WO2021088670A1 - 一种刻蚀方法、空气隙型介电层及动态随机存取存储器 - Google Patents
一种刻蚀方法、空气隙型介电层及动态随机存取存储器 Download PDFInfo
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- 238000005530 etching Methods 0.000 title claims abstract description 431
- 238000000034 method Methods 0.000 title claims abstract description 125
- 229910052581 Si3N4 Inorganic materials 0.000 claims abstract description 100
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims abstract description 99
- 229910052814 silicon oxide Inorganic materials 0.000 claims abstract description 30
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000007789 gas Substances 0.000 claims description 158
- 238000010926 purge Methods 0.000 claims description 94
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- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 34
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/311—Etching the insulating layers by chemical or physical means
- H01L21/31105—Etching inorganic layers
- H01L21/31111—Etching inorganic layers by chemical means
- H01L21/31116—Etching inorganic layers by chemical means by dry-etching
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/764—Air gaps
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10B—ELECTRONIC MEMORY DEVICES
- H10B12/00—Dynamic random access memory [DRAM] devices
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10B—ELECTRONIC MEMORY DEVICES
- H10B12/00—Dynamic random access memory [DRAM] devices
- H10B12/01—Manufacture or treatment
Definitions
- the present invention relates to the technical field of semiconductor manufacturing, in particular to an etching method for selectively etching a silicon oxide film, an air gap type dielectric layer and a dynamic random access memory.
- the silicon oxide layer (SiO 2 ) in the deep trench structure with an aspect ratio of 20:1 needs to be completely removed , And can not etch the silicon nitride (SiN) on the sidewall of the trench. It is required that the etching selection ratio of (SiO 2 /SiN) should be above 100:1, preferably 500:1, or even 1000:1.
- etching of silicon nitride For the etching of silicon nitride, one method is to use dry etching (Dry clean), which is separated from the traditional wet cleaning (Wet clean), which uses chemical reaction gases and catalysts to directly chemically react with the film The reaction, through process integration control, achieves precise and high-efficiency hole bottom removal without substrate damage (no plasma) and no re-oxidation.
- Another method is to use hydrogen fluoride (HF) gas supplemented with alcohols (such as methanol) or alkaline gases (such as NH 3 ) for catalytic etching, commonly known as methanol catalytic process or ammonia catalytic process.
- HF hydrogen fluoride
- the etching selection ratio of SiO 2 /SiN is basically at the level of 30:1; when the existing ammonia catalytic process is used, the SiO 2 /SiN etching process The etching selection ratio will not be higher than 20:1. Neither of the existing two processes can meet the requirement of the etching selection ratio of SiO 2 /SiN.
- embodiments of the present invention provide an etching method, an air gap type dielectric layer, and a dynamic random access memory, aiming to improve the etching selection of SiO 2 /SiN when the existing ammonia gas catalysis process is adopted. Than the problem of insufficient.
- an etching method for selectively etching the silicon oxide film between the silicon nitride film and the silicon oxide film formed on the surface of the wafer includes:
- Surface removal step etching the silicon oxide film at a first etching rate, and removing the surface degeneration layer covering the surface of the silicon nitride film;
- Etching step etching the silicon oxide film at a second etching rate
- the first etching rate is less than the second etching rate.
- the surface removal step includes:
- the first etching step etching the surface of the wafer with an etching gas under a first predetermined pressure and within the first etching time period, and
- the first purge step purge the wafer with purge gas under the first purge pressure and within the first purge time, and
- the first etching step and the first purging step are cyclically performed until the surface degeneration layer is removed.
- the etching step includes:
- the second etching step selectively etching the silicon oxide film with an etching gas under a second predetermined pressure and within a second etching time period, and
- the second purge step Purging the wafer with the purge gas under the second purge pressure and within the second purge time, and
- the second etching step and the second purging step are repeatedly cycled until the target etching amount of the silicon oxide film is reached.
- the first predetermined pressure is less than the second predetermined pressure.
- the range of the first predetermined pressure is 1 Torr-3 Torr; the range of the second predetermined pressure is 5 Torr-10 Torr.
- the first etching duration is less than the second etching duration.
- the range of the first etching duration is 1s-3s; the range of the second etching duration is 1s-5s.
- the etching gas includes a first component gas and a second component gas, wherein the first component gas is hydrogen fluoride gas, and the second component gas is ammonia gas.
- the second purging step further includes purging the wafer with the second component gas under the second purging pressure and within the second purging time period.
- the purge gas includes at least one of nitrogen and inert gas.
- the first component gas is supplied at a first flow rate; in the etching step, the first component gas is supplied at a second flow rate; wherein, the The first flow rate is greater than the second flow rate.
- the process temperature of the surface removal step and the etching step are not less than 120°C.
- the method further includes performing a heating sublimation treatment on the wafer, and cooling the wafer to room temperature after the sublimation treatment.
- the temperature of the sublimation treatment is greater than or equal to 180°C.
- the method further includes taking out the sublimated and cooled wafer and leaving it to stand for a preset time.
- the method further includes detecting the thickness of the surface degeneration layer on the surface of the wafer to determine the first etching step and the first blowing step based on the thickness of the surface degeneration layer. The number of sweep cycles.
- the total gas flow rate in the second etching step is the same as the total gas flow rate in the second purge step.
- the surface modification layer is composed of at least three elements of silicon, nitrogen and oxygen.
- an air gap type dielectric layer is provided, which is prepared by the above-mentioned etching method.
- a dynamic random access memory including the above-mentioned air gap type dielectric layer.
- the etching method provided by the embodiment of the present invention adopts a two-step etching method.
- the etching selection ratio is greatly reduced.
- by making the first etching rate smaller than the second etching rate excessive etching can be avoided during the surface removal step, which further guarantees a high selectivity ratio; afterwards, during the etching step, a higher etching rate The etching efficiency can be guaranteed.
- the etching method provided by the embodiment of the present invention can also obtain an air gap type dielectric layer with a high SiO 2 /SiN etching selection ratio and a high-performance dynamic random access memory thereof.
- Figure 1 is a schematic diagram of a deep trench etching structure
- FIG. 2 is a comparison diagram of the etching effect of a wafer with a surface oxidation degeneration layer and a wafer without a surface oxidation degeneration layer under a certain etching process;
- Figure 3 is a schematic diagram of the comparison of SiO 2 and SiN etching incubation time
- FIG. 4 is a schematic diagram of the time sequence of the etching gas passage in an embodiment of the present invention.
- FIG. 5 is a schematic diagram of an etching process flow in an embodiment of the present invention.
- FIG. 6 is a schematic diagram of an etching process flow in another embodiment of the present invention.
- FIG. 7 is a schematic diagram of the structure of an etching device used in the etching process of the present invention.
- FIG. 8 is a comparison diagram of the measured etch incubation time of SiO 2 and SiN under the etching process conditions in an embodiment of the present invention.
- W-wafer 11-silicon oxide film, 12-silicon nitride film, 13-oxidation denaturation layer, 210-etching process chamber, 220-uniform flow chamber, 230-gas distribution plate, 240-base, 311 -HF gas source, 312-N 2 gas source, 313-NH 3 gas source, 321-first mass flow controller, 322-second mass flow controller, 323-third mass flow controller, 324-fourth Mass flow controller, 331-first confluence point, 332-second confluence point, 333-third confluence point.
- Etch the silicon oxide film For example, as shown in Figure 1, in the AirGap (Dynamic Random Access Memory, DRAM) chip manufacturing process, silicon oxide in a deep trench structure with an aspect ratio of 20:1 is required. The (SiO 2 ) film 11 is completely removed, and the silicon nitride (SiN) film 12 on the sidewall of the trench cannot be etched.
- the surface layer of the silicon nitride film 12 exposed to the atmosphere has been oxidized and modified to form a surface denaturation layer 13 composed of at least three elements of silicon, nitrogen and oxygen.
- the presence of the surface denaturation layer 13 will This has a negative impact on the etching process.
- two wafer samples a and b are selected for comparison experiments. Among them, the silicon nitride film 12 of the wafer sample a has an oxidation denaturation layer 13 on the surface, and the wafer The surface of the silicon nitride film 12 of the sample b does not have the oxidation-denatured layer 13.
- Table 1 is a comparison table of the etching parameters of the two wafer samples a and b
- the etching method provided in the embodiment of the present invention divides the entire etching process into two steps, including:
- Surface removal step etching the silicon oxide film at a first etching rate, and removing the surface degeneration layer covering the surface of the silicon nitride film;
- Etching step etching the silicon oxide film at a second etching rate
- the first etching rate is less than the second etching rate.
- the SiO 2 /SiN etching selection ratio is greatly reduced due to the existence of the surface denaturation layer is avoided.
- the first etching rate smaller than the second etching rate, excessive etching can be avoided during the surface removal step, which further guarantees a high selectivity ratio; at the same time, during the etching step, a higher etching rate The etching efficiency can be guaranteed.
- the gas used for etching mainly includes a first component gas and a second component gas.
- the first component gas includes hydrogen fluoride gas (HF)
- the second component gas includes ammonia (NH 3 )
- the etching gas combination has a higher etching efficiency.
- the above-mentioned surface removal step specifically includes:
- the first etching step etching the surface of the wafer with an etching gas under a first predetermined pressure and within the first etching time;
- the first purge step under the first purge pressure and within the first purge time, purge the wafer with purge gas;
- the first etching step and the first purging step are repeated until the surface degeneration layer is removed.
- the etching gas mainly includes a first component gas and a second component gas.
- the first component gas includes hydrogen fluoride gas (HF)
- the second component gas includes ammonia gas (NH 3 )
- the etching gas combination has higher etching efficiency.
- the purge gas mainly includes at least one of N2 and an inert gas, where the inert gas includes but is not limited to helium, neon, argon, and the like.
- the first etching step the first predetermined pressure is 2.2 Torr; the etching gas includes N 2 , HF and NH 3 , wherein the gas flow rate of N 2 is 450 sccm; the gas flow rate of HF is 300 sccm; the gas flow rate of NH 3 100sccm; the first etching time is 2s; the process temperature is 120°C;
- the first purge step the first purge pressure is 6 Torr; the purge gas includes N 2 , and the gas flow rate of N 2 is 2700 sccm; the first purge time is 2 s; the process temperature is 120 °C;
- the number of cycles is determined by the target etching amount of the SiN surface degeneration layer, for example, if the target etching amount is When, the number of cycles is about 30 times.
- the setting of the above-mentioned target etching amount is related to the thickness of the surface degeneration layer of SiN, which is usually The thickness of the surface modified layer of SiN grown in different ways will vary.
- the flow rate of HF is higher, and the gas flow rate of NH 3 is lower, so that the volume ratio of HF in the chamber is higher than that of NH 3 , which can be to a certain extent Suppress the etch rate of the combination of HF and NH 3 to avoid over-etching.
- the first predetermined pressure range in the surface removal step is 1-3 Torr, and preferably 2 Torr. By setting the first predetermined pressure in a lower value range, it is beneficial to further suppress the etching rate.
- the range of the first etching time in the surface removal step is 1-3s, and 2s is preferred. By setting the first etching time in a shorter numerical range, it is beneficial to accurately control the etching amount and slow down Etching rate,
- the first purging time period is not less than the first etching time period to fully purify the etching reactants and products.
- NH 3 gas was not passed in the first purge step to avoid the generation of presoak, thereby prolonging the time required for the etching gas to be chemically adsorbed on the wafer surface, thereby reducing
- the purpose of the etching rate is to remove the surface degeneration layer on the silicon nitride film without over-etching the SiN.
- the following ventilation methods can be used during the above surface removal step:
- the first etching time of the first etching step is lower than the SiN etching incubation time under the process conditions.
- the abscissa is the etching time (Etch Time); the ordinate is the etching amount (Etch Amount).
- the etching reaction does not occur immediately when the etching gas reaches the wafer surface, but requires a period of incubation, that is, the incubation time. Exceeding the SiN's etching incubation time (incubation time) will cause the SiN to be etched and affect the improvement of the selection ratio.
- the first purge duration of the first purge step is not less than the first etching duration, which can avoid over-etching and provide sufficient purge duration to quickly remove the etching gas and avoid the retention time of residual gas Too long.
- the above etching step specifically includes:
- the second etching step selectively etching the silicon oxide film with an etching gas under a second predetermined pressure and within the second etching time period;
- the second purge step purging the wafer surface with purge gas under the second purge pressure and within the second purge time;
- the second etching step and the second purging step are repeated until the target etching amount of the silicon oxide film is reached.
- the etching gas mainly includes a first component gas and a second component gas.
- the first component gas includes hydrogen fluoride gas (HF)
- the second component gas includes ammonia gas (NH 3 )
- the etching gas combination has higher etching efficiency.
- the purge gas mainly includes at least one of N 2 and an inert gas, where the inert gas includes but is not limited to helium, neon, argon, and the like.
- the second etching step the second predetermined pressure is 8 Torr; the etching gas includes N 2 , HF and NH 3 , wherein the gas flow rate of N 2 is 450 sccm; the gas flow rate of HF is 20 sccm; the gas flow rate of NH 3 is 100sccm; the second etching time is 3s; the process temperature is 120°C
- the second purge step the second purge pressure is 8 Torr; the purge gas includes N 2 , the gas flow of N 2 is 470 sccm; the gas flow of NH 3 is 100 sccm; the second purge duration is 6 s; the process temperature is 120°C.
- the flow rate of HF is lower, and the gas flow rate of NH 3 is higher, so that the volume ratio of HF in the chamber is lower than that of NH 3 , so as to improve the etching rate.
- the flow rate of HF used in the second etching step is smaller than the first flow rate of HF used in the first etching step, so that the second etching rate is greater than the first etching rate.
- the second predetermined pressure range is 5 Torr-10 Torr, and 8 Torr is preferred.
- the second predetermined pressure is 5 Torr-10 Torr, and 8 Torr is preferred.
- the second etching duration is in the range of 1s-5s.
- the second etching duration is preferably 3s.
- the second etching step basically does not etch SiN.
- the second purge duration is not less than the second etching duration, so as to fully purge and remove the etching reactants and products.
- NH 3 is still continuously supplied in the second purge step, that is, the purge gas in the second purge step also includes the same flow rate of NH 3 as in the second etching step, and the continuously supplied NH 3 gas can be Fully immerse the wafer surface to make the wafer surface adsorb a sufficient amount of NH 3 gas before the next etching step, so that when HF is introduced, the time for the gas to mix and adhere to the wafer surface to undergo an etching reaction is shortened. Furthermore, the reaction rate of the etching gas in the next etching step is accelerated, and the etching efficiency is improved.
- the total air flow in the second etching step is the same as the total air flow in the second purge step, so that the flow does not change.
- the butterfly valve used to control the flow of the chamber does not need to be opened and closed frequently, which simplifies the operation and improves The stability and accuracy of the system.
- Example 1 provides an experimental comparison of the SiO 2 /SiN selection ratio for different etching process steps. It can be seen from the comparison table that the etching selection ratio is greatly improved after the surface removal step is added.
- the single etching time cannot be too long, otherwise, once the etching amount of SiN rises, the selection ratio will be difficult to increase. For this reason, the entire etching step needs to be etched.
- the time is split to form multiple cyclic etching steps.
- the end point of each etching is the starting point of SiN just beginning to be etched, that is, the etching time of each etching step is the etching incubation time of SiN. time).
- the etching reaction does not occur immediately when the etching gas reaches the surface of the wafer, but requires a period of incubation, that is, the incubation time. Generally speaking, the faster the etching rate, the shorter the incubation time required.
- the above-mentioned etching step may adopt the following ventilation methods as shown in FIG. 4:
- the second etching time Ta of the second etching step is less than the incubation time of SiN under the process conditions, and the second purge time Tb of the second purge step is not less than the second etching time.
- the second etching time Ta of the etching step is to avoid over-etching and provide sufficient purge time to quickly remove the etching gas, and avoid the residual gas retention time being too long, exceeding the etching incubation time of SiN (incubation time ), resulting in the etching of SiN, affecting the improvement of the selection ratio.
- NH 3 is still continuously supplied, so that the continuously supplied NH 3 gas can fully impregnate the surface of the wafer, so that the wafer surface can pre-adsorb sufficient NH 3 before the next etching step.
- NH 3 When entering HF, it shortens the time for the gas to mix and adhere to the surface of the wafer for etching reaction, which can speed up the etching gas reaction rate of the next etching step and improve the etching efficiency.
- the process window is maximized to maximize the etching of SiO 2. Then, through multiple cycles of etching, a higher SiO 2 /SiN etching selection ratio is finally achieved.
- NH 3 is always in a vented state, and HF is pulsed air supply.
- the two gases can also be exchanged, that is, HF is always in a ventilated state, and NH 3 is pulsed gas supply.
- the adsorbed etching gas is difficult to purge off, which causes accelerated etching of the silicon nitride film, and reaction by-products deposited on the silicon oxide film Partially hinders the direct contact reaction of the etching gas with SiO 2 and reduces the etching rate of SiO 2 , thereby causing over-etching of SiN on the one hand, hindering the etching of SiO 2 on the other hand, and reducing the selectivity ratio.
- the surface removal step and the etching step are completely separated, as shown in Figure 5, that is, after the surface removal step is completed, the wafer W is removed from the entire etching system and enters the front opening wafer transfer In the Front Opening Unified Pod (FOUP), and then restart, perform the etching process.
- the etching process decides whether to perform multiple large-cycle etchings according to needs.
- the main purpose of the large cycle is to fully sublime and discharge the reaction by-products. Since the inhibitory effect of the reaction by-products on the SiO 2 etching rate is eliminated, increasing the number of large cycles can increase the etching amount of SiO 2.
- the temperature of the sublimation treatment is greater than or equal to 180° C. to ensure that the etching reactants and by-products remaining on the surface of the wafer W are fully discharged by sublimation.
- the entire etching process includes:
- the wafer W is placed in the wafer transfer box and left for a few minutes, and then the etching process S200 is performed, or it is left for a few minutes in a vacuum chamber.
- the standing time does not exceed 5 minutes. Therefore, after leaving the cooling chamber and standing still, some reactants or etching gases that are free on the surface of the wafer W are further volatilized and separated from the surface of the wafer W, and free from the free component environment remaining in the cooling chamber, which is beneficial to the wafer W. Surface etching gas and residues are completely separated out and volatilized for purification.
- Standing for a certain period of time can offset the stress of the chemical reaction between atoms on the SiN surface, make the atomic structure arrangement regular, improve the surface flatness, and reduce the adsorption and contact area of the SiN surface to the etching gas.
- the standing environment can be in the FOUP or in a vacuum chamber. Since SiN is not easy to oxidize in a short time at room temperature, the cooled wafer W can be placed in the FOUP for a few minutes without re-oxidation. Degeneration layer.
- S250 Repeat steps S220 to S240 until the silicon oxide film etched amount meets the target etched amount, and then put it into the wafer transfer box to finish.
- repeating step S220 to step S240 can further fully sublimate and discharge the reaction by-products compared to directly sublimating and purging in the process chamber, so that the reaction by-products on the surface of the wafer W can be removed, and the deposition of reaction by-products can be avoided.
- the above steps can be simplified.
- the surface removal step S100' is performed in conjunction with the etching step S200': after step S120 is completed, after the sublimation and cooling processes of step S130 and step S140, directly
- the etching step S200' is performed, the overall etching system is no longer exited, and the wafer transfer box is not entered.
- Example 2 gives an experimental comparison of the SiO 2 /SiN selection ratio for different etching connection steps. It can be seen that the surface removal step and the etching step are carried out separately, that is, the wafer W after cooling in step S140 is taken out of the entire system and then Putting it into the wafer transfer box or leaving it in a vacuum chamber for several minutes, compared with directly putting the wafer W cooled in the cooling chamber in step S140 into the etching step S200 for etching, the selection ratio is significantly improved.
- the wafer in order to accurately grasp the thickness of the surface denaturation layer on the surface of the wafer W, so as to precisely control the number of cycles and the single-step time step, in the preparation start stage of the surface removal step of step S110, the wafer is first inspected The thickness of the surface modification layer on the surface to determine the number of cycles of the surface removal step based on the thickness of the surface modification layer. Therefore, the surface removal step is implemented in a targeted manner to ensure that the surface denaturation layer is completely removed while avoiding excessive etching.
- the number of cycles of the surface removal step is zero, that is, steps S120 to S150 in the surface removal step process are skipped, and step S200 is directly entered.
- step S210 includes rechecking the thickness of the surface degeneration layer on the surface of the wafer W to ensure that there is no oxidative degeneration layer on the surface of the wafer W before entering step S220 to ensure the realization of a high selection ratio.
- the etching reaction and the sublimation of the solid product are realized in the same chamber, that is, the increase in the etching amount is realized by increasing the number of cycles of etching and purging.
- the increase in the etching amount is realized by increasing the number of cycles of etching and purging.
- only the automatic process recipe is added.
- the number of cycles in (recipe) is sufficient, and the wafer does not need to enter and exit the process chamber frequently.
- the above two methods can also be combined.
- the sub-chamber processing is beneficial for separating the wafer from the original reaction environment, avoiding the secondary sedimentation of the etching gas and reaction by-products in the original chamber on the wafer surface, and inhibiting the sublimation of the above-mentioned components on the wafer surface.
- the etching gas supply pressure is reduced, the NH3 gas ratio is reduced, etc., after the initial etching rate of the etching step is reduced, it can also be used in the surface removal step process.
- the single-step etching time of the etching step satisfies that the single-step etching time is not less than the SiO 2 film etching incubation time, and the single-step etching time is relative to the etching incubation time of the SiN film. It is closer to the etching incubation time of the SiO 2 film, thereby ensuring the realization of a high SiO 2 /SiN selection ratio. That is , the etching incubation time of the SiO 2 film ⁇ the first etching duration ⁇ the second etching duration ⁇ the etching incubation time of the SiN film.
- the single-step etching time is much shorter than the etching incubation time of the SiN film, which can further avoid the delay of the purge.
- the time for the etching gas and etching reaction product to adhere to the surface of the wafer W sufficiently caused to be prolonged to approach or even exceed the etching incubation time of the SiN film, so that the shorter the single-step etching time, the more response time can be provided for purge Therefore, before the SiN film etching incubation time is approached or even exceeded, the etching gas and the etching reaction products are removed to avoid the etching of the SiN film.
- the single-step etching time is closer to the etching incubation time of the SiO 2 film than the etching incubation time of the SiN film, which can ensure the realization of a high SiO 2 /SiN etching selection ratio.
- the embodiment of the present invention proposes an etching device for selectively etching between the silicon nitride film and the silicon oxide film formed on the surface of the wafer W.
- the etching device includes a process chamber 210 including a gas supply unit and a base 240.
- the gas supply unit sequentially includes a gas supply path, a uniform flow chamber 220, and a susceptor 240.
- the gas supply path includes a gas source section and a premixing section in sequence.
- the gas source sections respectively output and supply a single gas source and are premixed in the premixing section when they meet.
- the gas source section includes an HF gas source 311, a N 2 gas source 312, and an NH 3 gas source 313, and a first mass flow controller 321, a second mass flow controller 322, and a third mass flow controller that control the above gas sources respectively.
- the first mass flow controller 321 controls the gas supply volume of the HF gas source 311, and the fourth mass flow controller 324 controls the gas supply volume of the NH 3 gas source 313.
- the N 2 gas source 312 has two gas outlets, respectively The second mass flow controller 322 and the third mass flow controller 323 control.
- the gas controlled by the first mass flow controller 321 and the second mass flow controller 322 converge at the first confluence point 331, and the gas controlled by the third mass flow controller 323 and the fourth mass flow controller 324 converge at the second confluence point 332 Confluence, the gas path where the first confluence point 331 is located and the gas path where the second confluence point 332 is located pass into the uniform flow cavity 220 through the third confluence point 333, and then are fully mixed in the uniform flow cavity 220. After that, the mixed gas is sprayed from a single gas distribution plate 230 onto the surface of the wafer W to be processed.
- the uniform flow chamber 220 can make the incoming gas fully mixed in the uniform flow chamber 220 before being sprayed out through the gas distribution plate 230.
- the etching efficiency can be effectively improved. After the confluence point is advanced, it can be ensured that the gas flowing out of the surface of the gas distribution plate 230 has a higher concentration of NH 4 F. Since HN 4 F is solid at low temperatures, it is necessary to heat the gas distribution plate 230 to above 120 degrees.
- the susceptor 240 is equipped with a high-temperature heating device, and the temperature of the susceptor 240 is increased to 120 degrees or even higher, to ensure that the solid products generated by the reaction can be quickly sublimated and separated from the surface of the wafer W, preventing them The adsorption of the etchant on the surface of the wafer W is hindered.
- the susceptor 240 is set as a liftable susceptor, and the process chamber 210 is reduced to remove the adapter in the chamber. Through the lifting cooperation of the chamber 210 and the susceptor 240, the surface of the wafer W and the gas are minimized as much as possible. Distribute the volume of space between the trays 230. This helps to quickly remove the etching gas, and avoid the excessive retention time of the residual gas, which exceeds the etching incubation time of SiN, which causes the etching of SiN and affects the improvement of the selection ratio.
- the gas supply path includes a gas source section and a pre-mixing section in sequence, and the gas source sections respectively output and supply a single gas source and are premixed in the pre-mixing section at the intersection. Pre-mixing in the pre-mixing section further improves the pre-mixing effect of the etching reaction gas and improves the etching efficiency.
- the gas supply unit and the susceptor are provided with heating devices, so that the etching process temperature is not less than 120°C.
- the etching process temperature is not less than 120°C.
- it prevents the premixed NH 4 F from condensing and blocking the air supply channel due to low temperature.
- it can accelerate the sublimation rate of reaction products on the wafer surface, increase the etching rate, and avoid the deposition of reaction products. The choice is down.
- an air gap type dielectric layer which is prepared by the above etching method, so that the obtained air gap type dielectric layer has a high selectivity ratio.
- a dynamic random access memory including the above-mentioned air gap type dielectric layer, so as to improve the performance of the dynamic random access memory.
- the disclosed device and method may also be implemented in other ways.
- the device embodiments described above are only illustrative. If the above etching method is implemented in the form of a software function module and sold or used as an independent product, it can be stored in a computer readable storage medium.
- the technical solution of the present invention essentially or the part that contributes to the prior art or the part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including Several instructions are used to make a computer device (which may be a personal computer, a server, or a network device, etc.) execute all or part of the steps of the methods described in the various embodiments of the present invention.
- the aforementioned storage media include: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), magnetic disks or optical disks and other media that can store program codes. .
- the present invention compares the two etching methods for samples c and d respectively, where c is the surface removal step + the etching step, and d is only the etching step. .
- the etching amount of SiO 2 of the two samples is basically the same, and the etching amount of SiN is obviously different. This shows that the surface removal step process can significantly improve the overall etching selection ratio.
- Table 3 shows the comparison of the connection steps between the surface removal step and the etching step.
- the surface removal step is performed separately from the etching step. That is, after the surface removal step process is completed, the wafer needs to be fully heated to remove the reaction byproducts generated on the surface before the subsequent etching process can be performed.
- the usual method is that after the surface removal step process is completed, the wafer is transferred to the sublimation chamber for sufficient sublimation, and then transferred to the process chamber for the etching process. Instead of completing the surface removal step and the etching process at one time in the process chamber.
- the comparative test in Table 3 shows that the surface removal step and the etching step are performed separately, which can avoid a substantial increase in the amount of SiN etching, thereby increasing the selection ratio.
- the present invention draws a curve of the etching amount of SiO 2 and SiN with the etching time at a process temperature of 120 °C under certain process conditions, as shown in Figure 8 Shown.
- SiO 2 and SiN etch significantly increased the amount of etching start time point were 1-> 2s and 5-> 6s, infer this condition, SiN incubation time of about 5s-6s, SiO 2 The incubation time is about 1s-2s.
- Fig. 8 is experimental data obtained under the conditions of 120°C, 8 torr, HF with a flow rate of 20 sccm, NH 3 with a flow rate of 100 sccm, and N 2 with a flow rate of 450 sccm.
- the etching amount of SiO 2 is higher than Under the circumstance, a selection ratio of not less than 500:1 was obtained, and the selection ratio data of some processes even reached 1000:1, which was significantly higher than that of the conventional ammonia catalytic process.
- the shorter the single-step etching time the more response time can be provided for the purge, so that when it is close to or even longer than the SiN film Before the etching incubation time, the etching gas and the etching reaction products are removed to avoid the etching of the SiN film.
- a long single-step etching time will cause excessive deposition of the etching reaction products on the surface of the wafer W, which will cause difficulty in sublimation purging, which will result in further adsorption of etching gas and etching of the SiN film.
- the single-step etching time is closer to the SiO 2 film etching incubation time than the SiN film etching incubation time, thereby ensuring the realization of a high SiO 2 /SiN selection ratio.
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Abstract
Description
Claims (20)
- 一种刻蚀方法,用于在形成于晶圆表面上分布的氮化硅膜和氧化硅膜之间选择性地刻蚀所述氧化硅膜,其特征在于,包括:表面去除步骤:以第一刻蚀速率刻蚀所述氧化硅膜,并清除覆于所述氮化硅膜的表面上的表面变性层;以及刻蚀步骤:以第二刻蚀速率刻蚀所述氧化硅膜,其中,所述第一刻蚀速率小于所述第二刻蚀速率。
- 如权利要求1所述的刻蚀方法,其特征在于,所述表面去除步骤包括:第一刻蚀步:在第一预定压力下以及第一刻蚀时长内,以刻蚀气体刻蚀所述晶圆表面,以及第一吹扫步:在第一吹扫压力下以及第一吹扫时长内,以吹扫气体吹扫所述晶圆,并且循环进行所述第一刻蚀步和所述第一吹扫步,直至清除所述表面变性层为止。
- 如权利要求2所述的刻蚀方法,其特征在于,所述刻蚀步骤包括:第二刻蚀步:在第二预定压力下以及第二刻蚀时长内,以刻蚀气体选择性地刻蚀所述氧化硅膜,以及第二吹扫步:在第二吹扫压力下以及第二吹扫时长内,以所述吹扫气体吹扫所述晶圆,并且重复循环所述第二刻蚀步和第二吹扫步,直至达到所述氧化硅膜的目标刻蚀量。
- 如权利要求3所述的刻蚀方法,其特征在于,所述第一预定压力小于所述第二预定压力。
- 如权利要求4所述的刻蚀方法,其特征在于,所述第一预定压力的范围为1Torr-3Torr;所述第二预定压力的范围为5Torr-10Torr。
- 如权利要求3所述的刻蚀方法,其特征在于,所述第一刻蚀时长小于 所述第二刻蚀时长。
- 如权利要求6所述的刻蚀方法,其特征在于,所述第一刻蚀时长的范围为1s-3s;所述第二刻蚀时长的范围为1s-5s。
- 如权利要求3所述的刻蚀方法,其特征在于,所述刻蚀气体包括第一组分气体和第二组分气体,其中,所述第一组分气体为氟化氢气体,所述第二组分气体为氨气。
- 如权利要求8所述的刻蚀方法,其特征在于,所述第二吹扫步,还包括,在所述第二吹扫压力下以及所述第二吹扫时长内,以所述第二组分气体吹扫所述晶圆。
- 如权利要求2所述的刻蚀方法,其特征在于,所述吹扫气体包括氮气和惰性气体中的至少一种。
- 如权利要求8所述的刻蚀方法,其特征在于,在所述表面去除步骤中,所述第一组分气体以第一流量供应;在所述刻蚀步骤中,所述第一组分气体以第二流量供应;其中,所述第一流量大于所述第二流量。
- 如权利要求1所述的刻蚀方法,其特征在于,所述表面去除步骤和所述刻蚀步骤的工艺温度均不小于120℃。
- 如权利要求1-12任一项所述的刻蚀方法,其特征在于,在所述表面去除步骤和所述刻蚀步骤之间还包括,对所述晶圆进行加热升华处理,并在所述升华处理之后,对所述晶圆冷却至室温。
- 如权利要求13所述的刻蚀方法,其特征在于,所述升华处理的温度大于等于180℃。
- 如权利要求13所述的刻蚀方法,其特征在于,在所述刻蚀步骤之前还包括,将升华冷却后的所述晶圆取出并静置预设时间。
- 如权利要求2-11任一项所述的刻蚀方法,其特征在于,在所述表面去除步骤之前,还包括,检测所述晶圆表面上的表面变性层厚度,以基于所述表面变性层厚度确定所述第一刻蚀步和所述第一吹扫步的循环次数。
- 如权利要求3所述的刻蚀方法,其特征在于,所述第二刻蚀步中的总气流量与所述第二吹扫步中的总气流量相同。
- 如权利要求1所述的刻蚀方法,其特征在于,所述表面变性层至少由硅、氮和氧三种元素组成。
- 一种空气隙型介电层,其特征在于,采用如权利要求1-18任一所述的刻蚀方法制备。
- 一种动态随机存取存储器,其特征在于包括如权利要求19所述的空气隙型介电层。
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CN110993499A (zh) | 2020-04-10 |
US20220375762A1 (en) | 2022-11-24 |
JP7352732B2 (ja) | 2023-09-28 |
TWI760908B (zh) | 2022-04-11 |
TW202119498A (zh) | 2021-05-16 |
US11948805B2 (en) | 2024-04-02 |
JP2022554086A (ja) | 2022-12-28 |
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KR20220049616A (ko) | 2022-04-21 |
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