WO2011115125A1 - 発色感光性組成物、平版印刷版原版及びその製版方法 - Google Patents
発色感光性組成物、平版印刷版原版及びその製版方法 Download PDFInfo
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- WO2011115125A1 WO2011115125A1 PCT/JP2011/056085 JP2011056085W WO2011115125A1 WO 2011115125 A1 WO2011115125 A1 WO 2011115125A1 JP 2011056085 W JP2011056085 W JP 2011056085W WO 2011115125 A1 WO2011115125 A1 WO 2011115125A1
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/033—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/10—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme
- B41C1/1008—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B23/00—Methine or polymethine dyes, e.g. cyanine dyes
- C09B23/0066—Methine or polymethine dyes, e.g. cyanine dyes the polymethine chain being part of a carbocyclic ring,(e.g. benzene, naphtalene, cyclohexene, cyclobutenene-quadratic acid)
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/105—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/10—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme
- B41C1/1008—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials
- B41C1/1016—Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials characterised by structural details, e.g. protective layers, backcoat layers or several imaging layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C2201/00—Location, type or constituents of the non-imaging layers in lithographic printing formes
- B41C2201/02—Cover layers; Protective layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C2201/00—Location, type or constituents of the non-imaging layers in lithographic printing formes
- B41C2201/04—Intermediate layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C2201/00—Location, type or constituents of the non-imaging layers in lithographic printing formes
- B41C2201/10—Location, type or constituents of the non-imaging layers in lithographic printing formes characterised by inorganic compounds, e.g. pigments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C2201/00—Location, type or constituents of the non-imaging layers in lithographic printing formes
- B41C2201/12—Location, type or constituents of the non-imaging layers in lithographic printing formes characterised by non-macromolecular organic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C2201/00—Location, type or constituents of the non-imaging layers in lithographic printing formes
- B41C2201/14—Location, type or constituents of the non-imaging layers in lithographic printing formes characterised by macromolecular organic compounds, e.g. binder, adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
- B41C2210/04—Negative working, i.e. the non-exposed (non-imaged) areas are removed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
- B41C2210/08—Developable by water or the fountain solution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
- B41C2210/22—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by organic non-macromolecular additives, e.g. dyes, UV-absorbers, plasticisers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
- B41C2210/24—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by a macromolecular compound or binder obtained by reactions involving carbon-to-carbon unsaturated bonds, e.g. acrylics, vinyl polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
- B41C2210/26—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by a macromolecular compound or binder obtained by reactions not involving carbon-to-carbon unsaturated bonds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C2210/00—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
- B41C2210/26—Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by a macromolecular compound or binder obtained by reactions not involving carbon-to-carbon unsaturated bonds
- B41C2210/266—Polyurethanes; Polyureas
Definitions
- the present invention relates to a color developing photosensitive composition, a lithographic printing plate precursor in which the color developing photosensitive composition is applied to an image recording layer, and a plate making method using the same. More specifically, the present invention relates to a lithographic printing plate precursor that can be directly made by laser image exposure and a plate making method for developing the lithographic printing plate precursor on-press.
- a lithographic printing plate comprises an oleophilic image area that receives ink in the printing process and a hydrophilic non-image area that receives dampening water.
- Lithographic printing utilizes the property that water and oil-based inks repel each other, so that the oleophilic image area of the lithographic printing plate is the ink receiving area, and the hydrophilic non-image area is dampened with the water receiving area (ink non-receiving area).
- a difference in ink adhesion is caused on the surface of the lithographic printing plate, and after ink is applied only to the image area, the ink is transferred to a printing medium such as paper and printed.
- a lithographic printing plate precursor in which an oleophilic photosensitive resin layer (image recording layer) is provided on a hydrophilic support is used.
- a mask such as a film
- development with an alkaline developer is performed to leave the image recording layer corresponding to the image area, and dissolve and remove the unnecessary image recording layer corresponding to the non-image area. And obtained a lithographic printing plate.
- lithographic printing plates are now available with CTP (computer to plate) technology. That is, a lithographic printing plate can be obtained by scanning and exposing a lithographic printing plate precursor directly using a laser or a laser diode without a lith film, and developing it.
- CTP computer to plate
- development or plate making is simplified or eliminated.
- a method called “on-press development” is performed. That is, after the exposure of the lithographic printing plate precursor, conventional development is not performed, but it is mounted on a printing machine as it is, and unnecessary portions of the image recording layer are removed at the initial stage of a normal printing process.
- a system using a lithographic printing plate precursor and a light source that can be handled in a bright room or under a yellow light is preferable from the viewpoint of ease of work.
- a solid-state laser such as a semiconductor laser or a YAG laser emitting an infrared ray of 1200 nm is used. Further, a UV laser can be used.
- Patent Documents 1 and 2 As a lithographic printing plate precursor capable of on-machine development, for example, in Patent Documents 1 and 2, a lithographic printing plate having an image recording layer (thermosensitive layer) containing a microcapsule containing a polymerizable compound on a hydrophilic support. The original edition is listed. Patent Document 3 describes a lithographic printing plate precursor in which an image recording layer (photosensitive layer) containing an infrared absorbing dye, a radical polymerization initiator, and a polymerizable compound is provided on a support.
- Patent Document 4 on-press development is possible in which an image recording layer containing a polymerizable compound and a graft polymer having a polyethylene oxide chain in the side chain or a block polymer having a polyethylene oxide block is provided on a support.
- a planographic printing plate precursor is described.
- an operation (inspection) for inspecting and identifying the image on the printing plate is performed to check whether the image is recorded on the printing plate as intended.
- lithographic printing plate precursors with a development process a colored image can be obtained by development processing if the image recording layer is colored, so it is easy to check the image before attaching the printing plate to the printing press. is there.
- an on-press development type or no processing (no development) type lithographic printing plate precursor that does not undergo development processing, there is no image on the printing plate at the stage of attaching the printing plate to the printing press, and plate inspection cannot be performed.
- a lithographic printing plate precursor using a compound that generates an acid, base, or radical by light or heat and a compound that changes color by interacting with the generated acid, base, or radical has been proposed (for example, , See Patent Document 5). It has also been proposed to use the color change of a thermally decomposable compound as a printing-out agent for a direct-drawing lithographic printing plate precursor having a heat-sensitive layer (see, for example, Patent Document 6). Furthermore, it has also been proposed to use a heat-decomposable dye having a heat decomposition temperature of 250 ° C. or less as a print-out agent (for example, see Patent Document 7). According to these, coloring or decoloring occurs in the exposed area, and the plate inspection performance of the image is improved to some extent, but it is still not sufficient.
- Patent Document 8 discloses a print-out image at a level that has good visibility and can be inspected by a system containing a cyanine dye-based infrared absorbing dye having a 5-membered ring in the methine chain and a radical generator. It is described that it is obtained. However, this technique is insufficient in that good visibility is maintained even after a lapse of time.
- Japanese Unexamined Patent Publication No. 2001-277740 Japanese Laid-Open Patent Publication No. 2001-277742 Japanese Patent Laid-Open No. 2002-287334 US Patent Application Publication No. 2003/0064318 Japanese Laid-Open Patent Publication No. 11-277927 Japanese Unexamined Patent Publication No. 2000-335129 Japanese Patent Laid-Open No. 2003-191657 Japanese Unexamined Patent Publication No. 2007-090850
- An object of the present invention is to provide a color-forming photosensitive composition and a color image forming method that are highly colored by an infrared laser exposure, have little color fading after color development, and have good storage stability, and an image recording layer containing the composition.
- the present invention provides a lithographic printing plate precursor having good storage stability, high plate inspection, high printing durability, and no development process.
- a color-forming photosensitive composition comprising a microgel containing the following (A) to (C) and a binder polymer.
- (B) Photoinitiator (C) Infrared absorbing dye 2.
- R 1 and R 8 represent a monovalent substituent.
- R 2 , R 3 , R 6 and R 7 each independently represent a hydrogen atom or a hydrocarbon group.
- X represents an oxygen atom, a nitrogen atom, or a sulfur atom
- L represents an aromatic hydrocarbon ring, a heteroaromatic ring, or an alkyl group having 1 to 12 carbon atoms including a hetero atom.
- X is a nitrogen atom, it is —N (L1) (L2), and L1 and L2 represent the same substituent as L which may be the same or different.
- Q 1 and Q 2 may be the same or different and each represents —NR 9 —, a sulfur atom, an oxygen atom, or a dialkylmethylene group.
- R 9 represents a hydrogen atom or a hydrocarbon group which may have a substituent.
- T 1 and T 2 each independently represents an aromatic ring or a heteroaromatic ring. This ring may further have a substituent.
- a ⁇ represents a counter ion.
- at least one of T 1 , T 2 , R 1 , R 8 or L in the molecule has a hydroxy group, an amino group, an isocyanate group, or a terminal ethylenically unsaturated bond group.
- a color image forming method comprising exposing an image of the color-developable photosensitive composition according to any one of 1 to 9 to develop a color in an exposed portion. 15. 14.
- a plate-making method wherein the lithographic printing plate precursor according to any one of the above 10 to 13 is subjected to image exposure, and development processing is performed after the exposed portion is colored. 16. 14. A method for supplying a printing ink and a dampening water after mounting the lithographic printing plate precursor according to any one of 10 to 13 on a printing press after image exposure to develop an exposed portion, or a printing press A plate-making method comprising performing on-press development by any of the methods of supplying printing ink and fountain solution after exposing the image to color the exposed area after being mounted on the plate.
- (A) a polymer having a glass transition temperature of 50 ° C. or higher, (B) a photoinitiator and (C) an infrared absorbing dye are encapsulated in a microgel and coated on a support together with a binder polymer, and then an infrared laser By exposure, it is possible to form a color image with little color fading over time and good color developability.
- the microgel can also form a good color image with high color development and little color fading over time by further including (D) an acid color former.
- an image recording layer containing (B) a photoinitiator, (C) an infrared-absorbing dye, and (E) a polymerizable compound, which may be the same as or different from the inside of the microgel particles, is formed. It is possible to obtain a lithographic printing plate having good plate inspection, printing durability, storage stability and on-press development property by imagewise exposure using an infrared laser after coating on the support. is there.
- the coloring mechanism in the present invention is not necessarily clear, but is estimated as follows.
- Infrared absorbing dye excited by infrared laser exposure reacts with (B) photoinitiator, whereby an efficient electron transfer reaction occurs, and the polymerization initiating ability is expressed, and due to electron transfer (C) It is considered that the infrared absorbing dye causes a structural change and an efficient color change. It is considered that the colored body produced in this reaction can be highly stabilized based on the reduced mobility of the colored body when encapsulated with (A) a polymer having a glass transition temperature of 50 ° C. or higher.
- a color-forming photosensitive composition and a color image forming method that have good storage stability and good color developability with little fading over time by infrared laser exposure. Further, it is possible to provide a lithographic printing plate precursor and a plate making method that have good storage stability, high plate inspection, high printing durability, and no development process.
- the color developing photosensitive composition of the present invention is characterized by containing a microgel encapsulating the following (A) to (C) and a binder polymer.
- C) Infrared absorbing dye This composition develops an image with high visibility by developing an exposed portion by infrared laser exposure. In addition, the color-development image has little fading deterioration with time, and the color development performance of this composition does not deteriorate with time and storage stability is good.
- each component of the color development photosensitive composition of this invention is demonstrated.
- microgel crosslinked polymer fine particles
- a known method can be applied.
- the fine particles include microcapsules containing polymer fine particles or hydrophobic compounds, but the polymer fine particles dissolve the inclusions described in the present invention at a high concentration in the core monomer used as the main component.
- it was difficult to adapt the microcapsules because the inclusions were eluted during or after the preparation of the photosensitive solution containing the organic solvent.
- the present invention has been reached because it is possible to select a low-boiling solvent (such as methyl ethyl ketone) that is highly soluble in the contents and can be volatilized after synthesis in the synthesis stage.
- a low-boiling solvent such as methyl ethyl ketone
- microgel in the present invention examples include the following microgel (1) and microgel (2).
- microgel (1) and microgel (2) By using these microgels, a lithographic printing plate precursor having excellent stability with time of the image recording layer coating solution containing an organic solvent and excellent on-press developability and printing performance can be obtained.
- the effect of the present invention is more remarkable when the content of the organic solvent in the coating solvent is 50% by mass or more.
- Microgel (1) In the microgel (1), a polyfunctional isocyanate compound having two or more isocyanate groups is dissolved in a water-immiscible solvent, and this solution is dissolved in one or more active hydrogen groups capable of reacting with isocyanate groups at one end. It is manufactured by emulsifying and dispersing in an aqueous solution containing a hydrophilic polymer, and then removing the solvent from the oil droplets of the emulsified dispersion.
- a well-known method can be applied as a method for producing the microgel (1). That is, an isocyanate compound that is soluble in a solvent immiscible with water, an oil phase solution in which a polyfunctional isocyanate compound having two or more isocyanate functional groups is dissolved in a solvent immiscible with water, and active hydrogen capable of reacting with the isocyanate group
- an aqueous solution containing a hydrophilic polymer having one or more groups at one end both are mixed and vigorously stirred and mixed, for example, at 12,000 rpm for 10 to 15 minutes using an emulsifying disperser such as a homogenizer. Oil droplets are emulsified and dispersed in the aqueous phase. Subsequently, the obtained emulsified dispersion is heated and stirred to evaporate the solvent, whereby an objective aqueous dispersion of microgel particles is obtained.
- a compound having two or more active hydrogen atoms in the molecule is preferably added to the aqueous phase.
- examples of such compounds include water, polyhydric alcohol compounds such as ethylene glycol and glycerin, polyhydric amine compounds such as ethylenediamine and diethylenetriamine, and mixtures thereof.
- a surfactant it is preferable to contain a surfactant in order to improve emulsion dispersion stability.
- polyfunctional isocyanate having two or more isocyanate groups
- Specific examples of such a compound include, for example, m-phenylene diisocyanate, p-phenylene diisocyanate, 2,6-tolylene diisocyanate, 2,4-tolylene diisocyanate, having two isocyanate groups in the molecule.
- trifunctional or higher isocyanate compounds can also be used.
- the above-mentioned bifunctional isocyanate compound is used as a main raw material, these trimers (burette or isocyanurate), a polyfunctional adduct of a polyol such as trimethylolpropane and a bifunctional isocyanate compound.
- trimers burette or isocyanurate
- polyfunctional adduct of a polyol such as trimethylolpropane
- a bifunctional isocyanate compound Benzene isocyanate formalin condensate, polymers of isocyanate compounds having a polymerizable group such as methacryloyloxyethyl isocyanate, lysine triisocyanate, and the like can also be used.
- xylene diisocyanate and its hydrogenated product hexamethylene diisocyanate, tolylene diisocyanate and its hydrogenated product are used as the main raw materials, and in addition to these trimers (burette or isosinurate), it is polyfunctional as an adduct with trimethylolpropane. These are preferred. These compounds are described in “Polyurethane Resin Handbook” (edited by Keiji Iwata, published by Nikkan Kogyo Shimbun (1987)).
- 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, xylylene-1,4-diisocyanate, xylylene-1,3-diisocyanate, trimethylolpropane and xylylene-1,4-diisocyanate or xylylene 1,3-diisocyanate adducts are preferred, especially xylylene-1,4-diisocyanate and xylylene-1,3-diisocyanate, trimethylolpropane and xylylene-1,4-diisocyanate or xylylene-1,3-diisocyanate
- hydrophilic polymer having one or more active hydrogen groups at one end a hydrophilic polymer having at least one active hydrogen group capable of reacting with an isocyanate group at one end.
- the active hydrogen group capable of reacting with an isocyanate group include a hydroxy group, an amino group, a mercapto group, and a carboxy group. Of these, a hydroxy group and an amino group are particularly preferable.
- the hydrophilic polymer which has an active hydrogen group For example, the polyether etc. which have an active hydrogen group in one terminal are mentioned.
- the mass average molar mass (Mw) of the hydrophilic polymer is preferably 300 to 500,000, and more preferably 500 to 100,000. When Mw is from 300 to 500,000, it has a sufficient function as a protective colloid, can ensure the dispersion stability of the microcapsules, and can sufficiently obtain the hydrophilicity of the surface.
- hydrophilic polymers include polyether oxides such as polyethylene oxide and ethylene oxide / propylene oxide copolymers. These polymers are, for example, ring-opening polymerization of a cyclic compound such as ethylene oxide and propylene oxide using alcohol, alkoxide, carboxylic acid, carboxylate, etc. as a polymerization initiation terminal, and the polymerization initiation terminal at a conventionally known reaction (for example, hydrolysis reaction). , Reduction reaction, etc.) can be synthesized by converting into an active hydrogen group such as a hydroxy group or an amino group. A polyether having an active hydrogen group at one end can also be used.
- polyethylene oxide monoethers examples include monomethyl ether, monoethyl ether, etc.
- polyethylene oxide monoesters examples include monoacetic acid esters, mono (meth) acrylic acid esters) Etc.
- the use amount ratio of the polyfunctional isocyanate compound and the hydrophilic polymer is preferably 100/1 to 100/60, more preferably 100/2 to 100/30, and more preferably 100/5 to 100/60 in terms of the molar ratio of the isocyanate functional group to the active hydrogen group. 100/20 is most preferred.
- the dispersion stability is good, the wall crosslink density is not lowered, the inclusion leakage does not occur, and the stain resistance is also good.
- the microgel (2) uses, as a wall material, polyurea or polyurethane / urea obtained by a polymerization reaction of an isocyanate compound and a compound having active hydrogen, and at least one of the isocyanate compounds is (1) at least a bifunctional isocyanate. It is a reaction product of a compound and (2) a polyether derivative having a terminal amino group or a hydroxy group represented by the following general formula (2).
- X represents a linking group
- A represents a single bond, an arylene group or an alkylene group
- L represents an alkylene group having 2 to 6 carbon atoms
- R has an active hydrogen.
- No organic group Y represents —OH or —NH 2
- m represents 0 or 1.
- n is an average added mole number of the polyether group and is a number of 10 to 120.
- the average particle size of the microgel is preferably 0.01 to 5.0 ⁇ m. 0.05 to 4.0 ⁇ m is more preferable, and 0.10 to 3.0 ⁇ m is particularly preferable.
- the content of the microgel is preferably in the range of 5 to 90% by mass with respect to the total solid content of the color developing photosensitive composition.
- a polymer having a glass transition temperature of 50 ° C. or higher A polymer having a glass transition temperature (Tg) of 50 ° C. or higher contained in the microgel that is a feature of the present invention is used without limitation. And a highly hydrophobic polymer is preferred. Of these, acrylic resins and styrene resins are preferable.
- the polymer may be added in the same manner as other components at the time of microgel synthesis, or a corresponding monomer and a polymerization initiator may be added, and the polymer may be polymerized by performing a radical polymerization reaction during the microgel synthesis.
- an encapsulating method in which a radical polymerization reaction is performed during microgel synthesis to form a polymer is preferable.
- the obtained polymer may be three-dimensionally crosslinked.
- the glass transition temperature of the polymer encapsulated in the microgel is the value described in “POLYMER HANDBOOK 4 th Edition” (WILEY INTERSCIENCE) in the case of a homopolymer, and L. A. Wood et al, J. MoI. Polymer Sci. , Vol 28, 319 (1958).
- the content of the polymer having a glass transition temperature of 50 ° C. or higher in the solid content of the microgel is preferably 5 to 50% by mass, more preferably 7 to 30% by mass, and most preferably 10 to 20% by mass.
- the (B) photoinitiator used in the present invention is preferably an acid and / or radical generator, a known thermal polymerization initiator, a compound having a bond with small bond dissociation energy, and photopolymerization initiation.
- An agent, a photoacid generator, or the like can be used.
- Examples of the photoinitiator in the present invention include (a) an organic halide, (b) a carbonyl compound, (c) an azo compound, (d) an organic peroxide, (e) a metallocene compound, (f) an azide compound, (G) hexaarylbiimidazole compound, (h) organic borate compound, (i) disulfone compound, (j) oxime ester compound, (k) onium salt compound.
- azo compound for example, an azo compound described in JP-A-8-108621 can be used.
- Examples of the azide compound include 2,6-bis (4-azidobenzylidene) -4-methylcyclohexanone.
- Examples of the hexaarylbiimidazole compound for example, the compound described in paragraph [0027] of JP-A-2008-195018 is preferable.
- organic borate compound for example, compounds described in paragraph No. [0028] of JP-A-2008-195018 are preferable.
- Examples of the disulfone compound include compounds described in JP-A No. 61-166544.
- onium salt compounds examples include S.I. I. Schlesinger, Photogr. Sci. Eng. , 18, 387 (1974), T.A. S. Bal et al, Polymer, 21, 423 (1980), diazonium salts described in JP-A-5-158230 (corresponding to NI3 diazonium), US Pat. No. 4,069,055, JP-A-4-365049 Ammonium salts described in U.S. Pat. Nos. 4,069,055 and 4,069,056, European Patent No. 104,143, US Patent Application Publication No. 2008/0311520 Nos. 1-150848, JP-A-2-150848, JP-A-2008-195018, or J. Pat. V.
- onium salts capable of generating acids and radicals iodonium salts and sulfonium salts are more preferable, and these onium salts have a hydroxy group, an amino group, an isocyanate group, or a terminal ethylenically unsaturated bond group in the molecule. What has is most preferable.
- the molecule has a hydroxy group, an amino group, or an isocyanate group, it reacts with the wall material at the time of microgel synthesis, thereby preventing elution of the photoinitiator during preparation of the photosensitive solution or after coating.
- elution can be similarly prevented by reacting with the monomer for component (A).
- the content of the photoinitiator in the microgel solid content is desirably 5 to 50% by mass, more desirably 7 to 30% by mass, and most desirably 10 to 20% by mass. Within this range, good sensitivity and good stain resistance of the non-image area during printing can be obtained.
- Infrared absorbing dye has a function of converting absorbed infrared light into heat and a function of being excited by infrared light and (B) transferring electrons and / or energy to a photoinitiator.
- dyes such as azo dyes, metal complex azo dyes, pyrazolone azo dyes, naphthoquinone dyes, anthraquinone dyes, phthalocyanine dyes, carbonium dyes, quinoneimine dyes, methine dyes, cyanine dyes, squarylium dyes, pyrylium salts, metal thiolate complexes Is mentioned.
- cyanine dyes particularly preferred among these dyes are cyanine dyes, squarylium dyes, pyrylium salts, nickel thiolate complexes, and indolenine cyanine dyes. Further, cyanine dyes and indolenine cyanine dyes are preferred, and particularly preferred examples include cyanine dyes represented by the following general formula (a).
- X 1 represents a hydrogen atom, a halogen atom, —N (R 9 ) (R 10 ), —X 2 -L 1 or a group shown below.
- R 9 and R 10 may be the same or different and each may have a substituent, an aryl group having 6 to 10 carbon atoms, an alkyl group having 1 to 8 carbon atoms, a hydrogen atom R 9 and R 10 may be bonded to each other to form a ring. Of these, a phenyl group is preferred (—NPh 2 ).
- X 2 represents an oxygen atom or a sulfur atom
- L 1 represents a hydrocarbon group having 1 to 12 carbon atoms, a heteroaryl group, or a hydrocarbon group having 1 to 12 carbon atoms including a hetero atom.
- a hetero atom here shows N, S, O, a halogen atom, and Se.
- Xa - has Za described later - is defined as for, R a represents a hydrogen atom, an alkyl group, an aryl group, a substituted or unsubstituted amino group, substituted or unsubstituted amino group and a halogen atom .
- R 1 and R 2 each independently represents a hydrocarbon group having 1 to 12 carbon atoms.
- R 1 and R 2 are preferably hydrocarbon groups having 2 or more carbon atoms.
- R 1 and R 2 may be connected to each other to form a ring, and when a ring is formed, it is particularly preferable to form a 5-membered ring or a 6-membered ring.
- Ar 1 and Ar 2 may be the same or different and each represents an aryl group which may have a substituent.
- Preferred aryl groups include a benzene ring and a naphthalene ring.
- a C12 or less hydrocarbon group, a halogen atom, and a C12 or less alkoxy group are mentioned.
- Y 1 and Y 2 may be the same or different and each represents a sulfur atom or a dialkylmethylene group having 12 or less carbon atoms.
- R 3 and R 4 may be the same or different and each represents a hydrocarbon group having 20 or less carbon atoms which may have a substituent.
- Preferred substituents include alkoxy groups having 12 or less carbon atoms, carboxy groups, and sulfo groups.
- R 5 , R 6 , R 7 and R 8 may be the same or different and each represents a hydrogen atom or a hydrocarbon group having 12 or less carbon atoms. From the availability of raw materials, a hydrogen atom is preferred.
- Za ⁇ represents a counter anion. However, Za ⁇ is not necessary when the cyanine dye represented by formula (a) has an anionic substituent in its structure and neutralization of charge is not necessary.
- Preferred Za ⁇ is a halide ion, a perchlorate ion, a tetrafluoroborate ion, a hexafluorophosphate ion, and a sulfonate ion, particularly preferably a perchlorate ion, in view of the storage stability of the image recording layer coating solution.
- Hexafluorophosphate ions, and aryl sulfonate ions are examples of the storage stability of the image recording layer coating solution.
- cyanine dye represented by formula (a) that can be suitably used include compounds described in paragraphs [0017] to [0019] of JP-A No. 2001-133969, JP-A No. 2002-023360.
- a terminal ethylenically unsaturated bond group that has a substituent that can be bonded to an isocyanate used as a wall material during microgel synthesis or that can be bonded to a monomer included in a radical reaction during microgel synthesis.
- a cyanine dye represented by the following general formula (1).
- R 1 and R 8 represent a monovalent substituent.
- R 2 , R 3 , R 6 and R 7 each independently represent a hydrogen atom or a hydrocarbon group.
- X represents an oxygen atom, a nitrogen atom, or a sulfur atom
- L represents an aromatic hydrocarbon ring, a heteroaromatic ring, or an alkyl group having 1 to 12 carbon atoms including a hetero atom.
- X is a nitrogen atom, it is —N (L 1 ) (L 2 ), and L 1 and L 2 represent the same substituent as L which may be the same or different.
- Q 1 and Q 2 may be the same or different and each represents —NR 9 —, a sulfur atom, an oxygen atom, or a dialkylmethylene group.
- R 9 represents a hydrogen atom or a hydrocarbon group which may have a substituent.
- T 1 and T 2 each independently represent an aromatic hydrocarbon ring or a heteroaromatic ring. This ring may further have a substituent.
- a ⁇ represents a counter ion.
- at least one of T 1 , T 2 , R 1 , R 8 or L in the molecule has a hydroxy group, an amino group, an isocyanate group, or a terminal ethylenically unsaturated bond group.
- the molecule When the molecule has a hydroxy group, an amino group, or an isocyanate group, it reacts with the wall material at the time of microgel synthesis, thereby preventing the elution of infrared absorbing dye during preparation of the photosensitive solution or after coating. When it has a terminal ethylenically unsaturated bond group, elution can be similarly prevented by reacting with the monomer for component (A).
- infrared absorbing dyes may be used alone or in combination of two or more, and an infrared absorber other than an infrared absorbing dye such as a pigment may be used in combination.
- an infrared absorber other than an infrared absorbing dye such as a pigment may be used in combination.
- the pigment compounds described in paragraph numbers [0072] to [0076] of JP-A-2008-195018 are preferable.
- the content of the infrared absorbing dye in the solid content of the microgel is preferably 1 to 30% by mass, more preferably 1 to 20% by mass, and most preferably 3 to 10% by mass.
- the microgel of the present invention preferably further contains (D) an acid color developer.
- an acid color developer a conventionally known one can be used without limitation as long as it is a compound that changes color by interacting with an acid generated from a compound that generates acid by light or heat.
- spiropyran compounds and spirooxazine compounds are particularly preferable.
- a spiropyran compound is a compound having a basic structure in which a pyran ring and another ring (aliphatic ring or heterocyclic ring) are spiro-bonded.
- a spirooxazine compound is a compound having a basic structure in which an oxazine ring and another ring (aliphatic ring or heterocyclic ring) are spiro-bonded.
- Another ring aromatic ring, aliphatic ring, heterocyclic ring
- the pyran ring or the oxazine ring, the ring spiro-bonded to them and the condensed ring thereof may have a substituent.
- the position of the spiro bond in the pyran ring is the 2-position (2H-pyran ring) or the 4-position (4H-pyran ring).
- the 2nd position is more preferable than the 4th position.
- the position of the spiro bond in the oxazine ring is the 2-position (2H-oxazine ring).
- the ring that is spiro-bonded to the pyran ring or the oxazine ring is preferably a heterocyclic ring rather than an aliphatic ring.
- the spirooxazine compound is more preferable than the spiropyran compound from the viewpoint of stability.
- spiropyran and spirooxazine compounds include JP-A-5-2064889, JP-A-6-199827, JP-A-5-72668, JP-A-6-95291, JP-A-6-199827, and JP-A-7.
- the acid color former preferably has a hydroxy group, an amino group, an isocyanate group, or a terminal ethylenically unsaturated bond group in the molecule.
- the molecule has a hydroxy group, an amino group, or an isocyanate group, it reacts with the wall material at the time of microgel synthesis, so that elution of the acid color former during preparation of the photosensitive solution or after coating can be prevented.
- elution can be similarly prevented by reacting with the monomer for component (A).
- the content of the acid color former in the solid content of the microgel is preferably 5 to 50% by mass, more preferably 7 to 30% by mass, and most preferably 10 to 20% by mass.
- Binder polymer As the binder polymer, either a water-soluble polymer or a water-insoluble polymer can be appropriately selected and used. Specific examples include polyvinyl alcohol, modified polyvinyl alcohol, polyvinyl pyrrolidone, water-soluble cellulose derivatives, poly (meth) acrylonitrile, and the like. Further, when the color developing photosensitive composition is applied to the image recording layer of a lithographic printing plate precursor, a crosslinkable functional group as described in JP-A-2008-195018 is mainly used in order to improve the film strength of the image area. Preferred examples include a binder polymer having a chain or a side chain, preferably a side chain. Crosslinking is formed between the polymer molecules by the crosslinkable group, and curing is accelerated.
- the crosslinkable functional group is preferably an ethylenically unsaturated group such as a (meth) acryl group, vinyl group, allyl group, or styryl group, or an epoxy group, and these groups are introduced into the polymer by polymer reaction or copolymerization.
- a reaction between an acrylic polymer or polyurethane having a carboxy group in the side chain and polyurethane and glycidyl methacrylate, or a reaction between a polymer having an epoxy group and an ethylenically unsaturated group-containing carboxylic acid such as methacrylic acid can be used.
- the content of the crosslinkable group in the binder polymer is preferably 0.1 to 10.0 mmol, more preferably 1.0 to 7.0 mmol, and most preferably 2.0 to 5.5 mmol per 1 g of the binder polymer. .
- the binder polymer when applied to the image recording layer of a lithographic printing plate precursor, preferably further has a hydrophilic group.
- the hydrophilic group contributes to imparting on-press developability to the image recording layer.
- the coexistence of the crosslinkable group and the hydrophilic group makes it possible to achieve both printing durability and developability.
- hydrophilic group examples include a hydroxy group, a carboxy group, an alkylene oxide structure, an amino group, an ammonium group, an amide group, a sulfo group, and a phosphoric acid group.
- an alkylene oxide unit having 2 or 3 carbon atoms An alkylene oxide structure having 1 to 9 is preferred.
- a monomer having a hydrophilic group may be copolymerized.
- the binder polymer of the present invention when applied to the image recording layer of a lithographic printing plate precursor, contains an oleophilic group such as an alkyl group, an aryl group, an aralkyl group, and an alkenyl group in order to control the inking property.
- an oleophilic group such as an alkyl group, an aryl group, an aralkyl group, and an alkenyl group in order to control the inking property.
- a lipophilic group-containing monomer such as an alkyl methacrylate may be copolymerized.
- the ratio of repeating units is a molar ratio.
- the binder polymer preferably has a mass average molar mass (Mw) of 2000 or more, more preferably 5000 or more, and still more preferably 10,000 to 300,000.
- hydrophilic polymers such as polyacrylic acid and polyvinyl alcohol described in JP-A-2008-195018 can be used as necessary. Further, a lipophilic binder polymer and a hydrophilic binder polymer can be used in combination.
- the content of the binder polymer is usually from 5 to 90% by weight, preferably from 5 to 80% by weight, more preferably from 10 to 70% by weight, based on the total solid content of the photosensitive composition. .
- the color developing photosensitive composition may contain additives other than those described above depending on the purpose.
- a liquid in which such a composition is dissolved or dispersed in a suitable solvent is applied to a support and dried, and a color-forming photosensitive composition film is formed to produce an image forming material.
- the image forming material include lithographic printing plate precursors, printed wiring boards, color filters, photomasks, and the like image forming materials that use color development and polymerization curing by infrared image exposure. Especially, it is suitable for manufacture of a lithographic printing plate precursor. An infrared laser is preferred as the infrared ray used.
- a planographic printing plate precursor using the color developing photosensitive composition particularly an on-press development type planographic printing plate precursor will be described in detail.
- the lithographic printing plate precursor according to the invention has a support and an image recording layer containing the color developing photosensitive composition in this order.
- the lithographic printing plate precursor according to the invention may have a protective layer on the image recording layer and an undercoat layer between the support and the image recording layer. If necessary, it may further have other layers.
- the image recording layer used in the present invention contains the color developing photosensitive composition.
- the image recording layer contains a photoinitiator, an infrared absorbing dye, and a polymerizable compound in addition to the microgel. Furthermore, various additives can be contained as required.
- the photoinitiator and infrared absorbing dye contained outside the microgel may be the same as or different from those in the particles, and are selected from those described in the above description regarding the color-sensitive composition.
- components of the image recording layer other than the color-forming photosensitive composition, a method for forming the image recording layer, and the like will be described.
- the polymerizable compound used in the present invention is an addition polymerizable compound having at least one ethylenically unsaturated double bond, and has at least one terminal ethylenically unsaturated bond, preferably 2 or more. It is chosen from the compound which has. These have chemical forms such as monomers, prepolymers, ie dimers, trimers and oligomers, or mixtures thereof. Examples of monomers include unsaturated carboxylic acids (for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.), esters and amides thereof, preferably unsaturated carboxylic acids.
- unsaturated carboxylic acids for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.
- esters and amides thereof preferably unsaturated carboxylic acids.
- An ester of an acid and a polyhydric alcohol compound and an amide of an unsaturated carboxylic acid and a polyvalent amine compound are used.
- an addition reaction product of an unsaturated carboxylic acid ester or amide having a nucleophilic substituent such as a hydroxy group, an amino group or a mercapto group with a monofunctional or polyfunctional isocyanate or epoxy, and a monofunctional or polyfunctional compound is also preferably used.
- a substitution reaction product of an unsaturated carboxylic acid ester or amide having a leaving substituent such as a tosyloxy group and a monofunctional or polyfunctional alcohol, amine or thiol is also suitable.
- JP-T-2006-508380 JP-A-2002-287344, JP-A-2008-256850, JP-A-2001-342222, JP-A-9-179296, JP-A-9-179297.
- JP-A-9-179298 JP-A-2004-294935, JP-A-2006-243493, JP-A-2002-275129, JP-A-2003-64130, JP-A-2003-280187, It is described in references including Kaihei 10-333321.
- monomers of esters of polyhydric alcohol compounds and unsaturated carboxylic acids include acrylic acid esters such as ethylene glycol diacrylate, 1,3-butanediol diacrylate, tetramethylene glycol diacrylate, propylene glycol diacrylate, Examples include trimethylolpropane triacrylate, hexanediol diacrylate, tetraethylene glycol diacrylate, pentaerythritol tetraacrylate, sorbitol triacrylate, isocyanuric acid ethylene oxide (EO) -modified triacrylate, and polyester acrylate oligomer.
- acrylic acid esters such as ethylene glycol diacrylate, 1,3-butanediol diacrylate, tetramethylene glycol diacrylate, propylene glycol diacrylate
- Examples include trimethylolpropane triacrylate, hexanediol diacrylate, tetraethylene glycol diacrylate, pentaery
- Methacrylic acid esters include tetramethylene glycol dimethacrylate, neopentyl glycol dimethacrylate, trimethylolpropane trimethacrylate, ethylene glycol dimethacrylate, pentaerythritol trimethacrylate, bis [p- (3-methacryloxy-2-hydroxypropoxy) phenyl ] Dimethylmethane, bis- [p- (methacryloxyethoxy) phenyl] dimethylmethane, and the like.
- amide monomers of polyvalent amine compounds and unsaturated carboxylic acids include methylene bis-acrylamide, methylene bis-methacrylamide, 1,6-hexamethylene bis-acrylamide, 1,6-hexamethylene bis-methacrylic.
- examples include amide, diethylenetriamine trisacrylamide, xylylene bisacrylamide, and xylylene bismethacrylamide.
- urethane-based addition polymerizable compounds produced by an addition reaction of isocyanate and hydroxy group are also suitable. Specific examples thereof include, for example, one molecule described in JP-B-48-41708.
- a vinyl containing two or more polymerizable vinyl groups in one molecule obtained by adding a vinyl monomer containing a hydroxy group represented by the following general formula (A) to a polyisocyanate compound having two or more isocyanate groups.
- a urethane compound etc. are mentioned.
- R 4 and R 5 each independently represent H or CH 3.
- urethanes as described in JP-A-51-37193, JP-B-2-32293, JP-B-2-16765, JP-A-2003-344997, JP-A-2006-65210 are disclosed.
- Acrylates, JP-B 58-49860, JP-B 56-17654, JP-B 62-39417, JP-B 62-39418, JP-A 2000-250211, JP-A 2007-94138 Urethane compounds having an ethylene oxide skeleton described in the publication, and hydrophilic groups described in US Pat. No. 7,153,632, JP-A-8-505958, JP-A-2007-293221, and JP-A-2007-293223.
- urethane compounds having.
- tris (acryloyloxyethyl) isocyanurate, bis (acryloyloxyethyl) hydroxyethyl isocyanurate, etc. are excellent in the balance between the hydrophilicity involved in on-press developability and the polymerization ability involved in printing durability.
- Isocyanuric acid ethylene oxide modified acrylates are particularly preferred.
- the details of the method of use such as the structure of these polymerizable compounds, whether they are used alone or in combination, and the amount added can be arbitrarily set according to the performance design of the final planographic printing plate precursor.
- the polymerizable compound is preferably used in the range of 5 to 75% by mass, more preferably 10 to 70% by mass, and particularly preferably 15 to 60% by mass with respect to the total solid content of the image recording layer.
- the image recording layer in the invention may contain a low molecular weight hydrophilic compound in order to improve the on-press developability without reducing the printing durability.
- a low molecular weight hydrophilic compound for example, as the water-soluble organic compound, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol and the like glycols and ether or ester derivatives thereof, glycerin, Polyhydroxys such as pentaerythritol and tris (2-hydroxyethyl) isocyanurate, organic amines such as triethanolamine and diethanolamine monoethanolamine and salts thereof, organic sulfones such as alkylsulfonic acid, toluenesulfonic acid and benzenesulfonic acid Acids and salts thereof, organic sulfamic acids such as alkylsulfamic acid and salts thereof, organic sulfuric acids such as al
- organic sulfonates include alkyl sulfonates such as sodium n-butyl sulfonate, sodium n-hexyl sulfonate, sodium 2-ethylhexyl sulfonate, sodium cyclohexyl sulfonate, and sodium n-octyl sulfonate.
- organic sulfate examples include polyethylene oxide alkyl, alkenyl, alkynyl, aryl or heterocyclic monoether sulfates.
- the ethylene oxide unit is preferably 1 to 4, and the salt is preferably a sodium salt, potassium salt or lithium salt.
- betaines compounds in which the hydrocarbon substituent on the nitrogen atom has 1 to 5 carbon atoms are preferable.
- Specific examples include trimethylammonium acetate, dimethylpropylammonium acetate, 3-hydroxy-4-trimethyl.
- the above low molecular weight hydrophilic compound has a small hydrophobic part structure and almost no surface-active action, so that dampening water penetrates into the exposed part of the image recording layer (image part) and the hydrophobicity and film strength of the image part. Ink acceptability and printing durability of the image recording layer can be maintained satisfactorily.
- the amount of these low molecular weight hydrophilic compounds added to the image recording layer is preferably 0.5% by mass or more and 20% by mass or less of the total solid content of the image recording layer. More preferably, they are 1 mass% or more and 15 mass% or less, More preferably, they are 2 mass% or more and 10 mass% or less. In this range, good on-press developability and printing durability can be obtained. These compounds may be used alone or in combination of two or more.
- a sensitizing agent such as a phosphonium compound, a nitrogen-containing low molecular weight compound, or an ammonium group-containing polymer can be used in the image recording layer in order to improve the inking property.
- these compounds function as a surface coating agent for the inorganic layered compound, and prevent a decrease in the inking property during printing by the inorganic layered compound.
- nitrogen-containing low molecular weight compound examples include amine salts and quaternary ammonium salts. Also included are imidazolinium salts, benzoimidazolinium salts, pyridinium salts, and quinolinium salts. Of these, quaternary ammonium salts and pyridinium salts are preferable.
- tetramethylammonium hexafluorophosphate
- tetrabutylammonium hexafluorophosphate
- dodecyltrimethylammonium p-toluenesulfonate
- benzyltriethylammonium hexafluorophosphate
- benzyldimethyloctylammonium hexafluorophosphate.
- the ammonium group-containing polymer may be any polymer as long as it has an ammonium group in its structure, but a polymer containing 5 to 80 mol% of (meth) acrylate having an ammonium group in the side chain as a copolymerization component is preferable. . Specific examples include the polymers described in paragraph numbers [0089] to [0105] of JP2009-208458A.
- the ammonium salt-containing polymer has a reduced specific viscosity (unit: ml / g) determined by the following measurement method, preferably in the range of 5 to 120, more preferably in the range of 10 to 110, Those in the range of ⁇ 100 are particularly preferred.
- Mw mass average molar amount
- the content of the sensitizer is preferably 0.01 to 30.0% by mass, more preferably 0.1 to 15.0% by mass, and 1 to 10% by mass with respect to the total solid content of the image recording layer. Is more preferable.
- surfactants coloring agents, baking-out agents, polymerization inhibitors, higher fatty acid derivatives, plasticizers, inorganic fine particles, inorganic layered compounds, and co-sensitizers or chain transfer agents may be added. It can. Specifically, paragraph numbers [0114] to [0159] of Japanese Patent Application Laid-Open No. 2008-284817, paragraph numbers [0023] to [0027] of Japanese Patent Application Laid-Open No. 2006-091479, and US Patent Publication No. 2008/0311520. [0060] The compounds and addition amounts described in [0060] are preferred.
- the image recording layer in the present invention is a coating solution prepared by dispersing or dissolving the necessary components in a known solvent as described in paragraphs [0142] to [0143] of JP-A-2008-195018, for example. This is prepared by coating the substrate by a known method such as bar coater coating and drying.
- the image recording layer coating amount (solid content) on the support obtained after coating and drying varies depending on the application, but is generally preferably 0.3 to 3.0 g / m 2 . Within this range, good sensitivity and good film characteristics of the image recording layer can be obtained.
- an undercoat layer (sometimes referred to as an intermediate layer) is preferably provided between the image recording layer and the support.
- the undercoat layer enhances the adhesion between the support and the image recording layer in the exposed area, and easily peels off the image recording layer from the support in the unexposed area. Contributes to improvement.
- the undercoat layer functions as a heat insulating layer, thereby preventing the heat generated by the exposure from diffusing to the support and reducing the sensitivity.
- the compound used for the undercoat layer those having an adsorptive group capable of being adsorbed on the surface of the support and a crosslinkable group for improving the adhesion to the image recording layer are preferable.
- compounds having a hydrophilicity-imparting group such as a sulfo group can also be mentioned as suitable compounds. These compounds may be low molecular weight or high molecular weight polymers. Moreover, you may use these compounds in mixture of 2 or more types as needed.
- a high molecular polymer a copolymer of a monomer having an adsorptive group, a monomer having a hydrophilic group, and a monomer having a crosslinkable group is preferable.
- Examples of the adsorptive group that can be adsorbed on the support surface include a phenolic hydroxy group, a carboxy group, —PO 3 H 2 , —OPO 3 H 2 , —CONHSO 2 —, —SO 2 NHSO 2 —, —COCH 2 COCH 3 Is preferred.
- a sulfo group is preferable.
- the crosslinkable group is preferably a methacryl group or an allyl group.
- This polymer may have a crosslinkable group introduced by salt formation between the polar substituent of the polymer, a substituent having a counter charge and a compound having an ethylenically unsaturated bond,
- Other monomers preferably hydrophilic monomers, may be further copolymerized.
- the phosphorus compound which has a heavy bond reactive group is mentioned suitably.
- crosslinkable group preferably ethylenically unsaturated bond group
- those containing a low molecular or high molecular compound having a hydrophilic group are also preferably used. More preferred are polymer polymers having adsorbable groups, hydrophilic groups, and crosslinkable groups that can be adsorbed on the support surface described in JP-A Nos. 2005-125749 and 2006-188038.
- the content of unsaturated double bonds in the polymer resin for the undercoat layer is preferably 0.1 to 10.0 mmol, most preferably 0.2 to 5.5 mmol per 1 g of the polymer.
- the polymer for the undercoat layer preferably has a mass average molar mass of 5000 or more, more preferably 10,000 to 300,000.
- the undercoat layer of the present invention comprises, in addition to the above undercoat compound, a chelating agent, a secondary or tertiary amine, a polymerization inhibitor, an amino group, or a functional group having a polymerization inhibiting ability, in order to prevent contamination over time.
- a chelating agent for example, 1,4-diazabicyclo [2,2,2] octane (DABCO), 2,3,5,6-tetrahydroxy-p-quinone, chloranil , Sulfophthalic acid, hydroxyethylethylenediaminetriacetic acid, dihydroxyethylethylenediaminediacetic acid, hydroxyethyliminodiacetic acid, and the like.
- the undercoat layer is applied by a known method.
- the coating amount (solid content) of the undercoat layer is preferably 0.1 to 100 mg / m 2 , and more preferably 1 to 30 mg / m 2 .
- the support used in the lithographic printing plate precursor according to the invention a known support is used. Of these, an aluminum plate that has been roughened and anodized by a known method is preferred. In addition, the aluminum plate is subjected to micropore enlargement treatment or sealing treatment of an anodized film described in JP-A-2001-253181 or JP-A-2001-322365, and US Pat. 714,066, 3,181,461, 3,280,734 and 3,902,734, or alkali metal silicates as described in U.S. Pat. Surface hydrophilization treatment with polyvinylphosphonic acid or the like as described in each specification of 3,276,868, 4,153,461 and 4,689,272 is appropriately performed and performed. be able to.
- the support preferably has a center line average roughness of 0.10 to 1.2 ⁇ m.
- the support of the present invention includes an organic polymer compound described in JP-A-5-45885 and a silicon alkoxy compound described in JP-A-6-35174 on the back surface.
- a backcoat layer can be provided.
- a protective layer (overcoat layer) is preferably provided on the image recording layer.
- the protective layer has a function of preventing scratches in the image recording layer and preventing ablation during high-illuminance laser exposure.
- the protective layer having such characteristics is described in, for example, US Pat. No. 3,458,311 and Japanese Patent Publication No. 55-49729.
- the low oxygen permeability polymer used for the protective layer either a water-soluble polymer or a water-insoluble polymer can be appropriately selected and used, and two or more types can be mixed and used as necessary. it can.
- Specific examples include polyvinyl alcohol, modified polyvinyl alcohol, polyvinyl pyrrolidone, water-soluble cellulose derivatives, poly (meth) acrylonitrile, and the like.
- modified polyvinyl alcohol acid-modified polyvinyl alcohol having a carboxy group or a sulfo group is preferably used.
- modified polyvinyl alcohols described in JP-A-2005-250216 and JP-A-2006-259137 are preferable.
- the protective layer preferably contains an inorganic layered compound such as natural mica and synthetic mica as described in JP-A-2005-119273 in order to enhance oxygen barrier properties. Further, the protective layer may contain known additives such as a plasticizer for imparting flexibility, a surfactant for improving coating properties, and inorganic fine particles for controlling surface slipperiness. Further, the protective layer can contain the sensitizer described in the description of the image recording layer.
- the protective layer is applied by a known method.
- the coating amount of the protective layer, the coating amount after drying is preferably in the range of 0.01 ⁇ 10g / m 2, more preferably in the range of 0.02 ⁇ 3g / m 2, and most preferably 0.
- the range is 02 to 1 g / m 2 .
- the plate making of the lithographic printing plate precursor according to the invention is preferably carried out by an on-press development method.
- the on-press development method includes an image exposure process for a lithographic printing plate precursor, a printing process in which an oil-based ink and an aqueous component are supplied and printed without performing any development process on the exposed lithographic printing plate precursor. And the unexposed portion of the lithographic printing plate precursor is removed during the printing process.
- Imagewise exposure may be performed on the printing machine after the lithographic printing plate precursor is mounted on the printing machine, or may be separately performed with a plate setter or the like. In the latter case, the exposed lithographic printing plate precursor is mounted on a printing machine without undergoing a development process.
- an on-press development process that is, an image recording layer in an unexposed area is removed at an early stage of printing, Accordingly, the surface of the hydrophilic support is exposed to form a non-image part.
- an oil-based ink and the aqueous component ordinary lithographic printing ink and fountain solution are used. This will be described in more detail below.
- the light source used for image exposure is preferably a laser.
- the laser used in the present invention is not particularly limited, and preferred examples include solid lasers and semiconductor lasers that irradiate infrared rays having a wavelength of 760 to 1200 nm.
- the output is preferably 100 mW or more
- the exposure time per pixel is preferably within 20 microseconds
- the irradiation energy amount is preferably 10 to 300 mJ / cm 2 .
- the exposed lithographic printing plate precursor is mounted on the plate cylinder of a printing press.
- image exposure is performed after a lithographic printing plate precursor is mounted on a plate cylinder of the printing press.
- the image recording layer cured by exposure has a printing ink acceptance having an oleophilic surface in the exposed portion of the image recording layer. Forming part.
- the uncured image recording layer is removed by dissolution or dispersion by the supplied dampening water and / or printing ink, and a hydrophilic surface is exposed in that area.
- the fountain solution adheres to the exposed hydrophilic surface, and the printing ink is deposited on the image recording layer in the exposed area and printing is started.
- dampening water or printing ink may be supplied to the printing plate first, but printing is first performed in order to prevent the dampening water from being contaminated by the removed image recording layer components. It is preferable to supply ink.
- the lithographic printing plate precursor according to the invention is developed on the machine on an offset printing machine and used as it is for printing a large number of sheets.
- the molecular weight is a mass average molar mass (Mw), and the ratio of the repeating units is a mole percentage except for those specifically defined.
- Microgel (MG-1) described in Example 1 As an oil phase component, 4.46 g of a polyfunctional isocyanate (manufactured by Mitsui Chemicals Polyurethane; 75% ethyl acetate solution) having the following structure, trimethylolpropane (6 mol) and xy Diisocyanate (18 mol) is added, and adduct (Mitsui Chemical Polyurethane; 50% ethyl acetate solution) is added with methyl-terminated polyoxyethylene (1 mol, the number of repeating oxyethylene units is 90).
- a polyfunctional isocyanate manufactured by Mitsui Chemicals Polyurethane; 75% ethyl acetate solution
- trimethylolpropane (6 mol)
- xy Diisocyanate (18 mol)
- adduct Mitsubishi Chemical Polyurethane; 50% ethyl acetate solution
- the obtained emulsion was added to 20 g of distilled water, stirred at room temperature for 30 minutes, and then stirred at 50 ° C. for 3 hours.
- the microgel solution thus obtained was diluted with distilled water to a solid content concentration of 15% by mass to obtain a microgel.
- the average particle size of the microgel was measured by a light scattering method, the average particle size was 0.2 ⁇ m.
- microgel (MG-51) described in Example 52 2.1 g of M-1 as a monomer for component (A), 0.9 g of M-8, 2.0 g of component I-1 as component (B), component (D) As in MG-1, except that 2.0 g of SP-13 was used, MG-51 was obtained.
- the average particle size of the microgel was measured by a light scattering method, the average particle size was 0.2 ⁇ m.
- Photosensitive Composition (1) Production of Colored Photosensitive Composition Film 1
- the following photosensitive composition solution (1) was prepared, and a dry coating amount was 1.0 g / m 2 on a polyester film having a thickness of 0.18 mm. After bar coating as described above, it was oven-dried at 100 ° C. for 60 seconds to prepare a color-forming photosensitive composition film 1.
- the resulting coloring photosensitive composition film was output with a water-cooled 40 W infrared semiconductor laser-mounted Creo Trendsetter 3244VX with an output of 11.7 W, an outer drum rotation speed of 250 rpm, and a resolution of 2400 dpi. Exposure was performed under conditions. Color development was measured immediately after exposure and after 2 hours in the dark and at room temperature after exposure. In addition, the color development immediately after exposure of the photosensitive composition film subjected to forced aging for 3 days under the conditions of 60 ° C. and 70% humidity was also measured.
- the L value (brightness) of the L * a * b * color system was used, and expressed as the difference ⁇ L between the L value of the exposed area and the L value of the unexposed area.
- a larger value of ⁇ L means better color developability.
- the measurement was performed by the SCE (regular reflected light removal) method using a spectrocolorimeter CM2600d manufactured by KONICA-MINOLTA and operation software CM-S100W. The results are shown in Table 1.
- Microgels MG-54, 56, and 57 in Table 1 were synthesized in the same manner as microgel MG-1, except that the components (A) to (C) shown in Table 1 were used.
- planographic printing plate precursor Preparation of planographic printing plate precursors (1) to (51) and (54) to (60) (1) Preparation of support To remove rolling oil on the surface of a 0.3 mm thick aluminum plate (material JIS A 1050) After degreasing at 50 ° C. for 30 seconds using a 10 mass% sodium aluminate aqueous solution, three bundle-planted nylon brushes having a bristle diameter of 0.3 mm and a pumice-water suspension having a median diameter of 25 ⁇ m (specific gravity 1) .1 g / cm 3 ), and the aluminum surface was grained and washed thoroughly with water.
- This plate was etched by being immersed in a 25 mass% sodium hydroxide aqueous solution at 45 ° C for 9 seconds, washed with water, further immersed in 20 mass% nitric acid at 60 ° C for 20 seconds, and washed with water. At this time, the etching amount of the grained surface was about 3 g / m 2 .
- an electrochemical roughening treatment was performed continuously using an alternating voltage of 60 Hz.
- the electrolytic solution at this time was a 1% by mass nitric acid aqueous solution (containing 0.5% by mass of aluminum ions) and a liquid temperature of 50 ° C.
- the AC power source waveform is electrochemical roughening treatment using a trapezoidal rectangular wave alternating current with a time ratio TP of 0.8 msec until the current value reaches a peak from zero, a duty ratio of 1: 1, and a trapezoidal rectangular wave alternating current. Went. Ferrite was used for the auxiliary anode.
- the current density was 30 A / dm 2 at the peak current value, and 5% of the current flowing from the power source was shunted to the auxiliary anode.
- the amount of electricity in nitric acid electrolysis was 175 C / dm 2 when the aluminum plate was the anode. Then, water washing by spraying was performed.
- nitric acid electrolysis was performed with an aqueous solution of 0.5% by mass of hydrochloric acid (containing 0.5% by mass of aluminum ions) and an electrolytic solution having a liquid temperature of 50 ° C. under the condition of an electric quantity of 50 C / dm 2 when the aluminum plate was the anode.
- Electrochemical surface roughening treatment was carried out in the same manner as above, followed by washing with water by spraying.
- a 2.5 g / m 2 direct current anodic oxide film having a current density of 15 A / dm 2 was provided on the plate as a 15% by weight sulfuric acid aqueous solution (containing 0.5% by weight of aluminum ions) as an electrolyte, followed by washing with water.
- the support (1) was subjected to a silicate treatment at 60 ° C. for 10 seconds using an aqueous 2.5 mass% No. 3 sodium silicate solution, and then washed with water for support.
- Body (2) was obtained.
- the adhesion amount of Si was 10 mg / m 2 .
- the centerline average roughness (Ra) of this substrate was measured using a needle having a diameter of 2 ⁇ m and found to be 0.51 ⁇ m.
- undercoat layer coating solution (1) is applied onto the support (2) so that the dry coating amount is 20 mg / m 2 , and used in the following experiments.
- a support having a layer was prepared.
- the image recording layer coating solution (1) having the following composition was bar-coated on the undercoat layer formed as described above, and then oven-dried at 100 ° C for 60 seconds to obtain a dry coating amount. An image recording layer of 1.0 g / m 2 was formed.
- the structures of the low molecular weight hydrophilic compound (1), the phosphonium compound (1), and the ammonium group-containing polymer are as shown below.
- lithographic printing plate precursors (52) and (53) A lithographic printing plate except that the protective layer coating solution (2) in which the inorganic layered compound dispersion (1) is not added is used in the protective layer coating solution (1).
- lithographic printing plate precursors (52) and (53) [for Examples 53 and 54] were obtained.
- the measurement was performed by the SCE (regular reflected light removal) method using a spectrocolorimeter CM2600d manufactured by KONICA-MINOLTA and operation software CM-S100W.
- SCE regular reflected light removal
- CM2600d manufactured by KONICA-MINOLTA
- CM-S100W operation software
- specularly reflected light is removed and only diffused light is measured. Therefore, the color is evaluated visually, and correlates well with an actual human inspection.
- ⁇ L was measured three times in total, immediately after exposure, after 2 hours at room temperature after exposure, and immediately after storing the lithographic printing plate at 60 ° C. for 2 days. The results are shown in Tables 2-4.
- microgels MG-2 to 9, 11 to 47, 52 to 53, 55 and 60 in Tables 2 to 4 are the same as the components (A) to (D) except that those listed in Table 1 were used. Synthesized in the same manner as MG-1 or MG-10.
- the color developing photosensitive composition of the present invention is applied to a support or the like dissolved or dispersed in a suitable solvent and dried to form a color developing photosensitive composition film, thereby forming an image forming material.
- the image forming material include lithographic printing plate precursors, printed wiring boards, color filters, photomasks, and the like image forming materials that use color development and polymerization curing by infrared image exposure. Especially, it is suitable for manufacture of a lithographic printing plate precursor.
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Abstract
Description
この平版印刷版を作製するため、従来は、親水性の支持体上に親油性の感光性樹脂層(画像記録層)を設けてなる平版印刷版原版(PS版)を用い、PS版にリスフィルムなどのマスクを通した露光を行った後、アルカリ性現像液などによる現像処理を行い、画像部に対応する画像記録層を残存させ、非画像部に対応する不要な画像記録層を溶解除去して、平版印刷版を得ていた。
しかし、現像処理を行わない機上現像型又は無処理(無現像)型の平版印刷版原版では、印刷版を印刷機に取り付ける段階で印刷版上に画像がなく、検版ができない。特に、多色印刷において見当合わせの目印となるトンボ(レジスタマーク)が描きこまれていることを判別できるか否かは印刷作業にとって重要である。そのため、機上現像型又は無処理(無現像)型平版印刷版原版は、露光した段階で画像を確認する手段、すなわち、露光領域が発色又は消色する、いわゆる焼き出し画像が生ずることが要求されている。更に、作業性向上の観点から、発色又は消色した露光領域が時間経過後も変化せず、発色若しくは消色した状態を維持することも要求されている。
これらによれば、露光部において発色あるいは消色が生じ、画像の検版性はある程度向上はするが、未だ十分ではなかった。
(A)ガラス転移温度が50℃以上であるポリマー
(B)光開始剤
(C)赤外線吸収染料
2.赤外線吸収染料が分子内にヒドロキシ基、アミノ基、イソシアネート基及び末端エチレン性不飽和結合性基からなる群から選ばれる少なくともいずれかを有することを特徴とする前記1に記載の発色感光性組成物。
3.赤外線吸収染料がシアニン色素であることを特徴とする前記1又は2に記載の発色感光性組成物。
4.赤外線吸収染料が下記一般式(1)で表されるシアニン色素であることを特徴とする前記3に記載の発色感光性組成物。
6.光開始剤が、分子内にヒドロキシ基、イソシアネート基及び末端エチレン性不飽和結合性基からなる群から選ばれる少なくともいずれかを有することを特徴とする前記5記載の発色感光性組成物。
7.ミクロゲルが更に(D)酸発色剤を内包することを特徴とする前記1~6のいずれか一項に記載の発色感光性組成物。
8.(D)酸発色剤がスピロピラン化合物及びスピロオキサジン化合物からなる群から選ばれる少なくとも1種の化合物であることを特徴とする前記7記載の発色感光性組成物。
9.スピロピラン化合物及びスピロオキサジン化合物が、分子内にヒドロキシ基、アミノ基、イソシアネート基及び末端エチレン性不飽和結合性基からなる群から選ばれる少なくともいずれかを有することを特徴とする前記8記載の発色感光性組成物。
10.支持体、及び、前記1~9のいずれか一項に記載の発色感光性組成物を含有する画像記録層を、この順に有することを特徴とする平版印刷版原版。
11.上記画像記録層が、ミクロゲルの外に更に、(B)光開始剤、(C)赤外線吸収染料、及び(E)重合性化合物を含有することを特徴とする前記10に記載の平版印刷版原版。
12.画像記録層上に、保護層を有することを特徴とする前記11記載の平版印刷版原版。
13.保護層が無機質層状化合物を含有することを特徴とする前記12記載の平版印刷版原版。
14.前記1~9いずれか一項に記載の発色感光性組成物を画像露光し、露光部を発色させることを特徴とする色画像形成方法。
15.前記10~13いずれか一項に記載の平版印刷版原版を画像露光し、露光部を発色させた後に現像処理を行うことを特徴とする製版方法。
16.前記10~13のいずれか1項に記載の平版印刷版原版を、画像露光して露光部を発色させた後に印刷機に装着し、印刷インキと湿し水とを供給する方法、又は印刷機に装着した後に画像露光して露光部を発色させた後、印刷インキと湿し水とを供給する方法のいずれかの方法によって機上現像処理を行うことを特徴とする製版方法。
また本発明は、該ミクロゲルの粒子外に更に粒子内と同一でも異なっていてもよい(B)光開始剤、(C)赤外線吸収染料及び(E)重合性化合物を含有する画像記録層を形成させ支持体上に塗布した後、赤外線レーザーを用いて画像様に露光することで、検版性、耐刷性、保存安定性及び機上現像性良好な平版印刷版を得ることができるものである。
本発明における発色機構は必ずしも明確ではないが、以下のように推定している。赤外線レーザー露光により励起した(C)赤外線吸収染料が(B)光開始剤と反応することにより効率的な電子移動反応が起こり、重合開始能が発現するとともに、電子移動に起因して(C)赤外線吸収染料が構造変化を起こし、効率的な色変化を起こしているものと考えられる。本反応において生成する発色体は、(A)ガラス転移温度が50℃以上であるポリマーと共に内包化されると発色体の運動性低下に基づく高安定化が可能となっていると考えられる。本機構に基づく色画像形成では、従来の刷版で必要であった着色剤を使用しなくとも十分な検版性を得られるが、(D)酸発色剤を用いる場合は(A)ガラス転移温度が50℃以上であるポリマー、(B)光開始剤及び(C)赤外線吸収染料と共にミクロゲルに内包化させることにより、(A)ガラス転移温度が50℃以上であるポリマーを内包しない場合と比較して、保存安定性が良く、経時退色の少ない良好な発色性を示すことができる。これは、(A)ガラス転移温度が50℃以上であるポリマーが近傍に存在することより、(D)酸発色剤が発色性低下因子である系中の水や酸成分と接触する可能性が低下したためと考えられる。
本発明の発色感光性組成物は、下記(A)~(C)を内包したミクロゲル及びバインダーポリマーを含有することを特徴とする。
(A)ガラス転移温度が50℃以上であるポリマー
(B)光開始剤
(C)赤外線吸収染料
この組成物は、赤外線レーザー露光で露光部が発色し、視認性の高い画像を形成する。また、発色画像は経時しても退色劣化が少なく、更にこの組成物の発色性能は経時しても劣化せず保存安定性が良好である。
以下、本発明の発色感光性組成物の各成分について説明する。
本発明では、ミクロゲル(架橋ポリマー微粒子)を粒子として使用している。ミクロゲル化する方法としては、公知の方法が適用できる。微粒子としては、他にポリマー微粒子又は疎水性化合物を内包しているマイクロカプセルなどが挙げられるが、ポリマー微粒子では主成分として使用するコアモノマーに対して本発明記載の内包物を高濃度に溶解させることが難しく、また、マイクロカプセルでは、有機溶剤を含む感光液の調製中若しくは塗布後に内包物が溶出してしまうため、各々適応は困難であった。ミクロゲルの場合、合成段階で内容物高溶解かつ合成後揮発可能な低沸点溶媒(メチルエチルケトン等)を選択可能であるため、本発明に至った。
ミクロゲル(1)は、2個以上のイソシアネート基を有する多官能イソシアネート化合物を水と非混和性の溶剤に溶解させ、この溶液を、イソシアネート基と反応しうる活性水素基を片末端に1つ以上有する親水性ポリマーを含む水溶液に乳化分散させた後、乳化分散液の油滴から溶剤を除去することにより製造される。
次に、2個以上のイソシアネート基を有する多官能イソシアネートについて説明する。
この様な化合物の具体例として、例えば分子中に2個のイソシアネート基を有する2官能化合物としては、m-フェニレンジイソシアネート、p-フェニレンジイソシアネート、2,6-トリレンジイソシアネート、2,4-トリレンジイソシアネート、ナフタレン-1,4-ジイソシアネート、ジフェニルメタン-4,4’-ジイソシアネート、3,3’-ジメトキシ-ビフェニルジイソシアネート、3,3’-ジメチルジフェニルメタン-4,4’-ジイソシアネート、キシリレン-1,4-ジイソシアネート、キシリレン-1,3-ジイソシアネート、4-クロロキシリレン-1,3-ジイソシアネート、2-メチルキシリレン-1,3-ジイソシアネート、4,4’-ジフェニルプロパンジイソシアネート、4,4’-ジフェニルヘキサフルオロプロパンジイソシアネート、トリメチレンジイソシアネート、ヘキサメチレンジイソシアネート、プロピレン-1,2-ジイソシアネート、ブチレン-1,2-ジイソシアネート、シクロヘキシレン-1,2-ジイソシアネート、シクロヘキシレン-1,3-ジイソシアネート、シクロヘキシレン-1,4-ジイソシアネート、ジシクロヘキシルメタン-4,4’-ジイソシアネート、1,4-ビス(イソシアネートメチル)シクロヘキサン、1,3-ビス(イソシアネートメチル)シクロヘキサン、イソホロンジイソシアネート、リジンジイソシアネート等が挙げられる。
次に、イソシアネート基と反応しうる活性水素基を片末端に1つ以上有する親水性ポリマーについて説明する。イソシアネート基と反応しうる活性水素基としてはヒドロキシ基、アミノ基、メルカプト基、カルボキシ基等が挙げられる。このうち特にヒドロキシ基、アミノ基が好ましい。この様な活性水素基を有する親水性ポリマーとしては特に限定されないが、例えば片末端に活性水素基を有するポリエーテル等が挙げられる。
親水性ポリマーの質量平均モル質量(Mw)は、300~500,000であることが好ましく、500~100,000であることが更に好ましい。Mwが300以上50万以下とすることで、保護コロイドとして十分な機能を有し、マイクロカプセルの分散安定性が確保でき、また、表面の親水性も十分得られる。
ミクロゲル(2)は、イソシアネート化合物と活性水素を有する化合物との重合反応によって得られたポリウレア又はポリウレタン/ウレアを壁材としており、該イソシアネート化合物の少なくとも1種が、(1)少なくとも二官能性イソシアネート化合物と(2)下記一般式(2)で表される末端アミノ基又はヒドロキシ基を有するポリエーテル誘導体との反応生成物である。
本発明の特徴であるミクロゲルに内包される(A)ガラス転移温度(Tg)が50℃以上であるポリマーは、従来公知のものを制限なく使用でき、疎水性の高いポリマーが好ましい。なかでも、アクリル樹脂、スチレン樹脂が好ましい。ポリマーはミクロゲル合成時に他成分と同様に添加してもよいし、対応するモノマー及び重合開始剤を添加し、ミクロゲル合成中にラジカル重合反応を行いポリマー化してもよい。溶解性の観点からはミクロゲル合成中にラジカル重合反応を行いポリマー化する内包化方法が好ましい。また、得られるポリマーは3次元架橋していてもよい。ミクロゲルに内包されているポリマーのガラス転移温度は、ホモポリマーの場合、「POLYMER HANDBOOK 4th Edition」(WILEY INTERSCIENCE)に記載されている値を使用し、コポリマーの場合は、L. A. Wood et al, J. Polymer Sci., Vol 28, 319 (1958) 記載のFoxの式より見積もった。
本発明に用いられる(B)光開始剤としては、酸及び/又はラジカル発生剤が好ましく、公知の熱重合開始剤、結合解離エネルギーの小さな結合を有する化合物、光重合開始剤、光酸発生剤などを使用することができる。
本発明における光開始剤としては、例えば、(a)有機ハロゲン化物、(b)カルボニル化合物、(c)アゾ化合物、(d)有機過酸化物、(e)メタロセン化合物、(f)アジド化合物、(g)ヘキサアリールビイミダゾール化合物、(h)有機ホウ酸塩化合物、(i)ジスルホン化合物、(j)オキシムエステル化合物、(k)オニウム塩化合物、が挙げられる。
(g)ヘキサアリールビイミダゾール化合物としては、例えば、特開2008-195018号公報の段落番号[0027]に記載の化合物が好ましい。
この範囲内で良好な感度と印刷時の非画像部の良好な汚れ難さが得られる。
赤外線吸収染料は、吸収した赤外線を熱に変換する機能と赤外線により励起して(B)光開始剤に電子移動及び/又はエネルギー移動する機能を有する。
これらの染料のうち特に好ましいものとしては、シアニン色素、スクアリリウム色素、ピリリウム塩、ニッケルチオレート錯体、インドレニンシアニン色素が挙げられる。更に、シアニン色素やインドレニンシアニン色素が好ましく、特に好ましい例として下記一般式(a)で示されるシアニン色素が挙げられる。
上記の中でも特に、ミクロゲル合成時に壁材として使用するイソシアネートと結合可能な置換基を有するか、又は、ミクロゲル合成時のラジカル反応で内包されているモノマーと結合可能な末端エチレン性不飽和結合性基を有する下記一般式(1)で表されるシアニン色素が最も好ましい。
本発明のミクロゲルは、更に(D)酸発色剤を含有することが好ましい。(D)酸発色剤は光又は熱で酸を発生する化合物から発生した酸と相互作用して変色する化合物であれば、従来公知のものを制限なく使用できる。その中でも特にスピロピラン化合物及びスピロオキサジン化合物が好ましい。スピロピラン化合物は、ピラン環と他の環(脂肪族環又は複素環)とがスピロ結合している基本構造を有する化合物である。スピロオキサジン化合物は、オキサジン環と他の環(脂肪族環又は複素環)とがスピロ結合している基本構造を有する化合物である。ピラン環又はオキサジン環及びそれらとスピロ結合している環には、更に別の環(芳香族環、脂肪族環、複素環)が縮合してもよい。ピラン環又はオキサジン環及びそれらとスピロ結合している環及びそれらの縮合環は、置換基を有していてもよい。ピラン環におけるスピロ結合の位置は、2位(2H-ピラン環)又は4位(4H-ピラン環)である。2位の方が4位よりも好ましい。オキサジン環におけるスピロ結合の位置は、2位(2H-オキサジン環)である。ピラン環又はオキサジン環とスピロ結合する環は、複素環の方が脂肪族環よりも好ましい。また、安定性の観点でスピロオキサジン化合物の方がスピロピラン化合物よりも好ましい。
バインダーポリマーとしては、水溶性ポリマー、水不溶性ポリマーのいずれをも適宜選択して使用することができる。具体的には、例えば、ポリビニルアルコール、変性ポリビニルアルコール、ポリビニルピロリドン、水溶性セルロース誘導体、ポリ(メタ)アクリロニトリル等が挙げられる。
また、発色感光性組成物を平版印刷版原版の画像記録層に応用した場合は、画像部の皮膜強度を向上するため、特開2008-195018号公報に記載のような架橋性官能基を主鎖又は側鎖、好ましくは側鎖に有しているバインダーポリマーが好ましいものとして挙げられる。架橋性基によってポリマー分子間に架橋が形成され、硬化が促進する。
上記発色感光性組成物には、目的に応じて上記以外の添加物を含有できる。そのような組成物を適当な溶剤に溶解又は分散した液を支持体などに塗布、乾燥して、発色感光性組成物膜を形成して、画像形成材料がつくられる。画像形成材料としては、平版印刷版原版、プリント配線基盤、カラーフィルター、フォトマスクなど、赤外線の画像露光による発色及び重合硬化を利用する画像形成材料が挙げられる。なかでも、平版印刷版原版の製造に好適である。用いる赤外線としては赤外線レーザーが好ましい。
以下では、上記発色感光性組成物を用いた平版印刷版原版、特に機上現像型の平版印刷版原版について詳細に説明する。
本発明の平版印刷版原版は、支持体と、前記の発色感光性組成物を含有する画像記録層を、この順に有することを特徴とする。本発明の平版印刷版原版は、画像記録層上に保護層、支持体と画像記録層の間に下塗り層を有してもよい。必要に応じて、更にその他の層を有してもよい。
本発明に用いられる画像記録層は、前記の発色感光性組成物を含有する。また、画像記録層はミクロゲル外に、光開始剤、赤外線吸収染料、及び重合性化合物を含有する。更に必要に応じて、種々の添加物を含有することができる。
ミクロゲル外に含有される光開始剤及び赤外線吸収染料は、粒子内と同一でも異なっていてもよく、発色感光性組成物に関する前記説明中に記載されたものの中から選ばれる。
以下では、前記発色感光性組成物以外の画像記録層の成分、画像記録層の形成方法などについて説明する。
本発明に用いる重合性化合物は、少なくとも一個のエチレン性不飽和二重結合を有する付加重合性化合物であり、末端エチレン性不飽和結合を少なくとも1個、好ましくは2個以上有する化合物から選ばれる。これらは、例えばモノマー、プレポリマー、すなわち2量体、3量体及びオリゴマー、又はそれらの混合物などの化学的形態をもつ。モノマーの例としては、不飽和カルボン酸(例えば、アクリル酸、メタクリル酸、イタコン酸、クロトン酸、イソクロトン酸、マレイン酸など)や、そのエステル類、アミド類が挙げられ、好ましくは、不飽和カルボン酸と多価アルコール化合物とのエステル、不飽和カルボン酸と多価アミン化合物とのアミド類が用いられる。また、ヒドロキシ基やアミノ基、メルカプト基等の求核性置換基を有する不飽和カルボン酸エステルあるいはアミド類と単官能若しくは多官能イソシアネート類あるいはエポキシ類との付加反応物、及び単官能若しくは、多官能のカルボン酸との脱水縮合反応物等も好適に使用される。また、イソシアネート基や、エポキシ基等の親電子性置換基を有する不飽和カルボン酸エステルあるいはアミド類と単官能若しくは多官能のアルコール類、アミン類、チオール類との付加反応物、更にハロゲン基や、トシルオキシ基等の脱離性置換基を有する不飽和カルボン酸エステルあるいはアミド類と単官能若しくは多官能のアルコール類、アミン類、チオール類との置換反応物も好適である。また、別の例として、上記の不飽和カルボン酸の代わりに、不飽和ホスホン酸、スチレン、ビニルエーテル等に置き換えた化合物群を使用することも可能である。これらは、特表2006-508380号公報、特開2002-287344号公報、特開2008-256850号公報、特開2001-342222号公報、特開平9-179296号公報、特開平9-179297号公報、特開平9-179298号公報、特開2004-294935号公報、特開2006-243493号公報、特開2002-275129号公報、特開2003-64130号公報、特開2003-280187号公報、特開平10-333321号公報、を含む参照文献に記載されている。
上記の中でも、機上現像性に関与する親水性と耐刷性に関与する重合能のバランスに優れる点から、トリス(アクリロイルオキシエチル)イソシアヌレート、ビス(アクリロイルオキシエチル)ヒドロキシエチルイソシアヌレートなどのイソシアヌル酸エチレンオキシド変性アクリレート類が特に好ましい。
本発明における画像記録層は、耐刷性を低下させることなく機上現像性を向上させるために、低分子親水性化合物を含有してもよい。
低分子親水性化合物としては、例えば、水溶性有機化合物としては、エチレングリコール、ジエチレングリコール、トリエチレングリコール、プロピレングリコール、ジプロピレングリコール、トリプロピレングリコール等のグリコール類及びそのエーテル又はエステル誘導体類、グリセリン、ペンタエリスリトール、トリス(2-ヒドロキシエチル)イソシアヌレート等のポリヒドロキシ類、トリエタノールアミン、ジエタノールアミンモノエタノールアミン等の有機アミン類及びその塩、アルキルスルホン酸、トルエンスルホン酸、ベンゼンスルホン酸等の有機スルホン酸類及びその塩、アルキルスルファミン酸等の有機スルファミン酸類及びその塩、アルキル硫酸、アルキルエーテル硫酸等の有機硫酸類及びその塩、フェニルホスホン酸等の有機ホスホン酸類及びその塩、酒石酸、シュウ酸、クエン酸、リンゴ酸、乳酸、グルコン酸、アミノ酸類等の有機カルボン酸類及びその塩、ベタイン類、等が挙げられる。
これらの化合物は単独で用いてもよく、2種以上を混合して用いてもよい。
本発明の画像記録層には、着肉性を向上させるために、画像記録層にホスホニウム化合物、含窒素低分子化合物、アンモニウム基含有ポリマーなどの感脂化剤を用いることができる。特に、保護層に無機質の層状化合物を含有させる場合、これらの化合物は、無機質の層状化合物の表面被覆剤として機能し、無機質の層状化合物による印刷途中の着肉性低下を防止する。
30%ポリマー溶液3.33g(固形分として1g)を、20mlのメスフラスコに秤量し、N-メチルピロリドンでメスアップする。この溶液を30℃の恒温槽で30分間静置し、ウベローデ還元比粘度管(粘度計定数=0.010cSt/s)に入れて30℃にて流れ落ちる時間を測定する。なお測定は同一サンプルで2回測定し、その平均値を算出する。同様にブランク(N-メチルピロリドンのみ)の場合も測定し、下記式から還元比粘度(ml/g)を算出した。
(1)2-(トリメチルアンモニオ)エチルメタクリレート=p-トルエンスルホナート/3,6-ジオキサヘプチルメタクリレート共重合体(モル比10/90 Mw4.5万)
(2)2-(トリメチルアンモニオ)エチルメタクリレート=ヘキサフルオロホスファート/3,6-ジオキサヘプチルメタクリレート共重合体(モル比20/80 Mw6.0万)
(3)2-(エチルジメチルアンモニオ)エチルメタクリレート=p-トルエンスルホナート/ヘキシルメタクリレート共重合体(モル比30/70 Mw4.5万)
(4)2-(トリメチルアンモニオ)エチルメタクリレート=ヘキサフルオロホスファート/2-エチルヘキシルメタクリレート共重合体(モル比20/80 Mw6.0万)
(5)2-(トリメチルアンモニオ)エチルメタクリレート=メチルスルファート/ヘキシルメタクリレート共重合体(モル比40/60 Mw7.0万)
(6)2-(ブチルジメチルアンモニオ)エチルメタクリレート=ヘキサフルオロホスファート/3,6-ジオキサヘプチルメタクリレート共重合体(モル比 25/75 Mw6.5万)
(7)2-(ブチルジメチルアンモニオ)エチルアクリレート=ヘキサフルオロホスファート/3,6-ジオキサヘプチルメタクリレート共重合体(モル比20/80 Mw6.5万)
(8)2-(ブチルジメチルアンモニオ)エチルメタクリレート=13-エチル-5,8,11-トリオキサ-1-ヘプタデカンスルホナート/3,6-ジオキサヘプチルメタクリレート共重合体(モル比20/80 Mw7.5万)
(9)2-(ブチルジメチルアンモニオ)エチルメタクリレート=ヘキサフルオロホスファート/3,6-ジオキサヘプチルメタクリレート/2-ヒドロキシ-3-メタクロイルオキシプロピルメタクリレート共重合体(モル比15/80/5 Mw6.5万)
更にその他の成分として、界面活性剤、着色剤、焼き出し剤、重合禁止剤、高級脂肪酸誘導体、可塑剤、無機微粒子、無機質層状化合物、及び共増感剤若しくは連鎖移動剤などを添加することができる。具体的には、特開2008-284817号公報の段落番号[0114]~[0159]、特開2006-091479号公報の段落番号[0023]~[0027]、米国特許公開2008/0311520号明細書[0060]に記載の化合物及び添加量が好ましい。
本発明における画像記録層は、例えば、特開2008-195018号公報の段落番号[0142]~[0143]に記載のように、必要な上記各成分を公知の溶剤に分散又は溶解して塗布液を調製し、これを支持体上にバーコーター塗布など公知の方法で塗布し、乾燥することで形成される。塗布、乾燥後に得られる支持体上の画像記録層塗布量(固形分)は、用途によって異なるが、一般的に0.3~3.0g/m2が好ましい。この範囲で、良好な感度と画像記録層の良好な皮膜特性が得られる。
本発明の平版印刷版原版は、画像記録層と支持体との間に下塗り層(中間層と呼ばれることもある)を設けることが好ましい。下塗り層は、露光部においては支持体と画像記録層との密着を強化し、未露光部においては画像記録層の支持体からのはく離を生じやすくさせるため、耐刷性を損なわず現像性を向上させるのに寄与する。また、赤外線レーザー露光の場合は、下塗り層が断熱層として機能することにより、露光により発生した熱が支持体に拡散して感度が低下するのを防ぐ。
高分子ポリマーである場合は、吸着性基を有するモノマー、親水性基を有するモノマー、及び架橋性基を有するモノマーの共重合体が好ましい。支持体表面に吸着可能な吸着性基としては、フェノール性ヒドロキシ基、カルボキシ基、-PO3H2、-OPO3H2、-CONHSO2-、-SO2NHSO2-、-COCH2COCH3が好ましい。親水性基としては、スルホ基が好ましい。架橋性基としてはメタクリル基、アリル基などが好ましい。
この高分子ポリマーは、高分子ポリマーの極性置換基と、対荷電を有する置換基及びエチレン性不飽和結合を有する化合物との塩形成で導入された架橋性基を有してもよいし、上記以外のモノマー、好ましくは親水性モノマーが更に共重合されていてもよい。
具体的には、特開平10-282679号公報に記載されている付加重合可能なエチレン性二重結合反応基を有しているシランカップリング剤、特開平2-304441号公報記載のエチレン性二重結合反応基を有しているリン化合物が好適に挙げられる。特開2005-238816、特開2005-125749、特開2006-239867、特開2006-215263公報記載の架橋性基(好ましくは、エチレン性不飽和結合基)、支持体表面に相互作用する官能基、及び親水性基を有する低分子又は高分子化合物を含有するものも好ましく用いられる。
より好ましいものとして、特開2005-125749号及び特開2006-188038号公報に記載の支持体表面に吸着可能な吸着性基、親水性基、及び架橋性基を有する高分子ポリマーが挙げられる。
下塗り層用の高分子ポリマーは、質量平均モル質量が5000以上であるのが好ましく、1万~30万であるのがより好ましい。
本発明の平版印刷版原版に用いられる支持体としては、公知の支持体が用いられる。なかでも、公知の方法で粗面化処理され、陽極酸化処理されたアルミニウム板が好ましい。
また、上記アルミニウム板は必要に応じて、特開2001-253181号公報や特開2001-322365号公報に記載されている陽極酸化皮膜のマイクロポアの拡大処理や封孔処理、及び米国特許第2,714,066号、同第3,181,461号、同第3,280,734号及び同第3,902,734号の各明細書に記載されているようなアルカリ金属シリケートあるいは米国特許第3,276,868号、同第4,153,461号及び同第4,689,272号の各明細書に記載されているようなポリビニルホスホン酸などによる表面親水化処理を適宜選択して行うことができる。
支持体は、中心線平均粗さが0.10~1.2μmであるのが好ましい。
本発明の平版印刷版原版は、画像記録層の上に保護層(オーバーコート層)を設けることが好ましい。保護層は酸素遮断によって画像形成阻害反応を抑制する機能の他、画像記録層における傷の発生防止、及び高照度レーザー露光時のアブレーション防止の機能を有する。
変性ポリビニルアルコールとしては、カルボキシ基又はスルホ基を有する酸変性ポリビニルアルコールが好ましく用いられる。具体的には、特開2005-250216、特開2006-259137号公報記載の変性ポリビニルアルコールが好適に挙げられる。
また、保護層には、可撓性付与のための可塑剤、塗布性を向上させための界面活性剤、表面の滑り性を制御する無機微粒子など公知の添加物を含むことができる。また、画像記録層の説明に記載した感脂化剤を保護層に含有させることもできる。
本発明の平版印刷版原版の製版は機上現像方法で行うことが好ましい。機上現像方法は、平版印刷版原版を画像露光する工程と、露光後の平版印刷版原版になんらの現像処理を施すことなく、油性インキと水性成分とを供給して、印刷する印刷工程とを有し、該印刷工程の途上において平版印刷版原版の未露光部分が除去されることを特徴とする。画像様の露光は平版印刷版原版を印刷機に装着した後、印刷機上で行ってもよいし、プレートセッターなどで別途行ってもよい。後者の場合は、露光済み平版印刷版原版は現像処理工程を経ないでそのまま印刷機に装着される。その後、該印刷機を用い、油性インキと水性成分とを供給してそのまま印刷することにより、印刷途上の初期の段階で機上現像処理、すなわち、未露光領域の画像記録層が除去され、それに伴って親水性支持体表面が露出され非画像部が形成される。油性インキ及び水性成分としては、通常の平版印刷用の印刷インキと湿し水が用いられる。
以下、更に詳細に説明する。
赤外線レーザーに関しては、出力は100mW以上であることが好ましく、1画素当たりの露光時間は20マイクロ秒以内であるのが好ましく、また照射エネルギー量は10~300mJ/cm2であるのが好ましい。レーザーにおいては、露光時間を短縮するためマルチビームレーザーデバイスを用いるのが好ましい。
このようにして、本発明の平版印刷版原版はオフセット印刷機上で機上現像され、そのまま多数枚の印刷に用いられる。
合成例中、(A)~(D)成分として記載のM-1、I-1、IR-1,SP-3などは、各成分の説明に記載の例示化合物番号を示す。
油相成分として、下記構造の多官能イソシアナート(三井化学ポリウレタン製;75%酢酸エチル溶液)4.46g、トリメチロールプロパン(6モル)とキシレンジイソシアナート(18モル)を付加させ、これにメチル片末端ポリオキシエチレン(1モル、なおオキシエチレン単位の繰り返し数は90)を付加させた付加体(三井化学ポリウレタン製;50%酢酸エチル溶液)10g、(A)成分用のモノマーM-1 3.0g、重合開始剤V-60(和光純薬株式会社製)0.02g、(B)成分としてI-2 2.0g、(C)成分としてIR-1 0.8g及びパイオニンA-41C(竹本油脂(株)製)0.1gを酢酸エチル7g、メチルエチルケトン10gに溶解した。水相として蒸留水30gを調製した。油相成分及び水相成分を混合し、ホモジナイザーを用いて12,000rpmで10分間乳化した。得られた乳化物を、蒸留水20gに添加し、室温で30分攪拌後、50℃で3時間攪拌した。このようにして得られたミクロゲル液の固形分濃度を、15質量%になるように蒸留水を用いて希釈し、これをミクロゲルとした。ミクロゲルの平均粒径を光散乱法により測定したところ、平均粒径は0.2μmであった。
油相成分に(A)成分としてM-2 3.0g、(B)成分としてI-1 2.0g、(C)成分としてIR-5 0.8g、(D)成分としてSP-3 2.0gを加えた以外はMG-1と同様の合成を行い、MG-10を得た。ミクロゲルの平均粒径を光散乱法により測定したところ、平均粒径は0.2μmであった。
(A)成分用のモノマーとしてM-1 2.1g、M-2 0.9g、(B)成分としてI-1 2.0g、(D)成分としてSP-13 2.0gを用いた以外はMG-1と同様の合成を行い、MG-48を得た。ミクロゲルの平均粒径を光散乱法により測定したところ、平均粒径は0.2μmであった。
(A)成分用のモノマーとしてM-1 2.1g、M-3 0.9g、(B)成分としてI-1 2.0g、(D)成分としてSP-13 2.0gを用いた以外はMG-1と同様の合成を行い、MG-49を得た。ミクロゲルの平均粒径を光散乱法により測定したところ、平均粒径は0.2μmであった。
(A)成分用モノマーとしてM-1 2.1g、M-5 0.9g、(B)成分としてI-1 2.0g、(D)成分としてSP-13 2.0gを用いた以外はMG-1と同様の合成を行い、MG-50を得た。ミクロゲルの平均粒径を光散乱法により測定したところ、平均粒径は0.2μmであった。
(A)成分用モノマーとしてM-1 2.1g、M-8 0.9g、(B)成分としてI-1 2.0g、(D)成分としてSP-13 2.0gを用いた以外はMG-1と同様の合成を行い、MG-51を得た。ミクロゲルの平均粒径を光散乱法により測定したところ、平均粒径は0.2μmであった。
(A)成分用モノマーとしてM-1 1.95g、ノルマルヘキシルメタクリレート(M-14) 1.05gを用いた以外はMG-1と同様の合成を行い、MG-58を得た。ミクロゲルの平均粒径を光散乱法により測定したところ、平均粒径は0.2μmであった。
(A)成分用モノマーとしてノルマルブチルメタクリレート(M-13) 3.00gを用いた以外はMG-1と同様の合成を行い、MG-59を得た。ミクロゲルの平均粒径を光散乱法により測定したところ、平均粒径は0.2μmであった。
感光性組成物
(1)発色感光性組成物膜1の作製
下記感光性組成物溶液(1)を調製し、厚さ0.18mmのポリエステルフィルム上に乾燥塗布量が1.0g/m2になるようにバー塗布した後、100℃60秒でオーブン乾燥して、発色感光性組成物膜1を作製した。
・バインダーポリマー(1)〔下記構造〕 0.636g
・ミクロゲル (MG-1) 1.900g
・フッ素系界面活性剤(1)〔下記構造〕 0.008g
・2-ブタノン 1.091g
・1-メトキシ-2-プロパノール 8.609g
上記感光液(1)のミクロゲル(MG-1)の代わりに各々表1記載のミクロゲルを用いた以外は発色感光性組成物膜1の作製と同様にして発色感光性組成物膜2~4(比較例1~3用)を作製した。
得られた発色感光性組成物膜を水冷式40W赤外線半導体レーザー搭載のCreo社製Trendsetter3244VXにて、出力11.7W、外面ドラム回転数250rpm、解像度2400dpiの条件で露光した。
露光直後と、露光後そのまま暗所、室温の条件で2時間経過後に、発色を測定した。また、60℃、湿度70%RHの条件下、3日間強制経時させた感光性組成物膜の露光直後の発色も測定した。
発色は、L*a*b*表色系のL値(明度)を用い、露光部のL値と未露光部のL値の差ΔLで表記した。ΔLの値が大きい程、発色性が優れることを意味する。測定は、KONICA-MINOLTA製分光測色計CM2600dとオペレーションソフトCM-S100Wを用い、SCE(正反射光除去)方式で行った。結果を表1に示す。
平版印刷版原版
1.平版印刷版原版(1)~(51)、(54)~(60)の作製
(1)支持体の作製
厚み0.3mmのアルミニウム板(材質JIS A 1050)の表面の圧延油を除去するため、10質量%アルミン酸ソーダ水溶液を用いて50℃で30秒間、脱脂処理を施した後、毛径0.3mmの束植ナイロンブラシ3本とメジアン径25μmのパミス-水懸濁液(比重1.1g/cm3)を用いアルミニウム表面を砂目立てして、水でよく洗浄した。この板を45℃の25質量%水酸化ナトリウム水溶液に9秒間浸漬してエッチングを行い、水洗後、更に60℃で20質量%硝酸に20秒間浸漬し、水洗した。この時の砂目立て表面のエッチング量は約3g/m2であった。
次に、この板に15質量%硫酸水溶液(アルミニウムイオンを0.5質量%含む)を電解液として電流密度15A/dm2で2.5g/m2の直流陽極酸化皮膜を設けた後、水洗、乾燥して支持体(1)を作製した。
その後、非画像部の親水性を確保するため、支持体(1)に2.5質量%3号ケイ酸ソーダ水溶液を用いて60℃で10秒間、シリケート処理を施し、その後、水洗して支持体(2)を得た。Siの付着量は10mg/m2であった。この基板の中心線平均粗さ(Ra)を直径2μmの針を用いて測定したところ、0.51μmであった。
次に、上記支持体(2)上に、下記下塗り層用塗布液(1)を乾燥塗布量が20mg/m2になるよう塗布して、以下の実験に用いる下塗り層を有する支持体を作製した。
・下記構造の下塗り層用化合物(1) 0.18g
・ヒドロキシエチルイミノ二酢酸 0.10g
・メタノール 55.24g
・水 6.15g
上記のようにして形成された下塗り層上に、下記組成の画像記録層塗布液(1)をバー塗布した後、100℃60秒でオーブン乾燥し、乾燥塗布量1.0g/m2の画像記録層を形成した。
・バインダーポリマー(1)〔上記構造〕 0.240g
・ミクロゲル(表2~4記載の合成ミクロゲル) 1.900g
・シアニン色素〔IR-1〕 0.015g
・光開始剤〔I-2〕 0.100g
・重合性化合物
トリス(アクリロイルオキシエチル)イソシアヌレート
(NKエステルA-9300、新中村化学(株)製)0.192g
・低分子親水性化合物
トリス(2-ヒドロキシエチル)イソシアヌレート 0.062g
・低分子親水性化合物(1)〔下記構造〕 0.050g
・感脂化剤 ホスホニウム化合物(1)〔下記構造〕 0.055g
・感脂化剤
ベンジル-ジメチル-オクチルアンモニウム・PF6塩 0.018g
・感脂化剤
アンモニウム基含有ポリマー
[下記構造、還元粘度44ml/g] 0.035g
・フッ素系界面活性剤(1)〔上記構造〕 0.008g
・2-ブタノン 1.091g
・1-メトキシ-2-プロパノール 8.609g
上記画像記録層上に、更に下記組成の保護層塗布液(1)をバー塗布した後、120℃、60秒でオーブン乾燥し、乾燥塗布量0.15g/m2の保護層を形成して平版印刷版原版(1)~(51)〔実施例2~52用〕、及び平版印刷版原版(54)~(60)〔比較例4~10用〕を得た。
・無機質層状化合物分散液(1) 1.5g
・ポリビニルアルコール(日本合成化学工業(株)製CKS50、スルホン酸変性、
けん化度99モル%以上、重合度300)6質量%水溶液 0.55g
・ポリビニルアルコール((株)クラレ製PVA-405、
けん化度81.5モル%、重合度500)6質量%水溶液 0.03g
・日本エマルジョン(株)製界面活性剤
(エマレックス710)1質量%水溶液 0.86g
・イオン交換水 6.0g
イオン交換水193.6gに合成雲母ソマシフME-100(コープケミカル(株)製)6.4gを添加し、ホモジナイザーを用いて平均粒径(レーザー散乱法)が3μmになるまで分散した。得られた分散粒子のアスペクト比は100以上であった。
上記保護層塗布液(1)において無機質層状化合物分散液(1)を無添加とした保護層塗布液(2)を使用した以外は平版印刷版原版(2)及び(23)とそれぞれ同様に作製して、平版印刷版原版 (52)及び(53)〔実施例53及び54用〕を得た。
(1)検版性
得られた平版印刷版原版(1)~(60)を水冷式40W赤外線半導体レーザー搭載のCreo社製Trendsetter3244VXにて、出力11.7W、外面ドラム回転数250rpm、解像度2400dpiの条件で露光した。検版のし易さは、L*a*b*表色系のL値(明度)を用い、露光部のL値と未露光部のL値の差ΔLで表記した。ΔLの値が大きい程、検版性が優れることを意味する。測定は、KONICA-MINOLTA製分光測色計CM2600dとオペレーションソフトCM-S100Wを用い、SCE(正反射光除去)方式で行った。SCE方式では、正反射光を除去し、拡散光だけを測定しているので、目視に近い色の評価となり、実際の人による検版とよく相関する。ΔLは露光直後、露光後室温で2時間経過後、更に平版印刷版を60℃2日保管後露光した直後の計3回測定を行った。結果を表2~4に示す。
得られた平版印刷版原版を赤外線半導体レーザー搭載の富士フイルム(株)製Luxel PLATESETTER T-6000IIIにて、外面ドラム回転数1000rpm、レーザー出力70%、解像度2400dpiの条件で露光した。露光画像にはベタ画像及び20μmドットFMスクリーンの50%網点チャートを含むようにした。
得られた露光済み原版を現像処理することなく、(株)小森コーポレーション製印刷機LITHRONE26の版胴に取り付けた。Ecolity-2(富士フイルム(株)製)/水道水=2/98(容量比)の湿し水とValues-G(N)墨インキ(大日本インキ化学工業(株)製)とを用い、LITHRONE26の標準自動印刷スタート方法で湿し水とインキとを供給して機上現像した後、毎時10000枚の印刷速度で、特菱アート(76.5kg)紙に印刷を100枚行った。
画像記録層の未露光部の印刷機上での機上現像が完了し、非画像部にインキが転写しない状態になるまでに要した印刷用紙の枚数を機上現像性として計測した。結果を表2~4に示す。
上述した機上現像性の評価を行った後、更に印刷を続けた。印刷枚数を増やしていくと徐々に画像記録層が磨耗するため印刷物上のインキ濃度が低下した。印刷物におけるFMスクリーン50%網点の網点面積率をグレタグ濃度計で計測した値が印刷100枚目の計測値よりも5%低下したときの印刷部数を刷了枚数として耐刷性を評価した。結果を表2~4に示す。
本出願は、2010年3月19日出願の日本国特許出願(特願2010-65206)に基づくものであり、その内容はここに参照として取り込まれる。
Claims (16)
- 下記(A)~(C)を内包したミクロゲル、及びバインダーポリマーを含有することを特徴とする発色感光性組成物。
(A)ガラス転移温度が50℃以上であるポリマー
(B)光開始剤
(C)赤外線吸収染料 - 赤外線吸収染料が分子内にヒドロキシ基、アミノ基、イソシアネート基及び末端エチレン性不飽和結合性基からなる群から選ばれる少なくともいずれかを有することを特徴とする請求項1に記載の発色感光性組成物。
- 赤外線吸収染料がシアニン色素であることを特徴とする請求項1又は2に記載の発色感光性組成物。
- 赤外線吸収染料が下記一般式(1)で表されるシアニン色素であることを特徴とする請求項3に記載の発色感光性組成物。
式中、R1及びR8は、一価の置換基を表す。R2、R3、R6及びR7は、それぞれ独立に水素原子又は炭化水素基を表す。Xは酸素原子、窒素原子又は硫黄原子を表し、Lは芳香族炭化水素環、複素芳香族環、又はヘテロ原子を含む炭素原子数1~12のアルキル基を表す。但し、Xが窒素原子の場合、-N(L1)(L2)となり、L1及びL2は同一でも異なっていてもよいLと同じ置換基を表す。Q1及びQ2は同一でも異なっていてもよく、-NR9-、硫黄原子、酸素原子又はジアルキルメチレン基を表す。R9は、水素原子又は置換基を有してもよい炭化水素基を表す。T1及びT2はそれぞれ独立に芳香環又は複素芳香環を表す。この環は更に置換基を有してもよい。A-はカウンターイオンを表す。ここで、分子中、T1、T2、R1、R8又はLの少なくとも一つは、ヒドロキシ基、アミノ基、イソシアネート基、又は末端エチレン性不飽和結合性基を有する。 - 光開始剤が、ヨードニウム塩又はスルホニウム塩であることを特徴とする請求項1~4のいずれか1項に記載の発色感光性組成物。
- 光開始剤が、分子内にヒドロキシ基、イソシアネート基及び末端エチレン性不飽和結合性基からなる群から選ばれる少なくともいずれかを有することを特徴とする請求項5記載の発色感光性組成物。
- ミクロゲルが更に(D)酸発色剤を内包することを特徴とする請求項1~6のいずれか一項に記載の発色感光性組成物。
- (D)酸発色剤がスピロピラン化合物及びスピロオキサジン化合物からなる群から選ばれる少なくとも1種の化合物であることを特徴とする請求項7記載の発色感光性組成物。
- スピロピラン化合物及びスピロオキサジン化合物が分子内にヒドロキシ基、アミノ基、イソシアネート基及び末端エチレン性不飽和結合性基からなる群から選ばれる少なくともいずれかを有することを特徴とする請求項8記載の発色感光性組成物。
- 支持体、及び、請求項1~9のいずれか一項に記載の発色感光性組成物を含有する画像記録層を、この順に有することを特徴とする平版印刷版原版。
- 上記画像記録層が、ミクロゲルの外に更に、(B)光開始剤、(C)赤外線吸収染料、及び(E)重合性化合物を含有することを特徴とする請求項10に記載の平版印刷版原版。
- 画像記録層上に、保護層を有することを特徴とする請求項11記載の平版印刷版原版。
- 保護層が無機質層状化合物を含有することを特徴とする請求項12記載の平版印刷版原版。
- 請求項1~9いずれか一項に記載の発色感光性組成物を画像露光し、露光部を発色させることを特徴とする色画像形成方法。
- 請求項10~13いずれか一項に記載の平版印刷版原版を画像露光し、露光部を発色させた後に現像処理を行うことを特徴とする製版方法。
- 請求項10~13のいずれか1項に記載の平版印刷版原版を、画像露光して露光部を発色させた後に印刷機に装着し、印刷インキと湿し水とを供給する方法、又は印刷機に装着した後に画像露光して露光部を発色させた後、印刷インキと湿し水とを供給する方法のいずれかの方法によって機上現像処理を行うことを特徴とする製版方法。
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JP5581250B2 (ja) | 2014-08-27 |
US20130011791A1 (en) | 2013-01-10 |
EP2549331B1 (en) | 2015-11-11 |
EP2549331A4 (en) | 2014-01-22 |
JP2011213114A (ja) | 2011-10-27 |
EP2549331A1 (en) | 2013-01-23 |
CN102812402A (zh) | 2012-12-05 |
US8927193B2 (en) | 2015-01-06 |
BR112012023662A2 (pt) | 2016-08-16 |
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