WO2016207999A1 - 半導体装置の製造方法 - Google Patents
半導体装置の製造方法 Download PDFInfo
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- WO2016207999A1 WO2016207999A1 PCT/JP2015/068179 JP2015068179W WO2016207999A1 WO 2016207999 A1 WO2016207999 A1 WO 2016207999A1 JP 2015068179 W JP2015068179 W JP 2015068179W WO 2016207999 A1 WO2016207999 A1 WO 2016207999A1
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Definitions
- the present invention relates to a manufacturing technique of a semiconductor device, for example, a technique effective when applied to a manufacturing technique of a semiconductor device having a structure in which a lower surface of a chip mounting portion is exposed from a sealing body.
- Patent Document 1 Japanese Unexamined Patent Application Publication No. 2014-7363 describes a technique for forming a single groove on the lower surface of a die pad exposed from a sealing body.
- Patent Document 2 describes a technique for removing a resin burr formed on a die pad exposed from a sealing body.
- a tab exposure type semiconductor device in which a lower surface of a chip mounting portion (die pad, tab) on which a semiconductor chip is mounted is exposed from a sealing body.
- This tab-exposed semiconductor device has an advantage that heat generated in the semiconductor chip can be efficiently dissipated from the lower surface of the die pad exposed from the sealing body.
- a method of manufacturing a semiconductor device includes a step of forming a sealing body made of resin, and when the resin enters the first groove formed on the lower surface of the chip mounting portion, the lower surface of the chip mounting portion.
- the step of cleaning the resin the resin embedded in the first groove is removed, and in the step of forming a plating film on the lower surface of the chip mounting portion, a plating film is also formed on the inner wall of the first groove.
- the reliability of the semiconductor device can be improved.
- FIG. 2 is a cross-sectional view taken along line AA in FIG. It is typical sectional drawing which shows the state which implemented the sealing process by resin with respect to the chip mounting part in the related technology shown in FIG. 2, and formed the sealing body.
- A) is the top view which looked at the semiconductor device in embodiment from the upper surface side
- (b) is the top view which looked at the semiconductor device in embodiment from the lower surface side.
- it is a top view seeing through and showing the inside of a sealed object. It is sectional drawing which cut
- FIG. 8 is a cross-sectional view taken along line AA in FIG. It is sectional drawing which shows the state which mounted the semiconductor device in embodiment in the mounting board
- 3 is a flowchart showing a flow of a manufacturing process of a semiconductor device in the embodiment. It is a top view which shows the manufacturing process of the semiconductor device in embodiment.
- 12A and 12B are diagrams illustrating a manufacturing process of the semiconductor device subsequent to FIG. 11, in which FIG. 11A is a plan view and FIG.
- FIG. 13A is a diagram illustrating a manufacturing process of the semiconductor device following FIG. 12, wherein FIG. 13A is a plan view and FIG.
- FIG. 20A is a plan view of the semiconductor device manufacturing process following FIG. 19, and FIG. 19B is a cross-sectional view thereof;
- (A) is sectional drawing which shows the manufacturing process of the semiconductor device following FIG. 20,
- (b) is the elements on larger scale of (a).
- FIG. 22 is a cross-sectional view showing a manufacturing step of the semiconductor device following that of FIG. 21;
- (A) is a schematic diagram which shows the modification 1
- (b) is a schematic diagram which shows the modification 2.
- FIG. (A) is the perspective view which looked at the semiconductor device (individual piece mold type) in modification 3 from the upper surface side, and (b) looked at the semiconductor device in modification 3 from the lower surface side. It is a perspective view.
- FIG. 11 is a cross-sectional view showing a semiconductor device in Modification 3.
- A is the perspective view which looked at the semiconductor device (collective mold type) in the modification 3 from the upper surface side
- (b) is the perspective view which looked at the semiconductor device in the modification 3 from the lower surface side.
- FIG. 11 is a cross-sectional view showing a semiconductor device in Modification 3.
- the constituent elements are not necessarily indispensable unless otherwise specified and apparently essential in principle. Needless to say.
- the lead frame including the chip mounting portion and the leads is made of, for example, a copper material that is easily oxidized, and the oxidized copper material has low adhesion. Therefore, in the tab exposed type semiconductor device, in order to improve the connection reliability when mounting the semiconductor device on the mounting substrate, a plating film covering the lower surface of the exposed chip mounting portion is formed. Then, the chip mounting portion is mounted on a metal pattern (terminal) on the mounting substrate. At this time, for example, the plating film formed on the lower surface of the chip mounting portion may be formed in advance on the lead frame or may be formed in the manufacturing process of the semiconductor device.
- lead-free plating films used in semiconductor devices have been required from the viewpoint of environmental considerations.
- a plating film made of a multilayer film of Ni (nickel) / Pd (palladium) / Au (gold) is used, and a Ni / Pd / Au film is previously formed on the lead frame. Forming is done.
- the resin constituting the sealing body in the sealing process, the resin constituting the sealing body inevitably leaks to the lower surface of the chip mounting portion. Therefore, in the tab exposure type semiconductor device, it is conceivable to perform a cleaning process for removing the resin leaked to the lower surface of the chip mounting portion after the sealing process.
- a cleaning process for removing the resin leaking to the lower surface of the chip mounting portion is not performed. This is because in the related art, when the cleaning process is performed, nickel constituting the Ni / Pd / Au film piles up on the lower surface of the chip mounting portion. That is, if nickel piles up on the lower surface of the chip mounting portion, the nickel is easily oxidized, and the connection reliability between the chip mounting portion and the mounting substrate is reduced.
- the Ni / Pd / Au film has a function of covering the chip mounting portion made of an easily oxidized copper material and improving the connection reliability between the chip mounting portion and the mounting substrate.
- a cleaning process is performed to remove the resin leaking from the lower surface of the chip mounting portion, nickel piles up on the outermost surface of the Ni / Pd / Au film, and this nickel is easily oxidized.
- the connection reliability between the chip mounting portion and the mounting substrate cannot be improved. That is, in the related art, when a cleaning process for removing the resin leaking to the lower surface of the chip mounting portion is performed, the function of improving the connection reliability of the Ni / Pd / Au film is not exhibited.
- FIG. 1 is a plan view of the chip mounting portion TAB in the related art as viewed from the upper surface side.
- a stepped portion DL is formed at the end of the chip mounting portion TAB
- a groove DIT is formed along the outer peripheral portion of the chip mounting portion TAB.
- the step portion DL and the groove DIT are formed on the lower surface of the chip mounting portion TAB, they are indicated by broken lines in FIG.
- FIG. 2 is a cross-sectional view taken along line AA in FIG.
- a stepped portion DL is formed at the end of the lower surface of the chip mounting portion TAB, and a single groove DIT is formed inside the stepped portion DL apart from the stepped portion DL.
- the thickness t1 of the chip mounting portion TAB, the step d1 of the step portion DL, and the depth d2 of the groove DIT are shown.
- FIG. 3 is a schematic cross-sectional view showing a state where a sealing body MR is formed by performing a sealing process with a resin RS on the chip mounting portion TAB in the related technology shown in FIG.
- the stepped portion DL is provided in order to suppress the spread of resin leakage to the lower surface of the chip mounting portion TAB.
- the groove DIT is provided inside the stepped portion DL at a distance. As a result, the resin RS leaking to the lower surface of the chip mounting portion TAB is blocked by entering the groove DIT.
- the related art it is possible to suppress the spread of the resin leakage to the region inside the groove DIT. That is, in the related art, by providing the step portion DL and the groove DIT, the spread of the resin RS leaking to the lower surface of the chip mounting portion TAB is suppressed. From this, the groove
- the depth of the groove DIT is increased as much as possible without considering the ease of removal of the resin RS embedded in the groove DIT, and the damming function of the resin RS by the groove DIT is improved.
- the depth d2 of the groove DIT is set to 1/2 or more of the thickness t1 of the chip mounting portion TAB.
- the level difference d1 of the level difference part DL is set to be 1/2 or more of the thickness t1 of the chip mounting part TAB.
- the plating film PF is exposed in the area A1 on the lower surface of the chip mounting portion TAB, while the area B1 on the lower surface of the chip mounting portion TAB is It will be covered with resin RS which leaked to the lower surface.
- the heat radiation characteristics in the region B1 covered with the resin RS are deteriorated and the region B1 cannot be used for connection to the mounting substrate. Therefore, the connection reliability between the chip mounting portion TAB and the mounting substrate is determined. The nature will also decline. That is, there is room for improvement in the related art from the viewpoint of improving the heat dissipation characteristics of the semiconductor device and improving the connection reliability.
- the basic idea of the present embodiment is that, in a tab-exposed semiconductor device, a bottom surface of a chip mounting portion is formed after a resin sealing step on the premise that a groove for suppressing the spread of resin leakage is provided on the bottom surface of the chip mounting portion.
- the cleaning step of removing the resin leaking into the groove together with the resin leaking into the groove is carried out, and after the cleaning step, a plating film is also formed inside the groove.
- the spread of resin leakage is suppressed inside the groove, while the resin that has entered the groove is removed to form a plating film on the inner wall of the groove.
- the heat radiation characteristics of the semiconductor device are improved by removing the resin from the lower surface of the chip mounting portion including the inside of the groove, and the plating film is also formed on the inner wall of the groove.
- the connection reliability between the semiconductor device and the mounting substrate can be improved.
- the basic idea in the present embodiment is the same as the related technology in that a groove is provided on the lower surface of the chip mounting portion, but the groove provided in the related technology is based on the premise that the resin that has entered the groove is removed.
- the groove provided in the present embodiment is different in that it is premised on removing the resin that has entered the groove. That is, the groove in the present embodiment and the groove provided in the related technology are common in that they have a function of suppressing the spread of resin leakage on the lower surface of the chip mounting portion.
- the groove design concept provided by the related technology does not assume that the resin that has entered the groove is removed, so the volume inside the groove is increased as much as possible to enhance the resin leakage blocking effect. It becomes basic idea specialized in.
- the design concept of the groove provided in the present embodiment is based on the premise that the resin that has entered the groove is removed, not only the resin leakage blocking function but also the groove.
- the basic idea in the present embodiment is different from the basic idea in the related technology in the directionality (point of view). Therefore, the configuration of the semiconductor device that embodies the basic idea in the present embodiment is based on the related technology. This is different from the configuration of the semiconductor device. That is, the lower surface configuration of the chip mounting portion in the present embodiment is different from the lower surface configuration of the chip mounting portion in the related art.
- FIG. 4 is a plan view showing a configuration of the semiconductor device PKG1 in the present embodiment.
- 4A is a plan view of the semiconductor device PKG1 in the present embodiment as viewed from the upper surface side (front surface side), and
- FIG. 4B is a lower surface side of the semiconductor device PKG1 in the present embodiment. It is the top view seen from (back side).
- the semiconductor device PKG1 in the present embodiment has, for example, a rectangular sealing body MR, and a plurality of leads LD protrude from four side surfaces of the sealing body MR.
- FIG. 4A is a plan view of the semiconductor device PKG1 in the present embodiment as viewed from the upper surface side (front surface side)
- FIG. 4B is a lower surface side of the semiconductor device PKG1 in the present embodiment. It is the top view seen from (back side).
- the semiconductor device PKG1 in the present embodiment has, for example, a rectangular sealing body MR, and a plurality of leads LD protrude from four side surfaces of the
- the semiconductor device PKG1 in the present embodiment in the semiconductor device PKG1 in the present embodiment, the lower surface of the chip mounting portion TAB is exposed from the sealing body MR, and the exposed chip mounting portion TAB includes the chip mounting portion.
- a double groove DIT1 and a groove DIT2 are formed along the outer periphery of the TAB.
- the semiconductor device PKG1 in the present embodiment constitutes a so-called tab-exposed semiconductor device in which the lower surface of the chip mounting portion TAB is exposed from the sealing body MR, and in particular, the semiconductor device PKG1 in the present embodiment.
- the package structure is QFP (Quad Flat Package).
- FIG. 5 is a plan view showing the inside of the sealing body MR through the semiconductor device PKG1 of the present embodiment.
- a rectangular chip mounting portion TAB is disposed at the center inside the sealing body MR, and a rectangular semiconductor chip CHP is mounted on the upper surface of the chip mounting portion TAB.
- an integrated circuit is formed on the semiconductor chip CHP, and the integrated circuit includes a plurality of field effect transistors formed on a semiconductor substrate and a multilayer wiring formed above the field effect transistors.
- a plurality of pads PD shown in FIG. 5 are formed on the uppermost layer of the multilayer wiring.
- the plurality of pads PD are arranged, for example, along the outer periphery of the rectangular semiconductor chip CHP, and the pads PD and the leads LD formed on the semiconductor chip CHP are made of, for example, a gold wire. They are electrically connected by a wire (conductive member) W.
- FIG. 6 is a cross-sectional view of the semiconductor device PKG1 in the present embodiment cut along a cross section.
- the semiconductor device PKG1 in the present embodiment has a sealing body MR made of, for example, a resin, and the lower surface of the chip mounting portion TAB is exposed from the sealing body MR.
- a semiconductor chip CHP is mounted on the top surface of the chip mounting portion TAB, and pads (not shown in FIG. 6) formed on the surface of the semiconductor chip CHP and leads LD are connected by wires W. Has been.
- a stepped portion DL is formed at the outer edge portion (outer end portion) on the lower surface of the chip mounting portion TAB exposed from the sealing body MR, and the groove DIT1 is formed inside the stepped portion DL.
- the groove DIT2 is formed inside the groove DIT1.
- FIG. 7 is a partially enlarged view of the vicinity of the corner of the chip mounting portion TAB as viewed from the upper surface side.
- a stepped portion DL is formed on the lower surface of the chip mounting portion TAB
- a groove DIT1 is formed inside the stepped portion DL
- a groove DIT2 is formed inside the groove DIT1.
- the groove DIT1 and the groove DIT2 are formed along the outer peripheral portion of the chip mounting portion TAB.
- the groove portion DIT1 and the groove DIT2 are It is formed in a taper shape.
- FIG. 8 is a cross-sectional view taken along line AA of FIG.
- the lower surface of the chip mounting portion TAB is exposed from the sealing body MR made of the resin RS, and the step portion DL and the groove DIT1 are formed on the lower surface of the exposed chip mounting portion TAB. And a groove DIT2 are formed.
- the step portion DL is filled with the resin RS, while the groove DIT1 and the groove DIT2 are not formed with the resin RS and are formed with the plating film PF. That is, the plating film PF is formed over the region A2 shown in FIG. 8 on the lower surface of the chip mounting portion TAB.
- FIG. 8 As shown in FIG. 8, as shown in FIG.
- the relationship between the thickness t1 of the chip mounting portion TAB, the step d1 of the stepped portion DL, the depth d2 of the groove DIT1 and the groove DIT2, is d1 ⁇ 1 /
- the relationship of 2 ⁇ t1, d2 ⁇ 1/2 ⁇ t1 is established.
- the distance L1 between the step of the step portion DL and the center portion of the groove DIT1 is established.
- L2 The relationship of L1 ⁇ L2 is established.
- the semiconductor device according to the present embodiment is configured as described above, and the detailed configuration is summarized as follows.
- the semiconductor device PKG1 in the present embodiment includes a chip mounting portion TAB having a groove DIT1 formed on the lower surface, a semiconductor chip CHP mounted on the upper surface of the chip mounting portion TAB, and a semiconductor chip via a wire W.
- a lead LD electrically connected to the pad PD of the CHP and a sealing body MR for the semiconductor chip CHP are provided.
- the lower surface of the chip mounting portion TAB is exposed from the sealing body MR, and the plating film PF is formed on the lower surface including the inside of the groove DIT1.
- the groove DIT1 is formed along the outer periphery of the chip mounting portion TAB.
- the depth d2 of the groove DIT1 is 1 ⁇ 2 or less of the thickness t1 of the chip mounting portion TAB.
- the cross-sectional shape of the groove DIT1 is V-shaped.
- a groove DIT2 is further formed apart from the groove DIT1.
- the groove DIT2 is formed inside the chip mounting portion TAB more than the groove DIT1.
- the depth d2 of the groove DIT1 and the depth d2 of the groove DIT2 are both 1 ⁇ 2 or less of the thickness t1 of the chip mounting portion TAB.
- the plating film PF is also formed on the inner wall of the groove DIT2.
- the groove DIT1 is formed inside the stepped portion DL.
- the depth d2 of the groove DIT1 is shallower than the step d1 of the step portion DL.
- a groove DIT2 is formed on the lower surface of the chip mounting portion TAB inside the groove DIT1, and the distance L1 between the step position of the step portion DL and the center position of the groove DIT1 in a cross-sectional view is the center of the groove DIT1 It is smaller than the distance L2 between the position and the center position of the groove DIT2.
- a resin RS constituting the sealing body MR is formed inside the stepped portion DL.
- the chip mounting portion TAB includes a first side extending in the first direction, a second side that intersects the first side, and a corner that is an intersection of the first side and the second side.
- the groove DIT1 includes a first part parallel to the first side, a second part parallel to the second side, and a third part connecting the first part and the second part. At this time, the distance between the third portion and the corner of the groove DIT1 is longer than the distance between the first portion and the first side of the groove DIT1, and the second portion and the second side of the groove DIT1. Longer than the distance between.
- the angle formed between the third portion and the first portion of the groove DIT1 is an obtuse angle, and the angle formed between the third portion and the second portion of the groove DIT1 is an obtuse angle.
- FIG. 9 is a cross-sectional view showing a state where the semiconductor device PKG1 in the present embodiment is mounted on the mounting board MB.
- terminals TE1 and TE2 are formed on the upper surface of the mounting substrate MB, and the semiconductor device PKG1 in the present embodiment is mounted on the upper surface of the mounting substrate MB.
- the lower surface of the chip mounting portion TAB exposed from the sealing body MR and the terminal TE2 of the mounting board MB are electrically connected by the solder material SL, and the sealing body MR.
- a part (outer lead) of the lead LD protruding from the terminal TE1 of the mounting board MB is electrically connected by the solder material SL. In this way, the semiconductor device PKG1 in the present embodiment is mounted on the mounting board MB.
- the resin RS is not formed in the inside of the groove DIT1 and the inside of the groove DIT2, and the structural feature in the present embodiment extends over the inner wall of the groove DIT1 and the inner wall of the groove DIT2.
- the plating film PF is formed. That is, the structural feature in the present embodiment is that, as shown in FIG. 8, the plating film PF is formed over the region A2 including the trench DIT1 and the trench DIT2 in the lower surface of the chip mounting portion TAB. is there.
- the entire region including the trench DIT1 and the trench DIT2 (region A2 in FIG. 8) can be used for electrical connection with the terminal TE2 of the mounting board MB.
- the connection reliability between the semiconductor device PKG1 and the mounting substrate MB it is possible to improve the connection reliability between the semiconductor device PKG1 and the mounting substrate MB.
- the groove DIT1 and the groove DIT2 can be brought into contact with the terminal TE2 of the mounting board MB via the plating film PF, the heat radiation efficiency from the chip mounting portion TAB can be improved.
- the heat generated in the semiconductor chip CHP can be efficiently transmitted from the lower surface of the chip mounting portion TAB. Can be dissipated. From this, according to the present embodiment, not only can the connection reliability between the semiconductor device PKG1 and the mounting substrate MB be improved, but also the malfunction of the semiconductor device PKG1 due to the improvement of the heat dissipation efficiency can be suppressed. Thus, due to these synergistic effects, the reliability of the semiconductor device PKG1 can be significantly improved.
- the resin RS remains in the trench DIT, the plating film PF is not formed on the inner wall of the trench DIT, and the lower surface of the chip mounting portion TAB
- the resin RS is formed in the region B1 including the groove DIT.
- the region B1 cannot be used for connection with the mounting substrate, and only the region A1 inside the groove DIT can be used for connection with the mounting substrate. Therefore, in the related art, the contact area between the semiconductor device and the mounting substrate by the conductive member (plating film PF) is reduced, so that the connection reliability between the chip mounting portion TAB and the mounting substrate is reduced, and the heat dissipation efficiency is reduced.
- the heat radiation efficiency is also lowered. This is because, according to the related art, the resin RS remains in the trench DIT, resulting in a decrease in connection reliability between the semiconductor device and the mounting substrate, and a decrease in heat dissipation efficiency from the semiconductor device. As a result of these synergistic factors, the reliability of the semiconductor device in the related technology is lowered.
- the resin RS is not formed in the trench DIT1 and the trench DIT2, and the plating film PF is formed. ing.
- the formation region of the trench DIT1 and the trench DIT2 can also be used for connection to the mounting board MB. Since the region A2 including the trench DIT1 and the trench DIT2 is wider than the region A1 in the related technology, the semiconductor device PKG1 and the mounting substrate MB according to the semiconductor device PKG1 in the present embodiment are compared with the related technology. The connection area can be increased.
- the connection reliability between the semiconductor device PKG1 and the mounting substrate MB can be improved and the heat dissipation efficiency from the semiconductor device PKG1 can be improved as compared with the related art. . Therefore, according to the present embodiment, the reliability of the semiconductor device can be improved as compared with the related art.
- the semiconductor device PKG1 in the present embodiment is configured as described above, and the manufacturing method thereof will be described below with reference to the drawings.
- FIG. 10 is a flowchart showing the flow of the manufacturing process of the semiconductor device in the present embodiment, and the flow of the manufacturing process of the semiconductor device in the present embodiment will be briefly described based on this flowchart.
- a lead frame including a lead and a chip mounting portion is prepared (S101).
- a step portion and a groove are formed in advance on the lower surface of the chip mounting portion of the lead frame to be prepared.
- a semiconductor chip is mounted on the chip mounting portion of the lead frame (chip mounting process) (S102). Thereafter, the pads formed on the surface of the semiconductor chip and the leads provided on the lead frame are electrically connected by a conductive member (wire) (wire bonding step) (S103). Subsequently, a sealing body made of a resin is formed so as to cover the semiconductor chip and a part of the lead (inner lead portion) and to expose the lower surface of the chip mounting portion (molding step) (S104). Then, the lower surface of the chip mounting portion is cleaned (cleaning step) (S105). At this time, if there is a leaked resin on the lower surface of the chip mounting portion, the resin is removed from the lower surface of the chip mounting portion by this cleaning process.
- cleaning step cleaning step
- the semiconductor device is separated into pieces (individualization step) (S108).
- the manufactured semiconductor device is mounted on, for example, a mounting substrate (mounting process) (S109). Specifically, the lower surface of the chip mounting portion exposed from the sealing body and the terminal of the mounting substrate are connected via a solder material, and the lead portion exposed from the sealing body and the terminal of the mounting substrate are connected to the solder material. Connect through. As described above, the tab-exposed semiconductor device is mounted on the mounting substrate.
- FIG. 11 a lead frame LF in which product regions PR are arranged in an array is prepared.
- FIG. 12A is an enlarged plan view showing the product region PR
- FIG. 12B is a cross-sectional view showing one section of the product region PR.
- a rectangular chip mounting portion TAB is disposed at the center of the product region PR
- a plurality of leads LD are disposed around the chip mounting portion TAB.
- FIG. 12A a rectangular chip mounting portion TAB is disposed at the center of the product region PR, and a plurality of leads LD are disposed around the chip mounting portion TAB.
- a stepped portion DL, a groove DIT1, and a groove DIT2 are formed in advance on the lower surface of the chip mounting portion TAB so as to be separated from each other.
- the groove DIT1 is formed inside the stepped portion DL
- the groove DIT2 is formed inside the groove DIT2.
- the depth of the groove DIT1 and the depth of the groove DIT2 are shallower than the step of the step portion DL.
- the distance between the step position of the stepped portion DL and the center position of the groove DIT1 is smaller than the distance between the center position of the groove DIT1 and the center position of the groove DIT2.
- the stepped portion DL, the groove DIT1, and the groove DIT2 are formed by, for example, a pressing method, and the stepped portion DL is formed with a vertical step, while the cross-sectional shapes of the groove DIT1 and the groove DIT2 are V-shaped. I am doing.
- the arrangement position of the leads LD is higher than the arrangement position of the chip mounting portion TAB.
- the arrangement position of the chip mounting portion TAB is lower than the arrangement position of the leads LD.
- a semiconductor chip CHP having a pad formed on the surface is prepared. Then, as shown in FIGS. 13A and 13B, the semiconductor chip CHP is mounted on the upper surface of the chip mounting portion TAB. Thereafter, as shown in FIGS. 14A and 14B, the pads formed on the semiconductor chip CHP and the leads LD are electrically connected by wires W.
- the lead frame is sandwiched between the lower mold BM and the upper mold UM while forming a space CAV.
- the chip mounting portion TAB on which the semiconductor chip CHP is mounted is disposed on the lower mold BM, and the lead LD is sandwiched between the lower mold BM and the upper mold UM.
- the chip mounting portion TAB on which the semiconductor chip CHP is mounted is disposed in the space CAV sealed by the lower mold BM and the upper mold UM.
- the resin RS is injected into a space CAV sealed by the lower mold BM and the upper mold UM.
- the injection pressure by the resin RS injected from the side surface of the chip mounting portion TAB. Is distributed.
- the resin RS does not easily enter the lower surface of the chip mounting portion TAB disposed on the lower mold BM. That is, in this embodiment, the stepped portion DL formed at the outer end portion of the chip mounting portion TAB disperses the injection pressure due to the resin RS and suppresses the resin RS from entering the lower surface of the chip mounting portion TAB. It has the function to do.
- the step of sealing the semiconductor chip CHP with the resin RS can be performed while exposing a part of the lead LD and the lower surface of the chip mounting portion TAB.
- the stepped portion DL is provided at the outer end portion of the chip mounting portion TAB. It is difficult to surely prevent the resin RS from entering the lower surface of the chip mounting portion TAB simply by providing it. That is, in the step of sealing the semiconductor chip CHP with the resin RS while exposing the lower surface of the chip mounting portion TAB, even if the step portion DL that prevents the resin RS from leaking is provided, the lower surface of the chip mounting portion TAB. Resin RS may enter the surface.
- FIG. 17 is a diagram illustrating a state after the sealing body MR made of the resin RS is formed in the product region PR of the lead frame.
- 17A is a plan view seen from the upper surface side of the sealing body MR
- FIG. 17B is a plan view seen from the lower surface side of the sealing body MR.
- the lower surface of the chip mounting portion TAB is exposed from the lower surface of the sealing body MR.
- the resin RS enters the lower surface of the chip mounting portion TAB.
- FIG. 17B it can be seen that a groove DIT1 and a groove DIT2 that are separated from each other are formed on the lower surface of the chip mounting portion TAB along the outer peripheral portion of the chip mounting portion TAB. That is, along the outer peripheral portion of the chip mounting portion TAB, the groove DIT1 is formed on the outer side, and the groove DIT2 is formed on the inner side of the groove DIT1.
- the resin RS enters the lower surface of the chip mounting portion TAB.
- This resin RS is formed by the grooves DIT1 and DIT2 formed on the lower surface of the chip mounting portion TAB. It can be seen that the resin RS is not damped and the region inside the groove DIT2 does not enter. That is, in the present embodiment, since the groove DIT1 and the groove DIT2 are provided inside the stepped portion DL on the lower surface of the chip mounting portion TAB, the entry of the resin RS that could not be prevented by the stepped portion DL, It can be seen that the grooves are blocked by the grooves DIT1 and DIT2. That is, even when the resin RS enters the lower surface of the chip mounting portion TAB. According to the present embodiment, since the groove DIT1 and the groove DIT2 are provided inside the stepped portion DL, it can be seen that the resin RS is further prevented from entering the inner region than the inner groove DIT2.
- FIG. 18 is a schematic diagram showing that the resin RS is prevented from entering by the grooves DIT1 and DIT2 formed on the lower surface of the chip mounting portion TAB.
- the resin RS is further prevented from entering the inner region than the groove DIT2.
- the amount of the resin RS that has entered the groove DIT1 is equal to the groove DIT2. It turns out that it is more than the quantity of resin RS which entered.
- the resin RS is prevented from entering by the groove DIT1 formed on the outer side, but the resin RS that has not been blocked by the groove DIT1 is blocked by the groove DIT2 formed on the inner side. From this, as shown in FIG. 18, the amount of the resin RS that has entered the groove DIT1 is larger than the amount of the resin RS that has entered the groove DIT2.
- the step of sealing the semiconductor chip CHP with the resin RS can be performed while exposing a part of the lead LD and the lower surface of the chip mounting portion TAB.
- FIG. 19 shows a state in which the resin RS is embedded in the grooves DIT1 and DIT2 formed on the lower surface of the chip mounting portion TAB.
- the lower surface of the chip mounting portion TAB is cleaned.
- the resin RS embedded in the groove DIT1 and the groove DIT2 is removed.
- the step of cleaning the lower surface of the chip mounting portion TAB can be performed by a combination of electrolytic deburring (electrolysis) and hydraulic deburring (high pressure water jet).
- electrolytic deburring electrolysis
- hydraulic deburring high pressure water jet
- a plating film PF is formed on the portion of the lead LD exposed from the sealing body MR and the lower surface of the chip mounting portion TAB exposed from the sealing body MR.
- a plating film PF made of pure tin (Sn) is formed by, for example, electrolytic plating.
- the plating film PF only needs to be made of a material that does not contain lead (lead-free material), and is not limited to pure tin, and may be made of a material made of tin-bismuth or tin-copper.
- the resin RS enters the grooves DIT1 and DIT2 formed on the lower surface of the chip mounting portion TAB in the process of forming the sealing body MR (see FIG. 18).
- the resin RS embedded in the grooves DIT1 and DIT2 is removed by the cleaning process (see FIG. 20).
- the plating film PF is also formed on the inner wall of the groove DIT1 and the inner wall of the groove DIT2 (see FIG. 21).
- the semiconductor device PKG1 is separated into pieces. As described above, the semiconductor device PKG1 in the present embodiment can be manufactured.
- the basic idea of the present embodiment is that, in a tab-exposed semiconductor device, a bottom surface of a chip mounting portion is formed after a resin sealing step on the premise that a groove for suppressing the spread of resin leakage is provided on the bottom surface of the chip mounting portion.
- the cleaning step of removing the resin leaking into the groove together with the resin leaking into the groove is carried out, and after the cleaning step, a plating film is also formed inside the groove.
- the first characteristic point in the present embodiment is that the plating film PF is not formed in advance on the lead frame LF to be prepared, but the plating film is formed during the manufacturing process of the semiconductor device.
- the first feature point in the present embodiment is, for example, a process after performing a process of cleaning the lower surface of the chip mounting portion TAB exposed from the sealing body MR as shown in FIGS.
- the plating film PF is formed on the lower surface of the chip mounting portion TAB.
- the plating film PF can be formed on the inner wall of the groove DIT1 and the inner wall of the groove DIT2.
- the resin RS when the resin RS enters the grooves DIT1 and DIT2 formed on the lower surface of the chip mounting portion TAB in the process of forming the sealing body MR, The resin RS embedded in the groove DIT1 and the groove DIT2 is removed by the step of cleaning the lower surface of the chip mounting portion TAB.
- the plating film PF can also be formed on the inner wall of the groove DIT1 and the inner wall of the groove DIT2.
- the connection reliability between the semiconductor device PKG1 and the mounting substrate MB can be improved. Furthermore, since the groove DIT1 and the groove DIT2 can be brought into contact with the terminal TE2 of the mounting board MB via the plating film PF, the heat radiation efficiency from the chip mounting portion TAB can be improved. That is, according to the present embodiment, since the region including the trench DIT1 and the trench DIT2 can be used as a heat dissipation path, the heat generated in the semiconductor chip CHP is efficiently dissipated from the lower surface of the chip mounting portion TAB. be able to.
- the connection reliability between the semiconductor device PKG1 and the mounting substrate MB be improved, but also the malfunction of the semiconductor device PKG1 due to the improvement of the heat dissipation efficiency can be suppressed.
- the reliability of the semiconductor device PKG1 can be improved by these synergistic effects.
- a plating film PF made of a multilayer film of Ni (nickel) / Pd (palladium) / Au (gold) is used, and a Ni / Pd / Au film is previously applied to the lead frame.
- a cleaning process for removing the resin RS leaking to the lower surface of the chip mounting portion TAB is difficult to perform a cleaning process for removing the resin RS leaking to the lower surface of the chip mounting portion TAB. This is because in the related technology, the plating film PF is formed on the lead frame LF in advance, and in the related technology, if the cleaning process is performed, the plating film PF is necessarily adversely affected.
- the plating film PF made of a laminated film of Ni (nickel) / Pd (palladium) / Au (gold) is provided on the lead frame LF prepared in advance.
- a plating film PF made of, for example, pure tin is formed during the manufacturing process of the semiconductor device (exterior plating process).
- the sealing body MR is formed in a process prior to the exterior plating process, and the chip mounting portion TAB is provided between the process of forming the sealing body MR and the exterior plating process. A step of cleaning the lower surface of the substrate can be inserted. This is because, according to this configuration, since the exterior plating process is performed after the cleaning process is performed, the plating film PF is not affected by the cleaning process.
- the first feature point in the present embodiment is that the plating film PF made of a lead-free material is formed during the manufacturing process of the semiconductor device. Furthermore, the first characteristic point in the present embodiment is that the exterior plating process for forming the plating film PF is performed in a process after the process for forming the sealing body MR. Then, the first feature point allows a process of cleaning the lower surface of the chip mounting portion TAB to be inserted into the process prior to the exterior plating process. As a result, according to the present embodiment, even when the resin RS enters the grooves DIT1 and DIT2 formed on the lower surface of the chip mounting portion TAB, the process of cleaning the lower surface of the chip mounting portion TAB.
- the resin RS embedded in the groove DIT1 and the groove DIT2 is removed, and in the exterior plating process, the plating film PF is also formed on the inner wall of the groove DIT1 and the inner wall of the groove DIT2.
- the inside of the trench DIT1 and the inside of the trench DIT2 also contribute to the connection between the semiconductor substrate PKG1 and the mounting substrate MB.
- the semiconductor device PKG1 and the mounting substrate MB are connected to each other. The connection reliability can be improved and the heat dissipation characteristics of the semiconductor device PKG1 can be improved.
- the basic idea in the present embodiment is the same as the related technology in that a groove is provided on the lower surface of the chip mounting portion, but the groove provided in the related technology is based on the premise that the resin that has entered the groove is removed.
- the groove provided in the present embodiment is different in that it is premised on removing the resin that has entered the groove. That is, the groove in the present embodiment and the groove provided in the related technology are common in that they have a function of suppressing the spread of resin leakage on the lower surface of the chip mounting portion.
- the groove design concept provided by the related technology does not assume that the resin that has entered the groove is removed, so the volume inside the groove is increased as much as possible to enhance the resin leakage blocking effect. It becomes basic idea specialized in.
- the design concept of the groove provided in the present embodiment is based on the premise that the resin that has entered the groove is removed, not only the resin leakage blocking function but also the groove.
- the basic idea in the present embodiment is different from the basic idea in the related technology in the directionality (point of view). Therefore, the configuration of the semiconductor device that embodies the basic idea in the present embodiment is based on the related technology. This is different from the configuration of the semiconductor device. That is, the lower surface configuration of the chip mounting portion in the present embodiment is different from the lower surface configuration of the chip mounting portion in the related art.
- each of the groove DIT1 and the groove DIT2 has a depth d2 of the groove DIT1 and a depth d2 of the groove DIT2 that is 1/2 of the thickness t1 of the chip mounting portion TAB. It is comprised so that it may become the following.
- channel DIT2 can be made shallow. This means that it becomes easier to remove the resin RS that has entered the grooves DIT1 and DIT2. As a result, according to the second feature point in the present embodiment, the resin RS that has entered the groove DIT1 and the groove DIT2 can be reliably removed by the cleaning step of cleaning the lower surface of the chip mounting portion TAB.
- the depth of the groove DIT is larger than 1 ⁇ 2 of the thickness of the chip mounting portion TAB. This is because the related technology does not assume that the resin RS that has entered the groove DIT has been removed. Therefore, the volume inside the groove DIT is increased as much as possible to increase the resin leakage damming effect. Because it is.
- the groove DIT1 (groove DIT2) provided in the present embodiment is based on the premise that the resin RS that has entered the groove DIT1 (groove DIT2) is removed, the groove DIT1 (groove DIT2) In addition, not only the resin leakage blocking function but also the ease of removal of the resin RS that has entered the groove DIT1 (groove DIT2) is considered.
- the depth d2 of the groove DIT1 (groove DIT2) is set to be 1 ⁇ 2 or less of the thickness t1 of the chip mounting portion TAB in order to improve the removal characteristics of the resin RS that has entered. It is composed.
- the second feature point in this embodiment can also be expressed by another expression as shown below. That is, for example, as shown in FIG. 8, the groove DIT1 (groove DIT2) is configured such that the depth d2 of the groove DIT1 (groove DIT2) is smaller than the step d1 of the step portion DL. it can. Thereby, according to the present embodiment, the depth d2 of the groove DIT1 (groove DIT2) can be reduced. This means that the resin RS that has entered the groove DIT1 (groove DIT2) can be easily removed. As a result, according to the second feature point in the present embodiment, the resin RS that has entered the groove DIT1 (groove DIT2) can be surely removed by the cleaning step of cleaning the lower surface of the chip mounting portion TAB.
- the resin RS is embedded in the stepped portion DL, and it is not assumed that the embedded resin RS is removed.
- the groove DIT1 (groove DIT2) is premised on removing the resin RS that has entered. Accordingly, the stepped portion DL and the groove DIT1 (groove DIT2) are different from each other in whether or not the resin RS is removed. The shallower the depth, the easier the resin RS can be removed. In the embodiment, the depth d2 of the groove DIT1 (groove DIT2) is configured to be smaller than the step d1 of the step portion DL.
- the depth of the groove DIT is approximately the same as the step of the step portion DL. This is because the related technology does not assume that the resin RS that has entered the groove DIT has been removed. Therefore, the volume inside the groove DIT is increased as much as possible to increase the resin leakage damming effect. Because it is.
- the present embodiment since it is premised on removing the resin RS that has entered the groove DIT1 (groove DIT2), as shown in FIG. 8, a step that is not premised on removing the embedded resin RS.
- the depth d2 of the groove DIT1 (groove DIT2) is smaller than the step of the portion DL.
- the shape of the groove DIT1 and the shape of the groove DIT2 are V-shaped.
- channel DIT1 can be improved.
- the V-shaped groove DIT1 (groove DIT2) in the present embodiment has the same depth and width as the semicircular groove DIT in comparison with the semicircular groove DIT in the related art shown in FIG. This is because, since the volume is small even if it is, it is considered that the ease of removing the resin RS that has entered the groove DIT1 (groove DIT2) is improved.
- a press method can be used to form the V-shaped groove DIT1 (groove DIT2).
- the second feature point in the present embodiment is specifically the first device point for reducing the depth d2 of the groove DIT1 (groove DIT2) and the second feature point for reducing the volume by making it V-shaped. It has a device point.
- channel DIT2) can be improved significantly.
- the third feature point in the present embodiment is that, for example, as shown in FIGS. 7 and 8, a plurality of grooves (for example, the groove DIT1 and the groove DIT2) are provided on the lower surface of the chip mounting portion TAB. .
- a plurality of grooves for example, the groove DIT1 and the groove DIT2
- the groove DIT1 in the present embodiment removes the resin RS that has entered the groove DIT1, and not only the resin leakage blocking function but also the groove DIT1 inside the groove DIT1. This is a useful configuration because it takes into account the ease of removal of the resin RS.
- the ease of removal of the resin RS that has entered the groove DIT1 is considered, and the above-described second feature point is conceived from the viewpoint of improving the ease of removal of the resin RS. Yes.
- the groove DIT1 is formed by the first device point for reducing the depth d2 of the groove DIT1 and the second device point for reducing the volume by forming a V shape.
- the ease of removal of the resin RS that has entered can be improved.
- the fact that the ease of removing the resin RS that has entered the groove DIT1 can be improved means that, if reversed, the damming function in the groove DIT1 is lowered.
- a plurality of grooves are suppressed in order to suppress the deterioration of the damming function that manifests as a side effect of the configuration that improves the ease of removing the resin RS that has entered the groove DIT1.
- a groove DIT1 and a groove DIT2 are provided (third feature point).
- the resin RS that has not been blocked by the groove DIT ⁇ b> 1 can be blocked by the groove DIT ⁇ b> 2 provided inside the groove DIT ⁇ b> 1. That is, according to the third feature point in the present embodiment, the side effect of the second feature point, which is a decrease in the damming function, can be suppressed, and the damming function can be sufficiently exhibited.
- the combination of the second feature point and the third feature point described above improves the function of blocking resin leakage on the lower surface of the chip mounting portion TAB, and improves the groove DIT1 ( The improvement in the ease of removal of the resin RS that has entered the groove DIT2) can be achieved at a high level.
- the third characteristic point in the present embodiment is useful because it presupposes the first characteristic point that the resin RS that has entered the groove DIT1 (groove DIT2) is removed by cleaning the lower surface of the chip mounting portion TAB. It becomes the composition. This point will be described below.
- the region where the resin RS remains is increased. This means that the reliability of connection between the semiconductor device and the mounting substrate is lowered, and the heat dissipation characteristics of the semiconductor device are also lowered. Therefore, in the related art, providing the plurality of grooves DIT on the lower surface of the chip mounting portion TAB may be adopted from the viewpoint of improving the connection reliability between the semiconductor device and the mounting substrate and improving the heat dissipation characteristics of the semiconductor device. This is a difficult configuration. That is, in the related technology that does not assume that the resin RS embedded in the groove DIT is removed, a configuration in which a plurality of grooves DIT are provided on the lower surface of the chip mounting portion TAB to improve the resin leakage damming function. However, it is useful to provide a single groove DIT and increase the internal volume of the single groove DIT as much as possible to enhance the resin leakage blocking effect.
- the resin RS that has entered the groove DIT1 (groove DIT2) is removed by cleaning the lower surface of the chip mounting portion TAB.
- the resin RS that has entered each of the grooves DIT1 and DIT2 is removed. It becomes a structure which can aim at the improvement of the damming function of a resin leak, without causing the fall and the fall of the thermal radiation characteristic of a semiconductor device.
- the configuration in which a single groove is provided and the volume inside the single groove is increased as much as possible to enhance the resin leakage damming effect is remarkably easy to remove the resin RS that has entered.
- This is a configuration that is difficult to employ in the present embodiment.
- it is assumed that the lower surface of the chip mounting portion TAB is cleaned to remove the resin RS that has entered the groove DIT1 (groove DIT2). Therefore, in the present embodiment, a configuration in which a single groove DIT is provided on the lower surface of the chip mounting portion TAB and the internal volume of the single groove DIT is increased as much as possible to enhance the resin leakage damming effect.
- it is more useful to provide a plurality of grooves (groove DIT1 and groove DIT2) on the lower surface of the chip mounting portion TAB so as to improve the resin leakage blocking function.
- the directionality (viewpoint) is different between the present embodiment and the related technology.
- the third feature point in the present embodiment of providing a plurality of grooves (grooves DIT1 and DIT2) spaced apart from each other on the lower surface of the chip mounting portion TAB is to clean the lower surface of the chip mounting portion TAB and It is a configuration having useful technical significance because it presupposes the first characteristic point of removing the resin RS that has entered the DIT1 (groove DIT2).
- the fourth feature point in the present embodiment is that a device for suppressing the entry of the resin RS at the outer peripheral portion of the lower surface of the chip mounting portion TAB is provided as much as possible. This is because if the resin RS can be prevented from entering at the outer periphery of the lower surface of the chip mounting portion TAB as much as possible, the area of the resin RS entering the lower surface of the chip mounting portion TAB can be reduced. This is because the ease of removal can be improved.
- the specific first device point of the fourth feature point in the present embodiment is a distance L1 between the step position of the step portion DL and the center position of the groove DIT1 in a cross-sectional view,
- the point is that the distance is smaller than the distance L2 between the center position of the groove DIT1 and the center position of the groove DIT2.
- positioned outside can be brought close to the outer peripheral part of the chip
- tip mounting part TAB can be improved.
- a further specific second device point of the fourth feature point in the present embodiment is arranged so as to extend along the outer peripheral portion of the lower surface of the chip mounting portion TAB, for example, as shown in FIG.
- the groove DIT1 (groove DIT2) has a taper shape near the corner of the chip mounting portion TAB.
- the chip mounting portion TAB includes a first side extending in the first direction, a second side that intersects the first side, and a corner that is an intersection of the first side and the second side.
- the groove DIT1 (groove DIT2) includes a first part parallel to the first side, a second part parallel to the second side, and a third part connecting the first part and the second part. .
- the distance between the third portion of the groove DIT1 (groove DIT2) and the corner is longer than the distance between the first portion of the groove DIT1 (groove DIT2) and the first side, and the groove DIT1. It is longer than the distance between the second portion of (groove DIT2) and the second side.
- the angle formed by the third portion and the first portion is an obtuse angle
- the angle formed by the third portion and the second portion is also an obtuse angle.
- the groove DIT1 (groove DIT2) can be arranged as close as possible to the vicinity of the outer peripheral portion of the chip mounting portion TAB.
- the groove DIT1 (groove DIT2) must be separated from the corner portion of the chip mounting portion TAB by a certain distance due to the design layout constraint, but by having a tapered shape, the distance between the corner portion and the tapered shape is secured.
- the groove DIT1 (groove DIT2) can be arranged as close as possible to the vicinity of the outer peripheral portion of the chip mounting portion TAB as compared with the case where the taper shape is not provided.
- the area of the resin RS that enters the lower surface of the chip mounting portion TAB can be reduced, thereby improving the ease of removing the resin RS that has entered the lower surface of the chip mounting portion TAB. can do.
- the groove DIT1 (groove DIT2) is formed in the vicinity of the outer peripheral portion of the chip mounting portion TAB by the synergistic effect of the first device point and the second device point. Can be placed as close as possible. As a result, it is possible to reduce the amount of the resin RS that enters the lower surface of the chip mounting portion TAB, thereby greatly improving the ease of removing the resin RS that has entered the lower surface of the chip mounting portion TAB.
- a fifth feature point in the present embodiment is that, for example, as shown in FIG. 8, the step d1 of the step portion DL is equal to or less than 1 ⁇ 2 of the thickness t1 of the chip mounting portion TAB. is there.
- the step of the stepped portion DL is desirably larger than 1 ⁇ 2 of the thickness of the chip mounting portion TAB.
- the level difference d1 of the level difference part DL is set to 1 ⁇ 2 or less of the thickness t1 of the chip mounting part TAB.
- the stepped portion DL is formed by, for example, a pressing method. As the stepped portion DL becomes larger, the amount of crushing increases, and as a result, the flatness of the upper surface of the chip mounting portion TAB decreases. When the flatness of the upper surface of the chip mounting portion TAB is lowered, the mountability of the semiconductor chip CHP mounted on the upper surface of the chip mounting portion TAB is lowered. Therefore, in the present embodiment, the level difference d1 of the level difference portion DL is set to 1 ⁇ 2 or less of the thickness t1 of the chip mounting portion TAB.
- the effect of suppressing the entry of the resin RS into the lower surface of the chip mounting portion TAB by the single stepped portion DL is reduced.
- the groove DIT1 is provided inside the stepped portion DL and the groove DIT2 is provided inside the stepped DIPT1
- the stepped portion DL, the groove DIT1, and the groove DIT2 are provided. .
- the entry of the resin RS into the lower surface of the chip mounting portion TAB is sufficiently suppressed.
- the combination of the stepped portion DL, the groove DIT1, and the groove DIT2 allows the resin RS to enter the lower surface of the chip mounting portion TAB to be minimized, and further, the upper surface of the chip mounting portion TAB is flattened. From the viewpoint of improving the performance, it is useful to adopt the fifth feature point in the present embodiment.
- FIG. 23A is an enlarged view showing a part of the chip mounting portion TAB in the first modification.
- a stepped portion DL is provided at the outer end portion of the lower surface of the chip mounting portion TAB in the first modification, and the groove DIT1 is spaced apart from the inside of the stepped portion DL.
- a groove DIT2 is formed and spaced from the inside of the groove DIT1.
- the depth of the groove DIT1 and the depth of the groove DIT2 are different. Specifically, the depth of the groove DIT1 is deeper than the depth of the groove DIT2. In other words, the depth of the groove DIT2 is shallower than the depth of the groove DIT1. More specifically, as shown in FIG. 23A, d1> d2a> d2b is provided between the step d1 of the stepped portion DL, the depth d2a of the groove DIT1, and the depth d2b of the groove DIT2. The relationship is established.
- the groove DIT1 (groove DIT2) is premised on removing the resin that has entered. Accordingly, the stepped portion DL and the groove DIT1 (groove DIT2) are different from each other in whether or not the resin is removed. The shallower the depth, the easier the resin can be removed. The depth d2a of the groove DIT1 and the depth d2b of the groove DIT2 are smaller than the step d1 of the step portion DL.
- the amount of the resin RS that has entered the groove DIT1 enters the groove DIT2. It is larger than the amount of resin RS. That is, first, the resin RS is prevented from entering by the groove DIT1 formed on the outer side, but the resin RS that has not been blocked by the groove DIT1 is blocked by the groove DIT2 formed on the inner side. Therefore, as shown in FIG. 18, the amount of the resin RS that has entered the groove DIT1 is larger than the amount of the resin RS that has entered the groove DIT2.
- the depth d2a of the groove DIT1 is made deeper than the depth d2b of the groove DIT2.
- the depth d2a is smaller than the level
- the damming function is sufficiently ensured.
- the groove DIT2 disposed on the inner side is not required to have a resin damming effect as compared with the groove DIT1, and therefore, the depth d2b of the groove DIT2 is greater than the depth d2a of the groove DIT1. It can also be said that the ease of removing the resin is enhanced by making it shallower.
- FIG. 23B is an enlarged view showing a part of the chip mounting portion TAB in the second modification.
- a stepped portion DL is provided at the outer end of the lower surface of the chip mounting portion TAB in the second modification example, and the groove DIT1 is spaced apart inside the stepped portion DL.
- a groove DIT2 is formed and spaced from the inside of the groove DIT1.
- the shape of the groove DIT1 and the shape of the groove DIT2 are semicircular. That is, in the embodiment, for example, as illustrated in FIG. 8, the example in which the shape of the groove DIT1 and the shape of the groove DIT2 are formed from a V-shape has been described, but the present invention is not limited thereto, and is illustrated in FIG.
- the shape of the groove DIT1 and the shape of the groove DIT2 may be semicircular.
- the groove DIT1 and the groove DIT2 can be formed by etching, a crushing amount does not occur unlike the press method, and thus it is easy to ensure the flatness of the upper surface of the chip mounting portion TAB. Obtainable.
- the QFP is described as an example of the package form of the semiconductor device PKG1, but the technical idea in the embodiment is not limited to this, and for example, the package form is QFN (Quad Flat Non-Leaded Package). It can also be applied to the semiconductor device.
- QFN Quad Flat Non-Leaded Package
- FIG. 24A is an external view of the semiconductor device PKG2 in Modification 3 as viewed from the upper surface side
- FIG. 24B is an external view of the semiconductor device PKG2 in Modification 3 as viewed from the lower surface side. is there.
- a plurality of leads LD are arranged on the outer peripheral portion of the lower surface of the sealing body MR, and in the central portion of the lower surface of the sealing body MR, a chip is formed from the sealing body MR.
- the lower surface of the mounting portion TAB is exposed.
- a groove DIT1 and a groove DIT2 are formed on the exposed lower surface of the chip mounting portion TAB.
- FIG. 25 is a cross-sectional view showing the semiconductor device PKG2 in the third modification. As shown in FIG. 25, it can be seen that also in the semiconductor device PKG2 in the third modification, the groove DIT1 and the groove DIT2 are formed on the lower surface of the chip mounting portion TAB exposed from the sealing body MR. In this way, the technical idea of the embodiment can also be realized in the semiconductor device PKG2 in the third modification.
- FIG. 26A is an external view of the semiconductor device PKG3 in Modification 3 as viewed from the upper surface side
- FIG. 26B is an external view of the semiconductor device PKG3 in Modification 3 as viewed from the lower surface side. is there.
- a plurality of leads LD are arranged on the outer peripheral portion of the lower surface of the sealing body MR, and the chip from the sealing body MR to the center portion of the lower surface of the sealing body MR.
- the lower surface of the mounting portion TAB is exposed.
- a groove DIT1 and a groove DIT2 are formed on the exposed lower surface of the chip mounting portion TAB.
- FIG. 27 is a cross-sectional view showing a semiconductor device PKG3 in the third modification. As shown in FIG. 27, it can be seen that also in the semiconductor device PKG3 in the third modification, the groove DIT1 and the groove DIT2 are formed on the lower surface of the chip mounting portion TAB exposed from the sealing body MR. In this manner, the technical idea of the embodiment can be realized also in the semiconductor device PKG3 in the third modification.
- the embodiment includes the following forms.
- the first groove is a semiconductor device formed along an outer peripheral portion of the chip mounting portion.
- channel is a semiconductor device which is 1/2 or less of the thickness of the said chip mounting part.
- the cross-sectional shape of the first groove is a V-shaped semiconductor device.
- the depth of the first groove and the depth of the second groove are both semiconductor devices that are 1 ⁇ 2 or less of the thickness of the chip mounting portion.
- channel is a semiconductor device deeper than the depth of the said 2nd groove
- channel is a semiconductor device shallower than the level
- the chip mounting portion is A first side extending in a first direction; A second side intersecting the first side; A corner that is an intersection of the first side and the second side; Have The first groove is A first portion parallel to the first side; A second portion parallel to the second side; A third portion connecting the first portion and the second portion; Have The distance between the third portion of the first groove and the corner is longer than the distance between the first portion of the first groove and the first side, and A semiconductor device longer than a distance between the second portion and the second side.
- An angle formed by the third portion and the first portion is an obtuse angle
- An angle formed by the third portion and the second portion is an obtuse angle
Abstract
Description
まず、タブ露出型の半導体装置に関する関連技術について説明し、その後、この関連技術に対する改善の検討を行なう。そして、関連技術に対する改善の検討によって想到された技術的思想について説明することにする。なお、本明細書でいう「関連技術」は、新規に発明者が見出した課題を有する技術であって、公知である従来技術ではないが、新規な技術的思想の前提技術(未公知技術)を意図して記載された技術である。
本実施の形態における基本思想は、タブ露出型の半導体装置において、チップ搭載部の下面に樹脂漏れの広がりを抑制する溝を設けることを前提として、樹脂による封止工程後、チップ搭載部の下面に漏れ出た樹脂とともに溝の内部に入り込んだ樹脂も除去する洗浄工程を実施し、洗浄工程後、溝の内部にもめっき膜を形成する思想である。
以下では、本実施の形態における半導体装置の構成について説明する。
とは、L1<L2の関係が成立している。
続いて、本実施の形態における構造上の特徴点について説明する。本実施の形態における構造上の特徴点は、例えば、図8に示すように、溝DIT1の内部および溝DIT2の内部に樹脂RSが形成されておらず、溝DIT1の内壁および溝DIT2の内壁にわたってめっき膜PFが形成されている点にある。つまり、本実施の形態における構造上の特徴点は、図8に示すように、チップ搭載部TABの下面のうち、溝DIT1および溝DIT2を含む領域A2にわたってめっき膜PFが形成されている点にある。
本実施の形態における半導体装置PKG1は、上記のように構成されており、以下に、その製造方法について、図面を参照しながら説明する。
本実施の形態における基本思想は、タブ露出型の半導体装置において、チップ搭載部の下面に樹脂漏れの広がりを抑制する溝を設けることを前提として、樹脂による封止工程後、チップ搭載部の下面に漏れ出た樹脂とともに溝の内部に入り込んだ樹脂も除去する洗浄工程を実施し、洗浄工程後、溝の内部にもめっき膜を形成する思想である。
図23(a)は、本変形例1におけるチップ搭載部TABの一部を拡大して示す図である。図23(a)に示すように、本変形例1におけるチップ搭載部TABの下面には、外端部に段差部DLが設けられており、この段差部DLの内側に離間して溝DIT1が形成され、かつ、この溝DIT1の内側に離間して溝DIT2が形成されている。
図23(b)は、本変形例2におけるチップ搭載部TABの一部を拡大して示す図である。図23(b)に示すように、本変形例2におけるチップ搭載部TABの下面には、外端部に段差部DLが設けられており、この段差部DLの内側に離間して溝DIT1が形成され、かつ、この溝DIT1の内側に離間して溝DIT2が形成されている。
実施の形態では、半導体装置PKG1のパッケージ形態として、QFPを例に挙げて説明したが、実施の形態における技術的思想は、これに限らず、例えば、パッケージ形態がQFN(Quad Flat Non-Leaded Package)の半導体装置にも適用することができる。
図24(a)は、本変形例3における半導体装置PKG2を上面側から見た外観図であり、図24(b)は、本変形例3における半導体装置PKG2を下面側から見た外観図である。図24(b)に示すように、封止体MRの下面の外周部には、複数のリードLDが配置されており、封止体MRの下面の中央部においては、封止体MRからチップ搭載部TABの下面が露出している。そして、露出しているチップ搭載部TABの下面には、溝DIT1および溝DIT2が形成されている。
図26(a)は、本変形例3における半導体装置PKG3を上面側から見た外観図であり、図26(b)は、本変形例3における半導体装置PKG3を下面側から見た外観図である。図26(b)に示すように、封止体MRの下面の外周部には、複数のリードLDが配置されており、封止体MRの下面の中央部においては、封止体MRからチップ搭載部TABの下面が露出している。そして、露出しているチップ搭載部TABの下面には、溝DIT1および溝DIT2が形成されている。
下面に第1溝が形成されたチップ搭載部と、
前記チップ搭載部の上面に搭載された半導体チップと、
導電性部材を介して、前記半導体チップのパッドと電気的に接続されたリードと、
前記半導体チップを封止する封止体と、
を備え、
前記チップ搭載部の前記下面は、前記封止体から露出し、
前記第1溝内を含む前記下面には、めっき膜が形成されている、半導体装置。
付記1に記載の半導体装置において、
前記第1溝内には、前記封止体を構成する樹脂が形成されていない、半導体装置。
付記1に記載の半導体装置において、
前記第1溝は、前記チップ搭載部の外周部に沿って形成されている、半導体装置。
付記1に記載の半導体装置において、
前記第1溝の深さは、前記チップ搭載部の厚さの1/2以下である、半導体装置。
付記1に記載の半導体装置において、
前記第1溝の断面形状は、V字形状である、半導体装置。
付記1に記載の半導体装置において、
前記チップ搭載部の前記下面には、さらに、前記第1溝と離間して第2溝が形成されている、半導体装置。
付記6に記載の半導体装置において、
前記第2溝は、前記第1溝よりも前記チップ搭載部の内側に形成されている、半導体装置。
付記6に記載の半導体装置において、
前記第1溝の深さ、および、前記第2溝の深さは、ともに、前記チップ搭載部の厚さの1/2以下である、半導体装置。
付記7に記載の半導体装置において、
前記第1溝の深さは、前記第2溝の深さよりも深い、半導体装置。
付記6に記載の半導体装置において、
前記第2溝の内壁にも、前記めっき膜が形成されている、半導体装置。
付記6に記載の半導体装置において、
前記第2溝内には、前記封止体を構成する樹脂が形成されていない、半導体装置。
付記1に記載の半導体装置において、
前記チップ搭載部の下面の外端部には、前記第1溝と離間する段差部が形成されている、半導体装置。
付記12に記載の半導体装置において、
前記第1溝は、前記段差部よりも内側に形成されている、半導体装置。
付記12に記載の半導体装置において、
前記第1溝の深さは、前記段差部の段差よりも浅い、半導体装置。
付記12に記載の半導体装置において、
前記チップ搭載部の前記下面には、前記第1溝よりも内側に第2溝が形成され、
断面視において、前記段差部の段差位置と前記第1溝の中心位置との距離は、前記第1溝の中心位置と前記第2溝の中心位置との距離よりも小さい、半導体装置。
付記12に記載の半導体装置において、
前記段差部の内部には、前記封止体を構成する樹脂が形成されている、半導体装置。
付記1に記載の半導体装置において、
前記チップ搭載部は、
第1方向に延在する第1辺と、
前記第1辺と交差する第2辺と、
前記第1辺と前記第2辺との交差点である角部と、
を有し、
前記第1溝は、
前記第1辺と並行する第1部分と、
前記第2辺と並行する第2部分と、
前記第1部分と前記第2部分とを接続する第3部分と、
を有し、
前記第1溝の前記第3部分と前記角部との間の距離は、前記第1溝の前記第1部分と前記第1辺との間の距離よりも長く、かつ、前記第1溝の前記第2部分と前記第2辺との間の距離よりも長い、半導体装置。
付記17に記載の半導体装置において、
前記第3部分と前記第1部分とのなす角は、鈍角であり、
前記第3部分と前記第2部分とのなす角は、鈍角である、半導体装置。
DIT1 溝
DIT2 溝
DL 段差部
LD リード
LF リードフレーム
MR 封止体
PF めっき膜
RS 樹脂
TAB チップ搭載部
W ワイヤ
Claims (15)
- (a)下面に第1溝が形成されたチップ搭載部と、リードとを有するリードフレームを用意する工程、
(b)前記半導体チップを前記チップ搭載部の上面に搭載する工程、
(c)前記半導体チップに形成されているパッドと前記リードとを導電性部材を介して電気的に接続する工程、
(d)前記リードの一部および前記チップ搭載部の前記下面を露出しながら、前記半導体チップを樹脂で封止する工程、
(e)前記(d)工程の後、前記チップ搭載部の前記下面を洗浄する工程、
(f)前記(e)工程の後、前記チップ搭載部の前記下面にめっき膜を形成する工程、
を備え、
前記(d)工程によって、前記チップ搭載部の前記下面に形成されている前記第1溝にも前記樹脂が入り込んだ場合、前記(e)工程によって、前記第1溝に埋め込まれた前記樹脂は除去され、前記(f)工程では、前記第1溝の内壁にも前記めっき膜が形成される、半導体装置の製造方法。 - 請求項1に記載の半導体装置の製造方法において、
前記第1溝は、前記チップ搭載部の外周部に沿って形成されている、半導体装置の製造方法。 - 請求項1に記載の半導体装置の製造方法において、
前記第1溝の深さは、前記チップ搭載部の厚さの1/2以下である、半導体装置の製造方法。 - 請求項1に記載の半導体装置の製造方法において、
前記第1溝は、プレス法によって形成されている、半導体装置の製造方法。 - 請求項1に記載の半導体装置の製造方法において、
前記第1溝の断面形状は、V字形状である、半導体装置の製造方法。 - 請求項1に記載の半導体装置の製造方法において、
前記チップ搭載部の前記下面には、さらに、前記第1溝と離間して第2溝が形成されている、半導体装置の製造方法。 - 請求項6に記載の半導体装置の製造方法において、
前記第2溝も、前記チップ搭載部の外周部に沿って形成されている、半導体装置の製造方法。 - 請求項7に記載の半導体装置の製造方法において、
前記第2溝は、前記第1溝よりも前記チップ搭載部の内側に形成されている、半導体装置の製造方法。 - 請求項6に記載の半導体装置の製造方法において、
前記第1溝の深さ、および、前記第2溝の深さは、ともに、前記チップ搭載部の厚さの1/2以下である、半導体装置の製造方法。 - 請求項8に記載の半導体装置の製造方法において、
前記第1溝の深さは、前記第2溝の深さよりも深い、半導体装置の製造方法。 - 請求項8に記載の半導体装置の製造方法において、
前記(d)工程によって、前記チップ搭載部の前記下面に形成されている前記第1溝および前記第2溝にも前記樹脂が入り込んだ場合、前記第1溝に入り込んだ前記樹脂の量は、前記第2溝に入り込んだ前記樹脂の量よりも多い、半導体装置の製造方法。 - 請求項1に記載の半導体装置の製造方法において、
前記チップ搭載部の下面の外端部には、前記第1溝と離間する段差部が形成されている、半導体装置の製造方法。 - 請求項12に記載の半導体装置の製造方法において、
前記第1溝は、前記段差部よりも内側に形成されている、半導体装置の製造方法。 - 請求項12に記載の半導体装置の製造方法において、
前記第1溝の深さは、前記段差部の段差よりも浅い、半導体装置の製造方法。 - 請求項12に記載の半導体装置の製造方法において、
前記チップ搭載部の前記下面には、前記第1溝よりも内側に第2溝が形成され、
断面視において、前記段差部の段差位置と前記第1溝の中心位置との距離は、前記第1溝の中心位置と前記第2溝の中心位置との距離よりも小さい、半導体装置の製造方法。
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