CN101287654A - 容器的可复位底部结构 - Google Patents
容器的可复位底部结构 Download PDFInfo
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Abstract
本发明提供一种容器的底部(108),该底部包括承受表面(118)、铰链(122)、第一壁(120)和第二壁(124)。第一壁(120)沿从承受表面(118)到铰链(122)的第一方向倾斜,并且第二壁(124)沿远离铰链(122)的第二方向倾斜。第二壁(124)被调适成在第一壁(120)基本上不移动的情况下围绕铰链(122)复位。
Description
技术领域
本发明通常涉及容器底部的结构,且更明确地,涉及可以围绕铰链复位以部分地减少在热充填过程中容器所经历的真空压力的容器底部。
背景技术
传统上,制造商在约82℃的上升温度(这个温度可能接近塑料容器中的塑料材料的转变温度)使用热充填过程来将产品添加到容器中,并且随后盖上容器。随着容器和其所含物的冷却,所含物趋向于收缩且其体积的变化在容器内产生部分真空。在缺乏一些用于调节这些内部体积和气压变化的构件的情况下,容器趋向于变形和/或毁坏。例如,圆形容器可以经历椭圆化,或趋向于扭曲或变得不是圆形。其他形状的容器可以变得类似扭曲。除了不利影响容器外观的这些变化之外,扭曲或变形会导致容器在被放置于平坦表面上时倾斜或不平稳。
为了克服由热充填过程产生的容器内的部分真空,制造商采用各种不同方法来保护容器的完整性。在一个已知方法中,在容器的侧壁上形成垂直方向的真空板。真空板被调适成响应内部真空而向内弯曲以减少容器内部的体积,这样降低内部真空压力。然而,为了显著降低由热充填过程所产生的真空压力,在容器的重要部分上需要这些类型的真空板并且有些被认为是视觉上不吸引人的。
抵偿内部真空压力的另一种已知方法是通过在容器上形成有图案的结构。具有多种形状、曲线和弯曲的有图案结构的容器的区域增加该区域处的塑料的刚性。然而,在容器的重要部分上需要增加这些类型的有图案结构以保护热充填过程中的体积变化所产生的容器的结构完整型。有图案的结果也增加容器内的塑料量,这将增加重量,且最终增加成本。
所需要的是克服传统解决方法的缺点的改良容器。
发明内容
本发明与先前技术的不同之处在于不预先知道或建议的修改。
本发明主张抵偿容器内的真空压力变化的容器底部、容器和方法。
容器的底部包括承受表面、铰链、沿从承受表面到铰链的第一方向倾斜的第一壁和沿离开铰链的第二方向倾斜的第二壁,其中第二壁被调适成在第一壁基本上不移动的情况下围绕铰链复位。
容器包括具有进入容器的开口的上部、位于上部下方并界定容器内部的容器体和将容器体接于与上部相对的容器末端的底部。底部包括铰链、容器体与铰链之间的第一壁(该第一壁朝向容器内部倾斜)和邻接铰链的第二壁(该第二壁离开容器内部倾斜并且被调适成围绕铰链复位)。
抵偿容器内的真空压力变化的方法包括用产品来热充填容器、用盖板来密封容器、冷却被热充填的容器、围绕从向外延伸位置到向内延伸位置的铰链复位邻接底部的铰链的底部壁,藉此减少容器的内部压力,其中在复位之前,容器被调适成垂直站立于平坦表面上。
本发明的其他目标和优点以及结构和功能将从说明书、附图和实例变得显而易见。
附图说明
本发明的先前和其他特征和优点将从以下尤其是如附图中所说明的本发明的优选实施例的描述而变得显而易见,其中相同参考数字通常表示同样、功能类似和/或结构类似的元件。
图1A-1C描述具有根据本发明的底部结构的容器的示例性实施例;
图2说明根据本发明的容器的示例性实施例的横截面图。
图3A-3G说明根据本发明的容器的底部的结构的选择示例性实施例。
具体实施方式
以下详细讨论本发明的实施例。在描述实施例时,为了清楚使用特定术语。然而,本发明并非限于如此选定的特定术语。虽然讨论特定的示例性实施例,但是应理解为仅为了说明目的。本领域技术人员将认识到,可以在不偏离本发明的精神和范畴的情况下使用其他组件和配置。
本发明通常涉及可以围绕铰链复位以减少由热充填过程之后的产品冷却所导致的容器内的内部真空压力的容器的底部结构。图1A-1C说明具有根据本发明的底部结构的容器100的示例性实施例。最初,将参看图1A-1C来描述本发明。
根据本发明的一个实施例,容器100包括上部102、肩部104、容器体106和底部108。容器100的上部102通常为具有进入容器100的内部的开口的任何结构并且被调适成容纳盖板(未图示)。盖板是用以产生用于容器100内的热充填产品的基本上气密密封从而基本上防止空气通过上部102进入容器100的任何装置。在一个实施例中,上部102包括调适成与为拧开盖的盖板耦合的丝线112。可以将盖拧到上部102的丝线112上以产生与容器100密封。在选择实施例中,可以在上部102中放置密封塞以密封容器100。如本领域技术人员所了解,可以使用其他盖板或密封。
容器100的肩部104从容器体106的顶部延伸到上部102的底部。通常,肩部104比较狭窄,因为其从容器体106进行到上部102的底部。肩部104可以为任何需要的形状,或者可以从容器100省去肩部104。肩部104可以包括图案、形状和其他已知几何形状,或者,可以基本上平滑。在所描述的实施例中,肩部104的底部宽度与容器体106的顶部宽度相对应,并且通过随着肩部104靠近上部102而向内弯曲来变窄。肩部104在到达上部102之前向外弯曲,并且随后随着肩部104到达上部102而向内弯曲。如本领域技术人员所了解,肩部104可以为其他形状且包括其他图案。
容器100的容器体106从底部108向肩部104延伸并且界定容器100的内部。将容器体106放置于上部102下方。在选择实施例中,如果从容器100省去肩部104,那么容器体106延伸到上部102。容器体106可以为任何已知的不对称或对称形状,诸如圆柱形、正方形、矩形或其他几何形状。任选地,容器100的容器体106可以包括有图案的支撑结构或真空板。如稍后详细讨论,有图案的支撑结构和真空板帮助为容器100提供结构完整性。
在所描述的实施例中,容器体106为圆柱形并且具有凸缘114和多个真空板116。凸缘114可以是容器体106上的一系列凹入部(凹入部后面为非凹入部)。真空板116可以是具有比凸缘114大得多的凹入区域的基本上平坦的凹入部。或者,真空板可以被配置成形成手柄区域。此项技术中已知其他真空板设计,根据本发明的容器可以包括不同类型的真空板。如本领域技术人员所了解,凸缘114可以包括其他类型和形状,且凸缘114和真空板116都可以被放置在容器体106的选择位置上。也可以从容器体106省去凸缘114和真空板116,或者可以将其放置在容器100上或从容器100省去。
如图1B中所描述,底部108包括承受表面118、第一壁120、铰链122、第二壁124和部126。底部108的承受表面118为可以在将底部108垂直放置于平坦表面上时接触平坦表面的容器100的接触表面。容器100在承受表面118的重要部分接触平坦表面时垂直在平坦表面上并且平坦表面在容器100下。如本领域技术人员所了解,承受表面118可以形成为其他不对称或对称几何形状。
容器100的第一壁120位于容器体106的底部与铰链122之间。第一壁120沿从承受表面118到铰链122的方向朝向容器100的内部倾斜。第一壁120的倾斜可以为弯曲或直线的,或者为弯曲与直线部的组合。第一壁120可以包括齿状凸缘132以对底部108、第一壁120和容器100增加力。通常,当将塑料形成为凸缘时,如与平坦或平滑表面相对,塑料的刚性在围绕凸缘的区域中增加。因此,凸缘132改进了底部108的结构完整性,且类似地,凸缘114因为类似的原因增强了容器体106。
在一个实施例中,第一壁120包括凸缘132间的支撑支柱130。如所描述,凸缘132和支撑支柱130邻接。支撑支柱130基本上从承受表面118延伸到铰链122。凸缘132也基本上从承受表面118延伸到铰链122。然而,在所描述的实施例中,凸缘132基本上沿承受表面118与铰链122之间的直线,而支撑支柱130是形成于第一壁120上的两个部分旋转的表面。支撑支柱130是以一个角度相交并且从承受表面118与铰链122之间的直线向外延伸的两个基本上平坦部。
底部108的铰链122位于第一壁120与第二壁124的相交处。如稍后将详细讨论,铰链122是在对容器100进行热充填并密封之后围绕其复位第二壁124的位置。铰链122被描述为与承受表面118偏移的圆环。然而,如本领域技术人员所了解,铰链122可以为其他对称或不对称几何形状。
在复位之前,第二壁124沿离开铰链122的方向倾斜,这样也同样离开容器100的内部。第二壁124沿部126的方向倾斜。如本领域技术人员所了解,第二壁124的倾向可以为弯曲或直线的,或者为弯曲和直线部的组合。在所描述的实施例中,第二壁124基本上从铰链122到部126直线地倾斜。所说明的实施例中的第二壁124也包括促进第二壁124围绕铰链122复位的折皱128。128被调适成在第二壁124的复位期间弯曲。
部126位于第二壁124的中心,并且相对于容器100的内部可以为凹入、凸出或平坦。部126被调适成容纳使第二壁124围绕铰链122复位的机械装置。该机械装置可以在部126上施加力以复位第二壁124。
底部108的结构被调适成部分减少在热充填过程中容器100所经历的内部真空压力。在使用产品热充填并且使用盖板(诸如,盖)密封容器100之后,产品开始在容器100内冷却。由于产品的冷却和收缩所导致的产品体积的减少,产品的冷却在容器100内产生内部真空压力。容器100内的内部真空压力趋向于导致容器100向内扭曲。
为了克服容器100内的内部真空压力的一部分,可以在铰链122周围复位第二壁124。图1C说明在围绕铰链122复位之后的第二壁124的示例性实施例。在复位期间,将第二壁124从自容器100向外延伸的位置移动到向内延伸到容器100内部的位置。
向内复位第二壁124减少容器100的内部的体积量。此体积的减少部分地减少了由冷却产品的体积收缩的导致的容器100内的内部真空压力。体积减少的量与第二壁124和部126所围绕的容器100的底部108内的区域体积有关。所减少的体积与具有向外延伸的第二壁124的图1B所示的容器100与具有向内延伸到容器100内部的第二壁124的图1C所示的容器100之间的内部体积的差异有关。
第二壁124和部126所围绕的空间的体积可以用以控制容器100内的体积压力减少的量。第二壁124和部126所围绕的空间的体积越大,内部压力减少的越大。此可以用以控制容器100的剩余部分上的凸缘114的量,并且可以用以影响符合客户和热充填处理者的需要所要求的真空板116的大小。更明确地,通过使用根据本发明的底部来部分调节压力变化,可以减少凸缘和/或真空板的数目或大小。因而,本领域技术人员可以计算出通过复位第二壁可以实现的体积变化的量,并因此调整容器设计。
由于第一壁120的刚性,所以在第二壁124的复位期间或之后,第一壁120的位置基本上无纯的移动或变化。在一个实施例中,第一壁120的强度防止底部108在倒置期间变形。对部126施加力以倒置第二壁124在容器100的塑料材料上产生应力。容器100的变形会导致承受表面118的折叠、底部108中的塑料的翘曲或容器100中的其他变形。为了防止变形,底部108的包括凸缘132和支撑支柱130的结构对第一壁120提供充分的强度以防止在(但不限于)承受表面118上的容器100和底部108的变形。这允许容器100和第一壁120承受在倒置期间塑料上所产生的应力并且允许容器100在倒置之后稳定地垂直站立于平坦表面上。
为了抵偿真空的剩余部分而不是通过复位第二壁124来抵偿,容器100还包括真空板116和凸缘114。响应内部真空压力,真空板116向内弯曲以进一步减少容器100的体积,并且凸缘114的强度能够承受剩余的真空压力。因此,通过使用真空板116和凸缘114与可复位第二壁124组合,在减少容器100内的真空的情况下保护了容器100的结构完整性。可复位的第二壁124允许容器制造商在其容器中加入较少真空板和凸缘,而不会因为热充填过程所引起的内部真空压应力而牺牲容器形状或容器完整性。可复位的第二壁124还允许每个容器使用较少的塑料材料,这将导致在容器本身而言每个容器较低的成本,以及在运输较轻容器的过程中较低的成本。
与先前技术的解决方法相比,在复位第二壁124之前容器100能够稳定地垂直站立于平坦表面上而不需要用于容器100的支撑机制。图2说明根据本发明在对站立于平面表面P上的第二壁124复位之前的容器100的横截面图的示例性实施例。为了允许具有可复位的第二壁124的容器100稳定地垂直站立于平坦表面上,部126和第二壁124不从容器100向外延伸到超过承受表面118处,从而允许容器100的承受表面118接触平坦表面。在一个实施例中,部126的至少一部分接触平坦表面。稳定站立于平坦表面上的能力的有利之处在于承受表面118是设计为承受容器和热充填产品的负载的容器100的区域。通过不使部126延伸到超过承受表面118处,可以在处理之前和期间在垂直位置运输容器100而不需要支撑机制来保持容器100不翻倒,并且通过去除支撑机制保持容器垂直而导致成本节省。容器100的底部108提供热充填过程所导致的减少的内部真空压力的优点,并且允许容器稳定站立于用于在容器处理机器之间运输的平坦表面上。
图3A-3G说明根据本发明的底部108的结构的选择示例性实施例。底部308A-G中的每一个包括类似于图1A-1C的底部108的特征。更特别地,图3A-3G在支撑支柱330A-G的结构和凸缘332A-G方面与先前描述的底部108不同。图3A说明包括选择性平坦突出支撑支柱330A和平坦凹入凸缘332A的基底308A的第一壁320A。图3B说明包括金字塔形凸缘332B和梯形支撑支柱330B的底部308B的第一壁320B。图3C说明包括多个圆形同心凸纹340C的底部308C的第一壁320C。图3D说明无需任何凸缘或支撑支柱从承受表面318D朝向容器的内部向内弯曲到铰链322D的底部308D的第一壁320D。图3E说明包括凸缘332E和支撑支柱330E的底部308E的第一壁320E。支撑支柱330E在承受表面318E处和铰链322E处变窄并且在其之间的中间拉平。凸缘332E在承受表面318E处和铰链322E处拉平并且在其之间的中间变窄。图3F说明在各自具有三个凹入容器内部的正方形凹槽的凸缘332F之间的平坦支撑支柱330F的第一壁320F。图3G中所说明的底部308G包括承受表面318和具有折皱328的第一壁320G。第一壁320G中的折皱328类似于图1B中所描述的实施例中的第二壁124的折皱128。请注意,图3A-3G是根据本发明的底部结构的示例性实施例,且如本领域技术人员所了解,可以使用具有对称、不对称、圆形或其他形状的其他实施例。
容器100可以由此项技术中已知的塑料材料形成。例如,容器100可以具有一片结构,并且可以由单层塑料材料来制备,诸如聚酰胺(例如,尼龙);诸如聚乙烯的聚烯烃(例如,低密度聚乙烯(LDPE)或高密度聚乙烯(HDPE)或聚丙烯);聚酯(例如,聚对苯二甲酸乙二醇酯(PET)、聚萘二甲酸乙二醇酯纤维(PEN))或其他,其也可以包括添加剂以改变材料的物理或化学特征。例如,可以改变一些塑料树脂来改进透氧性。或者,容器100可以由多层塑料材料来制备。这些层可以为任何塑料材料,包括自然、循环和重新研磨材料,并且可以包括具有添加剂来改进容器的物理特征的塑料或其他材料。除了上述材料之外,多层塑料容器中经常使用的其他材料包括(例如)乙基乙烯醇(EVOH)和粘结层或粘合剂来将在用于相邻层中时经历分层的材料保持在一起。例如,在单层或多层材料上施加涂层以引入氧障壁特征。
可以通过塑料模制过程来形成容器100。可以通过拉伸吹塑模制过程来形成容器100,其中使用温暖气体来将塑料预成型坯拉伸为容器模型。预成型坯可以具有有螺纹的顶部,或者可以使用连续塑料管。吹塑模制塑料管可以包括将针插入塑料管中,并且通过针将气体推入以使塑料管膨胀以具有容器的模型的形状。另外,如本领域技术人员所了解,可以将其他吹塑模制技术用于形成容器100,包括注射吹塑模制、拉伸吹塑模制或挤压吹塑模制。
在此说明书中说明和讨论的实施例仅意欲教示本领域技术人员发明者所知道的制造和使用本发明的最佳方法。在本申请中将相关技术和方向词(诸如,上、下、内部等)用作描述本发明的方法,而并非用作限制。不应将此说明书中的任何认为是限制本发明的范畴。所展示的所有实例为代表性而非限制性。如通过以上教示本领域技术人员所了解,在不偏离本发明的情况下,可以修改或改变本发明的上述实施例。因此将了解,在权利要求和其均等物的范畴内,可以不同于特定描述来实施本发明。
Claims (22)
1.一种容器的底部,其包含:
承受表面;
铰链;
第一壁,其沿从所述承受表面到所述铰链的第一方向倾斜;以及
第二壁,其沿远离所述铰链的第二方向倾斜,
其中所述第二壁被调适成在所述第一壁基本上不移动的情况下围绕所述铰链复位。
2.根据权利要求1所述的底部,其中在对所述容器进行热充填和密封之后,围绕所述铰链复位所述第二壁降低了所述容器的内部真空压力。
3.根据权利要求2所述的底部,其还包含:
位于所述第二壁内的中心的部。
4.根据权利要求3所述的底部,其中降低的内部压力的量与所述第二壁和所述部所围绕的区域的内部容器体积有关。
5.根据权利要求3所述的底部,其中所述第二壁可以通过在所述部施加力来复位。
6.根据权利要求3所述的底部,其中在复位之前,所述部和所述第二壁不延伸到超过所述承受表面处。
7.根据权利要求3所述的底部,其中所述底部被调适成在复位之前站立于平坦表面上。
8.根据权利要求7所述的底部,其中所述承受表面和至少一部分所述部接触所述平坦表面。
9.根据权利要求1所述的底部,其中所述第一壁还包含多个支撑支柱。
10.根据权利要求9所述的底部,其中所述第一壁还包含:
每对支撑支柱之间的凸缘。
11.根据权利要求10所述的底部,其中所述凸缘基本上从所述承受表面延伸到所述铰链。
12.根据权利要求10所述的底部,其中所述支撑支柱包括以一个角度相交的两个基本上平坦的表面。
13.根据权利要求1所述的底部,其中所述第二壁还包含:
多个折皱,其被调适成在复位期间弯曲,从而允许所述第二壁被复位。
14.根据权利要求1所述的底部,其中复位所述第二壁将所述第二壁从自所述容器向外延伸移动到向内延伸到所述容器中。
15.一种容器,其包含:
上部,其具有进入所述容器的开口;
容器体,其位于所述上部下方并且界定所述容器的内部;以及
底部,其在与所述上部相对的所述容器的末端邻接所述容器体,所述底部包含:
铰链;
第一壁,其在所述容器体与所述铰链之间,所述第一壁朝向所述容器的内部倾斜;以及
第二壁,其邻接所述铰链,所述第二壁远离所述容器的内部倾斜并且被调适成围绕所述铰链复位。
16.根据权利要求15所述的容器,其中在对所述容器进行热充填和密封之后,围绕所述铰链复位所述第二壁降低了所述容器的内部真空压力。
17.根据权利要求16所述的容器,其中所述底部还包含:
位于所述第二壁内的中心的部;以及
邻接所述第一壁的承受表面。
18.根据权利要求17所述的容器,其中降低的内部压力的量与所述第二壁和所述部所围绕的区域的内部容器体积有关。
19.根据权利要求17所述的容器,其中所述部为凹入、凸出或平坦中的一个。
20.根据权利要求17所述的容器,其中所述部被调适成接收用于复位所述第二壁的力。
21.根据权利要求15所述的容器,其还包含:
肩部,其耦合于所述上部与所述容器体之间。
22.一种抵偿容器内的真空压力改变的方法,其包含:
用产品来热充填所述容器;
用盖板来密封所述容器;
冷却所述被热充填的容器;以及
围绕所述铰链从向外延伸位置到向内延伸位置来复位邻接所述底部的所述铰链的底部壁,从而减少所述容器的内部压力,其中在复位之前,所述容器被调适成垂直站立于平坦表面上。
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US11/249,342 | 2005-10-14 |
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JP (1) | JP2009511378A (zh) |
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2006
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- 2006-10-13 WO PCT/US2006/040361 patent/WO2007047574A1/en active Application Filing
- 2006-10-13 AU AU2006304383A patent/AU2006304383B2/en not_active Ceased
- 2006-10-13 JP JP2008535769A patent/JP2009511378A/ja active Pending
-
2010
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2014
- 2014-04-17 US US14/255,622 patent/US9764873B2/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103189277A (zh) * | 2010-09-30 | 2013-07-03 | 株式会社吉野工业所 | 瓶 |
CN103189277B (zh) * | 2010-09-30 | 2015-01-14 | 株式会社吉野工业所 | 瓶 |
TWI561435B (en) * | 2010-09-30 | 2016-12-11 | Yoshino Kogyosho Co Ltd | Bottle |
CN107000879A (zh) * | 2014-12-24 | 2017-08-01 | 西得乐公司 | 用于形成容器的基部的成形设备 |
Also Published As
Publication number | Publication date |
---|---|
JP2009511378A (ja) | 2009-03-19 |
US20110113731A1 (en) | 2011-05-19 |
WO2007047574A1 (en) | 2007-04-26 |
US20070084821A1 (en) | 2007-04-19 |
US20140224813A1 (en) | 2014-08-14 |
AU2006304383B2 (en) | 2011-05-12 |
US9764873B2 (en) | 2017-09-19 |
US8726616B2 (en) | 2014-05-20 |
AU2006304383A1 (en) | 2007-04-26 |
US7900425B2 (en) | 2011-03-08 |
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