KR940004115A - 다성분 중합체 부직포 및 그의 제조 방법 - Google Patents
다성분 중합체 부직포 및 그의 제조 방법 Download PDFInfo
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- KR940004115A KR940004115A KR1019930004655A KR930004655A KR940004115A KR 940004115 A KR940004115 A KR 940004115A KR 1019930004655 A KR1019930004655 A KR 1019930004655A KR 930004655 A KR930004655 A KR 930004655A KR 940004115 A KR940004115 A KR 940004115A
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- D—TEXTILES; PAPER
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- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
- D04H3/147—Composite yarns or filaments
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/005—Synthetic yarns or filaments
- D04H3/007—Addition polymers
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
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- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/018—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the shape
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
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- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
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- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/913—Material designed to be responsive to temperature, light, moisture
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
- Y10T428/24826—Spot bonds connect components
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/2929—Bicomponent, conjugate, composite or collateral fibers or filaments [i.e., coextruded sheath-core or side-by-side type]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2929—Bicomponent, conjugate, composite or collateral fibers or filaments [i.e., coextruded sheath-core or side-by-side type]
- Y10T428/2931—Fibers or filaments nonconcentric [e.g., side-by-side or eccentric, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/608—Including strand or fiber material which is of specific structural definition
- Y10T442/627—Strand or fiber material is specified as non-linear [e.g., crimped, coiled, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
다성분 필라멘트를 연신시키고 다성분 필라멘트가 잠재적 나선형 크림프를 갖도록 다성분 필라멘트를 적어도 부분적으로 급냉시키고, 잠재적 나선형 크림프를 활성화시키고, 크림프된 연속 다성분 필라멘트를 제1부직표 웹으로 형성하는 단계로 이루어진 부직포의 제조 방법에 관한 것이다. 웹을 형성하기 전에 필라멘트를 크림프시킴으로써, 형성된 후, 웹의 수축이 실질적으로 강소되며, 생성되는 직물이 실질적으로 안정되고 균일하다. 또한, 생성된 직물은 비교적 높은 로프트(loft)를 가질 수 있다. 크림프 활성화 단계는 다성분 필라멘트를 가열하고 바람직하게는 다성분 필라멘트를 잠재적 나선형 크림프를 활성화시키도록 가열된 기류로 연신시키는 단계를 포함할수 있다. 생성된 직물은 개인 위생용품의 유체 보유층으로서 유용한 비교적 높은 로프트 물질을 형성하거나 커버물질 및 가아먼트 물질로서 유용한 “직물상”포를 형성할 수 있다. 또한, 연속 단일 및 다성분 필라멘트로 이루어진 다층 부직포 및 그의 제조 방법에 제공된다. 필라멘트의 크림프도는 특수 유체 처리 특성을 갖는 복합웹을 제조하기 위해 층에서 층으로 변화할 수 있다.
Description
본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음
제1도는 본 발명의 바람직한 실시태양을 제조하기 위한 공정 라인의 개략도,
제2A도는 본 발명의 바람직한 실시태양에 따라 중합체 성분 A 및 B를 사용하여 제조한 병렬 배열을 갖는 필라멘트의 횡단면을 도시한 개략도, 제2B도는 본 발명의 바람직한 실시태양에 따라 중합체 성분 A 및 B를 사용하여 제조한 편심 시드/코어(eccentic sheath/core) 배열을 갖는 필라멘트의 횡단면을 도시한 개략도,
제3도는 본 발명의 바람직한 실시태양에 따라 제조한 직물의 통기 결합 시료의 부분 횡단면의 현미경 사진,
제4도는 본 발명의 바람직한 실시태양에 따라 제조한 직물의 점 결합 시료의 부분 횡단면의 현미경 사진,
제6도는 본 발명의 바람직한 실시태양에 따라 제조한 다층 직물의 부분 횡단면의 현미경 사진.
Claims (78)
- a. 제1및 제2중합체 성분으로 이루어지고, 횡단면, 길이 및 외부 표면을 가지는 연속 다성분 중합체 필라멘트(여기서, 제1 및 제2성분들은 다성분 필라멘트의 횡단면 상에서 실질적으로 별개의 영역에 배치되고 다성분 필라멘트의 길이를 따라 연속적으로 신장하며 제2성분은 다성분 필라멘트의 길이를 따라 연속적으로 다성분 필라멘트의 외부 표면의 적어도 일부를 구성하고, 제1 및 제2성분들은 다성분 필라멘트가 잠재적 나선형 크림프를 발현할 수 있도록 선택됨)를 용융 방사시키는 단계, b. 다성분 필라멘트를 연신시키는 단계. c. 다성분 필라멘트가 잠재적 나선형 크림프를 갖도록 다성분 필라멘트를 적어도 부분적으로 급냉시키는 단계, d. 상기 잠재적 나선형 크림프를 활성화시키는 단계, 및 e. 크림프된 연속 다성분 필라멘트를 제1부직포 웹으로 형성하는 단계로 이루어진 부직포의 제조 방법.
- 제1항에 있어서, 크림프 활성화 단계가 다성분 필라멘트를 상기 잠재적 나선형 크림프를 활성화시키기에 충분히 높은 온도로 가열하는 것으로 이루어진 방법.
- 제1항에 있어서, 크림프 활성화 단계가 다성분 필라멘트를 상기 잠재직 나선형 크림프를 활성화시키기에 충분히 높은 온도를 갖는 기류와 접촉시키는 것으로 이루어진 방법.
- 제3항에 있어서, 연신 단계가 다성분 필라멘트를 필라멘트와 접촉하고 상기 잠재적 나선형 크림프를 활성화시키기들 충분히 높은 온도를 갖는 기류로 연신시키는 것으로 이루어진 방법.
- 제1항에 있어서, 추가로 제1부직포 웹을 통합시키기 위해 다성분 필라멘트들 사이에 결합을 형성하는 단계를 포함하는 방법.
- 제5항에 있어서, 제1성분이 제1융점을 갖고, 제2성분이 제2융점을 가지며, 결합 단계가 제1웹을 실질적으로 압축시키지 않으면서 상기 웹을 제1성분의 융점 이하이고 제2성분의 융점 이상의 온도를 갖는 기류와 접촉시키는 것을 포함하는 방법.
- 제5항에 있어서, 결합 단계가 패턴화된 가열 및 가압을 포함하는 방법.
- 제5항에 있어서, 결합 단계가 수력엉킴(hydroentangling)을 포함하는 방법.
- 제3항에 있어서, 제1성분이 특정한 융점을 갖고, 제2성분이 특정한 융점을 가지며, 접촉 공기의 온도가 다성분 필라멘트를 약 43.3℃(약 110°F) 내지 제1성분의 융점 및 제2성분의 융점 이하의 최고 온도로 가열하기에 충분한 방법.
- 제1항에 있어서, 제1성분이 특정한 융점을 가지며, 제2성분이 제1성분의 융점 이하의 특정한 융점을 갖는것인 방법.
- 제1항에 있어서, 제1성분이 폴리프로필렌 및 프로필렌과 에틸렌 랜덤 공중합체로 이루어진 군으로부터 선택되는 중합체를 포함하고, 제2성분이 폴리에틸렌을 포함하는 것인 방법.
- 제1항에 있어서, 제1성분이 폴리프로필렌 및 프로필렌과 에틸렌의 랜덤 공중합체로 이루어진 군으로부터 선택되는 중합체를 포함하고, 제2성분이 선형 저밀도 폴리에틸렌 및 고밀도 폴리에틸렌으로 이루어진 군으로부터 선택되는 중합체를 포함하는 것인 방법.
- 제l항에 있어서, 제1및 제2성분들이 병렬(aid-by-side)로 배치되는 방법.
- 제1항에 있어서, 제1및 제2성분들이 편심 시드/코어(eccentric sheath/core)배열로 배치되고, 여기서 제1성분은 코어이고 제2성분은 시드인 방법.
- 제1항에 있어서, 추가로 a. 다성분 중합체 필라멘트를 용융 방사 및 연신시키는 단계와 더불어 연속 단일중합체 성분 필라멘트를 용융 방사 및 연신시키는 단계, 및 b. 연속 단일 성분 필라멘트를 제1부직포 웹에 혼입시키는 단계를 포함하는 방법.
- 제1항에 있어서, 추가로 제1부직포 웹에 제2부직포 웹을 적층시키는 단계를 포함하는 방법.
- 제16항에 있어서, 제2웹이 다성분 필라멘트로 이루어지고, 제1웹의 필라멘트는 제1크림프도를 갖고 제2웹의 필라멘트는 제1크림프도와 상이한 제2크림프도를 갖는 것인 방법.
- 제17항에 있어서, 제2웹이 이 제2웹의 필라멘트와 접촉하는 기류의 온도가 제1웹의 필라멘트와 접촉하는 기류의 온도와 상이함으로써, 제1크림프도가 제2크림프도와 상이한 것을 제외하고는 제3항 기재의 방법에 따라 형성되는 방법.
- 제18항에 있어서, 제1 및 제2웹이 단일 공정 라인으로 형성되고, 제1및 제2웹중의 하나가 다른 웹의 강부에 형성되는 방법.
- 제18항에 있어서, 제1 및 제2웹의 형성시 연신 단계가 다성분 필라멘트를 이 필라멘트와 접촉하는 기류로 연신시키는 것을 포함하는 방법.
- 제18항에 있어서, 추가로 제1 및 제2웹의 다성분 필라멘트들 사이에 결합을 형성하는 단계를 포함하는 방법.
- 제21항에 있어서, 제1 및 제2웹의 제1성분들이 각각의 융점을 갖고, 제1 및 제2웹의 제2성분들이 각각의 융점을 가지며, 결합 단계가 제1 및 제2웹을 실질적으로 압축시키지 않으면서 이 제1및 제2웹을 제1성분들의 융점이하이고 제2성분들의 융점 이상의 온도를 갖는 기류와 접촉시키는 것을 포함하는 방법.
- 제21항에 있어서, 결합 단계가 패턴화된 가열 및 가압을 포함하는 방법.
- 제21항에 있어서, 결합 단계가 수력엉킴을 포함하는 방법.
- 제15항에 있어서, 제1및 제2웹의 제1성분들이 폴리프로필렌 및 프로필렌과 에틸렌의 랜덤 공중합체로 이루어진 군으로부터 선택되는 중합체를 포함하고, 제1및 제2웹의 제2성분들이 폴리에틸렌을 포함하는 방법.
- 제18항에 있어서, 제1 및 제2웹의 제1성분들이 폴리프로필렌 및 프로필렌과 에틸렌의 랜덤 공중합체로 이루어진 군으로부터 선택되는 중합체를 포함하고, 제1및 제2웹의 제2성분들이 선형 저밀도 폴리에틸렌 및 고밀도 폴리에틸렌으로 이루어진 군으로부터 선택되는 중합체를 포함하는 방법.
- 제18항에 있어서, 제1및 제2성분들이 병렬로 배치되는 방법.
- 제18항에 있어서, 제1 및 제2성분들이 편심 시드/코어 배열로 배치되고, 여기서 제1성분은 코어이고, 제2성분은 시드인 방법.
- a. 제1 및 제2중합체 성분으로 이루어지고, 횡단면, 길이 및 외부 표면을 가지는 연속 다성분 중합체 필라멘트(여기서, 제1 및 제2성분들은 다성분 필라멘트의 횡단면 상에서 실질적으로 별개의 영역에 배치되고 다성분 필라멘트의 길이를 따라 연속적으로 신장하며, 제2성분은 다성분 필라멘트의 길이를 따라 연속적으로 다성분 필라멘트의 외부 표면의 적어도 일부를 구성하고, 제1 및 제2성분들은 다성분 필라멘트가 잠재적 나선형 크림프를 발현할 수 있도록 선택됨)를 용융 방사시키는 단계, 7. 다성분 필라멘트를 연신시키는 단계, c. 다성분 필라멘트가 잠재적 나선형 크림프를 갖도록 다성분 필라멘트를 적어도 부분적으로 급냉시키는 단계, d. 상기 잠재적 나선형 크림프를 활성화시키는 단계, 및 e. 크림프된 연속 다성분 필라멘트를 제1부직포 웹으로 형성하는 단계로 이루어진 방법에 의해 제조된 부직포.
- 제29항에 있어서, 크림프 활성화 단계가 다성분 필라멘트를 상기 잠재적 나선형 크림프를 활성화시키기에 충분히 높은 온도로 가열하는 것으로 이루어진 방법에 의해 제조된 부직포.
- 제29항에 있어서, 크림프 활성화 단계가 다성분 필라멘트를 상기 잠재적 나선형 크림프를 활성화시키기에 충분히 높은 온도를 갖는 기류와 접촉시키는 것으로 이루어진 방법에 의해 제조된 부직포.
- 제31항에 있어서, 연신 단계가 다성분 필라멘트를 필라멘트와 접촉하고 상기 잠재적 나선형 크림프를 활성화시키기에 충분히 높은 온도를 갖는 기류로 연신시키는 것으로 이루어진 방법에 의해 제조된 부직포.
- 제29항에 있어서, 추가로 제1부직포 웹을 통합시키기 위해 다성분 필라멘트들 사이에 결합을 형성하는 단계를 포함하는 방법에 의해 제조된 부직포.
- 제33항에 있어서, 제1성분이 특정한 융점을 갖고, 제2성분이 특정한 융점을 가지며, 결합 단계가 제1웹을 실질적으로 압축시키지 않으면서 이 제1웹을 제1성분의 융점 이하이고 제2성분의 융점 이상의 온도를 갖는 기류와 접촉시키는 것을 포함하는 방법에 의해 제조된 부직포.
- 제33항에 있어서, 결합 단계가 패턴화된 가열 및 가압을 포함하는 방법에 의해 제조된 부직포.
- 제33항에 있어서, 결합 단계가 수력엉킴을 포함하는 방법에 의해 제조된 부직포.
- 제31항에 있어서, 제1성분이 특정한 융점을 갖고, 제2성분이 특정한 융점을 가지며, 접촉 공기의 온도가 다성분 필라멘트를 약 43.3℃(약 110°F)내지 제1성분의 융점 및 제2성분의 융점 이하의 최고 온도로 가열하기에 충분한 방법에 의해 제조된 부직포.
- 제29항에 있어서, 제1성분이 특정한 융점을 가지며, 제2성분이 제1성분의 융점 이하의 특정한 융점을 갖는 방법에 의해 제조된 부직포.
- 제29항에 있어서, 제1성분이 폴리프로필렌 및 프로필렌과 에틸렌 랜덤 공중합체로 이루어진 군으로부터 선택되는 중합체를 포함하고, 제2성분이 폴리에틸렌을 포함하는 방법에 의해 제조된 부직포.
- 제29항에 있어서, 제1성분이 폴리프로필렌 및 프로필렌가 에틸렌의 랜덤 공중합체로 이루어진 군으로부터 선택되는 중합체를 포함하고, 제2성분이 선형 저밀도 폴리에틸렌 및 고밀도 폴리에틸렌으로 이루어진 군으로부터 선택되는 중합체를 포함하는 방법에 의해 제조된 부직포.
- 제29항에 있어서, 제1및 제2성분들이 병렬로 배치극는 방법에 의해 제조된 부직포.
- 제29항에 있어서, 제1및 제2성분들이 편심 시드/코어 배열로 배치되고, 여기서 제1성분은 코어이고 제2성분은 시드인 방법.
- 제29항에 있어서, 추가로 a. 다성분 중합체 필라멘트를 용융 방사 및 연신시키는 단계와 더불어 연속 단일 중합체 성분 필라멘트를 용융 방사 및 연신시키는 단계, 및 b. 연속 단일 성분 필라멘트를 제1부직포 웹에 혼입시키는 단계를 포함하는 방법에 의해 제조된 부직포.
- 제29항에 있어서, 추가로 제1부직포 웹에 제2부직포 웹을 적층시키는 단계를 포함하는 방법에 의해 제조된 부직포.
- 제44항에 있어서, 제2웹이 다성분 필라멘트로 이루어지고, 제1웹이 필라멘트는 제1크림프도를 갖고 제2웹의 필라멘트는 제1크림포드와 상이한 제2크림포드를 갖는 것인 방법에 의해 제조된 부직포.
- 제45항에 있어서, 제2웹이 이 제2웹의 필라멘트와 접촉하는 기류의 온도가 제1웹의 필라멘트와 접촉하는 기류의 온도와 상이하고, 그에 따라 제1크림프도가 제2크림프도와 상이한 것을 제외하고는, 제31항 기재의 방법에 따라 형성되는 방법에 의해 제조된 부직포.
- 제46항에 있어서, 제1 및 제2웹이 단일 공정 라인으로 형성되고, 제1및 제2웹중의 하나가 다른 웹의 상부에 형성되는 방법에 의해 제조된 부직포.
- 제46항에 있어서, 제1 및 제2쉽의 형성시 연신 단계가 다성분 필란멘트를 이 필라멘트와 접촉하는 기류로 연신시키는 것을 포함하는 방법에 의해 제조된 부직포.
- 제46항에 있어서, 추가로 제1 및 제2웹의 다성분 필라멘트들 사이에 결합을 형성하는 단계를 포함하는 방법에 의해 제조된 부직포.
- 제49항에 있어서, 제1및 제2웹의 제1성분들이 각각의 융점을 갖고, 제1및 제2웹의 제2성분들이 각각의 융점을 가지며, 결합 단계가 제1및 제2웹을 실질적으로 압축시키지 않으면서 이 제1및 제2웹을 제1성분들의 융점 이하이고 제2성분들의 융점 이상의 온도를 갖는 기류와 접촉시키는 것을 포함하는 방법에 의해 제조된 부직포.
- 제49항에 있어서, 결합 단계가 패턴화된 가열 및 가압을 포함하는 방법에 의해 제조된 부직포.
- 제49항에 있어서, 결합 단계가 수력엉킴을 포함하는 방법에 의해 제조된 부직포.
- 제46항에 있어서 제1및 제2웹의 제1성분들이 폴리프로필렌 및 프로필렌과 에틸렌의 랜덤 공중합체로 이루어진 군으로부터 선택되는 중합체를 포함하고, 제1 및 제2웹의 제2성분들이 폴리에틸렌을 포함하는 것인 방법에 의해 제조된 부직포.
- 제46항에 있어서, 제 1및 제2웹의 제1성분들이 폴리프로필렌 및 프로필렌과 에틸렌의 랜덤 공중합체로 이루어진 군으로부터 선택되는 중합체를 포함하고, 제1및 제2웹의 제2성분들이 선형 저밀도 폴리에틸렌 및 고밀도 폴리에틸렌으로 이루어진 군으로부터 선택되는 중합체를 포함하는 것인 방법에 의해 제조된 부직포.
- 제46항에 있어서, 제1 및 제2성분들이 병렬로 배치되는 방법에 의해 제조된 부직포.
- 제18항에 있어서, 제1 및 제2성분들인 편심 시드/코어 배열로 배치되고, 여기서 제1성분은 코어이고 제2성분은 시드인 방법에 의해 제조된 부직포.
- 상호 적층된 다수의 부직포 웹으로 이루어지는 부직포로서, 여기서 각각의 부직웹은 제1 및 제2중합체 성분으로 이루어진 연속 다성분 중합체 필라멘트로 이루어지고, 이 다성분 필라멘트는 횡단면, 길이 및 외부 표면을 가지며, 제1및 제2성분들은 다성분 필라멘트의 횡단면 상에서 실질적으로 별개의 영역에 배치되고 다성분 필라멘트의 길이를 따라 연속적으로 신장하며, 제2성분은 다성분 필라멘트의 길이를 따라 연속적으로 다성분 필라멘트의 외부 표면의 적어도 일부를 구성하고, 복수개의 웹은 제1웹은 제1및 제2웹을 포함하며, 제1웹의 다성분 필라멘트는 제1나선형 크림프도를 갖고, 제2웹의 다성분 필라멘트는 제1나선형 크림프도와는 상이한 제2나선형 크림프도를 갖는 것인 부직포.
- 제57항에 있어서, 제1웹의 제1및 제2중합체 성분들 중의 적어도 하나가 제2웹의 제1 및 제2중합체 성분들중의 대응하는 성분과 상이한 것인 부직포.
- 제57항에 있어서, 제1웹의 다성분 필라멘트가 제1데니어를 갖고, 제2웹의 다성분 필라멘트가 제1데니어와 상이한 제2데니어를 갖는 것인 부직포.
- 제57항에 있어서, 제1웹의 제1및 제2중합체 성분들 중의 적어도 하나가 제2웹의 제1 및 제2중합체 성분들중의 대응하는 성분과 상이하고, 제1웹의 다성분 필라멘트가 제1데니어를 갖고, 제2웹의 다성분 필라멘트가 제1데니어와 상이한 제2데니어를 갖는 것인 부직포.
- 제58항에 있어서, 제1 및 제2부직포 웹들이 다성분 필라멘트들 사이에 형성 된 결합에 의해 통합된 것인 부직포.
- 제61항에 있어서, 각각의 웹의 제1성분이 특정한 융점을 갓고, 각각의 웹의 제2성분이 특정한 융점을 가지며, 다성분 필라멘트들 사이의 결합이 제1웹을 실질적으로 이 제1웹을 압축시키지 않으면서 각각의 제1성분의 융점 이하이고 각각의 제2성분의 융점 이상의 온도를 갖는 기류와 접촉시키고, 제2웹을 실질적으로 이 제2웹을 압축시키지 않으면서 각각의 제1성분의 융점 이하이고, 각각의 제2성분의 융점 이상의 온도를 갖는 기류와 접촉시킴으로써 형성되는 것인 부직포.
- 제61항에 있어서, 다성분 필라멘트들 사이의 결합이 패턴화된 가열 및 가입에 의해 형성되는 것인 부직포.
- 제58항에 있어서, 다성분 필라멘트들 사이의 결합이 수력엉킴에 의해 형성되는 것인 부직포.
- 제57항에 있어서, 각각의 웹의 제1성분이 폴리프로필렌 및 프로필렌과 에틸렌의 램덤 공중합체로 이루어진 군으로부터 선택되는 중합체를 포함하고, 각각의 웹의 제2성분이 폴리에틸렌을 포함하는 것인 부직포.
- 제57항에 있어서, 각각의 웹의 제1성분이 폴리프로필렌 및 프로필렌과 에틸렌의 램덤 공중합체토 이루어진군으로부터 선택되는 중합체를 포함하고, 각각의 웹의 제2성분이 선형 저밀도 폴리에틸렌 및 고밀도 폴리에틸렌으로 이루어진 군으로부터 선택되는 중합체를 포함하는 것인 부직포.
- 제1및 제2중합체 성분으로 이루어지고, 횡단면, 길이 및 외부 표면을 가지는 연속 다성분 중합체 필라멘트(여기서, 제1및 제2성분들은 다성분 필라멘트의 횡단면 상에서 실질적으로 별개의 영역에 배치되고 다성분 필라멘트의 길이를 따라 연속적으로 신장하며, 제2성분은 다성분 필라멘트의 길이를 따라 연속적으로 다성분 필라멘트의 외부 표면의 적어도 일부를 구성함) 및 상기 다성분 필라멘트와 통합되어 부직포웹을 형성하는 연속 단일성분 필라멘트로 이루어진 부직포.
- 제67항에 있어서, 단일 성분 필라멘트가 다성분 필라멘트의 제1 및 제2성분의 중합체들 중의 하나를 포함하는 것인 부직포.
- 제67항에 있어서, 다성분 필라멘트가 천연 나선형 크림프를 갖는 것인 부직포.
- 제67항에 있어서, 부직포웹이 다성분 필라멘트와 단일 성분 필라멘트 사이에 형성된 결합에 의해 통합된 것인 부직포.
- 제70항에 있어서, 다성분 필라멘트의 제1성분이 특정한 융점을 갖고 다성분 필라멘트의 제2성분이 특정한 융점을 가지며, 다성분 필라멘트와 단일 성분 필라멘트 사이의 결할이 웹을 실질적으로 압축시키지 않으면서 이웹을 제1성분의 융점 이하이고 제2성분의 융점 이상의 온도를 갖는 기류와 접촉시킴으로써 형성되는 것인 부직포.
- 제70항에 있어서, 다성분 필라멘트와 단일 성분 필라멘트 사이의 결합이 패턴화된 가열 및 가압에 의해 형성된 것인 부직포.
- 제70항에 있어서. 다성분 필라멘트와 단일 성분 필라멘트 사이의 결합이 수력엉킴에 의해 형성된 것인 부직포.
- 제67항에 있어서, 다성분 필라멘트의 제1성분이 폴리프로필렌 및 프로필렌과 에틸렌의 랜덤 공중합체로 이루어진 군으로부터 선택되는 중합체를 포함하고, 다성분 필라멘트의 제2성분이 폴리에틸렌을 포함하는 것인 부직포.
- 제67항에 있어서, 다성분 필라멘트의 제1성분이 폴리프로필렌 및 프로필렌과 에틸렌의 랜덤 공중합체로 이루어진 군으로부터 선택되는 중합체를 포함하고, 다성분 필라멘트의 제2성분이 선형 저밀도 폴리에틸렌 및 고밀도 폴리에틸렌으로 이루어진 군으로부터 선택되는 중합체를 포함하는 것인 부직포.
- a. 제1및 제2중합치 성분으로 이루어지고, 횡단면, 길이 및 외부 표면을 가지는 연속 다성분 중합체 필라멘트(여기서, 제1 및 제2성분들은 다성분 필라멘트의 횡단면 상에서 실질적으로 별개의 영역에 배치되고 다성분 필라멘트의 길이를 따라 연속적으로 신장하며, 제2성분은 다성분 필라멘트의 길이를 따라 연속적으로 다성분 필라멘트의 외부 표면의 적어도 일부를 구성하고, 제1 및 제2성분들은 다성분 필라멘트가 잠재적 나선형 크림프를 발현할 수 있도록 선택됨)를 용융 방사시키는 단계, b. 다성분 필라멘트를 연신시키는 단계, c. 상기 다성분 필라멘트가 잠재적 나선형 크림프를 갖도록 다성분 필라멘트를 적어도 부분적으로 급냉시키는 단계, d. 상기 잠재적 나선형 크림프를 활성화시키는 단계, 및 e. 크림프된 연속 다성분 필라멘트를 제1부직포 웹으로 형성하는 단계로 이루어진 방법에 의해 제조된 부직포 층으로 이루어진 개인 위생용품.
- 다수의 부직포 웹이 상호 적층되어 이루어진 부직포 층으로 이루어진 것으로서, 여기서, 각각의 부직웹은 제1및 제2중합체 성분으로 이루어진 연속 다성분 중합체 필라멘트로 이루어지고, 이 다성분 필라멘트는 횡단면, 길이 및 외부 표면을 가지며, 제1및 제2성분들은 다성분 필라멘트의 횡단면 상에서 실질적으로 별개의 영역에 배치되고 다성분 필라멘트의 길이를 따라 연속적으로 신장하며, 제2성분은 다성분 필라멘트의 길이를 따라 연속적으로 다성분 필라멘트의 외부 표면의 적어도 일부를 구성하고, 복수개의 웹은 제1및 제2웹을 포함하며, 제1웹의 다성분 필라멘트는 제1나선형 크림프도를 갖고 제2웹의 다성분 필라멘트는 제1나선형 크림프도와는 상이한 제2나선형 크림프도를 갖는 것인 개인 위생용품.
- 연속 다성분 중합체 필라멘트로 이루어진 부직포 층(여기서, 연속 다성분 중합체 필라멘트는 제1및 제2중합체 성분으로 이루어지고, 횡단면, 길이 및 외부표면을 가지며, 제1및 제2성분들은 다성둔 필라멘트의 횡단면 상에서 실질적으로 별개의 영역에 배치되고 다성분 필라멘트의 길이를 따라 연속적으로 신장하며, 제2성분은 다성분 필라멘트의 길이를 따라 연속적으로 다성분 필라멘트의 외부표면의 적어도 일부를 구성함)및 상기 다성분 필라멘트와 통합되어 부직포 웹을 형성하는 연속 단일 성분 필라멘트로 이루어진 개인 위생용품.※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.
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US07/933,444 US5382400A (en) | 1992-08-21 | 1992-08-21 | Nonwoven multicomponent polymeric fabric and method for making same |
US7/933,444 | 1992-08-21 |
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DE (1) | DE69314895T3 (ko) |
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-
1992
- 1992-08-21 US US07/933,444 patent/US5382400A/en not_active Expired - Lifetime
- 1992-11-30 CA CA 2084151 patent/CA2084151C/en not_active Expired - Lifetime
-
1993
- 1993-03-25 KR KR1019930004655A patent/KR100236627B1/ko not_active IP Right Cessation
- 1993-04-16 TW TW82102902A patent/TW237489B/zh not_active IP Right Cessation
- 1993-04-26 MX MX9302415A patent/MX9302415A/es unknown
- 1993-06-29 JP JP18215293A patent/JP3283347B2/ja not_active Expired - Lifetime
- 1993-07-02 ZA ZA934766A patent/ZA934766B/xx unknown
- 1993-07-30 BR BR9303220A patent/BR9303220A/pt not_active IP Right Cessation
- 1993-08-13 EP EP19930113033 patent/EP0586924B2/en not_active Expired - Lifetime
- 1993-08-13 DE DE1993614895 patent/DE69314895T3/de not_active Expired - Lifetime
- 1993-08-13 ES ES93113033T patent/ES2111099T5/es not_active Expired - Lifetime
-
1994
- 1994-09-22 US US08/310,559 patent/US5418045A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
EP0586924B2 (en) | 2004-09-08 |
KR100236627B1 (ko) | 2000-03-02 |
DE69314895D1 (de) | 1997-12-04 |
JP3283347B2 (ja) | 2002-05-20 |
ZA934766B (en) | 1994-01-20 |
EP0586924B1 (en) | 1997-10-29 |
US5382400A (en) | 1995-01-17 |
AU664472B2 (en) | 1995-11-16 |
CA2084151A1 (en) | 1994-02-22 |
EP0586924A1 (en) | 1994-03-16 |
BR9303220A (pt) | 1994-03-15 |
AU4448193A (en) | 1994-02-24 |
TW237489B (ko) | 1995-01-01 |
ES2111099T3 (es) | 1998-03-01 |
CA2084151C (en) | 2002-12-10 |
US5418045A (en) | 1995-05-23 |
MX9302415A (es) | 1994-02-28 |
DE69314895T3 (de) | 2005-01-20 |
DE69314895T2 (de) | 1998-03-05 |
ES2111099T5 (es) | 2005-03-16 |
JPH0665849A (ja) | 1994-03-08 |
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