TW201505300A - 具有整體射頻干擾保護的同軸電纜連接器 - Google Patents

具有整體射頻干擾保護的同軸電纜連接器 Download PDF

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TW201505300A
TW201505300A TW103117170A TW103117170A TW201505300A TW 201505300 A TW201505300 A TW 201505300A TW 103117170 A TW103117170 A TW 103117170A TW 103117170 A TW103117170 A TW 103117170A TW 201505300 A TW201505300 A TW 201505300A
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coaxial cable
coupler
contact portion
cable connector
cylinder
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TW103117170A
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Donald Andrew Burris
Thomas Dewey Miller
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Corning Optical Comm Rf Llc
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/622—Screw-ring or screw-casing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581—Shield structure
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0524—Connection to outer conductor by action of a clamping member, e.g. screw fastening means

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  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

揭示了一種用於將同軸電纜之一端耦接至端子的同軸電纜連接器。連接器具有耦合器、與耦合器組裝之主體及與耦合器及主體組裝之柱體。耦合器經調試以將連接器耦接至端子且因此將同軸電纜耦接至端子。柱體經調試以收納同軸電纜之一端且具有與該柱體整體構造之接觸部分。接觸部分以相對於連接器之縱軸之大體垂直的方向延伸，且經配置以維持該大體垂直之方向，並促進柱體與耦合器之間的電氣連續性以提供RF屏蔽，以使得經由同軸電纜連接器傳輸的電信號的完整性得以維持，而不考慮連接器與端子之耦接的緊密性。

Description

具有整體射頻干擾保護的同軸電纜連接器 【相關申請案】
本申請案根據專利法主張2013年5月20號申請之美國臨時申請案第61/825,133號之優先權權益，該申請案之內容為本申請案之依據且該申請案以全文引用之方式併入本文中。
本揭示案之技術係關於同軸電纜連接器，特定而言，係關於提供頻射干擾(radio frequency interference；RFI)保護及接地屏蔽的同軸電纜連接器。
諸如F型連接器之同軸電纜連接器用於將同軸電纜附接至另一物件或器具，例如電視機、DVD播放機、調變調解器或其他具有適合與連接器嚙合之端子的電子通信器件。器具之端子包括內部導體及環繞外部導體。
同軸電纜包括用於傳輸信號之中心導體。中心導體由介電材料環繞，且介電材料由外部導體環繞。外部導體可為導電箔及編織鞘中之一或兩者之形式。外部導體通常維持 於接地電位，以屏蔽由中心導體傳送之信號免受離散雜訊之影響，且在信號路徑上維持連續之所需阻抗。外部導體通常由塑膠電纜護套環繞，該塑膠電纜護套電氣絕緣且機械保護外部導體。在將同軸連接器安裝至同軸電纜的一端之前，通常藉由剝除護套之端部以暴露外部導體之端部而製備同軸電纜之末端。類似地，剝除介電質的一部分以暴露中心導體之端部係常見的。
如「F連接器」的在業內已知類型的同軸電纜連接器通常包括管狀柱體，該管狀柱體經設計以在同軸電纜的經製備端處在介電材料上方且同軸電纜之外部導體下方滑動。若電纜的外部導體包括編織鞘，則經暴露之編織鞘通常在電纜護套上方回折。電纜護套及回折的外部導體大體上在管狀柱體之外側周圍延伸且通常收納於連接器的外部主體中；連接器之此外部主體通常牢固地固定至管狀柱體。耦合器通常可旋轉地固定於管狀柱體的周圍且包括內螺紋區域，該內螺紋區域用於嚙合形成於器具端子之外部導體上的外螺紋。
在將同軸電纜之末端連接至電視機、設備箱、調變解調器、電腦或其他器具的端子時，重要的是在同軸電纜之外部導體與器具端子之外部導體之間達成可靠的電連接。通常，此目標經常係藉由確保連接器之耦合器完全緊固於器具之連接埠上而達成。當完全緊固時，連接器的管狀柱體之頭部直接嚙合器具埠的外部導體的邊緣，從而在器具埠的外部導體與管狀柱體之間產生直接的電氣接地連接。接著，管狀柱體與同軸電纜之外部導體嚙合。
隨著對一些CATV系統運營商向業主提供之自行安裝套件的使用之增加，產生更多顧客投訴，該等投訴歸因於視訊系統之不良圖像品質及電腦/網際網路系統之不良資料效能中之一者或兩者。此外，CATV系統運營商已發現由不當之射頻(「RF」)信號進入CATV系統中所誘發之上游資料問題。對此性質之投訴致使CATV系統運營商必須派送技術員來解決該問題。通常情況下，技術員報告該問題之原因係由於鬆動的F連接器裝配，有時係業主對自行安裝套件的不恰當安裝所致。由於沿著器件之間的電氣路徑存在不連續性，不正確安裝或鬆動的連接器可導致不良信號傳送，導致不當之RF信號之侵入，其中來自一或多個外部源之RF能量可進入連接器/電纜佈置而造成信雜比問題，該信雜比問題導致不可接受的圖像或資料效能。特定而言，RF信號可自諸如手機、電腦及類似者的無線器件進入CATV系統(特別在700-800MHz之傳輸範圍內)，從而導致射頻干擾(RFI)。
許多現有技術水平之F連接器依賴F公連接器介面與F母連接器介面之間的緊密連接。若因某種原因允許連接器介面彼此拉開，諸如在鬆動之F公耦合器的情況下，則可產生界面「間隙」。若未以其他方式保護，則此間隙可為如先前所述之RF侵入點。
完全環繞或包圍結構或器件以保護結構或器件免受RFI影響的屏蔽件通常被稱為「法拉第籠」。然而，當結構或器件包含諸如在同軸連接器中所見之移動部件時，在給出之結構中提供該RFI屏蔽係複雜的。因此，由於將連接器接合 至相關埠所需的連接器組件之間的必然之相對運動，形成以類似於法拉第籠之方式起作用以防止RF信號之侵入及外溢之連接器可尤其具有挑戰性。歸因於組件之間的機械間隙的組件之相對運動可導致不當之RF信號的侵入或外溢路徑，且進一步可干擾提供可靠接地路徑所需之組件之間的電氣通信及機械通信。在連接器安裝未正確安裝(亦即，未緊固至對應埠)的情況下要求連接器運轉時，屏蔽同軸連接器及使同軸連接器電氣接地之努力更為複雜。
美國專利第5,761,053號教示以下內容：「電磁干擾(electro-magnetic interference；EMI)已被界定為來自電氣裝置或電子裝置的非所欲的傳導電氣干擾或輻射電氣干擾，包括瞬變，該等瞬變可干擾其他電氣裝置或電子裝置之操作。該等干擾可發生於電磁頻譜中之任何地方。RFI通常可與電磁干擾互換地使用，儘管RFI更確切地限制於電磁頻譜之射頻部分，通常界定為介於24千赫(kHz)與240千兆赫(GHz)之間。屏蔽經界定為插入EMI/RFI源與需保護區域之間的金屬結構或其他導電配置。該屏蔽可經提供以防止自源輻射出電磁能量。此外，該屏蔽可防止外部電磁能量進入經屏蔽之系統。實際上，該等屏蔽通常採用電氣接地之導電外殼的形式。EMI/RFI之能量因此無害地消散至地面。由於EMI/RFI干擾電子組件(諸如積體電路(integrated circuit；IC)晶片、IC封裝、混合組件及多晶片模組)之操作，已使用多種方法控制來自電子組件之EMI/RFI。最常見之方法為使將覆蓋電子組件之「罐」電氣接地至諸如印刷線路板之基板。眾所周 知，罐是可為以下形式的屏蔽件：導電外殼、金屬蓋、小金屬盒、穿孔導電箱(其中空間經佈置以使在給定頻帶上之輻射最小化)或環繞電子組件之其他其他形式之導電表面。當罐安裝於基板上以完全環繞並包圍電子組件時，該罐通常被稱為法拉第籠。目前，存在兩種主要方法用於在電子組件周圍形成法拉第籠以作屏蔽用途。第一種方法為將罐焊接至接地帶，該接地帶環繞印刷線路板(printed wiring board；PWB)上之電子組件。儘管焊接罐提供極佳之電氣性質，但此方法通常為勞力強度高的。同樣，若電子組件需重新加工，則難以移除已焊接之罐。第二種方法為例如使用適當機械扣件(諸如，複數個螺釘或一夾鉗)機械固定罐或其他罩殼。通常，導電墊圈材料通常附接至罩的底面以確保與PWB上之接地帶的良好電氣接觸。機械固定罐可有助於電子組件之重新加工。然而，機械扣件體積大且佔據PWB上之「寶貴」空間。」同軸電纜連接器已試圖藉由將連續部件作為單獨組件併入同軸電纜連接器來解決以上問題。就此而言，第1圖圖示連接器1000，該連接器1000具有耦合器2000、獨立柱體3000、獨立連續部件4000以及主體5000。在連接器1000中，獨立連續部件4000係捕獲在柱體3000與主體5000之間且與耦合器2000的至少一部分接觸。耦合器2000可由諸如黃銅的金屬製成且鍍有諸如鎳的導電材料。柱體3000可由諸如黃銅的金屬製成且鍍有諸如錫的導電材料。獨立導電部件4000可由諸如磷青銅的金屬製成且鍍有諸如錫的導電材料。主體5000可由諸如黃銅的金屬製成且鍍有諸如鎳的導電材 料。
本文所揭示之實施例包括用於將同軸電纜之一端耦接至設備連接埠或端子的同軸電纜連接器。同軸連接器具有柱體及耦合器。柱體經調試以收納同軸電纜之一端且具有與該柱體整體構造之接觸部分。耦合器旋轉地附接至柱體，具有內突唇部並經調試以將連接器耦接至埠或端子並因此將同軸電纜耦接至埠或端子。接觸部分以相對於連接器之縱軸之大體垂直的方向延伸，且經配置以維持大體垂直之方向。接觸部分促進柱體與耦合器之間的電氣連續性以提供RF屏蔽，以使得經由同軸電纜連接器傳輸之電信號的完整性得以維持，而不考慮連接器與端子之耦接的緊密性。
本文所揭示之其他實施例包括用於將同軸電纜之一端耦接至設備連接埠或端子的同軸電纜連接器。連接器具有柱體及耦合器。柱體經調試以收納同軸電纜之一端，且具有與該柱體整體構造之接觸部分。耦合器旋轉地附接至柱體，具有內突唇部並經調試以將連接器耦接至埠或端子並因此將同軸電纜耦接至埠或端子。接觸部分以相對於連接器之縱軸之大體垂直的方向延伸並接觸耦合器之唇部的前向表面。接觸部分經配置以維持大體垂直之方向，且促進柱體與耦合器之間的電氣連續性以提供RF屏蔽，以使得經由同軸電纜連接器傳輸之電信號的完整性得以維持，而不考慮連接器與端子之耦接的緊密性。
將於隨後之詳細描述中闡述額外之特徵及優點，且 對於熟習此項技術者而言，該等額外之特徵及優點將部分地根據描述顯而易見或通過實踐本文(包括詳細描述、申請專利範圍以及附圖)中所描述之實施例而瞭解。
應瞭解，前述一般描述及以下詳細描述均僅為示例性的，且意欲提供用於理解申請專利範圍之性質及特性的概述或框架。包括附隨圖式以提供進一步理解，且附隨圖式併入本說明書中並構成本說明書之一部分。圖式圖示一或多個實施例，且與描述一起用於解釋各種實施例之原理及操作。
100‧‧‧同軸電纜連接器
105‧‧‧前端
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195‧‧‧後端
200‧‧‧耦合器
202‧‧‧面部
205‧‧‧前端
210‧‧‧中心通道
215‧‧‧唇部
216‧‧‧前向表面
217‧‧‧後向表面
220‧‧‧通孔
230‧‧‧孔
231‧‧‧底切
235‧‧‧孔
295‧‧‧後端
300‧‧‧柱體
300'‧‧‧柱體
305‧‧‧前端
305'‧‧‧前端
310‧‧‧接觸部分
311‧‧‧凹陷
312‧‧‧凸緣
313‧‧‧拱形形狀
320‧‧‧套環部分
325‧‧‧通孔
330‧‧‧後向環形表面
335‧‧‧倒鉤部分
340‧‧‧肩部
345‧‧‧肩部
395‧‧‧後端
395'‧‧‧後端
400‧‧‧導電組件
402‧‧‧扣環
410‧‧‧接觸部分
500‧‧‧主體
500'‧‧‧主體
505‧‧‧前端
505'‧‧‧前端
510‧‧‧接觸部分
525‧‧‧中心通道
525'‧‧‧中心通道
559‧‧‧輪廓
595‧‧‧後端
595'‧‧‧後端
600‧‧‧殼體
605‧‧‧前端
625‧‧‧中心通道
695‧‧‧後端
700‧‧‧夾緊部件
705‧‧‧前端
725‧‧‧中心通道
795‧‧‧後端
800‧‧‧密封環
805‧‧‧整體銷
810‧‧‧前端
812‧‧‧後端
814‧‧‧張開部分
900‧‧‧形成工具
901‧‧‧固持器
905‧‧‧前端
910‧‧‧接觸部分
920‧‧‧後端
925‧‧‧通孔
943‧‧‧凸緣
945‧‧‧套環部分
960‧‧‧絕緣部件
962‧‧‧前端
964‧‧‧後端
966‧‧‧開口
1000‧‧‧連接器
1100‧‧‧同軸電纜連接器
1105‧‧‧前端
1195‧‧‧後端
1200‧‧‧耦合器
1205‧‧‧前端
1210‧‧‧中心通道
1215‧‧‧唇部
1216‧‧‧前向表面
1217‧‧‧後向表面
1218‧‧‧中間部分
1220‧‧‧通孔
1230‧‧‧孔
1235‧‧‧孔
1295‧‧‧後端
1300‧‧‧柱體
1305‧‧‧前端
1310‧‧‧接觸部分
1311‧‧‧邊緣
1320‧‧‧套環部分
1325‧‧‧通孔
1330‧‧‧後向環形表面
1335‧‧‧倒鉤部分
1340‧‧‧擴大之肩部
1395‧‧‧後端
1500‧‧‧主體
1505‧‧‧前端
1525‧‧‧中心通道
1595‧‧‧後端
1600‧‧‧殼體
1605‧‧‧前端
1625‧‧‧中心通道
1695‧‧‧後端
1700‧‧‧夾緊部件
1705‧‧‧前端
1725‧‧‧中心通道
1795‧‧‧後端
2000‧‧‧耦合器
3000‧‧‧柱體
4000‧‧‧獨立連續性部件
5000‧‧‧主體
第1圖為同軸電纜連接器之橫截面側視圖；第2圖為包含柱體之同軸連接器的示例性實施例的橫截面側視圖，該柱體具有提供整體RFI屏蔽及接地屏蔽的接觸部分；第3A圖為處於部分組裝狀態下的第2圖之同軸電纜連接器的橫截面側視圖；第3B圖為第2圖中之同軸電纜連接器之柱體(較第3A圖所示，該柱體處於進一步組裝之狀態)的部分橫截面細節圖，且圖示柱體之開始按耦合器之輪廓形成的接觸部分；第3C圖為第2圖中之同軸電纜連接器之柱體(較第3A圖及第3B圖中所示，該柱體處於進一步組裝之狀態)的部分橫截面細節圖，且圖示柱體之繼續按耦合器之輪廓形成的接觸部分；第3D圖為第2圖中之同軸電纜連接器之柱體(較第3A圖、第3B圖及第3C圖中所示，該柱體處於進一步組 裝之狀態)的部分橫截面細節圖，且圖示柱體之按耦合器之輪廓形成的接觸部分；第4A圖為第2圖中之同軸電纜連接器之柱體的部分橫截面細節圖，在第4A圖中，柱體部分地插入形成工具中；第4B圖為第2圖中使用形成工具之同軸電纜連接器之柱體的部分橫截面細節圖，相較於第4A圖所示，第4B圖中之柱體進一步插入形成工具中，且第4B圖圖示柱體之開始按形成工具之輪廓形成的接觸部分；第4C圖為第2圖中之同軸電纜連接器之柱體的部分橫截面細節圖，相較於第4A圖及第4B圖所示，第4C圖中之柱體進一步插入形成工具中，且第4C圖圖示柱體之繼續按形成工具之輪廓形成的接觸部分；第4D圖為第2圖中之同軸電纜連接器之柱體之部分橫截面細節圖，第4D圖中之柱體完全插入形成工具中，且該圖圖示柱體之按形成工具之輪廓形成的接觸部分；第5A圖至第5H圖為柱體之接觸部分之示例性實施例的示意性前視圖及示意性側視圖；第6圖為包含整體銷的同軸電纜連接器之示例性實施例的橫截面圖，該同軸電纜連接器處於與主體組裝之狀態，該主體具有按耦合器之輪廓形成的接觸部分；第6A圖為第6圖所示之處於部分組裝狀態的同軸電纜連接器的橫截面圖，圖示主體之經調試以按耦合器之輪廓形成接觸部分；第7圖為包含整體銷的同軸電纜連接器的示例性實 施例的橫截面圖，其中耦合器圍繞主體旋轉而非圍繞柱體旋轉，且接觸部分為至主體之組件壓入配合的一部分並按耦合器輪廓形成；第8圖為處於部分組裝狀態且包含整體銷的同軸電纜連接器的示例性實施例的橫截面圖，其中耦合器圍繞主體旋轉而非圍繞柱體旋轉，且接觸部分為主體中之組件壓入位置的一部分並按耦合器輪廓形成；第8A圖為第8圖之同軸電纜連接器的具有接觸部分的組件的前視細節圖及側視細節圖；第9圖為包含無柱體配置及主體的同軸電纜連接器的示例性實施例的橫截面圖，該主體具有按耦合器之輪廓形成的接觸部分；第10圖為包含六角卷邊體及柱體的同軸電纜連接器的示例性實施例的橫截面圖，該柱體具有按耦合器之輪廓形成的接觸部分；第11圖為第2圖之同軸電纜連接器之柱體的等距示意圖，其中柱體具有處於形成狀態之接觸部分；第12圖為第2圖之同軸電纜連接器之柱體及耦合器的等距示意圖，圖示柱體之按耦合器之輪廓形成的接觸部分；第13圖為具有耦合器之同軸電纜連接器的示例性實施例的橫截面圖，該耦合器具有按柱體之輪廓形成的接觸部分；第14圖為具有柱體之同軸電纜連接器的示例性實施例的橫截面圖，該柱體具有按耦合器之輪廓形成的接觸部 分；第15圖為具有柱體的同軸電纜連接器的示例性實施例的橫截面圖，該柱體具有朝向同軸電纜連接器之後部按耦合器中之唇部後方的輪廓形成的接觸部分；第16圖為具有柱體的同軸電纜連接器的示例性實施例的橫截面圖，該柱體具有朝向同軸電纜連接器之後部按耦合器中之唇部後方的輪廓形成的接觸部分；第17圖為具有主體的同軸電纜連接器的示例性實施例的橫截面圖，該主體具有朝向同軸電纜連接器之後部按耦合器中之唇部後方的輪廓形成的接觸部分；第18圖為具有柱體的同軸電纜連接器的示例性實施例的橫截面面圖，該柱體具有按具有底切之耦合器之輪廓形成的接觸部分；第18A圖為具有柱體之同軸電纜連接器的示例性實施例的部分橫截面圖，該柱體具有按具有凹槽之耦合器之輪廓形成的接觸部分，該低切使經製備之同軸電纜插入同軸電纜連接器；第19圖為具有可移動柱體的同軸電纜連接器的示例性實施例的部分橫截面圖，該可移動柱體具有接觸部分，其中柱體處於向前位置；第20圖為第19圖之同軸電纜連接器的部分橫截面圖，其中可移動柱體處於向後位置之且可移動柱體之接觸部分按耦合器之輪廓形成；第21圖為包含整體銷之同軸電纜連接器之示例性 實施例的橫截面圖；第22圖為第21圖所示之同軸電纜連接器的橫截面圖，該同軸電纜連接器處於部分組裝之狀態，該圖圖示固持器之經調試以按耦合器輪廓形成的接觸部分；第23圖為第21圖所示之同軸電纜連接器的橫截面圖，該同軸電纜連接器處於繼續進一步之部分組裝狀態，該圖圖示固持器之經調試以按耦合器輪廓形成的接觸部分；第24圖為第21圖所示之同軸電纜連接器的橫截面圖，該同軸電纜連接器處於再繼續進一步之部分組裝狀態，第該圖圖示固持器之經調試以按耦合器之輪廓形成的接觸部分，其中該固持器處於未張開狀態；第25圖為第21圖所示之同軸電纜連接器的橫截面圖，該同軸電纜連接器處於仍再繼續進一步之部分組裝狀態，該圖圖示固持器之經調試以按耦合器之輪廓形成的接觸部分，其中該固持器處於最終張開狀態；第26圖為組裝之同軸電纜連接器的示例性實施例的橫截面側視圖，該同軸電纜連接器在耦合器處提供迂回之電氣路徑以形成用於RF保護的整體式法拉第籠；第27圖為包含柱體之同軸電纜連接器之示例性實施例的橫截面圖，該柱體具有整體式屏蔽元件；第28圖為第27圖之同軸連接器之柱體的示意性前視圖，其中該柱體具有呈凸緣形式的整體式接觸部分；第29圖為第28圖中之柱體的示意性側視圖，該圖圖示柱體形成前之凸緣； 第30圖為第28圖中之柱體的示意性側視圖，該柱體具有已形成之凸緣；第31圖為具有柱體之處於部分組裝狀態之同軸電纜連接器的部分橫截面細節圖；第32圖為具有柱體之同軸電纜連接器的部分橫截面細節圖，相較於第31圖中所示，該同軸電纜連接器處於進一步組裝狀態；及第33圖為具有柱體之同軸電纜連接器的部分橫截面細節圖，相較於第31圖及第32圖中所示，該同軸電纜連接器處於進一步組裝狀態。
現將詳細參照實施例，該等實施例之實例經圖示於隨附圖式中，在等該隨附圖式中圖示了一些而非所有實施例。實際上，概念可以多種不同形式體現，且該等概念在本文中不應理解為限制性的。相反，提供此等實施例，使得此揭示案將滿足適當之法律要求。任何可能之情況下，相同元件符號將用於指示相同組件或部位。
同軸電纜連接器用於將同軸電纜之經製備端耦接至器具之螺紋母設備連接埠。同軸電纜連接器可具有柱體、移動柱體或不具有柱體。然而在每種情況中，除了在同軸連接器之導體與母設備連接埠之導體之間提供電氣及機械連接之外，同軸電纜連接器提供自同軸電纜之外部導體至設備連接埠的接地路徑。外部導體可為例如導電箔或編織鞘。為提供RF屏蔽，可經由同軸連接器之組件而非藉由使用獨立接地部 件或組件或者連續部件或組件來建立電氣連續性。換言之，可並非藉由使用與其他組件分離或獨立於其他組件之組件來建立電氣連續性，該等其他組件可包括但不限於耦合器、柱體、固持器及主體。以此方式，可使同軸電纜連接器中組件之數目減少，使製造簡化，且效能增加。
維持電氣連續性及從而維持穩定之接地路徑保護免受非所欲之或假性射頻(「RF」)信號侵入之影響，該等信號可使器具之效能退化。以此方式，經由同軸電纜連接器傳輸之電信號的完整性得以維持。由於同軸電纜連接器在初始安裝時未被緊固或在安裝後變得鬆動，在同軸電纜連接器未完全緊固至設備連接埠時係尤其適用的。
當結構或器件包含移動零件(諸如同軸電纜連接器)時，給定結構中之RF屏蔽可為複雜的。由於將連接器耦接至設備埠所需的連接器組件之間的必然之相對運動，提供充當法拉第籠以防止RF信號之侵入及外溢的同軸電纜連接器可尤其具有挑戰性。歸因於組件之間的機械間隙的組件之相對運動可導致不當之RF信號的侵入或外溢路徑，且更進一步可干擾提供可靠接地路徑所需之組件之間的電氣及機械通信。為克服此情況，同軸電纜連接器可併入一個或多個迂迴路徑，該等迂迴路徑允許連接器組件之間的必要相對運動且更抑制RF信號之侵入或外溢。此路徑結合可移動接觸耦合器之組件的整體式接地凸緣而在RF同軸連接器之有限空間內充當可旋轉或可移動的法拉第籠，從而形成即使在未正確安裝時既屏蔽RFI又提供電氣接地之連接器。
本文所揭示之實施例包括同軸電纜連接器，該同軸電纜連接器具有內部導體、環繞內部導體之介電質、環繞介電質之外部導體，以及環繞外部導體且用於將同軸電纜之一端耦接至設備連接器埠的護套。同軸電纜包含耦合器、主體、柱體，及視情況包含固持器。耦合器經調試以將連接器耦接至設備連接埠。耦合器具有經調試以與設備連接埠之螺紋部分連接的階部及螺紋部分。耦合器上之至少一個螺紋具有螺距角，該螺距角不同於設備連接埠之至少一個螺紋的螺距角。主體與耦合器組裝。柱體與與耦合器及主體組裝，且經調試以收納同軸電纜之末端。柱體或固持器可包括凸緣、接觸部分及肩部。接觸部分與柱體或固持器之至少一部分整合且成一體。
第一迂迴路徑係藉由階部、凸緣、接觸部分及肩部形成。第二迂迴路徑係藉由耦合器之螺紋部分及設備連接埠之耦合部分形成。第一迂迴路徑及第二迂迴路徑提供對組裝之同軸電纜連接器的RF屏蔽，其中在同軸電纜連接器外部的RF信號在最高達1000MHz之範圍內衰減至少約50dB，且經由同軸電纜連接器傳輸之電信號的完整性得以維持，而不考慮連接器與設備連接埠之耦接的緊密性。轉移阻抗平均約0.24歐姆。此外，耦合器之螺紋的螺距角可與設備連接埠之螺紋的螺距角相差約2度。作為非限制性實例，耦合器之螺紋的螺距角可為約62度，且設備連接埠之螺紋的螺距角為約60度。
出於此描述之目的，術語「向前」將用於代表朝向 同軸電纜連接器附接至端子(諸如器具設備埠)之部分的方向。術語「向後」將用於代表朝向同軸電纜連接器之收納同軸電纜的部分的方向。術語「端子」將用於代表可與同軸電纜連接器耦接的任何類型之連接介質，例如，器具設備埠、任何其他類型之連接埠或中間端接器件。進一步地，應瞭解，術語「RF屏蔽件」(「RF shield」)或「RF屏蔽」(「RF shielding」)在本文中亦應用於代表射頻干擾(RFI)屏蔽件或屏蔽以及電磁干擾(EMI)屏蔽件或屏蔽，且該等術語應被視為同義的。此外，出於本文之目的，電氣連續性將意謂從同軸電纜之外部導體至設備埠的小於約3000毫歐之DC接觸電阻。因此，大於約3000毫歐之DC接觸電阻應被視為指示電氣不連續性或同軸電纜之外部導體與設備埠之間的路徑的斷開。
現參照第2圖，圖示了同軸電纜連接器100之示例性實施例。同軸電纜連接器100具有前端105、後端195、耦合器200、柱體300、主體500、殼體600及夾緊部件700。耦合器200包含前端205、後端295、中心通道210、具有前向表面216及後向表面217的徑向內突唇部215、藉由由該唇部215形成之通孔220，及孔230。耦合器200可由諸如黃銅的金屬製成且鍍有諸如鎳的導電材料。或者或另外，耦合器200的經選擇之表面可塗覆導電或非導電塗層或潤滑劑或以上兩者之組合。柱體300可為管狀且包括前端305、後端395及接觸部分310。在第2圖中，接觸部分310經圖示為與柱體300整體成型且為一體的突出物。接觸部分310可為但不必一定為徑向突出的。柱體300亦可包含擴大之肩部340、凸緣 320、通孔325、後向環形表面330、及接近後端395之倒鉤部分335。柱體300可由諸如黃銅的金屬製成且鍍有諸如錫的導電材料。此外，在示例性實施例中，材料可具有適當之彈性特徵，該彈性特徵允許接觸部分310為可撓的，如下所述。或者或另外，柱體300的所選之表面可塗覆有導電或非導電塗層或潤滑劑或以上兩者之組合。如上所述，接觸部分310與柱體300成整體且提供穿過連接器100至可耦接連接器100之設備埠(第2圖中未圖示)的電氣連續性。以此方式，柱體300提供穿過連接器100之穩定接地路徑，且因此提供電磁屏蔽或RF屏蔽以免受RF信號之侵入及外溢之影響。電氣連續性係經由耦合器200、柱體300及主體形成，而非藉由使用與耦合器200、柱體300及主體500分離或獨立於耦合器200、柱體300及主體500的組件形成，以提供RF屏蔽。以此方式，經由同軸電纜連接器100傳輸之電信號的完整性可得以維持，而不考慮連接器100與端子之耦接的緊密性。維持電氣連續性及從而維持穩定之接地路徑保護免受非所欲之或假性射頻(「RF」)信號的侵入的影響，該等信號可使器具之效能退化。以此方式，經由同軸電纜連接器100傳輸之電信號的完整性可得以維持。由於同軸電纜連接器100在初始安裝時未被緊固或由於在安裝後變得鬆動，在同軸電纜連接器100未完全緊固至設備連接埠時係尤其適用的
主體500包含前端505、後端595及中心通道525。主體500可由諸如黃銅的金屬製成且鍍有諸如鎳的導電材料。殼體600包含前端605、後端695及中心通道625。殼體 600可由諸如黃銅的金屬製成且鍍有諸如鎳的導電材料。夾緊部件700包含前端705、後端795及中心通道725。夾緊部件700可由適當之聚合物材料(諸如縮醛或耐綸)製成。樹脂可選自熱塑性塑膠，該等熱塑性塑膠之特徵在於良好的疲勞壽命、低濕度敏感性、高溶劑及化學品抗性，及良好的電氣性質。
在第2圖中，同軸電纜連接器100經圖示處於分離未壓縮狀態且無同軸電纜插入其中。同軸電纜連接器100將同軸電纜之製備端耦接至端子，該端子諸如螺紋母設備器具連接埠(未圖示於第2圖中)。將參照第18A圖對此進行更詳細之論述。殼體600在主體500之後端595處滑動附接至主體500。耦合器200附接至耦合器200之後端295處之同軸電纜連接器100。耦合器200可旋轉附接至柱體300之前端305，同時以壓入配合之方式嚙合主體500。柱體300之前端305定位於耦合器200之中心通道210中且具有經調試以延伸進入同軸電纜的後端395。柱體300具有接近後端395的自柱體300向外徑向延伸的倒鉤部分335。前端305處的擴大之肩部340在耦合器200內延伸。擴大之肩部340包含套環部分320及後向環形表面330。套環部分320允許耦合器200以與耦合器200之通孔220間隙配合的方式旋轉。後向環形表面330藉由嚙合唇部215的前向表面216而限制耦合器200的向前之軸向運動。同軸電纜連接器100亦可包括位於耦合器200之內的密封環800，以形成耦合器200與主體500之間的密封。
接觸部分310可與柱體300成整體或為柱體300之 組合部分。因此，接觸部分310及柱體300或柱體300之部分可由單件材料構造。接觸部分310可在唇部215的前向表面216前方之位置處接觸耦合器200。以此方式，柱體300之接觸部分310在柱體300、耦合器200及主體500之間提供導電路徑。此舉致能從同軸電纜穿過同軸電纜連接器100到達端子的導電路徑，從而提供電氣接地以及對RF侵入及外溢的屏蔽。接觸部分310可在同軸電纜連接器100經組裝時形成，接觸部分310可按耦合器200之輪廓形成。換言之，耦合器200形成或塑形柱體300之接觸部分310。接觸部分310之形成及塑形可具有基於接觸部分310之材料之某些彈性/塑性性質。在組裝同軸電纜連接器100之組件時，接觸部分310變形，或替代性地，柱體300之接觸部分310可為預成型或部分預成型的，以與耦合器200電接觸配合，如以下參照第4A圖至第4D圖更詳細解釋。以此方式，柱體300經固定在同軸電纜連接器100內，且接觸部分310在主體500與耦合器200之間形成導電路徑。進一步地，由於接觸部分310之彈性/塑性性質，導電路徑仍然形成，而不考慮同軸電纜連接器100在端子上之緊密性。此係歸因於接觸部分310維持組件之間(在此情況下，為柱體300及耦合器200之間)的機械及電氣接觸，而不考慮同軸電纜連接器100的組件之間的任何縫隙大小。換言之，假設存在耦合器200與設備埠的某種接觸，即使在同軸電纜連接器100係端子鬆動的或部分地與端子分離時，接觸部分310整合至形成於柱體300與耦合器200之間的導電路徑並維持該導電路徑。
儘管第2圖中之同軸連接器100為具有柱體300的軸向壓縮型同軸連接器，但接觸部分310可整合至及與任何類型之同軸電纜連接器及同軸電纜連接器之其他任何組件成一體，此接觸部分300之實例將參照實施例在本文中論述。然而，在所有該等示例性實施例中，接觸部分310提供從由同軸電纜連接器100收納之同軸電纜的外部導體穿過同軸電纜連接器100至端子的電氣連續性而無需獨立組件。此外，接觸部分310提供電氣連續性，而不考慮耦合器與端子有多緊密或多鬆動。換言之，接觸部分310提供從同軸電纜之外部導體至端子的電氣連續性，而不考慮或不顧將同軸電纜連接器100耦接至端子的緊密性或妥善性。僅需使耦合器200與端子接觸
現參照第3A圖、第3B圖、第3C圖及第3D圖，柱體300經圖示為處於與耦合器200及主體500的不同組裝狀態。在第3A圖中，柱體300經圖示為與耦合器200及主體500部分地組裝，其中柱體300之接觸部分310(圖示為突出物)在耦合器200之外部且前方。接觸部分310可為但不必一定為徑向突出的。在第3B圖中，接觸部分310已開始前進至耦合器200中，且接觸部分310開始按耦合器200之輪廓形成。如第3B圖中所示，接觸部分310正按拱形形狀或至少部分地拱形之形狀形成。如第3C圖所示，隨著柱體300進一步前進至耦合器200中，接觸部分310繼續按耦合器200之輪廓形成。當如第3D圖中所示地組裝時，接觸部分310按耦合器200之輪廓形成且與孔230接觸性地嚙合，從而適應隨 孔230之容差變化。在第3D圖中，耦合器200具有錐形之面部202.面部202以不危害該接觸部分310的結構完整性及因此不危害該接觸部分之彈性/塑性性質的方式在組裝期間引導接觸部分310進入該接觸部分的形成狀態。面部202可為其他結構特徵或具有其他結構特徵(作為非限制性實例為彎曲邊緣)以引導接觸部分310。如上所述處於形成狀態之接觸部分310的撓性或彈性性質允許耦合器200容易地旋轉且維持可靠之導電路徑。應瞭解，接觸部分310為可形成的，且因此可基於接觸部分310之材料的彈性/塑性性質以未形成狀態及形成狀態存在。隨著同軸電纜連接器100組裝，接觸部分310從未形成狀態轉變至形成狀態。
現參照第4A圖、第4B圖、第4C圖及第4D圖，柱體300經圖示處於插入形成工具900的不同狀態。在第4A圖中，柱體300經圖示為部分地插入形成工具900中，其中柱體300之接觸部分310經圖示為突出物。突出物可為但不一定為徑向突出的。在第4B圖中，接觸部分310已開始前進至形成工具900中。隨著接觸部分310前進至形成工具900中，接觸部分310開始可撓地按形成工具900之內部的輪廓形成。如第4B圖中所示，接觸部分310正按拱形形狀或至少部分拱形之形狀形成。如第4C圖所示，隨著柱體300進一步前進至形成工具900中，接觸部分310繼續按形成工具900之內部的輪廓形成。在如第4C圖所示的插入之最終階段，接觸部分310完全按形成工具900之輪廓形成，且已在形成製成中經歷變形但基於接觸部分310之材料的彈性/塑性性質而 保持彈簧或彈性特徵。在完成或部分地完成接觸部分310之形成後，將柱體300從形成工具900中移除，且可隨後將柱體300安裝在連接器100或其他類型之同軸電纜連接器中。將接觸部分310形成或塑形為形成工具900之輪廓的此方式可用於幫助隨後製造製程(諸如電鍍)中的柱體300之處理。此外，此方法之使用使得有可能達成如第5A圖至第5H圖所示的接觸部分310構造之各種配置。
第5A圖為柱體300之示例性實施例的示意性側視圖，其中接觸部分310為完全外接柱體300的徑向突出之突出物。此視圖中，接觸部分310為可形成的，但還未形成，以體現同軸電纜連接器或形成工具之輪廓。第5B圖為第5圖之柱體300的示意性前視圖。第5C圖為柱體300之示例性實施例的示意性側視圖，其中接觸部分310具有多角配置。接觸部分310可為突出物，且可為但不一定為徑向突出的。儘管接觸部分310在第5C圖中經圖示為三角的，但接觸部分310可具有任意數目之拐角配置，作為非限制性實例為兩個、三個、四個或更多個。在第5C圖中，接觸部分310可為可形成的，但還未形成，以體現同軸電纜連接器或形成工具之輪廓。第5D圖為第5C圖之柱體300的示意性前視圖。第5E圖為柱體300之示意性側視圖，其中接觸部分310具有三角配置。在此視圖中，接觸部分310圖示為已形成為一形狀，該形狀中接觸部分310朝向柱體300之前端305傾斜或斜傾。第5F圖為第5E圖中柱體300的示意性前視圖。第5G圖為柱體300之示例性實施例的示意性側視圖，其中接觸部分310 具有三角配置。在此視圖中，接觸部分310以不同於第5E圖之方式形成，不同之處在於接觸部分310中之凹陷311造成經分割或縮減的拱形形狀313。第5H圖為第5G圖中柱體300的示意性前視圖。
將對熟習此項技術者顯而易見的是，如第2圖至第5H圖所示的接觸部分310可整合至柱體300及與該柱體300成一體。此外，接觸部分310可具有或為任何形狀(包括可與柱體300之其他部分齊平或對齊的形狀)或可具有任意數目之配置(作為非限制性實例，從整圓至多角幾何結構範圍內的配置)，且該接觸部分310可仍執行該接觸部分310的提供電氣連續性的功能。此外，接觸部分310可為可形成的且可形成為任何形狀或以任何方向形成。
第6圖為包含整體銷805之同軸電纜連接器110的示例性實施例的橫截面圖，其中耦合器200圍繞主體500旋轉而非圍繞柱體300旋轉，且接觸部分510係整合至並與主體500而非柱體300成一體的突出物。就此而言，接觸部分510可為與主體500之組合部分。因此，接觸部分510可與接觸主體500或主體500之一部分一起由單件材料構造。同軸電纜連接器110經配置以接收同軸電纜。如第6A圖所示，在耦合器200與主體500組裝時，接觸部分510可形成為耦合器200之輪廓。第6A圖為處於部分組裝狀態之同軸電纜連接器110的示例性實施例的橫截面圖。接觸部分510未形成為耦合器200之輪廓。耦合器200與主體500之組裝使得接觸部分510以朝向後方之方式形成，與如關於接觸部分310所 示的朝向前方之方式相反。然而，正如接觸部分310一樣，接觸部分510之材料具有特定之彈性/塑性性質，在接觸部分510形成時，該彈性/塑性性質使得接觸部分510將擠壓耦合器200之輪廓且維持與耦合器200之機械接觸及電氣接觸。以與先前相對於接觸部分310所述相同之方式，接觸部分510提供從同軸電纜之外部導體至端子的電氣連續性，而不考慮同軸電纜連接器100與端子之耦接的緊密性或妥善性，且不考慮端子上之同軸電纜連接器100的緊密性。或者或另外，接觸部分310可為懸臂式或附接於區段之僅一端處。
第7圖為包含整體銷805及導電組件400的同軸電纜連接器111的示例性實施例的橫截面圖。耦合器200圍繞主體500旋轉而非圍繞柱體旋轉，該情況不存在於同軸電纜連接器111中。接觸部分410經圖示為突出物且可整合至導電組件400並與導電組件400成一體且從導電組件400徑向突出，該導電組件400壓入配合至主體500中。接觸部分410可為導電組件400之組合部分。因此，接觸部分410可與導電組件400或導電組件400之一部分一起由單件材料構造。正如接觸部分310一樣，接觸部分410之材料具有特定之彈性/塑性性質，在接觸部分410形成時，該彈性/塑性性質使得在如前所述將主體500與耦合器200組裝時，隨著導電組件400插入耦合器200，接觸部分410將擠壓耦合器200之輪廓且維持與耦合器200之機械及電氣接觸。
第8圖為包含整體銷805及扣環402的同軸電纜連接器111的另一示例性實施例的橫截面圖。耦合器200圍繞 主體500旋轉而非圍繞柱體旋轉。接觸部分410可與扣環402整合且從扣環402徑向突出，該扣環402嵌入形成於主體500中之凹槽中。接觸部分410可為扣環402之組合部分。因此，接觸部分410可與扣環402或扣環402之一部分一起由單件材料構造。就此而言，第8A圖圖示扣環402的前視圖及側視圖。在第8A圖中，接觸部分410經圖示為與扣環402整合且從扣環402徑向突出的三個突出物。如以上所論述，接觸部分410之材料具有特定之彈性/塑性性質，在接觸部分410形成時，該彈性/塑性性質使得在如前所述將主體500與耦合器200組裝時，隨著扣環402插入耦合器200，接觸部分410將擠壓耦合器200之輪廓且維持與耦合器200之機械及電氣接觸。
將對熟習此項技術者顯而易見的是，如第6圖至第8A圖所示之接觸部分410可整合至主體500，或可附接至另一組件400、402或可為另一組件400、402之一部分。此外，接觸部分410可具有或可為任何形狀(包括可與主體500之其他部分或另一組件400、402齊平或對齊的形狀)或可具有任意數目之配置(作為非限制性實例，從整圓至多角幾何形狀之範圍內的配置)。
第9圖為同軸電纜連接器112之實施例的橫截面圖，該同軸電纜連接器112為不具有柱體的壓縮型連接器。換言之，具有無柱體配置。耦合器200圍繞主體500旋轉而非圍繞柱體旋轉。主體500包含接觸部分510。接觸部分510與主體500整合。因此，接觸部分510可與主體500或主體 500之一部分一起由單件材料構造。當耦合器200與主體500組裝時，接觸部分510形成為耦合器200之輪廓。
第10圖為同軸電纜連接器113之實施例的橫截面圖，該同軸電纜連接器113為六角卷邊型連接器。同軸電纜連接器113包含耦合器200、具有接觸部分310的柱體300以及主體500。接觸部分310整合至柱體300且與該柱體300成一體。接觸部分310可與柱體300組合。因此，接觸部分310可與柱體300或柱體300之一部分一起由單件材料構造。當耦合器200與主體500及柱體300組裝時，接觸部分310形成為耦合器200之輪廓。同軸電纜連接器113藉由使用工業中已知的一或多種工具徑向地壓縮主體500而附接至同軸電纜。
第11圖為第2圖中之同軸電纜連接器100之柱體300的等距示意圖，其中接觸部分310按耦合器之輪廓的位置(未圖示)形成。
第12圖為第2圖中之連接器100之柱體300及耦合器200的等距橫截面圖，該耦合器200經圖示與柱體300組裝。接觸部分310形成為耦合器200之輪廓。
第13圖為包含柱體300及耦合器200之同軸電纜連接器114的實施例的橫截面圖，該耦合器200具有接觸部分210。接觸部分210經圖示為向內定向之突出物。接觸部分210整合至耦合器200且與該耦合器200成一體，且當柱體300與耦合器200組裝時，該接觸部分210按柱體300之輪廓形成。接觸部分210可與耦合器200組合。因此，接觸部分210 可與耦合器200或耦合器200之一部分一起由單件材料構造。接觸部分210提供從同軸電纜之外部導體至端子的電氣連續性，而不考慮同軸電纜連接器114至端子的耦接的緊密性或妥善性，且不考慮端子上同軸電纜連接器114之緊密性。接觸部分210可具有或為任何形狀(包括可與耦合器200之其他部分齊平或對其的形狀)，或者可具有或形成為任何數目之配置(作為非限制性實例，從整圓至多角幾何形狀之範圍內的配置)。
第14圖、第15圖及第16圖為具有柱體之同軸電纜連接器115的實施例的橫截面圖，該柱體與如上所述之包含接觸部分310之柱體300相似，因此接觸部分310經圖示為徑向向外突出的，該接觸部分310在耦合器200之不同位置形成為耦合器200之輪廓。此外，接觸部分310可與唇部215之後方之耦合器200接觸，例如第15圖及第16圖中所示，該耦合器200可處於唇部215之後向表面217處，例如第15圖中所示。
第17圖為具有包含接觸部分310之主體500之同軸電纜連接器116的實施例的橫截面圖，其中接觸部分310經圖示為按耦合器200形成的從主體500向外定向之突出物。
第18圖為具有柱體300及耦合器200之同軸電纜連接器117之實施例的橫截面圖，該柱體300具有整體式接觸部分310及該耦合器200具有底切231。接觸部分310經圖示為在底切231之位置處按耦合器200之輪廓形成的突出物。第18A圖為如第18圖中所示之同軸電纜連接器117的橫截面 圖，第18A圖中使製備之同軸電纜插入同軸電纜連接器117。主體500及柱體300收納同軸電纜(第18A圖)。後端395處之柱體300插入同軸電纜之外部導體與同軸電纜之介電層之間。
第19圖為具有柱體301之同軸電纜連接器118的實施例的部分橫截面圖，該柱體301包含整體式接觸部分310。可移動柱體301經圖為向前之位置，其中接觸部分310未根據耦合器200之輪廓形成。第20圖為第19圖所示之同軸電纜連接器118的部分橫截面圖，其中柱體301處於向後之位置，且接觸部分310按耦合器200之輪廓形成。
現參照第21圖，該圖圖示同軸電纜連接器110的示例性實施例，該同軸電纜連接器110經配置以接收同軸電纜且包含整體銷805。同軸電纜連接器110具有圍繞主體500'旋轉的耦合器200及固持器901。同軸電纜連接器110可包括柱體300'、O型環800、絕緣部件960、殼體600及可變形夾緊部件700。O形環800可由諸如EPDM(三元乙丙橡膠)之橡膠類材料製成。主體500'具有前端505'、後端595'及中心通道525'，且可由諸如黃銅之金屬材料製成並鍍有諸如鎳的導電防腐蝕材料。絕緣部件960包括前端962、後端964及介於前端與後端之間的開口966，且可由絕緣塑膠材料(諸如高密度聚乙烯或縮醛)製成。絕緣部件960之後端964的至少一部分與柱體300'的至少一部分接觸。柱體300'包括前端305'及後端395'，且可由諸如黃銅之金屬材料製成並可鍍有諸如錫的導電防腐蝕材料。可變形之夾緊部件700可經安置於殼 600之縱向開口中，且可由絕緣塑膠材料(諸如高密度聚乙烯或縮醛)製成。銷805具有前端810、後端812及銷之後端812處之張開部分814，以幫助引導同軸電纜之內部導體與銷805進行物理及電氣接觸。銷805插入絕緣部件960之開口966中並實質上沿著該開口，且可由諸如黃銅之金屬材料製成並可鍍有諸如錫的導電防腐蝕材料。銷805及絕緣部件960可相對於主體500'及柱體300'一起旋轉。
現亦參照第22圖及第21圖，固持器901可為管狀且包含前端905、後端920及接觸部分910。接觸部分910可為從固持器901延伸之突出物的形式。接觸部分910可為但不必一定為徑向突出的。接觸部分可整合至固持器901且與該固持器901成一體。就此而言，接觸部分910可為固持器901之組合部分。因此，接觸部分910可與固持器901一起由單件材料製成。固持器901可由諸如黃銅的金屬製成且鍍有諸如錫的導電材料。固持器901亦可包含擴大之肩部940、凸緣943、套環部分945及通孔925。如第22圖至第25圖所示，在固持器901與主體500組裝時，接觸部分910可按耦合器200之輪廓形成。
繼續參照第22圖，圖示部分組裝的同軸電纜連接器110的橫截面圖，其中主體500'與耦合器200嚙合但固持器901與該耦合器200分離。換言之，在第22圖中，固持器901經圖示為還未插入耦合器200。由於固持器901未插入耦合器200，接觸部分910還按耦合器200之輪廓形成。然而，接觸部分910可經調試以按耦合器200之輪廓形成。
第23圖圖示同軸電纜連接器110，相較於第22圖所示，該同軸電纜連接器110處於進一步部分組裝之狀態，其中固持器901部分地插入耦合器200中。在第23圖中，接觸部分910經圖示為開始按耦合器200之輪廓形成。固持器901與耦合器200及主體500'之組裝(如在連續的第24圖及第25圖中所見)以與先前所述包含具有接觸部分310之柱體的實施例相似的方式繼續形成接觸部分910。正如接觸部分310一樣，接觸部分910之材料具有特定之彈性/塑性性質，在接觸部分910形成時，該彈性/塑性性質使得接觸部分910可擠壓或偏向耦合器200之輪廓，且接觸部分910因此可維持與耦合器200之機械及電氣接觸。以此方式，接觸部分910以與如先前相對於接觸部分310所述相同之方式提供經由自身、耦合器200及主體500'的從同軸電纜之外部導體至端子的電氣連續性，而不考慮同軸電纜連接器110與端子之耦接的緊密性或妥善性不考慮端子上之同軸電纜連接器110的緊密性。換言之，電氣連續性可經由耦合器200、柱體300'、主體500'及固持器901形成，而非藉由使用與耦合器200、300'、主體500'及固持器901分離或獨立於以上各者的組件形成，以提供RF屏蔽，以使得經由同軸電纜連接器110傳輸的電信號的完整性得以維持，而不考慮連接器與端子之耦接的緊密性。維持電氣連續性及從而維持穩定之接地路徑保護免受非所欲之或假性RF信號的侵入之影響，該等信號可使器具之效能退化。以此方式，經由同軸電纜連接器110傳輸之電信號的完整性可得以維持。由於同軸電纜連接器110在初始安裝 時未被緊固或由於在安裝後變得鬆動，在該同軸電纜連接器110未完全緊固至設備連接埠時係尤其適用的。接觸部分910可於接觸部分910之區段之僅一端處自固持器910懸臂支撐或附接至固持器910。
現參照第24圖，該圖圖示同軸電纜連接器110，較第23圖所示，該同軸電纜連接器110處於進一步部分組裝之狀態，其中固持器901完全插入耦合器200中並壓入配合至主體500中。在第24圖中，固持器901之後端920未向外張開。換言之，固持器901經圖示為處於未張開狀態。接觸部分910經圖示為按耦合器200之輪廓形成並處於該輪廓中。
第25圖為同軸電纜連接器110之圖解，相較於第24圖中所示，該同軸電纜連接器110處於進一步部分組裝之狀態。在第24圖中，除固持器901完全插入耦合器200並壓入配合至主體500'中以外，固持器901之後端920經圖示為在主體500'之輪廓559內之張開。換言之，固持器901經圖示處於張開狀態。後端920之張開將固持器901固定至主體500'內。將對熟習此項技術者顯而易見的是，如第21圖至第25圖所示之接觸部分910可整合至固持器901，或可附接至另一組件或可為另一組件之一部分。此外，接觸部分910可具有或為任意形狀(包括可與主體500'之其他部分或另一組件齊平或對齊的形狀)或具有任意數目之配置(作為非限制性實例，從整圓至多角幾何形狀之範圍內的配置)。
就此而言，第26圖圖示同軸電纜連接器119，該同軸電纜連接器119具有前端105、後端195、耦合器200、柱 體300、主體500、壓縮環600及夾緊部件700。耦合器200經調試以將同軸電纜連接器119耦接至端子，該端子包括設備連接埠。主體500與耦合器200及柱體300組裝。柱體300經調試以收納同軸電纜之一端。耦合器200包含前端205、後端295、中心通道210、唇部215、通孔220、孔230及孔235。耦合器200可由諸如黃銅之金屬製成且鍍有諸如鎳的導電材料。柱體300包含前端305、後端395、接觸部分310、擴大之肩部340、套環部分320、通孔325、後向環形表面330、肩部345及接近後端395之倒鉤部分335。柱體300可由諸如黃銅的金屬製成且鍍有諸如錫的導電材料。接觸部分310與柱體300整合且成一體。接觸部分310提供穩定之接地路徑且保護免受RF信號之侵入及外溢之影響。主體500包含前端505、後端595及中心通道525。主體500可由諸如黃銅的金屬製成且鍍有諸如鎳的導電材料。殼體600包含前端605、後端695及中心通道625。殼體600可由諸如黃銅的金屬製成且鍍有諸如鎳的導電材料。夾緊部件700包含前端705、後端795及中心通道725。夾緊部件700可由諸如縮醛之聚合物材料製成。
儘管第26圖中之同軸電纜連接器119為具有柱體300的軸向壓縮型同軸連接器，但接觸部分310可併入任何類型之同軸電纜連接器。同軸電纜連接器119經圖示為處於未附接、未壓縮狀態而無同軸電纜插入其中。同軸電纜連接器119將同軸電纜之製備端與螺紋母設備連接埠(未圖示於第26圖中)耦接。同軸電纜連接器119具有第一端105及第二 端195。殼體600在主體500之後端595處滑動附接至同軸電纜連接器119。耦合器200附接後端295處之同軸電纜連接器119。耦合器200可旋轉附接至柱體300之前端305，同時以壓入配合之方式與主體300嚙合。接觸部分310與柱體300整體構造，該接觸部分310與柱體300係以單一方式由單件材料形成或構成。柱體300旋轉嚙合耦合器200之唇部215之中心通道210。以此方式，接觸部分310在柱體300、耦合器200及主體500之間提供導電路徑。此舉致能從同軸電纜穿過同軸電纜連接器119至設備連接埠的導電路徑，從而提供電氣接地以及對RF侵入的屏蔽。如第1圖中之連接器1000所示之獨立連續性部件4000的消除藉由消除組件間的機械及電氣介面來改良DC接觸電阻，且藉由移除由具有較高電阻性質之材料製成的組件而進一步改良DC接觸電阻。
前端305處的擴大之肩部340於耦合器200內延伸。擴大之肩部340包含凸緣312、接觸部分310、套環部分320、後向環形表面330及肩部345。套環部分320允許耦合器200以與耦合器200之通孔220間隙配合的方式旋轉。後向環形表面330藉由嚙合唇部215來限制耦合器200的向前軸向運動。接觸部分310於唇部215之前方與耦合器200接觸。在組裝同軸電纜連接器119組件時，藉由利用耦合器200形成接觸部分310，接觸部分310可經形成以與耦合器200接觸配合。以此方式，接觸部分310經固定於同軸電纜連接器119內，且與耦合器200形成機械及電氣接觸，以及因此形成柱體300與耦合器200之間的導電路徑。進一步地，接 觸部分310保持與耦合器200之接觸配合(換言之，機械及電氣接觸)，而不考慮器具設備連接埠上之同軸電纜連接器119之緊密性。以此方式，即使在同軸電纜連接器119鬆動或自器具設備連接埠脫離時，接觸部分310整合至形成於柱體300與耦合器200之間的導電路徑。柱體300具有前端305及後端395。後端395經調試以延伸進入同軸電纜。柱體300具有接近後端395的自管狀柱體300徑向向外延伸的倒鉤部分335。
第27圖圖示同軸電纜連接器1100之示例性實施例，該同軸電纜連接器1100具有前端1105、後端1195、耦合器1200、柱體1300、主體1500、殼體1600及夾緊部件1700。耦合器1200包含前端1205、後端1295、中心通道1210、唇部1215、通孔1220、孔1230及孔1235。唇部1215具有前向表面1216、後向表面1217及介於前向表面1216與後向表面1217之間的中間部分1218。耦合器1200可由任何適當之材料製成，作為非限制性實例，由諸如黃銅之金屬製成並鍍有諸如鎳之導電材料。柱體1300可包含前端1305、後端1395、接觸部分1310、邊緣1311、擴大之肩部1340、套環部分1320、通孔1325、後向環形表面1330、及接近後端1395之倒鉤部分1335。後端1395經調試以延伸進入同軸電纜。倒鉤部分1335自柱體1300徑向向外延伸。柱體1300可由任何適當之材料製成，作為非限制性實例，由諸如黃銅之金屬製成並鍍有諸如錫之導電材料。
接觸部分1310可為柱體1300之任何部分。作為非 限制性實例，接觸部分1310可為與柱體1300整合的柱體1300之表面或某種其他特徵結構。接觸部分1310由與柱體1300相同的單件材料構成，且因此，與柱體1300或柱體1300之一部分成為一體。在第27圖所示之實施例中，接觸部分1310以相對於同軸電纜連接器1100縱軸之大體垂直之方向延伸。在同軸電纜連接器1100已經組裝時，接觸部分1310可經配置以維持大體垂直之方向。接觸部分1310促進柱體與耦合器之間的電氣連續性以提供RF屏蔽，以使經由同軸電纜連接器1100傳輸之電信號的完整性得以維持，而不考慮同軸電纜連接器1100與端子之耦接的緊密性。以此方式，接觸部分1310充當整體屏蔽以提供穩定之接地路徑，用以保護免受RF信號侵入同軸電纜連接器1100之影響。
主體1500至少部分地包含前端1505、後端1595及中心通道1525。主體1500可由任何適當之材料製成，作為非限制性實例，由諸如黃銅之金屬製成並鍍有諸如鎳之導電材料。殼體1600可包含前端1605、後端1695及中心通道1625。殼體1600可由任何適當之材料製成，作為非限制性實例，由諸如黃銅之金屬製成並鍍有諸如鎳之導電材料。夾緊部件1700包含前端1705、後端1795及中心通道1725。夾緊部件1700可由任何適當之聚合物材料(諸如縮醛)製成。
同軸電纜連接器1100經圖示為處於未附接未壓縮狀態而無同軸電纜插入其中。儘管第27圖中之同軸連接器1100為具有柱體1300的軸向壓縮型同軸連接器，但接觸部分1310可併入如參照本文先前所論述之其他實施例而圖示的任 何類型之同軸連接器中。同軸電纜連接器1100將同軸電纜之製備端耦接至螺紋母設備連接埠或端子(未圖示於第27圖中)。殼體1600於主體1500之後端1595處滑動附接至同軸電纜連接器1100。耦合器1200可旋轉附接至柱體1300之前端1305，同時以壓入配合之方式嚙合主體1500。柱體1300之前端1305處的擴大之肩部1340於耦合器1200內延伸。擴大之肩部1340包括接觸部分1310、套環部分1320及後向環形表面1330。套環部分1320允許耦合器1200以與耦合器1200之通孔1220間隙配合的方式旋轉。後向環形表面1330藉由嚙合唇部1215之前向表面1216嚙合而限制耦合器1200的向前軸向運動。
接觸部分1310接觸耦合器1200。接觸部分1310可於一個或多個唇部1215處，於唇部1215之前方及唇部1200之後方接觸耦合器1200。例如，如第27圖所示，接觸部分1310接觸耦合器1200之唇部1215的前向表面1216。以此方式，接觸部分1310在柱體1300與耦合器1200之間且因此與主體1500形成導電路徑。此舉促成從同軸電纜穿過同軸電纜連接器1100至設備連接埠或端子的導電路徑，從而提供電氣接地以及對RF侵入的屏蔽。如第1圖之連接器1000所示之獨立連續性部件4000的消除藉由消除組件間的機械及電氣介面改良了DC接觸電阻，且藉由移除由具有較高電阻性質之材料製成的組件而進一步改良DC接觸電阻。
進一步地，接觸部分1310保持與無關於設備連接埠上之同軸電纜連接器1100的緊密性之耦合器1200之電氣及 機械接觸。換言之，即使在同軸電纜連接器鬆動或從器具設備連接埠脫離時，接觸部分1310係整合至形成於柱體1300、耦合器1200及主體1500之間的導電路徑。此外，藉由在製造製程期間預成型接觸部分1310，該接觸部分1310可經形成以與耦合器接觸配合。
第28圖為柱體1300之示意性側視圖，該圖圖示至少部分外接之柱體1300的接觸部分1310。在此視圖中，接觸部分1310還未形成。第29圖為第28圖所示之柱體1300的前視示意圖。第30圖為柱體1300之示意性側視圖，其中接觸部分1310已形成，以使得邊緣1311至少部分地延伸至後向環形表面1330之外。或者，接觸部分1310可經機械加工，以使得邊緣1311至少部分地延伸至後向環形表面1330之外。
現參照第31圖、第32圖及第33圖，柱體1300經圖示為在主體1500中處於部分組裝之狀態，其中接觸部分1310處於已形成之狀態。在第32圖所示之組裝狀態下，接觸部分1310穿過耦合器1200之輪廓的內部。當柱體1300如第33圖中所示地進一步前進時，接觸部分1310接觸唇部1215之前向表面1216。接觸部分1310適應耦合器1200關於主體1500及柱體1300的受限之軸向運動。接觸部分1310之撓性及彈性性質允許耦合器1200容易地旋轉且仍維持可靠之導電路徑。接觸部分1310與前向唇部1215之間的共平面嚙合或近似共平面嚙合提供改良之耦接螺母旋轉。此外，儘管第31圖、第32圖及第33圖中未圖示，接觸部分1310可接觸耦合器1200之任何其他部分，包括但不限於後向表面1217或中 間表面1218。
熟習受益於前述描述及相關圖式所呈現之教示之實施例所屬技術之人士將想到本文所闡述之多種修改及其他實施例。因此，應瞭解，描述及申請專利範圍不應受限於所揭示之特定實施例，且意欲將該等修改及其他實施例包括在所附申請專利範圍之範疇內。
若實施例之修改及變化在隨附申請專利範圍及隨附申請專利範圍之等效物的範疇之內，則意欲該等實施例涵蓋該等修改及變化。儘管本文使用特定術語，但該等術語僅用於一般及描述性意義且不用於限制之目的。
1100‧‧‧同軸電纜連接器
1105‧‧‧前端
1195‧‧‧後端
1200‧‧‧耦合器
1205‧‧‧前端
1210‧‧‧中心通道
1215‧‧‧唇部
1220‧‧‧通孔
1230‧‧‧孔
1235‧‧‧孔
1295‧‧‧後端
1300‧‧‧柱體
1305‧‧‧前端
1310‧‧‧接觸部分
1311‧‧‧邊緣
1320‧‧‧套環部分
1325‧‧‧通孔
1330‧‧‧後向環形表面
1335‧‧‧倒鉤部分
1340‧‧‧擴大之肩部
1395‧‧‧後端
1500‧‧‧主體
1505‧‧‧前端
1525‧‧‧中心通道
1595‧‧‧後端
1600‧‧‧殼體
1605‧‧‧前端
1625‧‧‧中心通道
1695‧‧‧後端
1700‧‧‧夾緊部件
1705‧‧‧前端
1725‧‧‧中心通道
1795‧‧‧後端

Claims (10)

  1. 一種用於將一同軸電纜之一端耦接至一端子的同軸電纜連接器，該同軸電纜連接器包含：一柱體，其中該柱體經調試以收納一同軸電纜之一端，且其中該柱體包含與該柱體整體構造之一接觸部分；一耦合器，該耦合器旋轉地附接至具有一內突唇部的該柱體，經調試以將該連接器耦接至該端子，其中該唇部具有一前向表面、一後向表面及一中間部分；及其中該接觸部分以相對於該連接器之一縱軸之一大體垂直的方向延伸，且其中該接觸部分經配置以維持該大體垂直之方向，並促成該柱體與該耦合器之間的電氣連續性以提供RF屏蔽，以使得經由同軸電纜連接器傳輸的一電信號的完整性得以維持，而不考慮該連接器與該端子之該耦接的緊密性。
  2. 如請求項1所述之同軸電纜連接器，其中該接觸部分接觸該耦合器之一部分。
  3. 如請求項2所述之同軸電纜連接器，其中該接觸部分在該耦合器之一唇部前方接觸該耦合器之一部分。
  4. 如請求項2所述之同軸電纜連接器，其中該接觸部分在該耦合器之一唇部後方接觸該耦合器之一部分。
  5. 如請求項2所述之同軸電纜連接器，其中該接觸部分接 觸該耦合器之一唇部。
  6. 如請求項5所述之同軸電纜連接器，其中該接觸部分接觸該唇部的一前向表面。
  7. 如請求項5所述之同軸電纜連接器，其中該接觸部分接觸該唇部的一後向表面。
  8. 如請求項5所述之同軸電纜連接器，其中該接觸部分接觸該唇部的一中間表面。
  9. 如請求項1所述之同軸電纜連接器，其中在該柱體經組裝至該耦合器時，該接觸部分按該耦合器之輪廓形成。
  10. 如請求項1所述之同軸電纜連接器，其中在該柱體組裝至該耦合器之前使該接觸部分預成型。
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US10396508B2 (en) 2019-08-27
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