WO2013115071A1 - インクジェット用水系着色分散液、インク組成物、インクジェット記録方法及び着色体 - Google Patents
インクジェット用水系着色分散液、インク組成物、インクジェット記録方法及び着色体 Download PDFInfo
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- WO2013115071A1 WO2013115071A1 PCT/JP2013/051507 JP2013051507W WO2013115071A1 WO 2013115071 A1 WO2013115071 A1 WO 2013115071A1 JP 2013051507 W JP2013051507 W JP 2013051507W WO 2013115071 A1 WO2013115071 A1 WO 2013115071A1
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- 0 CN=C(*)C(O*)=O Chemical compound CN=C(*)C(O*)=O 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D17/00—Pigment pastes, e.g. for mixing in paints
- C09D17/001—Pigment pastes, e.g. for mixing in paints in aqueous medium
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F293/00—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule
- C08F293/005—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule using free radical "living" or "controlled" polymerisation, e.g. using a complexing agent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/22—Compounds containing nitrogen bound to another nitrogen atom
- C08K5/23—Azo-compounds
- C08K5/235—Diazo and polyazo compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3415—Five-membered rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3415—Five-membered rings
- C08K5/3417—Five-membered rings condensed with carbocyclic rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3432—Six-membered rings
- C08K5/3437—Six-membered rings condensed with carbocyclic rings
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/03—Printing inks characterised by features other than the chemical nature of the binder
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
- C09D11/106—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C09D11/107—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
- C09D11/32—Inkjet printing inks characterised by colouring agents
- C09D11/324—Inkjet printing inks characterised by colouring agents containing carbon black
- C09D11/326—Inkjet printing inks characterised by colouring agents containing carbon black characterised by the pigment dispersant
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2438/00—Living radical polymerisation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
- Y10T428/24893—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including particulate material
- Y10T428/24901—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including particulate material including coloring matter
Definitions
- the present invention relates to an aqueous colored dispersion for ink jetting containing at least a colorant (I), a liquid medium (II), and a polymer dispersant (III), an ink composition containing the aqueous colored dispersion, and the ink composition
- the present invention relates to an inkjet recording method using a product, and a colored body.
- a recording method using an inkjet printer which is one of the representative methods among various color recording methods, generates ink droplets and attaches them to various recording materials (paper, film, fabric, etc.) for recording. Is what you do.
- This method is quiet because it does not generate sound because the recording head and the recording material are not in direct contact.
- an ink composition is generally used in which various colorants such as dyes and pigments are dissolved in water or water and an organic solvent, and a wetting agent containing a water-soluble organic solvent is further contained. It has been.
- the ink composition used for ink jet recording and the colored bodies colored thereby are highly colored and have various fastnesses such as light resistance and water resistance. There is a need to be good. Further, ink compositions used for ink jet recording are strongly required to be stable as ink for a long period of time and to be dissolved or dispersed in water again when dried.
- pigment ink is required to be stable for a long time.
- a pigment present in a dispersed state as particles instead of molecules in an ink causes a sedimentation phenomenon over time due to aggregation of pigment particles.
- a density gradient occurs in the ink, and the initial printing characteristics cannot be obtained, or in the worst case, the aggregated particles are clogged in the nozzle and cannot be ejected.
- Patent Document 1 This is an ink composition in which a dispersion is prepared using a polymer dispersant.
- Patent Document 2 discloses an ink composition using a self-dispersing pigment.
- Patent Document 3 discloses a production method thereof.
- none of the ink compositions has yet provided a product that sufficiently satisfies the market demand.
- Patent Documents 4 and 5 disclose a method for producing a dispersant using a block polymer and a method for producing a dispersion using the same.
- Patent Document 6 discloses a method for producing a block polymer using an organic tellurium compound, but does not disclose the use of the polymer as a dispersant or the use of an inkjet dispersion.
- the present inventors have found that water for inkjet use containing at least a colorant (I), a liquid medium (II), and a specific polymer dispersant (III).
- the present invention has been completed by finding that a colored dispersion liquid and an ink composition containing the aqueous colored dispersion solution can solve the above problems.
- the present invention 1) An aqueous colored dispersion for inkjet which contains at least a colorant (I), a liquid medium (II), and a polymer dispersant (III),
- the polymer dispersant (III) is a mixture of an organic tellurium compound represented by the following formula (1) and an organic ditellurium compound represented by the following formula (2) as a polymerization initiator, or the following formula (1): AB block polymer obtained by copolymerization by a living radical polymerization method using any one of a mixture of an organic tellurium compound, an azo polymerization initiator, and an organic ditellurium compound represented by the following formula (2) (A and B mean polymerized polymers of different monomers.), Wherein the monomer constituting the A block is one or more monomers represented by the following formula (3), and the monomer constituting the B block Water-based colored dispersion for inkjet, wherein is benzyl methacrylate and / or benzyl acrylate, (Wherein R 1 represents a
- R 2 and R 3 are a hydrogen atom or a C 1 to C 8 alkyl group.
- R 4 represents an aryl group, a substituted aryl group, an aromatic heterocyclic group, an acyl group, an amide group, an oxycarbonyl group, or a cyano group.
- R 1 has the same meaning as R 1 in the formula (1).
- R 5 represents a hydrogen atom or an alkyl group that may have 4 carbon atoms
- R 6 represents a hydrogen atom or a methyl group.
- the monomer constituting the A block is a monomer in which R 5 is a hydrogen atom and R 6 is a methyl group in the formula (3), and R 5 is an n-butyl group, and R 6 is a methyl group.
- An inkjet recording ink composition comprising the inkjet aqueous coloring dispersion according to any one of 1) to 5) above or the inkjet aqueous coloring dispersion obtained by the production method according to 6) above;
- the aqueous colored dispersion for inkjet of the present invention has good storage stability, and the ink composition of the present invention using the ink has good storage stability and redispersibility. Furthermore, an image having a high printing density can be obtained when recording is performed on inkjet dedicated paper or general-purpose plain paper.
- the aqueous colored dispersion for inkjet of the present invention is suitable for use in inkjet ink, and the ink composition containing the aqueous colored dispersion is extremely useful as an inkjet recording ink.
- the aqueous colored dispersion for inkjet of the present invention contains at least the colorant (I), the liquid medium (II), and the specific polymer dispersant (III), and the ink composition containing the same Suitable for ink jet ink. Furthermore, even if the ink composition contains various water-soluble organic solvents, surfactants, penetrants, and humectants, the effects of the present invention can be obtained.
- the colorant (I) in the present invention is not particularly limited, and any known and commonly used pigments, disperse dyes and the like can be used. Moreover, these can also be used together as needed.
- the pigment mainly includes inorganic pigments, organic pigments, extender pigments and the like, and any pigment can be used in the present invention. These pigments can also be combined.
- an extender pigment can be added to an organic pigment to prepare an aqueous colored dispersion for inkjet.
- Examples of the inorganic pigment include carbon black, metal oxide, hydroxide, sulfide, ferrocyanide, metal chloride and the like.
- carbon black is preferable in the black aqueous ink composition.
- Examples of the carbon black obtained by the pyrolysis method include thermal black and acetylene black.
- Examples of the carbon black obtained by the incomplete combustion method include oil furnace black, gas furnace black, lamp black, gas black, Channel black is an example. One kind of these carbon blacks may be used, or a plurality of carbon blacks may be used in combination.
- carbon black pigments such as furnace black, lamp black, acetylene black and channel black are preferable.
- the carbon black for example, Raven760ULTRA, Raven780ULTRA, Raven790ULTRA, Raven1060ULTRA, Raven1080ULTRA, Raven1170, Raven1190ULTRA II, Raven1200, Raven1250, Raven1255, Raven1500, Raven2000, Raven2500ULTRA, Raven3500, Raven5000ULTRA II, Raven5250, Raven5750, Raven7000 (Columbia (Manufactured by Carbon); Monarch 700, Monarch 800, Monarch 880, Monarch 900, Monarch 1000, Monarch 1100, Monarch 300, Monarch 1400, Regal 1330R, Regal 1400R, Regal 1660R, Mogu L (manufactured by Cabot Corporation); Color Black FW1, Color Black FW2, Color Black FW2V, Color Black FW200, 160 U, Printex V, Printex 140U, Printex 140V, SpecIal Black 4, SpecIal Black 4
- organic pigments examples include soluble azo pigments, insoluble azo pigments, insoluble diazo pigments, condensed azo pigments, phthalocyanine pigments, quinacridone pigments, isoindolinone pigments, dioxazine pigments, perylene pigments, perinone pigments, thioindigo pigments, anthraquinone pigments, quinophthalone. And pigments.
- One kind of these organic pigments may be used, or a plurality of organic pigments may be used in combination.
- said inorganic pigment can also be used together and extender pigment etc. can also be used together for fluidity
- extender pigments examples include silica, calcium carbonate, talc, clay, barium sulfate, and white carbon. These extender pigments are not used alone and are usually used in combination with an inorganic pigment or an organic pigment.
- disperse dye for example, a known disperse dye such as an azobenzene disperse dye or an anthraquinone disperse dye may be used, or one or more disperse dyes may be used for adjusting the hue.
- a known disperse dye such as an azobenzene disperse dye or an anthraquinone disperse dye may be used, or one or more disperse dyes may be used for adjusting the hue.
- a single pigment or a disperse dye may be used, or an inorganic pigment, an organic pigment, and / or a disperse dye may be used in combination for adjusting the hue of an image. You can also. Hue adjustment is performed for the purpose of further improving the stability of the ink composition in order to increase the density of the printed material or to increase the color gamut of the printed material.
- the addition amount of the colorant (I) in the ink composition of the present invention is preferably 1 to 30% by mass, more preferably 1 to 10% by mass of the finally obtained aqueous ink composition. An amount corresponding to 2 to 7% by mass is particularly preferable.
- the liquid medium (II) in the present invention is water or an organic solvent, and is a medium that maintains an aqueous colored dispersion in a dispersed state in the liquid medium.
- the organic solvent refers to a hydrophilic organic solvent or a hydrophobic organic solvent, and the aqueous colored dispersion is preferably not dispersed into two phases having an interface but in a dispersed state.
- hydrophilic organic solvent examples include, for example, hydrophilic properties such as methanol (boiling point: 64 ° C.), ethanol (boiling point: 78 ° C.), 1-propanol (boiling point: 97 ° C.), 2-propanol (boiling point: 82 ° C.).
- hydrophilic ether compounds such as 1,2-methoxyethane (boiling point: 93 ° C.), tetrahydrofuran (boiling point: 66 ° C.), p-dioxane (boiling point: 101 ° C.), acetone (boiling point: 56 ° C.), acetic acid (Boiling point: 118 ° C.).
- hydrophilic organic solvents may be used alone or in combination.
- hydrophobic organic solvent examples include, for example, benzene (boiling point: 80 ° C.), toluene (boiling point: 110 ° C.), o-xylene (boiling point: 144 ° C.), m-xylene (boiling point: 139 ° C.), p- Aromatic hydrocarbon compounds such as xylene (boiling point: 138 ° C); 2-butanone (boiling point: 79 ° C), 3-pentanone (boiling point: 102 ° C), 4-methyl-2-pentanone (boiling point: 117 ° C), etc.
- cyclopentane (boiling point: 49 ° C), pentane (boiling point: 36 ° C), isopentane (boiling point: 28 ° C), neopentane (boiling point: 10 ° C), methylcyclopentane (boiling point: 72 ° C) , Cyclohexane (boiling point: 81 ° C.), n-hexane (boiling point: 69 ° C.), 2-methylpentane (boiling point: 60 ° C.), 3-methylpentane (boiling point: 63 ° C.), 2,2-dimethylbutane Boiling point: 50 ° C, 2,3-dimethylbutane (boiling point: 58 ° C), methylcyclohexane (boiling point: 101 ° C), heptane (boiling point: 98
- Hydrophobic organic solvents are generally insoluble in water, but become soluble in a solution having a surface activity and can be used as a liquid medium.
- any hydrophobic organic solvent that is separated from water and does not form two phases in a state where the aqueous coloring dispersant is dispersed can be used.
- the liquid medium (II) used in the present invention is most preferably water.
- the hydrophilic organic solvent or the hydrophobic organic solvent is preferably 10% by mass or less, more preferably 1% by mass or less, and does not include the hydrophilic organic solvent or the hydrophobic organic solvent in the total mass of the aqueous colored dispersion of the present invention. May be.
- the polymer dispersant has a hydrophilic part and a hydrophobic part, and the hydrophobic part acts to adsorb on the surface of the colorant, and has a function to disperse or dissolve in the liquid medium at the hydrophilic part. It is a polymer.
- Representative resins useful for this purpose include, for example, polyvinyl alcohol, cellulose derivatives, polyethylene oxide, polypropylene oxide, acrylic acid, methacrylic acid, crotonic acid, itaconic acid, itaconic acid monoester, maleic acid, maleic acid monoester.
- the polymer dispersant (III) in the present invention is a mixture of an organic tellurium compound represented by the above formula (1) and an organic ditellurium compound represented by the above formula (2) as a polymerization initiator, or the above formula (1).
- AB obtained by copolymerization by a living radical polymerization method using any one of a mixture of an organic tellurium compound represented by formula (II), an azo polymerization initiator, and a mixture of the organic ditellurium compound represented by formula (2) above.
- Block polymer means a polymer in which the A polymer and the B polymer are chemically bonded, and A and B mean polymerized polymers of different monomers.
- R 1 represents a C 1 to C 8 alkyl group, an aryl group, a substituted aryl group, or an aromatic heterocyclic group.
- R 2 and R 3 represent a hydrogen atom or a C 1 -C 8 alkyl group.
- R 4 represents an aryl group, a substituted aryl group, an aromatic heterocyclic group, an acyl group, an amide group, an oxycarbonyl group, or a cyano group.
- examples of the C 1 -C 8 alkyl group in R 1 include methyl group, ethyl group, n-propyl group, isopropyl group, cyclopropyl group, n-butyl group, sec-butyl.
- Linear, branched, or cyclic alkyl groups having 1 to 8 carbon atoms such as a group, tert-butyl group, cyclobutyl group, n-pentyl group, n-hexyl group, n-heptyl group, n-octyl group, etc.
- a linear or branched alkyl group having 1 to 4 carbon atoms is preferable, and a methyl group, an ethyl group, or an n-butyl group is more preferable.
- a phenyl group, a naphthyl group, etc. can be mentioned, Preferably a phenyl group is mentioned.
- the substituted aryl group include a phenyl group having a substituent and a naphthyl group having a substituent.
- the number of these substituents is preferably 1 or 2, and the substitution position is preferably the para position and / or the ortho position.
- examples of the aromatic heterocyclic group include a pyridyl group, a pyrrole group, a furyl group, and a thienyl group.
- examples of the C 1 -C 8 alkyl group include the same alkyl groups as those described above for R 1 .
- Examples of the aryl group, substituted aryl group, and aromatic heterocyclic group in R 4 in the above formula (1) include the same groups as those represented by R 1 in the above formula (1). Can do.
- Examples of the acyl group include a formyl group, an acetyl group, and a benzoyl group.
- Examples of the amide group include carboxylic acid amides such as acetamide, malonamide, succinamide, maleamide, benzamide, and 2-fluamide; thioamides such as thioacetamide, hexanedithioamide, thiobenzamide, and methanethiosulfonamide; selenoacetamide, hexanediselenoamide, Selenoamides such as selenobenzamide and methaneselenosulfonamide; N-substituted amides such as N-methylacetamide, benzanilide, cyclohexanecarboxanilide, and 2,4′-dichloroacetanilide; Examples of the oxycarbonyl group include a group represented by —COORb (Rb ⁇ H, an alkyl group having 1 to 8 carbon atoms, an aryl group).
- Specific examples include a carboxy group, a methoxycarbonyl group, and an ethoxycarbonyl group. And propoxycarbonyl group, n-butoxycarbonyl group, sec-butoxycarbonyl group, ter-butoxycarbonyl group, n-pentoxycarbonyl group, phenoxycarbonyl group and the like. Among these, Preferably, a methoxycarbonyl group and an ethoxycarbonyl group are mentioned.
- preferred organic tellurium compounds are such that R 1 represents an alkyl group having 1 to 4 carbon atoms, R 2 and R 3 represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and R 4 represents It is a compound showing an aryl group, a substituted aryl group, or an oxycarbonyl group. Particularly preferably, R 1 represents an alkyl group having 1 to 4 carbon atoms, R 2 and R 3 represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and R 4 represents a phenyl group, a substituted phenyl group, a methoxycarbonyl group, Group or an ethoxycarbonyl group.
- organic tellurium compound examples include (methyl terranylmethyl) benzene, (1-methyl terranyl ethyl) benzene, 1-chloro-4- (1-methyl teranyl ethyl) benzene, 1-tril.
- the above-mentioned organic tellurium compound can be used to obtain a desired number average molecular weight polymer by appropriately adjusting the amount used.
- the preferred amount used is a value obtained by dividing the mass (unit is gram) of the raw material vinyl monomer by the number average molecular weight of the target polymer (the unit of the amount used is the number of moles). It is preferable to use an amount of about 3 to 3 times.
- an organic ditellurium compound represented by the above formula (2) is further added. May be.
- organic ditellurium compound examples include dimethyl ditelluride, diethyl ditelluride, di-n-propyl ditelluride, diisopropyl ditelluride, dicyclopropyl ditelluride, di-n-butyl ditelluride, di-sec.
- dimethyl ditelluride diethyl ditelluride, di-n-propyl ditelluride, di-n-butyl ditelluride, and diphenyl ditelluride. Particularly preferred are dimethyl ditelluride, diethyl ditelluride, di-n-propyl ditelluride and di-n-butyl ditelluride.
- organic ditellurium compound represented by the above formula (2) it is preferably 0.01 to 100 mol, more preferably relative to 1 mol of the organic tellurium compound represented by the above formula (1) used as the polymerization initiator. It is desirable to use at a ratio of 0.1 to 10 mol, more preferably 0.1 to 5 mol.
- the polymerization initiator used in the polymerization step in the present invention may be an azo polymerization initiator in addition to the organic tellurium compound and the organic ditellurium compound.
- the azo polymerization initiator is not particularly limited as long as it is an initiator used for usual radical polymerization.
- azo polymerization initiators are preferably selected as appropriate according to the reaction conditions.
- low temperature polymerization 40 ° C. or lower
- 2,2′-azobis (2,4-dimethylvaleronitrile) ADVN
- medium temperature polymerization 40 to 80 ° C.
- 2,2′-azobis isobutyronitrile
- AIBN 2,2′-azobis (2-methylbutyronitrile)
- AMBN 2,2′-azobis (2-methylbutyronitrile)
- dimethyl-2 In the case of 2′-azobisisobutyrate (MAIB), 1,1′-azobis (1-acetoxy-1-phenylethane), high temperature polymerization (over 80 ° C.), 1,1′-azobis (1-cyclohexanecarbox) Nitrile) (ACHN), 2-cyano-2-propylazoformamide, 2,2′-azobis (N-butyl
- the azo polymerization initiator When used, it is preferably 0.01 to 100 mol, more preferably 0.1 to 10 mol, still more preferably relative to 1 mol of the organic tellurium compound of the above formula (1) used as the polymerization initiator. It is desirable to use at a ratio of 0.1 to 5 mol.
- the polymer dispersant (III) is prepared using any of the mixture of organic ditellurium compounds represented by the above formula (2) as a polymerization initiator, the organic tellurium compound is contained in the polymer dispersant (III) component.
- the total amount of tellurium in the dispersant can be measured by using a known metal measurement method such as an ICP emission analysis method or an atomic absorption method.
- the monomer constituting the A polymer is a monomer represented by the above formula (3)
- the monomer constituting the B polymer is benzyl methacrylate and / or benzyl acrylate.
- R 5 represents a hydrogen atom or an alkyl group that may have 4 carbon atoms
- R 6 represents a hydrogen atom or a methyl group.
- R 5 is a hydrogen atom and R 6 is a methyl group
- R 5 is an n-butyl group and R 6 is a monomer that is a methyl group.
- the combination is a particularly preferable embodiment.
- the monomer constituting the B polymer is at least one monomer selected from benzyl methacrylate and benzyl acrylate, and more preferably benzyl methacrylate.
- the acid value of the polymer dispersant (III) is preferably 90 to 200 mgKOH / g. More preferably, it is 100 to 150 mgKOH / g, and most preferably 100 to 120 mgKOH / g.
- the acid value is too small, there is a problem that the solubility in water or a liquid medium is lowered. On the contrary, when the acid value is too large, the color developability may be lowered.
- the mass average molecular weight of the polymer dispersant (III) is preferably 10,000 to 60,000. More preferably, it is 10,000 to 40,000, and most preferably 15,000 to 30,000. If the mass average molecular weight is too small, the stability of the dispersion is lowered.
- the limiting ratio is preferably 0.1 to 1.0, more preferably 0.1 to 0.6, and particularly preferably 0.2 to 0.4. If the limiting ratio is too small, the stability of the dispersion may be reduced, or the image of the printed matter may be deteriorated.
- a neutralizing agent in order to dissolve the colored dispersion using the polymer dispersant (III) in water.
- the neutralizing agent include alkali metal hydroxides, alkaline earth metal hydroxides, aliphatic amine compounds, and alcohol amine compounds.
- alkali metal hydroxide examples include lithium hydroxide, sodium hydroxide, and potassium hydroxide.
- alkaline earth metal hydroxide examples include beryllium hydroxide, magnesium hydroxide, calcium hydroxide, and strontium hydroxide. Alkali earth metal hydroxides are preferred, and lithium hydroxide and sodium hydroxide are more preferred.
- Examples of the alcohol amine compound include monoethanolamine, diethanolamine, triethanolamine, monopropanolamine, dipropanolamine, tripropanolamine, methylethanolamine, dimethylethanolamine, and N-methyldiethanolamine, preferably tertiary amine. More preferred is triethanolamine.
- Examples of the aliphatic amine compound include ammonia, monomethylamine, dimethylamine, trimethylamine, monoethylamine, dimethylamine, and trimethylamine, and preferably ammonia or triethylamine.
- neutralizing agents may be used alone or in combination.
- a desired amount of the neutralizing agent can be used.
- the degree of neutralization is 100%, and the neutralizing agent may be used in excess of the theoretical amount.
- the neutralization degree is preferably from 50 to 200%, more preferably from 80 to 150%, and most preferably from 100 to 120%.
- aqueous colored dispersion of the present invention when a polymer dispersant having an acid value exceeding 200 mgKOH / g is used, a low acid value dispersant is obtained by using a neutralization degree lower than 100% neutralization degree. The same performance as when used may be obtained.
- the water-based colored dispersion of the present invention may be a microencapsulated pigment formed by coating the surface of the colorant (I) with the polymer dispersant (III), or may not be microencapsulated.
- a microencapsulated pigment in which the surface of the pigment is uniformly coated with the polymer dispersant (III) is preferable.
- Non-Patent Document 1 discloses in detail the performance of microencapsulated pigments.
- the surface precipitation method is a method for precipitating a polymer dispersant on the surface of a pigment by utilizing a pH adjustment or a difference in solubility in a medium, and includes an acid precipitation method, a phase inversion emulsification method, and the like.
- the interfacial polymerization method is a method in which a monomer, oligomer, or pigment derivative is adsorbed on a pigment surface and then a polymerization reaction is performed, and is also called a surface polymerization method.
- any method may be used, but a surface precipitation method is preferable, and a colored dispersion obtained by a phase inversion emulsification method is more preferable.
- the phase inversion emulsification method is a method in which a dispersant is uniformly adsorbed on the pigment surface by mixing and dispersing in a colorant, a dispersant, and an organic solvent, and further adding water.
- the following five types of manufacturing methods are known as specific manufacturing methods.
- a mixed solution of a hydrophilic organic solvent and a hydrophobic organic solvent in which the colorant (I) is dispersed and dispersed or dissolved in water is mixed with a liquid containing water as a main component, and then the solvent is removed. Production method.
- the colorant (I), a hydrophilic organic solvent of a dispersant that is dispersed or dissolved in water, and a mixed solvent solution containing water as a main component are mixed to disperse the pigment in the solution, and then the solvent is removed. Production method.
- the aqueous dispersion of the present invention can be obtained by the above production method, but a coated colored dispersion can also be obtained by a different production method.
- the production method is to mix a solution of a hydrophobic organic solvent in which the polymer dispersant (III) is dissolved with a liquid containing water as a main component and containing a neutralizing agent, thereby emulsifying (emulsion or microemulsion). Then, after adding and mixing and dispersing the colorant (I), water is further added to remove the solvent.
- the colorant particles coated on the surface with the polymer dispersant (III) have been described in detail.
- the polymer dispersant (III) is provided on the surface, and the average particle size is 200 nm or less. Colorant particles can be easily obtained.
- the average particle size is more preferably 50 to 150 nm by selecting the type of colorant (I) and the type of polymer dispersant (III), the value of the acid value, the molecular weight, and the like. It is particularly preferable to set the thickness to ⁇ 120 nm.
- an average particle diameter means the average particle diameter of the particle
- Examples of the method for dispersing the pigment include a method using a sand mill (bead mill), a roll mill, a ball mill, a paint shaker, an ultrasonic disperser, a microfluidizer, and the like.
- a sand mill (bead mill) is preferable.
- the preparation of pigment dispersions using a sand mill (bead mill) is performed under conditions that increase dispersion efficiency by using small beads (0.01 to 1 mm diameter) and increasing the filling rate of beads. It is desirable to do. By dispersing under such conditions, the particle size of the colorant (I) can be reduced, and a dispersion having good dispersibility can be obtained.
- the antifoaming agent such as silicone or acetylene glycol may be added.
- the antifoaming agent there is one that inhibits dispersion and micronization, and it is preferable to use a defoaming agent that does not affect the stability after dispersion or dispersion.
- an ink preparation agent for example, 0 to 30% by mass may be contained, and the balance is water.
- the pH of the ink composition of the present invention is preferably pH 5 to 11 and more preferably pH 7 to 10 for the purpose of improving storage stability.
- the surface tension of the ink composition is preferably 10 to 50 mN / m, more preferably 20 to 40 mN / m.
- the viscosity of the ink composition is preferably 30 mPa ⁇ s or less, and more preferably 20 mPa ⁇ s or less.
- the pH and surface tension of the ink composition of the present invention can be appropriately adjusted with a pH adjusting agent and a surfactant as described later.
- the ink composition of the present invention is obtained by dissolving an aqueous coloring dispersion for inkjet in water or a water-soluble organic solvent (an organic solvent miscible with water), and adding an ink preparation agent as necessary.
- a metal cation chloride for example, sodium chloride
- sulfate for example, sodium sulfate
- the standard of the content of the inorganic impurities is approximately 1% by mass or less with respect to the total mass of the colorant, and the lower limit may be less than the detection limit of the analytical instrument, that is, 0%.
- a method using a reverse osmosis membrane; or a dried product of a colorant or a wet cake is stirred in a mixed solvent of (C1-C4) alcohol such as methanol and water, and a precipitate
- the solution may be desalted by a method of filtering and separating and drying, or a method of exchanging and adsorbing inorganic impurities with an ion exchange resin.
- ink preparation used as appropriate in the preparation of the ink composition of the present invention include antiseptic / antifungal agents, pH adjusters, chelating reagents, rust preventives, water-soluble ultraviolet absorbers, water-soluble polymer compounds, antioxidants, Surfactant etc. are mentioned. Hereinafter, these ink preparation agents will be described.
- antifungal agent examples include, for example, sodium dehydroacetate, sodium benzoate, sodium pyridinethione-1-oxide, ethyl p-hydroxybenzoate, 1,2-benzisothiazolin-3-one and salts thereof Can be mentioned.
- preservative examples include, for example, organic sulfur, organic nitrogen sulfur, organic halogen, haloaryl sulfone, iodopropargyl, haloalkylthio, nitrile, pyridine, 8-oxyquinoline, benzo Thiazole, isothiazoline, dithiol, pyridine oxide, nitropropane, organotin, phenol, quaternary ammonium salt, triazine, thiazine, anilide, adamantane, dithiocarbamate, brominated indanone , Benzyl bromacetate compounds, inorganic salt compounds and the like.
- organic halogen compounds include sodium pentachlorophenol
- pyridine oxide compounds include, for example, sodium 2-pyridinethiol-1-oxide.
- isothiazoline compounds Are, for example, 1,2-benzisothiazolin-3-one, 2-n-octyl-4-isothiazolin-3-one, 5-chloro-2-methyl-4-isothiazolin-3-one, 5-chloro-2 -Methyl-4-isothiazolin-3-one magnesium chloride, 5-chloro-2-methyl-4-isothiazolin-3-one calcium chloride, 2-methyl-4-isothiazolin-3-one calcium chloride and the like.
- antiseptic / antifungal agents include anhydrous sodium acetate, sodium sorbate, sodium benzoate, manufactured by Arch Chemical Co., Ltd., trade names Proxel RTM GXL (S), Proxel RTM XL-2 (S), and the like. .
- RTM means a registered trademark.
- any substance can be used as long as it can control the pH of the ink in the range of, for example, 5 to 11 without adversely affecting the prepared ink.
- specific examples thereof include, for example, alkanolamines such as diethanolamine, triethanolamine and N-methyldiethanolamine; hydroxides of alkali metals such as lithium hydroxide, sodium hydroxide and potassium hydroxide; ammonium hydroxide (ammonia water) Alkaline metal carbonates such as lithium carbonate, sodium carbonate, sodium hydrogen carbonate and potassium carbonate; alkali metal salts of organic acids such as sodium silicate and potassium acetate; inorganic bases such as disodium phosphate;
- the chelating reagent include, for example, disodium ethylenediaminetetraacetate, sodium nitrilotriacetate, sodium hydroxyethylethylenediaminetriacetate, sodium diethylenetriaminepentaacetate, sodium uracil diacetate and the like.
- rust preventive examples include, for example, acidic sulfite, sodium thiosulfate, ammonium thioglycolate, diisopropylammonium nitrite, pentaerythritol tetranitrate, dicyclohexylammonium nitrite and the like.
- water-soluble ultraviolet absorbers include sulfonated benzophenone compounds, benzotriazole compounds, salicylic acid compounds, cinnamic acid compounds, and triazine compounds.
- water-soluble polymer compound examples include polyethylene glycol, polyvinyl alcohol, cellulose derivatives, polyamine, polyimine, and the like.
- organic and metal complex anti-fading agents can be used.
- organic anti-fading agents include hydroquinones, alkoxyphenols, dialkoxyphenols, phenols, anilines, amines, indanes, chromans, alkoxyanilines, heterocycles, and the like.
- surfactant examples include known surfactants such as anionic, cationic, and nonionic surfactants.
- anionic surfactants include alkyl sulfocarboxylates, ⁇ -olefin sulfonates, polyoxyethylene alkyl ether acetates, N-acyl amino acids or salts thereof, N-acyl methyl taurates, alkyl sulfate polyoxy Alkyl ether sulfate, alkyl sulfate polyoxyethylene alkyl ether phosphate, rosin acid soap, castor oil sulfate ester, lauryl alcohol sulfate ester, alkylphenol type phosphate ester, alkyl type phosphate ester, alkyl aryl sulfonate, diethyl sulfo Examples thereof include oxalate, diethylhexylsulfosuccinate, dioctylsulfosuccinate and the like.
- Examples of the cationic surfactant include 2-vinylpyridine derivatives and poly-4-vinylpyridine derivatives.
- amphoteric surfactants include lauryldimethylaminoacetic acid betaine, 2-alkyl-N-carboxymethyl-N-hydroxyethylimidazolinium betaine, coconut oil fatty acid amidopropyldimethylaminoacetic acid betaine, polyoctylpolyaminoethylglycine, imidazoline. Derivatives and the like.
- nonionic surfactants include ethers such as polyoxyethylene nonyl phenyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene dodecyl phenyl ether, polyoxyethylene oleyl ether, polyoxyethylene lauryl ether, and polyoxyethylene alkyl ether.
- Polyesters such as polyoxyethylene oleate, polyoxyethylene distearate, sorbitan laurate, sorbitan monostearate, sorbitan monooleate, sorbitan sesquioleate, polyoxyethylene monooleate, polyoxyethylene stearate System; 2,4,7,9-tetramethyl-5-decyne-4,7-diol, 3,6-dimethyl-4-octyne-3,6-diol, 3, - dimethyl-1-hexyne-3-acetylene glycol ol (alcohol) based; manufactured by Nissin Chemical Industry Co., Ltd.
- the above ink preparation agents can be used alone or in combination, and are preferably Surfinol surfactants, more preferably Surfinol RTM 104PG50, Surfinol RTM 440, Surfinol RTM 465.
- the ink composition of the present invention can be used in various fields, but is suitable for water-based ink for writing, water-based printing ink, information recording ink, textile printing, etc., and particularly preferably used as ink for ink-jet recording.
- the ink jet recording method of the present invention is preferably used.
- the ink jet recording method of the present invention will be described.
- recording is performed by using the ink composition of the present invention as an ink, ejecting ink droplets of the ink in accordance with a recording signal, and attaching the ink droplet to a recording material.
- the ink nozzles used for recording are not particularly limited and can be appropriately selected according to the purpose.
- the recording method is a known method, for example, a charge control method for ejecting ink using electrostatic attraction force; a drop-on-demand method (pressure pulse method) using vibration pressure of a piezo element; An acoustic ink jet method in which the ink is irradiated and the ink is discharged using the radiation pressure; a thermal ink jet that heats the ink to form bubbles and uses the generated pressure, that is, a bubble jet (registered trademark) method; Etc. can be adopted.
- a method called a photo ink in which a large number of inks having a low pigment concentration (pigment content) are ejected in a small volume; the pigment concentrations in the ink differ with substantially the same hue.
- a system that improves image quality using a plurality of inks; a system that uses colorless and transparent ink, and the like are also included.
- the colored body of the present invention is a substance colored with the ink composition of the present invention, and preferably a recording material colored with the ink composition of the present invention by an ink jet recording method using an ink jet printer.
- the recording material that can be colored is not particularly limited, and examples thereof include information transmission sheets such as paper and film, fibers and fabrics (cellulose, nylon, wool, etc.), leather, and base materials for color filters.
- a transmission sheet is preferred.
- the information transmission sheet there is a surface-treated sheet, specifically, a sheet such as paper, synthetic paper, or film provided with an ink receiving layer.
- the ink receiving layer is formed by, for example, impregnating or coating the base material with a cationic polymer; inorganic fine particles capable of absorbing pigments in inks such as porous silica, alumina sol, and special ceramics are made hydrophilic with polyvinyl alcohol and polyvinylpyrrolidone.
- a sheet coated with a porous white inorganic material has a high surface glossiness and excellent water resistance, and is particularly suitable for recording photographic images.
- the images recorded in these images are greatly discolored by ozone gas.
- the ink composition of the present invention is excellent in ozone gas resistance, a great effect is exhibited even when ink jet recording is performed on such a recording material. Examples of typical commercially available sheets coated with a porous white inorganic material on the surface as described above are manufactured by Canon Inc.
- the ink composition of the present invention can obtain a suitable image even for media used for gravure printing and offset printing without an ink receiving layer.
- plain paper or the like that has not been surface-treated can also be suitably used.
- plain paper is not coated on both sides, and water-based ink bleeding (feathering) tends to occur along the fiber direction of the pulp exposed on the surface. Therefore, in many cases, a sizing agent of about 0.1% by mass is added to the pulp mass in order to suppress bleeding of the aqueous ink.
- the above plain paper has the effect of suppressing the bleeding of aqueous ink by adding a sizing agent and improving the image quality, but has the property of lowering the penetration speed of aqueous ink, and is basically an ink jet recording that uses the osmotic drying method. For recording media, it is difficult to obtain early drying properties. However, it is one of the important features of the ink composition of the present invention that a suitable image can be obtained even for these media.
- a more suitable image can be obtained by performing a surface modification treatment.
- the surface modification treatment is preferably a surface modification method selected from known corona discharge treatment, plasma treatment, and flame treatment.
- the surface-modifying treatment step and the inkjet printing step can be performed continuously.
- the surface modification treatment step is most preferably performed immediately before the ink jet printing step.
- Corona discharge treatment is a treatment method in which a corona discharge is generated by applying a high voltage of several thousand volts between a grounded metal roll and a wire-like electrode placed at intervals of several millimeters.
- a corona discharge is generated by applying a high voltage of several thousand volts between a grounded metal roll and a wire-like electrode placed at intervals of several millimeters.
- a polymer material is placed in a container containing argon, neon, helium, nitrogen, nitrogen dioxide, oxygen, air, etc., exposed to plasma generated by glow discharge, and a functional group containing oxygen, nitrogen, etc. on the surface of the material.
- the purpose is to introduce.
- an inert gas such as argon or neon is present at a low pressure, it is considered that the surface of the media not provided with the ink receiving layer is attacked by the generated plasma, and radicals are generated on the surface.
- the radicals are combined with oxygen, and it is considered that carboxylic acid groups, carbonyl groups, amino groups, etc. are introduced to the surface of the polymer material, thereby performing surface treatment.
- Flame treatment is also referred to as flame treatment, which is a treatment for improving hydrophilicity by oxidizing a surface by spraying a gas oxidation flame or the like sprayed from a burner or the like on a chemically inert surface.
- the frame treatment is known to those skilled in the art, and the surface of the magnetic layer can be hydrophilized using various known devices.
- a container containing the above ink composition is set at a predetermined position of the ink jet printer, and the above normal recording method is used. What is necessary is just to record on a recording material.
- the inkjet recording method of the present invention comprises the black ink composition of the present invention and, for example, known magenta, cyan, yellow, and, if necessary, each color ink such as green, blue (or violet) and red (or orange).
- a composition can also be used in combination.
- the ink composition of each color is poured into each container, and each container is loaded into a predetermined position of the ink jet printer in the same manner as the container containing the black ink composition of the present invention, and used for ink jet recording.
- the polymerization rate, mass average molecular weight (Mw), molecular weight distribution (PDI), and acid value of the block copolymer were evaluated according to the following methods.
- ⁇ Polymerization rate> 1 H-NMR was measured using NMR, and the polymerization rate was calculated from the peak area ratio between the vinyl group of the monomer and the ester side chain of the polymer.
- AVANCE500 500 MHz, manufactured by Bruker BioSpin
- GPC HLC-8320GPC (manufactured by Tosoh Corporation) was used, TSK gel Super Multipore HZ-H (manufactured by Tosoh Corporation, 4.6 mm ID ⁇ 15 cm) was used as a column, and tetrahydrofuran was used as an eluent. Further, TSK Standard (manufactured by Tosoh Corporation) was used as a standard sample.
- a solution prepared by dissolving 5.0 g of a measurement sample in 50 mL of tetrahydrofuran was titrated with a 0.5 M ethanolic potassium hydroxide solution using a 1.0 w / v% phenolphthalein ethanol (90) solution as an indicator.
- the acid value was calculated from the formula.
- A 56.11 ⁇ Vs ⁇ 0.5 ⁇ f / w
- Vs Amount of 0.5M ethanolic potassium hydroxide solution required for titration (mL)
- f Potency of 0.5 M ethanolic potassium hydroxide solution
- w Weight of measurement sample (g) (converted to solid content)
- DBDT 1.22 g (3.33 mmol), 2,2′-azobis-isobutyronitrile (trade name: AIBN, manufactured by Otsuka Chemical Co., Ltd., hereinafter referred to as “AIBN”), 0.33 g (2.00 mmol), and methoxypropanol 90 g was charged and reacted at 60 ° C. for 16 hours.
- the polymerization rate was 99.6%, Mw was 16,200, and PDI was 1.41.
- Example 1 Magnetica aqueous dispersion-1
- the polymer dispersant (block copolymer B) obtained in Synthesis Example 4 was dissolved in 6 parts and 30 parts of 2-butanone to obtain a uniform solution.
- a solution obtained by dissolving 0.44 parts of sodium hydroxide in 41 parts of ion-exchanged water was added to this, and the mixture was stirred for 1 hour to prepare an emulsified solution in which the polymer dispersant was dissolved. At this time, no crystals were precipitated.
- Example 2 Magnetica aqueous dispersion-2
- the polymer dispersant (block copolymer A) obtained in Synthesis Example 3 was dissolved in 6 parts and 30 parts of 2-butanone to obtain a uniform solution.
- a solution obtained by dissolving 0.45 parts of sodium hydroxide in 42 parts of ion-exchanged water was added thereto, and the mixture was stirred for 1 hour to prepare an emulsified solution in which the polymer dispersant was dissolved. At this time, no crystals were precipitated.
- C.I. I. 20 parts of Pigment Red 122 manufactured by High Performance Colors Ltd., HPC Red 1220
- dispersion was performed with a sand grinder.
- Dispersion was performed at 1500 rpm for 15 hours. Thereafter, 100 parts of ion-exchanged water was added dropwise and filtered to remove the beads for dispersion. Then, 2-butanone and water were distilled off under reduced pressure using an evaporator to obtain a magenta dispersion having a solid content of 13.7%.
- the solid content in the aqueous solution was measured by dry weight method using MS-70 manufactured by A & D Corporation. At this time, the pH was 9.5, the average particle size was 80 nm, and the viscosity was 6.7 mPa ⁇ s.
- Example 3 Magnetica aqueous dispersion-3
- the polymer dispersant (block copolymer C) obtained in Synthesis Example 5 was dissolved in 6 parts and 30 parts of 2-butanone to obtain a uniform solution.
- a solution obtained by dissolving 0.43 parts of sodium hydroxide in 42 parts of ion-exchanged water was added thereto, and the mixture was stirred for 1 hour to prepare an emulsified solution in which the polymer dispersant was dissolved. At this time, no crystals were precipitated.
- C.I. I. 20 parts of Pigment Red 122 manufactured by High Performance Colors Ltd., HPC Red 1220
- dispersion was performed with a sand grinder.
- Dispersion was performed at 1500 rpm for 15 hours. Thereafter, 100 parts of ion-exchanged water was dropped, and the beads for dispersion were removed by filtration. Then, 2-butanone and water were distilled off under reduced pressure using an evaporator to obtain a magenta dispersion having a solid content of 13.9%.
- the solid content in the aqueous solution was measured by dry weight method using MS-70 manufactured by A & D Corporation. At this time, the pH was 9.6, the average particle size was 102 nm, and the viscosity was 7.4 mPa ⁇ s.
- Example 4 Magnetica aqueous dispersion-4
- the polymer dispersant (block copolymer D) obtained in Synthesis Example 6 was dissolved in 6 parts and 30 parts of 2-butanone to obtain a uniform solution.
- a solution obtained by dissolving 0.44 parts of sodium hydroxide in 41 parts of ion-exchanged water was added to this, and the mixture was stirred for 1 hour to prepare an emulsified solution in which the polymer dispersant was dissolved. At this time, no crystals were precipitated.
- C.I. I. 20 parts of Pigment Red 122 manufactured by High Performance Colors Ltd., HPC Red 1220
- dispersion was performed with a sand grinder.
- Dispersion was performed at 1500 rpm for 15 hours. Thereafter, 100 parts of ion-exchanged water was added dropwise and filtered to remove the beads for dispersion. Then, 2-butanone and water were distilled off under reduced pressure by using an evaporator to obtain a magenta dispersion having a solid content of 12.7%. The solid content in the aqueous solution was measured by dry weight method using MS-70 manufactured by A & D Corporation. At this time, the pH was 9.6, the average particle size was 102 nm, and the viscosity was 20.2 mPa ⁇ s.
- Example 5 Magnetica water dispersion-5)
- the polymer dispersant (block copolymer E) obtained in Synthesis Example 7 was dissolved in 6 parts and 30 parts of 2-butanone to obtain a uniform solution.
- a solution prepared by dissolving 0.38 parts of sodium hydroxide in 88 parts of ion-exchanged water was added to this, and the mixture was stirred for 1 hour to prepare an emulsified solution in which the polymer dispersant was dissolved. At this time, no crystals were precipitated.
- C.I. I. 20 parts of Pigment Red 122 manufactured by High Performance Colors Ltd., HPC Red 1220
- dispersion was performed with a sand grinder.
- Dispersion was performed at 1500 rpm for 15 hours. Thereafter, 100 parts of ion-exchanged water was added dropwise and filtered to remove the beads for dispersion. Then, 2-butanone and water were distilled off under reduced pressure using an evaporator to obtain a magenta dispersion having a solid content of 11.7%.
- the solid content in the aqueous solution was measured by dry weight method using MS-70 manufactured by A & D Corporation. At this time, the pH was 9.8, the average particle size was 104 nm, and the viscosity was 3.0 mPa ⁇ s.
- Example 6 Magnetica aqueous dispersion-6
- the polymer dispersant (block copolymer F) obtained in Synthesis Example 8 was dissolved in 6 parts and 30 parts of 2-butanone to obtain a uniform solution.
- a solution obtained by dissolving 0.51 part of sodium hydroxide in 41 parts of ion-exchanged water was added to this and stirred for 1 hour to prepare an emulsified solution in which the polymer dispersant was dissolved. At this time, no crystals were precipitated.
- C.I. I. 20 parts of Pigment Red 122 manufactured by High Performance Colors Ltd., HPC Red 1220
- dispersion was performed with a sand grinder.
- Dispersion was performed at 1500 rpm for 15 hours. Thereafter, 100 parts of ion-exchanged water was added dropwise, and the beads for dispersion were removed by filtration. Then, 2-butanone and water were distilled off under reduced pressure using an evaporator to obtain a magenta dispersion having a solid content of 12.68%. The solid content in the aqueous solution was measured by dry weight method using MS-70 manufactured by A & D Corporation. At this time, the pH 9.6 had an average particle size of 110 nm and a viscosity of 10.4 mPa ⁇ s.
- Pigment Red 122 manufactured by High Performance Colors Ltd, HPC Red 1220
- dispersion was performed with a sand grinder. Dispersion was performed at 1500 rpm for 15 hours. Thereafter, 150 parts of ion-exchanged water was added dropwise and filtered to remove the beads for dispersion. Then, 2-butanone and water were distilled off under reduced pressure using an evaporator to obtain a magenta dispersion having a solid content of 13.3%.
- the solid content in the aqueous solution was measured by dry weight method using MS-70 manufactured by A & D Corporation. At this time, the pH was 8.3, the average particle size was 133 nm, and the viscosity was 7.0 mPa ⁇ s.
- Example 7 Black aqueous dispersion C. described in Example 2 above. I. In place of Pigment Red 122, C.I. I. A black aqueous dispersion was obtained in the same manner as in Example 2 except that Pigment Black 7 was used. The solid content of the dispersion was 12.9%, the pH was 7.9, the average particle size was 88 nm, and the viscosity was 4.6 mPa ⁇ s.
- Example 8 (Cyan aqueous dispersion) C. described in Example 2 above. I. In place of Pigment Red 122, C.I. I. A cyan aqueous dispersion was obtained in the same manner as in Example 2 except that Pigment Blue 15: 3 was used. The solid content of the dispersion was 12.4%, the pH was 9.2, the average particle size was 102 nm, and the viscosity was 6.2 mPa ⁇ s.
- Example 9 (Yellow aqueous dispersion) C. described in Example 2 above. I. In place of Pigment Red 122, C.I. I. A yellow aqueous dispersion was obtained in the same manner as in Example 2 except that Pigment Yellow 74 was used. The solid content of the dispersion was 14.1%, the pH was 7.3, the average particle size was 82 nm, and the viscosity was 2.4 mPa ⁇ s.
- the aqueous colored dispersion for inkjet of the present invention is suitable for use in inkjet ink, and the ink composition containing the aqueous colored dispersion is extremely useful as an inkjet recording ink.
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Abstract
Description
このインクジェット記録方法においては、一般的に、各種の染料、顔料等の着色剤を水、又は水及び有機溶剤に溶解させ、さらに水溶性有機溶剤からなる湿潤剤を含有させたインク組成物が用いられている。
例えば、インクジェット記録装置内で、表面が印刷された用紙を即座に反転させて裏面印刷を行う高速自動両面印刷の場合、未乾燥インクによって反転ローラ類が汚染される等の問題が生じることがあった。
1)
少なくとも、着色剤(I)、液媒体(II)、及び高分子分散剤(III)を含有するインクジェット用水系着色分散液であって、
上記高分子分散剤(III)が、重合開始剤として下記式(1)で表される有機テルル化合物と下記式(2)で表される有機ジテルル化合物との混合物、又は下記式(1)で表される有機テルル化合物、アゾ系重合開始剤、及び下記式(2)で表される有機ジテルル化合物の混合物のいずれかを用いてリビングラジカル重合法により共重合して得られるA-Bブロックポリマー(A、Bはそれぞれ異なるモノマーの重合ポリマーを意味する。)であって、Aブロックを構成するモノマーが下記式(3)で表される1種類以上のモノマーであり、Bブロックを構成するモノマーがベンジルメタクリレート及び/又はベンジルアクリレートであるインクジェット用水系着色分散液、
2)
上記高分子分散剤(III)の酸価が、90~200mgKOH/gである上記1)に記載のインクジェット用水系着色分散液、
3)
上記高分子分散剤(III)の質量平均分子量が10000~60000である上記1)又は2)に記載のインクジェット用水系着色分散液、
4)
上記Aブロックを構成するモノマーが、上記式(3)中、R5が水素原子であり、R6がメチル基であるモノマー、及びR5がn-ブチル基であり、R6がメチル基であるモノマーの2種のモノマーである上記1)乃至3)のいずれか一項に記載のインクジェット用水系着色分散液、
5)
上記着色剤(I)が、顔料又は分散染料である上記1)乃至4)のいずれか一項に記載のインクジェット用水系着色分散液、
6)
上記着色剤(I)の表面に上記高分子分散剤(III)を被覆させる工程を含む上記1)乃至5)のいずれか一項に記載のインクジェット用水系着色分散液の製造方法、
7)
上記1)乃至5)のいずれか一項に記載のインクジェット用水系着色分散液、又は上記6)に記載の製造方法によって得られたインクジェット用水系着色分散液を含むインクジェット記録用インク組成物、
8)
上記7)に記載のインクジェット記録用インク組成物をインクとして用い、該インクのインク滴を記録信号に応じて吐出させて被記録材に記録を行うインクジェット記録方法、
9)
上記被記録材が情報伝達用シートである上記8)に記載のインクジェット記録方法、
10)
上記情報伝達用シートが、多孔性白色無機物を含有するインク受容層を有するシートである上記9)に記載のインクジェット記録方法、
11)
上記情報伝達用シートが、コロナ放電処理、プラズマ処理、及びフレーム処理から選択される表面改質処理を施した記録用メディアである上記9)に記載のインクジェット記録方法、
12)
上記7)に記載のインクジェット記録用インク組成物により着色された着色体、
13)
上記7)に記載のインクジェット記録用インク組成物を含有する容器が装填されたインクジェットプリンタ、
に関する。
本発明のインクジェット用水系着色分散液は、少なくとも着色剤(I)、液媒体(II)、及び上記特定の高分子分散剤(III)を含有するものであり、それを含有するインク組成物は、インクジェット用インクに好適である。
さらに、インク組成物が各種水溶性有機溶剤、界面活性剤、浸透剤、及び保湿剤を含有しても、本発明の効果を得ることができる。
アリール基としては、フェニル基、ナフチル基等を挙げることができ、好ましくはフェニル基が挙げられる。
また、置換アリール基としては、置換基を有しているフェニル基、置換基を有しているナフチル基等を挙げることができる。該置換基としては、ハロゲン原子、水酸基、アルコキシ基、アミノ基、ニトロ基、シアノ基、-CORaで示されるカルボニル含有基(Ra=炭素数1~8のアルキル基、アリール基、炭素数1~8のアルコキシ基、アリーロキシ基)、スルホニル基、トリフルオロメチル基等を挙げることができ、好ましくは、トリフルオロメチル置換フェニル基を挙げることができる。これら置換基の数は1個又は2個が好ましく、置換位置はパラ位及び/又はオルト位が好ましい。
さらに、芳香族へテロ環基としては、ピリジル基、ピロール基、フリル基、チエニル基等を挙げることができる。
アシル基としては、ホルミル基、アセチル基、ベンゾイル基等を挙げることができる。
アミド基としては、アセトアミド、マロンアミド、スクシンアミド、マレアミド、ベンズアミド、2-フルアミド等のカルボン酸アミド;チオアセトアミド、ヘキサンジチオアミド、チオベンズアミド、メタンチオスルホンアミド等のチオアミド;セレノアセトアミド、ヘキサンジセレノアミド、セレノベンズアミド、メタンセレノスルホンアミド等のセレノアミド;N-メチルアセトアミド、ベンズアニリド、シクロヘキサンカルボキサニリド、2,4’-ジクロロアセトアニリド等のN-置換アミド;等を挙げることができる。
オキシカルボニル基としては、-COORb(Rb=H、炭素数1~8のアルキル基、アリール基)で示される基を挙げることができ、具体的には、カルボキシ基、メトキシカルボニル基、エトキシカルボニル基、プロポキシカルボニル基、n-ブトキシカルボニル基、sec-ブトキシカルボニル基、ter-ブトキシカルボニル基、n-ペントキシカルボニル基、フェノキシカルボニル基等を挙げることができる。このうち好ましくは、メトキシカルボニル基、エトキシカルボニル基が挙げられる。
特に好ましくは、R1が炭素数1~4のアルキル基を示し、R2及びR3が水素原子又は炭素数1~4のアルキル基を示し、R4がフェニル基、置換フェニル基、メトキシカルボニル基、又はエトキシカルボニル基を示す化合物である。
好ましくは、ジメチルジテルリド、ジエチルジテルリド、ジ-n-プロピルジテルリド、ジ-n-ブチルジテルリド、ジフェニルジテルリドである。
特に好ましくは、ジメチルジテルリド、ジエチルジテルリド、ジ-n-プロピルジテルリド、ジ-n-ブチルジテルリドである。
上記式(2)で表される有機ジテルル化合物を使用する場合、重合開始剤として用いた上記式(1)で表される有機テルル化合物1molに対して好ましくは0.01乃至100mol、より好ましくは0.1乃至10mol、さらに好ましくは0.1乃至5molの割合で使用されることが望ましい。
例えば、低温重合(40℃以下)の場合は2,2’-アゾビス(2,4-ジメチルバレロニトリル)(ADVN)、2,2’-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)、中温重合(40~80℃)の場合は2,2’-アゾビス(イソブチロニトリル)(AIBN)、2,2’-アゾビス(2-メチルブチロニトリル)(AMBN)、ジメチル-2,2’-アゾビスイソブチレート(MAIB)、1,1’-アゾビス(1-アセトキシ-1-フェニルエタン)、高温重合(80℃以上)の場合は1,1’-アゾビス(1-シクロヘキサンカルボニトリル)(ACHN)、2-シアノ-2-プロピルアゾホルムアミド、2,2’-アゾビス(N-ブチル-2-メチルプロピオンアミド)、2,2’-アゾビス(N-シクロヘキシル-2-メチルプロピオンアミド)、2,2’-アゾビス(2,4,4-トリメチルペンタン)を用いるのが好ましい。
また、水系溶剤を用いた反応では4,4’-アゾビス(4-シアノバレリアン酸)(ACVA)、2,2’-アゾビス(2-メチルブチルアミド)、2,2’-アゾビス(2-メチルアミジノプロパン)二塩酸塩、2,2’-アゾビス[2-(2-イミダゾリン-2-イル)プロパン]、2,2’-アゾビス[2-メチル-N-(2-ヒドロキシエチル)プロピオンアミド]を用いるのが好ましい。
分限比=高分子分散剤(III)の質量/着色剤(I)の質量
このような条件で分散を行うことにより、着色剤(I)の粒子サイズを小さくすることができ、分散性良好な分散液を得ることができる。また、該分散液の調製後に、濾過及び/又は遠心分離等により、粒子サイズの大きい顔料等の成分を除去することも好ましく行われる。また、該分散液の調製時の泡立ち等を抑える目的で、上記のシリコーン系、アセチレングリコール系等の消泡剤を極微量添加してもよい。但し、消泡剤には、分散や微粒子化を阻害するもののあり、分散や分散後の安定性に影響を及ぼさないものを使用するのが好ましい。
これらのうち、イソプロパノール、N-メチル-2-ピロリドン、グリセリン、ブチルカルビトール等が好ましい。
情報伝達用シートとしては、表面処理されたもの、具体的には紙、合成紙、フィルム等の基材にインク受容層を設けたものがある。インク受容層は、例えば上記基材にカチオン系ポリマーを含浸又は塗工する方法;多孔質シリカ、アルミナゾル、特殊セラミックス等のインク中の色素を吸収し得る無機微粒子をポリビニルアルコールやポリビニルピロリドン等の親水性ポリマーと共に上記基材表面に塗工する方法;等により設けられる。このようなインク受容層を設けたものは通常インクジェット専用紙、インクジェット専用フィルム、光沢紙、光沢フィルム等と呼ばれる。
上記のような多孔性白色無機物を表面に塗工したシートとして代表的な市販品の例を挙げると、キヤノン(株)製 商品名:プロフェッショナルフォトペーパー、スーパーフォトペーパー、光沢ゴールド及びマットフォトペーパー;セイコーエプソン(株)製 商品名:写真用紙クリスピア(高光沢)、写真用紙(光沢)、フォトマット紙;日本ヒューレット・パッカード(株)製 商品名:アドバンスフォト用紙(光沢);富士フィルム(株)製 商品名:画彩写真仕上げPro;等がある。
本発明のインクジェット記録方法は、本発明の黒色インク組成物と、例えば公知のマゼンタ、シアン、イエロー、及び必要に応じて、グリーン、ブルー(又はバイオレット)及びレッド(又はオレンジ)等の各色のインク組成物とを併用することもできる。
各色のインク組成物は、それぞれの容器に注入され、その各容器を本発明の黒色インク組成物を含有する容器と同様にインクジェットプリンタの所定の位置に装填してインクジェット記録に使用される。
<重合率>
NMRを用いて、1H-NMRを測定し、モノマーのビニル基とポリマーのエステル側鎖とのピーク面積比から重合率を算出した。NMRは、AVANCE500(500MHz、ブルカー・バイオスピン社製)を用いた。
<質量平均分子量(Mw)及び分子量分布(PDI)>
GPCを用いて、質量平均分子量(Mw)及び数平均分子量(Mn)を測定した。この測定値から分子量分布(PDI=Mw/Mn)を算出した。GPCはHLC-8320GPC(東ソー社製)を用い、カラムとしてTSK gel Super MultIpore HZ-H(東ソー社製、4.6mmI.D.×15cm)を2本用い、溶離液としてテトラヒドロフランを用いた。また、標準試料はTSK Standard(東ソー社製)を用いた。
<酸価>
酸価は固形分1gあたりの酸性成分を中和するのに要する水酸化カリウムの重量を表したものである。測定サンプル 5.0gをテトラヒドロフラン 50mLに溶解して調製した溶液を、1.0w/v%フェノールフタレインエターノル(90)溶液を指示薬として、0.5Mエタノール性水酸化カリウム溶液を滴定し、次式より酸価を算出した。
A=56.11×Vs×0.5×f/w
A:酸価(mgKOH/g)
Vs:滴定に要した0.5Mエタノール性水酸化カリウム溶液の使用量(mL)
f:0.5Mエタノール性水酸化カリウム溶液の力価
w:測定サンプル重量(g)(固形分換算)
[合成例1]:エチル-2-メチル-2-n-ブチルテラニル-プロピオネート(以下「BTEE」という)の合成
金属テルル(商品名:Tellurium(-40mesh)、Aldrich社製)6.38g(50mmol)をTHF50mlに懸濁させた。得られた懸濁液にn-ブチルリチウム(Aldrich社製、1.6Mヘキサン溶液)34.4mL(55mmol)を、室温でゆっくり滴下した(10分間)。得られた反応溶液を金属テルルが完全に消失するまで撹拌した(20分間)。次に、エチル-2-ブロモ-イソブチレート10.7g(55mmol)を室温で加え、2時間撹拌した。反応終了後、減圧下で溶媒を濃縮し、続いて減圧蒸留して、黄色油状物8.98g(収率59.5%)のBTEEを得た。
金属テルル(商品名:Tellurium(-40mesh)、Aldrich社製)3.19g(25mmol)をTHF25mLに懸濁させた。得られた懸濁液にn-ブチルリチウム(Aldrich社製、1.6Mヘキサン溶液)17.2mL(27.5mmol)を0℃でゆっくり加えた(10分間)。得られた反応溶液を金属テルルが完全に消失するまで撹拌した(10分間)。次に、塩化アンモニウム溶液20mLを室温で加え、1時間撹拌した。反応終了後、有機層を分離し、水層をジエチルエーテルで3回抽出した。集めた有機層を無水硫酸ナトリウムで乾燥後、減圧濃縮し、黒紫色油状物4.41g(11.93mmol:収率95%)のDBDTを得た。
[合成例3]:ブロック共重合体Aの合成
窒素置換したグローブボックス内で、撹拌機を備えたフラスコにメタクリル酸ベンジル(東京化成社製)90g(511mmol)、BTEE2.00g(6.67mmol)、DBDT1.22g(3.33mmol)、2,2’-アゾビス-イソブチロニトリル(商品名:AIBN、大塚化学社製、以下「AIBN」という)0.33g(2.00mmol)、及びメトキシプロパノール90gを仕込み、60℃で16時間反応させた。重合率は99.6%、Mwは16,200、PDIは1.41であった。
得られた溶液に、メタクリル酸ブチル(東京化成社製)45g(317mmol)、メタクリル酸(東京化成社製)25g(290mmol)、AIBN0.22g(1.33mmol)、及びメトキシプロパノール70gを加え、60℃で22時間反応させた。重合率は99.1%であった。
反応終了後、反応溶液をヘプタン5L中に注ぎ、沈殿物を吸引濾過、乾燥することにより、白色粉末状のブロック共重合体A138.2g(収率86%)を得た。酸価は104であった。Mw及びPDIはブロック共重合体中のカルボン酸成分をメチルエステル化した後に測定し、Mwは24,300、PDIは1.49であった。
窒素置換したグローブボックス内で、撹拌機を備えたフラスコにメタクリル酸ベンジル(東京化成社製)90g(511mmol)、BTEE3.00g(10.0mmol)、DBDT1.85g(5.0mmol)、AIBN0.33g(2.00mmol)、及びメトキシプロパノール90gを仕込み、60℃で23時間反応させた。重合率は99.8%、Mwは11,800、PDIは1.41であった。
得られた溶液に、メタクリル酸ブチル(東京化成社製)45g(317mmol)、メタクリル酸(東京化成社製)25g(290mmol)、AIBN0.22g(1.33mmol)、及びメトキシプロパノール70gを加え、60℃で21時間反応させた。重合率は99.1%であった。
反応終了後、反応溶液をヘプタン5L中に注ぎ、沈殿物を吸引濾過、乾燥することにより、白色粉末状のブロック共重合体B155.2g(収率97%)を得た。酸価は102であった。Mw及びPDIはブロック共重合体中のカルボン酸成分をメチルエステル化した後に測定し、Mwは17,300、PDIは1.31であった。
窒素置換したグローブボックス内で、撹拌機を備えたフラスコにメタクリル酸ベンジル(東京化成社製)90g(511mmol)、BTEE1.50g(5.0mmol)、DBDT0.92g(2.5mmol)、AIBN0.25g(1.50mmol)、及びメトキシプロパノール90gを仕込み、60℃で23時間反応させた。重合率は99.9%、Mwは21,500、PDIは1.46であった。
得られた溶液に、メタクリル酸ブチル(東京化成社製)45g(317mmol)、メタクリル酸(東京化成社製)25g(290mmol)、AIBN0.16g(1.00mmol)、及びメトキシプロパノール70gを加え、60℃で21時間反応させた。重合率は99.0%であった。
反応終了後、反応溶液をヘプタン5L中に注ぎ、沈殿物を吸引濾過、乾燥することにより、白色粉末状のブロック共重合体C157.9g(収率99%)を得た。酸価は100であった。Mw及びPDIはブロック共重合体中のカルボン酸成分をメチルエステル化した後に測定し、Mwは29,000、PDIは1.39であった。
窒素置換したグローブボックス内で、撹拌機を備えたフラスコにメタクリル酸ベンジル(東京化成社製)90g(511mmol)、BTEE1.00g(3.33mmol)、DBDT0.62g(1.67mmol)、AIBN0.16g(1.00mmol)、及びメトキシプロパノール90gを仕込み、60℃で23時間反応させた。重合率は99.9%、Mwは21,500、PDIは1.46であった。
得られた溶液に、メタクリル酸ブチル(東京化成社製)45g(317mmol)、メタクリル酸(東京化成社製)25g(290mmol)、AIBN0.16g(1.00mmol)、及びメトキシプロパノール70gを加え、60℃で19時間反応させた。重合率は99.7%であった。
反応終了後、反応溶液をヘプタン5L中に注ぎ、沈殿物を吸引濾過、乾燥することにより、白色粉末状のブロック共重合体D138.1g(収率86%)を得た。酸価は102であった。Mw及びPDIはブロック共重合体中のカルボン酸成分をメチルエステル化した後に測定し、Mwは43,000、PDIは1.40であった。
窒素置換したグローブボックス内で、撹拌機を備えたフラスコにメタクリル酸ベンジル(東京化成社製)90g(511mmol)、BTEE2.00g(6.67mmol)、DBDT1.23g(3.33mmol)、AIBN0.33g(1.33mmol)、及びメトキシプロパノール90gを仕込み、60℃で24時間反応させた。重合率は99.3%、Mwは17,200、PDIは1.45であった。
得られた溶液に、メタクリル酸ブチル(東京化成社製)48g(338mmol)、メタクリル酸(東京化成社製)22g(256mmol)、AIBN0.22g(0.67mmol)、及びメトキシプロパノール70gを加え、60℃で24時間反応させた。重合率は98.9%であった。
反応終了後、反応溶液をヘプタン5L中に注ぎ、沈殿物を吸引濾過、乾燥することにより、白色粉末状のブロック共重合体E153.3g(収率96%)を得た。酸価は90であった。Mw及びPDIはブロック共重合体中のカルボン酸成分をメチルエステル化した後に測定し、Mwは25,100、PDIは1.29であった。
窒素置換したグローブボックス内で、撹拌機を備えたフラスコにメタクリル酸ベンジル(東京化成社製)90g(511mmol)、BTEE2.00g(6.67mmol)、DBDT1.23g(3.33mmol)、AIBN0.33g(1.33mmol)、及びメトキシプロパノール90gを仕込み、60℃で21時間反応させた。重合率は99.2%、Mwは17,300、PDIは1.45であった。
得られた溶液に、メタクリル酸ブチル(東京化成社製)40.7g(286mmol)、メタクリル酸(東京化成社製)29.3g(341mmol)、AIBN0.22g(0.67mmol)、及びメトキシプロパノール70gを加え、60℃で24時間反応させた。重合率は99.6%であった。
反応終了後、反応溶液をヘプタン5L中に注ぎ、沈殿物を吸引濾過、乾燥することにより、白色粉末状のブロック共重合体F153.9g(収率96%)を得た。酸価は118であった。Mw及びPDIはブロック共重合体中のカルボン酸成分をメチルエステル化した後に測定し、Mwは25,600、PDIは1.30であった。
[実施例1]
(マゼンタ水系分散液―1)
合成例4で得た高分子分散剤(ブロック共重合体B)を6部、2-ブタノン30部に溶解させ、均一な溶液とした。これに、0.44部の水酸化ナトリウムを41部のイオン交換水に溶解させた液を加え、1時間撹拌することで高分子分散剤が溶解した乳化溶液を調製した。この際、結晶の析出はなかった。これにC.I.Pigment Red 122(High Performance Colours Ltd社製、HPC Red 1220)を20部加え、サンドグラインダーで分散を行った。分散は1500rpmの条件下で15時間行った。その後、イオン交換水100部を滴下し、濾過して分散用ビーズを取り除いた後、エバポレータで2-ブタノン及び水を減圧留去した後、固形分15.1%のマゼンタ分散液を得た。水溶液中の固形分測定には株式会社エイ・アンド・デイ社製、MS-70を用いて、乾燥重量法により求めた。このときのpHは9.7、平均粒子径は96nm、粘度は6.0mPa・sであった。
(マゼンタ水系分散液―2)
合成例3で得た高分子分散剤(ブロック共重合体A)を6部、2-ブタノン30部に溶解させ、均一な溶液とした。これに、0.45部の水酸化ナトリウムを42部のイオン交換水に溶解させた液を加え、1時間撹拌することで高分子分散剤が溶解した乳化溶液を調製した。この際、結晶の析出はなかった。これにC.I.Pigment Red 122(High Performance Colours Ltd社製、HPC Red 1220)を20部加え、サンドグラインダーで分散を行った。分散は1500rpmの条件下で15時間行った。その後、イオン交換水100部を滴下し、濾過して分散用ビーズを取り除いた後、エバポレータで2-ブタノン及び水を減圧留去した後、固形分13.7%のマゼンタ分散液を得た。水溶液中の固形分測定には株式会社エイ・アンド・デイ社製、MS-70を用いて、乾燥重量法により求めた。このときのpHは9.5、平均粒子径は80nm、粘度6.7mPa・sであった。
(マゼンタ水系分散液―3)
合成例5で得た高分子分散剤(ブロック共重合体C)を6部、2-ブタノン30部に溶解させ、均一な溶液とした。これに、0.43部の水酸化ナトリウムを42部のイオン交換水に溶解させた液を加え、1時間撹拌することで高分子分散剤が溶解した乳化溶液を調製した。この際、結晶の析出はなかった。これにC.I.Pigment Red 122(High Performance Colours Ltd社製、HPC Red 1220)を20部加え、サンドグラインダーで分散を行った。分散は1500rpmの条件下で15時間行った。その後、イオン交換水100部を滴下し、濾過して分散用ビーズを取り除いた後、エバポレータで2-ブタノン及び水を減圧留去した後、固形分13.9%のマゼンタ分散液を得た。水溶液中の固形分測定には株式会社エイ・アンド・デイ社製、MS-70を用いて、乾燥重量法により求めた。このときのpHは9.6、平均粒子径は102nm、粘度は7.4mPa・sであった。
(マゼンタ水系分散液―4)
合成例6で得た高分子分散剤(ブロック共重合体D)を6部、2-ブタノン30部に溶解させ、均一な溶液とした。これに、0.44部の水酸化ナトリウムを41部のイオン交換水に溶解させた液を加え、1時間撹拌することで高分子分散剤が溶解した乳化溶液を調製した。この際、結晶の析出はなかった。これにC.I.Pigment Red 122(High Performance Colours Ltd社製、HPC Red 1220)を20部加え、サンドグラインダーで分散を行った。分散は1500rpmの条件下で15時間行った。その後、イオン交換水100部を滴下し、濾過して分散用ビーズを取り除いた後、エバポレータで2-ブタノン及び水を減圧留去した後、固形分12.7%のマゼンタ分散液を得た。水溶液中の固形分測定には株式会社エイ・アンド・デイ社製、MS-70を用いて、乾燥重量法により求めた。このときのpHは9.6、平均粒子径は102nm、粘度は20.2mPa・sであった。
(マゼンタ水系分散液―5)
合成例7で得た高分子分散剤(ブロック共重合体E)を6部、2-ブタノン30部に溶解させ、均一な溶液とした。これに、0.38部の水酸化ナトリウムを88部のイオン交換水に溶解させた液を加え、1時間撹拌することで高分子分散剤が溶解した乳化溶液を調製した。この際、結晶の析出はなかった。これにC.I.Pigment Red 122(High Performance Colours Ltd社製、HPC Red 1220)を20部加え、サンドグラインダーで分散を行った。分散は1500rpmの条件下で15時間行った。その後、イオン交換水100部を滴下し、濾過して分散用ビーズを取り除いた後、エバポレータで2-ブタノン及び水を減圧留去した後、固形分11.7%のマゼンタ分散液を得た。水溶液中の固形分測定には株式会社エイ・アンド・デイ社製、MS-70を用いて、乾燥重量法により求めた。このときのpHは9.8、平均粒子径は104nm、粘度は3.0mPa・sであった。
(マゼンタ水系分散液―6)
合成例8で得た高分子分散剤(ブロック共重合体F)を6部、2-ブタノン30部に溶解させ、均一な溶液とした。これに、0.51部の水酸化ナトリウムを41部のイオン交換水に溶解させた液を加え、1時間撹拌することで高分子分散剤が溶解した乳化溶液を調製した。この際、結晶の析出はなかった。これにC.I.Pigment Red 122(High Performance Colours Ltd社製、HPC Red 1220)を20部加え、サンドグラインダーで分散を行った。分散は1500rpmの条件下で15時間行った。その後、イオン交換水100部を滴下し、濾過して分散用ビーズを取り除いた後、エバポレータで2-ブタノン及び水を減圧留去した後、固形分12.68%のマゼンタ分散液を得た。水溶液中の固形分測定には株式会社エイ・アンド・デイ社製、MS-70を用いて、乾燥重量法により求めた。このときのpH9.6は、平均粒子径は110nm、粘度は10.4mPa・sであった。
(マゼンタ水系分散液―7)
合成例4に記載の高分子分散剤(ブロック共重合体B)を用いる代わりに、星光PMC社製ハイロスX VS-1202を9部、2-ブタノン30部に溶解させ、均一な溶液とした。上記分散剤は、メチルメタクリレート・ブチルメタクリレート・メタクリル酸の3種類のモノマーからなるランダムポリマーで、酸価140mgKOH/g、質量平均分子量11000のランダムポリマーである。分散剤が溶解した溶液に、0.9部の水酸化ナトリウムを76部のイオン交換水に溶解させた液を加え、1時間撹拌することで高分子分散剤が溶解した乳化溶液を調製した。この際、結晶の析出はなかった。これにC.I.Pigment Red 122(High Performance Colours Ltd社製、HPC Red 1220)を30部加え、サンドグラインダーで分散を行った。分散は1500rpmの条件下で15時間行った。その後、イオン交換水150部を滴下し、濾過して分散用ビーズを取り除いた後、エバポレータで2-ブタノン及び水を減圧留去した後、固形分13.5%のマゼンタ分散液を得た。水溶液中の固形分測定には株式会社エイ・アンド・デイ社製、MS-70を用いて、乾燥重量法により求めた。このときのpHは8.8、平均粒子径は181nm、粘度は6.7mPa・sであった。
(マゼンタ水系分散液―8)
合成例4に記載の高分子分散剤(ブロック共重合体B)を用いる代わりに、Ciba社製EFKA4585を18部、2-ブタノン30部に溶解させ、均一な溶液とした。上記分散剤は、A-Bブロックポリマーであり、酸価20mgKOH/gの50%水溶液である。分散剤が溶解した溶液に、68部のイオン交換水を加え、1時間撹拌することで高分子分散剤が溶解した乳化溶液を調製した。この際、結晶の析出はなかった。これにC.I.Pigment Red 122(High Performance Colours Ltd社製、HPC Red 1220)を30部加え、サンドグラインダーで分散を行った。分散は1500rpmの条件下で15時間行った。その後、イオン交換水150部を滴下し、濾過して分散用ビーズを取り除いた後、エバポレータで2-ブタノン及び水を減圧留去した後、固形分13.3%のマゼンタ分散液を得た。水溶液中の固形分測定には株式会社エイ・アンド・デイ社製、MS-70を用いて、乾燥重量法により求めた。このときのpHは8.3、平均粒子径は133nm、粘度は7.0mPa・sであった。
(ブラック水系分散液)
上記実施例2に記載のC.I.Pigment Red 122の代わりに、C.I.Pigment Black 7を用いる以外は実施例2と同様にして、ブラック水系分散液を得た。分散液の固形分は12.9%、pHは7.9、平均粒子径は88nm、粘度は4.6mPa・sであった。
(シアン水系分散液)
上記実施例2に記載のC.I.Pigment Red 122の代わりに、C.I.Pigment Blue 15:3を用いる以外は実施例2と同様にして、シアン水系分散液を得た。分散液の固形分は12.4%、pHは9.2、平均粒子径は102nm、粘度は6.2mPa・sであった。
(イエロー水系分散液)
上記実施例2に記載のC.I.Pigment Red 122の代わりに、C.I.Pigment Yellow 74を用いる以外は実施例2と同様にして、イエロー水系分散液を得た。分散液の固形分は14.1%、pHは7.3、平均粒子径は82nm、粘度は2.4mPa・sであった。
実施例1乃至9、及び比較例1、2で得られた水分散液を密閉容器に入れ、70℃の恒温恒湿機に7日間、静置させた。その後、粘度及び平均粒子径を測定し、評価を行った。
上記物性値は、初期値との乖離が少ないものほど安定性が良いことを意味し、保存安定性に優れることを示す。結果は、実施例1乃至9の水系分散液は初期物性値から変化なく安定であることがわかった。一方、比較例2の水系分散液は保存後の分散液が固化し、水系分散液としては不適であることがわかった。
上記実施例1乃至6で得た水系分散液を、下記表1に記載の各成分と混合することにより本発明のインク組成物を得た後、3μmのメンブランフィルターで夾雑物を濾別し、得られたインクをそれぞれ実施例10乃至15とした。得られたインク組成物を、以下「インク」という。同様にして、比較例1及び2で得た水系分散液を用いて比較例用のインク3及び4を調製した。いずれのインクも顔料濃度6%になるように調整し、残部はイオン交換水で調整を行った。
上記実施例10乃至12、及び比較例3,4のインクをガラスシャーレの上に、25μLのせ、60℃の恒温恒湿機で、4時間乾燥させた。乾燥したインクに、室温で2mLのイオン交換水を滴下し、再分散するかを目視にて評価した。再分散した溶液は、滲みのように着色溶液が広がるため、目視にて判断することができた。再分散するインクほど乾燥後の目詰まりが生じ難いことを意味し、優れている。結果を表2に示す。なお、評価は以下の基準による。
◎:残渣なく、全て再分散する。
○:残渣が少し残るが、ほとんどが再分散している。
△:残渣は多く残るが、多少再分散している。
×:まったく再分散しない。
Claims (13)
- 少なくとも、着色剤(I)、液媒体(II)、及び高分子分散剤(III)を含有するインクジェット用水系着色分散液であって、
前記高分子分散剤(III)が、重合開始剤として下記式(1)で表される有機テルル化合物と下記式(2)で表される有機ジテルル化合物との混合物、又は下記式(1)で表される有機テルル化合物、アゾ系重合開始剤、及び下記式(2)で表される有機ジテルル化合物の混合物のいずれかを用いてリビングラジカル重合法により共重合して得られるA-Bブロックポリマー(A、Bはそれぞれ異なるモノマーの重合ポリマーを意味する。)であって、Aブロックを構成するモノマーが下記式(3)で表される1種類以上のモノマーであり、Bブロックを構成するモノマーがベンジルメタクリレート及び/又はベンジルアクリレートであるインクジェット用水系着色分散液。
- 前記高分子分散剤(III)の酸価が、90~200mgKOH/gである請求項1に記載のインクジェット用水系着色分散液。
- 前記高分子分散剤(III)の質量平均分子量が10000~60000である請求項1又は2に記載のインクジェット用水系着色分散液。
- 前記Aブロックを構成するモノマーが、上記式(3)中、R5が水素原子であり、R6がメチル基であるモノマー、及びR5がn-ブチル基であり、R6がメチル基であるモノマーの2種のモノマーである請求項1乃至3のいずれか一項に記載のインクジェット用水系着色分散液。
- 前記着色剤(I)が、顔料又は分散染料である請求項1乃至4のいずれか一項に記載のインクジェット用水系着色分散液。
- 前記着色剤(I)の表面に前記高分子分散剤(III)を被覆させる工程を含む請求項1乃至5のいずれか一項に記載のインクジェット用水系着色分散液の製造方法。
- 請求項1乃至5のいずれか一項に記載のインクジェット用水系着色分散液、又は請求項6に記載の製造方法によって得られたインクジェット用水系着色分散液を含むインクジェット記録用インク組成物。
- 請求項7に記載のインクジェット記録用インク組成物をインクとして用い、該インクのインク滴を記録信号に応じて吐出させて被記録材に記録を行うインクジェット記録方法。
- 前記被記録材が情報伝達用シートである請求項8に記載のインクジェット記録方法。
- 前記情報伝達用シートが、多孔性白色無機物を含有するインク受容層を有するシートである請求項9に記載のインクジェット記録方法。
- 前記情報伝達用シートが、コロナ放電処理、プラズマ処理、及びフレーム処理から選択される表面改質処理を施した記録用メディアである請求項9に記載のインクジェット記録方法。
- 請求項7に記載のインクジェット記録用インク組成物により着色された着色体。
- 請求項7に記載のインクジェット記録用インク組成物を含有する容器が装填されたインクジェットプリンタ。
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CA2863374C (en) | 2019-08-27 |
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EP2810995A4 (en) | 2015-09-30 |
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BR112014019182A2 (ja) | 2017-06-20 |
US20140363642A1 (en) | 2014-12-11 |
JP6046643B2 (ja) | 2016-12-21 |
BR112014019182A8 (pt) | 2017-07-11 |
JPWO2013115071A1 (ja) | 2015-05-11 |
EP2810995B1 (en) | 2018-06-20 |
EP2810995A1 (en) | 2014-12-10 |
US10167405B2 (en) | 2019-01-01 |
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