TW200529407A - Semiconductor device - Google Patents

Semiconductor device Download PDF

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Publication number
TW200529407A
TW200529407A TW094102226A TW94102226A TW200529407A TW 200529407 A TW200529407 A TW 200529407A TW 094102226 A TW094102226 A TW 094102226A TW 94102226 A TW94102226 A TW 94102226A TW 200529407 A TW200529407 A TW 200529407A
Authority
TW
Taiwan
Prior art keywords
wiring
semiconductor
semiconductor device
wiring board
item
Prior art date
Application number
TW094102226A
Other languages
English (en)
Other versions
TWI253743B (en
Inventor
Hiroyasu Jobetto
Ichiro Mihara
Original Assignee
Casio Computer Co Ltd
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Publication date
Application filed by Casio Computer Co Ltd filed Critical Casio Computer Co Ltd
Publication of TW200529407A publication Critical patent/TW200529407A/zh
Application granted granted Critical
Publication of TWI253743B publication Critical patent/TWI253743B/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D31/00—Other cooling or freezing apparatus
    • F25D31/002—Liquid coolers, e.g. beverage cooler
    • F25D31/003—Liquid coolers, e.g. beverage cooler with immersed cooling element
    • H—ELECTRICITY
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    • H01L23/00—Details of semiconductor or other solid state devices
    • H01L23/52—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/538—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames the interconnection structure between a plurality of semiconductor chips being formed on, or in, insulating substrates
    • H01L23/5389—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames the interconnection structure between a plurality of semiconductor chips being formed on, or in, insulating substrates the chips being integrally enclosed by the interconnect and support structures
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D3/00—Devices using other cold materials; Devices using cold-storage bodies
    • F25D3/005—Devices using other cold materials; Devices using cold-storage bodies combined with heat exchangers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
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    • H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
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    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
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    • H05K1/185—Components encapsulated in the insulating substrate of the printed circuit or incorporated in internal layers of a multilayer circuit

Description

200529407 九、發明說明： 【發明所屬之技術領域】 本發明係關於內建半導體構成體的半導體裝置。 【先前技術】 在曰本特開2003-298005號公報所揭示習知半導體裝 置，爲在矽基板的尺寸外具備作爲外部連接用連接端子的錫 球，具有將上面具有多個連接墊的矽基板設於基底板的上 面，在矽基板周圍的基底板的上面設置絕緣層，在矽基板及 • 絕緣層的上面設置上層絕緣膜，在上層絕緣膜的上面設置上 層配線以連接於矽基板的連接墊，由最上層絕緣膜包覆除上 層配線的連接墊部外的部分，而在上層配線的連接墊部上設 置錫球的構成。 【發明內容】 (發明所欲解決之問題） 但是，在上述習知半導體裝置中，設於矽基板周圍之基 底板的上面的絕緣層係文字類的絕緣層，因此在增大絕緣層 ® 的平面尺寸而增大全體的平面尺寸的情況，具有絕緣層形成 大的死區的問題。 本發明之目的在於，提供一種可減少矽基板等的半導體 基板的周圍產生的死區的半導體裝置。 (解決問題之手段） 根據本發明，提供一種半導體裝置，其具備，基底構件 (22);設於上述基底構件（22)上，且具有半導體基板（5)及設 於該半導體基板（5)上的多個外部連接用電極（13)的半導體 200529407 9 構成體（3);設於上述半導體構成體（3)周圍，至少於一面具 有第1配線（3 3、34)的配線板（26);及設在上述半導體構成 體（3)及上述配線板（26)上，連接於上述半導體構成體（3)的 外部連接用電極（13)的第2配線（19)。 (發明效果） 根據本發明，在具有半導體基板及外部連接用電極的半 導體構成體的周圍設有配線板，因此可減少半導體基板的周 圍產生的死區。 # 【實施方式】 (第1實施形態） 第1圖顯示本發明之第1實施形態的半導體裝置的剖面 圖。該半導體裝置具備半導體組塊1。簡言之，半導體組塊 1具有支撐板2、半導體構成體3、絕緣層15、上層絕緣膜 1 6及上層配線19 (第2配線）。亦即，半導體組塊1具備平 面方形的支撐板2。支撐板2可爲樹脂、矽、陶瓷等的絕緣 板，另外，也可爲銅箔等的金屬板，還可爲後述之半固化片 •材或疊層材。 在支撐板2的上面介由晶片接合材構成的黏接層4黏接 較支撐板2的尺寸還要小某一程度的尺寸的平面方形的半導 體構成體3的下面。該情況，半導體構成體3具有後述之配 線12、柱狀電極13及封裝膜14，一般是稱爲CSP(chip size package)，如後述，採用在矽晶圓上形成配線12、柱狀電極 1 3及封裝膜1 4後，藉由切割以獲得各個半導體構成體3的 方法，因此也特別稱之爲晶圓位準之CSP(W-CSP)。以下， 200529407 針對半導體構成體3的構成進行說明。 半導體構成體3具備平面方形矽基板（半導體基板）5° 矽基板5的下面係介由黏接層4黏接於支撐板2。在矽基板 5的上面設置指定功能的積體電路（未圖示），在上面週邊部 設置由鋁系金屬等組成的多個連接墊6 ’用以連接於積體電 路。在除連接墊6的中央部外的矽基板5的上面設置由氧化 矽等構成的絕緣膜7，連接墊6的中央部介由設於絕緣膜7 的開口部8而曝露。 Φ 在絕緣膜7的上面設置由環氧系樹脂及聚醯亞胺系樹脂 等所構成的保護膜9。該情況，在對應於絕緣膜7的開口部 8的部分的保護膜9上設置開口部1 0。在保護膜9的上面設 置銅等構成的襯底金屬層11。在襯底金屬層11上面全體設 置銅構成的配線1 2。含有襯底金屬層1 1的配線1 2的一端部 介由兩開口部8、1 0連接於連接墊6。 在配線1 2的連接墊部上面設置銅構成的柱狀電極（外部 連接用電極）1 3。在含有配線1 2的保護膜9的上面設置由環 ^ 氧系樹脂及聚醯亞胺系樹脂等所構成的封裝膜1 4，且使該封 裝膜上面與柱狀電極1 3上面形成於相同面。如此般，被稱 爲W-CSP的半導體構成體3包含砂基板5、連接墊6及絕緣 膜7，又，包含保護膜9、配線12、柱狀電極13及封裝膜 14 〇 在半導體構成體3周圍的支撐板2的上面設置方形框狀 的絕緣層1 5，且使該絕緣層上面與半導體構成體3的上面形 成爲大致相同面。絕緣層1 5如係由環氧系樹脂及聚醯亞胺 200529407 9 系樹脂等的熱硬化性樹脂、或在此種熱硬化性樹脂中混入玻 璃纖維或二氧化矽塡料等的補強材料者所構成。 在半導體構成體3及絕緣層15的上面設置其上面被平 坦化的上層絕緣膜1 6。上層絕緣膜1 6係用於多層電路基板 的通常稱爲疊層材者，例如，由在環氧系樹脂或BT樹脂等 的熱硬化性樹脂中混入玻璃纖維或二氧化矽塡料等的補強 材所構成。在對應於柱狀電極1 3上面中央部的部分的上層 絕緣膜1 6上設置開口部1 7。 φ 在上層絕緣膜1 6上面設置銅等組成的上層襯底金屬層 18。在上層襯底金屬層18的上面全體設置銅等組成的上層 配線1 9。含有上層襯底金屬層1 8的上層配線1 9的一端部， 係介由上層絕緣膜1 6的開口部1 7連接於柱狀電極1 3上面。 如此般構成後，半導體組塊1包含支撐板2、半導體構成體 3、絕緣層1 5、上層絕緣膜1 6及上層配線1 9。 半導體組塊1之支撐板2，係固接於平面方形的下側配 線板（基底構件）2 1上面的指定部位。下側配線板2 1係形成 • 爲介由設於絕緣基板22內的連通部25，連接設於絕緣基板 (基底構件）22上面的上面配線（第3配線）23及設於絕緣基板 22下面的下面配線（第3配線）24。該情況，絕緣基板22通 常爲稱爲半固化片者，例如，其由將環氧系樹脂等的熱硬化 性樹脂含浸於玻璃布或芳族聚醯胺纖維等構成的基材內所 構成，但也可使用疊層材。上面配線23及下面配線24係由 銅箔構成。連通部25係由金屬膏劑或導電性樹脂膏劑等所 構成。 200529407 t 在半導體組塊1周圍之下側配線板21的上面設置方形 框狀的中間配線板26，且使該中間配線板上面與半導體構成 體3的上面形成爲大致相同面。中間配線板26係由多層配 線板所構成，例如，其可爲在第1絕緣基板27的上下面疊 層第2、第3絕緣基板28、29,並介由設於第1絕緣基板27 內的連通部32及設於第1絕緣基板27的上下面的上面配線 (第1配線）33、下面配線（第1配線）34，連接設於第2絕緣 基板28內的連通部30及設於第3絕緣基板29內的連通部 # 3 1的構成。 該情況，第1〜第3絕緣基板27〜29係由下側配線板 2 1的絕緣基板22之相同材料的半固化片材或疊層材構成。 上面配線33及下面配線34係由銅箔所構成。連通部25係 由金屬膏劑或導電性樹脂膏劑等所構成。而第3絕緣基板29 的連通部3 1係連接於下側配線板2 1的上面配線23。 在半導體組塊1及中間配線板26的上面設置上側配線 板35。上側配線板35係形成爲介由設於絕緣基板36內的連 ® 通部39，連接設於絕緣基板36上面的上面配線37(第4配 線）及設於絕緣基板36下面的下面配線（第4配線）38的構 成。該情況，絕緣基板3 6係下側配線21的絕緣基板22之 相同材料的半固化片材或疊層材構成。上面配線37及下面 配線38係由銅箔所構成。連通部39係由金屬膏劑或導電性 樹脂膏劑等所構成。 上側配線板35的下面配線38係連接於中間配線板26 的第2絕緣基板28的連通部30。另外，設於上側配線板35 -10- 200529407 9 的上面配線3 7下的連通部3 9的一部分’未連接於下面配線 3 8，而是連接於半導體組塊1的上層配線1 9的連接墊部。 在上側配線板3 5的上面設置由焊料阻劑等構成的上層 過塗敷膜40。在對應於上側配線板35的上面配線37的連接 墊的部分的上層過塗敷膜40設置開口部4 1。在開口部4 1 內及其上方設置錫球42，用以連接上側配線板3 5的上面配 線3 7的連接墊部。多數個錫球42係在上層過塗敷膜40的 上面配置爲矩陣狀。 • 在下側配線板21的下面設置由焊料阻劑等構成的下層 過塗敷膜43。在對應於下側配線板21的下面配線24的連接 墊的部分的下層過塗敷膜43設置開口部44。在開口部44 內設置金屬膏劑或導電性樹脂膏劑等構成的導電連接部 45。在下層過塗敷膜43的下面設置電容及電阻等構成的晶 片元件（電子零件）46，且使其兩側的電極連接於導電連接部 45 〇 但是，在半導體組塊1中，將支撐板2的尺寸設爲較半 ® 導體構成體3的尺寸還大某一程度，是爲了響應矽基板5上 的連接墊6的數量增加，將上層配線1 9的連接墊的配置區 域也設爲較半導體構成體3的尺寸大某一程度，藉以將上層 配線1 9的連接墊部的尺寸及間距也設爲較柱狀電極1 3的尺 寸及間距大。 因此配置爲矩陣狀的上層配線1 9的連接墊部，不僅僅 配置在對應於半導體構成體3的區域，還配置於對應設於半 導體構成體3側面外側的絕緣層1 5的區域上。也就是說， -11- 200529407 配置爲矩陣狀的上層配線1 9的連接墊部中至少爲最外周的 上層配線1 9的連接墊，係配置於較半導體構成體3還要外 側的位置周圍。 另外，在該半導體裝置中，在具有矽基板5之半導體組 塊1周圍的下側配線板2 1上面設置方形框狀的中間配線板 26，因此即使某種程度增大整體的平面尺寸，仍可減少矽基 板5的周圍產生的死區。 又，在該半導體裝置中，在半導體組塊1周圍的下側配 # 線板2 1上面設置方形框狀的中間配線板26，因此與取代中 間配線板26而單純設置絕緣層的情況比較，可設成高密度 配線構造。亦即，在取代中間配線板26而單純設置絕緣層 的情況，在該絕緣層形成通孔，其只連接上側配線35與下 側配線2 1，而無法設成高密度配線構造。 接著，說明該半導體裝置的製造方法的一例，首先，說 明半導體構成體3的製造方法的一例。該情況，首先如第2 圖所示，準備在晶圓狀態的矽基板（半導體基板）5上，設置 ® 由鋁系金屬等組成的連接墊6，由氧化矽等構成的絕緣膜7， 及由環氧系樹脂及聚醯亞胺系樹脂等所構成的保護膜9，介 由形成於絕緣膜7及保護膜9的開口部8、10而讓連接墊6 的中央部曝露者。在上述內容中，在晶圓狀態的矽基板5上， 在形成有各半導體構成體的區域形成有指定功能的積體電 路，連接墊6分別電氣連接於形成在對應區域的積體電路。 然後，如第3圖所示，在包含介由兩開口部8、1 0而曝 露之連接墊6上面的保護膜9的上面全體形成襯底金屬層 -12- 200529407 0 1 1。該情況，襯底金屬層1 1可僅僅爲由無電解電鍍所形成 的銅層，也可僅僅爲由濺鍍形成的銅層，又可爲在由濺鍍形 成的鈦等的薄膜層上藉由濺鍍形成銅層者。這對後述之上層 襯底金屬層18也相同。 然後，在襯底金屬層1 1上面圖案化形成電鍍阻劑膜 5 1。該情況，在對應於配線1 2形成區域的部分的電鍍阻劑 膜5 1上形成開口部5 2。接著，將襯底金屬層1 1作爲電鍍電 流通路進行銅的電解電鍍，藉以在電鍍阻劑膜5 1的開口部 # 52內的襯底金屬層1 1上面形成配線1 2。然後剝離電鍍阻劑 膜51 〇 然後，如第4圖所示，在包含配線12的襯底金屬層1 1 的上面圖案化形成電鍍阻劑膜53。該情況，在對應於柱狀電 極13形成區域的部分的電鍍阻劑膜53上形成開口部54。接 著將襯底金屬層1 1作爲電鍍電流通路進行銅的電解電鍍， 藉以在電鍍阻劑膜53的開口部54內的配線12的連接墊部 上面形成柱狀電極1 3。然後剝離電鍍阻劑膜53，接著，將 ® 配線1 2作爲遮罩蝕刻除去襯底金屬層1 1的不要部分，如第 5圖所示，僅在配線1 2下殘留襯底金屬層1 1。 然後，如第6圖所示，藉由網版印刷法、自旋塗敷法及 凹版塗敷法等，在包含柱狀電極1 3及配線1 2的保護膜9的 上面全體形成由環氧系樹脂及聚醯亞胺系樹脂等所構成的 封裝膜1 4，且使該封裝膜的厚度形成爲較柱狀電極1 3的高 度要厚。因此，在該狀態下，柱狀電極1 3的上面係由封裝 膜1 4所包覆。 -13- 200529407 然後，適量硏磨封裝膜1 4及柱狀電極1 3的上面側，如 第7圖所示，以使柱狀電極1 3的上面曝露，並且將含有該 曝露之柱狀電極1 3上面的封裝膜1 4上面進行平坦化處理。 在此，適量硏磨柱狀電極1 3的上面側，是因爲藉由電解電 鍍所形成的柱狀電極1 3的高度有誤差，而爲解消此誤差， 將柱狀電極1 3的高度均句化。 然後，如第8圖所示，將黏接層4黏接於矽基板5的下 面全體。黏接層4係由環氧系樹脂、聚醯亞胺系樹脂等的晶 # 片接合材所構成，且藉由加熱加壓而在半硬化狀態下固接於 矽基板5上。接著，對固接於矽基板5上的黏接層4貼合切 割膠帶（未圖示），在經過第9圖所示切割步驟後，從切割膠 帶予以剝離，如第1圖所示，即可獲得多個在矽基板5下面 具有黏接層4的半導體構成體3。 在如此般獲得之半導體構成體3中，在矽基板5下面具 有黏接層4，因此不需要在切割步驟後而在各半導體構成體 3之矽基板5下面分別設置黏接層的極爲麻煩的作業。又， I 在切割步驟後從切割膠帶予以剝離的作業，與在切割步驟後 而在各半導體構成體3之矽基板5下面分別設置黏接層的作 業比較，極爲簡單。 然後，使用如此般獲得的半導體構成體3，說明製造第 1圖所示半導體組塊1的情況的一例。首先，如第1 〇圖所示， 以可採取多片第1圖所示支撐板2的大小尺寸，雖非限定之 意味，但準備平面方形的支撐板2。接著，將分別黏接於半 導體構成體3的矽基板5的下面的黏接層4黏接於支撐板2 -14- 200529407 上面的指定的複數部位。在此之黏接是藉由加熱加壓而使黏 接層4硬化。 然後，如第11圖所示，在半導體構成體3周圍的支撐 板2上面，例如，藉由網版印刷法或自旋塗敷法等，形成絕 緣層形成用層15a。絕緣層形成用層15a，如係環氧系樹脂 及聚醯亞胺系樹脂等的熱硬化性樹脂、或在此種熱硬化性樹 脂中混入玻璃纖維或二氧化矽塡料等的補強材者。 然後在半導體構成體3及絕緣層形成用層15a的上面配 # 置上層絕緣膜形成用片16a。上層絕緣膜形成用片16a，雖 非限定之意味，但以片狀疊層材爲較佳，該疊層材具有在環 氧系樹脂等的熱硬化性樹脂中混入二氧化矽塡料，以使熱硬 化性樹脂形成爲半硬化狀態者。又，上層絕緣膜形成用片1 6a 也可使用將環氧系樹脂等的熱硬化性樹脂含浸於玻璃等的 無機材料構成的織布或不織布內，在將熱硬化性樹脂形成爲 半硬化狀態下形成爲片狀的半固化片材、或、未混入二氧化 矽塡料而僅由熱硬化性樹脂所構成的片狀者。 • 然後，如第1 2圖所示，使用一對加熱加壓板5 5、5 6而 從上下方向加熱加壓絕緣層形成用層15a及上層絕緣膜形成 用片1 6a。於是，在半導體構成體3周圍的支撐板2的上面 形成絕緣層1 5，在半導體構成體3及絕緣層1 5的上面形成 上層絕緣膜1 6。該情況，上層絕緣膜1 6的上面係由上側的 加熱加壓板5 5的下面所頂壓，而成爲平坦面。因此，不需 要用於使上層絕緣膜1 6的上面平坦化的硏磨步驟。 然後，如第1 3圖所示，藉由照射雷射束的雷射加工， -15- 200529407 在對應於柱狀電極1 3上面中央部的部分的上層絕緣膜1 6上 形成開口部1 7 °然後根據需要藉由反拖尾處理除去開口部 17內等所產生的環氧塗膜等。然後，如第14圖所示，在包 含介由開口部1 7曝露的柱狀電極！ 3上面的上層絕緣膜i 6 的上面全體’藉由銅的無電解電鍍形成上層襯底金屬層18。 然後，在上層襯底金屬層1 8的上面圖案形成電鍍阻劑膜 57。該情況，在對應於上層配線丨9形成區域的部分的電鍍 阻劑膜57上形成開口部58。 # 然後，將上層襯底金屬層1 8作爲電解電流通路進行銅 的電解電鍍，在電鍍阻劑膜57的開口部58內的上層襯底金 屬層18的上面形成上層配線19。然後，剝離電鍍阻劑膜57， 接著，將上層配線1 9作爲遮罩，蝕刻除去上層襯底金屬層 1 8的不要部分，如第1 5圖所示，僅在上層配線1 9下殘留上 層襯底金屬層18。然後，如第16圖所示，在相互鄰接之半 導體構成體3之間，切斷上層絕緣膜1 6、絕緣層1 5及支撐 板2，獲得多個第1圖所示半導體組塊1。 ® 然後，使用如此般獲得的半導體組塊1，說明製造第1 圖所示半導體裝置的情況的一例。首先，如第1 7圖所示， 以可採取多片第1圖所示下側配線板2 1的大小尺寸，雖非 限定之意味，但準備平面方形的下側集合配線板2 1 a。然後 準備與下側集合配線板2 1 a相同大小的上側集合配線板 35a。又，準備形成與下側集合配線板2 1 a相同大小的中間 集合配線板26a用的第1〜第3絕緣基板27〜29。 在此，各集合配線板2 1 a、2 6 a、3 5 a的基本構造相同， -16- 200529407
P 因此代表性說明下側集合配線板2 1 a的形成方法的一例。首 先，準備在半固化片材或疊層材構成的板狀絕緣基板22的 一面或上下面，疊層銅箔的附銅箔配線用基板。該情況，絕 緣基板22中的環氧系樹脂等的熱硬化性樹脂成爲半硬化狀 態。接著，在絕緣基板22藉由光微影技術或照射雷射束的 雷射加工形成連通孔，在連通孔內充塡金屬膏劑等以形成連 通部25，塗案加工疊層於絕緣基板22的一面或上下面的銅 箔，形成上面配線23及下面配線24。該情況，連通部25 • 也可將導電材料構成的銷柱壓入連通孔內來形成。 作爲其他的方法，在形成連通孔後，藉由無電解電鍍與 電解電鍍、或藉由濺鍍與電解電鍍，可形成上面配線23、下 面配線24及連通部25。又，在第1〜第3絕緣基板27〜29 的情況，然後，藉由沖壓形成多個方形的開口部6 1，將平面 形狀設爲格子狀。 然後，分別將半導體組塊1的支撐板2下面暫時壓合於 下側集合配線板2 1 a的絕緣基板22上面的指定的多個部 ® 位。亦即，使用附加熱機構的晶片接合工具（未圖示），在預 加熱的狀態下邊施加一定壓力邊將半導體組塊1暫時壓合於 含有半硬化狀態的熱硬化性樹脂的絕緣基板2 2上面的指定 部位。暫時壓合條件的一例，爲溫度90〜130°C，壓力0.1 〜1 M p a 〇 然後，在半導體組塊1周圍的下側集合配線板2 1 a上 面，邊由銷等進行定位邊配置第1〜第3絕緣基板27〜29。 在該狀態下，第1〜第3絕緣基板27〜29的開口部6 1的尺 -17- 200529407 寸較半導體組塊1的尺寸略大，因此在第1〜第3絕緣基板 27〜29的開口部6 1與半導體組塊1間形成間隙62。另外， 在該狀態下，第2絕緣板28的上面係配置於較半導體組塊i 的上面略高的位置。 然後’在第2絕緣板28的上面邊由銷等進行定位邊配 置上側集合配線板3 5 a。在上述步驟中，將半導體組塊1及 第1〜第3絕緣基板27〜29配置於下側集合配線板2 1 a上的 順序，也可相反，可先配置第1〜第3絕緣基板27〜29後， ® 在該第1〜第3絕緣基板27〜29的各開口部6 1內配置半導 體組塊1。 然後，如第1 8圖所示，使用一對加熱加壓板6 3、64而 從上下方向加熱加壓下側集合配線板2 1 a、第1〜第3絕緣 基板27〜29及上側集合配線板35a。於是，下側集合配線板 2 1 a的絕緣基板22中的熱硬化性樹脂硬化，而將半導體組塊 1的支撐板2下面固接於絕緣基板22上面。 另外，擠壓出第1〜第3絕緣基板27〜29中的以熔化的 ® 熱硬化性樹脂，充塡於第1 7圖所示間隙62內，且將該熱硬 化性樹脂硬化，與第1〜第3絕緣基板27〜29 —體化，將中 間集合配線板26a固接形成於半導體組塊1的側面及下側集 合配線板2 1 a的上面。又，上側集合配線板3 5 a的絕緣基板 36中的熱硬化性樹脂硬化，而將上側集合配線板35a固接於 半導體組塊1及中間集合配線板26a上面。 在該狀態下，在中間集合配線板26a中’第2絕緣板28 的連通部30與第3絕緣板29的連通部3 1，係介由第1絕緣 200529407
P 基板27的上面配線33、連通部32及下面配線34所連接。 另外，中間集合配線板26a的第3絕緣板29的連通部3 1係 連接於下側集合配線板2 1 a的上面配線23。另外，上側集合 配線板3 5 a的下面配線3 8係連接於中間集合配線板26a的 第2絕緣板28的連通部30。又，上側集合配線板35a的連 通部39的一部分係連接於半導體組塊1的上層配線1 9的連 接墊部。 如此般，藉由使用一對加熱加壓板63、64的上下方向 # 的加熱加壓，將下側集合配線板2 1 a、中間集合配線板26a 及上側集合配線板35a —體化，並將半導體組塊1固接於下 側集合配線板2 1 a的上面，又，由中間集合配線板26a及上 側集合配線板35a包覆半導體組塊1的側面及上面，因此， 可減少製造步驟數。又，上述中，中間集合配線板26a係相 互預先暫時黏接第1〜第3絕緣基板27〜29，並將該暫時黏 接者配置於上側集合配線板35a及下側集合配線板21a之 間，使用一對加熱加壓板63、64進行加熱加壓即可。 • 接著，如第19圖所示，藉由網版印刷法、自旋塗敷法 等，在上側集合配線板35a的上面設置由焊料阻劑等構成的 上層過塗敷膜4 0，另外，在下側集合配線板2 1 a的下面設置 由焊料阻劑等構成的下層過塗敷膜43。該情況，在對應於上 側集合配線板35a的上面配線37的連接墊的部分的上層過 塗敷膜40形成開口部4 1。在對應於下側集合配線板2 1 a的 下面配線24的連接墊的部分的下層過塗敷膜43形成開口部 4 4° -19- 200529407 β 然後，在下層過塗敷膜43的開口部44內形成由金屬膏 劑等構成的導電連接部45以連接於下面配線24的另一端 部。接著，在下層過塗敷膜43的下面設置電容及電阻等組 成的晶片元件46以使其兩側的電極連接於導電連接部45。 然後，在上層過塗敷膜40的開口部4 1內及其上方形成錫球 42，用以連接上面配線37的連接墊部。接著，在相互鄰接 之半導體構成體3之間，切斷上層過塗敷膜40、上側集合配 線板35a、中間集合配線板26a、下側集合配線板21a及下 • 層過塗敷膜43,獲得多個第1圖所示半導體裝置。 (第2實施形態） 第20圖顯示本發明之第2實施形態的半導體裝置的剖 面圖。在該半導體裝置中，與第1圖所示情況的主要差異點 在於，半導體組塊1係在含有上層配線1 9的上層絕緣膜1 6 上面設置由焊料阻劑等構成的上層過塗敷膜7 1，在對應於上 層配線1 9的連接墊的部分的上層過塗敷膜71形成開口部 72，在開口部72內形成由金屬膏劑等構成的導電連接部73 •以連接於上層配線1 9的連接墊部。上層配線板3 5的下面配 線38係連接於半導體組塊1的導電連接部73。 在製造該半導體裝置的情況，在第1實施形態的對應第 17圖所示步驟中，如第21圖所示，其與第20圖所示情況上 下相反，通過將半導體組塊1的導電連接部73連接於上層 配線板3 5的下面配線3 8，將半導體組塊1配置於上層配線 板35的上面，在半導體組塊1周圍的上側集合配線板35a 上面配置第1〜第3絕緣基板27〜29，在第3絕緣基板29 -20- 200529407 上面配置下側集合配線板2 1 a。 (第3實施形態） 在第1、第2實施形態中，在半導體構成體3的周圍構 成設有絕緣層1 5的半導體組塊1，在該半導體組塊1的周圍 設置中間配線板26。相對於此，在第23圖所示第3實施形 態中，在半導體構成體3的周圍具有直接設置中間配線板26 的構成。在該第3實施形態中，可縮小省略了絕緣層1 5的 部分的半導體裝置全體的面積。第3實施形態之其他構成’ φ 與第1實施形態相同，故而針對對應的元件賦以相同的元件 符號，並省略其說明。但是，黏接層4係在加熱加壓半硬化 狀態的支撐板2而進行硬化時，藉由支撐板2的固接力而保 持半導體構成體3的矽基板5的構成，故而省略。另外’在 該第3寳施形態中，上層絕緣膜16僅形成於半導體構成體3 的上面，但實質上還可將中間配線板26的上面與半導體構 成體3的上面設爲相同面，將上層絕緣膜1 6設爲跨越中間 配線板26的上面與半導體構成體3的上面而包覆全體。 ♦(其他的實施形態） 在上述實施形態中，作爲中間配線板26，係使用多層配 線板，例如，針對使用疊層由疊層材構成的第1〜第3絕緣 基板27〜29所成者的情況進行了說明，但不限於此，例如， 還可使用具有通孔電鍍導通部的兩面配線構造。 另外，在上述實施形態中，半導體構成體3具有作爲外 部連接用電極的柱狀電極1 3，但不限於此，也可不具有柱狀 電極，而具有作爲外部連接用電極的具有連接墊部的配線 -2 1 - 200529407 1 2，另外，也可不具有柱狀電極及配線，而具有作爲外部連 接用電極的連接墊6。另外，在上述實施形態中，針對將半 導體組塊1的上層配線設爲1層的情況進行了說明，但不限 於此，也可設爲2層以上。 另外，在上述實施形態中，係在相互鄰接之半導體構成 體3間進行切斷，但不限於此，還可將2個或其以上的半導 體構成體3作爲一組進行切斷。該情況，複數個一組的半導 體構成體3可爲同種或異種的任一者。 ® 另外，在上述實施形態中，作爲電子零件搭載有晶片元 件46，但不限於此，也可搭載裸晶片或由CSP等所構成的 半導體構成體。另外，無論是在搭載晶片元件的情況，還是 在搭載半導體構成體的情況，也可取代導電連接部45，而使 用錫球。另外，也可取代第20圖所示導電連接部73，而使 用錫球。 【圖式簡單說明】 第1圖爲顯示本發明之第1實施形態的半導體裝置的剖 面圖。 第2圖爲第1圖所示半導體構成體的製造時，初期準備 者的剖面圖。 第3圖爲接續第2圖的製造步驟的剖面圖。 第4圖爲接續第3圖的製造步驟的剖面圖。 第5圖爲接續第4圖的製造步驟的剖面圖。 第6圖爲接續第5圖的製造步驟的剖面圖。 第7圖爲接續第6圖的製造步驟的剖面圖。 -22- 200529407 第8圖爲接續第7圖的製造步驟的 第9圖爲接續第8圖的製造步驟的 第1 〇圖爲接續第9圖的製造步驟t 第1 1圖爲接續第1 〇圖的製造步驟 第1 2圖爲接續第1 1圖的製造步驟 第1 3圖爲接續第1 2圖的製造步驟 第14圖爲接續第13圖的製造步驟 第1 5圖爲接續第1 4圖的製造步驟 • 第1 6圖爲接續第1 5圖的製造步驟 第1 7圖爲接續第1 6圖的製造步驟 第1 8圖爲接續第1 7圖的製造步驟 第1 9圖爲接續第1 8圖的製造步驟 第20圖爲顯示本發明之第2實施 剖面圖。 第21圖爲第20圖所示半導體構成 驟的剖面圖。 • 第22圖爲顯示本發明之第3實施 剖面圖。 【元件符號說明】 1 半導體組塊 2 支撐板 3 半導體構成體 4 黏接層 5 矽基板（半導體基板） 剖面圖。 剖面圖。 Ϊ勺剖面圖。 的剖面圖。 的剖面圖。 的剖面圖。 的剖面圖。 的剖面圖。 的剖面圖。 的剖面圖。 的剖面圖。 的剖面圖。 形態的半導體裝置的 體的製造時，指定步 形態的半導體裝置的 -23- 200529407
6 連 接 墊 7 絕 緣 膜 8 開 □ 部 9 保 護 膜 10 開 □ 部 11 襯 底 金 屬 層 12 配 線 13 柱 狀 電 極 14 封 裝 膜 15 絕 緣 層 16 上 層 絕 緣 膜 17 開 □ 部 18 上 層 襯 底 金屬層 19 上 層 配 線 (第 2配 線） 2 1 下 側 配 線 板 22 絕 緣 基 板 23 上 面 配 線 (第 3配 線） 24 下 面 配 線 (第 3配 線） 25、30、 31、 32 > > 39 運通 26 中 間 配 線 板 27 〜29 第 1 第 3絕 丨緣基板 33 上 面 配 線 (第 1配 線） 34 下 面 配 線 (第 1配 線） 35 上 側 配 線 板 - 24- 200529407 36 絕 緣 基 板 37 上 面 配 線 (第4 配 線） 38 下 面 配 線 (第4 配 線）） 40 上 層 過 塗 敷膜 41 開 □ 部 42 錫 球 43 下 層 ciH, m 塗 敷膜 44 開 □ 部 45 導 電 連 接 部 46 晶 片 元 件 (電子 零 件） 55、 56 、 63 、 64 加熱 加 壓板 -25-

Claims (1)

  1. 200529407 • * 十、申請專利範圍： 1· 一種半導體裝置，其特徵爲具備： 基底構件（22);設於基底構件（2 2)上，且具有半導體基 板（5)及設於該半導體基板（5)上的多個外部連接用電極 (13)的半導體構成體（3);設於半導體構成體（3)周圍，至少 於一面具有第1配線（3 3、34)的配線板（26);及設在半導 體構成體（3)及配線板（26)上，連接於半導體構成體（3)的外 部連接用電極（13)的第2配線（19)。 ® 2·如申請專利範圍第1項之半導體裝置，其中半導體構成體 (3)具有形成於半導體基板（5)的外部連接用電極（13)間的 封裝膜（14)。 3·如申請專利範圍第1項之半導體裝置，其中基底構件（22) 係在至少一面具有電氣地連接於配線板（26)的第1配線 (33、34)的第 3 配線（23、24)。 4·如申請專利範圍第1項之半導體裝置，其中基底構件（2 2) 係由含有熱硬化性樹脂的材料構成。 ® 5·如申請專利範圍第4項之半導體裝置，其中基底構件（22) 係由含有補強材的材料構成。 6·如申請專利範圍第4項之半導體裝置，其中在半導體構成 體（3)及第2配線（19)上形成對向面側絕緣膜（36)。 7 .如申請專利範圍第6項之半導體裝置，其中對向面側絕緣 膜（3 6)具有與基底構件（22)實質相同的面積。 8 .如申請專利範圍第6項之半導體裝置，其中對向面側絕緣 膜（3 6)係由含有熱硬化性樹脂的材料構成。 -26- 200529407 9.如申請專利範圍第6項之半導體裝置，其中對向面側絕緣 膜（36)係由含有補強材的材料構成。 10.如申請專利範圍第6項之半導體裝置，其中在對向面側絕 緣膜（36)上形成有第4配線（37)。 1 1.如申請專利範圍第10項之半導體裝置，其中第4配線（37) 係於對向面側絕緣膜（3 6)上延出，具有對應於配線板（2 6) 而配置於其上方的連接墊部。 12.如申請專利範圍第11項之半導體裝置，其中具有包覆除設 • 於對向面側絕緣膜（36)上的第4配線（37)的連接墊部的部 分外的過塗敷膜（40)。^ 1 3 .如申請專利範圍第1 2項之半導體裝置，其中在過塗敷膜 (40)表面設有錫球（42)以連接連接墊部。 14.如申請專利範圍第1項之半導體裝置，其中配線板（26)係 由多層配線板所構成。 15·如申請專利範圍第1項之半導體裝置，其中在半導體構成 體（3)與配線板（26)之間設有絕緣層（15)。 ® 16.如申請專利範圍第1項之半導體裝置，其中在半導體構成 體（3)上面設有上層絕緣層（16)，第2配線（19)係設於上層 絕緣層（1 6 )上。 17·如申請專利範圍第1項之半導體裝置，其中在半導體構成 體（3)與基底構件（22)之間配置支撐板（2)。 18·如申請專利範圍第1項之半導體裝置，其中半導體構成體 (3)係藉由基底構件（22)的固接力而保持於該基底構件 (22)〇 -27- 200529407 19·如申請專利範圍第1項之半導體裝置，其中半導體構成體 (3)具有形成於作爲外部連接用電極（13)的柱狀電極及半 導體基板（5)上的柱狀電極間的封裝膜（14)。 2 0·如申請專利範圍第1項之半導體裝置，其中半導體構成體 (3)，係讓具有較半導體基板（5)大的面積且用以支撐半導 體基板（5)的支撐板（2)、半導體基板（5)及包覆封裝膜（14) 側面的絕緣層（15)形成爲一體，並與半導體基板（5)、柱狀 電極（13)、封裝膜（14)、支撐板（2)及絕緣層（15)共同構成 Φ 半導體組塊（1)。 21·如申請專利範圍第1項之半導體裝置，其中基底構件（21) 在搭載有半導體構成體（3)之面的相反面具有第3配線 (24)，且將電子零件（46)電氣連接於第3配線（24)。
    -28-
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