CN108407598A - 一种带跛行回家模块的混合动力系统 - Google Patents
一种带跛行回家模块的混合动力系统 Download PDFInfo
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- CN108407598A CN108407598A CN201810101738.5A CN201810101738A CN108407598A CN 108407598 A CN108407598 A CN 108407598A CN 201810101738 A CN201810101738 A CN 201810101738A CN 108407598 A CN108407598 A CN 108407598A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/24—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the combustion engines
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
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- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
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- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
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- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
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- B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
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- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
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- B60K6/38—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches
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- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
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Abstract
本发明公开了一种带跛行回家模块的混合动力系统,包括中心轴、第一空心轴、第二空心轴、齿圈、第一电机、第二电机、跛行回家模块以及输入轴。中心轴的尾端设有后排行星架,后排行星架上设有后排行星轮;第一空心轴的后端设有后排太阳轮,第二空心轴的后端设有前排太阳轮;第一电机通过第一减速齿轮与第一空心轴连接,第二电机通过第二减速齿轮与第二空心轴连接;齿圈共同与前排行星轮和后排行星轮啮合,齿圈连接有输出轴,输出轴用以输出混合动力;跛行回家模块包括跛行回家模块输入轴、第二离合器和跛行回家模块输出轴。借此,本发明的一种带跛行回家模块的混合动力系统,能大幅减少动力总成的轴向长度,实现电驱动失效时避免拖车。
Description
技术领域
本发明涉及混合动力领域,特别是涉及一种带跛行回家模块的混合动力系统。
背景技术
行星齿轮机构具有多自由度的特点,在混合动力系统中多利用两个电机来限制其自由度。通过两个电机分别对发动机的转速和转矩完全解耦,使发动机工作点可以自由控制,实现无极变速,并最大限度地提高混合动力系统燃油经济性。
目前市场上多采用两个或两个以上行星轮系进行组合,虽然采用多个行星轮系使得混动力系统结构组合更加自由,但也造成混动系统构型复杂多样,并增加系统内功率流向以及系统效率的影响因素的复杂性和多样性。
现有混合动力城市公交客车行星排混合动力系统具有以下缺点:
目前新能源城市公交客车市场上应用的行星排混合动力系统主要是双电机双行星排的同轴布置方案,主要存在以下几个问题:
1、两个驱动电机的最高转速较低,峰值扭矩较大,电机成本高;
2、该同轴布置方案造成动力总成轴向长度较大,对布置空间要求高,车型适应性差;
3、该系统多采用分体式密封方案,存在多个密封圈,不仅密封难度较大,容易漏油,而且维护维修难度大;
4、该系统仅能单独应用于城市公交客车,无法同时适配于长途客车,虽然能实现发动机直接驱动车辆,但发动机直接驱动车辆的应用概率很低,车型适配性较差;
5、该系统不具备跛行回家功能,一旦电驱系统失效,只能拖车。
公开于该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域一般技术人员所公知的现有技术。
发明内容
本发明的目的在于提供一种带跛行回家模块的混合动力系统,从而克服现有技术中动力总成轴向长度大、布置空间要求高、密封维护难度大、发动机直接驱动车辆概率低、电驱系统失效不能继续行驶的缺点。
为实现上述技术目的,本发明提供了一种带跛行回家模块的混合动力系统,包括:中心轴、第一空心轴、第二空心轴、齿圈、第一电机、第二电机、跛行回家模块以及输入轴。中心轴的尾端设有后排行星架,后排行星架上设有后排行星轮,中心轴用以输入发动机动力;第一空心轴套装在中心轴上,第一空心轴的后端设有后排太阳轮,后排太阳轮与后排行星轮啮合,第一空心轴的前端外壁上设有第一空心轴齿轮;第二空心轴套装在第一空心轴上,第二空心轴的后端设置有与壳体固定连接的前排行星架,前排行星架上设有前排行星轮,第二空心轴的后端设有前排太阳轮,前排太阳轮与前排行星轮啮合,第二空心轴的前端外壁上设有第二空心轴齿轮;齿圈共同与前排行星轮和后排行星轮啮合,齿圈连接有输出轴,输出轴用来输出混合动力;第一电机通过第一减速齿轮与第一空心轴齿轮啮合,第二电机通过第二减速齿轮与第二空心轴齿轮啮合;第二减速齿轮包括前排减速齿轮和后排减速齿轮,第二电机同轴驱动前排减速齿轮和后排减速齿轮,前排减速齿轮或后排减速齿轮与第二空心轴齿轮的啮合通过齿轮套切换;跛行回家模块包括跛行回家模块输入轴、第二离合器和跛行回家模块输出轴;输入轴的一端连接发动机,另一端通过第一离合器与中心轴连接,并设有总输入齿轮,总输入齿轮通过齿轮与跛行回家模块输入轴连接,跛行回家模块输入轴通过第二离合器与跛行回家输出轴连接;跛行回家模块输出轴连接齿圈。
优选地,上述技术方案中,一种带跛行回家模块的混合动力系统还包括第二电机输出轴及二级锥齿轮,跛行回家模块输出轴与前排减速齿轮连接,前排减速齿轮与第二电机输出轴连接,第二电机输出轴通过第三离合器与二级锥齿轮连接,二级锥齿轮与齿圈连接。
优选地,上述技术方案中,第一空心轴前端设有锁止器,锁止器用以锁定第一空心轴,锁止器一端与壳体连接,另一端与第一空心轴滑动连接。
优选地,上述技术方案中,第一电机和第二电机平行布置在中心轴的两侧。
优选地,上述技术方案中,齿轮套通过电控方式实现滑动切换。
优选地,上述技术方案中,第一电机和第二电机集成在壳体内。
优选地,上述技术方案中,输出轴伸出壳体的后端,输入轴伸出壳体的前端与发动机通过柔性盘或离合器连接。
与现有技术相比,本发明具有如下有益效果:
1、双驱动电机的峰值扭矩至少可减少50%,电机尺寸明显减小,驱动电机的成本可减少约45%,降低混合动力系统的成本;
2、双电机采用平行轴布置方式,可大幅减少动力总成的轴向尺寸,在有限的公交客车安装空间内,布置方式更灵活,且能适用于不同车型,扩大适配车型范围;
3、本系统具备跛行回家功能,在电驱动系统失效时,可避免拖车,采用跛行回家模式继续运行;
4、应用范围广,可用于城市公交客车、公路客车、长途客车、新能源卡车、新能源汽车等领域;
5、本系统采用的传动结构,通过双行星排共用齿圈,可将发动机的动力解耦,一部分传递给后桥,另一部分传递给第一电机进行发电,两个行星排对发动机动力进行解耦,使发动机能固定在最优油耗点进行工作,不受车速影响。
附图说明
图1为本发明的一种带跛行回家模块的混合动力系统的结构示意图。
主要附图标记说明:
1-发动机,11-柔性盘,12-壳体,13-输入轴,131-总输入齿轮,2-跛行回家模块,21-跛行回家模块输入轴,22-第二离合器,23-跛行回家模块输出轴,4-第一电机,41-第一减速齿轮,5-第二电机,51-前排减速齿轮,52-后排减速齿轮,53-第三离合器,54-二级锥齿轮,55-齿轮套,56-第二电机输出轴,6-中心轴,61-第一离合器,7-第一空心轴,71-后排太阳轮,72-后排行星架,73-后排行星轮,74-第一空心轴齿轮,75-锁止器,8-第二空心轴,81-前排太阳轮,82-前排行星架,83-前排行星轮,84-第二空心轴齿轮,9-齿圈,10-输出轴。
具体实施方式
下面结合附图,对本发明的具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。
除非另有其它明确表示,否则在整个说明书和权利要求书中,术语“包括”或其变换如“包含”或“包括有”等等将被理解为包括所陈述的元件或组成部分,而并未排除其它元件或其它组成部分。
如图1所示,一种带跛行回家模块的混合动力系统,包括:
中心轴6,该中心轴6的尾端设有后排行星架72,后排行星架72上设有后排行星轮73,中心轴6用来输入发动机动力;
第一空心轴7,其套装在中心轴6上,第一空心轴7的后端设有后排太阳轮71,后排太阳轮71与后排行星轮73啮合,第一空心轴7的前端外壁上设有第一空心轴齿轮74;
第二空心轴8,其套装在第一空心轴上7,第二空心轴8的后端设置有与壳体固定连接的前排行星架82,前排行星架82上设有前排行星轮83,第二空心轴8的后端设有前排太阳轮81,前排太阳轮81与前排行星轮83啮合,第二空心轴8的前端外壁上设有第二空心轴齿轮84;
齿圈9,其共同与前排行星轮83和后排行星轮73啮合,齿圈9连接有输出轴10,输出轴10用来输出混合动力;
第一电机4和第二电机5,第一电机4通过第一减速齿轮41与第一空心轴齿轮74啮合,第二电机5通过第二减速齿轮与第二空心轴齿轮84啮合;第二减速齿轮包括前排减速齿轮51和后排减速齿轮52,第二电机5同轴驱动前排减速齿轮51和后排减速齿轮52,前排减速齿轮51或后排减速齿轮52与第二空心轴齿轮84的啮合通过齿轮套55切换;通过齿轮套55的左右移动,实现电机两档驱动。
跛行回家模块2,包括跛行回家模块输入轴21、第二离合器22和跛行回家模块输出轴23;采用跛行回家模块2,可在电驱动系统失效的情况,跛行回家,避免拖车。
输入轴13,输入轴13的一端连接发动机1,另一端通过第一离合器61与中心轴6连接,并设有总输入齿轮131,总输入齿轮131通过齿轮与跛行回家模块输入轴21连接,跛行回家模块输入轴21通过第二离合器22与跛行回家输出轴23连接;跛行回家模块输出轴23通过电机输入轴连接齿圈9。
其中,上述实施方式中的混合动力系统还包括第二电机输出轴56、二级锥齿轮54,跛行回家模块输出轴23与前排减速齿轮51连接,前排减速齿轮51与第二电机输出轴56连接,第二电机输出轴56通过第三离合器53与二级锥齿轮54连接,二级锥齿轮54与齿圈9连接。跛行回家模块2传动扭矩通过二级锥齿轮54传递。
上述实施方式中的第一空心轴7前端设有锁止器75,锁止器75用于锁定第一空心轴7,锁止器75一端与壳体12连接,另一端与第一空心轴7滑动连接,通过左右滑动锁止器75,实现第一空心轴7的锁定和解锁。跛行过程中,第一离合器61分离,第二离合器22、第三离合器53结合,锁止器75锁定第一空心轴7,总输入齿轮13与跛行回家模块输入轴21连接,跛行模块输出轴21通过前排减速齿轮51、第三离合器53、二级锥齿轮54与齿圈9连接,实现减速增扭跛行回家。
上述实施方式中的第一电机4和第二电机5平行布置在中心轴6的两侧。
上述实施方式中的齿轮套55通过电控方式实现滑动切换。
上述实施方式中的第一电机4和第二电机5集成在壳体12内,输出轴10伸出壳体12的后端,输入轴13伸出壳体12的前端,与发动机1的曲轴通过柔性盘11连接,也可以通过离合器连接。对电机、机械总成部件集中采用冷却方式,既减少密封件,提高密封的可靠性和密封件寿命,又能对轴承、齿轮进行同步润滑。
工作原理为:跛行回家模块具有动力传输路径切换功能,正常情况下,第一离合器61结合,第二离合器22和第三离合器53分离,总输入齿轮131与中心轴6通过离合器连接,实现发动机1与电机的混合驱动模式,又能够通过齿轮套55的左右滑动实现第二电机5的两档方式与发动机1的混合驱动;当第一离合器61分离时,第二离合器22、第三离合器53结合,总输入齿轮131与跛行回家模块输入轴21连接,跛行回家模块输出轴23通过前排减速齿轮51、第三离合器53、二级锥齿轮54与齿圈9连接,实现减速增扭跛行回家。
前述对本发明的具体示例性实施方案的描述是为了说明和例证的目的。这些描述并非想将本发明限定为所公开的精确形式,并且很显然,根据上述教导,可以进行很多改变和变化。对示例性实施例进行选择和描述的目的在于解释本发明的特定原理及其实际应用,从而使得本领域的技术人员能够实现并利用本发明的各种不同的示例性实施方案以及各种不同的选择和改变。本发明的范围意在由权利要求书及其等同形式所限定。
Claims (7)
1.一种带跛行回家模块的混合动力系统,其特征在于,包括:
中心轴,其尾端设有后排行星架,所述后排行星架上设有后排行星轮,所述中心轴用以输入发动机动力;
第一空心轴,其套装在所述中心轴上,所述第一空心轴的后端设有后排太阳轮,所述后排太阳轮与所述后排行星轮啮合,所述第一空心轴的前端外壁上设有第一空心轴齿轮;
第二空心轴,其套装在所述第一空心轴上,所述第二空心轴的后端设置有与壳体固定连接的前排行星架,所述前排行星架上设有前排行星轮,所述第二空心轴的后端设有前排太阳轮,所述前排太阳轮与所述前排行星轮啮合,所述第二空心轴的前端外壁上设有第二空心轴齿轮;
齿圈,其共同与所述前排行星轮和所述后排行星轮啮合,所述齿圈连接有输出轴,所述输出轴用以输出混合动力;
第一电机和第二电机,所述第一电机通过第一减速齿轮与所述第一空心轴齿轮啮合,所述第二电机通过第二减速齿轮与所述第二空心轴齿轮啮合;所述第二减速齿轮包括前排减速齿轮和后排减速齿轮,所述第二电机同轴驱动所述前排减速齿轮和所述后排减速齿轮,所述前排减速齿轮或所述后排减速齿轮与所述第二空心轴齿轮的啮合通过齿轮套切换;
跛行回家模块,其包括跛行回家模块输入轴、第二离合器和跛行回家模块输出轴;以及
输入轴,其一端连接发动机,另一端通过第一离合器与所述中心轴连接,并设有总输入齿轮,所述总输入齿轮通过齿轮与所述跛行回家模块输入轴连接,所述跛行回家模块输入轴通过所述第二离合器与所述跛行回家输出轴连接;所述跛行回家模块输出轴连接所述齿圈。
2.根据权利要求1所述的一种带跛行回家模块的混合动力系统,其特征在于,还包括第二电机输出轴及二级锥齿轮,所述跛行回家模块输出轴与所述前排减速齿轮连接,所述前排减速齿轮与所述第二电机输出轴连接,所述第二电机输出轴通过第三离合器与所述二级锥齿轮连接,所述二级锥齿轮与所述齿圈连接。
3.根据权利要求1至2中任意一项所述的一种带跛行回家模块的混合动力系统,其特征在于,所述第一空心轴前端设有锁止器,所述锁止器用以锁定所述第一空心轴,所述锁止器一端与所述壳体连接,另一端与所述第一空心轴滑动连接。
4.根据权利要求1至2中任意一项所述的一种带跛行回家模块的混合动力系统,其特征在于,所述第一电机和所述第二电机平行布置在所述中心轴的两侧。
5.根据权利要求1至2中任意一项所述的一种带跛行回家模块的混合动力系统,其特征在于,所述齿轮套通过电控方式实现滑动切换。
6.根据权利要求1至2中任意一项所述的一种带跛行回家模块的混合动力系统,其特征在于,所述第一电机和所述第二电机集成在所述壳体内。
7.根据权利要求6所述一种带跛行回家模块的混合动力系统,其特征在于,所述输出轴伸出所述壳体的后端,所述输入轴伸出所述壳体的前端与所述发动机通过柔性盘或离合器连接。
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