WO2022099976A1 - 一种新能源汽车生产用钣金件加工切割系统 - Google Patents

一种新能源汽车生产用钣金件加工切割系统 Download PDF

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Publication number
WO2022099976A1
WO2022099976A1 PCT/CN2021/083571 CN2021083571W WO2022099976A1 WO 2022099976 A1 WO2022099976 A1 WO 2022099976A1 CN 2021083571 W CN2021083571 W CN 2021083571W WO 2022099976 A1 WO2022099976 A1 WO 2022099976A1
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shaped
cutting
operating table
sheet metal
motor
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PCT/CN2021/083571
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English (en)
French (fr)
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宋国威
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德清杭壳智能科技有限公司
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Publication of WO2022099976A1 publication Critical patent/WO2022099976A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/06Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade arranged underneath a stationary work-table
    • B23D45/061Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade arranged underneath a stationary work-table the saw blade being mounted on a carriage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/08Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D59/00Accessories specially designed for sawing machines or sawing devices
    • B23D59/006Accessories specially designed for sawing machines or sawing devices for removing or collecting chips

Definitions

  • the invention relates to the field of new energy vehicle production, in particular to a sheet metal part processing and cutting system for new energy vehicle production.
  • New energy vehicles refer to the use of unconventional vehicle fuels as the power source (or the use of conventional vehicle fuels, the use of new vehicle power units), and the integration of advanced technologies in vehicle power control and driving.
  • New technology new structure of the car.
  • sheet metal parts are an indispensable part in the production process of new energy vehicles, and sheet metal parts are usually cut by cutting equipment in the process of processing, but the existing cutting equipment has a single cutting function and poor positioning effect, resulting in The precision of the cut sheet metal parts is poor, which affects the quality of subsequent new energy vehicle production. Therefore, a sheet metal part processing and cutting system for new energy vehicle production is proposed.
  • the purpose of the present invention is to solve the disadvantage of poor positioning effect in the prior art, and proposes a sheet metal processing and cutting system for the production of new energy vehicles.
  • a sheet metal part processing and cutting system for the production of new energy vehicles including an operating table, the bottom of the operating table is supported by a support device, and one end of the operating table is provided with limited
  • the bottom of the operating table is provided with a cutting mechanism.
  • the cutting mechanism includes a cutting hole horizontally opened in the middle of the operating table.
  • a motor is provided on the side below the cutting hole. Connected by a driving mechanism, and the end of the output shaft of the motor is fixedly installed with a cutting blade, the top of the cutting blade extends above the cutting hole, and a discharge mechanism is provided on the outside of the cutting blade below the cutting hole.
  • the feeding mechanism includes a protective cover that is fixedly installed at the end of the motor casing, the cutting blade is located inside the protective cover, the bottom of the protective cover is connected and installed with an unloading pipe, and the two ends of the cutting blade are symmetrically provided with an air induction mechanism
  • the air induction mechanism includes a connecting plate fixedly installed at the middle position of the end of the cutting blade, and a plurality of arc-shaped blades are installed on the outer side of the connecting plate at equal distances along the circumferential direction.
  • the arc-shaped blades and the inner wall of the protective cover are installed There is a gap between them, and a positioning mechanism is arranged at one end of the protective cover close to the limiting mechanism.
  • the support device includes support columns vertically connected with the four corners of the bottom of the operating table, the bottom ends of the four support columns are jointly connected with a support base plate, and the top end of the support base plate is provided with a collecting mechanism.
  • the collecting mechanism includes a sliding rail fixed horizontally on the top of the support base plate, a sliding seat is provided on the outer side of the sliding rail, and a collecting hopper is fixedly installed on the top of the sliding seat.
  • the opening corresponds to the position of the discharge pipe.
  • one end of the sliding rail is in a separate shape, and a handle is fixedly installed at the closed end of the collecting hopper away from the sliding rail, and the handle and the collecting hopper are integrally formed.
  • the limiting mechanism includes a U-shaped positioning plate fixedly installed at the end of the operating table, both ends of the U-shaped positioning plate are slidingly sleeved with sliding sleeves, and the space between the sliding sleeve and the U-shaped positioning plate is Connected by locking bolts, and the top end of the sliding sleeve close to the operating table is vertically fixed with an L-shaped plate, and a U-shaped connecting rod is vertically slidably inserted between the two ends of the top of the L-shaped plate.
  • a positioning plate is horizontally connected between the two ends of the bottom of the U-shaped link, and the middle position of the top of the U-shaped link and the top of the L-shaped plate are connected by an adjustment mechanism.
  • the adjustment mechanism comprises a screw rod vertically threadedly inserted in the middle position of the top of the U-shaped connecting rod, the bottom end of the screw rod is rotatably connected with the top end of the L-shaped plate, and the top end of the screw rod is fixedly installed with a rotating plate.
  • the drive mechanism includes a motor seat fixed on the top of the motor, limit rods are slidably inserted at both ends of the motor seat, and limit blocks are fixedly connected between adjacent ends of the two limit rods , the two limit blocks are jointly connected to the bottom end of the operating table, a threaded rod is installed horizontally between the middle positions of the two limit blocks, one end of the threaded rod penetrates the limit block and the end is installed with a hand wheel, the motor seat and the threaded rod are connected by threads.
  • the positioning mechanism includes a fixing seat for fixing and installing the protective cover close to the outer side of one end of the U-shaped positioning plate, the two sides of the fixing seat are symmetrically and horizontally connected with a U-shaped frame, the operating table is located inside the U-shaped frame, and the Both sides of the U-shaped frame above the operating table are vertically slidably inserted with U-shaped sliding bars, and U-shaped mounting plates are fixedly installed between the two ends of the bottom of the U-shaped sliding bars.
  • Springs are sleeved on the outside of the U-shaped sliding bars between the U-shaped frames, and positioning rollers are rotatably installed between both ends of the bottom of the U-shaped mounting plate, and horizontally connected on both sides of the bottom of the operating table.
  • U-shaped support rods, the outer sides of the U-shaped support rods are all slidably sleeved with connecting sleeves, and the connecting sleeves are respectively fixed and installed on the inner walls of adjacent U-shaped frames.
  • the present invention has the following beneficial effects:
  • the position of the positioning plate can be adjusted according to the size of the sheet metal parts through the provided sliding sleeve and locking bolts, and by rotating the rotating disc, the lead screw will drive the U-shaped link to drive the positioning plate to the sheet metal.
  • the metal parts are fixed and limited, so as to increase the precision of sheet metal parts processing;
  • the threaded rod will drive the motor seat to slide on the limit rod, so that the motor in the power-on state will drive the cutting blade to move inside the cutting hole in a rotating manner, so as to prevent the fixed limit plate
  • the metal pieces are cut in an orderly manner, and the set discharge pipe and protective cover can absorb the waste chips generated by cutting, which is convenient for subsequent unified collection, and the set arc blades and connecting discs can further increase the suction efficiency of waste chips ;
  • the positioning roller, U-shaped mounting plate and U-shaped sliding rod can be stably supported, and the set spring can ensure that the positioning roller is in contact with the sheet metal parts on the operating table, so that the This increases stability during sheet metal cutting.
  • FIG. 1 is a schematic structural diagram of a sheet metal part processing and cutting system for new energy vehicle production proposed by the present invention
  • FIG. 2 is a schematic diagram of the shaft side structure of a sheet metal part processing and cutting system for new energy vehicle production proposed by the present invention
  • FIG. 3 is a schematic structural diagram of a positioning mechanism of a sheet metal part processing and cutting system for new energy vehicle production proposed by the present invention
  • FIG. 4 is a schematic structural diagram of a collecting mechanism of a sheet metal part processing and cutting system for new energy vehicle production proposed by the present invention
  • FIG. 5 is a schematic structural diagram of a limit mechanism of a sheet metal part processing and cutting system for new energy vehicle production proposed by the present invention
  • FIG. 6 is a schematic structural diagram of a draft mechanism of a sheet metal part processing and cutting system for new energy vehicle production proposed by the present invention.
  • a sheet metal part processing and cutting system for new energy vehicle production includes an operating table 1, the bottom of which is supported by a support device, and a limit mechanism is provided at one end of the operating table 1, and the limit mechanism It includes a U-shaped positioning plate 13 fixedly installed at the end of the operating table 1. Both ends of the U-shaped positioning plate 13 are slidingly sleeved with sliding sleeves 22, and locking bolts 32 are connected between the sliding sleeves 22 and the U-shaped positioning plate 13. connected, and the top end of the sliding sleeve 22 close to the operating table 1 is vertically fixedly installed with an L-shaped plate 30, and a U-shaped connecting rod 34 is vertically slidably inserted between the top ends of the L-shaped plate 30.
  • a positioning plate 29 is horizontally connected between the two ends of the bottom of the rod 34, and the middle position of the top of the U-shaped link 34 and the top of the L-shaped plate 30 are connected by an adjustment mechanism, and the adjustment mechanism includes a vertical thread inserted into the U-shaped link.
  • the screw rod 33 in the middle position of the top, the bottom end of the screw rod 33 is rotatably connected with the top end of the L-shaped plate 30, and the top end of the screw rod 33 is fixedly installed with a rotating disk 31;
  • the position of the positioning plate 29 is adjusted according to the size of the sheet metal part, and after rotating the rotary disk 31, the lead screw 33 will drive the U-shaped link 34 to drive the positioning plate 29 to fix and limit the sheet metal part, thereby increasing the number of sheet metal parts.
  • the precision of metal processing is provided according to the size of the sheet metal part, and after rotating the rotary disk 31, the lead screw 33 will drive the U-shaped link 34 to drive the positioning plate 29 to fix and limit the sheet metal part, thereby increasing the number of
  • the bottom of the operating table 1 is provided with a cutting mechanism.
  • the cutting mechanism includes a cutting hole 15 that is horizontally opened in the middle of the operating table 1.
  • a motor 25 is provided on the lower side of the cutting hole 15, and the motor 25 is connected with the operating table 1 through a driving mechanism.
  • the drive mechanism includes a motor seat 26 fixedly installed at the top of the motor 25, both ends of the motor seat 26 are slidably inserted with limit rods 19, and the adjacent ends of the two limit rods 19 are fixedly connected between the limit blocks 21.
  • the block limit block 21 is jointly connected to the bottom end of the console 1, and a threaded rod 20 is installed horizontally between the middle positions of the two limit blocks 21.
  • the unloading mechanism includes a protective cover 9 fixedly installed at the end of the housing of the motor 25, the cutting blade 17 is located inside the protective cover 9, the bottom of the protective cover 9 is connected and installed with a discharge pipe 8 obliquely, and the cutting blade 17 is installed.
  • the two ends are symmetrically provided with an air induction mechanism.
  • the air induction mechanism includes a connecting plate 35 fixedly installed in the middle of the end of the cutting blade 17.
  • the outer side of the connecting plate 35 is equidistantly installed along the circumferential direction with a plurality of arc-shaped blades 28.
  • a positioning mechanism is provided at one end of the protective cover 9 close to the limit mechanism; after driving the handwheel 2, the threaded rod 20 will drive the motor base 26 to slide on the limit rod 19, The motor 25 in this power-on state will drive the cutting blade 17 to move in the cutting hole 15 in a rotary manner, so as to perform orderly cutting processing on the fixed limit sheet metal parts, and the discharge pipe 8 and the protective cover 9 are provided.
  • the waste chips generated by cutting can be adsorbed, which is convenient for subsequent unified collection, and the provided arc-shaped blades 28 and connecting discs 35 can further increase the adsorption efficiency of the waste chips.
  • the support device includes support columns 3 vertically connected with the four corners of the bottom of the operating table 1, the bottom ends of the four support columns 3 are jointly connected with a support base plate 4, and the top of the support base plate 4 is provided with a collecting mechanism, and the collecting mechanism includes a horizontal fixing mechanism.
  • the slide rail 6 is installed on the top of the support base plate 4, the outer sliding sleeve of the slide rail 6 is provided with a sliding seat 7, the top of the sliding seat 7 is fixedly installed with a collecting hopper 10, and the opening of the collecting hopper 10 is corresponding to the position of the discharge pipe 8,
  • One end of the sliding rail 6 is in a separate shape, and the closed end of the collecting hopper 10 away from the sliding rail 6 is fixedly installed with a handle 5, and the handle 5 and the collecting hopper 10 are integrally formed;
  • the operating table 1 is stably supported, and at the same time, the sliding rail 6 and the sliding seat 7 are provided, so that the collecting hopper 10 can be installed, so as to collect the wastes unloaded by the unloading pipe 8 .
  • the positioning mechanism includes a fixed seat 23 that is close to the outer side of one end of the U-shaped positioning plate 13, and the two sides of the fixed seat 23 are symmetrically and horizontally connected with a U-shaped frame 18.
  • the operating table 1 is located inside the U-shaped frame 18, and the operating table 1 Both sides of the upper U-shaped frame 18 are vertically slidably inserted with U-shaped sliding rods 16 , and U-shaped mounting plates 24 are fixedly installed between the bottom ends of the U-shaped sliding rods 16 .
  • the outer sides of the U-shaped sliding rods 16 between the racks 18 are sleeved with springs 27, and the two ends of the bottom of the U-shaped mounting plate 24 are rotatably installed with positioning rollers 14.
  • Both sides of the bottom of the console 1 are horizontally connected with The U-shaped support rod 12, the outer side of the U-shaped support rod 12 is slidably provided with a connecting sleeve 11, and the connecting sleeve 11 is respectively fixed and installed on the inner wall of the adjacent U-shaped frame 18;
  • the positioning roller 14, the U-shaped mounting plate 24 and the U-shaped sliding rod 16 can be stably supported, and the provided spring 27 can ensure that the positioning roller 14 is in contact with the sheet metal parts on the operating table 1, thereby increasing the sheet metal cutting process stability in.
  • Working method First, adjust the position of the positioning plate 29 according to the size of the sheet metal parts, and after rotating the rotary disk 31, the lead screw 33 will drive the U-shaped connecting rod 34 to drive the positioning plate 29 to fix and limit the sheet metal parts, In this way, the precision of sheet metal processing is increased, and at the same time, the threaded rod 20 is driven by the driving handwheel 2 to drive the motor base 26 to slide on the limit rod 19, so that the motor 25 in the energized state will drive the cutting blade 17 to rotate in a rotating manner.
  • the cutting hole 15 moves inside, so that the fixed limit sheet metal parts are cut in an orderly manner, and the set discharge pipe 8 and the protective cover 9 can absorb the waste generated by cutting, which is convenient for subsequent unified collection, and The arc-shaped blade 28 and the connecting plate 35 can further increase the adsorption efficiency of wastes.
  • the U-shaped frame 18 and the fixed seat 23 can be used to stably support the positioning roller 14, the U-shaped mounting plate 24 and the U-shaped sliding rod 16.
  • the provided spring 27 can ensure that the positioning roller 14 is in contact with the sheet metal part on the operating table 1 , thereby increasing the stability of the sheet metal part in the cutting process.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

一种新能源汽车生产用钣金件加工切割系统,包括操作台(1),操作台(1)的底部通过支撑装置支撑,操作台(1)的一端设置有限位机构,且所述操作台(1)的底部设置有切割机构,切割机构包括水平开设在操作台(1)中间位置的切割孔(15),切割孔(15)下方一侧设置有电机(25),电机(25)与操作台(1)之间通过驱动机构连接,且所述电机(25)的输出轴端部固定安装有切割刀片(17),所述切割刀片(17)的顶部延伸至切割孔(15)上方,切割孔(15)下方的切割刀片(17)外侧设置有卸料机构,卸料机构包括固定安装在电机(25)外壳端部的防护罩(9),切割刀片(17)位于防护罩(9)内部,防护罩(9)底部倾斜连通安装有卸料管(8),且切割刀片(17)的两端对称设置有引风机构,引风机构包括固定安装在切割刀片(17)端部中间位置的连接盘(35),连接盘(35)的外侧沿沿圆周方向等距离安装有多个弧形叶片(28),弧形叶片(28)与防护罩(9)内壁之间留有间隙,在防护罩(9)靠近限位机构一端设置有定位机构。该切割系统具有良好的定位功能,有效提高了钣金件切割的精准度,同时具有废屑吸附功能,降低了后续清理难度。

Description

一种新能源汽车生产用钣金件加工切割系统 技术领域
本发明涉及新能源汽车生产领域,尤其涉及一种新能源汽车生产用钣金件加工切割系统。
背景技术
新能源汽车是指采用非常规的车用燃料作为动力来源(或使用常规的车用燃料、采用新型车载动力装置),综合车辆的动力控制和驱动方面的先进技术,形成的技术原理先进、具有新技术、新结构的汽车。
且钣金件是新能源汽车生产过程中不可缺少的部件,而钣金件在加工的过程中通常会使用到切割设备进行切割处理,但现有的切割设备切割功能单一,定位效果差,致使切割处理的钣金件精准度差,影响后续新能源汽车生产的质量,以此提出一种新能源汽车生产用钣金件加工切割系统。
发明内容
本发明的目的是为了解决现有技术中存在定位效果差的缺点,而提出的一种新能源汽车生产用钣金件加工切割系统。
为达到以上目的,本发明采用的技术方案为:一种新能源汽车生产用钣金件加工切割系统,包括操作台,所述操作台的底部通过支撑装置支撑,所述操作台的一端设置有限位机构,且所述操作台的底部设置有切割机构,所述切割机构包括水平开设在操作台中间位置的切割孔,所述切割孔下方一侧设置有电机,所述电机与操作台之间通过驱动机构连接,且所述电机的输出轴端部固定安装有切割刀片,所述 切割刀片的顶部延伸至切割孔上方,所述切割孔下方的切割刀片外侧设置有卸料机构,所述卸料机构包括固定安装在电机外壳端部的防护罩,所述切割刀片位于防护罩内部,所述防护罩底部倾斜连通安装有卸料管,且所述切割刀片的两端对称设置有引风机构,所述引风机构包括固定安装在切割刀片端部中间位置的连接盘,所述连接盘的外侧沿沿圆周方向等距离安装有多个弧形叶片,所述弧形叶片与防护罩内壁之间留有间隙,在所述防护罩靠近限位机构一端设置有定位机构。
优选的,所述支撑装置包括分别竖直连接有操作台底部四角的支撑柱,四根所述支撑柱的底端共同连接有支撑底板,所述支撑底板的顶端设置有集料机构。
优选的,所述集料机构包括水平固定安装在支撑底板顶端的滑轨,所述滑轨的外侧滑动套设有滑座,所述滑座的顶端固定安装有集料斗,所述集料斗的开口处于卸料管位置相对应。
优选的,所述滑轨的一端呈分别状,且所述集料斗远离滑轨封闭状一端固定安装有拉手,所述拉手与集料斗为一体成型结构。
优选的,所述限位机构包括固定安装在操作台端部的U型定位板,所述U型定位板的两端均滑动套设有滑套,所述滑套与U型定位板之间均通过锁紧螺栓连接,且所述滑套靠近操作台一侧顶端均竖直固定安装有L型板,所述L型板的顶部两端之间共同竖直滑动插装有U型连杆,所述U型连杆的底部两端之间水平连接有定位板,且所述U型连杆顶部中间位置与L型板顶端之间通过调节机构连接。
优选的,所述调节机构包括竖直螺纹插装在U型连杆顶部中间位 置的丝杆,所述丝杆的底端与L型板顶端转动连接,所述丝杆的顶端固定安装有旋转盘。
优选的,所述驱动机构包括固定安装在电机顶端的电机座,所述电机座的两端均滑动插装有限位杆,两根所述限位杆相邻端之间均固定连接有限位块,两块所述限位块共同连接在操作台底端,在两块所述限位块中间位置之间水平转动安装有螺纹杆,所述螺纹杆一端贯穿限位块且端部安装有手轮,所述电机座与螺纹杆之间通过螺纹连接。
优选的,所述定位机构包括固定安装防护罩靠近U型定位板一端外侧的固定座,所述固定座的两侧对称水平连接有U型架,所述操作台位于U型架内侧,且所述操作台上方的U型架两侧均竖直滑动插装有U型滑杆,所述U型滑杆的底部两端之间均固定安装有U型安装板,所述U型安装板与U型架之间的U型滑杆外侧均套设有弹簧,且所述U型安装板的底部两端之间均转动安装有定位辊,在所述操作台的底部两侧均水平连接有U型托杆,所述U型托杆的外侧均滑动套设有连接套,所述连接套分别固定安装在相邻U型架内壁上。
与现有技术相比,本发明具有以下有益效果:
1、本发明通过设置的滑套以及锁紧螺栓,从而可以根据钣金件的尺寸对定位板的位置进行调节,且经过转动旋转盘,从而丝杆会带动U型连杆驱使定位板对钣金件进行固定限位,以此增加钣金件加工的精准度;
2、同时经过驱动手轮,从而螺纹杆会驱动电机座在限位杆上滑动,以此通电状态下的电机会驱动切割刀片转动式的在切割孔内部 移动,以此对固定限位的钣金件进行有序切割处理,且设置的卸料管和防护罩可以将切割所产生的废屑进行吸附,便于后续统一收集,而设置的弧形叶片和连接盘可以进一步增加废屑的吸附效率;
3、通过设置的U型架和固定座,从而可以对定位辊、U型安装板以及U型滑杆进行稳定支撑,而设置的弹簧可以确保定位辊与操作台上的钣金件接触,以此增加钣金件切割过程中的稳定性。
附图说明
图1为本发明提出的一种新能源汽车生产用钣金件加工切割系统结构示意图;
图2为本发明提出的一种新能源汽车生产用钣金件加工切割系统的轴侧结构示意图;
图3为本发明提出的一种新能源汽车生产用钣金件加工切割系统的定位机构结构示意图;
图4为本发明提出的一种新能源汽车生产用钣金件加工切割系统的集料机构结构示意图;
图5为本发明提出的一种新能源汽车生产用钣金件加工切割系统的限位机构结构示意图;
图6为本发明提出的一种新能源汽车生产用钣金件加工切割系统的引风机构结构示意图。
图中:操作台1、手轮2、支撑柱3、支撑底板4、拉手5、滑轨6、滑座7、卸料管8、防护罩9、集料斗10、连接套11、U型托杆12、U型定位板13、定位辊14、切割孔15、U型滑杆16、切割 刀片17、U型架18、限位杆19、螺纹杆20、限位块21、滑套22、固定座23、U型安装板24、电机25、电机座26、弹簧27、弧形叶片28、定位板29、L型板30、旋转盘31、锁紧螺栓32、丝杆33、U型连杆34、连接盘35。
具体实施方式
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。
如图1-6所示的一种新能源汽车生产用钣金件加工切割系统,包括操作台1,操作台1的底部通过支撑装置支撑,操作台1的一端设置有限位机构,限位机构包括固定安装在操作台1端部的U型定位板13,U型定位板13的两端均滑动套设有滑套22,滑套22与U型定位板13之间均通过锁紧螺栓32连接,且滑套22靠近操作台1一侧顶端均竖直固定安装有L型板30,L型板30的顶部两端之间共同竖直滑动插装有U型连杆34,U型连杆34的底部两端之间水平连接有定位板29,且U型连杆34顶部中间位置与L型板30顶端之间通过调节机构连接,调节机构包括竖直螺纹插装在U型连杆34顶部中间位置的丝杆33,丝杆33的底端与L型板30顶端转动连接,丝杆33的顶端固定安装有旋转盘31;通过设置的滑套22以及锁紧螺栓32,从而可以根据钣金件的尺寸对定位板29的位置进行调节,且经过转动旋转盘31,从而丝杆33会带动U型连杆34驱使定位板29对钣金件进行固定限位,以此增加钣金件加工的精准度。
且操作台1的底部设置有切割机构,切割机构包括水平开设在操作台1中间位置的切割孔15,切割孔15下方一侧设置有电机25,电机25与操作台1之间通过驱动机构连接,驱动机构包括固定安装在电机25顶端的电机座26,电机座26的两端均滑动插装有限位杆19,两根限位杆19相邻端之间均固定连接有限位块21,两块限位块21共同连接在操作台1底端,在两块限位块21中间位置之间水平转动安装有螺纹杆20,螺纹杆20一端贯穿限位块21且端部安装有手轮2,电机座26与螺纹杆20之间通过螺纹连接,且电机25的输出轴端部固定安装有切割刀片17,切割刀片17的顶部延伸至切割孔15上方,切割孔15下方的切割刀片17外侧设置有卸料机构,卸料机构包括固定安装在电机25外壳端部的防护罩9,切割刀片17位于防护罩9内部,防护罩9底部倾斜连通安装有卸料管8,且切割刀片17的两端对称设置有引风机构,引风机构包括固定安装在切割刀片17端部中间位置的连接盘35,连接盘35的外侧沿沿圆周方向等距离安装有多个弧形叶片28,弧形叶片28与防护罩9内壁之间留有间隙,在防护罩9靠近限位机构一端设置有定位机构;经过驱动手轮2,从而螺纹杆20会驱动电机座26在限位杆19上滑动,以此通电状态下的电机25会驱动切割刀片17转动式的在切割孔15内部移动,以此对固定限位的钣金件进行有序切割处理,且设置的卸料管8和防护罩9可以将切割所产生的废屑进行吸附,便于后续统一收集,而设置的弧形叶片28和连接盘35可以进一步增加废屑的吸附效率。
支撑装置包括分别竖直连接有操作台1底部四角的支撑柱3,四 根支撑柱3的底端共同连接有支撑底板4,支撑底板4的顶端设置有集料机构,集料机构包括水平固定安装在支撑底板4顶端的滑轨6,滑轨6的外侧滑动套设有滑座7,滑座7的顶端固定安装有集料斗10,集料斗10的开口处于卸料管8位置相对应,滑轨6的一端呈分别状,且集料斗10远离滑轨6封闭状一端固定安装有拉手5,拉手5与集料斗10为一体成型结构;通过设置支撑柱3以及支撑底板4,从而可以对操作台1进行稳定支撑,同时经过设置滑轨6以及滑座7,从而可以对集料斗10进行安装,以此对卸料管8所卸载的废屑进行收集。
定位机构包括固定安装防护罩9靠近U型定位板13一端外侧的固定座23,固定座23的两侧对称水平连接有U型架18,操作台1位于U型架18内侧,且操作台1上方的U型架18两侧均竖直滑动插装有U型滑杆16,U型滑杆16的底部两端之间均固定安装有U型安装板24,U型安装板24与U型架18之间的U型滑杆16外侧均套设有弹簧27,且U型安装板24的底部两端之间均转动安装有定位辊14,在操作台1的底部两侧均水平连接有U型托杆12,U型托杆12的外侧均滑动套设有连接套11,连接套11分别固定安装在相邻U型架18内壁上;通过设置U型架18和固定座23,从而可以对定位辊14、U型安装板24以及U型滑杆16进行稳定支撑,而设置的弹簧27可以确保定位辊14与操作台1上的钣金件接触,以此增加钣金件切割过程中的稳定性。
工作方式:首先根据钣金件的尺寸对定位板29的位置进行调节, 且经过转动旋转盘31,从而丝杆33会带动U型连杆34驱使定位板29对钣金件进行固定限位,以此增加钣金件加工的精准度,同时经过驱动手轮2带动螺纹杆20驱动电机座26在限位杆19上滑动,以此通电状态下的电机25会驱动切割刀片17转动式的在切割孔15内部移动,以此对固定限位的钣金件进行有序切割处理,且设置的卸料管8和防护罩9可以将切割所产生的废屑进行吸附,便于后续统一收集,而弧形叶片28和连接盘35可以进一步增加废屑的吸附效率,同时经过设置的U型架18和固定座23可以对定位辊14、U型安装板24以及U型滑杆16进行稳定支撑,而设置的弹簧27可以确保定位辊14与操作台1上的钣金件接触,以此增加钣金件切割过程中的稳定性。
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求的保护范围由所附的权利要求书及其等同物界定。

Claims (8)

  1. 一种新能源汽车生产用钣金件加工切割系统,包括操作台(1),所述操作台(1)的底部通过支撑装置支撑,其特征在于,所述操作台(1)的一端设置有限位机构,且所述操作台(1)的底部设置有切割机构,所述切割机构包括水平开设在操作台(1)中间位置的切割孔(15),所述切割孔(15)下方一侧设置有电机(25),所述电机(25)与操作台(1)之间通过驱动机构连接,且所述电机(25)的输出轴端部固定安装有切割刀片(17),所述切割刀片(17)的顶部延伸至切割孔(15)上方,所述切割孔(15)下方的切割刀片(17)外侧设置有卸料机构,所述卸料机构包括固定安装在电机(25)外壳端部的防护罩(9),所述切割刀片(17)位于防护罩(9)内部,所述防护罩(9)底部倾斜连通安装有卸料管(8),且所述切割刀片(17)的两端对称设置有引风机构,所述引风机构包括固定安装在切割刀片(17)端部中间位置的连接盘(35),所述连接盘(35)的外侧沿沿圆周方向等距离安装有多个弧形叶片(28),所述弧形叶片(28)与防护罩(9)内壁之间留有间隙,在所述防护罩(9)靠近限位机构一端设置有定位机构。
  2. 根据权利要求1所述的一种新能源汽车生产用钣金件加工切割系统,其特征在于,所述支撑装置包括分别竖直连接有操作台(1)底部四角的支撑柱(3),四根所述支撑柱(3)的底端共同连接有支撑底板(4),所述支撑底板(4)的顶端设置有集料机构。
  3. 根据权利要求2所述的一种新能源汽车生产用钣金件加工切割系统,其特征在于,所述集料机构包括水平固定安装在支撑底板(4) 顶端的滑轨(6),所述滑轨(6)的外侧滑动套设有滑座(7),所述滑座(7)的顶端固定安装有集料斗(10),所述集料斗(10)的开口处于卸料管(8)位置相对应。
  4. 根据权利要求3所述的一种新能源汽车生产用钣金件加工切割系统,其特征在于,所述滑轨(6)的一端呈分别状,且所述集料斗(10)远离滑轨(6)封闭状一端固定安装有拉手(5),所述拉手(5)与集料斗(10)为一体成型结构。
  5. 根据权利要求1所述的一种新能源汽车生产用钣金件加工切割系统,其特征在于,所述限位机构包括固定安装在操作台(1)端部的U型定位板(13),所述U型定位板(13)的两端均滑动套设有滑套(22),所述滑套(22)与U型定位板(13)之间均通过锁紧螺栓(32)连接,且所述滑套(22)靠近操作台(1)一侧顶端均竖直固定安装有L型板(30),所述L型板(30)的顶部两端之间共同竖直滑动插装有U型连杆(34),所述U型连杆(34)的底部两端之间水平连接有定位板(29),且所述U型连杆(34)顶部中间位置与L型板(30)顶端之间通过调节机构连接。
  6. 根据权利要求5所述的一种新能源汽车生产用钣金件加工切割系统,其特征在于,所述调节机构包括竖直螺纹插装在U型连杆(34)顶部中间位置的丝杆(33),所述丝杆(33)的底端与L型板(30)顶端转动连接,所述丝杆(33)的顶端固定安装有旋转盘(31)。
  7. 根据权利要求1所述的一种新能源汽车生产用钣金件加工切割系统,其特征在于,所述驱动机构包括固定安装在电机(25)顶端 的电机座(26),所述电机座(26)的两端均滑动插装有限位杆(19),两根所述限位杆(19)相邻端之间均固定连接有限位块(21),两块所述限位块(21)共同连接在操作台(1)底端,在两块所述限位块(21)中间位置之间水平转动安装有螺纹杆(20),所述螺纹杆(20)一端贯穿限位块(21)且端部安装有手轮(2),所述电机座(26)与螺纹杆(20)之间通过螺纹连接。
  8. 根据权利要求5所述的一种新能源汽车生产用钣金件加工切割系统,其特征在于,所述定位机构包括固定安装防护罩(9)靠近U型定位板(13)一端外侧的固定座(23),所述固定座(23)的两侧对称水平连接有U型架(18),所述操作台(1)位于U型架(18)内侧,且所述操作台(1)上方的U型架(18)两侧均竖直滑动插装有U型滑杆(16),所述U型滑杆(16)的底部两端之间均固定安装有U型安装板(24),所述U型安装板(24)与U型架(18)之间的U型滑杆(16)外侧均套设有弹簧(27),且所述U型安装板(24)的底部两端之间均转动安装有定位辊(14),在所述操作台(1)的底部两侧均水平连接有U型托杆(12),所述U型托杆(12)的外侧均滑动套设有连接套(11),所述连接套(11)分别固定安装在相邻U型架(18)内壁上。
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