WO2016004631A1 - 一种切纵流式谷物联合收获打捆复式作业机 - Google Patents

一种切纵流式谷物联合收获打捆复式作业机 Download PDF

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Publication number
WO2016004631A1
WO2016004631A1 PCT/CN2014/082082 CN2014082082W WO2016004631A1 WO 2016004631 A1 WO2016004631 A1 WO 2016004631A1 CN 2014082082 W CN2014082082 W CN 2014082082W WO 2016004631 A1 WO2016004631 A1 WO 2016004631A1
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WO
WIPO (PCT)
Prior art keywords
grain
longitudinal axial
axial flow
threshing
flow
Prior art date
Application number
PCT/CN2014/082082
Other languages
English (en)
French (fr)
Inventor
李耀明
徐立章
唐忠
Original Assignee
江苏大学
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Filing date
Publication date
Application filed by 江苏大学 filed Critical 江苏大学
Priority to US15/323,395 priority Critical patent/US9949433B2/en
Publication of WO2016004631A1 publication Critical patent/WO2016004631A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D41/00Combines, i.e. harvesters or mowers combined with threshing devices
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D41/00Combines, i.e. harvesters or mowers combined with threshing devices
    • A01D41/12Details of combines
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D34/00Mowers; Mowing apparatus of harvesters
    • A01D34/01Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus
    • A01D34/02Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having reciprocating cutters
    • A01D34/03Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having reciprocating cutters mounted on a vehicle, e.g. a tractor, or drawn by an animal or a vehicle
    • A01D34/04Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having reciprocating cutters mounted on a vehicle, e.g. a tractor, or drawn by an animal or a vehicle with cutters at the front
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D43/00Mowers combined with apparatus performing additional operations while mowing
    • A01D43/006Mowers combined with apparatus performing additional operations while mowing with devices for pressing or compacting
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D61/00Elevators or conveyors for binders or combines
    • A01D61/008Elevators or conveyors for binders or combines for longitudinal conveying, especially for combines
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/10Feeders
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/18Threshing devices
    • A01F12/184Cleaning means
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/44Grain cleaners; Grain separators
    • A01F12/446Sieving means
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F15/00Baling presses for straw, hay or the like
    • A01F15/04Plunger presses
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F15/00Baling presses for straw, hay or the like
    • A01F15/08Details
    • A01F15/0875Discharge devices
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F7/00Threshing apparatus
    • A01F7/02Threshing apparatus with rotating tools
    • A01F7/06Threshing apparatus with rotating tools with axles in line with the feeding direction ; Axial threshing machines
    • A01F7/062Threshing apparatus with rotating tools with axles in line with the feeding direction ; Axial threshing machines with a rotating cage
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/18Threshing devices
    • A01F12/22Threshing cylinders with teeth

Definitions

  • the invention relates to the technical field of agricultural machinery processing and manufacturing, in particular to a cross-flow type grain combined harvesting and bundling double working machine, which can be widely applied to the high-performance harvesting of rice and wheat and the combined operation of straw compression and bundling. Background technique
  • the existing stalks of rice and wheat combine harvesters after harvesting rice and wheat are basically in the form of smashing and returning to the field, and the rice straw after returning to the field is scattered in the ground.
  • farmers since the harvested straw affects the next season crop in the field and is not easily rotted in the field, farmers often burn the straw in the field. The burning of straw seriously affects the air quality, and the government's directives are also difficult to effectively solve the problem of straw burning.
  • countries have begun to appear rice and wheat picking and compression baling machinery, picking up the baler to compress and bundle the rice and wheat straw after threshing and separation, neatly and orderly placed in the field.
  • the farmers sold the bundled rice and wheat straw to the power plant, which effectively reduced the cultivation of straw in the field to the next season crops, and also provided fuel for the power plant to fully alleviate the energy crisis in China.
  • Cutting and single (double) longitudinal axial combined full feed combine harvesters developed by John Deere, Case, New Holland, a large international combine harvester manufacturer, such as Case 2388 and 2366 single longitudinal axial flow, John Deere 988 STS Single vertical axial flow, New Holland CR 980 and CR960 double vertical axial flow series is a large-scale dry-land harvesting machine. This type of machine first harvests the grain and then smashes the straw back into the field.
  • baling machinery adopts the method of independent operation, and independently picks up and bundles the straw in the field, which has low efficiency, high cost and complicated operation procedures.
  • a combined harvesting and bundling duplexing machine disclosed in Chinese Patent No. ZL00620074426.2 the baler is placed in the lower part of the grass harvesting mouth of the combine harvester, and the stalk after threshing by the threshing drum is directly discharged to the grass inlet of the baler It realizes the integration of rice and wheat harvesting and straw baling; but this type of machine directly attaches the baler as a backpack to the combine harvester, which is a superimposed combination of combine harvester and baler.
  • the technical problem to be solved by the invention is to overcome the difficulties in the integrated operation of stalk cutting, conveying, threshing, cleaning, straw compression and baling in the harvesting process of the rice and wheat combine harvester in the wet small field, and solving the problem
  • Grain cutting and conveying system grain threshing and separation system, grain cleaning device, grain collection and storage system, straw compression and bundling device, chassis walking system and driving operating system are arranged reasonably, to realize rice wheat harvesting and straw compression and bundling requirements, High work efficiency, simple operation, saving time and labor, and low failure rate. Full reliable superiority.
  • the technical solution adopted by the present invention is a cut-and-flow type grain combined harvesting and bundling duplexing machine, which comprises a grain cutting conveying system, a grain threshing separation system, a grain sorting device, a grain collecting and storage system, a straw compression bundling device.
  • the chassis walking system and the driving operating system the grain cleaning device is located directly above the chassis walking system
  • the grain threshing separation system is located directly above the grain cleaning device
  • the straw compression bundling device is located at the lower side of the grain threshing separation system and the grain cleaning
  • the grain cutting conveyor system is located on the front side of the grain threshing separation system
  • the driving operating system is located on the upper side of the grain cutting conveyor system
  • the grain collection and storage system is located on the upper side of the chassis walking system and next to the grain threshing separation system.
  • the grain cutting conveying system comprises a material header device and a material conveying device; the material header device is connected with the material conveying device, and the material header device is located at the front side of the material conveying device; the material header device is composed of spokes, teeth, and reciprocating cutter , feeding the auger, dialing the wheel frame, the reel drive wheel, the header drive wheel, feeding the auger drive wheel, the cutter pendulum ring mechanism; the tooth is connected with the spoke, the spoke and the reel plate Connected; the reel frame is located on the upper side of the feeding auger, the reciprocating cutter is located on the lower side of the reel web and fed to the front side of the auger; the reel drive wheel is connected to the reel web, feeding The auger drive wheel is connected to the feed auger, the cutter pendulum ring mechanism is connected with the reciprocating cutter, the header drive wheel is connected with the feed auger drive wheel; the material conveying device is driven by the conveyor drive wheel a, the conveyor chain a, The conveying chain b, the material pressing strip, and the
  • the grain threshing separation system comprises a chopping threshing separation device and a longitudinal axial flow threshing separation device;
  • the chopping threshing separation device comprises a chopping roller cover plate, a chopping tooth tine threshing element, a cut flow grid concave plate, a cutting spoke, and a cutting Flow roller drive pulley, cut flow drive sprocket, choke roller web, choke roller bearing, choke roller shaft; tangential spike tooth threshing element
  • the piece is connected with the cutting spoke, the cutting spoke is connected with the cutting roller web, the cutting roller web is connected with the choke roller bearing, the choke roller bearing is connected with the choke drum shaft; the chander driving belt pulley and the cutting flow transmission
  • the sprocket is connected to the cutting roller shaft;
  • the sluice roller cover is located on the upper side of the sluice roller web, and the swash grid stencil is located at the lower side of the choke roller web;
  • the grain sorting device consists of a shaking plate, an upper vibrating screen, a lower vibrating screen, and a clearing centrifugal fan.
  • the shaking plate is located on the upper side of the upper vibrating screen
  • the upper vibrating screen is located on the upper side of the lower vibrating screen
  • the clearing centrifugal fan is located under the upper vibrating screen.
  • the upper side and the front side of the side and lower vibrating screens are cleaned and the agitated auger is located on the side of the shaker plate;
  • the upper vibrating screen comprises an upper sieve equalizing plate, a fish scale sieve plate, and a serrated upper vibrating tail sieve;
  • the fish scale sieve is located on the front side of the vibrating tail screen on the serration;
  • the lower vibrating screen includes the lower sieve braided screen and the vibrating screen flywheel;
  • the clear centrifugal fan includes the lower splitter and the upper splitter; the shaker plate crank and the shaker The plates are connected and the vibrating screen flywheel is connected to the crank plate crank.
  • the grain collection and storage system consists of a grain storage tank, a grain collecting auger, and a miscellaneous collecting auger; a grain collecting auger is connected to the grain storage tank, and a waste collecting auger is connected to the vertical axial flow threshing separation device.
  • Straw compression bundling device consists of straw feeding mechanism, power input mechanism, bundling transmission tensioning wheel, transmission wheel, pre-compression mechanism transmission wheel, connecting rod distribution mechanism, grass conveying mechanism transmission wheel, grass wheel, straw binding
  • the straw feeding mechanism is connected with the square bale discharge mechanism,
  • the crank preloading mechanism is connected with the straw feeding mechanism, the connecting rod distributing mechanism and the square grass
  • the bundle discharge mechanism is connected;
  • the preloading mechanism transmission wheel is connected with the crank preloading mechanism, the grass conveying mechanism transmission wheel is connected with the square bale discharging mechanism, and the bale knotting transmission wheel is connected with the square bale discharging mechanism;
  • the power input mechanism , bundling transmission tensioning wheel, transmission wheel, pre-compression mechanism transmission wheel, grass-moving mechanism transmission wheel, grass-removing wheel, bale knotting transmission wheel are connected to each other.
  • the chassis travel system includes a crawler walking system, a chassis frame member, an engine, and a shifting device; the crawler walking system is coupled to the underside of the chassis frame member, and the engine is coupled to the crawler walking system via a shifting device; the crawler traveling system is comprised of a track a, a track b,
  • the driving wheel, the guiding wheel, the supporting roller and the supporting wheel are composed; the driving wheel, the guiding wheel, the supporting roller, the supporting wheel is located on the crawler belt a, the inner side of the crawler belt b;
  • the chassis frame member is composed of the chassis supporting frame and the chassis platform frame; bottom
  • the disc support frame is connected to the upper side of the chassis platform rack.
  • the driving system consists of a cab and operating levers.
  • the power of the engine is controlled by the operating lever of the operating system; the engine transmits power to the shifting device through the shaft, and the transmission transmits power to the driving wheel of the crawler traveling system; the engine transmits power to the shearing threshing separation device through the belt.
  • the shear flow transmission sprocket of the shear flow de-separation separation device transmits the power to the longitudinal axial flow de-separation separation device
  • the longitudinal axial flow transmission wheel of the longitudinal axial flow de-separation separation device transmits the power to the cleaning agitated auger and the grain re-detachment
  • the vertical axis flow transmission wheel transmits power to the power input mechanism of the straw compression bundling device through the chain, and the power input mechanism passes the same chain and the bundling transmission tensioning wheel, the transmission wheel, the preloading mechanism transmission wheel, the grass feeding mechanism
  • the transmission wheel and the bale knotted transmission wheel are connected;
  • the bale knotting transmission wheel transmits the power to the grass removing wheel and the connecting rod distributing mechanism;
  • the cutting roller driving pulley of the cutting flow degranulation separating device transmits the power to the material conveying device , the conveyor drive wheel a of the material conveying device is connected to the transmission groove transmission wheel b through the chain, and the transmission
  • the cutting drive sprocket transmits power to the cleaning centrifugal fan and the upper vibrating screen, the upper vibrating screen transfers the power to the lower vibrating screen and the shaking plate crank, and the lower vibrating screen transmits the power to the grain collecting auger and the miscellaneous collecting and stirring Dragon.
  • the chopping and threshing separation device is laterally arranged on the chassis frame member, and the longitudinal axial flow degranulation separation device is longitudinally arranged on the chassis frame member, and the outlet of the tangential degranulation separation device is connected to the inlet of the longitudinal axial flow degranulation separation device.
  • the transverse centerline of the shearing threshing separation device coincides with the longitudinal centerline of the longitudinal axial flow threshing separation device; the rear end of the material conveying device is connected to the front end of the shearing threshing separation device, and the longitudinal centerline of the material conveying device and the transverse center of the shearing threshing separation device The line is superposed; the straw compression and bundling device is located directly below the tail of the longitudinal axial flow threshing and separating device, and the straw feeding mechanism of the straw compression and bundling device is connected with the grass cutting mouth of the longitudinal axial flow threshing and separating device; the grain cleaning device is located at the cutting threshing device Directly below the separation device and the longitudinal axial flow degranulation separation device, the longitudinal centerline of the grain cleaning device is parallel to the longitudinal centerline of the longitudinal axial flow degranulation separation device, and the front end of the grain cleaning device is flush with the front end of the shear flow separation device.
  • the reel web is located on the upper side of the reciprocating cutter, and the feeding auger transmission wheel is located on the rear side of the reciprocating cutter, the reel web and the reciprocating cutter and the feeding auger transmission wheel section.
  • the point connecting line forms a triangle; the spoke wheel web is evenly connected with 5 spokes on the circumference, and the two reel webs are symmetrically located at both ends of the spoke, the teeth are evenly distributed on the spokes, and the tooth head is downward;
  • the longitudinal center line of the device is at an angle of 25 ° ⁇ 45 ° with the horizontal plane, the front end of the material conveying device is connected with the material header device, the rear end of the material conveying device is connected with the cutting flow de-separation device; the conveying chain a and the conveying chain b are closed
  • the sleeve is sleeved on the outside of both ends of the conveying groove transmission wheel a and the conveying groove transmission wheel b, and the material pressing strip is evenly connected on the conveying groove transmission wheel a and the
  • the feed auger drive wheel is located 0.8m ⁇ 1.2m on the rear side of the reciprocating cutter, and is fed into the auger drive wheel position.
  • the upper side of the reciprocating cutter is 0.2m ⁇ 0.3m ;
  • the reel web is located on the upper side of the reciprocating cutter 1.2m ⁇ 1.6m, and the reel web is located 0.6m ⁇ 1.2m on the front side of the reciprocating cutter;
  • the wheel frame is in the form of a pentagonal shape with an outer diameter of 1.5m ⁇ 2.0m;
  • the length of the spoke is 3m ⁇ 4m, the length of the tooth is 0.015m ⁇ 0.02m;
  • the circumference of the conveyor chain a and the conveyor chain b is 3.5m ⁇ 4.5 m, the center distance between the conveyor transmission wheel a and the transmission belt transmission wheel b is 1.6m ⁇ 2.0m, and the distance between the material pressure strips on the conveying groove transmission wheel a and the conveying groove transmission wheel b is 0.02m ⁇ 0.035m.
  • the front end of the shearing and threshing separation device is connected to the rear end of the material conveying device, and the rear end of the shearing and threshing separation device is connected to the front end of the longitudinal axial flow degranulation separation device;
  • the upper side of the shearing and threshing separation device has a cutting roller cover plate, The side has a sloping grid concave screen;
  • the sluice roller cover and the sloping grid concave stencil together constitute a threshing separation chamber of the cut flow degranulation separation device, and the tangential spokes and the cut flow tooth threshing elements are located in the threshing separation chamber
  • a choke roller bearing is mounted on the outside of the cutting roller shaft at both ends of the cutting roller shaft, and a cut roller bearing and a cutting drive sprocket are installed at one end of the cutting roller bearing, and the cutting drive sprocket is clamped in the cutting roller Between the drive pulleys; three choke roller webs
  • the length of the cutting roller shaft is 1.2m ⁇ 1.5m
  • the outer diameter of the cutting roller web is 0.4m ⁇ 0.6m
  • the height of the tangential tooth threshing element is 0.055m ⁇ 0.075m
  • the tangential tooth threshing element The spacing between the uniform distribution on the cutting spokes is 0.08m ⁇ 0.12mm.
  • the front end of the longitudinal axial flow degranulation separation device is connected with the shear flow de-separation separation device, and the tail of the longitudinal axial flow de-separation separation device is connected with the straw compression bundling device, and the longitudinal axis and the water direction of the longitudinal axial flow de-separation separation device are 3 ° ⁇ 5 °
  • the angle is included;
  • the longitudinal axial flow roller shaft is equipped with a longitudinal axial flow transmission wheel, and two longitudinal axial flow roller bearings are mounted on both ends of the longitudinal axial flow roller shaft;
  • the top axial flow deflecting device has a top cover baffle on the upper side, The lower side has a longitudinal axial flow drum grid concave screen, and the top cover deflector and the vertical axial flow drum grid concave screen together form a threshing separation chamber of the longitudinal axial flow degranulation separation device;
  • the spiral feed head is located in the threshing separation chamber
  • the longitudinal axial flow plate is located at the rear
  • the flow spokes, the longitudinal axial flow tooth threshing elements are evenly mounted on the longitudinal axial flow spokes, and the longitudinal axial flow nail threshing elements are located in the threshing separation chamber of the longitudinal axial flow threshing separation device; the longitudinal axial flow roller shaft longitudinal vertical flow web Installed with a spiral The head, helical feed head attached to uniformly feed the spiral blade 4.
  • the length of the longitudinal axial flow roller shaft is 2.5 m ⁇ 3.5 m
  • the outer diameter of the longitudinal axial flow plate is 0.4 m ⁇ 0.6 m
  • the spacing of the longitudinal axial flow tooth threshing elements uniformly mounted on the longitudinal axial flow spoke is 0.12. m ⁇ 0.15m
  • the screw feed head is round, with a maximum outer diameter of 0.4m ⁇ 0.6m, a minimum outer diameter of 0.2m ⁇ 0.4m, a height of 0.035m ⁇ 0.045m, feeding the outer height and vertical axis of the spiral blade.
  • the outside of the flow pinning threshing element is highly flush.
  • the grain sorting device is located directly below the shear flow threshing separation device and the longitudinal axial flow threshing separation device, the upper vibrating screen is located on the upper side of the lower vibrating screen, the dither plate is located at the upper end of the upper vibrating screen, and the vibrating tail screen on the serration is located on the upper side
  • the fish scale sieve is located at the front of the upper vibrating screen, and 3 ⁇ 5 upper sieve uniform plates are installed on the upper side of the fish scale sieve; the clearing centrifugal fan is located directly below the shaking plate, and the front side of the centrifugal fan is cleaned and the front side of the shaking plate is aligned.
  • the rear side of the centrifugal fan is flush with the front end of the upper vibrating screen, and the lower vibrating screen is located on the center line of the clearing centrifugal fan;
  • the lower part of the centrifugal fan is provided with a lower dividing plate and an upper dividing plate, and the upper dividing plate
  • the extension line passes over the center of the vibrating screen, and the lower splitter plate extension line intersects the tail of the lower vibrating screen;
  • the grain collecting auger is installed at the lower side of the lower vibrating screen, and the abundance is collected on the lower side of the lower vibrating screen tail.
  • the dragon the grain collecting auger is flush with the bottom of the clearing centrifugal fan; the miscellaneous collecting auger is connected with the abundance auger and the grain retreating auger, and the end of the grain retreating auger is located on the side of the shaking plate, and the grain is removed.
  • the auger end is connected to the longitudinal axial flow de-separation separation device; the lower vibrating screen is a lower sieve-woven sieve structure.
  • the length of the grain sorting device is 2.0m ⁇ 2.5m, the width is 1.2m ⁇ 1.5m, the height is 0.6m ⁇ 0.8m; the shaking plate is 0.05m ⁇ 0.10m from the upper vibrating screen, the tail of the shaking plate and the upper vibrating screen The overlap is 0.5m ⁇ 0.8m, the upper vibrating screen is located at 0.10m ⁇ 0.15m on the upper side of the lower vibrating screen, and the outer width of the upper vibrating screen and the lower vibrating screen is 1.2m ⁇ 1.5m.
  • the straw compression bundling device is connected to the longitudinal axial flow threshing separation device and installed on the chassis platform frame; the power input mechanism transmits power to the grass conveying mechanism transmission wheel and the straw binding drive wheel through the same chain, Pre-compression mechanism transmission wheel, between the power input mechanism and the pre-compression mechanism transmission wheel, a transmission wheel and a bundling transmission tensioning wheel are installed; the mooring mechanism transmission wheel is installed in the middle of the feeding mechanism, and the feeding mechanism conveys the straw through the chain stalk
  • the pre-compression mechanism transmission wheel transmits power to the crank pre-compression mechanism, and the straw is compressed by the crank pre-compression mechanism; the bale-knotted transmission wheel is installed at the tail of the feeding mechanism, and the bale-knitted transmission wheel pairs the compressed square
  • the straw block is bundled and knotted; the grass wheel is installed on the upper side of the square bale outlet mechanism, and the connecting rod dividing mechanism cuts and pulls the compressed bale-shaped square bale to the outside of the square bale outlet mechanism.
  • the straw compression bundling device has a total length of 2.0 m to 2.5 m, a width of 0.5 m to 0.7 m, and a height of 0.8 m to 1.2 m; and the feeding mechanism and the straw compression bundling device are 20° to 30°. Angle, the main body of the straw compression bundling device is at an angle of 10° to 15° with the horizontal direction.
  • the engine is located on the chassis frame member, the chassis platform frame is connected to the chassis support frame, and the chassis support frame is connected to the crawler walking system; the crawler belt a and the crawler belt b are respectively mounted on both sides of the chassis support frame, and the crawler belt a
  • the top of the crawler belt b has a supporting wheel, the front of the crawler belt a and the crawler belt b are equipped with driving wheels, the rear side of the crawler belt a and the crawler belt b are mounted with guide wheels, and the middle of the crawler belt a and the crawler belt b are mounted with six supporting wheels; the shifting device and the engine Connected to the drive wheel.
  • the chassis frame member has a width of 2.0 m to 2.5 m, a length of 2.5 m to 3.5 m, and a height of 0.5 m to 0.6 m; the height of the crawler a and the crawler b is 0.4 m to 0.6 m, and the length is 2.0 m. 2.5m, width 0.4m ⁇ 0.5m.
  • the driving operating system is located directly above the material conveying device, and the tail of the cab is flush with the tail of the material conveying device; the operating rod control material conveying device, the crawler walking system, the tangential degranulation separation device, the longitudinal axial flow degranulation separation The working state of the device, the straw compression bundling device, the grain sorting device, and the chassis frame member storage tank; the operating handle of the engine is installed in the cab.
  • the top of the cab is 2m ⁇ 2.5m from the upper side of the chassis frame member, the longitudinal length of the cab along the chassis frame member is 1.5m ⁇ 2.0m, and the lateral width of the cab along the chassis frame member is 2.0m ⁇ 2.5m. .
  • the longitudinal flow degranulation separation structure Through the new design of the longitudinal flow degranulation separation structure, the high-water content rice and wheat threshing separation function can be realized, and the working efficiency of the other degranulation separation structure is 40% ⁇ 60% higher under the same structural parameters; the longitudinal flow degranulation separation Compact structure, can be installed on small and medium-sized combine harvesters, with a simple structure, high efficiency of threshing separation, low grain loss rate and so on.
  • the clearing centrifugal fan adopts multiple air dividing plates to divide the air outlet airflow into multiple airflows, so that the airflow distribution on the screen surface is more reasonable; the new design of the shaking plate and the upper vibrating screen And the lower vibrating screen, the structure can be ingeniously matched with the longitudinal flow threshing separation structure, and the traditional wind screen cleaning device can not solve the problem of large loss rate and high cleanliness of the longitudinal flow threshing separation structure.
  • the combination of the driving wheel, the guiding wheel, the supporting roller, the supporting wheel and the track of the crawler walking system can walk freely on the wet land, in the wet Oda
  • the block has the flexibility; the maximum forward speed of the crawler system can effectively match the working efficiency of the grain cutting conveyor system, the grain threshing separation system and the grain cleaning device.
  • the invention realizes the integrated operation of rice and wheat harvesting and straw baling, reduces the operation process, reduces the straw collecting cost, reduces the human input and energy consumption, and provides the straw burning raw material for the new energy enterprise through compression and baling, for animal husbandry
  • the aquaculture industry provides food materials; it is conducive to building a conservation-oriented society and reducing environmental pollution, reducing operating time, and is extremely beneficial to farmers when they are peasant, and does not affect subsequent agricultural production; farmers use machinery to compress straws in time to increase income and farmers. Increased production efficiency and economic efficiency.
  • Figure 1 is a front view of a cross-flow type grain combined harvesting and bundling duplexer
  • Figure 2 is a top view of the cut-and-flow type grain combined harvesting and bundling duplexer
  • Figure 3 is a front view of the grain threshing separation and clearing and bundling structure
  • Figure 4 is the main view of the material cutting feed conveyor structure
  • Figure 5 is a top view of the material cutting feed transport structure
  • Figure 6 is a front view of the grain feeding threshing separation device
  • Figure 7 is a top view of the grain threshing separation device
  • Figure 8 is the main view of the cutting roller structure
  • Figure 9 is a left side view of the cutting roller structure
  • Figure 10 is a front view of the longitudinal axial flow roller structure
  • Figure 11 is a vertical view of the longitudinal axial roller structure
  • Figure 12 is the main view of the grain cleaning device
  • Figure 13 is a top view of the grain cleaning device
  • Figure 14 is a front view of the connection between grain threshing and straw compression baling device
  • Figure 15 is the main view of the straw compression baling device
  • Figure 16 is a rear view of the straw compression baling device
  • Figure 17 is the main view of the duplex working machine chassis walking system
  • Figure 18 is the right side view of the duplex working machine chassis walking system
  • Figure 19 is the main view of the driving operation unit
  • Cut-flow threshing separation device 501. Cut-flow drum cover, 502. Cut-flow nail-tooth threshing element, 503. Cut-flow grid gravure screen , 504. Cut-flow spokes, 505. Cut-flow drum drive pulley, 506. Cut-flow drive sprocket, 507. Cut-flow roller web, 508. Choke roller bearing, 509. Choke roller shaft, 6. Longitudinal axial flow Threshing separation unit, 601. Screw feed head, 602. Vertical axial flow drum grid concave screen, 603. Vertical axial flow plate, 604. Longitudinal axial flow transmission wheel, 605. Vertical axial flow spoke, 606. Vertical axis Spike threshing element, 607. Top cover deflector, 608.
  • Serrated vibrating tail screen 805. Clearing centrifugal fan, 806. Lower dividing plate, 807. Upper wind deflector, 808. Grain collecting auger, 809. Lower vibrating screen, 8010. Miscellaneous collecting auger, 8011. Vibrating screen flywheel, 8012. Jitter plate crank, 8013. Lower screen woven screen, 8014. Upper screen slab, 9. Chassis frame member, 901. Chassis support frame, 902. Chassis platform frame, 10. Engine, 11. Transmission, 12. Grain storage tank. detailed description
  • a cut-and-flow type grain combined harvesting and bundling duplexing machine is characterized in that it comprises a grain cutting conveying system, a grain threshing separation system, a grain sorting device, a grain collecting and storage system, and a straw.
  • the compression bundling device, the chassis walking system and the driving operating system, the grain sorting device is located directly above the chassis walking system
  • the grain threshing separation system is located directly above the grain sorting device
  • the straw compression bundling device is located at the lower side of the grain threshing separation system
  • the grain cutting conveyor system is located on the front side of the grain threshing separation system
  • the driving operating system is located on the upper side of the grain cutting conveyor system
  • the grain collection and storage system is located on the upper side of the chassis walking system and next to the grain threshing separation system.
  • the power of the engine 10 is controlled by the operating lever 302 of the driving operating system 3; the engine 10 transmits power to the shifting device 11 through the shaft, and the shifting device 11 transmits power to the driving wheels 403 of the crawler traveling system 4; the engine 10 passes the belt
  • the power is transmitted to the shear flow de-separation separation device 5, and the power is transmitted to the longitudinal axial flow de-separation separation device 6 by the shear flow transmission sprocket 506 of the shear flow de-separation separation device 5, and the longitudinal-axis flow transmission wheel of the longitudinal axial flow de-separation separation device 6 604 transmits power to the cleaning miscellaneous auger 6010 and the grain retreating auger 6011; the longitudinal axial transmission wheel 604 transmits power to the power input mechanism 702 of the straw compression bundling device 7 through the chain, and the power input mechanism 702 passes through the same
  • the chain is coupled with the bale transmission tensioning wheel 703, the transmission wheel 704, the preloading mechanism transmission wheel 705, the
  • the cutting roller driving pulley 505 of the cut-flow threshing separation device 5 transmits power to the material conveying device 2, which is loaded by the material
  • the trough transmission wheel a201 of the second transmission is connected to the trough transmission wheel b205 via a chain, and the transmission belt b205 transmits power to the header transmission wheel 107 of the material header device 1 through the chain, and the header transmission wheel 107 passes the power.
  • the feed auger drive wheel 108 Passed to the feed auger drive wheel 108 and the cutter swing ring mechanism 109, the feed auger drive wheel 108 transmits power to the reel drive wheel 106; the cut drive drive sprocket 506 transfers power to the cleaning centrifugal fan 805 And the upper vibrating screen 803, the upper vibrating screen 803 transmits power to the lower vibrating screen 809 and the shaking plate crank 8012, and the lower vibrating screen 809 transfers power to the grain collecting auger 808 and the miscellaneous collecting auger 8010.
  • the tangential threshing separation device 5 is disposed laterally on the chassis frame member 9, and the longitudinal axial flow degranulation separation device 6 is longitudinally disposed on the chassis frame member 9, the outlet and the longitudinal axis of the tangential threshing separation device 5
  • the inlet of the flow degranulation separation device 6 is connected, and the transverse center line of the shear flow separation and separation device 5 coincides with the longitudinal center line of the longitudinal axial flow degranulation separation device 6;
  • the rear end of the material delivery device 2 is connected to the front end of the shear flow separation and separation device 5, material transportation Portrait of device 2
  • the center line coincides with the transverse center line of the shearing threshing and separating device 5;
  • the straw compression and bundling device 7 is located directly below the tail of the longitudinal axial flow threshing and separating device 6, and the straw feeding mechanism 701 of the straw compression and bundling device 7 is separated from the longitudinal axial flow.
  • the grass discharge opening of the device 6 is connected; the grain cleaning device 8 is located directly below the shear flow separation and separation device 5 and the longitudinal axial flow degranulation separation device 6, the longitudinal center line of the grain cleaning device 8 and the longitudinal center of the longitudinal axial flow degranulation separation device 6 The lines are parallel, and the front end of the grain sorting device 8 is flush with the front end of the cut-flow threshing separation device 5.
  • the reel web 105 is located on the upper side of the reciprocating cutter 103, and the feeding auger transmission wheel 108 is located on the rear side of the reciprocating cutter 103, the reel web 105 and the reciprocating cutting.
  • the connecting line between the device 103 and the feeding auger transmission wheel 108 forms a triangle; the reel web 105 is evenly connected with five spokes 101 on the circumference, and the two reel webs 105 are symmetrically located at both ends of the spoke 101.
  • the teeth 102 are uniformly distributed on the spokes 101, and the teeth 102 are downward; the longitudinal center line of the material conveying device 2 is at an angle of 25 ° to 45 ° with the horizontal plane, and the front end of the material conveying device 2 is connected to the material header device 1 .
  • the rear end of the material conveying device 2 is connected to the shearing threshing and separating device 5; the conveying chain a202 and the conveying chain b203 are closed, and are sleeved on the outer sides of the conveying groove transmission wheel a201 and the conveying groove transmission wheel b205, and the material bead 204 is evenly connected. It is on the conveying groove transmission wheel a201 and the conveying groove transmission wheel b205.
  • the feed auger drive wheel 108 is located 0.8m ⁇ 1.2m on the rear side of the reciprocating cutter 103, and the feed auger drive wheel 108 is located on the upper side of the reciprocating cutter 103 at 0.2m ⁇ 0.3m; the reel web 105 is located at the reciprocating
  • the upper side of the cutter 103 is 1.2m ⁇ 1.6m
  • the reel web 105 is located 0.6m ⁇ 1.2m on the front side of the reciprocating cutter 103
  • the reel web 105 is in the form of a pentagonal shape, and the outer diameter is 1.5m ⁇ 2.0m
  • the length of the spokes 101 is 3m ⁇ 4m, the length of the teeth 102 is 0.015m ⁇ 0.02m ;
  • the circumference of the conveyor chain a202 and the conveyor chain b203 is 3.5m ⁇ 4.5m, the transmission belt a201 and the trough transmission wheel b205
  • the center distance is 1.6m ⁇ 2.0m, and the distance between the material pressing strip 204 on the conveying groove transmission wheel a201 and the convey
  • the front end of the shearing and threshing separation device 5 is connected to the rear end of the material conveying device 2, and the rear end of the tangential degranulation and separating device 5 is connected to the front end of the longitudinal axial flow degranulation and separation device 6;
  • the cutting-flow threshing and separating device 5 has a cutting roller cover plate 501 on the upper side and a cut-flow grid concave plate sieve 503 on the lower side; the chute roller cover plate 501 and the cut-flow grid concave plate sieve 503 together constitute a cut-flow threshing separation device
  • the threshing separation chamber of 5, the cutting spoke 504 and the tangential nail threshing element 502 are located in the threshing separation chamber;
  • the chute roller bearing 508 is disposed outside the choke roller shaft 507 at both ends of the cutting roller shaft 509, and the end is cut at one end.
  • the roller bearing 508 is mounted with a choke drum drive pulley 505 and a chopping drive sprocket 506.
  • the chiss drive sprocket 506 is sandwiched between the choke drum drive pulleys 505; the choke roller shaft 509 is uniformly distributed with three cut streams.
  • the roller web 507, the three choke roller webs 507 are evenly mounted with six choke spokes 504 on the circumference, and the choke tooth threshing elements 502 are evenly mounted on the choke spokes 504; the length of the chute drum shaft 509 is 1.2.
  • the front end of the longitudinal axial flow degranulation separation device 6 is connected to the cut flow degranulation separation device 5, and the tail portion of the longitudinal axial flow degranulation separation device 6 is connected to the straw compression and bundling device 7,
  • the longitudinal axis of the axial flow threshing separation device 6 exhibits an angle of 3 ° -5 ° with the water direction;
  • the longitudinal axial flow roller shaft 6012 is equipped with a longitudinal axial flow transmission wheel 604, and two longitudinal axes are mounted on both ends of the longitudinal axial flow roller shaft 6012.
  • vertical axial flow threshing separation device 6 has a top cover baffle 607 on the upper side, a vertical axial flow roller grid concave plate 602 on the lower side, a top cover baffle 607 and a vertical axial flow roller grid concave
  • the sifter 602 together constitutes a threshing separation chamber of the longitudinal axial flow threshing separation device 6; the spiral feed head 601 is located at the front of the threshing separation chamber, and the longitudinal axial flow plate 603 is located at the rear of the threshing separation chamber;
  • Four vertical axial flow plates 603 are evenly mounted on the 6012, and four vertical axial flow webs 603 are evenly mounted on the circumference of six rows of longitudinal axial spokes 605, and the longitudinal axial flow tooth threshing elements 606 are evenly mounted on the longitudinal axial flow spokes.
  • the longitudinal axial flow spike threshing element 606 is located in the longitudinal axial flow threshing separation device 6
  • the vertical axial flow roller plate 6012 is provided with a spiral feeding head 601, and the spiral feeding head 601 is evenly mounted with four feeding spiral blades 609; the vertical axial flow roller shaft 6012 is long.
  • the feeding head 601 has a truncated cone shape with a maximum outer diameter of 0.4 m to 0.6 m, a minimum outer diameter of 0.2 m to 0.4 m, and a height of 0.035 m to 0.045 m, which is fed to the outer side of the spiral blade 609 and the longitudinal axial flow tooth threshing.
  • the outer side of element 606 is highly flush.
  • the grain sorting device 8 is located directly below the cut flow threshing separation device 5 and the longitudinal axial flow threshing separation device 6, the upper vibrating screen 803 is located on the upper side of the lower vibrating screen 809, and the shaking plate 801 is located on the upper side.
  • the upper end of the sieve 803, the serrated upper vibrating tail screen 804 is located at the tail of the upper vibrating screen 803, the fish scale screen 802 is located at the front of the upper vibrating screen 803, and the upper side of the fish scale screen 802 is provided with 3 ⁇ 5 upper screen equalizing plates 8014;
  • the centrifugal fan 805 is located directly below the shaking plate 801, the front side of the cleaning centrifugal fan 805 is flush with the front side of the shaking plate 801, the rear side of the cleaning centrifugal fan 805 is flush with the front end of the upper vibrating screen 803, and the lower vibrating screen 809 is located in the clearing centrifugal.
  • Fan 805 center line; clearing centrifugal fan 805 outlet has a lower air deflector 806 and upper wind deflector 807, upper wind deflector 807 extension line over the upper shaker 803 center, lower wind deflector 806 extension line and lower
  • the tail of the vibrating screen 809 intersects; the grain collecting auger 808 is installed at the lower side of the lower vibrating screen 809, and the auger 8010 is installed on the lower side of the lower end of the lower vibrating screen 809, the grain collecting auger 808 and the clearing centrifuge Fan 805 bottom flush; Miscellaneous collection auger 8010 and clear The heterozygous auger 6010 is connected with the grain retreating auger 6011.
  • the end of the grain retreating auger 6011 is located on the upper side of the shaking plate 801, and the end of the grain retreating auger 6011 is connected with the longitudinal axial flow degranulation separating device 6; the lower vibrating screen 809 is adopted.
  • the lower sieve woven sieve 8013 structure; the grain cleaning device 8 has a length of 2.0m ⁇ 2.5m, the width is 1.2m ⁇ 1.5m, the height is 0.6m ⁇ 0.8m ;
  • the shaking plate 801 is 8030.050m ⁇ 0.10m from the upper vibrating screen, and the jitter
  • the tail of the plate 801 overlaps the upper vibrating screen 803 by 0.5m ⁇ 0.8m, and the upper vibrating screen
  • the 803 is located at 0.10 m to 0.15 m on the upper side of the lower vibrating screen 809, and the outer width of the upper vibrating screen 803 and the lower vibrating screen 809 is 1.2 m to 1.5 m.
  • the straw compression bundling device 7 is connected to the longitudinal axial flow threshing separation device 6, and is mounted on the chassis platform frame 902; the power input mechanism 702 transmits power to the same through the same chain.
  • the grass mechanism transmission wheel 707, the bale knotting transmission wheel 709, the pre-compression mechanism transmission wheel 705, the transmission wheel 704 and the bundling transmission tensioning wheel 703 are installed between the power input mechanism 702 and the pre-compression mechanism transmission wheel 705;
  • the grass mechanism transmission wheel 707 is installed in the middle of the feeding mechanism 701, the feeding mechanism 701 conveys the straw through the chain;
  • the pre-compression mechanism transmission wheel 705 transmits the power to the crank pre-compression mechanism 7010, and the straw is compressed by the crank pre-compression mechanism 7010;
  • the bale knotting transmission wheel 709 is installed at the tail of the feeding mechanism 701, and the compressed square straw block is bundled and knotted by the bale knotting transmission wheel 709;
  • the grass removing wheel 708 is installed on the square bale outlet mechanism 7011.
  • the connecting rod distributing mechanism 706 cuts and pulls the compressed baled square bales to the outside of the square bale outlet mechanism 7011;
  • the total length of the straw compression and bundling device 7 is 2.0 m to 2.5 m,
  • the width is 0.5m ⁇ 0.7m, the height is 0.8m ⁇ 1.2m;
  • the feeding mechanism 701 and the main body of the straw compression and bundling device 7 are at an angle of 20° ⁇ 30°, and the main body of the straw compression and bundling device 7 is 10° from the horizontal direction. ⁇ 15 ° angle.
  • the engine 10 is located on the chassis frame member 9, the chassis platform frame 902 is coupled to the chassis support frame 901, and the chassis support frame 901 is coupled to the track walking system 4;
  • the crawler belt a401 and the crawler belt b402 are respectively mounted on the side, the top of the crawler belt a401 and the crawler belt b402 is provided with a supporting wheel 406, the front side of the crawler belt a401 and the crawler belt b402 is mounted with a driving wheel 403, and the crawler belt a401 and the crawler belt b402 are mounted with a guiding wheel 404 at the rear, a crawler belt a401 and
  • the shifting device 11 is connected with the engine 10 and the driving wheel 403;
  • the chassis frame member 9 has a width of 2.0 m to 2.5 m, a length of 2.5 m to 3.5 m, and a height of 0.5 m. 0.6m; track
  • the driving operating system 3 is located directly above the material conveying device 2, and the tail portion of the cab 301 is flush with the tail portion of the material conveying device 2; the operating lever member 302 controls the material conveying device 2, the crawler walking system 4, and the tangential flow
  • the operating handle of the engine 10 is installed in the cab 301
  • the top of the cab 301 is 2m ⁇ 2.5m from the upper side of the chassis frame member 9, the longitudinal length of the cab 301 along the chassis frame member 9 is 1.5m ⁇ 2.0m, and the lateral width of the cab 301 along the chassis frame member 9 is 2.0. m ⁇ 2.5m.
  • the specific implementation process of harvesting and bundling rice and wheat by a type of cut-and-flow type grain combined harvesting and bundling duplexer is that the driving operator starts in the cab 301 by controlling the operating lever 302 of the driving operating system 3.
  • the engine 10, with the engine 10, transmits power to the material header device 1, the material conveying device 2, the crawler traveling system 4, the chopping threshing separation device 5, the longitudinal axial flow threshing separation device 6, the straw compression bundling device 7, and the grain Clear election Apparatus 8; during the field harvesting process, the grain stalk is cut by the reciprocating cutter 103 of the material header assembly 1, and the grain is fed into the material conveying device 2 by the feeding auger 104, and the grain stalk is passed from the material bead 204.
  • the grain stem is transported into the cut-flow threshing separation device 5 by the conveyor chain a202 and the conveyor chain b203, and the grain is threshed by the cut-bead tooth threshing element 502, and the grain after the threshed separation is cut.
  • the grid sifter 503 is separated; the stalk after the granulation and separation by the tangential degranulation and separation device 5 is sent to the longitudinal axial flow degranulation and separation device 6, and the feeding of the spiral blade 609 on the spiral feeding head 601 is grasped.
  • the stem to be removed is removed by the longitudinal axial flow tooth threshing element 606, and the degranulated kernel is separated by the vertical axial flow roller grid concave sieve 602; after the degranulation and separation, the stem is separated
  • the straw compression bundling device 7 performs compression and bundling, and the straw is fed by the straw feeding mechanism 701 and compressed by the crank preloading mechanism 7010, and the straw is compressed into a square bundle and bundled in the square bale discharging mechanism 7011.
  • the mechanism 706 and the grass wheel 708 are discharged outside the body; the effluent mixture passing through the cut-flow grid concave screen 503 and the longitudinal axial flow grid Grid screen 602 is cleaned in the grain cleaning device 8,
  • the stripping mixture is layered on the shaking plate 801 and the upper screen homogenizing plate 8014 and uniformly fed onto the upper vibrating screen 803, and the grain is screened by the fish scale screen 802 and the serrated vibrating tail screen 804, and the residual centrifugal fan is cleaned.
  • the clearing airflow distribution of the clearing centrifugal fan 805 can be adjusted by the lower splitter plate 806 and the upper splitter plate 807, and the seeds that pass through the upper vibrating screen 803 are again cleared on the lower vibrating screen 809.
  • the unfilled kernels are selected to be removed; the uncleaned ear heads after being cleaned by the grain sorting device 8 are transported to the longitudinal axial flow threshing separation device 6 by the waste collection auger 8010, and are removed by the grain cleaning device 8
  • the cleaned clean kernels are collected by the grain collection auger 808 and delivered to the storage tank 12.
  • This type of cut-and-flow type grain combined harvesting and bundling duplexer can realize the high-water content rice-grain threshing separation function through the newly designed cut-and-flow degranulation separation structure. Compared with other degranulation separation structures under the same structural parameters The working efficiency is 40% ⁇ 60%; the longitudinal flow threshing separation structure is compact and can be installed on small and medium-sized combine harvesters. It has a simple structure, high threshing separation efficiency and low grain loss rate.
  • the clearing centrifugal fan adopts multiple air distribution plates to divide the air outlet airflow into multiple airflows, so that the airflow distribution on the screen surface is more reasonable; through the newly designed shaking plate, the upper vibrating screen and the lower
  • the vibrating screen has a structure that can be matched with the tangent-flow threshing separation structure.
  • the traditional wind-screen cleaning device can not solve the problem of large loss rate and high cleanliness of the longitudinal flow threshing separation structure.
  • the combination of the driving wheel, the guiding wheel, the supporting roller, the supporting wheel and the crawler track of the crawler walking system can walk freely on the wet land in the wet soft field.
  • the forward speed of the crawler walking system can effectively match the working efficiency of the grain cutting conveyor system, the grain threshing separation system and the grain cleaning device.
  • the invention can realize the integrated double operation of rice and wheat harvesting and straw baling, reduces the operation process, reduces the straw collecting cost, reduces the human input and energy consumption; Compression and baling provides straw burning raw materials for new energy enterprises, and provides food materials for animal husbandry; it is conducive to building a conservation-oriented society and reducing environmental pollution, reducing operating time, and is extremely beneficial to farmers when they are peasant, and does not affect subsequent agricultural production; The machine will compress and bundle the straw in time to increase income and grab the farm, improving production efficiency and economic efficiency.

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Abstract

一种切纵流型谷物联合收获打捆复式作业机,该复式作业机包括谷物切割输送系统、籽粒脱粒分离系统、籽粒清选装置(8)、籽粒收集储存系统、秸秆压缩打捆装置(7)、底盘行走系统和驾驶操作系统(3);复式作业机在田间进行稻麦收获时,茎秆首先由谷物切割输送系统将作物茎秆切割输送到籽粒脱粒分离系统,经脱粒分离后的秸秆由秸秆压缩打捆装置(7)进行压缩打捆,经脱粒分离后的籽粒由籽粒清选装置(8)进行清选,清洁籽粒由籽粒收集储存系统输送到储粮箱(12)。该作业机能实现水稻和小麦的籽粒收获和脱粒后秸秆的压缩打捆要求,该作业机具有工作效率高、作业性能稳定、作业流程简单且省时省工的优越性。

Description

一种切纵流式谷物联合收获打捆复式作业机 技术领域
本发明涉及农业机械加工制造技术领域, 具体的讲是一种切纵流型谷物联合收获打 捆复式作业机, 可广泛应用于水稻和小麦的高性能收获和秸秆压缩打捆成型联合作业。 背景技术
现有稻麦联合收割机在收获水稻、 小麦后的茎秆基本采用粉碎还田的形式, 还田后 的稻麦秸秆散落在地里。 但由于收获的秸秆在田间影响下一季作物, 且在田间不容易腐 烂, 因此农户常将田间的秸秆焚烧掉。 秸秆的焚烧严重影响空气质量, 政府的指令也很 难有效解决秸秆焚烧问题。 为此, 各国已开始出现稻麦捡拾压缩打捆机械, 捡拾打捆机 将脱粒分离后的稻麦秸秆进行压缩打捆, 整齐有序摆放田间。农民将压缩打捆后的稻麦 秸秆卖给发电厂, 即有效减少了田间秸秆对下季作物的耕种, 也可以为电厂提供燃料, 充分缓解我国能源危机。
国际大型联合收获机生产企业 John Deere, Case, New Holland 等研制的切流与单 (双)纵轴流组合式全喂入联合收获机,如 Case 2388和 2366单纵轴流, John Deere 988 STS单纵轴流, New Holland CR 980和 CR960双纵轴流系列等切纵流联合收获机是一种 轮式大型旱地作业收获机械, 该类机型先对谷物进行收获再将秸秆粉碎还田。 中国专利 201010513972.2公开的一种稻麦收获秸秆打捆机,设计了一种将清选筛分离后的粮食糠 皮连同秸秆压缩打捆的装置; 文献 《联合收获机后不落地打捆装置的设计与试验》【农 机化研究, 2011 (7), 147〜150】 中, 在现有的圆捆打捆机的基础上, 开发了联合收获 机后不落地打捆装置, 并对原有圆捆打捆机打捆部件的动力选择、 传动系统的设计、 联 合收获配置与挂接方式以及喂料与绕绳机构进行了优化; 以上针对秸秆压缩打捆装置存 在的问题进行了改进与研究, 稻麦捡拾打捆机械的捡拾和打捆技术基本成熟。 但以上打 捆机械均是采用独立作业的方式, 独立的对田间的稻草进行捡拾和打捆, 其效率低、 成 本高、作业工序繁琐。中国专利 ZL00620074426.2公开的一种联合收获打捆复式作业机, 将打捆机设置在联合收割机出草口的下部, 经脱粒滚筒脱粒后的茎秆直接排到打捆机的 进草口, 实现了稻麦收获和秸秆打捆一体化作业; 但该类机型是直接将打捆机作为背包 挂接在联合收割机上, 是联合收割机与打捆机一种叠加组合。 该类组装机型常存在联合 收割机的传动强度不够, 动力分配不合理, 大大降低了联合收割机的可靠性; 由于联合 收割机与打捆机的组合, 导致了联合收割机重心的不合理, 在田间收获时易出现整机的 侧翻, 造成严重的人员伤亡事故。 发明内容
本发明所要解决的技术问题是, 为克服稻麦联合收割机在潮湿小田块收获过程中的 茎秆切割、 输送、 脱粒、 清选、 秸秆压缩打捆的一体化作业难点, 解决因将打捆机直接 挂接在联合收割机上导致的传动强度不够、 整机出现的故障率高、 动力分配不合理、 联 合收割机的可靠性低等问题; 因联合收割机重心配置不合理, 在田间收获时易出现整机 的侧翻, 造成严重的人员伤亡事故的问题, 提供一种能实现稻麦联合收获打捆一体作业 机型, 通过对一种切纵流型谷物联合收获打捆复式作业机上的谷物切割输送系统、 籽粒 脱粒分离系统、 籽粒清选装置、 籽粒收集储存系统、 秸秆压缩打捆装置、 底盘行走系统 和驾驶操作系统进出合理布置, 实现水稻小麦的收获和秸秆压缩打捆要求, 具有工作效 率高、 作业流程简单、 省时省工、 故障率低, 安全可靠的优越性。
本发明所采取的技术方案是, 一种切纵流型谷物联合收获打捆复式作业机, 包括谷 物切割输送系统、 籽粒脱粒分离系统、 籽粒清选装置、 籽粒收集储存系统、 秸秆压缩打 捆装置、 底盘行走系统和驾驶操作系统, 籽粒清选装置位于底盘行走系统正上侧, 籽粒 脱粒分离系统位于籽粒清选装置正上侧,秸秆压缩打捆装置位于籽粒脱粒分离系统下侧 和籽粒清选装置尾部, 谷物切割输送系统位于籽粒脱粒分离系统前侧, 驾驶操作系统位 于谷物切割输送系统上侧,籽粒收集储存系统位于底盘行走系统上侧和位于籽粒脱粒分 离系统旁边。
谷物切割输送系统包括物料割台装置和物料输送装置;物料割台装置与物料输送装 置相连, 且物料割台装置位于物料输送装置前侧; 物料割台装置由辐条, 拨齿, 往复式 切割器, 喂入搅龙, 拨禾轮幅板, 拨禾轮传动轮, 割台传动轮, 喂入搅龙传动轮, 割刀 摆环机构组成; 拨齿与辐条相连, 辐条与拨禾轮幅板相连; 拨禾轮幅板位于喂入搅龙上 侧, 往复式切割器位于拨禾轮幅板下侧和喂入搅龙前侧; 拨禾轮传动轮与拨禾轮幅板相 连, 喂入搅龙传动轮与喂入搅龙相连, 割刀摆环机构与往复式切割器相连, 割台传动轮 与喂入搅龙传动轮相连; 物料输送装置由输送槽传动轮 a, 输送链 a, 输送链 b, 物料压 条, 输送槽传动轮 b组成; 输送链 a和输送链 b套在输送槽传动轮 a和输送槽传动轮 b 外侧; 物料压条位于输送链 a和输送链 b外侧。
籽粒脱粒分离系统包括切流脱粒分离装置和纵轴流脱粒分离装置;切流脱粒分离装 置由切流滚筒盖板, 切流钉齿脱粒元件, 切流栅格凹板筛, 切流辐条, 切流滚筒传动带 轮, 切流传动链轮, 切流滚筒幅板, 切流滚筒轴承, 切流滚筒轴组成; 切流钉齿脱粒元 件与切流辐条相连,切流辐条与切流滚筒幅板相连,切流滚筒幅板与切流滚筒轴承相连, 切流滚筒轴承与切流滚筒轴相连; 切流滚筒传动带轮和切流传动链轮与切流滚筒轴相 连; 切流滚筒盖板位于切流滚筒幅板上侧, 切流栅格凹板筛位于切流滚筒幅板下侧; 纵 轴流脱粒分离装置由螺旋喂入头,纵轴流滚筒栅格凹板筛,纵轴流幅板,纵轴流传动轮, 纵轴流辐条, 纵轴流钉齿脱粒元件, 顶盖导流板, 纵轴流滚筒顶盖, 喂入螺旋叶片, 籽 粒复脱搅龙,纵轴流滚筒轴,纵轴流滚筒轴承组成; 喂入螺旋叶片位于螺旋喂入头外侧, 螺旋喂入头与纵轴流辐条相连, 纵轴流辐条与纵轴流幅板相连, 纵轴流幅板与纵轴流滚 筒轴相连, 纵轴流传动轮与纵轴流滚筒轴相连, 纵轴流滚筒轴承与纵轴流滚筒轴相连; 顶盖导流板与纵轴流滚筒顶盖相连且位于纵轴流滚筒顶盖内侧,纵轴流滚筒顶盖位于纵 轴流幅板上侧, 纵轴流滚筒栅格凹板筛位于纵轴流幅板下侧, 籽粒复脱搅龙, 与纵轴流 滚筒栅格凹板筛相连。
籽粒清选装置由抖动板, 上振动筛, 下振动筛, 清选离心风机组成, 抖动板位于上 振动筛上侧, 上振动筛位于下振动筛上侧, 清选离心风机位于上振动筛下侧和下振动筛 上侧和前侧, 清选杂余搅龙位于由抖动板上侧; 上振动筛包括上筛均料板, 鱼鳞筛片, 锯齿上振动尾筛; 上筛均料板位于鱼鳞筛片上侧, 鱼鳞筛片位于锯齿上振动尾筛前侧; 下振动筛包括下筛编织筛和振动筛飞轮; 清选离心风机包括下分风板和上分风板; 抖动 板曲柄与抖动板相连, 振动筛飞轮与抖动板曲柄相连。 籽粒收集储存系统由储粮箱, 籽 粒收集搅龙, 杂余收集搅龙组成; 籽粒收集搅龙与储粮箱相连, 杂余收集搅龙与纵轴流 脱粒分离装置相连。
秸秆压缩打捆装置由秸秆进料机构, 动力输入机构, 打捆传动张紧轮, 传动轮, 预 压机构传动轮, 连杆分料机构, 输草机构传动轮, 排草轮, 草捆打结传动轮, 曲柄预压 机构, 方形草捆出料机构组成; 秸秆进料机构与方形草捆出料机构相连, 曲柄预压机构 与, 秸秆进料机构相连, 连杆分料机构与方形草捆出料机构相连; 预压机构传动轮与曲 柄预压机构相连, 输草机构传动轮与方形草捆出料机构相连, 草捆打结传动轮与方形草 捆出料机构相连; 动力输入机构, 打捆传动张紧轮, 传动轮, 预压机构传动轮, 输草机 构传动轮, 排草轮, 草捆打结传动轮相互连接。
底盘行走系统包括履带行走系统, 底盘机架构件, 发动机, 变速装置; 履带行走系 统与底盘机架构件下侧相连, 发动机通过变速装置与履带行走系统相连; 履带行走系统 由履带 a, 履带 b, 驱动轮, 导向轮, 支重轮, 托轮组成; 驱动轮, 导向轮, 支重轮, 托轮位于履带 a, 履带 b内侧; 底盘机架构件由底盘支撑机架, 底盘平台机架组成; 底 盘支撑机架与底盘平台机架上侧相连。 驾驶操作系统由驾驶室和操作杆件组成。
发动机的动力由驾驶操作系统的操作杆件控制; 发动机通过轴将动力传递给变速装 置, 由变速装置将动力传递给履带行走系统的驱动轮; 发动机通过带将动力传递给切流 脱粒分离装置, 由切流脱粒分离装置的切流传动链轮将动力传递给纵轴流脱粒分离装 置, 由纵轴流脱粒分离装置的纵轴流传动轮将动力传递给清选杂余搅龙和籽粒复脱搅 龙; 纵轴流传动轮通过链将动力传递给秸秆压缩打捆装置的动力输入机构, 动力输入机 构通过同一链与打捆传动张紧轮, 传动轮, 预压机构传动轮, 输草机构传动轮, 草捆打 结传动轮相连; 草捆打结传动轮将动力传递给排草轮和连杆分料机构; 由切流脱粒分离 装置的切流滚筒传动带轮将动力传递给物料输送装置, 由物料输送装置的输送槽传动轮 a通过链与输送槽传动轮 b相连, 由输送槽传动轮 b通过链将动力传递给物料割台装置 的割台传动轮, 割台传动轮通过将动力传递给喂入搅龙传动轮和割刀摆环机构, 喂入搅 龙传动轮将动力传递给拨禾轮传动轮; 切流传动链轮将动力传递给清选离心风机和上振 动筛, 上振动筛将动力传递给下振动筛和抖动板曲柄, 下振动筛将动力传递给籽粒收集 搅龙和杂余收集搅龙。
上述方案, 切流脱粒分离装置横向布置在底盘机架构件上, 纵轴流脱粒分离装置纵 向布置在底盘机架构件上, 切流脱粒分离装置的出口与纵轴流脱粒分离装置的入口连 接, 切流脱粒分离装置横向中心线与纵轴流脱粒分离装置纵向中心线重合; 物料输送装 置后端与切流脱粒分离装置的前端相连,物料输送装置的纵向中心线与切流脱粒分离装 置横向中心线重合; 秸秆压缩打捆装置位于纵轴流脱粒分离装置尾部正下方, 秸秆压缩 打捆装置的秸秆进料机构与纵轴流脱粒分离装置的排草口相连;籽粒清选装置位于切流 脱粒分离装置和纵轴流脱粒分离装置的正下方,籽粒清选装置纵向中心线与纵轴流脱粒 分离装置纵向中心线平行, 籽粒清选装置的前端与切流脱粒分离装置的前端齐平。
上述方案中, 拨禾轮幅板位于往复式切割器上侧, 喂入搅龙传动轮位于往复式切割 器后侧, 拨禾轮幅板与往复式切割器和喂入搅龙传动轮断面中点连线构成一个三角形; 拨禾轮幅板圆周上均匀连接 5根辐条, 2个拨禾轮幅板对称位于辐条两端, 拨齿均匀分 布与辐条上, 且拨齿头向下; 物料输送装置的纵向中心线与水平面呈 25 ° ~45 ° 夹角, 物料输送装置相连前端与物料割台装置相连,物料输送装置后端与切流脱粒分离装置相 连; 输送链 a和输送链 b为封闭式, 套于输送槽传动轮 a和输送槽传动轮 b轴的两端外 侧, 物料压条均匀连接在输送槽传动轮 a和输送槽传动轮 b的上。
进一步地, 喂入搅龙传动轮位于往复式切割器后侧 0.8m~1.2m, 喂入搅龙传动轮位 于往复式切割器上侧 0.2m~0.3m; 拨禾轮幅板位于往复式切割器上侧 1.2m~1.6m, 拨禾 轮幅板位于往复式切割器前侧 0.6m~1.2m; 拨禾轮幅板为五角形式, 外径 1.5m~2.0m; 辐条的长度为 3m~4m, 拨齿的长度为 0.015m~0.02m; 输送链 a和输送链 b 的周长为 3.5m~4.5m, 输送槽传动轮 a和输送槽传动轮 b的中心距离为 1.6m~2.0m, 物料压条在 输送槽传动轮 a和输送槽传动轮 b上分布的间距为 0.02m~0.035m。
上述方案中, 切流脱粒分离装置前端与物料输送装置后端相连, 切流脱粒分离装置 后端与纵轴流脱粒分离装置前端相连; 切流脱粒分离装置上侧有切流滚筒盖板, 下侧有 切流栅格凹板筛; 切流滚筒盖板和切流栅格凹板筛共同构成切流脱粒分离装置的脱粒分 离腔体, 切流辐条和切流钉齿脱粒元件位于脱粒分离腔体内; 切流滚筒轴两端切流滚筒 幅板外安装有切流滚筒轴承,一端切流滚筒轴承安装有切流滚筒传动带轮和切流传动链 轮, 切流传动链轮夹在切流滚筒传动带轮之间; 切流滚筒轴上均布安装有 3个切流滚筒 幅板, 3个切流滚筒幅板圆周上均匀安装有 6个切流辐条, 切流钉齿脱粒元件均布安装 在切流辐条上,
进一步地, 切流滚筒轴长度为 1.2m~1.5m, 切流滚筒幅板外径为 0.4m~0.6m, 切流 钉齿脱粒元件的高度为 0.055m~0.075m, 切流钉齿脱粒元件均布安装在切流辐条上的间 距为 0.08m~0.12mm。
上述方案中, 纵轴流脱粒分离装置前端与切流脱粒分离装置相连, 纵轴流脱粒分离 装置尾部与秸秆压缩打捆装置相连, 纵轴流脱粒分离装置纵向轴线与水方向呈现 3 ° ~5 ° 夹角; 纵轴流滚筒轴安装有纵轴流传动轮, 纵轴流滚筒轴两端上安装有 2个纵轴流 滚筒轴承; 纵轴流脱粒分离装置上侧有顶盖导流板, 下侧有纵轴流滚筒栅格凹板筛, 顶 盖导流板与纵轴流滚筒栅格凹板筛共同构成纵轴流脱粒分离装置的脱粒分离腔体; 螺旋 喂入头位于脱粒分离腔体前部, 纵轴流幅板位于脱粒分离腔体后部; 纵轴流滚筒轴上均 匀安装有 4个纵轴流幅板, 4个纵轴流幅板圆周上均匀安装有 6排纵轴流辐条, 纵轴流 钉齿脱粒元件均匀安装在纵轴流辐条上, 纵轴流钉齿脱粒元件位于纵轴流脱粒分离装置 的脱粒分离腔体内; 纵轴流滚筒轴上纵轴流幅板安装有螺旋喂入头, 螺旋喂入头上均匀 安装有 4片喂入螺旋叶片。
进一步地, 纵轴流滚筒轴长度为 2.5m~3.5m, 纵轴流幅板的外径为 0.4m~0.6m, 纵 轴流钉齿脱粒元件均匀安装在纵轴流辐条上的间距为 0.12m~0.15m; 螺旋喂入头呈圆台 型, 最大外径为 0.4m~0.6m, 最小外径为 0.2m~0.4m, 高度为 0.035m~0.045m, 喂入螺 旋叶片外侧高度与纵轴流钉齿脱粒元件外侧高度齐平。 上述方案中, 籽粒清选装置位于切流脱粒分离装置和纵轴流脱粒分离装置正下方, 上振动筛位于下振动筛上侧, 抖动板位于上振动筛上前端, 锯齿上振动尾筛位于上振动 筛尾部, 鱼鳞筛片位于上振动筛前部, 鱼鳞筛片上侧安装有 3~5片上筛均料板; 清选离 心风机位于抖动板正下方, 清选离心风机前侧与抖动板前侧齐平, 清选离心风机后侧与 上振动筛前端齐平, 下振动筛位于清选离心风机中心线上; 清选离心风机出风口处有下 分风板和上分风板, 上分风板延长线过上振动筛中心, 下分风板延长线与下振动筛尾部 相交; 下振动筛下侧 1/4位置出安装有籽粒收集搅龙, 下振动筛尾部下侧安装有杂余收 集搅龙, 籽粒收集搅龙与清选离心风机底部齐平; 杂余收集搅龙与清选杂余搅龙和籽粒 复脱搅龙相连, 籽粒复脱搅龙末端位于抖动板上侧, 籽粒复脱搅龙末端与纵轴流脱粒分 离装置相连; 下振动筛采用下筛编织筛结构。
进一步地,籽粒清选装置长度为 2.0m~2.5m,宽度为 1.2m~1.5m,高度为 0.6m~0.8m; 抖动板距上振动筛 0.05m~0.10m, 抖动板尾部与上振动筛重叠 0.5m~0.8m, 上振动筛位 于下振动筛上侧 0.10m~0.15m, 上振动筛和下振动筛的外侧宽度为 1.2m~1.5m。
上述方案中, 秸秆压缩打捆装置与纵轴流脱粒分离装置相连, 安装在底盘平台机架 上; 动力输入机构通过同一条链将动力传递给输草机构传动轮、 草捆打结传动轮、 预压 机构传动轮, 在动力输入机构和预压机构传动轮之间安装有传动轮和打捆传动张紧轮; 输草机构传动轮安装在进料机构中部, 进料机构通过链耙输送秸秆; 预压机构传动轮将 动力传递给曲柄预压机构, 由曲柄预压机构对秸秆进行压缩; 草捆打结传动轮安装在进 料机构尾部, 由草捆打结传动轮对压缩后的方形秸秆块进行打捆和打结; 排草轮安装在 方形草捆出口机构上侧,连杆分料机构将压缩打捆成型的方形草捆切断和拨出到方形草 捆出口机构外侧。
进一步地, 秸秆压缩打捆装置总长度为 2.0m~2.5m, 宽度为 0.5m~0.7m, 高度为 0.8m~1.2m; 进料机构与秸秆压缩打捆装置主体呈 20° 〜30° 夹角, 秸秆压缩打捆装置 主体与水平方向呈 10° 〜15 ° 夹角。
上述方案中, 发动机位于底盘机架构件上, 底盘平台机架与底盘支撑机架相连, 底 盘支撑机架与履带行走系统相连; 底盘支撑机架两侧分别安装有履带 a和履带 b, 履带 a和履带 b顶部有托轮, 履带 a和履带 b前部安装有驱动轮, 履带 a和履带 b后部安装 有导向轮, 履带 a和履带 b中部安装有 6个支重轮; 变速装置与发动机和驱动轮相连。
进一步地,底盘机架构件宽度为 2.0m~2.5m,长度为 2.5m~3.5m,高度为 0.5m~0.6m; 履带 a和履带 b的高度为 0.4m~0.6m, 长度为 2.0m~2.5m, 宽度为 0.4m~0.5m。 上述方案中, 驾驶操作系统位于物料输送装置正上方, 驾驶室的尾部与物料输送装 置的尾部齐平; 操作杆件控制物料输送装置, 履带行走系统, 切流脱粒分离装置, 纵轴 流脱粒分离装置,秸秆压缩打捆装置,籽粒清选装置,底盘机架构件储粮箱的工作状态; 发动机的操作手柄安装于驾驶室内。
进一步地, 驾驶室顶部距底盘机架构件上侧为 2m~2.5m, 驾驶室沿底盘机架构件纵 向长度为 1.5m~2.0m, 驾驶室沿底盘机架构件横向宽度为 2.0m~2.5m。
与现有技术相比, 本发明的有益效果是:
1、 通过新型设计的切纵流脱粒分离结构, 能实现高含水率的稻麦脱粒分离功能, 在同等结构参数下较其它脱粒分离结构的工作效率高 40%~60%; 切纵流脱粒分离结构 紧凑, 能安装在中小型联合收割机上, 具有结构简单、 脱粒分离效率高、 籽粒损失率低 等有点。
2、 通过新型设计的籽粒清选装置, 其清选离心风机采用多块分风板将出风口气流 分成多到气流, 使气流在筛面分布更加合理; 通过新型设计的抖动板、 上振动筛以及下 振动筛, 其结构能与切纵流脱粒分离结构的巧妙匹配, 解决传统风筛式清选装置不能很 好解决切纵流脱粒分离结构的损失率大与清洁度高的难题。
3、 通过新型设计的底盘行走系统和履带行走系统, 采用驱动轮, 导向轮, 支重轮, 托轮与履带行走系统的履带的配合, 能在潮湿地块上自由行走, 在湿软的小田块中具有 灵活性强的特点; 该履带行走系统的最大前进速度能有效匹配谷物切割输送系统、 籽粒 脱粒分离系统、 籽粒清选装置的工作效率。
4、 本发明实现稻麦收获和秸秆打捆一体化复式作业, 减少了作业工序, 降低了秸 秆收集成本,减少人力投入和能源消耗;通过压缩打捆为新能源企业提供秸秆燃烧原料, 为畜牧养殖业提供食料原料;有利于建设节约型社会和减少环境污染、减少了作业时间, 对抢农时极为有利, 不影响后续农业生产; 农民利用机械将秸秆及时压缩打捆出售增加 收入和抢农时, 提高了生产效率和经济效益。 附图说明
图 1 是切纵流型谷物联合收获打捆复式作业机主视图
图 2 是切纵流型谷物联合收获打捆复式作业机俯视图
图 3 是谷物脱粒分离清选打捆结构主视图
图 4 是物料切割喂入输送结构主视图
图 5 是物料切割喂入输送结构俯视图 图 6 是谷物喂入脱粒分离装置主视图
图 7 是谷物脱粒分离装置俯视图
图 8 是切流滚筒结构主视图
图 9 是切流滚筒结构左视图
图 10 是纵轴流滚筒结构主视图
图 11 是纵轴流滚筒结构左视图
图 12 是籽粒清选装置主视图
图 13 是籽粒清选装置俯视图
图 14 是谷物脱粒与秸秆压缩打捆装置连接主视图
图 15 是秸秆压缩打捆装置主视图
图 16 是秸秆压缩打捆装置后视图
图 17 是复式作业机底盘行走系统主视图
图 18 是复式作业机底盘行走系统右视图
图 19 是驾驶操作部件主视图
图中, 1.物料割台装置, 101.辐条, 102.拨齿, 103.往复式切割器, 104.喂入搅龙, 105.拨禾轮幅板, 106.拨禾轮传动轮, 107.割台传动轮, 108.喂入搅龙传动轮, 109.割 刀摆环机构, 2.物料输送装置, 201.输送槽传动轮 a, 202.输送链 a, 203.输送链 b, 204. 物料压条, 205.输送槽传动轮 b, 3.驾驶操作系统, 301.驾驶室, 302.操作杆件, 4.履 带行走系统, 401.履带 a, 402.履带 b, 403.驱动轮, 404.导向轮, 405.支重轮, 406. 托轮, 5.切流脱粒分离装置, 501.切流滚筒盖板, 502.切流钉齿脱粒元件, 503.切流栅 格凹板筛, 504.切流辐条, 505.切流滚筒传动带轮, 506.切流传动链轮, 507.切流滚筒 幅板, 508.切流滚筒轴承, 509.切流滚筒轴, 6.纵轴流脱粒分离装置, 601.螺旋喂入头, 602.纵轴流滚筒栅格凹板筛, 603.纵轴流幅板, 604.纵轴流传动轮, 605.纵轴流辐条, 606. 纵轴流钉齿脱粒元件, 607.顶盖导流板, 608.纵轴流滚筒顶盖, 609.喂入螺旋叶片, 6010. 清选杂余搅龙, 6011.籽粒复脱搅龙, 6012.纵轴流滚筒轴, 6013.纵轴流滚筒轴承, 7.秸 秆压缩打捆装置, 701.秸秆进料机构, 702.动力输入机构, 703.打捆传动张紧轮, 704. 传动轮, 705.预压机构传动轮, 706.连杆分料机构, 707.输草机构传动轮, 708.排草轮, 709.草捆打结传动轮, 7010.曲柄预压机构, 7011.方形草捆出料机构, 8.籽粒清选装置, 801.抖动板, 802.鱼鳞筛片, 803.上振动筛, 804.锯齿上振动尾筛, 805.清选离心风机, 806.下分风板, 807.上分风板, 808.籽粒收集搅龙, 809.下振动筛, 8010.杂余收集搅龙, 8011.振动筛飞轮, 8012.抖动板曲柄, 8013.下筛编织筛, 8014.上筛均料板, 9.底盘机架 构件, 901.底盘支撑机架, 902.底盘平台机架, 10.发动机, 11.变速装置, 12.储粮箱。 具体实施方式
下面结合附图对本发明的具体实施方式作进一步详细说明。
结合附图对本发明的具体型号的一种双纵轴流滚筒负压喂入分流装置具体实施过 程作进一步说明。
如图 1和图 2所示, 一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 包 括谷物切割输送系统、 籽粒脱粒分离系统、 籽粒清选装置、 籽粒收集储存系统、 秸秆压 缩打捆装置、 底盘行走系统和驾驶操作系统, 籽粒清选装置位于底盘行走系统正上侧, 籽粒脱粒分离系统位于籽粒清选装置正上侧,秸秆压缩打捆装置位于籽粒脱粒分离系统 下侧和籽粒清选装置尾部, 谷物切割输送系统位于籽粒脱粒分离系统前侧, 驾驶操作系 统位于谷物切割输送系统上侧,籽粒收集储存系统位于底盘行走系统上侧和位于籽粒脱 粒分离系统旁边。 发动机 10的动力由驾驶操作系统 3的操作杆件 302控制; 发动机 10 通过轴将动力传递给变速装置 11, 由变速装置 11将动力传递给履带行走系统 4的驱动 轮 403 ; 发动机 10通过带将动力传递给切流脱粒分离装置 5, 由切流脱粒分离装置 5的 切流传动链轮 506将动力传递给纵轴流脱粒分离装置 6, 由纵轴流脱粒分离装置 6的纵 轴流传动轮 604将动力传递给清选杂余搅龙 6010和籽粒复脱搅龙 6011 ; 纵轴流传动轮 604通过链将动力传递给秸秆压缩打捆装置 7的动力输入机构 702, 动力输入机构 702 通过同一链与打捆传动张紧轮 703, 传动轮 704, 预压机构传动轮 705, 输草机构传动轮 707, 草捆打结传动轮 709相连; 草捆打结传动轮 709将动力传递给排草轮 708和连杆 分料机构 706; 由切流脱粒分离装置 5的切流滚筒传动带轮 505将动力传递给物料输送 装置 2, 由物料输送装置 2的输送槽传动轮 a201通过链与输送槽传动轮 b205相连, 由 输送槽传动轮 b205通过链将动力传递给物料割台装置 1的割台传动轮 107,割台传动轮 107通过将动力传递给喂入搅龙传动轮 108和割刀摆环机构 109, 喂入搅龙传动轮 108 将动力传递给拨禾轮传动轮 106; 切流传动链轮 506将动力传递给清选离心风机 805和 上振动筛 803, 上振动筛 803将动力传递给下振动筛 809和抖动板曲柄 8012, 下振动筛 809将动力传递给籽粒收集搅龙 808和杂余收集搅龙 8010。
如图 3所示, 切流脱粒分离装置 5横向布置在底盘机架构件 9上, 纵轴流脱粒分离 装置 6纵向布置在底盘机架构件 9上,切流脱粒分离装置 5的出口与纵轴流脱粒分离装 置 6的入口连接,切流脱粒分离装置 5横向中心线与纵轴流脱粒分离装置 6纵向中心线 重合; 物料输送装置 2后端与切流脱粒分离装置 5的前端相连, 物料输送装置 2的纵向 中心线与切流脱粒分离装置 5横向中心线重合; 秸秆压缩打捆装置 7位于纵轴流脱粒分 离装置 6尾部正下方,秸秆压缩打捆装置 7的秸秆进料机构 701与纵轴流脱粒分离装置 6的排草口相连; 籽粒清选装置 8位于切流脱粒分离装置 5和纵轴流脱粒分离装置 6的 正下方, 籽粒清选装置 8纵向中心线与纵轴流脱粒分离装置 6纵向中心线平行, 籽粒清 选装置 8的前端与切流脱粒分离装置 5的前端齐平。
如图 4和图 5所示, 拨禾轮幅板 105位于往复式切割器 103上侧, 喂入搅龙传动轮 108位于往复式切割器 103后侧, 拨禾轮幅板 105与往复式切割器 103和喂入搅龙传动 轮 108断面中点连线构成一个三角形;拨禾轮幅板 105圆周上均匀连接 5根辐条 101, 2 个拨禾轮幅板 105对称位于辐条 101两端,拨齿 102均匀分布与辐条 101上,且拨齿 102 头向下; 物料输送装置 2的纵向中心线与水平面呈 25 ° ~45 ° 夹角, 物料输送装置 2相 连前端与物料割台装置 1相连, 物料输送装置 2后端与切流脱粒分离装置 5相连; 输送 链 a202和输送链 b203为封闭式, 套于输送槽传动轮 a201和输送槽传动轮 b205轴的两 端外侧, 物料压条 204均匀连接在输送槽传动轮 a201和输送槽传动轮 b205的上。 喂入 搅龙传动轮 108位于往复式切割器 103后侧 0.8m~1.2m, 喂入搅龙传动轮 108位于往复 式切割器 103上侧 0.2m~0.3m;拨禾轮幅板 105位于往复式切割器 103上侧 1.2m~1.6m, 拨禾轮幅板 105位于往复式切割器 103前侧 0.6m~1.2m; 拨禾轮幅板 105为五角形式, 外径 1.5m~2.0m; 辐条 101的长度为 3m~4m, 拨齿 102的长度为 0.015m~0.02m; 输送 链 a202和输送链 b203的周长为 3.5m~4.5m, 输送槽传动轮 a201和输送槽传动轮 b205 的中心距离为 1.6m~2.0m, 物料压条 204在输送槽传动轮 a201和输送槽传动轮 b205上 分布的间距为 0.02m~0.035m。
如图 6、 图 7、 图 8、 图 9所示, 切流脱粒分离装置 5前端与物料输送装置 2后端相 连, 切流脱粒分离装置 5后端与纵轴流脱粒分离装置 6前端相连; 切流脱粒分离装置 5 上侧有切流滚筒盖板 501, 下侧有切流栅格凹板筛 503 ; 切流滚筒盖板 501和切流栅格 凹板筛 503共同构成切流脱粒分离装置 5的脱粒分离腔体,切流辐条 504和切流钉齿脱 粒元件 502位于脱粒分离腔体内; 切流滚筒轴 509两端切流滚筒幅板 507外安装有切流 滚筒轴承 508,一端切流滚筒轴承 508安装有切流滚筒传动带轮 505和切流传动链轮 506, 切流传动链轮 506夹在切流滚筒传动带轮 505之间;切流滚筒轴 509上均布安装有 3个 切流滚筒幅板 507, 3个切流滚筒幅板 507圆周上均匀安装有 6个切流辐条 504,切流钉 齿脱粒元件 502均布安装在切流辐条 504上; 切流滚筒轴 509长度为 1.2m~1.5m, 切流 滚筒幅板 507外径为 0.4m~0.6m, 切流钉齿脱粒元件 502的高度为 0.055m~0.075m, 切 流钉齿脱粒元件 502均布安装在切流辐条 504上的间距为 0.08m~0.12mm。 如图 6、 图 7、 图 10、 图 11所示, 纵轴流脱粒分离装置 6前端与切流脱粒分离装置 5相连, 纵轴流脱粒分离装置 6尾部与秸秆压缩打捆装置 7相连, 纵轴流脱粒分离装置 6纵向轴线与水方向呈现 3 ° -5 ° 夹角; 纵轴流滚筒轴 6012安装有纵轴流传动轮 604, 纵轴流滚筒轴 6012两端上安装有 2个纵轴流滚筒轴承 6013 ; 纵轴流脱粒分离装置 6上 侧有顶盖导流板 607, 下侧有纵轴流滚筒栅格凹板筛 602, 顶盖导流板 607与纵轴流滚 筒栅格凹板筛 602共同构成纵轴流脱粒分离装置 6的脱粒分离腔体; 螺旋喂入头 601位 于脱粒分离腔体前部, 纵轴流幅板 603位于脱粒分离腔体后部; 纵轴流滚筒轴 6012上 均匀安装有 4个纵轴流幅板 603, 4个纵轴流幅板 603圆周上均匀安装有 6排纵轴流辐 条 605, 纵轴流钉齿脱粒元件 606均匀安装在纵轴流辐条 605上, 纵轴流钉齿脱粒元件 606位于纵轴流脱粒分离装置 6的脱粒分离腔体内; 纵轴流滚筒轴 6012上纵轴流幅板 603安装有螺旋喂入头 601,螺旋喂入头 601上均匀安装有 4片喂入螺旋叶片 609;纵轴 流滚筒轴 6012长度为 2.5m~3.5m, 纵轴流幅板 603的外径为 0.4m~0.6m, 纵轴流钉齿脱 粒元件 606均匀安装在纵轴流辐条 605上的间距为 0.12m~0.15m; 螺旋喂入头 601呈圆 台型, 最大外径为 0.4m~0.6m, 最小外径为 0.2m~0.4m, 高度为 0.035m~0.045m, 喂入 螺旋叶片 609外侧高度与纵轴流钉齿脱粒元件 606外侧高度齐平。
如图 12和图 13所示,籽粒清选装置 8位于切流脱粒分离装置 5和纵轴流脱粒分离 装置 6正下方, 上振动筛 803位于下振动筛 809上侧, 抖动板 801位于上振动筛 803上 前端, 锯齿上振动尾筛 804位于上振动筛 803尾部, 鱼鳞筛片 802位于上振动筛 803前 部, 鱼鳞筛片 802上侧安装有 3~5片上筛均料板 8014; 清选离心风机 805位于抖动板 801正下方, 清选离心风机 805前侧与抖动板 801前侧齐平, 清选离心风机 805后侧与 上振动筛 803前端齐平, 下振动筛 809位于清选离心风机 805中心线上; 清选离心风机 805出风口处有下分风板 806和上分风板 807, 上分风板 807延长线过上振动筛 803中 心, 下分风板 806延长线与下振动筛 809尾部相交; 下振动筛 809下侧 1/4位置出安装 有籽粒收集搅龙 808, 下振动筛 809尾部下侧安装有杂余收集搅龙 8010, 籽粒收集搅龙 808与清选离心风机 805底部齐平; 杂余收集搅龙 8010与清选杂余搅龙 6010和籽粒复 脱搅龙 6011相连, 籽粒复脱搅龙 6011末端位于抖动板 801上侧, 籽粒复脱搅龙 6011 末端与纵轴流脱粒分离装置 6相连; 下振动筛 809采用下筛编织筛 8013结构; 籽粒清 选装置 8长度为 2.0m~2.5m, 宽度为 1.2m~1.5m, 高度为 0.6m~0.8m; 抖动板 801距上 振动筛 8030.050m~0.10m, 抖动板 801尾部与上振动筛 803重叠 0.5m~0.8m, 上振动筛 803位于下振动筛 809上侧 0.10m~0.15m, 上振动筛 803和下振动筛 809的外侧宽度为 1.2m~1.5m。
如图 14、 图 15、 图 16所示, 秸秆压缩打捆装置 7与纵轴流脱粒分离装置 6相连, 安装在底盘平台机架 902上; 动力输入机构 702通过同一条链将动力传递给输草机构传 动轮 707、草捆打结传动轮 709、预压机构传动轮 705, 在动力输入机构 702和预压机构 传动轮 705之间安装有传动轮 704和打捆传动张紧轮 703 ; 输草机构传动轮 707安装在 进料机构 701中部, 进料机构 701通过链耙输送秸秆; 预压机构传动轮 705将动力传递 给曲柄预压机构 7010, 由曲柄预压机构 7010对秸秆进行压缩; 草捆打结传动轮 709安 装在进料机构 701尾部,由草捆打结传动轮 709对压缩后的方形秸秆块进行打捆和打结; 排草轮 708安装在方形草捆出口机构 7011上侧, 连杆分料机构 706将压缩打捆成型的 方形草捆切断和拨出到方形草捆出口机构 7011 外侧; 秸秆压缩打捆装置 7 总长度为 2.0m~2.5m, 宽度为 0.5m~0.7m, 高度为 0.8m~1.2m; 进料机构 701与秸秆压缩打捆装置 7主体呈 20° 〜30° 夹角, 秸秆压缩打捆装置 7主体与水平方向呈 10° 〜15 ° 夹角。
如图 17和图 18所示, 发动机 10位于底盘机架构件 9上, 底盘平台机架 902与底 盘支撑机架 901相连, 底盘支撑机架 901与履带行走系统 4相连; 底盘支撑机架 901两 侧分别安装有履带 a401和履带 b402,履带 a401和履带 b402顶部有托轮 406,履带 a401 和履带 b402前部安装有驱动轮 403, 履带 a401和履带 b402后部安装有导向轮 404, 履 带 a401和履带 b402中部安装有 6个支重轮 405;变速装置 11与发动机 10和驱动轮 403 相连; 底盘机架构件 9宽度为 2.0m~2.5m, 长度为 2.5m~3.5m, 高度为 0.5m~0.6m; 履 带 a401和履带 b402的高度为 0.4m~0.6m, 长度为 2.0m~2.5m, 宽度为 0.4m~0.5m。
如图 19所示, 驾驶操作系统 3位于物料输送装置 2正上方, 驾驶室 301的尾部与 物料输送装置 2的尾部齐平; 操作杆件 302控制物料输送装置 2, 履带行走系统 4, 切 流脱粒分离装置 5, 纵轴流脱粒分离装置 6, 秸秆压缩打捆装置 7, 籽粒清选装置 8, 底 盘机架构件 9储粮箱 12的工作状态; 发动机 10的操作手柄安装于驾驶室 301内; 驾驶 室 301顶部距底盘机架构件 9上侧为 2m~2.5m,驾驶室 301沿底盘机架构件 9纵向长度 为 1.5m~2.0m, 驾驶室 301沿底盘机架构件 9横向宽度为 2.0m~2.5m。
该型号的一种切纵流型谷物联合收获打捆复式作业机对稻麦进行收获打捆的具体 实施过程为, 驾驶操作员在驾驶室 301内通过控制驾驶操作系统 3的操作杆件 302启动 发动机 10, 带发动机 10将动力分别传递给物料割台装置 1、物料输送装置 2、履带行走 系统 4、 切流脱粒分离装置 5、 纵轴流脱粒分离装置 6、 秸秆压缩打捆装置 7、 籽粒清选 装置 8; 在田间收获过程中, 谷物茎秆由物料割台装置 1的往复式切割器 103切割, 再 由喂入搅龙 104将谷物喂入物料输送装置 2内, 谷物茎秆由物料压条 204压紧, 在输送 链 a202和输送链 b203的作用下将谷物茎秆输送到切流脱粒分离装置 5内, 由切流钉齿 脱粒元件 502对谷物进行脱粒,经脱粒分离后的籽粒在切流栅格凹板筛 503上进行分离; 经切流脱粒分离装置 5脱粒分离后的茎秆被输送到纵轴流脱粒分离装置 6内,在螺旋喂 入头 601上的喂入螺旋叶片 609的抓取作用下, 将待脱茎秆在纵轴流钉齿脱粒元件 606 作用下进行复脱, 脱粒后的籽粒由纵轴流滚筒栅格凹板筛 602进行分离; 经过脱粒分离 后的茎秆由秸秆压缩打捆装置 7进行压缩打捆,秸秆由秸秆进料机构 701喂入后在曲柄 预压机构 7010作用下被压缩, 秸秆在方形草捆出料机构 7011内被压缩成方捆并捆绑, 方捆在连杆分料机构 706和排草轮 708作用下被排出机体之外;透过切流栅格凹板筛 503 和纵轴流滚筒栅格凹板筛 602的脱出混合物在籽粒清选装置 8内进行清选,脱出混合物 在抖动板 801和上筛均料板 8014上进行分层并均匀喂入到上振动筛 803上, 由鱼鳞筛 片 802和锯齿上振动尾筛 804对籽粒进行筛选, 杂余在清选离心风机 805作用下排出机 体之外,清选离心风机 805的清选气流分布可以通过下分风板 806和上分风板 807进行 调节, 透过上振动筛 803的籽粒在下振动筛 809上再次进行清选去掉不饱满籽粒; 经籽 粒清选装置 8清选后的未脱净穗头由杂余收集搅龙 8010将其输送到纵轴流脱粒分离装 置 6内进行复脱, 经籽粒清选装置 8清选后的清洁籽粒由籽粒收集搅龙 808收集并输送 到储粮箱 12内。
该型号的一种切纵流型谷物联合收获打捆复式作业机,通过新型设计的切纵流脱粒 分离结构能实现高含水率的稻麦脱粒分离功能,在同等结构参数下较其它脱粒分离结构 的工作效率高 40%~60%; 切纵流脱粒分离结构紧凑, 能安装在中小型联合收割机上, 具有结构简单、脱粒分离效率高、籽粒损失率低等有点。通过新型设计的籽粒清选装置, 其清选离心风机采用多块分风板将出风口气流分成多到气流,使气流在筛面分布更加合 理; 通过新型设计的抖动板、 上振动筛以及下振动筛, 其结构能与切纵流脱粒分离结构 的巧妙匹配,解决传统风筛式清选装置不能很好解决切纵流脱粒分离结构的损失率大与 清洁度高的难题。通过新型设计的底盘行走系统和履带行走系统,采用驱动轮、导向轮、 支重轮、 托轮与履带行走系统的履带的配合, 能在潮湿地块上自由行走, 在湿软的小田 块中具有灵活性强的特点; 该履带行走系统的前进速度能有效匹配谷物切割输送系统、 籽粒脱粒分离系统、 籽粒清选装置的工作效率。本发明能实现稻麦收获和秸秆打捆一体 化复式作业, 减少了作业工序, 降低了秸秆收集成本, 减少人力投入和能源消耗; 通过 压缩打捆为新能源企业提供秸秆燃烧原料, 为畜牧养殖业提供食料原料; 有利于建设节 约型社会和减少环境污染、减少了作业时间,对抢农时极为有利,不影响后续农业生产; 农民利用机械将秸秆及时压缩打捆出售增加收入和抢农时, 提高了生产效率和经济效 ϋ

Claims

、 一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 包括谷物切割输送系统、 籽粒脱粒分离系统、 籽粒清选装置、 籽粒收集储存系统、 秸秆压缩打捆装置、 底盘行 走系统和驾驶操作系统, 籽粒清选装置位于底盘行走系统正上侧, 籽粒脱粒分离系统 位于籽粒清选装置正上侧, 秸秆压缩打捆装置位于籽粒脱粒分离系统下侧和籽粒清选 装置尾部, 谷物切割输送系统位于籽粒脱粒分离系统前侧, 驾驶操作系统位于谷物切 割输送系统上侧, 籽粒收集储存系统位于底盘行走系统上侧和位于籽粒脱粒分离系统 旁边;
谷物切割输送系统包括物料割台装置 (1) 和物料输送装置 (2); 物料割台装置 (1) 与物料输送装置 (2)相连, 且物料割台装置 (1)位于物料输送装置 (2)前侧; 物料割台装置 (1)由辐条(101),拨齿(102),往复式切割器(103), 喂入搅龙(104), 拨禾轮幅板(105),拨禾轮传动轮(106),割台传动轮(107), 喂入搅龙传动轮(108), 割刀摆环机构 (109) 组成; 拨齿 (102) 与辐条 (101) 相连, 辐条 (101) 与拨禾轮 幅板(105)相连; 拨禾轮幅板(105)位于喂入搅龙(104)上侧, 往复式切割器(103) 位于拨禾轮幅板(105)下侧和喂入搅龙(104)前侧; 拨禾轮传动轮(106)与拨禾轮 幅板(105)相连,喂入搅龙传动轮(108)与喂入搅龙(104)相连,割刀摆环机构(109) 与往复式切割器(103)相连, 割台传动轮(107)与喂入搅龙传动轮(108)相连; 物 料输送装置 (2) 由输送槽传动轮 a (201), 输送链 a (202), 输送链 b (203), 物料 压条 (204), 输送槽传动轮 b (205) 组成; 输送链 a (202) 和输送链 b (203) 套在 输送槽传动轮 a (201) 和输送槽传动轮 b (205) 外侧; 物料压条 (204) 位于输送链 a (202) 和输送链 b (203) 外侧;
籽粒脱粒分离系统包括切流脱粒分离装置 (5) 和纵轴流脱粒分离装置 (6); 切 流脱粒分离装置(5) 由切流滚筒盖板(501), 切流钉齿脱粒元件(502), 切流栅格凹 板筛 (503), 切流辐条 (504), 切流滚筒传动带轮 (505), 切流传动链轮 (506), 切 流滚筒幅板(507), 切流滚筒轴承(508), 切流滚筒轴 (509)组成; 切流钉齿脱粒元 件 (502) 与切流辐条 (504) 相连, 切流辐条 (504) 与切流滚筒幅板 (507) 相连, 切流滚筒幅板(507)与切流滚筒轴承(508)相连, 切流滚筒轴承(508)与切流滚筒 轴(509)相连; 切流滚筒传动带轮(505)和切流传动链轮(506)与切流滚筒轴(509) 相连; 切流滚筒盖板 (501) 位于切流滚筒幅板 (507) 上侧, 切流栅格凹板筛 (503) 位于切流滚筒幅板 (507) 下侧; 纵轴流脱粒分离装置 (6) 由螺旋喂入头 (601), 纵 轴流滚筒栅格凹板筛 (602), 纵轴流幅板 (603), 纵轴流传动轮 (604), 纵轴流辐条 (605), 纵轴流钉齿脱粒元件 (606), 顶盖导流板 (607), 纵轴流滚筒顶盖 (608), 喂入螺旋叶片 (609), 籽粒复脱搅龙 (6011), 纵轴流滚筒轴 (6012), 纵轴流滚筒轴 承(6013)组成; 喂入螺旋叶片(609)位于螺旋喂入头(601)外侧, 螺旋喂入头(601) 与纵轴流辐条 (605)相连, 纵轴流辐条(605)与纵轴流幅板(603)相连, 纵轴流幅 板(603)与纵轴流滚筒轴(6012)相连, 纵轴流传动轮(604)与纵轴流滚筒轴(6012) 相连, 纵轴流滚筒轴承 (6013)与纵轴流滚筒轴 (6012)相连; 顶盖导流板(607)与 纵轴流滚筒顶盖(608)相连且位于纵轴流滚筒顶盖(608)内侧,纵轴流滚筒顶盖(608) 位于纵轴流幅板 (603) 上侧, 纵轴流滚筒栅格凹板筛 (602) 位于纵轴流幅板 (603) 下侧, 籽粒复脱搅龙 (6011), 与纵轴流滚筒栅格凹板筛 (602) 相连;
籽粒清选装置 (8) 由抖动板 (801), 上振动筛 (803), 下振动筛 (809), 清选 离心风机 (805) 组成, 抖动板 (801) 位于上振动筛 (803) 上侧, 上振动筛 (803) 位于下振动筛 (809)上侧, 清选离心风机(805)位于上振动筛(803)下侧和下振动 筛 (809) 上侧和前侧, 清选杂余搅龙 (6010) 位于由抖动板 (801) 上侧; 上振动筛 (803) 包括上筛均料板 (8014), 鱼鳞筛片 (802), 锯齿上振动尾筛 (804); 上筛均 料板(8014)位于鱼鳞筛片(802)上侧, 鱼鳞筛片(802)位于锯齿上振动尾筛(804) 前侧; 下振动筛 (809) 包括下筛编织筛 (8013) 和振动筛飞轮 (8011); 清选离心风 机(805)包括下分风板(806)和上分风板(807); 抖动板曲柄(8012)与抖动板(801) 相连, 振动筛飞轮 (8011) 与抖动板曲柄 (8012) 相连;
籽粒收集储存系统由储粮箱(12), 籽粒收集搅龙(808), 杂余收集搅龙(8010) 组成; 籽粒收集搅龙 (808)与储粮箱(12)相连, 杂余收集搅龙(8010) 与纵轴流脱 粒分离装置 (6) 相连;
秸秆压缩打捆装置 (7) 由秸秆进料机构 (701), 动力输入机构 (702), 打捆传 动张紧轮 (703), 传动轮 (704), 预压机构传动轮 (705), 连杆分料机构 (706), 输 草机构传动轮(707), 排草轮(708), 草捆打结传动轮(709), 曲柄预压机构(7010), 方形草捆出料机构 (7011) 组成; 秸秆进料机构 (701) 与方形草捆出料机构 (7011) 相连, 曲柄预压机构 (7010) 与, 秸秆进料机构 (701) 相连, 连杆分料机构 (706) 与方形草捆出料机构 (7011) 相连; 预压机构传动轮 (705) 与曲柄预压机构 (7010) 相连,输草机构传动轮(707)与方形草捆出料机构(7011)相连,草捆打结传动轮(709) 与方形草捆出料机构 (7011) 相连; 动力输入机构 (702), 打捆传动张紧轮 (703), 传动轮 (704), 预压机构传动轮 (705), 输草机构传动轮 (707), 排草轮 (708), 草 捆打结传动轮 (709) 相互连接;
底盘行走系统包括履带行走系统 (4), 底盘机架构件 (9), 发动机 (10), 变速 装置 (11); 履带行走系统(4) 与底盘机架构件 (9)下侧相连, 发动机 (10)通过变 速装置 (11) 与履带行走系统 (4)相连; 履带行走系统 (4) 由履带 a (401), 履带 b (402),驱动轮(403),导向轮(404),支重轮(405),托轮(406)组成;驱动轮(403), 导向轮 (404), 支重轮 (405), 托轮 (406) 位于履带 a (401), 履带 b (402) 内侧; 底盘机架构件 (9) 由底盘支撑机架 (901), 底盘平台机架 (902) 组成; 底盘支撑机 架 (901) 与底盘平台机架 (902) 上侧相连;
驾驶操作系统 (3) 由驾驶室 (301) 和操作杆件 (302) 组成。
、 根据权利要求 1所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 切流脱粒分离装置 (5) 横向布置在底盘机架构件 (9) 上, 纵轴流脱粒分离装置 (6) 纵向布置在底盘机架构件 (9) 上, 切流脱粒分离装置 (5) 的出口与纵轴流脱粒分离 装置(6)的入口连接, 切流脱粒分离装置(5)横向中心线与纵轴流脱粒分离装置(6) 纵向中心线重合; 物料输送装置 (2) 后端与切流脱粒分离装置 (5) 的前端相连, 物 料输送装置 (2) 的纵向中心线与切流脱粒分离装置 (5) 横向中心线重合; 秸秆压缩 打捆装置 (7)位于纵轴流脱粒分离装置 (6)尾部正下方, 秸秆压缩打捆装置 (7) 的 秸秆进料机构 (701) 与纵轴流脱粒分离装置 (6) 的排草口相连; 籽粒清选装置 (8) 位于切流脱粒分离装置(5)和纵轴流脱粒分离装置(6)的正下方, 籽粒清选装置(8) 纵向中心线与纵轴流脱粒分离装置 (6) 纵向中心线平行, 籽粒清选装置 (8) 的前端 与切流脱粒分离装置 (5) 的前端齐平。
、 根据权利要求 1所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 拨禾轮幅板(105)位于往复式切割器(103)上侧, 喂入搅龙传动轮(108)位于往复 式切割器(103)后侧, 拨禾轮幅板(105)与往复式切割器(103)和喂入搅龙传动轮
(108) 断面中点连线构成一个三角形; 拨禾轮幅板 (105) 圆周上均匀连接 5根辐条 (101), 2个拨禾轮幅板 (105)对称位于辐条 (101) 两端, 拨齿 (102) 均匀分布与 辐条(101)上, 且拨齿 (102)头向下; 物料输送装置 (2) 的纵向中心线与水平面呈 25° ~45° 夹角, 物料输送装置(2)相连前端与物料割台装置(1)相连, 物料输送装 置 (2)后端与切流脱粒分离装置 (5)相连; 输送链 a (202)和输送链 b (203) 为封 闭式, 套于输送槽传动轮 a (201)和输送槽传动轮 b (205)轴的两端外侧, 物料压条 (204) 均匀连接在输送槽传动轮 a (201) 和输送槽传动轮 b (205) 的上。 、 根据权利要求 3所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 喂入搅龙传动轮 (108) 位于往复式切割器 (103) 后侧 0.8m~1.2m, 喂入搅龙传动轮
(108)位于往复式切割器 (103)上侧 0.2m~0.3m; 拨禾轮幅板(105)位于往复式切 割器( 103)上侧 1.2m~1.6m,拨禾轮幅板( 105)位于往复式切割器( 103)前侧 0.6m~1.2m; 拨禾轮幅板 (105) 为五角形式, 外径 1.5m~2.0m; 辐条 (101) 的长度为 3m~4m, 拨 齿(102)的长度为 0.015m~0.02m;输送链 a(202)和输送链 b(203)的周长为 3.5m~4.5m, 输送槽传动轮 a (201)和输送槽传动轮 b (205) 的中心距离为 1.6m~2.0m, 物料压条
( 204 )在输送槽传动轮 a( 201 )和输送槽传动轮 b( 205 )上分布的间距为 0.02m~0.035m。 、 根据权利要求 1所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 切流脱粒分离装置 (5) 前端与物料输送装置 (2) 后端相连, 切流脱粒分离装置 (5) 后端与纵轴流脱粒分离装置 (6) 前端相连; 切流脱粒分离装置 (5) 上侧有切流滚筒 盖板(501), 下侧有切流栅格凹板筛(503); 切流滚筒盖板(501)和切流栅格凹板筛
(503)共同构成切流脱粒分离装置(5) 的脱粒分离腔体, 切流辐条(504)和切流钉 齿脱粒元件(502)位于脱粒分离腔体内; 切流滚筒轴(509)两端切流滚筒幅板(507) 外安装有切流滚筒轴承 ( 508 ),一端切流滚筒轴承( 508 )安装有切流滚筒传动带轮 ( 505 ) 和切流传动链轮 (506), 切流传动链轮 (506) 夹在切流滚筒传动带轮 (505) 之间; 切流滚筒轴 (509) 上均布安装有 3个切流滚筒幅板 (507), 3个切流滚筒幅板(507) 圆周上均匀安装有 6个切流辐条(504), 切流钉齿脱粒元件(502)均布安装在切流辐 条 (504) 上。
、 根据权利要求 5所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 切流滚筒轴 (509) 长度为 1.2m~1.5m, 切流滚筒幅板 (507) 外径为 0.4m~0.6m, 切 流钉齿脱粒元件 (502) 的高度为 0.055m~0.075m, 切流钉齿脱粒元件 (502) 均布安 装在切流辐条 (504) 上的间距为 0.08m~0.12mm。
、 根据权利要求 1所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 纵轴流脱粒分离装置 (6) 前端与切流脱粒分离装置 (5) 相连, 纵轴流脱粒分离装置
(6)尾部与秸秆压缩打捆装置(7)相连, 纵轴流脱粒分离装置(6)纵向轴线与水方 向呈现 3° -5° 夹角; 纵轴流滚筒轴 (6012) 安装有纵轴流传动轮 (604), 纵轴流滚 筒轴 (6012) 两端上安装有 2个纵轴流滚筒轴承 (6013); 纵轴流脱粒分离装置 (6) 上侧有顶盖导流板 (607), 下侧有纵轴流滚筒栅格凹板筛 (602), 顶盖导流板 (607) 与纵轴流滚筒栅格凹板筛(602)共同构成纵轴流脱粒分离装置(6)的脱粒分离腔体; 螺旋喂入头 (601) 位于脱粒分离腔体前部, 纵轴流幅板 (603) 位于脱粒分离腔体后 部;纵轴流滚筒轴(6012)上均匀安装有 4个纵轴流幅板(603), 4个纵轴流幅板(603) 圆周上均匀安装有 6排纵轴流辐条(605), 纵轴流钉齿脱粒元件(606)均匀安装在纵 轴流辐条(605)上, 纵轴流钉齿脱粒元件(606)位于纵轴流脱粒分离装置 (6) 的脱 粒分离腔体内; 纵轴流滚筒轴(6012)上纵轴流幅板(603)安装有螺旋喂入头(601), 螺旋喂入头 (601) 上均匀安装有 4片喂入螺旋叶片 (609)。
8、 根据权利要求 7所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 纵轴流滚筒轴 (6012) 长度为 2.5m~3.5m, 纵轴流幅板 (603) 的外径为 0.4m~0.6m, 纵轴流钉齿脱粒元件(606)均匀安装在纵轴流辐条(605)上的间距为 0.12m~0.15m; 螺旋喂入头 (601) 呈圆台型, 最大外径为 0.4m~0.6m, 最小外径为 0.2m~0.4m, 高度 为 0.035m~0.045m, 喂入螺旋叶片 (609) 外侧高度与纵轴流钉齿脱粒元件 (606) 外 侧高度齐平。
,9、 根据权利要求 1所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 籽粒清选装置 (8) 位于切流脱粒分离装置 (5) 和纵轴流脱粒分离装置 (6) 正下方, 上振动筛 (803) 位于下振动筛 (809) 上侧, 抖动板 (801) 位于上振动筛 (803) 上 前端, 锯齿上振动尾筛 (804)位于上振动筛 (803)尾部, 鱼鳞筛片 (802)位于上振 动筛(803)前部, 鱼鳞筛片 (802)上侧安装有 3~5片上筛均料板(8014); 清选离心 风机 (805) 位于抖动板 (801) 正下方, 清选离心风机 (805) 前侧与抖动板 (801) 前侧齐平, 清选离心风机 (805) 后侧与上振动筛 (803) 前端齐平, 下振动筛 (809) 位于清选离心风机(805)中心线上; 清选离心风机(805)出风口处有下分风板(806) 和上分风板(807), 上分风板(807)延长线过上振动筛(803)中心, 下分风板(806) 延长线与下振动筛 (809) 尾部相交; 下振动筛 (809) 下侧 1/4位置出安装有籽粒收 集搅龙 (808), 下振动筛 (809) 尾部下侧安装有杂余收集搅龙 (8010), 籽粒收集搅 龙 (808) 与清选离心风机 (805) 底部齐平; 杂余收集搅龙 (8010) 与清选杂余搅龙 (6010)和籽粒复脱搅龙(6011)相连, 籽粒复脱搅龙(6011)末端位于抖动板(801) 上侧, 籽粒复脱搅龙(6011)末端与纵轴流脱粒分离装置 (6)相连; 下振动筛(809) 采用下筛编织筛 (8013) 结构。
10、 根据权利要求 9所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 籽粒清选装置 (8) 长度为 2.0m~2.5m, 宽度为 1.2m~1.5m, 高度为 0.6m~0.8m; 抖动 板 (801) 距上振动筛 (803) 0.050m~0.10m, 抖动板 (801) 尾部与上振动筛 (803) 重叠 0.5m~0.8m, 上振动筛 (803 ) 位于下振动筛 (809) 上侧 0.10m~0.15m, 上振动 筛 (803 ) 和下振动筛 (809) 的外侧宽度为 1.2m~1.5m。
、 根据权利要求 1所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 秸秆压缩打捆装置(7 )与纵轴流脱粒分离装置(6)相连, 安装在底盘平台机架(902) 上; 动力输入机构 (702)通过同一条链将动力传递给输草机构传动轮 (707)、草捆打结传 动轮 (709)、 预压机构传动轮 (705), 在动力输入机构 (702)和预压机构传动轮 (705)之间 安装有传动轮 (704)和打捆传动张紧轮 (703 ) ; 输草机构传动轮 (707)安装在进料机构 (701)中部,进料机构 (701)通过链耙输送秸秆;预压机构传动轮 (705)将动力传递给曲柄 预压机构 (7010), 由曲柄预压机构 (7010)对秸秆进行压缩;草捆打结传动轮 (709)安装在 进料机构 (701)尾部, 由草捆打结传动轮 (709)对压缩后的方形秸秆块进行打捆和打结; 排草轮 (708)安装在方形草捆出口机构 (7011)上侧, 连杆分料机构 (706)将压缩打捆成型 的方形草捆切断和拨出到方形草捆出口机构 (7011)外侧。
、 根据权利要求 11所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 秸秆压缩打捆装置(7 )总长度为 2.0m~2.5m, 宽度为 0.5m~0.7m, 高度为 0.8m~1.2m; 进料机构 (701)与秸秆压缩打捆装置 (7 ) 主体呈 20° 〜30° 夹角, 秸秆压缩打捆装置
(7 ) 主体与水平方向呈 10° 〜15 ° 夹角。
、 根据权利要求 1所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 发动机(10)位于底盘机架构件(9)上, 底盘平台机架(902)与底盘支撑机架(901 ) 相连, 底盘支撑机架 (901 )与履带行走系统 (4)相连; 底盘支撑机架 (901 )两侧分 别安装有履带 a (401 )和履带 b (402),履带 a (401 )和履带 b (402)顶部有托轮 (406), 履带 a (401 )和履带 b (402)前部安装有驱动轮(403 ), 履带 a (401 )和履带 b (402) 后部安装有导向轮(404),履带 a (401 )和履带 b (402)中部安装有 6个支重轮(405 ); 变速装置 (11 ) 与发动机 (10) 和驱动轮 (403 ) 相连。
、 根据权利要求 13所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 底盘机架构件 (9) 宽度为 2.0m~2.5m, 长度为 2.5m~3.5m, 高度为 0.5m~0.6m; 履带 a (401 )和履带 b (402)的高度为 0.4m~0.6m, 长度为 2.0m~2.5m, 宽度为 0.4m~0.5m。 、 根据权利要求 1所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 驾驶操作系统(3 )位于物料输送装置 (2) 正上方, 驾驶室 (301 ) 的尾部与物料输送 装置 (2) 的尾部齐平; 操作杆件(302)控制物料输送装置 (2), 履带行走系统(4), 切流脱粒分离装置 (5), 纵轴流脱粒分离装置 (6), 秸秆压缩打捆装置 (7), 籽粒清 选装置 (8), 底盘机架构件(9)储粮箱(12) 的工作状态, 发动机(10) 的操作手柄 安装于驾驶室 (301) 内。
、 根据权利要求 15所述的一种切纵流型谷物联合收获打捆复式作业机, 其特征在于, 驾驶室 (301) 顶部距底盘机架构件 (9) 上侧为 2m~2.5m, 驾驶室 (301) 沿底盘机 架构件 (9)纵向长度为 1.5m~2.0m, 驾驶室 (301) 沿底盘机架构件 (9)横向宽度为 2.0m~2.5m。
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