に示す。
B:粘度変化率を、同程度の水分の比較例の粘度変化率で除した値が0.4より大きく0.5以下
C:粘度変化率を、同程度の水分の比較例の粘度変化率で除した値が0.5より大きく0.6以下
D:粘度変化率を、同程度の水分の比較例の粘度変化率で除した値が0.6より大きく0.7以下
E:粘度変化率を、同程度の水分の比較例の粘度変化率で除した値が0.7より大きい。
Claims (11)
- アミノ基を含有するアルコキシシラン化合物とポリアミド酸とを溶液中で反応させることにより得られるアルコキシシラン変性ポリアミド酸溶液であり、
前記ポリアミド酸は、芳香族ジアミンと芳香族テトラカルボン酸二無水物とを溶媒中で反応させることにより得られ、
前記芳香族テトラカルボン酸二無水物の総モル数を、前記芳香族ジアミンの総モル数で除したモル比が、0.980以上0.9995以下であることを特徴とするアルコキシシラン変性ポリアミド酸溶液。 - 前記アルコキシシラン変性ポリアミド酸溶液の水分は、500ppm以上3000ppm以下であることを特徴とする請求項1に記載のアルコキシシラン変性ポリアミド酸溶液。
- 前記溶媒の主成分がアミド系溶媒であることを特徴とする請求項1~3のいずれか1項に記載のアルコキシシラン変性ポリアミド酸溶液。
- 前記アルコキシシラン化合物の添加量は、前記アルコキシシラン変性ポリアミド酸溶液中に含まれるポリアミド酸の重量を100重量部とした場合に、0.01~0.50重量部であることを特徴とする請求項1~4のいずれか1項に記載のアルコキシシラン変性ポリアミド酸溶液。
- 請求項1~5のいずれか1項に記載のアルコキシシラン変性ポリアミド酸溶液を無機基板上に流延し、熱イミド化することによって、該アルコキシシラン変性ポリアミド酸溶液から得られたポリイミドフィルムが該無機基板上に積層された積層体を得る工程を含むことを特徴とする積層体の製造方法。
- 請求項6に記載の積層体の製造方法によって得られた積層体において、ポリイミドフィルム上に電子素子を形成する工程と、
前記電子素子が形成されたポリイミドフィルムを無機基板より剥離する工程とを含むことを特徴とするフレキシブルデバイスの製造方法。 - 請求項1~5のいずれか1項に記載のアルコキシシラン変性ポリアミド酸溶液から得られるポリイミドフィルムと、該ポリイミドフィルムが積層された無機基板とを有する積層体であって、
前記ポリイミドフィルムの線膨張係数が1~10ppm/℃であることを特徴とする積層体。 - 前記無機基板の厚みが、0.4~5.0mmであり、
前記ポリイミドフィルムの厚みが、10~50μmであることを特徴とする請求項8に記載の積層体。 - 請求項1~5のいずれか1項に記載のアルコキシシラン変性ポリアミド酸溶液から得られるポリイミドフィルムと、該ポリイミドフィルム上に形成された電子素子とを有することを特徴とするフレキシブルデバイス。
- 芳香族ジアミンと芳香族テトラカルボン酸二無水物とを溶媒中で反応させることによりポリアミド酸を得る工程と、
アミノ基を含有するアルコキシシラン化合物と前記ポリアミド酸とを溶液中で反応させることによりアルコキシシラン変性ポリアミド酸溶液を得る工程とを含んでおり、
前記芳香族テトラカルボン酸二無水物の総モル数を、前記芳香族ジアミンの総モル数で除したモル比が、0.980以上0.9995以下であることを特徴とするアルコキシシラン変性ポリアミド酸溶液の製造方法。
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Cited By (11)
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WO2016024457A1 (ja) * | 2014-08-12 | 2016-02-18 | 株式会社カネカ | アルコキシシラン変性ポリアミド酸溶液、それを用いた積層体及びフレキシブルデバイス、並びに積層体の製造方法 |
JP2016120629A (ja) * | 2014-12-24 | 2016-07-07 | 株式会社カネカ | ポリイミド積層体、電子デバイス、および電子デバイスの製造方法 |
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CN104968709B (zh) | 2017-08-11 |
JP2019007020A (ja) | 2019-01-17 |
JP6578424B2 (ja) | 2019-09-18 |
CN104968709A (zh) | 2015-10-07 |
TW201439212A (zh) | 2014-10-16 |
US10435510B2 (en) | 2019-10-08 |
US20190367673A1 (en) | 2019-12-05 |
US20150368402A1 (en) | 2015-12-24 |
TWI717574B (zh) | 2021-02-01 |
US10626218B2 (en) | 2020-04-21 |
TWI612099B (zh) | 2018-01-21 |
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