Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H45/00—Folding thin material
  • B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
  • B65H45/30—Folding in combination with creasing, smoothing or application of adhesive
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41F—PRINTING MACHINES OR PRESSES
  • B41F13/00—Common details of rotary presses or machines
  • B41F13/02—Conveying or guiding webs through presses or machines
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41F—PRINTING MACHINES OR PRESSES
  • B41F21/00—Devices for conveying sheets through printing apparatus or machines
  • B41F21/10—Combinations of transfer drums and grippers
  • B41F21/104—Gripper details
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41F—PRINTING MACHINES OR PRESSES
  • B41F22/00—Means preventing smudging of machine parts or printed articles
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41F—PRINTING MACHINES OR PRESSES
  • B41F25/00—Devices for pressing sheets or webs against cylinders, e.g. for smoothing purposes
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H23/00—Registering, tensioning, smoothing or guiding webs
  • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
  • B65H23/24—Registering, tensioning, smoothing or guiding webs longitudinally by fluid action, e.g. to retard the running web
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H23/00—Registering, tensioning, smoothing or guiding webs
  • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
  • B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H27/00—Special constructions, e.g. surface features, of feed or guide rollers for webs
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H45/00—Folding thin material
  • B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
  • B65H45/28—Folding in combination with cutting
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H2301/00—Handling processes for sheets or webs
  • B65H2301/50—Auxiliary process performed during handling process
  • B65H2301/52—Auxiliary process performed during handling process for starting
  • B65H2301/522—Threading web into machine
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H2401/00—Materials used for the handling apparatus or parts thereof; Properties thereof
  • B65H2401/20—Physical properties, e.g. lubricity
  • B65H2401/242—Porosity
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H2406/00—Means using fluid
  • B65H2406/10—Means using fluid made only for exhausting gaseous medium
  • B65H2406/11—Means using fluid made only for exhausting gaseous medium producing fluidised bed
  • B65H2406/111—Means using fluid made only for exhausting gaseous medium producing fluidised bed for handling material along a curved path, e.g. fluidised turning bar
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H2406/00—Means using fluid
  • B65H2406/10—Means using fluid made only for exhausting gaseous medium
  • B65H2406/11—Means using fluid made only for exhausting gaseous medium producing fluidised bed
  • B65H2406/113—Details of the part distributing the air cushion
  • B65H2406/1131—Porous material
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H2801/00—Application field
  • B65H2801/03—Image reproduction devices
  • B65H2801/21—Industrial-size printers, e.g. rotary printing press
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H2801/00—Application field
  • B65H2801/84—Paper-making machines

Definitions

• the invention relates to a folder according to the preamble of claim 1, 2 or 4.
• a guide element in a folder is known, the folder having two cylinders which act together to form a transverse fold, in the outlet gusset of which the plastic guide device designed as a roller with connecting pieces is arranged.
• EP 11 44292 B1 shows a guide element for webs which has on a frame a plate-shaped, porous material from which an air can flow through from an underlying chamber.
• the guide element guides the web without contact, while the latter is provided with an adhesive on the opposite side, for example by means of a coating device.
• DE 299 14420 U1 discloses a gluing device which is arranged between the knife cylinder and a collecting cylinder.
• the gluing device can be controlled in such a way that, in the collecting operation, sections coming to lie on one another on the collecting cylinder are glued to one another before they are folded over and removed via a folding jaw cylinder.
• DE 198 54 053 A1 discloses a guide device for sheets in a printing unit of a sheet-fed printing press. It is arranged in addition to two cylinders forming the printing gap and serves to guide the sheets when entering or leaving the printing gap. It has a large number of openings through which air can flow, for example bores or porous material.
• double-circumference offset machines and in rotogravure printing presses with folders which enable a collective operation, it is sometimes necessary to glue a web or strand section to a previous section. This is usually done through the use of a nozzle, which is arranged on the strand path between the knife cylinder and the collecting cylinder, as a result of which soiling in the folder is often carried out with correspondingly high cleaning intervals.
• the invention has for its object to provide a folder.
• the openings as micro-openings, the air flow over the active surface of the guide element is greatly evened out. It is advantageous that - in contrast to openings in the millimeter range - there is essentially no "blowing effect" but only an air cushion, since otherwise a restless course is caused by turbulence.
• Micro-openings are understood here to mean openings on the surface of the component which have a diameter of less than or equal to 500 ⁇ m, advantageously less than or equal to 300 ⁇ m, in particular less than or equal to 150 ⁇ m.
• the volume flow exiting per unit area is reduced in such a way that a leakage flow can also be reasonably small, even in peripheral areas or areas that are not currently being used, even without area-wise covering.
• the guide element is now carried out in an embodiment of the micro-openings with microporous material so that a support body made of metal, plastic or similar rigid materials has an air chamber into which a fluid under pressure, for. B. compressed air is pressed.
• a fluid under pressure for. B. compressed air is pressed.
• uniform bores are made through which the compressed air can escape. So that a uniform air cushion without direct flow is created on the outside, the guide element is coated with a microporous material layer or a similarly fine porous material, which creates a uniform load-bearing air layer.
• the second version is Micro openings are designed as openings of micro bores.
• micro-openings can advantageously be designed as open pores on the surface of a porous, in particular microporous, air-permeable material or as openings of through-holes with a small cross-section which extend through the wall of a supply chamber to the outside.
• the guide element has a solid, air-permeable carrier on which the microporous material is applied as a layer.
• a carrier can be pressurized with compressed air, which flows out of the carrier through the microporous layer and thus forms an air cushion on the surface of the guide element.
• This carrier can in turn be porous with a better air permeability than that of the microporous material; however, it can also be formed from a flat material or molded material which encloses a cavity and is provided with air passage openings. Combinations of these alternatives are also possible.
• the thickness of the layer corresponds at least to the distance between adjacent openings of the carrier.
• the side facing the product section and having the micro-openings being designed as one or more inserts in a carrier.
• the insert can be detachably and, if necessary, exchangeably connected to the carrier. This is a cleaning and / or an exchange of inserts of different types of microperforations for adaptation different product versions (thickness, weight etc.) possible.
• this area has a guide element, advantageously a contact-free air-flushed guide element, in particular with the formation of micro-openings. Sizing can then take place, for example, through an interruption or a recess in the guide element.
• Figure 1 shows a section of a folder with guide element.
• FIG. 2 shows an enlarged cross-sectional illustration of a first embodiment of the guide element with porous material
• FIG. 3 shows an enlarged cross-sectional illustration of a second embodiment of the guide element with micro-bores
• Fig. 4 is a schematic representation of a folder with guide elements
• Figure 5 is a schematic representation of a folder with applicator.
• FIG. 6 shows an enlarged cross-sectional illustration of the application device from FIG. 5.
• the folding apparatus shown in a simplified section in FIG. 1 comprises a first cylinder 01, in particular a folding knife cylinder 01, a second cylinder 02, in particular folding jaw cylinder 02, and a guide element 03, in particular product guide element 03, which is located in the exit gusset of the product transfer gap between the two cylinders 01 ; 02 is arranged.
• a folder 04 e.g., not shown
• the product guide element 03 serves, among other things, to facilitate the removal of this leading part of the product section 04.
• the guide element 03 has the micro-openings 10 on at least one side of its surface facing the product section 04. However, it can also have the openings 10 on other sides which do not face the product section 04 or on its longitudinal section which interacts with the product section 04 consist entirely of a material having the micro-openings 10 and form the cavity 07.
• This simplest design for the arrangement of the openings 10 is made possible by the design of the openings 10 as micro-openings 10, since this creates a thinner but more homogeneous air cushion, and at the same time considerably reduces the required or resulting volume flow and thus also a leakage flow via the “open” side
• the high resistance of the micro-openings 10 has the effect that “not covering” a region of openings 10 does not lead to a kind of short-circuit current.
• the partial resistance falling through the openings 10 is given an increased weight in the overall resistance.
• the formation of the wall of the guide element 03 in the area of the micro-openings 10 can take place in different ways, which is indicated in FIG. 1 by "detail A, B" and is shown in FIGS. 2 and 3 as a detail for the two versions.
• these are open pores on the surface of a porous, in particular micro-porous, air-permeable material 09, e.g. B. made of an open-pore sintered material 09, in particular made of sintered metal 09.
• the pores of the air-permeable porous material 09 have an average diameter (average size) of less than 150 ⁇ m, for. B. 5 to 50 microns, in particular 10 to 30 microns.
• the material 09 is formed with an irregular, amorphous structure.
• the cavity 07 of the guide element 03 can, at least in its area interacting with the product section 04, be formed essentially solely from a body which closes off the cavity 07 on this side from solid porous material (ie without further load-bearing layers of appropriate thickness).
• This essentially self-supporting body is then designed with a wall thickness of greater than or equal to 2 mm, in particular greater than or equal to 3 mm.
• the guide element 03 has a solid, at least partially air-permeable carrier 08, in particular carrier body 08, on which the microporous material 09 is applied as a layer 09.
• a carrier body 08 can be pressurized with compressed air, which flows out of the carrier body 08 through the microporous layer 09 and thus forms an air cushion on the surface of the guide element 03.
• the porous material 09 is thus not designed as a load-bearing solid body (with or without a frame construction), but rather as a coating 09 on a carrier material, in particular metallic, which has openings 15 or through openings.
• Non-load-bearing layer 09 in conjunction with the carrier body 08 is - in contrast to, for example, "load-bearing” layers known from the prior art - a structure, the layer 09 covering its entire layer length and entire layer width in each case on a large number of support points the support body 08 supports.
• the carrier body 08 has z. B. on its interacting with the layer 09 width and length each have a plurality of unrelated bushings 15, z. B. holes 15 on.
• This embodiment is clearly different from an embodiment in which a porous material extending over the entire active surface is designed to be self-supporting over this distance, is only supported on a frame or carrier in one end region, and therefore must have a corresponding thickness.
• the carrier material essentially absorbs the weight, shear, torsion, bending and / or shear forces of the component, which is why a corresponding wall thickness (for example greater than 3 mm, in particular greater than 5 mm) of the carrier body 08 and / or an appropriately stiffened construction is selected.
• the carrier body 08 can be a perforated piece of flat material or shaped Material such as a stamped sheet or a stiff wire mesh; however, a three-dimensional, air-permeable body such as an open-pore metal foam etc. is also possible.
• the openings are shown as bores 15 connecting the cavity 07 with the layer 09.
• the porous material 09 outside the bushing 15 has z. B. a layer thickness that is less than 1 mm. A layer thickness between 0.05 mm and 0.3 mm is particularly advantageous.
• a proportion of the open area in the area of the effective outer surface of the porous material 09 is between 3% and 30%, preferably between 10% and 25%.
• the thickness of the layer 09 corresponds at least to the distance between adjacent openings in the bores 15 of the carrier body 08.
• the choice of material, dimensioning and pressurization are selected such that 1 to 20 standard cubic meters per m 2 , in particular 2 to 15 standard cubic meters per m 2 , emerge from the air outlet surface of the sintered material 09 per hour.
• the air outlet of 3 to 7 standard cubic meters per m 2 is particularly advantageous.
• the sintered surface from the cavity 07 is advantageously subjected to an excess pressure of at least 1 bar, in particular more than 4 bar. It is particularly advantageous to apply an overpressure of 5 to 7 bar to the sintered surface.
• Air that has passed through one of the bores 15 of the carrier body 08 tends to be distributed in the pores of the microporous layer 09 both towards its surface and laterally, parallel to the surface. If it is assumed that the flow resistance in the microporous layer 09 is isotropic, the air which has passed through a bore in the carrier body 08 is also distributed isotropically in the layer 09. In order to create a homogeneous, gapless air cushion on the surface of the layer 09, air must emerge on its entire surface, even in those areas below which there is an impermeable surface area of the carrier body 08. For this purpose, the thickness of the microporous layer 09 can be at least as large as an average distance between adjacent bores 15 on the surface of the carrier body 08.
• the wall thickness of the carrier body 08 at least in the area bearing the layer 09 is, for. B. greater than 3 mm, in particular greater than 5 mm.
• the carrier body 08 can in turn also be made of porous material, but with better air permeability - e.g. B. a larger pore size - than that of the microporous material of the layer 09.
• the openings of the carrier 08 are formed by open pores in the area of the surface, and the passages 15 are formed by the channels which are randomly formed on the inside due to the porosity.
• the carrier body 08 can, however, also be formed from any flat material or shaped material which surrounds the cavity 07 and is provided with passages 15. Combinations of these alternatives are also possible.
• the internal cross section of a feed line, not shown, for supplying the compressed air to the turning bar is less than 100 mm 2 , preferably it is between 10 and 60 mm 2 .
• the micro-openings 03 are designed as openings through holes 12, in particular micro-holes 12, which are characterized by a z. B. formed as a pressure chamber 07 cavity 07 delimiting wall 13, z. B. chamber wall 13, extend outwards.
• the holes 12 have z. B. a diameter (at least in the region of the openings 10) of less than or equal to 500 ⁇ m, advantageously less than or equal to 300 ⁇ m, in particular between 60 and 150 ⁇ m.
• the Degree of opening is z. B. at 3 to 25%, especially at 5 to 15%.
• a hole density is at least 1/5 mm 2 , in particular at least 1 / mm 2 up to 4 / mm 2 .
• the wall 13 thus has a micro-perforation, at least in an area which interacts with the product section 04.
• the micro-perforation advantageously extends, as in the first exemplary embodiment, the feedthroughs 15 and layer 09, at least in the effective area between the guide element 03 and the product section 04.
• a u.a. the wall resistance influencing the flow resistance of the chamber wall 13 containing the bores 12 is, for. B. at 0.2 to 3.0 mm, advantageously at 0.2 to 1.5 mm. in particular from 0.3 to 0.8 mm.
• a reinforcing structure for example a support, in particular a metal support, extending in the longitudinal direction of the guide element 03, on which the chamber wall 13 is supported at least in sections or at points, can be arranged.
• an excess pressure in the chamber 07 of 0.5 to 2.0 bar, in particular from 0.5 to 1.0 bar is advantageous.
• the bores 12 can be cylindrical, funnel-shaped or with another special shape (for example in the form of a Laval nozzle).
• the microperforation i.e. H.
• the holes 12 are preferably produced by drilling using accelerated particles (e.g. liquid such as water jet, ions or elementary particles) or using electromagnetic radiation with a high energy density (e.g. light using a laser beam). Production using an electron beam is particularly advantageous.
• the wall 13 having the bores 12 is designed in one variant as one insert or several inserts in a carrier.
• the insert can be fixed or changeable to the carrier. The latter is advantageous in terms of cleaning or exchanging inserts of different types of microperforations to adapt to different product thicknesses, product weights etc.
• Fig. 4 shows a complete section through a folder, in which a plurality of guide elements 16; 17; 18; 19 are arranged on the circumference of the folding knife cylinder 01 or the folding jaw cylinder 02, which on the cylinders 01; 02 convey conveyed product sections 04 and contain micro-openings 10 (from FIG. 2 or 3) on a side of their surface facing the product section 04.
• the guide sail 16 is arranged at a product receiving point of the jaw cylinder 01 in order to ensure a smooth transition up to this point, for example by means of two band guide mechanisms 21; 22 listed product section 04 (printed product) from the tape guide mechanism 21 ending at this point to effect the folding knife cylinder 01.
• the guide sail 17 is located in the entrance gusset of the product transfer gap between the cylinders 01; 02 at the end of the tape guide mechanism 22 to prevent premature contact between a product section 04 released by the tape guide mechanism 22 and the jaw cylinder 02.
• Another such component, designed as a guide element 18, can be provided as a replacement for product guide plates, which are conventionally arranged approximately between the exit gusset and the product receiving point of the folding knife cylinder 01, in order to return product sections 04 that have not been transferred to the folding jaw cylinder 02 back to the product receiving point in the collecting operation.
• a similar component, designed as a guide element 19, extends here from the exit gusset around part of the circumference of the folding jaw cylinder 02. All of these guide elements 16 to 19 can be supplied with compressed air in an advantageous embodiment in order to prevent frictional contact with the printed products and contamination of their surface ,
• These guide elements 16 to 19, if present, preferably have micro-openings 10 on the side facing the product in the manner described for FIGS. 1 to 3 (with microporous material 09 or with micro-holes 12). 1 to 3 is to be used for this.
• this folder is designed for collective production and has an application device 23, for. B. gluing device 23 for gluing at least two product sections 04 collected on the folding knife cylinder 01 before transfer to the cylinder 02 (FIG. 5).
• this advantageous arrangement of the gluing device 23 in this area can be done without or together with conventional guiding or guiding devices be arranged.
• the folding knife cylinder 01 has in its circumferential area provided with the gluing device 23 a guide element 16 which has air outlet openings at least in this area and which forms an air cushion for guiding so as to stabilize and calm the product run.
• the guide element 18 in the above. Arranged peripheral region and, as indicated in Fig. 6, has a recess 24, z. B. an opening 24 through which glue can be applied to the product section 04 from the glue application nozzle 23.
• the glue can also be applied by a different type of interruption of the guide element 18.
• a fluid under pressure can be supplied to the guide element 18, for example, through a feed 26.
• the guide element 18 is provided in a particularly advantageous embodiment with the micro-openings 10 in the manner described for FIGS. 1 to 3. This ensures a gentle and quiet product run, which leads to precise gluing and low pollution.
• the folder can be described in one or more of the above-mentioned guide elements 03; 16 to 19 have. Basically, it can have the glue device 23 at the location mentioned.
• the product section 04 provides a cross cutting device 25 after processing, in particular after printing, a web, for. B. material web, generated section of this web.

Landscapes

• Mechanical Engineering (AREA)
• Engineering & Computer Science (AREA)
• Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
• Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
• Absorbent Articles And Supports Therefor (AREA)
• Coating Apparatus (AREA)
• Advancing Webs (AREA)
• Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)
• Paper (AREA)
• Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
• Printers Or Recording Devices Using Electromagnetic And Radiation Means (AREA)
• Accessory Devices And Overall Control Thereof (AREA)
• Coating With Molten Metal (AREA)
• Cleaning By Liquid Or Steam (AREA)
• Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
• Materials For Medical Uses (AREA)
• Rotary Presses (AREA)
• Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)
• Handling Of Sheets (AREA)
• Lead Frames For Integrated Circuits (AREA)
• Saccharide Compounds (AREA)
• Enzymes And Modification Thereof (AREA)
• Media Introduction/Drainage Providing Device (AREA)
• Control Of Electric Motors In General (AREA)
• Devices For Checking Fares Or Tickets At Control Points (AREA)
• Electronic Switches (AREA)
• Forging (AREA)
• Formation And Processing Of Food Products (AREA)
• Physical Or Chemical Processes And Apparatus (AREA)
• Bridges Or Land Bridges (AREA)
• Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
• Dental Preparations (AREA)
• Safety Valves (AREA)
• Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)
• Containers And Plastic Fillers For Packaging (AREA)
• Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
• Filtering Materials (AREA)

Priority Applications (1)

Applications Claiming Priority (9)

Related Child Applications (1)

Publications (2)

Family

ID=32180556

Family Applications (8)

Family Applications Before (7)

Country Status (9)

Families Citing this family (34)

Family Cites Families (91)

• 2003
  • 2003-10-20 EP EP08161186A patent/EP1997759B1/fr not_active Expired - Lifetime
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  • 2003-10-20 WO PCT/DE2003/003474 patent/WO2004037696A2/fr active Search and Examination
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