WO2011007406A1 - シート給送装置及び画像形成装置 - Google Patents
シート給送装置及び画像形成装置 Download PDFInfo
- Publication number
- WO2011007406A1 WO2011007406A1 PCT/JP2009/062671 JP2009062671W WO2011007406A1 WO 2011007406 A1 WO2011007406 A1 WO 2011007406A1 JP 2009062671 W JP2009062671 W JP 2009062671W WO 2011007406 A1 WO2011007406 A1 WO 2011007406A1
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- WO
- WIPO (PCT)
- Prior art keywords
- sheet
- roller
- feeding
- retard
- pickup roller
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J13/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in short lengths, e.g. sheets
- B41J13/0009—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in short lengths, e.g. sheets control of the transport of the copy material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/02—Separating articles from piles using friction forces between articles and separator
- B65H3/06—Rollers or like rotary separators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H1/00—Supports or magazines for piles from which articles are to be separated
- B65H1/26—Supports or magazines for piles from which articles are to be separated with auxiliary supports to facilitate introduction or renewal of the pile
- B65H1/266—Support fully or partially removable from the handling machine, e.g. cassette, drawer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/02—Separating articles from piles using friction forces between articles and separator
- B65H3/06—Rollers or like rotary separators
- B65H3/0607—Rollers or like rotary separators cooperating with means for automatically separating the pile from roller or rotary separator after a separation step
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/02—Separating articles from piles using friction forces between articles and separator
- B65H3/06—Rollers or like rotary separators
- B65H3/0669—Driving devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/02—Separating articles from piles using friction forces between articles and separator
- B65H3/06—Rollers or like rotary separators
- B65H3/0684—Rollers or like rotary separators on moving support, e.g. pivoting, for bringing the roller or like rotary separator into contact with the pile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/46—Supplementary devices or measures to assist separation or prevent double feed
- B65H3/52—Friction retainers acting on under or rear side of article being separated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/46—Supplementary devices or measures to assist separation or prevent double feed
- B65H3/52—Friction retainers acting on under or rear side of article being separated
- B65H3/5207—Non-driven retainers, e.g. movable retainers being moved by the motion of the article
- B65H3/5215—Non-driven retainers, e.g. movable retainers being moved by the motion of the article the retainers positioned under articles separated from the top of the pile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/46—Supplementary devices or measures to assist separation or prevent double feed
- B65H3/52—Friction retainers acting on under or rear side of article being separated
- B65H3/5246—Driven retainers, i.e. the motion thereof being provided by a dedicated drive
- B65H3/5253—Driven retainers, i.e. the motion thereof being provided by a dedicated drive the retainers positioned under articles separated from the top of the pile
- B65H3/5261—Retainers of the roller type, e.g. rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H7/00—Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles
- B65H7/02—Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H7/00—Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles
- B65H7/18—Modifying or stopping actuation of separators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/40—Toothed gearings
- B65H2403/41—Rack-and-pinion, cogwheel in cog railway
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2405/00—Parts for holding the handled material
- B65H2405/10—Cassettes, holders, bins, decks, trays, supports or magazines for sheets stacked substantially horizontally
- B65H2405/11—Parts and details thereof
- B65H2405/111—Bottom
- B65H2405/1117—Bottom pivotable, e.g. around an axis perpendicular to transport direction, e.g. arranged at rear side of sheet support
- B65H2405/11172—Bottom pivotable, e.g. around an axis perpendicular to transport direction, e.g. arranged at rear side of sheet support around an axis perpendicular to both transport direction and surface of sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2513/00—Dynamic entities; Timing aspects
- B65H2513/40—Movement
- B65H2513/41—Direction of movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2513/00—Dynamic entities; Timing aspects
- B65H2513/50—Timing
- B65H2513/512—Starting; Stopping
Definitions
- the present invention relates to a sheet feeding apparatus which is provided in an image forming apparatus such as a printer, a facsimile, a copying machine, etc., and which feeds a sheet such as a recording sheet or an original.
- Some conventional image forming apparatuses include a sheet feeding device for automatically feeding a sheet toward an image forming unit that forms an image on a sheet.
- a sheet feeding apparatus includes a sheet stacking unit provided so as to be capable of moving up and down in the sheet storage unit, and a sheet feeding unit that feeds the uppermost sheet of the sheets stacked on the sheet stacking unit. Then, the sheet stacking unit is raised to position the uppermost sheet of the stacked sheets at the sheet feedable position, and then the uppermost sheet is fed toward the image forming unit by the sheet feeding unit.
- a sheet feeding cassette 1100 as a sheet storage unit can be pulled out to the apparatus main body, and an intermediate plate 1101 as a sheet stacking unit provided in the sheet feeding cassette 1100 in a pulled out state.
- the sheet Sa is loaded on top.
- a sheet feeding unit for sequentially feeding out the sheets Sa stacked on the middle plate 1101 is disposed.
- the sheet feeding unit is a pickup roller 1053 which abuts on the upper surface of the sheet Sa on the middle plate 1101 and feeds out the uppermost sheet, and a separating unit for separating the sheets fed out from the pickup roller 1053 one by one.
- the separation unit includes a feed roller 1054 rotationally driven in the sheet feeding direction, and a retard roller 1055 provided so as to be press-contactable to the feed roller 1054 and rotationally driven in the sheet returning direction.
- the pickup roller 1053 is held by a roller holder 1110 rotatably mounted on the drive shaft of the feed roller 1054.
- the drive transmitted to the feed roller 1054 through the drive shaft of the feed roller 1054 is transmitted to the pickup roller 1053 through a gear train (not shown).
- the roller holder 1110 is provided with a sensor lever 1110 a, and the sensor lever 1110 a is arranged to turn on / off the signal of the optical sensor 1111 according to the rotational position of the roller holder 1110.
- the position at which the sensor lever 1110a switches ON / OFF of the signal of the optical sensor 1111 is a position at which the pickup roller 1053 applies an appropriate sheet feeding pressure for feeding the sheet to the upper surface of the sheet.
- the sheet feeding pressure is the pressure between the pickup roller 1053 and the upper surface of the sheet to feed the sheet. If this pressure is not appropriate, the sheet can not be delivered, or the top sheet and the next sheet And send out at the same time.
- the middle plate 1101 is provided to be able to move up and down, and is pushed upward by a lifter 1102 rotated by a motor (not shown). Then, when the sheets are fed and the number of sheets stacked on the middle plate 1101 decreases, the pickup roller 1053 descends, the motor rotates based on the detection of the optical sensor 1111, and the middle plate is moved by the lifter 1102. Raise 1101. In this manner, the middle plate 1101 is raised each time the upper surface of the uppermost sheet becomes lower than a predetermined level when the sheet Sa is fed out, and the upper surface of the uppermost sheet has a high sheet pressure applied.
- the pickup roller 1053 abuts on the uppermost sheet of the sheets stacked on the middle plate 1101 and rotates, thereby the uppermost sheet S1. Is fed to the separation unit.
- the sheet fed by the pickup roller 1053 is separated and fed one by one between the feed roller 1054 and the retard roller 1055, and is sent out to the image forming unit.
- the above operation is repeated to feed sheets one by one to the image forming apparatus, and an image is formed on the sheet by the image forming unit.
- next sheet S2 is moved along the feeding direction along with the uppermost sheet S1 to be fed.
- the sheet S1 fed by the separating portion and the next sheet S2 are separated, but the leading end of the next sheet S2 is, as shown in FIG. 24B, the feed roller 1054 of the separating portion and the retarded portion. It has moved to the nip with the roller 1055.
- the next sheet S2 may be stopped in a state where the leading end of the next sheet S2 does not reach the separation portion and is positioned between the front end of the sheet feeding cassette and the separation portion. is there.
- the leading end position of the fed sheet varies between the distance X from the front end position of the sheet feeding cassette to the nip between the feed roller 1054 and the retard roller 1055 due to the difference in coefficient of friction between the sheets and the like. Become. For this reason, there is a possibility that variation between the distance X may occur for each sheet in the time from the start of feeding after the sheet feeding signal is sent to the arrival of the sheet at the image forming unit, Image export is unstable.
- productivity means the number of sheets on which an image is formed per unit time.
- a sheet detection means for detecting the leading edge of the fed sheet is provided downstream of the separation unit, and sheet conveyance control is performed based on the detection. There is. This is because if the time from the reception of the sheet feeding signal to the detection of the sheet by the sheet detection unit is detected earlier than the predetermined time, the conveyance speed of the subsequent sheet is reduced. If the sheet is detected later than the predetermined time, the sheet conveyance speed is controlled to be high. As described above, by determining the early arrival or delay of the sheet based on the detection of the sheet detection unit, and controlling the conveyance speed of the next sheet, the variation of the sheet feeding interval is suppressed ( Patent Document 1).
- the present invention has been made in view of such a present situation, and it is possible to feed sheets at stable intervals while suppressing variation in sheet feeding without performing complicated sheet transport speed control. It is an object of the present invention to provide a sheet feeding apparatus.
- a sheet stacking unit for stacking sheets, a pick-up roller for feeding the uppermost sheet stacked on the sheet stacking unit, a feed roller for feeding the sheet fed from the pickup roller, and A retard roller provided in pressure contact with the feed roller and transmitting the driving force in a direction opposite to the feeding direction via a torque limiter;
- the pickup roller feeds the sheet of the sheet stacking unit when the retard roller is rotating in the feeding direction, and the retard roller is reverse to the feeding direction. When the sheet is being rotated or stopped in the direction, the sheet of the sheet stacking unit is not fed.
- the pickup roller is in a state capable of feeding a sheet when the retard roller is rotating in the feeding direction, and the retard roller is rotating or stopping in the direction opposite to the feeding direction.
- the sheet feeding is not performed.
- the leading end of the next sheet can be fed to the nip between the feed roller and the retard roller, so variations in sheet feeding during feeding without complicated control Can be reduced.
- the distance between the sheet to be fed can be narrower than that of the conventional sheet feeding apparatus, and the productivity can be improved.
- the speed of the image forming process can be reduced, which can contribute to stable image quality and energy saving.
- the image quality can be improved by reducing the speed of the image forming process.
- FIG. 7 is a perspective view of the printer shown in FIG.
- FIG. 18 is a perspective view of a drive input unit provided in the sheet feeding apparatus shown in FIG. FIG.
- FIG. 19 is a diagram for explaining the operation of the drive input unit shown in FIG. Diagram for explaining the operation of the sheet feeding apparatus in the fifth embodiment
- Time chart of the feeding mechanism in the fifth embodiment A schematic sectional view showing an example of a conventional sheet feeding apparatus
- FIG. 7 is a cross-sectional view showing the overall configuration of an LBP provided with a sheet storage device.
- FIG. 8 is a perspective view showing a state in which the sheet feeding cassette provided in the sheet storage device is pulled out.
- reference numeral 1 denotes an LBP as an image forming apparatus
- 2 denotes a paper feed cassette provided inside the LBP 1 for stacking and storing sheets S.
- Reference numeral 3 denotes a pickup roller, which abuts on the uppermost sheet of the sheet Sa stacked on the sheet feeding cassette 2 and feeds it.
- a separation roller pair 4 separates and conveys the sheet S delivered by the pickup roller 3 one by one.
- a process cartridge 7 incorporates a known electrophotographic process means for image formation, and is detachably provided in the image forming apparatus main body.
- a photosensitive drum 7a as an image carrier is incorporated in the process cartridge 7.
- the laser exposure device 8 irradiates laser light to the photosensitive drum 7a according to image information to perform writing.
- a charging device 7b, a developing device 7c, a cleaning device 7d and the like are disposed to perform development and cleaning of the toner image.
- the transfer roller 9 is in contact with the photosensitive drum 7 a, and the sheet S is conveyed by the conveyance rollers 5 and 6 provided in the sheet conveyance path, and the sheet S passes between the photosensitive drum 7 a and the transfer roller 9.
- the developed toner image is transferred onto the drum surface.
- a fixing device 10 fixes the toner image by applying heat and pressure to the sheet S on which the toner image has been transferred. Then, the sheet S having the toner image fixed thereon is discharged to the discharge tray 12 formed on the upper surface of the apparatus by the discharge roller pair 11, with the image surface facing down.
- a cassette deck 51 as a sheet storage device provided with a plurality of sheet feed cassettes is disposed below the LBP 1, a cassette deck 51 as a sheet storage device provided with a plurality of sheet feed cassettes is disposed.
- the cassette deck 51 also serves as a mounting base for the LBP 1, and casters are attached to four lower surfaces of the sheet storage device in consideration of movement in a state where the LBP 1 is mounted.
- the cassette deck 51 has three sheet feeding cassettes 52a, 52b and 52c, and each sheet feeding cassette is configured to be able to store and feed sheets of various sizes and basis weights.
- a sheet feeding portion for feeding sheets in a class is provided corresponding to each of the sheet feeding cassettes 52a, 52b, 52c.
- the cassette deck 51 selects a sheet feeding cassette on which sheets suitable for the signal are stacked, and feeds the sheet S to the LBP one by one.
- the respective sheet feeding cassettes and the sheet feeding portion provided in the cassette deck 51 will be described.
- the three-stage sheet feeding cassette and the sheet feeding unit have the same configuration, and therefore, the sheet feeding cassette and the sheet feeding unit disposed in the upper stage will be described as an example.
- an intermediate plate 201 which is a sheet stacking unit that stacks a sheet bundle, is provided to be able to move up and down on a sheet feeding cassette 52 a that is a sheet storage unit that stores sheets. Further, in the sheet feeding cassette 52a, side regulating plates 57, 59 for regulating the side end of the sheet stacked on the middle plate 201 and a rear end regulating plate 58 for regulating the rear end of the stacked sheet are provided. It is provided.
- the apparatus main body of the cassette deck 51 is provided with a pickup roller 53 which is a sheet feeding means for feeding the uppermost sheet S ⁇ b> 1 of the sheet bundle Sa stacked on the middle plate 201.
- a separation roller pair is provided as a separation unit configured of a feed roller 54 and a retard roller 55 for separating the sheet fed by the pickup roller 53.
- a conveyance roller pair 56 is disposed which conveys the sheet separated and fed one by one by the separation roller pair toward LBP 1.
- FIG. 1 is a perspective view as viewed from the front side of the sheet feeding portion in the feeding direction
- FIG. 2A is a perspective view as viewed from the rear side in the feeding direction.
- the middle plate 201 is rotatably provided on the frame of the sheet feeding cassette 52 in the vertical direction with the locking portions 201a and 201b as a fulcrum, and the middle plate 201 is located on the lower side. It pivots up and down by a push-up plate 202 provided on the A fan-shaped gear 203 is provided at one end of the push-up plate 202, and is engaged with a pinion 204 rotated by a lift motor 210 provided in the apparatus main body of the cassette deck 51. Then, the fan-shaped gear 203 is rotated by the rotation of the pinion 204, and the middle plate 201 is raised by the push-up plate 202.
- the lifting plate 202, the sector gear 203, the pinion 204 and the like constitute a lifter portion.
- the lift motor 210 is drive-controlled by a controller C shown in FIG.
- the control unit C rotates the pinion 204 by the lift motor 210 based on a detection signal from the position detection sensor 116 described later, and the downstream end side of the middle plate 201 is directed to the pickup roller 53 via the sector gear 203 and the push-up plate 202. Lift.
- FIG. 3 is a control block diagram, and a detection signal is input to the control unit C from the position detection sensor 116 and a rotation detection sensor 121 described later. Further, the control unit C controls the drive motor 100, the pickup motor 110, the lift motor 210, and the solenoid 103 based on detection signals from the respective sensors.
- the pickup roller 53 is rotatably held by a roller holder 115 rotatably mounted on the shaft 114 of the feed roller 54.
- a sensor lever 115a is provided on the roller holder 115, and the position detection sensor 116 is shielded by the sensor lever 115a when the pickup roller 53 is at a position where an appropriate pressure is applied when the sheet is fed.
- the roller holder 115, the sensor lever 115a, the position detection sensor 116 and the like constitute a detection unit of this embodiment.
- the detection sensor 116 is an optical sensor, and outputs an on / off signal according to light transmission or light shielding by the sensor lever 115a.
- the pickup roller 53 is lowered together with the roller holder 115 Do. Then, the light shielding by the sensor lever 115a of the position detection sensor 116 is released by the lowering of the roller holder 115, and the position detection sensor 116 is not detected.
- the pickup roller 53 can not apply an appropriate sheet feeding pressure to the upper surface of the sheet S.
- the control unit C controls the lift motor to raise the middle plate 201 by the lifting plate 202 of the lifter portion, and the upper surface of the sheet Sa receives an appropriate pressure when feeding. Raise again to the position where Then, when the sheet is sequentially fed and the position detection sensor 116 is not detected, the lifter unit moves the middle plate 201 to repeat control so that the upper surface position of the sheet is at a predetermined position. Thus, the sheet can be reliably fed until the sheet disappears from the middle plate 201.
- reference numeral 104 denotes a limiter gear including a gear portion to which the drive from the drive motor 100 is transmitted, and in which a torque limiter is incorporated.
- the gear portion is coupled to the shaft 105 via the torque limiter.
- the shaft 105 is connected to the retard roller 55 via a drive connection mechanism described later. Then, when the load applied to the retard roller 55 is smaller than the drive transmission force (limit value) of the torque limiter, the limiter gear 104 rotates the shaft 105 by the drive force of the drive motor 100.
- the retard roller 55 when the load applied to the retard roller 55 is larger than the drive transmission force of the torque limiter, it spins between the limiter gear 104 and the shaft 105.
- the drive transmission force (limit value) of the torque limiter of the limiter gear 104 is always set larger than the friction force generated between the sheets due to the coefficient of friction of the sheets used. Further, the drive transmission force (limit value) of the torque limiter of the limiter gear 104 is set smaller than the frictional force due to the coefficient of friction between the sheet and the feed roller 54. Therefore, in the case where there is only one sheet or no sheet entering the nip between the feed roller 54 and the retard roller 55, the retard roller 55 is rotated along with the feed roller 54. Further, when two or more sheets enter into the nip, the retard roller 55 rotates in the direction opposite to the feeding direction to separate the sheets one by one.
- Reference numeral 101 denotes a toothless gear for controlling transmission of rotation to the feed roller 54
- reference numeral 102 denotes a lever member operated by a solenoid 103.
- the lever member 102 is engaged with a locking portion 101 a integrally formed on the missing tooth gear 101 to restrict the rotation of the missing tooth gear 101, and the engaging portion 101 a is turned on / off by the solenoid 103. Engagement or disengagement is performed. That is, when the feeding signal is sent, the solenoid 103 is energized and turned off to on, and the solenoid member 103 is attracted by the solenoid 103 and the lever member 102 is separated from the locking portion 101 a of the missing gear 101 to obtain the missing gear 101. Release the restriction of rotation. In the state where the missing tooth gear 101 is stopped by the lever member, the missing tooth portion of the missing tooth gear 101 faces the limiter gear.
- a spring (not shown) is built in the inside of the missing tooth gear 101, and when the regulation of the lever member 102 is released, the missing tooth gear 101 is rotated by the spring force of the spring.
- the gear portion meshes with the limiter gear 104.
- the limiter gear 104 is always rotated by receiving the driving force from the drive motor 100, and the meshing with the limiter gear 104 causes the toothless gear 101 to rotate.
- the missing tooth gear 101 makes one rotation, it is stopped by the lever member 102 engaging with the locking portion 101a again.
- the gear 117 engaged with the missing tooth gear 101 is rotated, and the feed roller 54 is rotated via the shaft 114 connected to the gear 117.
- the sheet S can be fed to the downstream conveying roller pair 56 by the feed roller 54 rotating several times by one rotation of the missing tooth gear 101 according to the gear ratio of the missing tooth gear 101 and the gear 117.
- the bearing 118 of the shaft 114 incorporates a one-way clutch.
- the one-way clutch allows rotation when the shaft 114 rotates in the direction to rotate the feed roller 54 in the feed direction, and locks rotation when the shaft 114 attempts to rotate in the opposite direction. This prevents the feed roller 54 from rotating in the direction opposite to the feeding direction.
- “rotation of the roller in the feeding direction” means that the roller is rotated to feed the sheet toward the image forming unit of LBP 1.
- a gear 111 incorporating a one-way clutch is disposed between the shaft 114 and the feed roller 54.
- the one-way clutch of the gear 111 rotates the feed roller 54 by locking the shaft 114 and the feed roller 54.
- the one-way clutch is rotated when the feed roller 54 rotates in the feeding direction along with the sheet being fed. Idle. Therefore, the rotation of the feed roller 54 due to the corotation with the sheet is not transmitted to the gear 117 and the missing tooth gear 101.
- the rotation of the pickup roller 53 is transmitted from the feed roller 54 through the gears 111, 112, and 113, and when the feed roller 54 rotates in the feeding direction, the pickup roller 53 also rotates in the feeding direction. That is, the feed roller 54 and the pickup roller 53 are connected to rotate in the same direction by the gears 111, 112, 113.
- Reference numeral 110 denotes a pickup motor for moving up and down the pickup roller 53 which is provided so as to be movable up and down, and a gear portion is engaged with a rack 109 which is provided slidably in the up and down direction.
- the rack 109 is engaged with the end 115 b of the roller holder 115 holding the pickup roller 53, and the roller holder 115 is lifted via the end 115 b by sliding movement of the rack 109 upward. Then, by driving the pickup motor 110, the rack 109 is moved and the pickup roller 53 is lifted, whereby the pickup roller 53 can be separated from the top surface of the uppermost sheet S.
- Gear 106 is coupled to shaft 105 and is configured to rotate as shaft 105 rotates. Then, the driving force is transmitted to the retard roller 55 via the gear 106, the gear 107, the gear 131 and the shaft 119.
- the retard roller 55 is configured to be able to be separated from the feed roller 54, and is in pressure contact with the feed roller 54 with a predetermined pressure by a spring (not shown).
- a universal joint 132 is provided in the middle of the shaft 119 so that the drive is transmitted even when the retard roller 55 is separated from the feed roller 54 when the sheet enters the nip. Then, in accordance with the drive transmission force (limit value) of the torque limiter built in the limiter gear 104, a substantially constant drive force is always transmitted to the retard roller 55 in the direction opposite to the feeding direction.
- a rotation detection lever 122 is connected to a shaft 119 connected to the retard roller 55 and rotates with the shaft 119, and transmits or shields the rotation detection sensor 121. Therefore, when the retard roller 55 is rotating, the rotation detection sensor 121 repeats the light transmission and the light shielding by the rotation detection lever 122.
- the rotation detection sensor 121 is an optical sensor, and outputs a signal according to light transmission or light shielding by the rotation detection lever 122.
- Reference numeral 123 denotes a rotation direction detection lever biased to the side surface of the rotation detection lever 122 by the compression spring 124.
- the rotation direction detection lever 123 causes the rotation detection sensor 121 to transmit light.
- the retard roller 55 is rotating in the direction opposite to the feeding direction, it is rotated by the frictional force with the side surface of the rotation detection lever 122, and the rotation detection sensor 121 is in the light shielding state.
- the rotation detection sensor 121 repeats light transmission and light shielding.
- the control unit C can determine whether the retard roller 55 is rotating in the feeding direction.
- the driving motor 100 transmits the driving to the retard roller 55 in the direction opposite to the feeding direction via the limiter gear 104 and the drive transmission mechanism.
- the feed roller 54 is locked in rotation in the direction opposite to the feeding direction by the one-way clutch provided on the bearing 118. Therefore, the rotation of the retard roller 55 is restricted by the feed roller 54, and the retard roller 55 is stopped in a state where the drive transmission force by the torque limiter of the limiter gear 104 is applied.
- the lever member 102 of the solenoid 103 releases the restriction of the missing tooth gear 101, and the missing tooth gear 101 rotates the feed roller 54 and the pickup roller 53 in the feeding direction.
- the retard roller 55 rotates in the feed direction because the force applied from the feed roller 54 is larger than the drive transmission force (limit value) of the torque limiter of the limiter gear 104.
- the rotation detection sensor 121 detects that the retard roller 55 is rotating in the feeding direction
- the pickup motor 110 is rotated in the direction in which the rack 109 is lowered.
- the rotating pickup roller 53 is brought into contact with the uppermost sheet S1 of the sheets stacked on the middle plate 201 to feed the uppermost sheet S1.
- FIGS. 4 and 5 are used for each case. Explain.
- the pickup roller 53 contacts the next sheet S2.
- the feed roller 54 and the retard roller 55 are in a state of nipping the sheet S1 fed by the conveyance roller pair 56, they are respectively driven and rotated in the feeding direction.
- the rotation of the feed roller 54 is transmitted to the pickup roller 53 to be in the feeding state, the rear end of the sheet S1 passes through the pickup roller 53 and at the same time, the next sheet S2 is also conveyed by the pickup roller 53.
- the sheet S1 and the sheet S2 are fed without a gap.
- the control unit C controls the pickup motor 110 to rotate in the direction in which the rack 109 is lifted, and the roller holder 115 is rotated to separate the pickup roller 53 from the sheet S2 and to the non-feeding state. Do. At this time, the leading end of the next sheet S2 reaches the nip between the feed roller 54 and the retard roller 55 as shown in FIG. 4C and stops. By repeating this operation to feed the sheet, the leading end of the sheet is always started from the nip between the feed roller 54 and the retard roller 55.
- the pickup motor 110 is rotated in a direction to raise the rack 109 as shown in FIG. 5B.
- the pickup roller 53 is separated from the sheet via the rack 109 and the roller holder 115 to be in the non-feeding state.
- the leading end of the sheet S2 to be fed next is stopped at the nip between the feed roller 54 and the retard roller 55. Also in this case, by repeating this operation, when the next sheet S2 is fed, as shown in FIG. 5C, it is started from the state where the sheet front end is always in the nip between the feed roller 54 and the retard roller 55.
- the leading edge of the sheet S2 to be fed next is always the feed roller 54. And at the nip of the retard roller 55. Therefore, the variation in the position of the leading end of the sheet at the time of sheet feeding can be minimized or zero, and the stable sheet feeding operation can be performed. As a result, when the sheets are continuously fed, the sheet interval can be kept at a minimum and constant, and the productivity can be improved. Even when a sheet bundle in which sheets having different coefficients of friction are mixed is fed, one of the above-described feeding operations is performed according to the frictional force between the sheet to be fed out and the next sheet. Therefore, the sheet S2 to be fed next is located at the nip between the feed roller 54 and the retard roller 55.
- FIG. 6 is a diagram showing a non-driven separation roller.
- FIG. 6A is a perspective view showing a sheet feeding portion of a sheet feeding apparatus using a non-driven separation roller
- FIG. 6B is a front view showing a configuration of the separation roller.
- the sheet feeding portion is the same as that shown in FIG. 1 except that the drive transmission mechanism for transmitting the drive to the retard roller 55 is omitted.
- a separation roller 55 is provided instead of the retard roller, and the separation roller 55 is rotatably supported on a shaft via a torque limiter TR as shown in FIG. It is pressure-welded to 54 and provided.
- a rotation detection mechanism for detecting the rotation state of the separation roller 55 is provided, and this rotation detection mechanism is a combination of the rotation detection lever 122 and the rotation detection sensor 121 used in the first embodiment described above. You can use the The separation roller 55 can be rotated by the torque limiter when there is no sheet between the feed roller 54 and the sheet, and the separation roller 55 rotates with the feed roller 54 or the sheet to be fed. When two or more sheets get in between the separation roller 55 and the feed roller 54, the separation roller 55 is stopped by the torque limiter, and only the sheet in contact with the feed roller 54 is fed. The other sheets are stopped at the nip position.
- the sheet feeding apparatus has substantially the same operation as the sheet feeding apparatus (shown in FIG. 1) according to the first embodiment, and the separation roller is used when two or more sheets are fed by the pickup roller 53. Differs in that it stops. Therefore, since the sheet feeding operation is the same as that of the first embodiment, the description will be omitted.
- control for raising and lowering the middle plate 201 to separate the sheet Sa from the pickup roller 53 without raising and lowering the pickup roller 53 is used in the first embodiment. Therefore, since the roller holder 115 is fixed at the sheet feeding position, the rack 109 as the mechanism for moving the roller holder 115 of the first embodiment up and down, and the pickup motor 110 are not used.
- the other configuration is the same as that of the first embodiment, and the same reference numeral is assigned to the same configuration and the detailed description is omitted.
- FIGS. 9 and 10 are diagrams showing the operation at the time of feeding in the present embodiment.
- the sheet feeding operation is different depending on whether the coefficient of friction between the uppermost sheet S1 stacked in the sheet feeding cassette and the next sheet S2 therebelow is small or large. Each case will be described.
- the pickup roller 53 contacts the next sheet S2 therebelow.
- the feed roller 54 and the retard roller 55 are in the state of nipping the sheet S1 fed by the conveyance roller pair 56, they are driven to rotate in the feeding direction. Therefore, the pickup roller 53 is in the feeding state, and at the same time the rear end of the sheet S1 passes through the pickup roller 53, the pickup roller 53 also conveys the next sheet S2 therebelow. Thus, the sheet S1 and the sheet S2 are fed without a gap.
- the rotation detection sensor 121 detects that the rotation of the retard roller 55 has stopped. Then, in response to a detection signal of the rotation detection sensor 121, the lift motor 210 for raising and lowering the middle plate 201 is reversely rotated by a certain amount, and the pickup roller 53 and the sheet S2 on the middle plate 201 are separated. The next sheet S2 is stopped in the state where the leading end thereof is in the nip between the feed roller 54 and the retard roller 55 as shown in FIG. 9 (c). By repeating this operation to feed the sheet, the leading end of the sheet is always fed from the position of the nip between the feed roller 54 and the retard roller 55.
- the lift motor 210 for raising and lowering the middle plate 201 is reversely rotated by a fixed amount.
- the pickup roller 53 and the sheet S2 on the middle plate 201 are separated, and the pickup roller 53 is brought into the non-feeding state.
- the leading end of the sheet S2 to be fed next is stopped at the nip between the feed roller 54 and the retard roller 55. Also in this case, by repeating this operation, at the time of the next sheet feeding, as shown in FIG. 10C, it is started from the state where the leading end of the sheet is always in the nip between the feed roller 54 and the retard roller 55.
- the feed roller 54 and the retard roller 55 Located in the nip of Further, even when feeding a sheet bundle in which sheets having different coefficients of friction are mixed, one of the above feeding operations is performed according to the frictional force between the sheet to be fed and the next sheet, and the leading edge of the sheet is fed. It is located at the nip between the roller 54 and the retard roller 55. Therefore, the same effect as that of the first embodiment can be obtained.
- a third embodiment of the present invention will be described.
- the difference between the present embodiment and the first and second embodiments is that a configuration in which the rotation of the pickup roller and the rotation of the retard roller are interlocked is adopted, and a gear for driving the pickup roller as a unit to interlock the same.
- the train is connected to a gear train for driving the retard roller.
- a torque limiter arranged coaxially with the retard roller is arranged coaxially with the axis of the feed roller.
- the pickup roller is always in contact with the uppermost sheet stacked in the sheet feeding cassette.
- An electromagnetic clutch 130 transmits the drive from the drive motor 100 to the gear portion 130a.
- the electromagnetic clutch 130 is connected to a shaft 114 connected to the feed roller 54 via a connecting member 125.
- the driving force of the drive motor 100 is transmitted to the shaft 114, and the feed roller 54 is rotated via the connecting member 125.
- the limiter gear 104 is engaged with the shaft 114 via a built-in torque limiter.
- the gear 107 is in mesh with the gear 104
- the gear 131 is in mesh with the gear 107.
- the rotation is transmitted to the retard roller 55 through the gears 104, 107, and 131, and a torque limiter built in the limiter gear 104 keeps the retard roller 55 in the direction opposite to the feeding direction. It transmits a constant driving force.
- the torque limiter of the limiter gear 104 transmits the drive force from the drive motor 100 to the retard roller 55 to rotate in the direction opposite to the feeding direction.
- the torque limiter idles while holding a constant drive force between the limiter gear 104 and the shaft 114.
- the limiter gear 104 is a step gear, and a gear 113 is in mesh with a step gear portion on the small diameter side of the limiter gear 104.
- the gear 113 is connected to a shaft 120 to which the pickup roller 53 is connected, and the drive is transmitted to the pickup roller 53 via the gear 113 and the shaft 120.
- the gear 113 incorporates a one-way clutch, and when the retard roller 55 rotates in the direction opposite to the feeding direction by the rotation of the limiter gear 104, the gear 113 idles and does not transmit the rotation to the pickup roller 53.
- the one-way clutch built in the gear 113 locks the shaft 120 and transmits the rotation in the feed direction to the pickup roller 53.
- the feed roller 54 and the retard roller 55 follow the sheet S1 conveyed by the conveyance roller pair 56 and rotate in the feeding direction. Then, when the rear end of the sheet S1 passes through the pickup roller 53, as shown in FIG. 12 (b), the pickup roller 53 contacts the sheet S2 therebelow.
- the retard roller 55 is in a state in which the sheet S1 fed by the conveyance roller pair 56 is sandwiched by the feed roller 54, the retard roller 55 is rotated in the feeding direction.
- the pickup roller 53 is rotated in the sheet feeding direction as the rotation of the retard roller 55 in the sheet feeding direction is transmitted by the limiter gear 104 and the gear 113. Therefore, even when the coupling of the electromagnetic clutch 130 is released and the rotation from the drive motor 100 is not transmitted, the pickup roller 53 continues to rotate even after the rear end of the sheet S1 passes the pickup roller 53. . As a result, the next sheet S2 is also fed without a gap with the sheet S1.
- the leading end of the sheet S2 to be fed next is moved by the retard roller 55 to the feed roller 54. It is in the state of stopping at the nip with the retard roller 55. At this time, since the feed roller 54 which is at rest is in pressure contact with the retard roller 55, the rotation is stopped, and the rotation is not transmitted to the pickup roller 53 either. Also in this case, by repeating this operation, at the time of the next sheet feeding, as shown in FIG. 13C, it is started from the state where the sheet front end is always in the nip between the feed roller 54 and the retard roller 55.
- the leading end of the sheet S2 to be fed next is the feed roller 54 and the retard It is located in the nip with the roller 55. Also, even when feeding a sheet bundle in which sheets having different coefficients of friction are mixed, one of the above feeding operations is performed according to the frictional force between the sheet to be fed out and the next sheet, and then the sheet is fed next. The sheet is located at the nip between the feed roller 54 and the retard roller 55. Therefore, the same effect as that of the first embodiment can be obtained.
- the fourth embodiment differs from the first and second embodiments in that a configuration is adopted in which the rotation of the pickup roller and the rotation of the retard roller are interlocked. As a specific means thereof, a gear train for driving the pickup roller and a gear train for driving the retard roller are connected. Further, the difference between the fourth embodiment and the third embodiment is that the pickup roller and the uppermost sheet are brought into contact with or separated from each other, and in the present embodiment, the sheet is fed during sheet feeding. It is characterized in the timing when the pickup roller and the uppermost sheet abut or separate.
- the same reference numerals are given to the same components described in the first and second embodiments, and the detailed description will be omitted.
- the drive coupling mechanism in the fourth embodiment will be described with reference to FIG. A configuration different from that of the first embodiment shown in FIG. 1 will be described, and the same configuration will be assigned the same reference numeral and description thereof will be omitted.
- the pickup roller 53 is fixed to a rotatably supported shaft 120.
- the gear 111 is in mesh with the gear 107, and the drive is transmitted to the shaft 120 through the gears 112 and 113 to rotate the pickup roller 53.
- a one-way clutch is built in the gear 113, and when the retard roller 55 is rotated in the opposite direction to the feeding direction by the drive transmission force of the torque limiter, the gear 113 is idled to drive the pickup roller. I will not tell. Further, when the retard roller is rotated in the feeding direction by a driving force larger than the driving force transmitted by the torque limiter, the shaft 120 is locked by the one-way clutch built in the gear 113 and the pickup roller 53 is also rotated in the feeding direction. .
- the gears 111, 112, and 113 shown in FIG. 14 have the same functions as the gears 111, 112, and 113 shown in FIG. 1, and are the same as those in FIG.
- FIG. 15 is a timing chart showing the temporal displacement of the drive state of the feed roller 54 and the retard roller 55 and the elevation state of the middle plate 201.
- the contact position in the drawing indicates that the middle plate 201 is lifted up to a position where the pickup roller 53 and the uppermost sheet S1 on the middle plate 201 abut.
- the separated position indicates a state in which the middle plate 201 is lowered to the position where the pickup roller 53 and the uppermost sheet S1 are separated.
- the sheet feeding operation differs depending on whether the coefficient of friction between the uppermost sheet S1 stacked in the sheet feeding cassette and the next sheet S2 therebelow is small or large.
- the lever member 102 of the solenoid 103 releases the restriction of the missing gear 101, and the missing gear 101 causes the feed roller 54 to rotate in the feeding direction.
- the retard roller 55 rotates in the feeding direction against the drive transmission force of the torque limiter by its force.
- the pickup roller 53 When the retard roller 55 rotates in the feeding direction, the pickup roller 53 also rotates in the feeding direction via the gears 106, 111, 112, 113, and only the sheet S1 is conveyed to the nip between the feed roller 54 and the retard roller 55. Ru. Assuming that the time for the sheet to sufficiently reach this nip is T1, as shown in FIG. 15, the lift motor 210 is rotated by a certain amount in order to start the lowering of the middle plate 201 at the timing of time T1. As a result, as shown in FIG. 16B, the pickup roller 53 and the sheet S1 are separated.
- the sheet S1 is conveyed by the feed roller 54 to the conveying roller pair 56, and the leading end of the sheet passes the conveyance sensor 56S which is an optical sensor disposed in the sheet conveyance path.
- the passage time at this time is T2.
- the control unit C calculates the time T3 in which the rear end of the sheet S1 passes the contact position with the pickup roller 53 according to the following equation (1).
- T3 (L ⁇ D) / V + T2 (1)
- L length of sheet
- V sheet conveyance speed of conveyance roller pair
- D point P1 at which pickup roller 53 contacts sheet
- nip center point P2 between feed roller 54 and retard roller 55 nip center of conveyance roller pair
- Point P3 a distance obtained by connecting four detection points of the conveyance sensor 56S by a straight line, and, as shown in FIG. 15, the time T3 for the rear end of the sheet S1 to pass the contact position between the sheet and the pickup roller 53.
- the middle plate 201 is lifted up, and as shown in FIG. 16C, the pickup roller 53 contacts the sheet S2 therebelow.
- the middle plate 201 is moved to the separated position again at a time slightly delayed from the time T4 at which the solenoid 103 which is a trigger for feeding releases the tooth-missing gear 101, Feeding of the upper sheet S1 starts.
- the time to separate the middle plate 201 needs to be slightly delayed from the time T4.
- the middle plate 201 is moved to the separated position at the timing of releasing the missing tooth gear 101 of the solenoid. After that, the middle plate 201 is operated at the same timing as the conveyance of the sheet S1, and the sheet is fed so that the leading edge of the sheet is always started from the nip between the feed roller 54 and the retard roller 55.
- the leading end of the sheet S2 to be fed next has the feed roller 54 and the retard roller 55 by the retard roller 55. Stop while stopping at the nip. Also in this case, by repeating this operation, at the time of the next sheet feeding, as shown in FIG. 17D, it is started from the state where the sheet front end is always in the nip between the feed roller 54 and the retard roller 55.
- the leading end of the sheet S2 to be fed next always is the feed roller 54 and the retard roller 55.
- one of the above-described feeding operations is performed according to the frictional force between the sheet to be fed and the next sheet, and then the feeding is performed.
- the sheet to be fed is located at the nip between the feed roller 54 and the retard roller 55. Therefore, it becomes possible to minimize the variation in the position of the leading end of the sheet at the time of sheet feeding and to perform the stable sheet feeding operation.
- the pickup roller 53 does not have time to feed the sheet to the nip between the feed roller 54 and the retard roller 55 when the retard roller 55 is rotating. It does not contact the sheet.
- the feed roller 54 and the retard roller 55 are rotating together with the sheet being conveyed by the conveyance roller pair 56, there is a time when the pickup roller 53 is not in contact with the sheet.
- the sheet being conveyed on the middle plate 201 and the sheet under the sheet are not pressed, the sheet being conveyed does not cause double feeding to take the sheet under the sheet by the frictional force.
- the position of the pickup roller is fixed, and the middle plate is made to abut and separate.
- the same effect can be obtained even if the pickup roller is made to abut and separate.
- a fifth embodiment of the present invention will be described.
- the difference between the fifth embodiment and the first and second embodiments is that a configuration in which the rotation of the pickup roller and the rotation of the retard roller are interlocked is adopted, and the pickup roller is driven as a specific means thereof. And the gear train for driving the retard roller.
- the difference between the third embodiment and the fourth embodiment of the fifth embodiment is that a configuration for transmitting the drive to the pickup roller is added when the drive from the motor is transmitted to the feed roller. It is the point that In addition, in order to minimize variations in intermittent drive due to missing teeth, when transporting one sheet, the means for rotating the missing teeth multiple times and bringing the pickup roller into contact with and separating the top sheet is only one rotation. It is characterized by being The same components as those in the first and second embodiments are denoted by the same reference numerals and detailed descriptions thereof will be omitted.
- FIG. 18A is a perspective view of the sheet feeding unit as viewed from the rear side in the feeding direction
- FIG. 18B is a perspective view of the sheet feeding unit as viewed from the front side.
- Reference numeral 151 denotes a gear to which drive is transmitted from the drive motor 100.
- the drive from the drive motor 100 is intermittently driven by the toothless gear 101 and the solenoid 103 via the gear 151 as in the first embodiment.
- the toothless gear 101 transmits the drive to the shaft 114 via the gear 117.
- the limiter gear 104 is engaged with the shaft 114 via a torque limiter.
- the feed roller 54 and the gear 153 are connected to the shaft 114 via a one-way clutch, and the drive is transmitted when the shaft 114 rotates in the feed direction, and when the shaft 114 is stopped, in the feed direction It is configured to be freely rotatable.
- the pickup roller 53 is fixedly attached to the rotatably supported shaft 120.
- the gear 153 is engaged with the gear 155 via the gear 154, and the gear 155 is integrally attached to the pickup roller 53.
- the limiter gear 104 also transmits the drive to the gear 113, and the gear 113 is coupled to the shaft 120 via a one-way clutch. The drive is transmitted to the shaft 120 when the gear 113 rotates in the feed direction, and the drive is not transmitted when the gear 113 stops or reversely rotates.
- the limiter gear 104 is connected via a step gear 107 to a shaft 119 to which the retard roller 55 is fixed.
- the missing tooth gear 101 meshes with the cam gear 156 via the step gear 152, and when the missing tooth gear 101 makes three revolutions, the cam gear 156 makes one revolution.
- the cam gear 156 is provided with a cam surface 156 a, and the cam surface 156 a lifts the end 120 a of the shaft 120 by the rotation of the cam gear 156 to move the pickup roller 53 up and down.
- the module of the toothless gear 101 is smaller than the module of the gear 117.
- the missing tooth gear 101 is configured to rotate three times when transporting one sheet. . This configuration will be described in detail later. This has the same effect as doubling the number of missing teeth 101.
- FIG. 19 is an exploded perspective view showing the components of the missing tooth gear 101.
- the toothless gear 101 urges both the gear 126, the gear 126, the gear 126, and the gear 127, which are coaxially provided with each other, in a rotational direction, in which the lever member 102 is locked by the locking portion 126a and stopped.
- a spring 128 is provided.
- the gear 127 meshes with a gear 117 connected to the feed roller 54 to transmit drive to the feed roller 54.
- each of the teeth 126 of the gear 126 is opposed to the gear 151 driven by the drive motor 100.
- the solenoid 103 is turned on, the lever member 102 is attracted to the solenoid 103, and the gear 126 is released from the locking by the lever member.
- the gear 126 is started to rotate by the spring 128 and meshes with the gear 151 driven by the drive motor 100 to transmit the rotation.
- the gear 127 When the gear 126 is rotated by a predetermined angle by the gear 151, the gear 127 starts to rotate by the abutment of the abutment portions 126a and 127a provided on the gear 126 and the gear 127, respectively.
- the gear 127 rotated by the gear 126 is engaged with the gear 151, and both the gear 126 and the gear 127 are driven and transmitted by the gear 151.
- the gears 126 and 127 can always transmit the drive because they can form all the teeth in a state where the respective abutting portions 126a and 127a abut on each other. That is, by supplementing the missing tooth portion of the gear 126 with the gear portion of the gear 127, the gear is apparently provided with all teeth.
- the lever member 102 regulates and stops the missing gear 101 by stopping the solenoid 103 in a time when the missing tooth gear 101 is about two and a half rotations, and the missing tooth gear 101 is conveyed for conveyance of one sheet. It is possible to drive 3 rotations.
- the pickup roller 53 is in contact with the uppermost sheet S1 on the middle plate 201 at the start of feeding.
- a feed signal is sent from LBP 1
- the solenoid 103 is turned on, the lever member 102 releases the locking of the missing gear 101, and the drive from the drive motor 100 described above is lost via the gear 151. It is transmitted to the gear 101.
- the shaft 114 is rotated in the feeding direction via the gear 117, and the feed roller 54 and the pickup roller 53 are rotated in the feeding direction.
- the retard roller 55 transmits the drive in the direction opposite to the feed direction via the limiter gear 104.
- the rotational force of the feed roller 54 overcomes the rotational force of the torque limiter incorporated in the limiter gear 104, the feed roller 54 rotates in the feeding direction.
- the sheet S1 can be fed.
- FIG. 21A Sent towards the nip of FIG. 23A is a time chart of ON / OFF of the solenoid 103 and rotation / stop of the missing tooth gear 101 when transporting one sheet. Further, FIG. 23A also shows a time chart of contact / separation of the pickup roller 53 with the sheet, rotation / stop of the feed roller 54, rotation / stop of the retard roller 55, and rotation / stop of the pickup roller 53. ing.
- the solenoid 103 When a sheet feeding signal from LBP is sent, the solenoid 103 is turned on and the lever member 102 releases the locking of the missing gear 101, so that the missing gear 101 starts to rotate (time Ta).
- the gear 126 of the toothless gear 101 and the abutment portions 126a and 127a of the gear 127 respectively abut, the gear 117, the cam gear 156 and the shaft 114 start to rotate via the gear 127.
- the feed roller 54 and the pickup roller 53 start to rotate by the rotation of the shaft 114.
- the drive in the direction opposite to the conveyance direction is transmitted to the retard roller 55 by the shaft 114.
- the feed roller 54 and the retard roller 55 are driven to rotate in the feeding direction by the sheet S 1 conveyed by the conveyance roller pair 56 by the action of the one-way clutch incorporated in the feed roller 54 and the torque limiter incorporated in the limiter gear 104. Do. At this time, when the retard roller 55 rotates in the feeding direction, the pickup roller 53 rotates in the feeding direction via the gear 131, the gear 107, the limiter gear 104, the gear 113, and the shaft 120.
- FIG. 23A the area where the sheet S1 is rotated by being conveyed by the conveyance roller pair 56 is indicated by a dotted line.
- the rotation of the pickup roller 53 causes the gear 153 to rotate in the feed direction via the gear 155 and the gear 154, but the drive is not transmitted to the shaft 114 by the one-way clutch built in the gear 153.
- the shaft 114 is stopped, the drive in the direction opposite to the feeding direction is not transmitted to the retard roller 55.
- the pickup roller 53 abuts on the next sheet S2.
- the pickup roller 53 since the pickup roller 53 is rotating, the leading end of the sheet S2 starts to be conveyed in a state where it is overlapped with the rear end of the sheet S1.
- the retard roller 55 stops rotating to separate the sheet S2.
- the rotation of the retard roller 55 is stopped, since the retard roller 55 and the pickup roller 53 are connected by a gear, the pickup roller 53 is also stopped (Ti). Since the sheet S1 continues to be conveyed by the conveying roller pair 56, when the rear end of the sheet S1 passes the feed roller 54 and the retard roller 55, the rotation of the feed roller 54 is stopped as shown in FIG. As a result, while the next sheet S2 is in the nip between the feed roller 54 and the retard roller 55, the pickup roller 53, the feed roller 54, and the retard roller 55 are all stopped. By repeating this operation, the leading edge of the sheet is always started to be fed from the nip between the feed roller 54 and the retard roller 55.
- the drive transmission variation of the feed roller 54 can be reduced by making the module of the missing tooth gear 101 small and rotating the missing tooth gear 101 a plurality of times for feeding one sheet. Further, at the start of feeding, the conveyance force can be increased by rotating the pickup roller 53 by driving from the motor. Further, the leading end of the next sheet always starts the sheet feeding operation from the nip between the feed roller 54 and the retard roller 55, thereby minimizing the variation in the position of the leading end of the sheet at the time of sheet feeding and stably feeding the sheet. It becomes possible to perform the sending operation.
- the drive when the drive is transmitted to the feed roller, the drive is performed in the opposite direction to the feeding direction via the torque limiter, and when the drive is not transmitted to the feed roller, the reverse drive is performed. It has taken the composition which is not given. However, the same effect can be obtained by using a configuration in which the reverse direction is given all the time or a configuration in which the reverse direction drive is not given all the time.
- the pickup roller and the separation roller may be connected by a gear train via a torque limiter. A force greater than the driving force of the torque limiter is applied to the separation roller from the feed roller, and when the separation roller rotates in the feed direction, the pickup roller rotates in the feed direction.
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Abstract
Description
を備えたシート給送装置において、前記ピックアップローラは、前記リタードローラが給送方向に回転しているときは、前記シート積載部のシートを給送し、前記リタードローラが給送方向とは逆方向に回転又は停止しているときは、前記シート積載部のシートを給送しない状態になることを特徴とする。
本発明の実施形態として、画像形成装置としてのレーザービームプリンタ(以下LBPと称する)に設けられるシート給送装置を例にして説明する。まず、図7及び図8を用いてLBPの構成を概略説明する。図7は、シート収納装置を備えたLBPの全体構成を示す断面図である。図8は、シート収納装置に設けられている給紙カセットの引き出した状態を示す斜視図である。
上記第1の実施形態では、給送方向とは逆方向に回転するように駆動が伝達されているリタードローラ55を用いた構成を説明したが、逆方向の駆動を与えず、トルクリミッタを介しただけの非駆動の分離ローラを用いた例を説明する。図6は、非駆動の分離ローラを示す図である。図6(a)は、非駆動の分離ローラを用いたシート給送装置のシート給送部を示す斜視図、図6(b)は、分離ローラの構成を示す正面図である。
次に、本発明の第2の実施形態を説明する。この第2の実施形態では、第1の実施形態に対して、ピックアップローラ53を昇降させずに、中板201を昇降させてシートSaとピックアップローラ53とを離間させる制御を用いるものである。したがって、ローラホルダ115をシート給送位置で固定して用いるため、第1の実施形態のローラホルダ115を昇降する機構であるラック109、ピックアップ用モータ110は用いていない。なお、その他の構成は第1の実施形態と同じであるため同じ構成については同一の符号を付して詳細な説明は省略する。
そして、シートS1の後端がフィードローラ54とリタードローラ55のニップを抜けると、リタードローラ55の回転が停止したのを回転検知センサ121が検知する。そして、回転検知センサ121の検知信号により、中板201を昇降させるリフトモータ210をある一定量逆回転させて、ピックアップローラ53と中板201上のシートS2を離間させる。次のシートS2は先端が図9(c)のように、フィードローラ54とリタードローラ55とのニップにある状態で停止する。この動作を繰り返してシートを給送することで、シート先端は常にフィードローラ54とリタードローラ55とのニップの位置から給送が開始されることになる。
続いて、本発明の第3の実施形態を説明する。本実施形態の、第1、第2の実施形態との相違点は、ピックアップローラの回転とリタードローラの回転を連動させる構成を採用した点であり、その連動させる手段としてピックアップローラを駆動するギア列とリタードローラを駆動するギア列とを連結している。そして、その際の駆動列を最適化するために、リタードローラと同軸上に配置されていたトルクリミッタを、フィードローラの軸と同軸上に配置した点に特徴がある。また、ピックアップローラは常に給紙カセットに積載された最上位のシートに接する構成としている。第1、第2の実施形態と同じ構成については同一の符号を付して詳細な説明は省略する。
続いて、本発明の第4の実施形態を説明する。本第4の実施形態において、第1及び第2の実施形態との相違点は、ピックアップローラの回転とリタードローラの回転を連動させる構成を採用した点である。その具体的な手段としてはピックアップローラを駆動するギア列とリタードローラを駆動するギア列とを連結している。また、本第4の実施形態と第3の実施形態との相違点は、ピックアップローラと最上位のシートを当接又は離間させる手段を有する点であり、本実施形態では、シート給送中にピックアップローラと最上位のシートが当接又は離間するタイミングに特徴がある。なお、第1及び第2の実施形態に記載されている同じ構成については同一の符号を付して詳細な説明は省略する。本第4の実施形態における駆動連結機構を、図14を用いて説明する。なお、図1に示す第1の実施形態と異なる構成を説明し、同じ構成には同じ符号を付けて説明を省略する。
L:シートの長さ、V:搬送ローラ対のシート搬送速度
D:ピックアップローラ53のシートとの接触する点P1、フィードローラ54とリタードローラ55とのニップ中心点P2、搬送ローラ対のニップ中心点P3、搬送センサ56Sの検知点の4点を直線で結んだ距離
そして、図15に示したように、シートS1の後端が、シートとピックアップローラ53との当接位置を通過する時間T3に中板201がリフトアップされ、図16(c)に示すようにピックアップローラ53は、その下のシートS2と接する。このとき、リタードローラ55には、搬送ローラ対56によって給送されているシートS1が挟まれている状態であるため、リタードローラ55及びピックアップローラ53は、給送方向に回転している。そのため、シートS1の後端がピックアップローラ53を抜けると同時にピックアップローラ53によって、その下のシートS2も搬送されることになる。そして、シートS1の後端がフィードローラ54とリタードローラ55とのニップを抜けるとリタードローラ55の回転が停止する。それと共に、ピックアップローラ53の回転も停止し、次のシートS2は先端が図16(d)のようにフィードローラ54とリタードローラ55とのニップに位置する状態で停止する。
続いて、本発明の第5の実施形態を説明する。第5の実施形態の、第1及び第2の実施形態との相違点は、ピックアップローラの回転とリタードローラの回転を連動させる構成を採用した点であり、その具体的手段としてピックアップローラを駆動するギア列とリタードローラを駆動するギア列とを連結している。また、本第5の実施形態の、第3および第4の実施形態との相違点は、フィードローラにモータからの駆動が伝達されている際に、ピックアップローラへの駆動を伝達させる構成を追加した点である。また欠け歯による間欠駆動のばらつきを最小限に抑えるため、シート1枚を搬送する際、欠け歯を複数回回転させ、且つ、ピックアップローラと最上位のシートを当接離間させる手段は1回転のみであることに特徴がある。第1及び第2の実施形態と同じ構成については同一の符号を付して詳細な説明は省略する。
2 給紙カセット
3 ピックアップローラ
4 分離ローラ対
5 送りローラ対
51 シート収納装置
52a,52b,52c 給紙カセット
53a,53b,53c ピックアップローラ
54a,54b,54c フィードローラ
55a,55b,55c リタードローラ
56a,56b,56c 搬送ローラ対
56S 搬送センサ
101 欠け歯ギア
102 レバー部材
103 ソレノイド
104 リミッタギア
105 軸
106、107 ギア
109 ラック
110 ピックアップモータ
111,112,113 ギア
114 軸
115 ローラホルダ
116 位置検知センサ
117 ギア
118 軸受
119 リタード軸
120 リタードホルダー
121 回転検知センサ
122 回転検知レバー
123 回転方向検知レバー
124 圧縮バネ
126 欠け歯
127 欠け歯
128 欠け歯バネ
131、133、151、152、153、154、155 ギア
156 カムギア
156a カム面
201 中板
Claims (14)
- シートを積載するシート積載部と、
前記シート積載部に積載された最上位のシートを給送するピックアップローラと、
前記ピックアップローラより送り出されたシートを給送するフィードローラと、
前記フィードローラに圧接されて設けられ、トルクリミッタを介して給送方向とは逆方向に駆動力が伝達されるリタードローラと、
を備えたシート給送装置において、
前記ピックアップローラは、前記リタードローラが給送方向に回転しているときは、前記シート積載部のシートを給送し、前記リタードローラが給送方向とは逆方向に回転又は停止しているときは、前記シート積載部のシートを給送しない状態になることを特徴とするシート給送装置。 - 前記ピックアップローラが、前記シート積載部に積載された最上位のシートに当接する位置と、前記シート積載部に積載された最上位のシートから離間する位置とに移動可能に設けられ、前記ピックアップローラは、前記リタードローラが給送方向に回転しているときは、シートを給送し、前記リタードローラが給送方向とは逆方向に回転又は停止しているときは、最上位のシートから離間する位置に移動することを特徴とする請求項1に記載のシート給送装置。
- 前記シート積載部を昇降させるリフター部を設け、前記リフター部により、前記シート積載部が、積載された最上位のシートを前記ピックアップローラに当接させる位置と、積載された最上位のシートを前記ピックアップローラから離間させる位置とに移動させ、前記シート積載部は、前記リタードローラが給送方向に回転しているときは、前記ピックアップローラに最上位のシートを当接させる位置に移動させ、前記リタードローラが給送方向とは逆方向に回転又は停止しているときは、前記ピックアップローラから最上位のシートを離間させる位置に移動させることを特徴とする請求項1に記載のシート給送装置。
- 前記リタードローラが給送方向に回転しているときには、前記ピックアップローラが前記シート積載部からシートを送り出す方向に回転するように前記ピックアップローラに駆動が伝達され、前記リタードローラが給送方向とは逆方向に回転又は停止しているときは、駆動伝達が停止されることを特徴とする請求項1乃至請求項3のいずれか1項に記載のシート給送装置。
- 前記リタードローラの回転を検知する検知手段を有し、検知手段の検知に基づいて、前記リタードローラが給送方向に回転していると判断されたときには前記ピックアップローラがシートの給送状態となり、前記リタードローラが給送方向とは逆方向に回転又は停止していると判断されたときには前記ピックアップローラがシートの非給送状態となることを特徴とする請求項1乃至請求項4のいずれか1項に記載のシート給送装置。
- 前記ピックアップローラと前記リタードローラは、駆動モータよりトルクリミッタを介してギアによって連結されており、前記リタードローラに、前記トルクリミッタの駆動力以上の力が加わって、前記リタードローラが給送方向に回転したときは前記ピックアップローラが給送方向に回転するよう構成されていることを特徴とする請求項1乃至請求項5のいずれか1項に記載のシート給送装置。
- 前記ピックアップローラが、前記シート積載部に積載された最上位のシートに当接する位置と、前記シート積載部に積載された最上位のシートから離間する位置とに移動可能に設けられ、前記ピックアップローラと最上位のシートの当接位置を搬送中のシートの後端が通過するときに前記ピックアップローラは最上位のシートに当接する位置にあり、シートの後端が前記フィードローラと前記リタードローラとのニップを通過するときから、前記フィードローラが次のシートを搬送するまでの間に、前記ピックアップローラが最上位のシートから離間することを特徴とする請求項1乃至請求項6のいずれか1項に記載のシート給送装置。
- 前記シート積載部を昇降させるリフター部を設け、前記リフター部により、前記シート積載部が、積載された最上位のシートを前記ピックアップローラに当接させる位置と、最上位のシートを前記ピックアップローラから離間させる位置とに移動させ、前記ピックアップローラと最上位のシートの当接位置を搬送中のシートの後端が通過する時に前記シート積載部は前記ピックアップローラに最上位のシートを当接させる位置にあり、シートの後端が前記フィードローラと前記リタードローラとのニップを通過するときから、前記フィードローラが次のシートを搬送するまでの間に、前記シート積載部が前記ピックアップローラから最上位のシートを離間させる位置に移動させることを特徴とする請求項1乃至請求項6のいずれか1項に記載のシート給送装置。
- 前記フィードローラと前記リタードローラとのニップより下流の搬送路に配置された搬送センサのに基づいてシートの後端を算出することを特徴とする請求項7又は請求項8に記載のシート給送装置。
- 前記ピックアップローラは、前記フィードローラに駆動が伝達されているとき又は前記リタードローラが給送方向に回転しているときは、給送方向に回転し、前記フィードローラに駆動が伝達されないとき且つリタードローラが給送方向とは逆方向に回転、又は停止しているときは、回転駆動が停止することを特徴とする請求項1記載のシート給送装置。
- シートを積載するシート積載部と、
前記シート積載部に積載された最上位のシートを給送するピックアップローラと、
前記ピックアップローラより送り出されたシートを給送するフィードローラと、
前記フィードローラに圧接されて設けられ、トルクリミッタが接続された分離ローラと、
を備えたシート給送装置において、
前記ピックアップローラは、前記分離ローラが給送方向に回転しているときは、前記シート積載部のシートを給送し、前記分離ローラが停止しているときは、前記シート積載部のシートを給送しない状態になることを特徴とするシート給送装置。 - 前記ピックアップローラと前記分離ローラは、前記トルクリミッタを介してギアによって連結されており、前記分離ローラに、前記トルクリミッタの駆動力以上の力が加わって、前記分離ローラが給送方向に回転したときは前記ピックアップローラが給送方向に回転するよう構成されたことを特徴とする請求項11記載のシート給送装置。
- 前記ピックアップローラは、前記フィードローラに駆動が伝達されているとき又は前記分離ローラが給送方向に回転しているときは、給送方向に回転する事でシートを送り出し、前記フィードローラに駆動が伝達されない且つ分離ローラが停止しているときは、回転駆動が停止する事を特徴とする請求項11記載のシート給送装置。
- 前記請求項1乃至請求項13のいずれか1項に記載のシーと給送装置と、
前記シート給送装置から送り出されたシートに画像を形成する画像形成部と、
を備えたことを特徴とする画像形成装置。
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- 2009-07-13 JP JP2011522634A patent/JP5383804B2/ja active Active
- 2009-07-13 KR KR1020127003024A patent/KR101285435B1/ko active IP Right Grant
- 2009-07-13 CN CN200980160412.9A patent/CN102470999B/zh active Active
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Cited By (13)
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EP3178766A1 (en) | 2015-12-10 | 2017-06-14 | Canon Kabushiki Kaisha | Sheet feeding device with a driven retard roller |
US10329106B2 (en) | 2015-12-10 | 2019-06-25 | Canon Kabushiki Kaisha | Sheet feeding device |
US9944480B2 (en) | 2016-03-18 | 2018-04-17 | Canon Kabushiki Kaisha | Image forming apparatus and feeding device |
JP2017170630A (ja) * | 2016-03-18 | 2017-09-28 | キヤノン株式会社 | 画像形成装置及び給送装置 |
US10065819B2 (en) | 2016-03-18 | 2018-09-04 | Canon Kabushiki Kaisha | Image forming apparatus and feeding device |
JP2017171399A (ja) * | 2016-03-18 | 2017-09-28 | キヤノン株式会社 | 画像形成装置及び給送装置 |
US10054890B2 (en) | 2016-05-09 | 2018-08-21 | Canon Kabushiki Kaisha | Detecting unit, sheet feeding unit, and image forming apparatus comprising the same |
JP2019112221A (ja) * | 2017-12-22 | 2019-07-11 | キヤノン株式会社 | シート給送装置 |
JP7166879B2 (ja) | 2017-12-22 | 2022-11-08 | キヤノン株式会社 | シート給送装置 |
JP2019182588A (ja) * | 2018-04-09 | 2019-10-24 | 富士通コンポーネント株式会社 | 記録紙カセット |
JP7104543B2 (ja) | 2018-04-09 | 2022-07-21 | 富士通コンポーネント株式会社 | 記録紙カセット |
US11479423B2 (en) | 2019-08-26 | 2022-10-25 | Canon Kabushiki Kaisha | Sheet feeding apparatus and image forming apparatus |
US11697562B2 (en) | 2020-04-06 | 2023-07-11 | Canon Kabushiki Kaisha | Sheet feeding device and image forming apparatus |
Also Published As
Publication number | Publication date |
---|---|
EP2455313A4 (en) | 2014-03-05 |
CN102470999B (zh) | 2015-01-14 |
EP2455313B1 (en) | 2015-09-09 |
CN102470999A (zh) | 2012-05-23 |
US20130221604A1 (en) | 2013-08-29 |
US20110006469A1 (en) | 2011-01-13 |
JPWO2011007406A1 (ja) | 2012-12-20 |
KR101285435B1 (ko) | 2013-07-12 |
KR20120049869A (ko) | 2012-05-17 |
US8727339B2 (en) | 2014-05-20 |
EP2455313A1 (en) | 2012-05-23 |
JP5383804B2 (ja) | 2014-01-08 |
US8430393B2 (en) | 2013-04-30 |
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