WO2015046626A1 - Composition de résine époxy contenant du phosphore et article durci - Google Patents
Composition de résine époxy contenant du phosphore et article durci Download PDFInfo
- Publication number
- WO2015046626A1 WO2015046626A1 PCT/JP2014/076481 JP2014076481W WO2015046626A1 WO 2015046626 A1 WO2015046626 A1 WO 2015046626A1 JP 2014076481 W JP2014076481 W JP 2014076481W WO 2015046626 A1 WO2015046626 A1 WO 2015046626A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- phosphorus
- epoxy resin
- containing epoxy
- resin composition
- parts
- Prior art date
Links
- 229910052698 phosphorus Inorganic materials 0.000 title claims abstract description 303
- 239000011574 phosphorus Substances 0.000 title claims abstract description 294
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title claims abstract description 265
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 259
- 239000003822 epoxy resin Substances 0.000 title claims abstract description 258
- 239000000203 mixture Substances 0.000 title claims abstract description 115
- -1 phenol compound Chemical class 0.000 claims abstract description 80
- 125000004437 phosphorous atom Chemical group 0.000 claims abstract description 12
- 125000001183 hydrocarbyl group Chemical group 0.000 claims abstract 4
- 239000003795 chemical substances by application Substances 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims description 10
- 125000004122 cyclic group Chemical group 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- 238000001556 precipitation Methods 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 abstract description 7
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 abstract description 5
- 239000003960 organic solvent Substances 0.000 abstract description 5
- 239000002244 precipitate Substances 0.000 abstract description 3
- 238000001723 curing Methods 0.000 description 38
- 229920005989 resin Polymers 0.000 description 32
- 239000011347 resin Substances 0.000 description 32
- 238000000034 method Methods 0.000 description 24
- 229910000831 Steel Inorganic materials 0.000 description 22
- 239000000047 product Substances 0.000 description 22
- 239000010959 steel Substances 0.000 description 22
- 230000000052 comparative effect Effects 0.000 description 20
- 238000006243 chemical reaction Methods 0.000 description 18
- 239000003063 flame retardant Substances 0.000 description 16
- 239000007787 solid Substances 0.000 description 16
- 239000002966 varnish Substances 0.000 description 16
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 13
- 239000004593 Epoxy Substances 0.000 description 13
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 12
- 229920003986 novolac Polymers 0.000 description 12
- 239000005011 phenolic resin Substances 0.000 description 12
- 239000003054 catalyst Substances 0.000 description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 239000003085 diluting agent Substances 0.000 description 10
- 125000003700 epoxy group Chemical group 0.000 description 10
- 239000002904 solvent Substances 0.000 description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 238000007865 diluting Methods 0.000 description 9
- 150000002989 phenols Chemical class 0.000 description 9
- 239000000126 substance Substances 0.000 description 8
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 239000000835 fiber Substances 0.000 description 7
- 239000011521 glass Substances 0.000 description 7
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 7
- 150000003017 phosphorus Chemical class 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 6
- 238000004090 dissolution Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 6
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 6
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 5
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- 230000002194 synthesizing effect Effects 0.000 description 5
- FRASJONUBLZVQX-UHFFFAOYSA-N 1,4-naphthoquinone Chemical compound C1=CC=C2C(=O)C=CC(=O)C2=C1 FRASJONUBLZVQX-UHFFFAOYSA-N 0.000 description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 229910001873 dinitrogen Inorganic materials 0.000 description 4
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- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
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- 239000011888 foil Substances 0.000 description 3
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- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 150000003018 phosphorus compounds Chemical class 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 2
- BSYJHYLAMMJNRC-UHFFFAOYSA-N 2,4,4-trimethylpentan-2-ol Chemical compound CC(C)(C)CC(C)(C)O BSYJHYLAMMJNRC-UHFFFAOYSA-N 0.000 description 2
- KMRIWYPVRWEWRG-UHFFFAOYSA-N 2-(6-oxobenzo[c][2,1]benzoxaphosphinin-6-yl)benzene-1,4-diol Chemical compound OC1=CC=C(O)C(P2(=O)C3=CC=CC=C3C3=CC=CC=C3O2)=C1 KMRIWYPVRWEWRG-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
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- 125000003710 aryl alkyl group Chemical group 0.000 description 2
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- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 230000001588 bifunctional effect Effects 0.000 description 2
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- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
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- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
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- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
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- 150000003003 phosphines Chemical class 0.000 description 2
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- 150000003512 tertiary amines Chemical class 0.000 description 2
- VDZOOKBUILJEDG-UHFFFAOYSA-M tetrabutylammonium hydroxide Chemical compound [OH-].CCCC[N+](CCCC)(CCCC)CCCC VDZOOKBUILJEDG-UHFFFAOYSA-M 0.000 description 2
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- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- QVMHUALAQYRRBM-UHFFFAOYSA-N [P].[P] Chemical compound [P].[P] QVMHUALAQYRRBM-UHFFFAOYSA-N 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 239000003929 acidic solution Substances 0.000 description 1
- IBVAQQYNSHJXBV-UHFFFAOYSA-N adipic acid dihydrazide Chemical compound NNC(=O)CCCCC(=O)NN IBVAQQYNSHJXBV-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000011825 aerospace material Substances 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- KJCVRFUGPWSIIH-UHFFFAOYSA-N alpha-naphthol Natural products C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 150000005415 aminobenzoic acids Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000000010 aprotic solvent Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
- JWAZRIHNYRIHIV-UHFFFAOYSA-N beta-hydroxynaphthyl Natural products C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 1
- 229910001593 boehmite Inorganic materials 0.000 description 1
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical group FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- IKWKJIWDLVYZIY-UHFFFAOYSA-M butyl(triphenyl)phosphanium;bromide Chemical compound [Br-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(CCCC)C1=CC=CC=C1 IKWKJIWDLVYZIY-UHFFFAOYSA-M 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000007809 chemical reaction catalyst Substances 0.000 description 1
- 239000007810 chemical reaction solvent Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 229910002026 crystalline silica Inorganic materials 0.000 description 1
- ZWLIYXJBOIDXLL-UHFFFAOYSA-N decanedihydrazide Chemical compound NNC(=O)CCCCCCCCC(=O)NN ZWLIYXJBOIDXLL-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 150000001983 dialkylethers Chemical class 0.000 description 1
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- GPAYUJZHTULNBE-UHFFFAOYSA-N diphenylphosphine Chemical compound C=1C=CC=CC=1PC1=CC=CC=C1 GPAYUJZHTULNBE-UHFFFAOYSA-N 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- SLAFUPJSGFVWPP-UHFFFAOYSA-M ethyl(triphenyl)phosphanium;iodide Chemical compound [I-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(CC)C1=CC=CC=C1 SLAFUPJSGFVWPP-UHFFFAOYSA-M 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- XXOYNJXVWVNOOJ-UHFFFAOYSA-N fenuron Chemical compound CN(C)C(=O)NC1=CC=CC=C1 XXOYNJXVWVNOOJ-UHFFFAOYSA-N 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 1
- 239000005350 fused silica glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- 229940042795 hydrazides for tuberculosis treatment Drugs 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 150000005204 hydroxybenzenes Chemical class 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 239000012796 inorganic flame retardant Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
- 239000004850 liquid epoxy resins (LERs) Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- ALTWGIIQPLQAAM-UHFFFAOYSA-N metavanadate Chemical compound [O-][V](=O)=O ALTWGIIQPLQAAM-UHFFFAOYSA-N 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- VYKXQOYUCMREIS-UHFFFAOYSA-N methylhexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21C VYKXQOYUCMREIS-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- BMLIZLVNXIYGCK-UHFFFAOYSA-N monuron Chemical compound CN(C)C(=O)NC1=CC=C(Cl)C=C1 BMLIZLVNXIYGCK-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- NXPPAOGUKPJVDI-UHFFFAOYSA-N naphthalene-1,2-diol Chemical compound C1=CC=CC2=C(O)C(O)=CC=C21 NXPPAOGUKPJVDI-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000013034 phenoxy resin Substances 0.000 description 1
- 229920006287 phenoxy resin Polymers 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000010665 pine oil Substances 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- CMLWFCUAXGSMBB-UHFFFAOYSA-N tris(2,6-dimethoxyphenyl)phosphane Chemical compound COC1=CC=CC(OC)=C1P(C=1C(=CC=CC=1OC)OC)C1=C(OC)C=CC=C1OC CMLWFCUAXGSMBB-UHFFFAOYSA-N 0.000 description 1
- 238000000870 ultraviolet spectroscopy Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/241—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
- C08J5/244—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using glass fibres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/32—Epoxy compounds containing three or more epoxy groups
- C08G59/3254—Epoxy compounds containing three or more epoxy groups containing atoms other than carbon, hydrogen, oxygen or nitrogen
- C08G59/3272—Epoxy compounds containing three or more epoxy groups containing atoms other than carbon, hydrogen, oxygen or nitrogen containing phosphorus
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/14—Polycondensates modified by chemical after-treatment
- C08G59/1405—Polycondensates modified by chemical after-treatment with inorganic compounds
- C08G59/1422—Polycondensates modified by chemical after-treatment with inorganic compounds containing phosphorus
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/30—Di-epoxy compounds containing atoms other than carbon, hydrogen, oxygen and nitrogen
- C08G59/304—Di-epoxy compounds containing atoms other than carbon, hydrogen, oxygen and nitrogen containing phosphorus
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/62—Alcohols or phenols
- C08G59/621—Phenols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/249—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs characterised by the additives used in the prepolymer mixture
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2363/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2555/00—Characteristics of bituminous mixtures
- C08L2555/30—Environmental or health characteristics, e.g. energy consumption, recycling or safety issues
Definitions
- the present invention relates to a phosphorus-containing epoxy resin composition having a flame retardancy composed of a phosphorus-containing epoxy resin and a phosphorus-containing phenol compound, and a cured product thereof.
- Epoxy resins are widely used in industrial applications including the electric and electronic fields because of their excellent adhesiveness, heat resistance, and moldability.
- flame retardancy is strongly demanded from the viewpoint of safety such as the purpose of preventing the occurrence of a fire when the device is used.
- brominated flame retardants, nitrogen-based flame retardants, and phosphorus-based flame retardants alone or in combination as a method for imparting flame retardancy to laminates, and furthermore, a system using an inorganic flame retardant aid for the flame retardant Many have been applied.
- Patent Documents 1 and 2 disclose 10- (2,5-dihydroxyphenyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide (trade name HCA-HQ, manufactured by Sanko Co., Ltd.). Thermosetting resins and compositions obtained by reacting epoxy resins with epoxy resins at a predetermined molar ratio are disclosed.
- Patent Document 3 discloses a phosphorus-containing epoxy resin obtained by reacting a resin having a bifunctional or higher functional epoxy group with diphenylphosphinylhydroquinone.
- the phosphorus-containing epoxy resin obtained by the reaction between such a phosphorus compound and the epoxy resin has a high molecular weight as the phosphorus content increases, so that the resin varnish that provides sufficient flame retardancy has a high viscosity, There was a problem that workability in handling and impregnation into a substrate such as glass cloth deteriorated. Furthermore, since the molecular weight of the phosphorus-containing epoxy resin is increased, the crosslink density of the cured product is reduced, and thus it is difficult to obtain a high glass transition temperature.
- Patent Document 4 discloses a method of reducing the molecular weight and decreasing the viscosity by using a phosphorus-containing epoxy resin that leaves a hydroxyl group derived from a phosphorus-containing phenol compound.
- Patent Document 5 discloses a method for increasing the phosphorus content by dissolving a phosphorus compound in a phosphorus-containing epoxy resin varnish because sufficient flame retardancy cannot be obtained only by the phosphorus-containing epoxy resin.
- Patent Document 6 discloses a method of dispersing HCA-HQ in a resin varnish by finely pulverizing HCA-HQ to an average particle size of 10 ⁇ m and a maximum particle size of 40 ⁇ m.
- a phosphorus compound is dissolved using a high boiling point solvent. The viscosity is likely to be higher than that of the case, and there has been a problem that the curing conditions must be sufficiently examined in order to sufficiently perform the curing reaction.
- Japanese Patent No. 3092009 JP-A-11-279258 Japanese Patent Laid-Open No. 5-214070 JP 2012-172079 A JP 2002-249540 A JP 2003-011269 A JP 60-126293 A JP-A-61-2236787
- the phosphorus-containing epoxy resin or the phosphorus-containing epoxy resin composition that has been used so far, if the phosphorus content is increased in order to improve the flame retardancy, the solubility in the solvent becomes worse, and the viscosity is higher. Therefore, it was difficult to apply to a laminated board. Furthermore, the phosphorus-containing phenol compound has poor solubility in an organic solvent, and it has been difficult to apply it as a uniform resin varnish for use as a formulation for a substrate.
- the present invention has been made in view of the above-described problems of the prior art, and has a low viscosity and good solubility in organic solvents while having sufficient flame retardancy by increasing the phosphorus content.
- An epoxy resin composition having excellent workability such as impregnation into a fibrous base material is provided.
- the present invention (1). It is represented by the following general formula (2) of 5 to 45 parts by mass with respect to 100 parts by mass of the phosphorus-containing epoxy resin having a phosphorus content having the structure of the following general formula (1) in the range of 2 to 7% by mass.
- a phosphorus-containing epoxy resin composition that dissolves a phosphorus-containing phenol compound and has no precipitation at room temperature, (Wherein R 1 and R 2 represent a hydrocarbon group having 1 to 6 carbon atoms, and may be the same or different, and may be cyclic with a phosphorus atom.
- I is 0 or 1) To express.) (Wherein R 3 and R 4 represent a hydrocarbon group having 1 to 6 carbon atoms, and may be the same or different and may be cyclic with a phosphorus atom. N is 0 or 1) A represents an arenetriyl group having 6 to 20 carbon atoms.) (2). A phosphorus-containing epoxy resin composition obtained by blending an epoxy resin (B) with the phosphorus-containing epoxy resin composition described in the item (1), (3). (2) A phosphorus-containing epoxy resin composition characterized in that the phosphorus content in the phosphorus-containing epoxy resin composition according to item (2) is 2% by mass or more, (4).
- the phosphorus-containing epoxy resin composition of the present invention has been found out that a phosphorus-containing phenol compound, which has been difficult to dissolve in the past, can be dissolved in a specific phosphorus-containing epoxy resin, and has completed the present invention, and has a high phosphorus content It achieves both the flame retardancy due to and improved workability due to low resin viscosity. Since the phosphorus-containing epoxy resin composition of the present invention facilitates impregnation of fibrous materials such as glass cloth in the production of laminates and improves flame retardancy, printed wiring board materials and sealing materials in the electronic and electrical fields It is useful in fields requiring flame retardancy such as casting materials, adhesive materials, aerospace, and composite materials used in vehicles, bridges, windmills, and the like.
- the phosphorus-containing epoxy resin used in the present invention is a phosphorus-containing epoxy resin having a chemical structure represented by the following general formula (1) in its molecule, for example, the following general formula (2) and / or the following general formula It can be synthesized by reacting the phosphorus compound shown in (3) with an epoxy resin.
- R 1 and R 2 represent a hydrocarbon group having 1 to 6 carbon atoms, and may be the same or different, and may be cyclic with a phosphorus atom.
- R 3 and R 4 represent a hydrocarbon group having 1 to 6 carbon atoms, and may be the same or different and may be cyclic with a phosphorus atom.
- N is 0 or 1
- A represents an arenetriyl group having 6 to 20 carbon atoms.
- R 5 and R 6 represent a hydrocarbon group having 1 to 6 carbon atoms, which may be the same or different, and may be cyclic with a phosphorus atom.
- Examples of the phosphorus compound represented by the general formula (2) or the general formula (3) include 10- (2,5-dihydroxyphenyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide (Sanko) Product name HCA-HQ), 10- (1,4-dioxynaphthalene) -10H-9-oxa-10-phosphaphenanthrene-10-oxide (hereinafter referred to as HCA-NQ), diphenylphosphini Luhydroquinone (made by Hokuko Chemical Co., Ltd., trade name PPQ), diphenylphosphenyl-1,4-dioxynaphthalene, 1,4-cyclooctylenephosphinyl-1,4-phenyldiol (Nippon Chemical Industry Co., Ltd.) Manufactured, trade name CPHO-HQ), 1,5-cyclooctylenephosphinyl-1,4-phenyldio
- the epoxy resin that reacts with the above-described phosphorus compound when synthesizing the phosphorus-containing epoxy resin has at least 1.5 epoxy groups in the molecule, and more preferably has two or more epoxy groups. good.
- the phosphorus compound of general formula (3) it is preferable to use what has 3 or more as an epoxy group.
- epoxy resins examples include Epototo YD-128, Epototo YD-8125 (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., bisphenol A type epoxy resin), Epototo YDF-170, Epototo YDF-8170 (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., bisphenol F) Type epoxy resin), YSLV-80XY (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., tetramethylbisphenol F type epoxy resin), Epototo YDC-1312 (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., hydroquinone type epoxy resin), jER YX-4000H (Mitsubishi Chemical) Co., Ltd., biphenyl type epoxy resin), Epototo YDPN-638, Epototo YDPN-63X (manufactured by Nippon Steel & Sumi
- the reaction between the phosphorus compound of the general formula (2) and / or the general formula (3) and the epoxy resin is as follows.
- Known and publicly known methods such as the advance method, which is a reaction method of a phenol compound and an epoxy resin, including the methods described in Patent Documents 1, 2, and 3 can be used.
- the ratio of the phosphorus compound to the epoxy resin should be such that the phosphorus content of the phosphorus-containing epoxy resin obtained after the reaction is in the range of 2 to 7% by mass, more preferably in the range of 2.5 to 5% by mass. It is.
- the solubility of the phosphorus-containing phenol compound and the phosphorus-containing epoxy resin used in the present invention may be deteriorated. If the phosphorus content is high, the viscosity of the phosphorus-containing epoxy resin will increase, It can be difficult to dissolve. In the reaction between the phosphorus compound and the epoxy resin, a reaction catalyst can be used as needed to promote the reaction.
- Examples of the catalyst that can be used include phosphines such as triphenylphosphine and tris (2,6-dimethoxyphenyl) phosphine, quaternary phosphonium salts such as n-butyltriphenylphosphonium bromide and ethyltriphenylphosphonium iodide, 2- Known and commonly used catalysts include imidazoles such as ethyl-4-methylimidazole and 2-phenylimidazole, quaternary ammonium salts such as tetramethylammonium chloride and tetraethylammonium bromide, and tertiary amines such as triethylamine and benzyldimethylamine.
- phosphines such as triphenylphosphine and tris (2,6-dimethoxyphenyl) phosphine
- quaternary phosphonium salts such as n-butyltriphen
- the amount used is preferably in the range of 0.002 to 2 parts by mass relative to 100 parts by mass of the total mass of the epoxy resin and the phosphorus compound. If the amount is large, the stability of the phosphorus-containing epoxy resin composition of the present invention may be adversely affected.
- the phosphorus-containing phenol compound dissolved in the phosphorus-containing epoxy resin is a phosphorus-containing phenol compound having a structure represented by the general formula (2). Specific examples include phosphorus-containing phenols such as HCA-HQ, HCA-NQ, PPQ, diphenylphosphenyl-1,4-dioxynaphthalene, CPHO-HQ, and CPHO-HQ.
- These phosphorus-containing phenol compounds can be used in combination of two or more.
- These phosphorus-containing phenol compounds are compounds of the general formula (3), specifically, phosphorus compounds having an active hydrogen group directly connected to a phosphorus atom such as HCA and diphenylphosphine, 1,4-benzoquinone and 1 , 4-naphthoquinone and other quinones.
- the synthesis methods are shown in Patent Document 7, Patent Document 8, and Non-Patent Document 1, but are not limited thereto.
- a phosphorus-containing phenol compound may be synthesized in a phosphorus-containing epoxy resin.
- the present invention is characterized in that a specific phosphorus-containing phenol compound is dissolved in a specific phosphorus-containing epoxy resin, but the state in which the phosphorus-containing phenol compound is dissolved in the phosphorus-containing epoxy resin is the state of the phosphorus-containing phenol resin at room temperature. It means that no solid is observed in the phosphorus-containing epoxy resin. Specifically, when the phosphorus-containing epoxy resin composition is solid, it is degassed by heat melting or the like, and when it is liquid, it is degassed as it is, and the phosphorus-containing phenol compound is used in a 23 ° C. atmosphere using a 20 ⁇ microscope. The state which has confirmed that the solid derived from this has not precipitated.
- the solid derived from a phosphorus containing phenol compound does not precipitate by observing with a 20 time microscope as it is at room temperature.
- the method for dissolving the phosphorus-containing phenol compound in the phosphorus-containing epoxy resin is not particularly specified, and a phosphorus-containing phenol compound synthesized in advance or commercially available may be mixed in the phosphorus-containing epoxy resin, or the phosphorus-containing epoxy
- the target phosphorus-containing epoxy resin composition can also be obtained by synthesizing a phosphorus-containing phenol compound in the resin.
- the remaining phosphorus compound can be dissolved while synthesizing the phosphorus-containing epoxy resin.
- the phosphorus-containing phenol compound can be dissolved in the phosphorus-containing epoxy resin without solvent or in combination with a solvent, and can be dissolved by heating and stirring to such an extent that the reaction between the phosphorus-containing epoxy resin and the phosphorus-containing phenol compound does not occur. .
- the phosphorus compound of the general formula (3) and the quinone compound can be charged and reacted in the phosphorus-containing epoxy resin.
- a solvent is preferably used in combination.
- an aprotic solvent is preferable, and examples thereof include toluene, xylene, methanol, ethanol, 2-butoxyethanol, dialkyl ether, glycol ether, propylene glycol monomethyl ether, dioxane and the like. These reaction solvents may be used alone or in combination of two or more.
- the epoxy resin composition in which the phosphorus-containing phenol compound is dissolved in the phosphorus-containing epoxy resin can also be adjusted by adjusting the reaction ratio and reaction conditions when reacting the phosphorus-containing phenol compound with epihalohydrin.
- Phosphorus-containing phenolic compounds are poorly soluble in organic solvents, so if any amount of solvent is used by any method, the phosphorus-containing phenolic compound will not dissolve in the phosphorus-containing epoxy resin and may precipitate.
- the amount of the organic solvent is preferably 50% by mass or less based on the total mass of the phosphorus-containing epoxy resin composition.
- the temperature at the time of dissolution is preferably 100 to 200 ° C, more preferably 120 to 160 ° C. If the dissolution temperature is low, the dissolution rate may be slow, and if the dissolution temperature is high, the reaction between the phenol group and the epoxy group occurs in parallel with the dissolution and the viscosity increases, which may make handling difficult.
- the phosphorus-containing phenol compound used here needs to be 5 to 45 parts by mass with respect to 100 parts by mass of the phosphorus-containing epoxy resin, and it is flame retardant to be 10 to 45 parts by mass. Further desirable from the viewpoint of sex. If the phosphorus-containing phenol compound is less than 5 parts by mass, the phosphorus content of the phosphorus-containing epoxy resin must be increased in order to obtain flame retardancy, and it becomes difficult to dissolve the phosphorus-containing phenol resin because the resin viscosity increases. When the phosphorus content of the phosphorus-containing epoxy resin is low, dissolution is easy but flame retardancy is not obtained. When there are many phosphorus containing phenol compounds, there exists a possibility that it may become completely insoluble.
- the phosphorus-containing epoxy resin composition of the present invention is a phosphorus-containing epoxy compound having a structure represented by the general formula (1) and a phosphorus-containing phenol compound represented by the general formula (2) unless otherwise specified.
- a phosphorus-containing epoxy resin composition (c1) comprising (b), a phosphorus-containing epoxy resin having a structure of the general formula (1), a phosphorus-containing phenol compound represented by the general formula (2), and a curing agent (C);
- a phosphorus-containing epoxy resin having a structure of the general formula (1), a phosphorus-containing phenol compound represented by the general formula (2), an epoxy resin (B), and a curing agent (C) It is used in the sense to include all of the epoxy resin composition (c2)
- each phosphorus-containing epoxy resin composition when something is further blended in each phosphorus-containing epoxy resin composition, the total sum of each component constituting each phosphorus-containing epoxy resin composition is used as a reference. That is, when something is further blended in the phosphorus-containing epoxy resin composition (a), two components of the phosphorus-containing epoxy resin having the structure of the general formula (1) and the phosphorus-containing phenol compound represented by the general formula (2) In the case where something is further added to the phosphorus-containing epoxy resin composition (c2), the phosphorus-containing epoxy resin having the structure of the general formula (1) and the phosphorus-containing content represented by the general formula (2) The total amount of the four components of the phenol compound, the epoxy resin (B), and the curing agent (C) is a standard.
- An epoxy resin (B) can be further added to the phosphorus-containing epoxy resin composition (a) of the present invention.
- the method of mixing the epoxy resin (B) is not particularly defined, and can be performed using a generally used method. Moreover, when mixing by heating, it is desirable to carry out at 200 degrees C or less, and it is more desirable to carry out at 160 degrees C or less. When the mixing temperature is 200 ° C. or higher, the reaction of the epoxy group in the phosphorus-containing epoxy resin composition (b) occurs, the viscosity becomes high, and handling may be difficult.
- the epoxy resin (B) used here has at least 1.5 epoxy groups in the molecule as in the epoxy resin used when synthesizing the phosphorus-containing epoxy resin, more preferably two or more.
- the amount of the epoxy resin (B) is preferably 2% by mass or more of the total phosphorus-containing epoxy resin composition (b) added with the epoxy resin (B) from the viewpoint of flame retardancy. If the phosphorus content in the phosphorus-containing epoxy resin composition (b) is low, flame retardancy may not be exhibited.
- the curing agent (C) that can be used in the phosphorus-containing epoxy resin composition [(a) or (b)] of the present invention known and publicly used ones used for epoxy resins can be used.
- Hydroxybenzenes such as resorcinol and hydroquinone, binaphthols, biphenols, trisphenols, bisphenol A, bisphenol F, bisphenol S, trishydroxyphenylmethane, trishydroxyphenylethane, shounol BRG-555 (Phenol made by Showa Denko KK Novolak resin), cresol novolak resin, alkylphenol novolak resin, aralkylphenol novolak resin, triazine ring-containing phenol novolak resin, biphenylaralkylphenol resin, resin top TPM-10 (Gunei Chemical Industry Co., Ltd., trishydroxyphenylmethane type novolak resin), compounds having two or more phenolic hydroxyl groups in one molecule such as aralkyl naphthalene diol resin, hydrazides such as adipic acid dihydrazide and sebacic acid dihydrazide , Imidazole compounds and salts thereof, dic
- the amount of the curing agent (C) used is the active hydrogen equivalent of the phosphorus-containing phenol compound contained in the phosphorus-containing epoxy resin composition from the epoxy group equivalent in the phosphorus-containing epoxy resin composition [(a) or (b)].
- the functional group of the curing agent (C) is preferably in the range of 0.1 to 1.3 equivalent, more preferably 0.2 to 1.0 equivalent. If the functional group equivalent of the curing agent is small, the curing reaction of the epoxy group does not proceed sufficiently so that it cannot be obtained as a cured product. If it is large, unreacted curing agent remains, and the cured product has sufficient mechanical properties. There is a risk that you will not be able to get.
- a diluent when adjusting fluidity, viscosity, etc., it is possible to use a diluent as long as the physical properties are not impaired.
- the diluent is preferably a reactive diluent, but may be a non-reactive diluent.
- monofunctional such as allyl glycidyl ether, 2-ethylhexyl glycidyl ether, phenyl glycidyl ether, bifunctional such as resorcinol glycidyl ether, neopentyl glycol glycidyl ether, 1,6-hexanediol diglycidyl ether, glycerol
- polyfunctional glycidyl ethers such as polyglycidyl ether, trimethylolpropane polyglycidyl ether, and pentaerythritol polyglycidyl ether.
- Non-reactive diluents include benzyl alcohol, butyl diglycol, pine oil and the like. These diluents are preferably 30 parts by mass or less with respect to 100 parts by mass of the phosphorus-containing epoxy resin composition. If the amount of diluent added is large, bleed out from the cured product may occur in the case of a non-reactive diluent, and in the case of a reactive diluent, the curing reaction may not sufficiently proceed to bleed out. . Moreover, it is possible to use a hardening accelerator as needed for the phosphorus-containing epoxy resin composition of the present invention.
- phosphines for example, phosphines, quaternary phosphonium salts, tertiary amines, quaternary ammonium salts, imidazole compounds, boron trifluoride complexes, 3- (3,4-dichlorodiphenyl) -1,1-dimethylurea, 3 -(4-Chlorophenyl) -1,1-dimethylurea, 3-phenyl-1,1-dimethylurea and the like.
- curing accelerators depend on the epoxy resin used, the type of epoxy resin curing agent used together, the molding method, the curing temperature, and other required characteristics, but 0.01 to 10 parts by mass with respect to 100 parts by mass of the phosphorus-containing epoxy resin composition.
- the range of is preferable.
- the phosphorus-containing epoxy resin composition of the present invention may be blended with other thermosetting resins and thermoplastic resins as long as the characteristics are not impaired.
- thermosetting resins and thermoplastic resins for example, phenol resin, acrylic resin, petroleum resin, indene resin, coumarone indene resin, phenoxy resin, polyurethane, polyester, polyamide, polyimide, polyamideimide, polyetherimide, polyethersulfone, polysulfone, polyetheretherketone, polyphenylene sulfide, Examples thereof include, but are not limited to, polyvinyl formal and styrene maleic acid resin.
- thermosetting resins and thermoplastic resins are desirably blended so as not to exceed 50 parts by mass with respect to 100 parts by mass of the phosphorus-containing epoxy resin composition. If the blending amount exceeds 50 parts by mass, the phosphorus content in the cured product will decrease, and sufficient flame retardancy may not be obtained.
- the phosphorus containing epoxy resin composition of this invention can mix
- fillers include fused silica, crystalline silica, alumina, silicon nitride, aluminum hydroxide, boehmite, talc, calcined talc, clay, kaolin, mica, calcium carbonate, calcium silicate, calcium hydroxide, magnesium hydroxide, Magnesium carbonate, barium carbonate, barium sulfate, boron nitride, titanium oxide, glass powder, silica balloon, carbon, carbon fiber, glass fiber, alumina fiber, silica alumina fiber, silicon carbide fiber, polyester fiber, cellulose fiber, aramid fiber, synthetic Examples thereof include fibers and ceramic fibers.
- the fillers are preferably 1 to 80 parts by mass with respect to 100 parts by mass of the phosphorus-containing epoxy resin composition. If the amount is too small, the properties of the inorganic filler and the organic filler will not be exhibited. If the amount is too large, the material becomes brittle even after curing, and the cured product may not be able to obtain sufficient mechanical properties.
- the phosphorus-containing epoxy resin composition of the present invention further includes various kinds of silane coupling agents, antioxidants, mold release agents, antifoaming agents, emulsifiers, thixotropic agents, smoothing agents, flame retardants, pigments and the like as necessary. Additives can be blended.
- the phosphorus-containing epoxy resin composition of the present invention can be cured by the same method as known epoxy resin compositions to obtain a cured product.
- the phenol compound dissolved in the phosphorus-containing epoxy resin causes a curing reaction with the epoxy group of the phosphorus-containing epoxy resin or the epoxy resin (B) and contributes to curing.
- the curing method can be the same as that of a known epoxy resin composition, and the method unique to the resin composition of the present invention is unnecessary.
- the phosphorus-containing epoxy resin composition of the present invention can make a prepreg used in a printed wiring board or the like by impregnating a fibrous base material.
- the fibrous base material inorganic fibers such as glass, and woven or non-woven fabrics of organic fibers such as polyester, polyamine, polyacryl, polyimide, Kevlar, etc. can be used, but are not limited thereto.
- the method for producing the prepreg from the phosphorus-containing epoxy resin composition of the present invention is not particularly limited.
- the resin-varnish prepared by adjusting the viscosity of the phosphorus-containing epoxy resin composition with a solvent is impregnated. Thereafter, the resin component is obtained by heat-drying and semi-curing (B-stage).
- the resin component can be heat-dried at 100 to 200 ° C. for 1 to 40 minutes.
- the amount of resin in the prepreg is preferably 30 to 80% by mass.
- the laminated board hardening method generally used when manufacturing a printed wiring board it is not limited to this.
- the laminated board hardening method generally used when manufacturing a printed wiring board it is not limited to this.
- the metal foil a single, alloy, or composite metal foil of copper, aluminum, brass, nickel or the like can be used.
- the laminate prepared here can be heated under pressure to cure the prepreg to obtain a laminate.
- the temperature is 160 to 220 ° C.
- the pressure is 50 to 500 N / cm 2
- the heating and pressing time is 40.
- the target cured product can be obtained by setting it to ⁇ 240 minutes. If the heating temperature is low, the curing reaction does not proceed sufficiently, and if it is high, the phosphorus-containing epoxy resin composition may start to decompose. Moreover, when the pressurizing pressure is low, the resin flows, and a cured product having a desired thickness may not be obtained. Furthermore, if the heating and pressing time is short, the curing reaction may not proceed sufficiently, and if it is long, the phosphorus-containing epoxy resin composition in the prepreg may be thermally decomposed. Therefore, it is preferable to manage under the above conditions.
- the phosphorus-containing epoxy resin composition of the present invention has excellent flame retardancy because it has a high phosphorus content, and because of its low viscosity, it has good impregnation into fibrous substrates such as glass cloth. Excellent workability. Phosphorus-containing epoxy resin cured products have good flame retardancy, heat resistance, and adhesiveness. Sealing materials used in electrical and electronic parts, copper-clad laminates, insulating paints, flame retardant paints, composite materials, insulating flame retardants It was found useful as a material for adhesives and the like.
- the phenolic hydroxyl group was determined as the weight of the sample per equivalent of hydroxyl group.
- Viscosity Measured at 25 ° C. using a B-type viscometer TVB-10H manufactured by Toki Sangyo Co., Ltd.
- Phosphorus content Sulfuric acid, hydrochloric acid and perchloric acid were added to the sample and heated to wet ash to convert all phosphorus atoms to orthophosphoric acid. Metavanadate and molybdate were reacted in a sulfuric acid acidic solution, the absorbance at 420 nm of the resulting limpavande molybdate complex was measured, and the phosphorus atom content determined by a previously prepared calibration curve was expressed in%.
- the phosphorus content of the laminate was expressed as the content relative to the resin content of the laminate.
- Glass transition temperature Measured according to IPC-TM650 2.4.25c.
- Flame retardancy Measurement was carried out according to UL (Underwriter Laboratories) standards. Evaluation was described by V-0, V-1, and V-2. Moreover, the sum total of 5 after-flame time was described as the after-flame time total.
- Solubility In the case of a solid, it is degassed by heating and melting, and in the case of a liquid, it is degassed as it is, and a solid derived from a phosphorus-containing phenol compound is precipitated using a 20-fold microscope in an atmosphere at 23 ° C. Confirmed that there is no.
- Example 1 57 A phenol novolac type epoxy resin (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., trade name Epototo YDPN-638) as an epoxy resin in a four-necked Separa brasso equipped with a stirrer, a thermometer, a cooling pipe and a nitrogen gas introduction pipe. Put 72.3 parts and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (trade name HCA, manufactured by Sanko Co., Ltd.) as a phosphorus compound, and react at 160 ° C. for 5 hours.
- HCA 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide
- a phosphorus-containing epoxy resin having an epoxy equivalent of 766 g / eq and a phosphorus content of 6.0% was obtained.
- 10 parts of 10- (1,4-dioxynaphthalene) -10H-9-oxa-10-phosphaphenanthrene (manufactured by Sanko Co., Ltd., trade name HCA-NQ) is added as a phosphorus-containing phenol compound,
- the desired phosphorus-containing epoxy resin composition was obtained by stirring for 2 hours.
- the obtained phosphorus-containing epoxy resin composition was uniformly dissolved, and the phosphorus content was 6.2%.
- the viscosity of the phosphorus-containing epoxy resin composition varnish obtained by diluting the phosphorus-containing epoxy resin composition with methyl ethyl ketone (hereinafter, MEK) to a solid content of 70% was 9800 mPa ⁇ s.
- Example 2 66.2 parts YDPN-638 as an epoxy resin, 33.8 parts HCA as a phosphorus compound, 10- (2,5-dihydroxyphenyl) -10H-9-oxa-10-phosphaphenanthrene as a phosphorus-containing phenol compound
- a phosphorus-containing epoxy having an epoxy equivalent of 460 g / eq and a phosphorus content of 4.2%, except that 10-oxide (trade name HCA-HQ, manufactured by Sanko Co., Ltd.) was changed to 20 parts.
- HCA-NQ was dissolved to obtain the intended phosphorus-containing epoxy resin composition.
- the obtained phosphorus-containing epoxy resin composition was uniformly dissolved, and the phosphorus content was 5.6%.
- Example 3 The viscosity of the phosphorus-containing epoxy resin composition varnish obtained by diluting this phosphorus-containing epoxy resin composition with MEK to a solid content of 70% was 1040 mPa ⁇ s.
- Example 3 The same procedure as in Example 1 was carried out except that 71.8 parts of YDPN-638 was used as the epoxy resin, 28.2 parts of HCA was used as the phosphorus compound, and 45 parts of HCA-NQ was used as the phosphorus-containing phenol compound. After obtaining a phosphorus-containing epoxy resin having 363 g / eq and a phosphorus content of 4.0%, HCA-NQ was dissolved to obtain a target phosphorus-containing epoxy resin composition.
- Example 4 The same procedure as in Example 1 was carried out except that 84.5 parts of YDPN-638 was used as the epoxy resin, 15.5 parts of HCA was used as the phosphorus compound, and 40 parts of HCA-NQ was used as the phosphorus-containing phenol compound.
- Example 5 63.8 parts of YDPN-638 as epoxy resin, 10 parts of bisphenol F type liquid epoxy resin (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., trade name Epototo YDF-170), 15.6 parts of HCA as phosphorus compound and HCA-HQ was changed to 10.6 parts, and the HCA-NQ was changed to 5 parts as a phosphorus-containing phenol compound, and the same operation as in Example 1 was carried out.
- a phosphorus-containing epoxy resin having an epoxy equivalent of 355 g / eq and a phosphorus content of 3.2% After obtaining HCA-NQ, the intended phosphorus-containing epoxy resin composition was obtained.
- the obtained phosphorus-containing epoxy resin composition was uniformly dissolved, and the phosphorus content was 3.5%.
- the viscosity of the phosphorus-containing epoxy resin composition varnish obtained by diluting this phosphorus-containing epoxy resin composition with MEK to a solid content of 70% was 650 mPa ⁇ s.
- Example 6 Orthocresol novolac type epoxy resin (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., trade name Epototo YDCN-700-7) as epoxy resin, 55.6 parts and YDF-170 as 20 parts, HCA as phosphorous compound as 16.4 parts and HCA A phosphorus-containing epoxy resin having an epoxy equivalent of 365 g / eq and a phosphorus content of 3.0%, except that -NQ was changed to 80 parts and the HCA-HQ was changed to 8 parts as a phosphorus-containing phenol compound. After obtaining HCA-NQ, the intended phosphorus-containing epoxy resin composition was obtained.
- the obtained phosphorus-containing epoxy resin composition was uniformly dissolved, and the phosphorus content was 3.5%.
- the viscosity of the phosphorus-containing epoxy resin composition varnish obtained by diluting this phosphorus-containing epoxy resin composition with MEK to a solid content of 70% was 600 mPa ⁇ s.
- Comparative Example 1 100 parts of YDPN-638 and 28 parts of HCA-NQ were added into a four-necked separabrasco equipped with a stirrer, thermometer, cooling pipe and nitrogen gas introduction pipe, and stirring was carried out at 120 ° C. for 6 hours. It was not possible to completely dissolve even with stirring.
- Comparative Example 2 The same operation as in Example 1 was carried out except that 88 parts of YDPN-638 as an epoxy resin, 12 parts of HCA as a phosphorus compound, and 4 parts of HCA-HQ as a phosphorus-containing phenol compound were used, and an epoxy equivalent of 226 g / eq, After obtaining a phosphorus-containing epoxy resin having a phosphorus content of 1.7%, HCA-NQ was dissolved to obtain a target phosphorus-containing epoxy resin composition. The obtained phosphorus-containing epoxy resin composition was uniformly dissolved, and the phosphorus content was 2.0%.
- the viscosity of the phosphorus-containing epoxy resin composition varnish obtained by diluting this phosphorus-containing epoxy resin composition with MEK to a solid content of 70% was 500 mPa ⁇ s.
- Comparative Example 3 The same operation as in Example 1 was carried out except that 88 parts of YDPN-638 as the epoxy resin, 12 parts of HCA as the phosphorus compound, and 13 parts of HCA-HQ as the phosphorus-containing phenol compound were obtained, and an epoxy equivalent of 226 g / eq, After obtaining a phosphorus-containing epoxy resin having a phosphorus content of 1.7%, HCA-NQ crystals did not dissolve, and the intended phosphorus-containing epoxy resin composition could not be obtained.
- Comparative Example 4 The same procedure as in Example 1 was carried out except that 49.3 parts of YDPN-638 was used as the epoxy resin, 50.7 parts of HCA was used as the phosphorus compound, and 8 parts of HCA-HQ was used as the phosphorus-containing phenol compound. After obtaining a phosphorus-containing epoxy resin having 2285 g / eq and a phosphorus content of 7.2%, HCA-NQ crystals did not dissolve, and the target phosphorus-containing epoxy resin composition could not be obtained.
- the solubility of the phosphorus-containing epoxy resin compositions of Examples 1 to 6 and Comparative Examples 1 to 4 is shown in Table 1.
- Example 7 75 parts of the phosphorus-containing epoxy resin composition obtained in Example 3 and 25 parts of trisphenylmethane type epoxy resin (manufactured by Nippon Kayaku Co., Ltd., trade name EPPN-501H) as an epoxy resin (B), curing agent (C) 25.6 parts of phenol novolac resin (manufactured by Showa Denko Co., Ltd., trade name Shonor BRG-557), 2-ethyl-4-methylimidazole (manufactured by Shikoku Kasei Co., Ltd., trade name Curazole 2E4MZ as a curing catalyst) ) was added, and a resin varnish was obtained using MEK so as to have a nonvolatile content of 50%.
- trisphenylmethane type epoxy resin manufactured by Nippon Kayaku Co., Ltd., trade name EPPN-501H
- epoxy resin (B) curing agent
- C 25.6 parts of phenol novolac resin
- a glass cloth (model number survey) was impregnated with the obtained resin varnish, followed by drying at 150 ° C. for 10 minutes to obtain a prepreg.
- the obtained four prepregs and copper foil (made by Mitsui Mining & Smelting Co., Ltd., trade name 3EC-III, thickness 35 ⁇ m) are stacked and vacuum pressed at a pressure of 2 MPa under a temperature condition of 130 ° C. ⁇ 15 minutes + 190 ° C. ⁇ 80 minutes. To obtain a cured product of a 0.5 mm thick laminate.
- Example 8 70 parts of the phosphorus-containing epoxy resin composition obtained in Example 3 and 30 parts of a styrene-modified phenol novolac type epoxy resin (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., trade name TX-1210-90) as the epoxy resin (B)
- a cured product of a prepreg and a laminate was obtained in the same manner as in Example 7, except that 2.0 parts of dicyandiamide (DICY) was used as the curing agent (C) and 0.9 part of 2E4MZ was used as the curing catalyst.
- DIX-1210-90 styrene-modified phenol novolac type epoxy resin
- Example 9 70 parts of the phosphorus-containing epoxy resin composition obtained in Example 3, 30 parts of TX-1210-90 as epoxy resin (B), 19.9 parts of BRG-557 as curing agent (C), curing catalyst As a result, a cured product of a prepreg and a laminate was obtained in the same manner as in Example 7, except that 0.9 part of 2E4MZ was used.
- Example 10 85 parts of the phosphorus-containing epoxy resin composition obtained in Example 3 and 15 parts of bisphenol A type solid epoxy resin (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., trade name Epototo YD-903N) as the epoxy resin (B), cured A cured product of a prepreg and a laminate was obtained in the same manner as in Example 7, except that 1.3 parts of DICY was used as the agent (C) and 0.9 parts of 2E4MZ was used as the curing catalyst.
- bisphenol A type solid epoxy resin manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., trade name Epototo YD-903N
- Comparative Example 5 70 parts of the phosphorus-containing epoxy resin composition obtained in Comparative Example 2, 30 parts of TX-1210-90 as the epoxy resin (B), 4.4 parts of DICY as the curing agent (C), and 2E4MZ as the curing catalyst A cured product of a prepreg and a laminate was obtained in the same manner as in Example 7 except that the content was 0.9 parts.
- Comparative Example 6 Put 43.5 parts of HCA, 4.3 parts of 1,4-naphthoquinone, and 100 parts of toluene in a four-necked glass separable flask equipped with a stirrer, thermometer, condenser, and nitrogen gas introduction device. The mixture was stirred at 75 ° C.
- TPP triphenylphosphine
- Example 7 70 parts of the obtained phosphorus-containing epoxy resin, 30 parts of TX-1210-90 as the epoxy resin (B), 24.3 parts of BRG-557 as the curing agent (C), 0.92 of 2E4MZ as the curing catalyst A cured product of a prepreg and a laminate was obtained in the same manner as in Example 7 except that the parts were used.
- Comparative Example 7 In a four-neck Separabrasco equipped with a stirrer, thermometer, cooling pipe, and nitrogen gas introduction pipe, 64.1 parts of YDPN-638 as an epoxy resin, 20.9 parts of HCA as a phosphorus compound, and HCA-HQ By putting 15 parts and reacting at 160 ° C.
- a phosphorus-containing epoxy resin having an epoxy equivalent of 444 g / eq, a phenolic hydroxyl group equivalent of 1750 g / eq, and a phosphorus content of 3.0% was obtained.
- the viscosity of the phosphorus-containing epoxy resin varnish obtained by diluting this phosphorus-containing epoxy resin with MEK to a solid content of 70% was 440 mPa ⁇ s.
- Comparative Example 4 the phosphorus-containing epoxy resin was used to dissolve the phosphorus-containing phenol resin. However, since the phosphorus content in the phosphorus-containing epoxy resin composition exceeded 7%, the viscosity of the phosphorus-containing epoxy resin was increased. The contained phenol resin could not be dissolved. Comparative Example 6 was an evaluation using a laminate using the phosphorus-containing epoxy resin of Patent Document 2, but the flame retardancy was slightly worse and the heat resistance was also slightly worse.
- Comparative Example 7 was an evaluation using a laminate using the phosphorus-containing epoxy resin of Patent Document 4, but the flame retardancy was slightly worse and the heat resistance was also slightly worse.
- the specific phosphorus-containing epoxy compound was dissolved in the specific phosphorus-containing epoxy resin, and had low viscosity, excellent workability, and high flame retardancy. Further, it was found that the composition of the present invention can obtain flame retardancy even when an epoxy resin (B) that improves heat resistance, dielectric constant, and adhesive strength is blended, and particularly has low dielectric properties.
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- Chemical Kinetics & Catalysis (AREA)
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Epoxy Resins (AREA)
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Abstract
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CN201480053661.9A CN105555866B (zh) | 2013-09-30 | 2014-09-26 | 含磷环氧树脂组合物和固化物 |
KR1020167007473A KR102192792B1 (ko) | 2013-09-30 | 2014-09-26 | 인 함유 에폭시 수지 조성물 및 경화물 |
JP2015539481A JP6596751B2 (ja) | 2013-09-30 | 2014-09-26 | リン含有エポキシ樹脂組成物および硬化物 |
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PCT/JP2014/076481 WO2015046626A1 (fr) | 2013-09-30 | 2014-09-26 | Composition de résine époxy contenant du phosphore et article durci |
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JP (1) | JP6596751B2 (fr) |
KR (1) | KR102192792B1 (fr) |
CN (1) | CN105555866B (fr) |
TW (2) | TWI679240B (fr) |
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JP6688065B2 (ja) * | 2015-12-18 | 2020-04-28 | ナミックス株式会社 | エポキシ樹脂組成物 |
CN106047146A (zh) * | 2016-07-19 | 2016-10-26 | 董芬芳 | 一种金属用防腐防锈漆 |
CN112409572A (zh) * | 2019-08-22 | 2021-02-26 | 苏州巨峰新材料科技有限公司 | 含磷阻燃低热膨胀系数环氧树脂及其制备方法和所涉及的中间产物以及应用 |
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JP2002179887A (ja) * | 2000-12-19 | 2002-06-26 | Toshiba Chem Corp | ハロゲンフリーの難燃性エポキシ樹脂組成物、並びにそれを含有するプリプレグ、積層板、銅張積層板およびプリント配線板 |
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2014
- 2014-09-26 KR KR1020167007473A patent/KR102192792B1/ko active IP Right Grant
- 2014-09-26 WO PCT/JP2014/076481 patent/WO2015046626A1/fr active Application Filing
- 2014-09-26 JP JP2015539481A patent/JP6596751B2/ja active Active
- 2014-09-26 CN CN201480053661.9A patent/CN105555866B/zh active Active
- 2014-09-30 TW TW103133921A patent/TWI679240B/zh active
- 2014-09-30 TW TW108128757A patent/TWI684624B/zh active
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JP2001072742A (ja) * | 1999-09-03 | 2001-03-21 | Toshiba Chem Corp | 難燃性エポキシ樹脂組成物、プリプレグおよび積層製品 |
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JP2002179887A (ja) * | 2000-12-19 | 2002-06-26 | Toshiba Chem Corp | ハロゲンフリーの難燃性エポキシ樹脂組成物、並びにそれを含有するプリプレグ、積層板、銅張積層板およびプリント配線板 |
JP2002265562A (ja) * | 2001-03-08 | 2002-09-18 | Japan Epoxy Resin Kk | リン含有エポキシ樹脂及び難燃性組成物 |
JP2003040968A (ja) * | 2001-07-26 | 2003-02-13 | Toto Kasei Co Ltd | 新規含燐エポキシ樹脂及び該エポキシ樹脂を含有する難燃性樹脂組成物 |
JP2003040969A (ja) * | 2001-07-26 | 2003-02-13 | Toto Kasei Co Ltd | 含燐フェノール樹脂及び該フェノール樹脂を用いたエポキシ樹脂組成物 |
JP2003105167A (ja) * | 2001-07-27 | 2003-04-09 | Toray Ind Inc | 難燃性樹脂組成物とそれを用いた半導体装置用接着剤シート、カバーレイフィルム並びにフレキシブルプリント配線基板 |
Also Published As
Publication number | Publication date |
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CN105555866A (zh) | 2016-05-04 |
TW201943793A (zh) | 2019-11-16 |
JP6596751B2 (ja) | 2019-10-30 |
KR20160065823A (ko) | 2016-06-09 |
KR102192792B1 (ko) | 2020-12-18 |
TW201529698A (zh) | 2015-08-01 |
TWI684624B (zh) | 2020-02-11 |
CN105555866B (zh) | 2018-04-20 |
TWI679240B (zh) | 2019-12-11 |
JPWO2015046626A1 (ja) | 2017-03-09 |
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