JP4440915B2 - 有機/無機複合材料およびそれを用いた耐火プレート - Google Patents
有機/無機複合材料およびそれを用いた耐火プレート Download PDFInfo
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- JP4440915B2 JP4440915B2 JP2006348594A JP2006348594A JP4440915B2 JP 4440915 B2 JP4440915 B2 JP 4440915B2 JP 2006348594 A JP2006348594 A JP 2006348594A JP 2006348594 A JP2006348594 A JP 2006348594A JP 4440915 B2 JP4440915 B2 JP 4440915B2
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 9
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- 125000006850 spacer group Chemical group 0.000 claims description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N zinc oxide Inorganic materials [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims 1
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- JSYPRLVDJYQMAI-ODZAUARKSA-N (z)-but-2-enedioic acid;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)\C=C/C(O)=O JSYPRLVDJYQMAI-ODZAUARKSA-N 0.000 description 7
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- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 4
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- 150000007513 acids Chemical class 0.000 description 2
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- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 1
- AWFYPPSBLUWMFQ-UHFFFAOYSA-N 2-[5-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]-1-(1,4,6,7-tetrahydropyrazolo[4,3-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1=NN=C(O1)CC(=O)N1CC2=C(CC1)NN=C2 AWFYPPSBLUWMFQ-UHFFFAOYSA-N 0.000 description 1
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- KMKWGXGSGPYISJ-UHFFFAOYSA-N 4-[4-[2-[4-(4-aminophenoxy)phenyl]propan-2-yl]phenoxy]aniline Chemical compound C=1C=C(OC=2C=CC(N)=CC=2)C=CC=1C(C)(C)C(C=C1)=CC=C1OC1=CC=C(N)C=C1 KMKWGXGSGPYISJ-UHFFFAOYSA-N 0.000 description 1
- OECTYKWYRCHAKR-UHFFFAOYSA-N 4-vinylcyclohexene dioxide Chemical compound C1OC1C1CC2OC2CC1 OECTYKWYRCHAKR-UHFFFAOYSA-N 0.000 description 1
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 description 1
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- YXALYBMHAYZKAP-UHFFFAOYSA-N 7-oxabicyclo[4.1.0]heptan-4-ylmethyl 7-oxabicyclo[4.1.0]heptane-4-carboxylate Chemical compound C1CC2OC2CC1C(=O)OCC1CC2OC2CC1 YXALYBMHAYZKAP-UHFFFAOYSA-N 0.000 description 1
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- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
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- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- HPTYUNKZVDYXLP-UHFFFAOYSA-N aluminum;trihydroxy(trihydroxysilyloxy)silane;hydrate Chemical compound O.[Al].[Al].O[Si](O)(O)O[Si](O)(O)O HPTYUNKZVDYXLP-UHFFFAOYSA-N 0.000 description 1
- 150000008064 anhydrides Chemical group 0.000 description 1
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- KIKYOFDZBWIHTF-UHFFFAOYSA-N bis(oxiran-2-ylmethyl) cyclohex-3-ene-1,2-dicarboxylate Chemical compound C1CC=CC(C(=O)OCC2OC2)C1C(=O)OCC1CO1 KIKYOFDZBWIHTF-UHFFFAOYSA-N 0.000 description 1
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- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 description 1
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- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
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- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
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- XFZRQAZGUOTJCS-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical class OP(O)(O)=O.NC1=NC(N)=NC(N)=N1 XFZRQAZGUOTJCS-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
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- 239000000049 pigment Substances 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/02—Ethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/04—Acids; Metal salts or ammonium salts thereof
- C08F220/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/02—Acids; Metal salts or ammonium salts thereof, e.g. maleic acid or itaconic acid
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/42—Introducing metal atoms or metal-containing groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/83—Chemically modified polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/83—Chemically modified polymers
- C08G18/831—Chemically modified polymers by oxygen-containing compounds inclusive of carbonic acid halogenides, carboxylic acid halogenides and epoxy halides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
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Description
本件出願は、2005年12月26日出願の台湾特許出願94146503号の優先権を主張する、2006年4月26日出願の出願11/410,913号の一部継続出願である。
実施例1
R−COOHを含むポリ(エチレン−アクリル酸)を水に溶解または分散させた。続いて反応性官能基M−OHを有する無機粒子Al(OH)3をポリマー溶液に加え、その混合物を70〜90℃で20分撹拌した。テフロン(登録商標)シート上に厚さ1mmの混合物のスラリーを塗布してから、オーブンに入れ60℃で60分、80℃で60分、100℃で60分、120℃で30分、140℃で30分、160℃で30分、180℃で30分乾燥し、最後に200℃で240分間成形した。
R−COOHを含むポリ(エチレン−アクリル酸)を水に溶解または分散させた。続いて反応性官能基M−OHを有する無機粒子Mg(OH)2をポリマー溶液に加え、その混合物を70〜90℃にて20分撹拌した。テフロン(登録商標)シート上に厚さ1mmの混合物のスラリーを塗布してから、オーブンに入れ60℃で60分、80℃で60分、100℃で60分、120℃で30分、140℃で30分、160℃で30分、180℃で30分乾燥し、最後に200℃で240分間成形した。
R−COOHを含むポリ(アクリル酸−マレイン酸)を水に溶解または分散させた。続いて反応性官能基M−OHを有する無機粒子Al(OH)3をポリマー溶液に加え、その混合物を70〜90℃で20分撹拌した。テフロン(登録商標)シート上に厚さ1mmの混合物のスラリーを塗布してから、オーブンに入れ、60℃で60分、80℃で60分、100℃で60分、120℃で30分、140℃で30分、160℃で30分、180℃で30分乾燥し、最後に200℃で240分間成形した。
R−NCOを含むポリウレタンをヘキサンに溶解または分散させた。続いて反応性官能基M−OHを有する無機粒子Al(OH)3をポリマー溶液に加え、その混合物を室温にて20分撹拌した。テフロン(登録商標)シート上に厚さ1mmの混合物のスラリーを塗布してからオーブンに入れ、60℃にて120分間成形した。
R−COOHを含むポリ(エチレン−アクリル酸)を水に溶解または分散させた。続いて修飾されていない無機粒子SiO2をポリマー溶液に加え、その混合物を70〜90℃で20分撹拌した。テフロン(登録商標)シート上に厚さ1mmの混合物のスラリーを塗布してから、オーブンに入れ、60℃で60分、80℃で60分、100℃で60分、120℃で30分、140℃で30分、160℃で30分、180℃で30分乾燥し、最後に200℃で240分間成形した。
R−COOHを含むポリ(アクリル酸−マレイン酸)を水に溶解または分散させた。続いて修飾されていない無機粒子Al2O3をポリマー溶液に加え、その混合物を70〜90℃で20分間撹拌した。テフロン(登録商標)シート上に厚さ1mmの混合物のスラリーを塗布してから、オーブンに入れ、60℃で60分、80℃で60分、100℃で60分、120℃で30分、140℃で30分、160℃で30分、180℃で30分乾燥し、最後に200℃にて240分間成形した。
R−NCOを含むポリウレタンをヘキサンに溶解または分散させた。続いて修飾されていない無機粒子SiO2をポリマー溶液に加え、その混合物を室温で20分撹拌した。テフロン(登録商標)シート上に厚さ1mmの混合物のスラリーを塗布してから、オーブンに入れ、60℃で120分間成形した。
R−OHを含むポリ(ビニルアルコール)を水に溶解または分散させた。続いて無機粒子Al(OH)3をポリマー溶液に加え、その混合物を70〜90℃で20分撹拌した。テフロン(登録商標)シート上に厚さ1mmの混合物のスラリーを塗布してから、オーブンに入れ、60℃で60分、80℃で60分、100℃で60分、120℃で30分、140℃で30分、160℃で30分、180℃で30分乾燥し、最後に200℃で240分間成形した。
実施例5
10gのポリ(エチレン−アクリル酸)を反応容器に入れ、80〜120℃で予熱して溶かしてから、300rpmで撹拌した。10.8gの脱イオン水と10.8gのアンモニア水を反応容器に加え、10分撹拌後に白色のエマルジョンを得た。続いて、10gの水酸化アルミニウム粉末を反応容器に加え、10分撹拌後白色のスラリーを得た。そのスラリーを100×100×2mmのテフロン(登録商標)型に流し込んでから、オーブンに入れ60℃で60分、80℃で60分、100℃で60分、120℃で30分、140℃で30分、160℃で30分、180℃で30分乾燥し、最後に200℃で240分間成形した。
10gのポリ(エチレン−アクリル酸)を反応容器に入れ、80〜120℃で予熱して溶かしてから、300rpmで撹拌した。続いて、10gの水酸化アルミニウム粉末を反応容器に加え、10分撹拌後白色のスラリーを得た。そのスラリーを100×100×2mmのテフロン(登録商標)型に流し込んでから、オーブンに入れ、60℃で60分、80℃で60分、100℃で60分、120℃で30分、140℃で30分、160℃で30分、180℃で30分乾燥し、最後に200℃で240分間成形した。
20gのポリ(アクリル酸−マレイン酸)(固形分50wt%)を反応容器に入れ、80〜90℃に予熱してから、300rpmで撹拌した。反応容器に10gのアンモニア水を加え10分間撹拌した。続いて10gの水酸化アルミニウム粉末を反応容器に加え、10分撹拌後に黄色のスラリーを得た。そのスラリーを100×100×2mmのテフロン(登録商標)型に流し込んでから、オーブンに入れ、60℃で60分、80℃で60分、100℃で60分、120℃で30分、140℃で30分、160℃で30分、180℃で30分乾燥し、最後に200℃で240分間成形した。
8%の反応性イソシアネート基を含む50gの反応性ポリウレタンを反応容器に入れ、300rpmで撹拌した。続いて50gの水酸化アルミニウム粉末を反応容器に加え、5分撹拌後に白色のスラリーを得た。そのスラリーを100×100×2mmのテフロン(登録商標)型に流し込んでから、室温で24時間乾燥した。
8%の反応性イソシアネート基を含む50gの反応性ポリウレタンを反応容器に入れ、300rpmで撹拌した。続いて45gの水酸化マグネシウム粉末と−OH基を含む5gの修飾されたナノクレイ(サザンクレイプロダクト(Southern Clay Product)社製、Cloisite30B)を反応容器に加え、5分撹拌後に白色のスラリーを得た。そのスラリーを100×100×2mmのテフロン(登録商標)型に流し込んでから、室温で24時間乾燥した。
図5を参照にすると、実施例9の耐火プレート20をA4用紙10上に置き、ブタンガストーチ30により火炎温度1000〜1200℃(火炎40)で耐火プレートの表面に対し180秒間、A4用紙10の裏面に温度上昇をモニターするための温度検出器50の熱電対60を接触させながら、燃焼試験を行った。厚さ2mmの市販の膨張型耐火プレート(YUNG CHI PAINT & VARNISH MFG. CO.,LTD製、FM−900)について同じ燃焼試験を行った。図6に示すように、市販の膨張型耐火プレート下方の温度は急速に上昇し、60秒の加熱後に200℃になった。それと比較して、実施例5の耐火プレート下方の温度はゆっくり上昇し、100秒間かけて200℃になった。
7.6%の反応性イソシアネート基を含む50gの反応性ポリウレタンを反応容器に入れ、300rpmで撹拌した。続いて、表面に−OH官能基を有する、修飾された二酸化チタン粉末50gを反応容器に加え、5分撹拌後に白色のスラリーを得た。そのスラリーを100×100×2mmのテフロン(登録商標)型に流し込み、室温で24時間乾燥し、最後にオーブンで80℃、24時間成形した。
7.6%の反応性イソシアネート基を含む40gの反応性ポリウレタンを反応容器に入れ、300rpmで撹拌した。表面に−OH官能基を有する、修飾された二酸化チタン粉末50gを反応容器に加え、3分間撹拌した。続いて、10gのPPG400(ポリプロピレングリコール:Mw=400)を反応容器に加え、2分撹拌後、白色のスラリーを得た。そのスラリーを100×100×2mmのテフロン(登録商標)型に流し込み、室温で24時間乾燥し、最後にオーブンで80℃にて24時間成形した。
8%の反応性イソシアネート基を含む40gの反応性ポリウレタンを反応容器に入れ、300rpmで撹拌した。続いて、表面に−OH官能基を有する、修飾された二酸化チタン粉末45gと、−OH基を含む修飾されたナノクレイ(サザンクレイプロダクト社製、Cloisite30B)5gとを反応容器に加え、3分間撹拌した。次に、10gのPPG400(ポリプロピレングリコール:Mw=400)を反応容器に加え、2分撹拌後、薄黄色のスラリーを得た。そのスラリーを100×100×2mmのテフロン(登録商標)型に流し込み、室温で24時間乾燥し、最後にオーブンで80℃にて24時間成形した。
20gの3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート(ユニオンカーバイド(Union Carbide)社製、E4221エポキシ樹脂)を反応容器に入れ、300rpmで撹拌してから、硬化剤としてMeHHPA(ヘキサヒドロ-4-メチルフタル酸無水物)を過剰量(8g、等量比E4221/MeHHPA=1/1.14)と、触媒としてBDMA(N,N−ジメチルベンジルアミン)0.1gとを加えた。5分撹拌後、48.1gの水酸化アルミニウム粉末を反応容器に加え、10分の撹拌後白色のスラリーを得た。そのスラリーを100×100×2mmおよび100×100×4mmのテフロン(登録商標)型に流し込み、120℃にて1時間乾燥した。
8%の反応性イソシアネート基を含む50gの反応性ポリウレタンを反応容器に入れ、300rpmで撹拌した。続いて、50gの修飾されていない二酸化ケイ素粉末を反応容器に加え、5分撹拌後に白色のスラリーを得た。そのスラリーを100×100×2mmのテフロン(登録商標)型に流し込んでから、室温で24時間乾燥し、最後にオーブンで80℃にて24時間成形した。
反応性イソシアネート基を含まない50gのポリウレタンを反応容器に入れ、300rpmで撹拌した。続いて、50gの水酸化アルミニウム粉末を反応容器に加え、5分撹拌後に白色のスラリーを得た。そのスラリーを100×100×2mmのテフロン(登録商標)型に流し込んでから、オーブンにて60℃で120分、80℃で120分、100℃で120分乾燥し、最後に120℃で360分間成形した。
−OH基を含むポリ(ビニルアルコール)50gを水に溶かしてから、300rpmで撹拌した。続いて、50gの水酸化アルミニウム粉末をポリ(ビニルアルコール)に加え、70〜90℃にて20分撹拌した後白色のスラリーを得た。そのスラリーを100×100×2mmのテフロン(登録商標)型に流し込んでから、オーブンに入れ60℃で60分、80℃で60分、100℃で60分、120℃で30分、140℃で30分、160℃で30分、180℃で30分間乾燥し、最後に200℃で240分間成形した。
20 試料層
30 ブタンガストーチ
40 火炎
50 温度検出器
60 熱電対
Claims (35)
- 第1の反応性官能基を有するポリマー、コポリマーまたはオリゴマーを含む有機成分;および
第2の反応性官能基を有する無機粒子を含み、
該第1および第2の反応性官能基間の反応により、該無機粒子が該ポリマー、コポリマーまたはオリゴマーに化学結合する有機/無機複合材料であって、該第1の反応性官能基と該第2の反応性官能基の組み合わせが、
(a)第1の反応性官能基が−NCO基であり、第2の反応性官能基が−OH基である;
(b)第1の反応性官能基がエポキシ基であり、第2の反応性官能基が−NH 2 基である;
(c)第1の反応性官能基が−OH基であり、第2の反応性官能基が−COOHまたは−NCO基である;および
(d)第1の反応性官能基が−NH 2 基であり、第2の反応性官能基がエポキシ基である
より選択される有機/無機複合材料。 - 10〜90重量%の前記ポリマー、コポリマーまたはオリゴマーと、90〜10重量%の前記無機粒子とを含む請求項1記載の有機/無機複合材料。
- 30〜70重量%の前記ポリマー、コポリマーまたはオリゴマーと、70〜30重量%の前記無機粒子とを含む請求項1記載の有機/無機複合材料。
- 前記有機成分には、ポリ酸、ポリウレタン、エポキシ、ポリオレフィンまたはポリアミンが含まれる請求項1記載の有機/無機複合材料。
- 前記無機粒子には、水酸化物、窒化物、酸化物、炭化物、金属塩または無機層状材料が含まれる請求項1記載の有機/無機複合材料。
- 前記水酸化物には金属水酸化物が含まれる請求項5記載の有機/無機複合材料。
- 前記金属水酸化物にはAl(OH)3またはMg(OH)2が含まれる請求項6記載の有機/無機複合材料。
- 前記窒化物にはBNまたはSi3N4が含まれる請求項5記載の有機/無機複合材料。
- 前記酸化物にはSiO2、TiO2またはZnOが含まれる請求項5記載の有機/無機複合材料。
- 前記炭化物にはSiCが含まれる請求項5記載の有機/無機複合材料。
- 前記金属塩にはCaCO3が含まれる請求項5記載の有機/無機複合材料。
- 前記無機層状材料には粘土、タルクまたは層状重水酸化物(LDH)が含まれる請求項5記載の有機/無機複合材料。
- 1000および1200℃の間の火炎温度に3分より長く耐えることができる請求項1記載の有機/無機複合材料。
- 第1の反応性官能基を有するポリマー、コポリマーまたはオリゴマーを含む有機成分;および
第2の反応性官能基を有する無機粒子を含む有機/無機複合材料を含み、
該第1および第2の反応性官能基間の反応により、該無機粒子が該ポリマー、コポリマーまたはオリゴマーに化学結合する耐火プレートであって、該第1の反応性官能基と該第2の反応性官能基の組み合わせが、
(a)第1の反応性官能基が−NCO基であり、第2の反応性官能基が−OH基である;
(b)第1の反応性官能基がエポキシ基であり、第2の反応性官能基が−NH 2 基である;
(c)第1の反応性官能基が−OH基であり、第2の反応性官能基が−COOHまたは−NCO基である;および
(d)第1の反応性官能基が−NH 2 基であり、第2の反応性官能基がエポキシ基である
より選択される耐火プレート。 - 前記有機/無機複合材料が、10〜90重量%の前記有機成分および90〜10重量%の前記無機粒子を含む請求項14記載の耐火プレート。
- 前記有機/無機複合材料が、30〜70重量%の前記有機成分、および70〜30重量%の前記無機粒子を含む請求項14記載の耐火プレート。
- 前記有機成分には、ポリ酸、ポリウレタン、エポキシ、ポリオレフィンまたはポリアミンが含まれる請求項14記載の耐火プレート。
- 前記無機粒子には、水酸化物、窒化物、酸化物、炭化物、金属塩または無機層状材料が含まれる請求項14記載の耐火プレート。
- 前記水酸化物には金属水酸化物が含まれる請求項18記載の耐火プレート。
- 前記金属水酸化物にはAl(OH)3またはMg(OH)2が含まれる請求項19記載の耐火プレート。
- 前記窒化物にはBNまたはSi3N4が含まれる請求項18記載の耐火プレート。
- 前記酸化物にはSiO2、TiO2またはZnOが含まれる請求項18記載の耐火プレート。
- 前記炭化物にはSiCが含まれる請求項18記載の耐火プレート。
- 前記金属塩にはCaCO3が含まれる請求項18記載の耐火プレート。
- 前記無機層状材料には粘土、タルクまたは層状重水酸化物(LDH)が含まれる請求項18記載の耐火プレート。
- 添加剤をさらに含む請求項14記載の耐火プレート。
- 前記添加剤には難燃剤、シラン、シロキサン、ガラス砂またはガラス繊維が含まれる請求項26記載の耐火プレート。
- 厚さが0.5mm未満である請求項14記載の耐火プレート。
- 厚さ0.5mmおよび2mmの間である請求項14記載の耐火プレート。
- 厚さが2mmを超える請求項14記載の耐火プレート。
- 多層構造を形成するよう前記有機/無機複合材料上に積層される可燃性または引火性プレートをさらに含む請求項14記載の耐火プレート。
- スペーサ耐火プレートとして利用される請求項14記載の耐火プレート。
- 耐火壁紙として利用される請求項14記載の耐火プレート。
- 柔軟性のある耐火プレートである請求項14記載の耐火プレート。
- 1000および1200℃の間の火炎温度に3分より長く耐えることができる請求項14記載の耐火プレート。
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2006
- 2006-04-26 US US11/410,913 patent/US20070149675A1/en not_active Abandoned
- 2006-12-21 US US11/642,634 patent/US8329820B2/en active Active
- 2006-12-21 TW TW95148153A patent/TWI333496B/zh active
- 2006-12-21 US US11/642,627 patent/US8329819B2/en active Active
- 2006-12-21 TW TW95148155A patent/TWI343060B/zh not_active IP Right Cessation
- 2006-12-21 TW TW95148148A patent/TWI338024B/zh active
- 2006-12-22 GB GB0625854A patent/GB2433741B/en not_active Expired - Fee Related
- 2006-12-22 GB GB0625855A patent/GB2433742B/en active Active
- 2006-12-22 GB GB0625852A patent/GB2433831B/en not_active Expired - Fee Related
- 2006-12-22 DE DE200610062147 patent/DE102006062147A1/de not_active Withdrawn
- 2006-12-22 DE DE102006062146.8A patent/DE102006062146B4/de active Active
- 2006-12-22 DE DE200610062148 patent/DE102006062148B4/de not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
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TWI343060B (en) | 2011-06-01 |
DE102006062148A1 (de) | 2007-08-16 |
DE102006062147A1 (de) | 2007-11-15 |
GB2433831B (en) | 2010-09-08 |
US20070179235A1 (en) | 2007-08-02 |
TWI333496B (en) | 2010-11-21 |
GB2433742B (en) | 2010-09-08 |
DE102006062146B4 (de) | 2017-03-30 |
GB2433741B (en) | 2010-08-18 |
GB2433831A (en) | 2007-07-04 |
US8329820B2 (en) | 2012-12-11 |
JP2007214113A (ja) | 2007-08-23 |
US20070149675A1 (en) | 2007-06-28 |
TWI338024B (en) | 2011-03-01 |
TW200724552A (en) | 2007-07-01 |
GB0625852D0 (en) | 2007-02-07 |
GB0625855D0 (en) | 2007-02-07 |
DE102006062148B4 (de) | 2011-09-29 |
JP2007197704A (ja) | 2007-08-09 |
JP4810418B2 (ja) | 2011-11-09 |
DE102006062146A1 (de) | 2008-04-03 |
TW200724619A (en) | 2007-07-01 |
GB0625854D0 (en) | 2007-02-07 |
GB2433741A (en) | 2007-07-04 |
GB2433742A (en) | 2007-07-04 |
TW200725649A (en) | 2007-07-01 |
JP5199570B2 (ja) | 2013-05-15 |
US8329819B2 (en) | 2012-12-11 |
JP2007191711A (ja) | 2007-08-02 |
US20070149676A1 (en) | 2007-06-28 |
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