JP4916634B2 - ラミネートされた床用製品 - Google Patents
ラミネートされた床用製品 Download PDFInfo
- Publication number
- JP4916634B2 JP4916634B2 JP2001535680A JP2001535680A JP4916634B2 JP 4916634 B2 JP4916634 B2 JP 4916634B2 JP 2001535680 A JP2001535680 A JP 2001535680A JP 2001535680 A JP2001535680 A JP 2001535680A JP 4916634 B2 JP4916634 B2 JP 4916634B2
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- Prior art keywords
- laminated floor
- characterization
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- designed
- laminated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B23/00—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
- B32B23/04—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B23/00—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
- B32B23/02—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose in the form of fibres or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B23/00—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
- B32B23/04—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B23/08—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0438—Ornamental plaques, e.g. decorative panels, decorative veneers containing stone elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
- B44C5/0492—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper containing wooden elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
- E04F15/02033—Joints with beveled or recessed upper edges
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/026—Wood layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24777—Edge feature
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Floor Finish (AREA)
- Laminated Bodies (AREA)
- Finishing Walls (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Description
従来知られているように、木製ボード又はパネルとともに、さらに製造業者によって定義される他の部品とともに、フェノール又はメラミン樹脂等に含浸されたセルロースシート(紙)が使用される。このセルロースシートは、ホットプレスされ、従来知られた製品を生じる。その製品は、たとえば、ボード、ラミネートされたボード、パネル、直接ラミネートされた床等であり、これらのすべては、主として床のために、木、セラミック、自然岩石の覆いを模倣するためのものである。(US−A−2108226,ES−A−460194)
【0002】
もしメラミンが使用され製品の加工表面が(たとえば床のように)1つであるならば、プレス成形されるメラミンボードの表面は、一般的に3から8平方メートルであり、機械加工される。すなわち1200×200mm程度の断片(細長片)に切断される。各断片は目違い継ぎされ、木、セラミック、自然岩石を模倣して、装飾的な及び耐久性を高めるため、敷き詰められる。
【0003】
しかし、このような製品は2つの欠点を有する:
1.−摩滅に対する耐久性がない。
2.−自然物(セラミック、木等)の良好な模倣が得られない。
【0004】
そこで、本出願人は、このようにして製造され敷き詰められて使用されるタイル、細長片、ボード等の部品が非常に摩滅しやすい理由について検討した結果、これらの部品の周辺のエッジのまわりで、部品の目違い継ぎ線に沿って、未熟なエージングが始まることを見いだした。
【0005】
現在知られている製品は、平らな表面テクスチャを有しており、そのため、使用者、歩行者は、タイルの中心もエッジも等しく踏みつける(靴底が接触する)。そして、この周辺のエッジは、その実際の構造に由来して、最も弱い領域であり、最初に劣化する領域である。
【0006】
そこで、本発明の目的は、この問題を克服するため、多角形、通常長方形又は正方形の製品(タイル、細長片、ボード等)がその周辺で低くなっているようにすること、すなわち、エッジの高さがそれ以外の表面より1mmの数十分の1低くすることである。これによって、ユーザがたとえばタイルを踏みつける時に靴底がタイルの周辺のエッジに乗らないため、タイルの周辺のエッジと靴底は接触しない。同様に、他のいかなるものとも接触しないため、周辺エッジでの摩擦や摩耗も回避される。
【0007】
さらに、本出願人は、従来製品の第2の欠点について検討した結果、模倣が適切になされないのは、製品の表面の光学的観点及び触感的観点からの誤ったデザインによるテクスチャに起因するという結論に達した。
【0008】
すなわち、現状の製品においては、表面の装飾的効果は、含浸紙上に印刷されたデザインによって達成され、また、なにを模倣するにせよプレスモールドにより表面全体を覆う単調なテクスチャによっても達成される。
【0009】
デザインは、異なる起伏を有する自然物の異なる特徴(線、色)を同定するものである。しかし、プレスモールドによるテクスチャ(レリーフ:起伏)は、表面全体に均一に分布している。そのため、自然物における起伏の違いを表現する特徴付け領域の表面テクスチャは、視覚的にも触感的にも現状の製品では自然物とは異なる。
【00010】
従って、本発明のもう一つの目的は、この問題を克服するため、平坦でも単調でもない表面を有する製品(タイル、細長片、ボード等)のテクスチャ−レリーフが、紙の上に印刷され且つ自然物の特徴を同定するものとして定義されるデザイン領域に対応し適合するようにすることである。
【0011】
すなわち、木の節をデザインする場合には、最終製品においてレリーフのある領域はそのデザインに適合する(体積的、概念的、物理的に対応する)ようになされる。木の気孔、自然岩石のざらざら、又はセラミックの表面の泡をデザインする場合も、同様である。
【0012】
このことは、含浸紙の像とプレスモールドのレリーフ−テクスチャとの間の正確な対応−調和によって達成される。
【0013】
このようにして得られるものは、たとえば:
a). −地面用セラミックスで舗装する場合にセラミックタイル間の結合部が低くなっているセラミックタイルのデザイン;
b). −紙上の木目、木の気孔、木の節木の脈が表面テクスチャと一致するようになされた木のデザインである。
【0014】
要するに、本発明製品の新規性は、紙上のデザインに適合し対応する非常に顕著な表面テクスチャにあり、これによって、表面テクスチャが紙デザイン上に定義されておらず適合してもいない場合に比べて、よりリアルな効果を達成することができる。すなわち、光学的な効果があるばかりでなく、異なるレリーフが正しい場所に顕れ、加えて、それに触ることもできる。
【0015】
一方では、製品連結部が、踏まれても靴底と接触せず、摩耗しないため、製品の寿命は著しく延びる。
【0016】
本発明は、新規な直接ラミネートされた床であって、その表面に高分子化し得る樹脂に含浸されたセルロースのシートを含み、前記セルロースシートには特徴付けがデザインされており、プレスされ機械加工された前記シートの周縁に低い所又は窪んだ所を与える。
【0017】
本発明は、前記床の表面の光学的又は触感的テクスチャは、前記プレスされ機械加工された前記セルロースシート上にデザインされた前記特徴付けに対応し適応するという点においても特徴がある。
【0018】
本発明の目的をより良く理解するために、好適な実施形態が図面に示される。
この好適な実施形態は、本質から逸脱しない範囲で副次的な変更を受け得る。
図1は、本発明の平面図であり、樹脂に含浸された紙製品の上の模様を示す。
図2は、図1の製品をプレスした結果の板製品の平面図である。
図3は、図2のA−A断面図である。
【0019】
以下、本発明の一つの実施例について説明するが、本発明はこれに限定されるものではない。
【0020】
このタイプの製品は、通常、フェノールやメラミンに含浸されるセルロースのコアを含む。このコアは、木のシート又は耐摩耗性のシリカのような他の製品を含んでもよい。
【0021】
製品の化学的性質及び積層構造は、本発明の目的とは関係ない。
【0022】
図面(図1)に示すように、周縁の色は、残りの部分に対して異なっていてもよい。デザインの縁は、プレスによって高さの低い縁(1)となる(図2)。
【0023】
舗装(図2)上の単位片(4)は、周縁(1)ボードの残りの表面に比べて窪んでおり、連結部(2)又はたとえば隣との目違い継ぎのようにいかなる手順による結合にも対応する。
【0024】
プレスした最初のボードの挽き割り又は切断は、単位片(細長片)ごとに、たとえば300×300mm又は400×400mm、又は幾つかの単位片を維持したままたとえば1200×300mm(4ブロックを維持して)又は1200×400mm(3ブロックを維持して)ブロック毎に、行われる。
【0025】
この場合、この材料の表面上に通常存在するような2つの変形を与えることによって、このボードでセラミックを模倣しようとしている。
【0026】
セラミックタイルは、土台において、中間的に、セメントの小さな床に結合されることを考慮すると、セルロース紙のデザインに由来する窪みとセメントカラーによって、周縁(1)は触感も見た目も良く、このボードはセラミックタイルをうまく模倣していることが分かる。
【0027】
もしユーザがタイル(4)の間を踏んでも、靴(3)の底は決してタイル(4)のエッジ(a)に届かない。
【0028】
セラミックを模倣する製品の特徴付け(a1)、(b1)が定義されれば、最終製品における体積−リリーフ−テクスチャ(この場合は、変形)(a)、(b)(図2)は、位置、概念、物理、体積に関して、模倣すべき製品を同定する特徴付けられたデザイン(a1)、(b1)と完全な対応を保持している。
【0029】
このように、周縁(1)の具体的な場合において、たとえばセラミックタイルの一つの具体的な特徴付けを考慮することができる。
【0030】
プレスによる製品(床)の製造は、通常、床に置くべき単位片(細長片)へ分割することと、たとえば単位片間の目違い継ぎのような結合手段を(必要な場合に)準備することとからなる。
【0031】
しかし、製品の製造は、本発明の目的とは関係ない。
Claims (6)
- 高分子化し得る樹脂を含浸されたセルロースシートにより表面をラミネートされた木製のタイル(4)を前記セルロースシートとともにホットプレスして形成した床用製品であって、前記セルロースシートの表面が、デザインされた特徴付けを印刷されており、前記ホットプレスにより、前記セルロースシート及び前記タイル(4)の双方が周縁領域(1)と前記周縁領域(1)の残りの部分である内部領域(S)とを設けられ、前記周縁領域(1)は前記内部領域(S)より1mmの数十分の1だけ低くされ、かつ、前記内部領域(S)は、前記セルロースシートの特徴付けに対応したレリーフを有するように加工されている、ラミネートされた床用製品。
- 前記内部領域(S)が、自然物を模倣するようにデザインされた特徴付けをもつ、請求項1に記載のラミネートされた床用製品。
- 前記デザインされた特徴付けが木を表している請求項2に記載のラミネートされた床用製品。
- 前記デザインされた特徴付けがセラミックを表している、請求項2に記載のラミネートされた床用製品。
- 前記周縁領域(1)の外側のエッジ(a)から下方に延びる側壁を具備する請求項1に記載のラミネートされた床用製品。
- 前記側壁が、別の床用製品の側壁と連結される、請求項5に記載のラミネートされた床用製品。
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES9902432 | 1999-11-05 | ||
ESP-9902432 | 1999-11-05 | ||
ES009902432A ES2168045B2 (es) | 1999-11-05 | 1999-11-05 | Nuevo suelo laminado directo. |
PCT/ES1999/000384 WO2001033011A1 (es) | 1999-11-05 | 1999-11-25 | Nuevo suelo laminado directo |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2011071288A Division JP5553788B2 (ja) | 1999-11-05 | 2011-03-29 | ラミネートされた床用製品 |
Publications (3)
Publication Number | Publication Date |
---|---|
JP2003514148A JP2003514148A (ja) | 2003-04-15 |
JP2003514148A5 JP2003514148A5 (ja) | 2006-01-26 |
JP4916634B2 true JP4916634B2 (ja) | 2012-04-18 |
Family
ID=8310490
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001535680A Expired - Fee Related JP4916634B2 (ja) | 1999-11-05 | 1999-11-25 | ラミネートされた床用製品 |
JP2011071288A Expired - Fee Related JP5553788B2 (ja) | 1999-11-05 | 2011-03-29 | ラミネートされた床用製品 |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2011071288A Expired - Fee Related JP5553788B2 (ja) | 1999-11-05 | 2011-03-29 | ラミネートされた床用製品 |
Country Status (17)
Country | Link |
---|---|
US (3) | US6401415B1 (ja) |
EP (5) | EP1795340B1 (ja) |
JP (2) | JP4916634B2 (ja) |
CN (4) | CN1325248C (ja) |
AT (1) | ATE368157T1 (ja) |
AU (2) | AU783382B2 (ja) |
BR (1) | BRPI9917560B1 (ja) |
CA (1) | CA2390174C (ja) |
CY (1) | CY1107751T1 (ja) |
DE (3) | DE69936669T2 (ja) |
DK (1) | DK1229183T3 (ja) |
ES (5) | ES2168045B2 (ja) |
HK (2) | HK1050231A1 (ja) |
MX (1) | MXPA02004399A (ja) |
PT (1) | PT1229183E (ja) |
RU (2) | RU2370605C2 (ja) |
WO (1) | WO2001033011A1 (ja) |
Families Citing this family (73)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2168045B2 (es) | 1999-11-05 | 2004-01-01 | Ind Aux Es Faus Sl | Nuevo suelo laminado directo. |
US8209928B2 (en) | 1999-12-13 | 2012-07-03 | Faus Group | Embossed-in-registration flooring system |
US6691480B2 (en) | 2002-05-03 | 2004-02-17 | Faus Group | Embossed-in-register panel system |
US6638387B2 (en) * | 2001-07-13 | 2003-10-28 | Industrias Auxiliares Faus S.L. | Embossed-in-register manufacturing process |
SE516696C2 (sv) | 1999-12-23 | 2002-02-12 | Perstorp Flooring Ab | Förfarande för framställning av ytelement vilka innefattar ett övre dekorativt skikt samt ytelement framställda enlit förfarandet |
BE1013553A3 (nl) * | 2000-06-13 | 2002-03-05 | Unilin Beheer Bv | Vloerbekleding. |
US20020100231A1 (en) * | 2001-01-26 | 2002-08-01 | Miller Robert J. | Textured laminate flooring |
SE525681C2 (sv) * | 2001-12-07 | 2005-04-05 | Pergo Ab | Strukturerade paneler med matchad yta |
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