WO2014174573A1 - 半導体装置およびその製造方法 - Google Patents
半導体装置およびその製造方法 Download PDFInfo
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- WO2014174573A1 WO2014174573A1 PCT/JP2013/061787 JP2013061787W WO2014174573A1 WO 2014174573 A1 WO2014174573 A1 WO 2014174573A1 JP 2013061787 W JP2013061787 W JP 2013061787W WO 2014174573 A1 WO2014174573 A1 WO 2014174573A1
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Definitions
- the present invention relates to a semiconductor device in which an electronic component is mounted on a lead frame and resin-sealed, and a manufacturing method thereof.
- a lead frame as a wiring member has a plurality of electrically independent seating surfaces, and electronic components are mounted so as to bridge the two seating surfaces.
- a component is sealed with a mold resin (Patent Document 1).
- stress is applied to the electronic component mounted so as to bridge the two electrically independent seating surfaces of the lead frame, and peeling or cracking of the electrode of the electronic component occurs.
- the stress applied to the electronic component is the stress due to the step generated between the two seating surfaces, the stress due to the pressure of the resin when sealed with the mold resin, or the stress due to the heat from the heating element mounted on the lead frame, etc. There are various factors.
- the present invention prevents the electronic component from being damaged by stress applied to the electronic component mounted so as to bridge two electrically independent seating surfaces of the lead frame, and has durability.
- An object of the present invention is to obtain an excellent semiconductor device. It is another object of the present invention to provide a method of manufacturing a semiconductor device that can relieve stress applied to an electronic component mounted so as to bridge two seating surfaces.
- a semiconductor device includes a lead frame having a plurality of electrically independent seating surfaces, an electronic component mounted on the seating surface via a conductive bonding material, and a mold for sealing the lead frame and the electronic component.
- a semiconductor device including a resin wherein the electronic component includes a first electronic component mounted so as to bridge two seating surfaces, and the first electronic component includes a resin electrode. Is.
- the method of manufacturing a semiconductor device includes an outer frame, a plurality of electrically independent seating surfaces disposed inside the outer frame, and a plurality of different directions extending from the seating surface to be integrated with the outer frame.
- a first step of preparing a lead frame having a connected portion, and a second step of mounting the first electronic component so as to bridge the two seating surfaces of the lead frame following the first step Then, following the second step, the lead frame is placed on the pedestal, and each of the two seating surfaces on which the first electronic component is mounted is pressed in the direction of the pedestal with a pressing member, and the lead frame and A third step of sealing the first electronic component with molten mold resin and extracting the presser member before the mold resin is cured, and following the third step, an outer frame and a connecting portion that are unnecessary on the circuit Including a fourth step of cutting A.
- the resin electrode is peeled off when stress is applied to the first electronic component. By doing so, damage to the component main body can be prevented, and failure of the semiconductor device can be prevented. Therefore, a semiconductor device having excellent durability can be obtained.
- the lead frame is placed on the base, and the first electronic component is mounted. Since the lead frame and the first electronic component are sealed with the mold resin in a state in which each of the two seating surfaces mounted with is pressed in the direction of the pedestal by the pressing member, the first resin is sealed by the pressure of the mold resin. Electronic components can be prevented from being damaged, and a semiconductor device can be prevented from malfunctioning. Therefore, a semiconductor device having excellent durability can be manufactured.
- 1 is a circuit diagram of a semiconductor device according to a first embodiment of the present invention.
- 1 is a top view showing an internal configuration of a semiconductor device according to a first embodiment of the present invention. It is a top view which shows the lead frame which concerns on Embodiment 1 of this invention. It is a figure which shows the structure of the resin electrode capacitor used for the semiconductor device which concerns on Embodiment 1 of this invention. It is a top view explaining the manufacturing method of the semiconductor device which concerns on Embodiment 1 of this invention. It is a fragmentary sectional view explaining the manufacturing method of the semiconductor device which concerns on Embodiment 1 of this invention. It is a top view explaining the manufacturing method of the semiconductor device which concerns on Embodiment 1 of this invention. 1 is a partial cross-sectional view showing a semiconductor device according to a first embodiment of the present invention.
- FIG. 1 is a circuit diagram of the semiconductor device according to the first embodiment, and shows one phase of a three-phase bridge circuit constituting a motor drive circuit.
- 2 shows the internal configuration of the semiconductor device according to the first embodiment of the present invention
- FIG. 3 shows the lead frame before the electronic components of the semiconductor device according to the first embodiment are mounted. Yes.
- the same reference numerals are given to the same portions in the drawings.
- the semiconductor device 1 includes a power semiconductor chip 31 as a switching element that constitutes an upper arm for outputting alternating current from direct current, and a power as a switching element that constitutes a lower arm.
- FETs are used as the power semiconductor chips 31 and 32 constituting the upper and lower arms.
- the chip capacitor 35 for example, a ceramic capacitor is used.
- the relay semiconductor chip 33 is inserted between the output terminal of the semiconductor device 1 and the output terminal of the bridge circuit, and connects or blocks the output of the semiconductor device 1.
- the shunt resistor 34 is inserted between the lower arm and GND, and the chip capacitor 35 is inserted between the external power supply and GND.
- the lead frame constituting the semiconductor device 1 according to the first embodiment is press-cut into a state as shown in FIG.
- the lead frame 2 shown in FIG. 3 has a plurality of electrically independent seating surfaces 21, 22, 23, 24a and 24b, and electronic components are mounted on these seating surfaces.
- the seat surface 21 is configured with a power terminal portion connected to an external power terminal
- the seat surface 22 is configured with a power line portion for connection with a motor / power line.
- the seat surface 23 is configured with a GND portion connected to an external GND.
- die pad portions that form internal wiring of the semiconductor device 1 are configured.
- the lead frame 2 includes a signal deriving portion 25 for inputting / outputting signals to / from the outside, an outer frame 26 surrounding the outer periphery, and a beam 27 or a terminal (not shown) that is a connecting portion that connects each seating surface and the outer frame 26. have.
- the beam 27 is an unnecessary part on the circuit, but is integrated with the outer frame 26 or another beam 27 and supports the respective seating surfaces 21, 22, 23, 24a, 24b.
- the semiconductor device 1 In the semiconductor device 1 according to the first embodiment, two chip capacitors 35 are mounted so as to bridge the two seating surfaces 21 and 23. As these chip capacitors 35, resin electrodes having resin electrodes are provided. It is characterized by using a capacitor. As shown in FIG. 4, the resin electrode capacitor includes an element base 351 that is a capacitor element, an internal electrode 352, and a resin electrode 353 that is an external electrode.
- the resin electrode 353 when stress is applied from the outside, the resin electrode 353 is peeled off to prevent damage to the internal electrode 352 and the element base 351 and to avoid destruction of the component main body. Note that since the resin electrode 353 is not completely peeled off from the capacitor element, the operation of the circuit is maintained.
- one electrode of the chip capacitor 35 is joined to a seating surface 21 on which a power semiconductor chip 31 as a switching element is mounted and connected to an external power supply terminal, and the other electrode is a seating surface 23 that constitutes a GND portion.
- the chip capacitor 35 is directly mounted so as to bridge the seating surfaces 21 and 23 and is disposed in the vicinity of the switching element, so that switching noise is efficiently removed.
- a lead frame 2 shown in FIG. 3 is prepared. That is, the outer frame 26, a plurality of electrically independent seating surfaces 21, 22, 23, 24 a, 24 b disposed inside the outer frame 26, and extending from these seating surfaces in different directions, A lead frame 2 having a beam 27 integrated with a frame 26 or another beam 27 is prepared.
- the two seating surfaces 21 and 23 that are mounted so that the chip capacitor 35 bridges each other have three or more beams 27 extending in different directions, and the outer frame 26 or It is assumed that it is integrated with other beams 27.
- beams 271, 272, 273, and 274 extend from the seat surface 21.
- beams 274, 275, and 276 extend from the seat surface.
- a chip capacitor 35 having a resin electrode is mounted so as to bridge the two seating surfaces 21 and 23.
- the seating surfaces 21 and 23 are integrated with the outer frame 26 or other beams 27 by three or more beams 27 extending in different directions. The step between the seating surface 21 and the seating surface 23 can be suppressed, and the stress applied to the chip capacitor 35 is relieved by the step.
- the power semiconductor chip 31 constituting the upper arm is mounted on the seat surface 21 and the power semiconductor chip 32 constituting the lower arm is mounted on the seat surface 24a.
- the relay semiconductor chip 33 is mounted on the seating surface 22. Subsequently, the power semiconductor chip 31, the relay semiconductor chip 33, and the seating surface 24a which is a die pad part are connected by the power terminal part 4a. Further, the power semiconductor chip 32 mounted on the seating surface 24a and the seating surface 24b, which is a die pad portion on which the shunt resistor 34 is mounted, are connected by the power terminal unit 4b.
- the shunt resistor 34 is mounted so as to bridge the seating surface 24b and the seating surface 23 constituting the GND portion.
- the gate of the power semiconductor chip 31, the gate and drain of the power semiconductor chip 32, and the gate and source of the relay semiconductor chip 33 are connected to the signal deriving unit 25 by wire bonding 5.
- a lead-free solder, a eutectic solder material, a conductive adhesive, or the like can be used as the conductive bonding material 6 (see FIG. 6). Note that the order of mounting these electronic components is not limited.
- the lead frame 2 is placed on the base 10, and the two seating surfaces 21 and 23 on which the chip capacitors 35 are mounted in the second step are mounted.
- Each of the provided pressing portions 8a and 8b is pressed in the direction of the base 10 by pins 9a and 9b which are pressing members.
- the molten mold resin is poured into a mold, and the electronic component including the lead frame 2 on which the electronic component is mounted and the chip capacitor 35 mounted on the surface is sealed with the mold resin 7.
- the seating surfaces 21 and 23 mounted so that the chip capacitor 35 is bridged are integrated with the outer frame 26 or other beams 27 by three or more beams 27 extending in different directions.
- the stress applied to the chip capacitor 35 due to the level difference between the seating surfaces 21 and 23 at the time of mounting in the second step, and also in the third step, sealing is performed.
- the stress applied to the lead frame 2 and the chip capacitor 35 can be relaxed by the pressure of the mold resin 7 at the time of stopping.
- the seat surfaces 21 and 22 of the lead frame 2 are pressed in the direction of the base 10 with the pins 9 a and 9 b, whereby the mold resin 7
- the stress applied to the lead frame 2 and the chip capacitor 35 is relieved by this pressure.
- the resin electrode 353 of the chip capacitor 35 is peeled off, so that the internal electrode 352 and the element base 351 can be prevented from being damaged. A failure of the semiconductor device 1 can be prevented.
- the shunt resistor 34 and the power terminal portions 4a and 4b are also mounted so as to bridge the two seating surfaces, these element bodies are metal, and the possibility of damage to the main body due to stress is low. For this reason, the seat surface 22 and the seat surfaces 24a and 24b do not have a structure integrated with the outer frame by three or more beams.
- the surface of the lead frame 2 opposite to the surface on which the electronic components are mounted is exposed from the mold resin 7.
- the flatness of the lead frame 2 is easily obtained by not sealing the surface of the lead frame 2 on which no electronic components are mounted. Since the mounted electronic component includes a heating element that generates heat, the surface of the lead frame 2 where the electronic component is not mounted, that is, the surface exposed from the mold resin 7 is used as a heat dissipation member such as a heat sink. You may join. Thereby, the thermal stress applied to the lead frame 2 can be relieved and the electronic component and the semiconductor device 1 can be prevented from being damaged.
- the lead frame 2 having the plurality of electrically independent seating surfaces 21, 22, 23, 24a, and 24b, and the conductive bonding material 6 on these seating surfaces.
- Chip capacitor mounted so as to bridge the two seating surfaces 21 and 23 in the semiconductor device 1 including the electronic component mounted via the lead frame 2 and the mold resin 7 for sealing the lead frame 2 and the electronic component
- a resin electrode capacitor having a resin electrode as 35 it is possible to prevent damage to the internal electrode 352 and the element base 351 by peeling off the resin electrode 353 when stress is applied to the chip capacitor 35. 1 failure can be prevented. Therefore, the semiconductor device 1 having excellent durability can be obtained.
- the chip capacitor 35 is mounted so as to bridge the two seating surfaces 21 and 23 of the lead frame 2 and then sealed with the mold resin 7. At this time, the seat surfaces 21 and 22 are pressed in the direction of the pedestal 10 with the pins 9a and 9b, so that the chip capacitor 35 can be prevented from being damaged by the pressure of the mold resin 7, and the semiconductor device can be damaged. Can be prevented. Therefore, a semiconductor device having excellent durability can be manufactured.
- the two seat surfaces 21 and 23 of the lead frame 2 mounted so as to bridge the chip capacitor 35 are connected to the outer frame 26 or other beams 27 by three or more beams 27 extending in different directions. Since they are integrated, it is possible to suppress the occurrence of a step between the two seating surfaces 21 and 23 and to relieve the stress applied to the lead frame 2 and the chip capacitor 35 by the pressure of the mold resin 7 at the time of sealing. can do.
- a resin electrode capacitor has been described as an example of the electronic component mounted so as to bridge the two seating surfaces 21 and 23 of the lead frame 2, but the present invention is not limited thereto. It is not limited.
- an electronic component having a resin electrode there are a resin electrode resistor, a coil and the like in addition to the resin electrode capacitor, and any of them can be applied to the present invention.
- the semiconductor device 1 that constitutes the drive circuit that performs motor control has been described as an example.
- the present invention provides an electronic circuit that bridges two independent seating surfaces of the lead frame.
- the present invention is applicable to all semiconductor devices in which components are mounted and sealed with mold resin.
- the embodiments can be appropriately modified and omitted within the scope of the invention.
- the present invention can be used for a semiconductor device in which electronic components are mounted so as to bridge independent seating surfaces of a lead frame and sealed with a mold resin.
Abstract
Description
この発明の上記以外の目的、特徴、観点及び効果は、図面を参照する以下のこの発明の詳細な説明から、さらに明らかになるであろう。
本発明の実施の形態1に係る半導体装置について、図面に基づいて説明する。図1は、本実施の形態1に係る半導体装置の回路図であり、モータ駆動回路を構成する3相ブリッジ回路の1相分を示している。また、図2は、本発明の実施の形態1に係る半導体装置の内部構成を示し、図3は、本実施の形態1に係る半導体装置の電子部品が実装される前のリードフレームを示している。なお、以下のすべての図において、図中、同一部分には同一符号を付している。
Claims (7)
- 電気的に独立した複数の座面を有するリードフレーム、前記座面上に導電性接合材を介して搭載された電子部品、前記リードフレームおよび前記電子部品を封止するモールド樹脂を備えた半導体装置であって、
前記電子部品は、2つの前記座面を橋絡するように搭載された第1の電子部品を含み、前記第1の電子部品は樹脂電極を有することを特徴とする半導体装置。 - 前記電子部品はスイッチング素子を含み、前記第1の電子部品はコンデンサであり、前記コンデンサの一方の前記樹脂電極は、前記スイッチング素子が搭載された前記座面に接合されることを特徴とする請求項1記載の半導体装置。
- 前記リードフレームの前記電子部品が搭載された面と反対側の面は、前記モールド樹脂より露出していることを特徴とする請求項1または請求項2に記載の半導体装置。
- 前記リードフレームの前記電子部品が搭載された面と反対側の面は、放熱部材に接合されることを特徴とする請求項3記載の半導体装置。
- 外枠と、前記外枠の内側に配置され電気的に独立した複数の座面と、前記座面から異なる複数の方向に延出して前記外枠と一体化された連結部を有するリードフレームを用意する第1の工程、
前記第1の工程に続いて、前記リードフレームの2つの前記座面を橋絡するように第1の電子部品を実装する第2の工程、
前記第2の工程に続いて、前記リードフレームを台座に載置し、前記第1の電子部品が実装された前記2つの座面のそれぞれを押え部材で前記台座の方向に押圧した状態で、前記リードフレームおよび前記第1の電子部品を溶融したモールド樹脂で封止すると共に、前記モールド樹脂が硬化する前に前記押え部材を抜き取る第3の工程、
前記第3の工程に続いて、回路上不要な前記外枠及び前記連結部を切断する第4の工程を含むことを特徴とする半導体装置の製造方法。 - 前記第2の工程において実装される前記第1の電子部品は、樹脂電極を有することを特徴とする請求項5記載の半導体装置の製造方法。
- 前記第2の工程において前記第1の電子部品が実装される前記2つの座面はいずれも、3本以上の前記連結部がそれぞれ異なる方向に延出して前記外枠または他の前記連結部と一体化されていることを特徴とする請求項5または請求項6に記載の半導体装置の製造方法。
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EP13882841.3A EP2991108A4 (en) | 2013-04-22 | 2013-04-22 | Semiconductor device and method of manufacture thereof |
PCT/JP2013/061787 WO2014174573A1 (ja) | 2013-04-22 | 2013-04-22 | 半導体装置およびその製造方法 |
JP2015513380A JPWO2014174573A1 (ja) | 2013-04-22 | 2013-04-22 | 半導体装置およびその製造方法 |
US14/650,191 US20150318247A1 (en) | 2013-04-22 | 2013-04-22 | Semiconductor device and manufacturing method of the same |
CN201380075828.7A CN105144376A (zh) | 2013-04-22 | 2013-04-22 | 半导体装置及其制造方法 |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016125673A1 (ja) * | 2015-02-02 | 2016-08-11 | 株式会社村田製作所 | 半導体モジュールおよびパワーコントロールユニット |
WO2017154232A1 (ja) * | 2016-03-11 | 2017-09-14 | 新電元工業株式会社 | 半導体装置及びリードフレーム |
WO2017154198A1 (ja) * | 2016-03-11 | 2017-09-14 | 新電元工業株式会社 | 半導体装置及びその製造方法、リードフレーム |
JP2018060902A (ja) * | 2016-10-05 | 2018-04-12 | 三菱電機株式会社 | モールド樹脂封止型パワー半導体装置 |
JP6373468B1 (ja) * | 2017-10-19 | 2018-08-15 | 三菱電機株式会社 | パワーモジュール |
WO2019077874A1 (ja) * | 2017-10-19 | 2019-04-25 | 株式会社デンソー | リードフレーム |
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JP2017147272A (ja) | 2016-02-15 | 2017-08-24 | ローム株式会社 | 半導体装置およびその製造方法、ならびに、半導体装置の製造に使用されるリードフレーム中間体 |
CN105764191A (zh) * | 2016-03-31 | 2016-07-13 | 中山市高乐电子科技有限公司 | 一种散热性好的led驱动装置 |
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WO2019077874A1 (ja) * | 2017-10-19 | 2019-04-25 | 株式会社デンソー | リードフレーム |
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Also Published As
Publication number | Publication date |
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US20150318247A1 (en) | 2015-11-05 |
EP2991108A1 (en) | 2016-03-02 |
EP2991108A4 (en) | 2017-04-12 |
JPWO2014174573A1 (ja) | 2017-02-23 |
CN105144376A (zh) | 2015-12-09 |
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