JP6657388B2 - コーティングされたキャリア内の粒子状発泡体 - Google Patents
コーティングされたキャリア内の粒子状発泡体 Download PDFInfo
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- JP6657388B2 JP6657388B2 JP2018515825A JP2018515825A JP6657388B2 JP 6657388 B2 JP6657388 B2 JP 6657388B2 JP 2018515825 A JP2018515825 A JP 2018515825A JP 2018515825 A JP2018515825 A JP 2018515825A JP 6657388 B2 JP6657388 B2 JP 6657388B2
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- 239000006260 foam Substances 0.000 title claims description 163
- 239000013536 elastomeric material Substances 0.000 claims description 242
- 239000013618 particulate matter Substances 0.000 claims description 220
- 239000000463 material Substances 0.000 claims description 134
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- 239000007788 liquid Substances 0.000 claims description 46
- 238000005192 partition Methods 0.000 claims description 26
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- 210000002683 foot Anatomy 0.000 description 47
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- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
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- 210000000988 bone and bone Anatomy 0.000 description 1
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- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
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- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- BFMKFCLXZSUVPI-UHFFFAOYSA-N ethyl but-3-enoate Chemical compound CCOC(=O)CC=C BFMKFCLXZSUVPI-UHFFFAOYSA-N 0.000 description 1
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- 239000010985 leather Substances 0.000 description 1
- 239000002649 leather substitute Substances 0.000 description 1
- 210000001872 metatarsal bone Anatomy 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920002755 poly(epichlorohydrin) Polymers 0.000 description 1
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- 229920002857 polybutadiene Polymers 0.000 description 1
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- 238000003825 pressing Methods 0.000 description 1
- 239000012858 resilient material Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
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- 238000007493 shaping process Methods 0.000 description 1
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- 210000003371 toe Anatomy 0.000 description 1
Images
Classifications
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- A43B13/04—Plastics, rubber or vulcanised fibre
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- A43B13/12—Soles with several layers of different materials
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
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- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
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- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/18—Resilient soles
- A43B13/187—Resiliency achieved by the features of the material, e.g. foam, non liquid materials
- A43B13/188—Differential cushioning regions
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
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- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/18—Resilient soles
- A43B13/20—Pneumatic soles filled with a compressible fluid, e.g. air, gas
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
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- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/18—Resilient soles
- A43B13/20—Pneumatic soles filled with a compressible fluid, e.g. air, gas
- A43B13/206—Pneumatic soles filled with a compressible fluid, e.g. air, gas provided with tubes or pipes or tubular shaped cushioning members
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B5/00—Footwear for sporting purposes
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
- A43B7/1405—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
- A43B7/141—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form having an anatomical or curved form
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/32—Footwear with health or hygienic arrangements with shock-absorbing means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/16—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer formed of particles, e.g. chips, powder or granules
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Epidemiology (AREA)
- Public Health (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Physical Education & Sports Medicine (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Description
12 前足部
14 中足部
16 踵部
18 横側面部
20 中央側面部
80 金型
82 上型部
84 下型部
86、88 接触面
90 窪み
100 アッパー
102 内部空間
104 足首開口部
106 ファスナ
110 舌部
200 ソール構造
210 アウトソール
212 接地面
214 内面
220 ミッドソール
222 底面
224 フットベッド
230 側壁
240 キャビティ
300 ケーシング
302 第1の端部
304 第2の端部
306 外面
308 内部空隙
310 エラストマー材料
350 粒子状物質
352 第1の量の粒子状物質
354 第2の量の粒子状物質
362 第1の発泡体セグメント
364 第2の発泡体セグメント
390 繊維膜
400 クッション部材
500 クッション材料
501 第1の層
502 第2の層
600 弾性部材
650 仕切り壁
652、654 セグメント
1502 桶
Claims (59)
- アッパーと、
前記アッパーに取り付けられたアウトソールであって、接地面と前記接地面の反対側の当該アウトソールに配置された内面とを含むアウトソールと、
ミッドソールであって、フットベッドと前記フットベッドの反対側の当該ミッドソールに配置された底面とを含み、前記アウトソールの前記内面に対向してそれらの間にキャビティを画定するミッドソールと、
前記キャビティ内に受容されて内部空隙を画定するケーシングであって、前記ケーシングに対して移動可能な第1の量の粒子状物質と前記ケーシングに固着された第2の量の粒子状物質とが前記内部空隙に収容されており、多孔質メッシュ材料から形成されているケーシングと、
を含むことを特徴とする履物用品。 - 前記ケーシングが可撓性材料から形成されていることを特徴とする請求項1に記載の履物用品。
- 前記ケーシングの表面上に晒されたエラストマー材料をさらに含むことを特徴とする請求項1または2に記載の履物用品。
- 前記エラストマー材料が前記ケーシングの外面に晒されることを特徴とする請求項3に記載の履物用品。
- 前記エラストマー材料の少なくとも一部が前記ケーシングの前記内部空隙内に延びていることを特徴とする請求項4に記載の履物用品。
- 前記第2の量の粒子状物質が前記エラストマー材料に付着することによって前記ケーシングに固着されていることを特徴とする請求項5に記載の履物用品。
- 前記エラストマー材料が前記ケーシングをカプセル化していることを特徴とする請求項4に記載の履物用品。
- 前記エラストマー材料に固着した第1発泡体セグメントをさらに含むことを特徴とする請求項3に記載の履物用品。
- 前記ケーシングの前記内部空隙内に配置された第2の発泡体セグメントをさらに含むことを特徴とする請求項1〜8のいずれか一項に記載の履物用品。
- 前記内部空隙内に配置されて前記ケーシングの壁に結合する少なくとも1つの仕切り壁であって、前記第1の量の粒子状物質の一部と前記第2の量の粒子状物質の一部との少なくとも一つをそれぞれ収容する少なくとも2つのセグメントを画定する仕切り壁をさらに含むことを特徴とする請求項1〜9のいずれか一項に記載の履物用品。
- 前記粒子状物質が発泡体ビーズを含むことを特徴とする請求項1〜10のいずれか一項に記載の履物用品。
- 前記発泡体ビーズが、実質的に球形及び実質的に多角形の形状のうちの少なくとも1つを有することを特徴とする請求項11に記載の履物用品。
- 前記発泡体ビーズが略同じサイズ及び形状を有することを特徴とする請求項11に記載の履物用品。
- 前記発泡体ビーズが異なるサイズ及び形状のうちの少なくとも1つを有することを特徴とする請求項11に記載の履物用品。
- 前記ケーシングは、前記アウトソールの内面及び前記ミッドソールの底面の表面特性に適合するように成形されていることを特徴とする請求項1〜14のいずれか一項に記載の履物用品。
- 前記ケーシングと前記アウトソールの内面との間の前記キャビティ内に配置された弾性部材をさらに含むことを特徴とする請求項1〜15のいずれか一項に記載の履物用品。
- アッパーと、
前記アッパーに取り付けられたアウトソールであって、接地面と前記接地面の当該アウトソールの反対側に配置された内面とを含むアウトソールと、
ミッドソールであって、前記アッパーに対向するフットベッドと前記フットベッドの当該ミッドソールの反対側に配置された底面とを含み、前記アウトソールの前記内面に対向してそれらの間にキャビティを画定するミッドソールと、
エラストマー材料内に配置され、前記キャビティ内に受容されるケーシングであって、前記エラストマー材料によって該ケーシングに固着される粒子状物質の第1の部分を含んでなるケーシングと、
を含むことを特徴とする履物用品であって、
前記エラストマー材料が液体として前記ケーシングの外面に塗布されている、履物用品。 - 前記粒子状物質が、前記ケーシングに対して移動可能な第2の部分を含むことを特徴とする請求項17に記載の履物用品。
- 前記ケーシングが多孔質材料から形成されていることを特徴とする請求項17又は18に記載の履物用品。
- 前記ケーシングが可撓性材料から形成されていることを特徴とする請求項17〜19のいずれか一項に記載の履物用品。
- 前記エラストマー材料の少なくとも一部が前記ケーシング内に延びていることを特徴とする請求項17に記載の履物用品。
- 前記エラストマー材料が前記ケーシングをカプセル化していることを特徴とする請求項17に記載の履物用品。
- 前記粒子状物質が発泡体ビーズを含むことを特徴とする請求項17〜22のいずれか一項に記載の履物用品。
- 前記発泡体ビーズが、実質的に球形及び実質的に多角形の形状のうちの少なくとも1つを有することを特徴とする請求項23に記載の履物用品。
- 前記発泡体ビーズが略同じサイズ及び形状を有することを特徴とする請求項23に記載の履物用品。
- 前記発泡体ビーズが、異なるサイズ及び形状の少なくとも1つを有することを特徴とする請求項23に記載の履物用品。
- 前記ケーシング内に配置された多数の発泡体セグメントであって、前記発泡体ビーズとは異なるサイズ及び形状を有する発泡体セグメントをさらに含むことを特徴とする請求項23に記載の履物用品。
- 多数の前記発泡体セグメントが前記ケーシングに対して移動可能であることを特徴とする請求項27に記載の履物用品。
- 多数の前記発泡体セグメントの少なくとも一部が、前記エラストマー材料によって前記ケーシングに固着されていることを特徴とする請求項27に記載の履物用品。
- 前記ケーシングをカプセル化するクッション材料をさらに含むことを特徴とする請求項17〜29のいずれか一項に記載の履物用品。
- 内部空隙内に配置されて前記ケーシングの壁に結合する少なくとも1つの仕切り壁であって、それぞれの量の前記粒子状物質をそれぞれ収容する少なくとも2つのセグメントを画定する仕切り壁をさらに含むことを特徴とする請求項17〜30のいずれか一項に記載の履物用品。
- 前記ケーシングは、前記アウトソールの内面及び前記ミッドソールの底面の表面特性に適合するように成形されていることを特徴とすることを特徴とする請求項17〜31のいずれか一項に記載の履物用品。
- 前記ケーシングと前記アウトソールの内面との間のキャビティ内に配置された弾性部材をさらに含むことを特徴とする請求項17〜32のいずれか一項に記載の履物用品。
- フットベッドとアウトソールとの間にキャビティを設けるステップと、
ケーシングに対して移動可能な第1の量の粒子状物質と、前記ケーシングに固着した第2の量の粒子状物質と、を前記ケーシングに収容するステップと、
前記ケーシングを前記キャビティ内に挿入するステップと、
を含んでなることを特徴とする履物用品を製造する方法であって、
前記方法は、前記ケーシングの外面の少なくとも一部をエラストマー材料でコーティングするステップをさらに含むことを特徴とする方法。 - 前記ケーシングを多孔質材料から形成するステップをさらに含むことを特徴とする請求項34に記載の方法。
- 可撓性材料から前記ケーシングを形成するステップをさらに含むことを特徴とする請求項34又は35に記載の方法。
- 前記ケーシングを前記エラストマー材料でコーティングするステップは、前記ケーシングを液体エラストマー材料でコーティングするステップを含むことを特徴とする請求項34に記載の方法。
- 前記液体エラストマー材料を硬化させるステップをさらに含むことを特徴とする請求項37に記載の方法。
- 前記ケーシングをコーティングするステップは、前記エラストマー材料を前記第2の量の粒子状物質に付着させて前記第2の量の粒子状物質を前記ケーシングに固着させるステップを含むことを特徴とする請求項34に記載の方法。
- 前記ケーシングを第1のクッション材料でカプセル化するステップをさらに含むことを特徴とする請求項34〜39のいずれか一項に記載の方法。
- 前記ケーシングを前記第1のクッション材料でカプセル化するステップは、前記第1のクッション材料を、エラストマー材料を介して前記ケーシングに固着させるステップを含むことを特徴とする請求項40に記載の方法。
- 前記ケーシングの内部空隙内に配置されて前記ケーシングの壁に結合された引張部材を設けるステップをさらに含むことを特徴とする請求項34〜41のいずれか一項に記載の方法。
- 前記第1の量の粒子状物質の一部と前記第2の量の粒子状物質の一部との少なくとも一つをそれぞれ収容する少なくとも2つのセグメントを画定するために、前記ケーシングの壁を固定するステップをさらに含むことを特徴とする請求項34〜42のいずれか一項に記載の方法。
- 前記第1の量の粒子状物質及び前記第2の量の粒子状物質を収容する前記ケーシングを設けるステップは、前記ケーシングに多数の発泡体ビーズを設けるステップを含むことを特徴とする請求項34〜43のいずれか一項に記載の方法。
- 多数の前記発泡体ビーズを設けるステップは、実質的に球形及び実質的に多角形の形状の少なくとも1つを有する発泡体ビーズを設けるステップを含むことを特徴とする請求項44に記載の方法。
- 多数の前記発泡体ビーズを設けるステップは、略同じ大きさ及び形状を有する発泡体ビーズを設けるステップを含むことを特徴とする請求項44に記載の方法。
- 多数の前記発泡体ビーズを設けるステップは、異なる大きさ及び形状の少なくとも1つを有する発泡体ビーズを設けるステップを含むことを特徴とする請求項44に記載の方法。
- フットベッドとアウトソールとの間にキャビティを設けるステップと、
第1の量の粒子状物質を収容するケーシングを設けるステップと、
前記ケーシングの外面をエラストマー材料でコーティングするステップであって、前記コーティングは、前記エラストマー材料を介して第2の量の粒子状物質をケーシングに固着させる、ステップと、
前記エラストマー材料を硬化させるステップと、
前記ケーシングを前記キャビティ内に挿入するステップと、
を含んでなることを特徴とする履物用品を製造する方法。 - 多孔質材料から前記ケーシングを形成するステップをさらに含むことを特徴とする請求項48に記載の方法。
- 可撓性材料から前記ケーシングを形成するステップをさらに含むことを特徴とする請求項48又は49に記載の方法。
- 前記ケーシングを第1のクッション材料でカプセル化するステップをさらに含むことを特徴とする請求項48〜50のいずれか一項に記載の方法。
- 前記ケーシングを前記第1のクッション材料でカプセル化するステップは、前記第1のクッション材料を、前記エラストマー材料を介して前記ケーシングに固着させるステップを含むことを特徴とする請求項51に記載の方法。
- 前記ケーシングの内部空隙内に配置され、前記ケーシングの壁に結合された引張部材を設けるステップをさらに含むことを特徴とする請求項48〜52のいずれか一項に記載の方法。
- 前記ケーシングの外面をコーティングするステップによって、前記エラストマー材料が前記ケーシング内に入り前記第2の量の粒子状物質と接触することを特徴とする請求項48に記載の方法。
- 前記第1の量の粒子状物質の一部と前記第2の量の粒子状物質の一部との少なくとも一つをそれぞれ収容する少なくとも2つのセグメントを画定するために、前記ケーシングの複数の壁を共に固定するステップをさらに含むことを特徴とする請求項48に記載の方法。
- 前記第1の量の粒子状物質及び前記第2の量の粒子状物質を含む前記ケーシングを設けるステップは、前記ケーシングに多数の発泡体ビーズを設けるステップを含むことを特徴とする請求項48に記載の方法。
- 多数の前記発泡体ビーズを設けるステップは、実質的に球形及び実質的に多角形の形状の少なくとも1つを有する発泡体ビーズを設けるステップを含むことを特徴とする請求項56に記載の方法。
- 多数の前記発泡体ビーズを設けるステップは、略同じ大きさ及び形状を有する発泡体ビーズを設けるステップを含むことを特徴とする請求項56に記載の方法。
- 多数の前記発泡体ビーズを設けるステップは、異なるサイズ及び形状の少なくとも1つを有する発泡体ビーズを設けるステップを含むことを特徴とする請求項56に記載の方法。
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