WO2013084883A1 - タッチパネル用電極の保護膜の形成方法、感光性樹脂組成物及び感光性エレメント、並びに、タッチパネルの製造方法 - Google Patents
タッチパネル用電極の保護膜の形成方法、感光性樹脂組成物及び感光性エレメント、並びに、タッチパネルの製造方法 Download PDFInfo
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- WO2013084883A1 WO2013084883A1 PCT/JP2012/081377 JP2012081377W WO2013084883A1 WO 2013084883 A1 WO2013084883 A1 WO 2013084883A1 JP 2012081377 W JP2012081377 W JP 2012081377W WO 2013084883 A1 WO2013084883 A1 WO 2013084883A1
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- resin composition
- protective film
- photosensitive resin
- touch panel
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/285—Permanent coating compositions
- H05K3/287—Photosensitive compositions
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/044—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/033—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/044—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
- G06F3/0443—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a single layer of sensing electrodes
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/044—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
- G06F3/0446—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a grid-like structure of electrodes in at least two directions, e.g. using row and column electrodes
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0104—Properties and characteristics in general
- H05K2201/0108—Transparent
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/281—Applying non-metallic protective coatings by means of a preformed insulating foil
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/263—Coating layer not in excess of 5 mils thick or equivalent
- Y10T428/264—Up to 3 mils
- Y10T428/265—1 mil or less
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31938—Polymer of monoethylenically unsaturated hydrocarbon
Definitions
- the present invention relates to a method for forming a protective film for an electrode for a touch panel, particularly a method for forming a protective film suitable for protecting an electrode of a capacitive touch panel, a photosensitive resin composition and a photosensitive element used therefor, and
- the present invention relates to a method for manufacturing a touch panel.
- Liquid crystal display elements and touch panels are used in large electronic devices such as personal computers and televisions, small electronic devices such as car navigation systems, mobile phones, and electronic dictionaries, and display devices such as OA / FA devices.
- These liquid crystal display elements and touch panels are provided with electrodes made of a transparent conductive electrode material.
- ITO Indium-Tin-Oxide
- indium oxide and tin oxide are known, and these materials exhibit high visible light transmittance, so that they can be used as electrode materials for substrates for liquid crystal display elements. It has become mainstream.
- capacitive touch panel when a fingertip that is a conductor contacts the touch input surface, the fingertip and the conductive film are capacitively coupled to form a capacitor. For this reason, the capacitive touch panel detects the coordinates by capturing the change in charge at the contact position of the fingertip.
- the projected capacitive touch panel can detect multiple fingertips, so it has a good operability to give complex instructions.
- a plurality of X electrodes and a plurality of Y electrodes orthogonal to the X electrodes have a two-layer structure in order to express two-dimensional coordinates based on the X and Y axes.
- ITO Indium-Tin-Oxide
- the frame area of the touch panel is an area where the touch position cannot be detected, reducing the area of the frame area is an important factor for improving the product value.
- metal wiring is required to transmit a touch position detection signal, but in order to reduce the frame area, it is necessary to reduce the width of the metal wiring. Since the conductivity of ITO is not sufficiently high, generally metal wiring is formed of copper.
- a capacitive projection type touch panel in which an insulating layer is formed on metal is disclosed (for example, Patent Document 1).
- a silicon dioxide layer is formed on a metal by a plasma chemical vapor deposition method (plasma CVD method) to prevent corrosion of the metal.
- plasma CVD method plasma chemical vapor deposition method
- this method uses a plasma CVD method, there is a problem that a high temperature treatment is required, a base material is limited, and a manufacturing cost is increased.
- JP 2011-28594 A JP-A-7-253666 JP 2005-99647 A Japanese Patent Laid-Open No. 11-133617
- a protective film with a photosensitive resin composition can be expected to reduce costs compared to the plasma CVD method.
- the protective film is formed on the electrode for the touch panel, if the thickness of the protective film is large, a step may be conspicuous between a place where the film is present and a place where the film is not present. Therefore, it is preferable to make the protective film as thin as possible.
- the rust preventive property of the film formed from the photosensitive resin composition has been studied at a thickness of 10 ⁇ m or less.
- the present invention provides a method for forming a protective film for a touch panel electrode that can form a protective film having sufficient rust prevention properties on a predetermined touch panel electrode, and can form such a protective film. It aims at providing the manufacturing method of the photosensitive resin composition, the photosensitive element, and a touch panel.
- the present inventors have intensively studied, and as a result, by adjusting the hydroxyl value of the photosensitive resin composition containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator, developability is improved. While ensuring, even if the film
- a photosensitive layer comprising a photosensitive resin composition containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator is provided on a substrate having a touch panel electrode.
- a protective film having a sufficient antirust property can be formed with the following thickness. According to the present invention, it is possible to form a protective film having both good aesthetics and rust prevention properties using a photosensitive resin composition, and thus it is possible to reduce the manufacturing cost in the production of touch panels.
- the hydroxyl value of the binder polymer is preferably 50 mgKOH / g or less from the viewpoint of improving the rust prevention property of the protective film.
- the hydroxyl value of the photopolymerizable compound is 90 mgKOH / g or less from the viewpoint of further improving the rust prevention property of the protective film.
- the acid value of the binder polymer is preferably 120 mgKOH / g or less.
- the photosensitive resin composition further contains a phosphate ester containing a photopolymerizable unsaturated bond.
- the photosensitive layer preferably has a minimum visible light transmittance of 90% or more at 400 to 700 nm.
- the method for forming a protective film for a touch panel electrode according to the first aspect of the present invention is suitable for forming a protective film covering an electrode in a sensing region.
- the photosensitive resin composition comprises a triazole compound having a mercapto group, a tetrazole compound having a mercapto group, a thiadiazole compound having a mercapto group, a triazole compound having an amino group, and an amino group. It is preferable to further contain one or more compounds selected from the group consisting of tetrazole compounds. In this case, development residues can be reduced, and it becomes easy to form a protective film with a good pattern.
- the photopolymerization initiator preferably contains an oxime ester compound and / or a phosphine oxide compound.
- an oxime ester compound or a phosphine oxide compound as a photoinitiator, a pattern can be formed with sufficient resolution even when the photosensitive layer is thin.
- the transparency of the protective film is higher.
- the present inventors have found that when patterning a thin photosensitive layer having high transparency, the resolution tends to decrease. The present inventors consider that the reason is that when the thickness of the photosensitive layer is reduced, it is easily affected by light scattering from the base material and halation occurs.
- the photopolymerization initiator contains an oxime ester compound and / or a phosphine oxide compound, whereby a pattern can be formed with sufficient resolution.
- the reason why the above effect is obtained is that the oxime moiety contained in the oxime ester compound or the phosphine oxide moiety contained in the phosphine oxide compound has a relatively high photodecomposition efficiency but does not decompose with slight light leakage.
- the present inventors infer that the influence of leakage light is suppressed because of having a threshold value.
- the said 1st process prepares the photosensitive element provided with a support film and the photosensitive layer which consists of the said photosensitive resin composition provided on this support film.
- the photosensitive layer of the photosensitive element is transferred to the substrate to provide the photosensitive layer.
- the present invention also provides, as a second aspect, a photosensitive resin composition containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator, wherein the hydroxyl value of the photosensitive resin composition is 40 mgKOH /
- the photosensitive resin composition used for the protective film formation of the electrode for touchscreens which is g or less is provided.
- a protective film having sufficient rust resistance can be formed on a predetermined touch panel electrode even if it is a thin film.
- the hydroxyl value of the binder polymer component is preferably 50 mgKOH / g or less from the viewpoint of improving the rust prevention property of the protective film.
- the hydroxyl value of the photopolymerizable compound component is preferably 90 mgKOH / g or less from the viewpoint of further improving the rust prevention property of the protective film.
- the acid value of the binder polymer component is preferably 120 mgKOH / g or less.
- the photosensitive resin composition according to the second aspect of the present invention preferably further contains a phosphate ester containing a photopolymerizable unsaturated bond.
- the photosensitive resin composition according to the second aspect of the present invention preferably has a minimum visible light transmittance of 90% or more at 400 to 700 nm.
- the photosensitive resin composition according to the second embodiment of the present invention has a triazole compound having a mercapto group, a tetrazole compound having a mercapto group, a thiadiazole compound having a mercapto group, and an amino group. It is preferable to further contain one or more compounds selected from the group consisting of triazole compounds and tetrazole compounds having an amino group. In this case, development residues can be reduced, and it becomes easy to form a protective film with a good pattern.
- the photopolymerization initiator contains an oxime ester compound and / or a phosphine oxide compound. In this case, it is possible to form a thin protective film having a high resolution and a pattern having sufficient resolution.
- the present invention also provides, as a third aspect, a photosensitive element comprising a support film, and a photosensitive layer comprising the photosensitive resin composition according to the second aspect of the present invention provided on the support film. provide.
- a protective film having sufficient rust prevention can be formed on a predetermined touch panel electrode even if it is a thin film.
- the thickness of the photosensitive layer can be 10 ⁇ m or less.
- a protective film that covers a part or all of the electrode is formed on a substrate having a touch panel electrode by the method for forming a protective film according to the first aspect of the present invention.
- a process for producing a touch panel is provided.
- a method for forming a protective film for a touch panel electrode that can form a protective film having sufficient rust prevention properties even on a thin film on a predetermined touch panel electrode, and such a protective film are provided.
- the photosensitive resin composition and photosensitive element which can be formed, and the manufacturing method of a touch panel can be provided.
- the metal electrode of the capacitive touch panel can be protected. Furthermore, according to the present invention, it is possible to protect the electrodes in the frame region of the touch panel in which a metal layer such as copper, which is easily rusted by moisture or salt, is formed to improve conductivity.
- the photosensitive resin composition of the present invention is suitable for the purpose of forming a protective film excellent in transparency and rust prevention property to protect the electrode forming part of the touch panel (touch sensor), regardless of the change in the structure of the touch panel. Can be used. Specifically, when the touch panel configuration is changed from the cover glass, touch panel, and liquid crystal panel configuration to the cover glass integrated type and the on-cell type, the electrode forming part of the touch panel (touch sensor) is protected. If there is, it can be suitably used.
- the electrode for the touch panel includes not only the electrode in the sensing area of the touch panel but also the metal wiring in the frame area. Either or both of the electrodes provided with the protective film may be provided.
- excellent in transparency means that visible light of 400 to 700 nm is transmitted by 90% or more, and even if light is scattered to some extent, it is included in the concept of transparency.
- (meth) acrylic acid means acrylic acid or methacrylic acid
- (meth) acrylate means acrylate or a corresponding methacrylate
- (meth) acryloyl group means acryloyl group or methacryloyl group.
- the (poly) oxyethylene chain means an oxyethylene group or a polyoxyethylene group
- the (poly) oxypropylene chain means an oxypropylene group or a polyoxypropylene group.
- “(EO) modified” means a compound having a (poly) oxyethylene chain
- (PO) modified” means a compound having a (poly) oxypropylene chain.
- (EO) ⁇ (PO) modified means a compound having both a (poly) oxyethylene chain and a (poly) oxypropylene chain.
- process is not limited to an independent process, and even if it cannot be clearly distinguished from other processes, the term “process” is used as long as the intended action of the process is achieved. included.
- a numerical range indicated using “to” indicates a range including the numerical values described before and after “to” as the minimum value and the maximum value, respectively.
- each component in the composition is the total amount of the plurality of substances present in the composition unless there is a specific notice when there are a plurality of substances corresponding to each component in the composition. Means.
- FIG. 1 is a schematic cross-sectional view showing an embodiment of the photosensitive element of the present invention.
- the photosensitive element 1 shown in FIG. 1 is opposite to the support film 10, the photosensitive layer 20 made of the photosensitive resin composition according to the present invention provided on the support film 10, and the support film 10 of the photosensitive layer 20. And a protective film 30 provided on the side.
- the photosensitive element 1 of the present embodiment can be suitably used for forming a protective film for a touch panel electrode.
- a polymer film can be used as the support film 10.
- the polymer film include films made of polyethylene terephthalate, polycarbonate, polyethylene, polypropylene, polyethersulfone, and the like.
- the thickness of the support film 10 is preferably 5 to 100 ⁇ m from the viewpoint of ensuring coverage and suppressing a decrease in resolution when irradiated with actinic rays through the support film 10. More preferably, it is more preferably 15 to 40 ⁇ m, and particularly preferably 20 to 35 ⁇ m.
- the photosensitive resin composition according to the present invention constituting the photosensitive layer 20 includes a binder polymer (hereinafter also referred to as (A) component), a photopolymerizable compound (hereinafter also referred to as (B) component), and photopolymerization initiation. And a hydroxyl value of the photosensitive resin composition is 40 mgKOH / g or less.
- a film made of the photosensitive resin composition having a hydroxyl value in the above range as a protective film, sufficient rust prevention can be achieved with a thickness of 10 ⁇ m or less.
- the protective film which can make aesthetics and rust prevention property compatible can be formed.
- the hydroxyl value of the photosensitive resin composition can be measured as follows. First, 1 g of the photosensitive resin composition which is a measurement target of the hydroxyl value is precisely weighed. 10 mL of 10 mass% acetic anhydride pyridine solution is added to the precisely weighed photosensitive resin composition to dissolve it uniformly and heated at 100 ° C. for 1 hour. After heating, 10 mL of water and 10 mL of pyridine are added and heated at 100 ° C. for 10 minutes. Then, it is measured by neutralization titration with an ethanol solution of 0.5 mol / L potassium hydroxide using an automatic titrator (“COM-1700” manufactured by Hiranuma Sangyo Co., Ltd.).
- an automatic titrator (“COM-1700” manufactured by Hiranuma Sangyo Co., Ltd.).
- A represents the amount (mL) of 0.5 mol / L potassium hydroxide ethanol solution used in the blank test
- B represents the amount (mL) of 0.5 mol / L potassium hydroxide ethanol solution used for titration
- f represents a factor.
- a measuring object is a coating liquid containing the photosensitive resin composition and a solvent
- the hydroxyl value of the photosensitive resin composition is measured by removing the solvent in advance.
- the coating solution is heated at a temperature 10 ° C. or more higher than the boiling point of the solvent for 1 to 4 hours to remove the solvent. Keep it.
- the hydroxyl value of the photosensitive layer 20 in the photosensitive element described later can be measured as follows. First, a photosensitive resin composition is formed by laminating a photosensitive element on a glass substrate a plurality of times, superposing only the photosensitive layer of the photosensitive element, and then forming a photosensitive layer 20 whose hydroxyl value is to be measured with a metal spatula. As a kakio, weigh exactly 1 g. The precisely weighed photosensitive resin composition is transferred to an Erlenmeyer flask, 10 mL of 10% by mass acetic anhydride pyridine solution is added to dissolve it uniformly, and heated at 100 ° C. for 1 hour.
- the present inventors infer that the reason why an effect capable of exhibiting sufficient rust prevention properties can be obtained even with a thin film is as follows.
- a thin film having a thickness of 10 ⁇ m or less is formed using the photosensitive resin composition, corrosive components such as moisture and salt are likely to be included in the film, and this tendency is caused by hydroxyl groups contained in the photosensitive resin composition, particularly hydroxy groups.
- the present inventors consider that the size is further increased by the alkyl group. In this embodiment, it is thought that the fall of the rust prevention property by a hydroxyl group was fully suppressed by making the hydroxyl value of the whole component which forms the protective film of the photosensitive resin composition into the said range.
- the binder polymer as the component (A) any polymer can be used without particular limitation as long as the hydroxyl value of the photosensitive resin composition is 40 mgKOH / g or less.
- the hydroxyl value of the component (A) is preferably 50 mgKOH / g or less, and more preferably 45 mgKOH / g or less.
- the hydroxyl value of the component (A) can be determined in the same manner as the measurement of the hydroxyl value of the binder polymer after precisely weighing 1 g of the binder polymer to be measured for the hydroxyl value.
- the binder polymer is blended with a synthetic solvent or a diluting solvent, it is heated in advance at a temperature 10 ° C. or more higher than the boiling point of the synthetic solvent or diluting solvent to remove the solvent. Then, the hydroxyl value is measured.
- component (A) for example, a polymer having a carboxyl group can be used.
- the (A) component is preferably a copolymer containing structural units derived from (a) (meth) acrylic acid and (b) (meth) acrylic acid alkyl ester.
- (b) (meth) acrylic acid alkyl ester examples include (meth) acrylic acid methyl ester, (meth) acrylic acid ethyl ester, (meth) acrylic acid butyl ester, (meth) acrylic acid 2-ethylhexyl ester, ( And (meth) acrylic acid dicyclopentanyl and (meth) acrylic acid hydroxyl ethyl ester.
- a (meth) acrylic acid alkyl ester containing a hydroxyl group such as the above (meth) acrylic acid hydroxyl ethyl ester
- the hydroxyl value of the component (A) is 50 mgKOH / g or less. It is more preferable to adjust so that it may become 45 mgKOH / g or less, and it is still more preferable to adjust so that it may become 40 mgKOH / g or less.
- the copolymer may further contain other monomer that can be copolymerized with the component (a) and / or the component (b) as a constituent unit.
- Examples of the other monomer that can be copolymerized with the component (a) and / or the component (b) include (meth) acrylic acid tetrahydrofurfuryl ester, (meth) acrylic acid dimethylaminoethyl ester, and (meth) acrylic.
- Acid diethylaminoethyl ester (meth) acrylic acid glycidyl ester, (meth) acrylic acid benzyl ester, 2,2,2-trifluoroethyl (meth) acrylate, 2,2,3,3-tetrafluoropropyl (meth) acrylate , (Meth) acrylic acid (2-isocyanatoethyl), (meth) acrylamide, (meth) acrylonitrile, diacetone (meth) acrylamide, N-cyclohexylmaleimide, styrene, and vinyltoluene.
- the above monomers may be used alone or in combination of two or more.
- the molecular weight of the binder polymer as component (A) is not particularly limited, but from the viewpoints of coatability, coating film strength, and developability, the weight average molecular weight is usually preferably 10,000 to 200,000. More preferably, it is 30,000 to 150,000, and very preferably 50,000 to 100,000.
- the measurement conditions of a weight average molecular weight shall be the same measurement conditions as the Example of this-application specification.
- the acid value of the binder polymer as component (A) can be developed with various known developing solutions in the development process, and improves resistance to corrosive components such as moisture and salt when functioning as an electrode protective film. From the viewpoint of making it, 120 mgKOH / g or less is preferable.
- the acid value of the component (A) is preferably 50 to 120 mgKOH / g. .
- it is preferably 50 mgKOH / g or more, more preferably 60 mgKOH / g or more, and still more preferably 70 mgKOH / g or more.
- it is preferable that it is 120 mgKOH / g or less from a viewpoint of protecting an electrode from corrosive components, such as a water
- the acid value of the binder polymer as the component (A) can be measured as follows. Weigh precisely 1 g of the binder polymer that is the subject of acid value measurement. Add 30 g of acetone to the binder polymer and dissolve it uniformly. Next, the acid value can be measured by adding an appropriate amount of an indicator, phenolphthalein, to the above solution and titrating with a 0.1N aqueous KOH solution. The acid value can be calculated by the following formula.
- Acid value 0.1 ⁇ Vf ⁇ 56.1 / (Wp ⁇ I)
- Vf represents the titration amount (mL) of the KOH aqueous solution
- Wp represents the weight (g) of the measured resin solution
- I represents the ratio (mass%) of the non-volatile content in the measured resin solution.
- the photopolymerizable compound which is the component (B) can be used without particular limitation depending on the required properties as long as the hydroxyl value of the photosensitive resin composition is 40 mgKOH / g or less.
- the hydroxyl value of the component (B) is preferably 90 mgKOH / g or less, and more preferably 60 mgKOH / g or less.
- the hydroxyl value of the photopolymerizable compound as component (B) is measured in the same manner as the measurement of the hydroxyl value of the above-mentioned photosensitive resin composition by accurately weighing 1 g of the photopolymerizable compound that is the target of measurement of the hydroxyl value. It is required by doing.
- the mixture is preliminarily heated for 1 to 4 hours at a temperature higher than the boiling point of the synthetic solvent or diluting solvent by 1 to 4 hours. After removal, the acid value is measured.
- a photopolymerizable compound having an ethylenically unsaturated group can be used as the photopolymerizable compound as component (B).
- Examples of the photopolymerizable compound having an ethylenically unsaturated group include a monofunctional vinyl monomer, a bifunctional vinyl monomer, and a polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups.
- Examples of the monofunctional vinyl monomer include (meth) acrylic acid, (meth) acrylic acid alkyl ester, and those co-polymerized as monomers used for the synthesis of a copolymer which is a preferred example of the component (A). Examples thereof include polymerizable monomers.
- bifunctional vinyl monomer examples include polyethylene glycol di (meth) acrylate, trimethylolpropane di (meth) acrylate, polypropylene glycol di (meth) acrylate, bisphenol A polyoxyethylene dipolyoxypropylene di (meth) acrylate ( 2,2-bis (4- (meth) acryloxypolyethoxypolypropoxyphenyl) propane), bisphenol A diglycidyl ether di (meth) acrylate, polycarboxylic acid (such as phthalic anhydride), hydroxyl group and ethylenic unsaturated Examples thereof include an esterified product with a substance having a group ( ⁇ -hydroxyethyl acrylate, ⁇ -hydroxyethyl methacrylate, etc.).
- Examples of the polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups include trimethylolpropane tri (meth) acrylate, tetramethylolmethanetri (meth) acrylate, tetramethylolmethanetetra (meth) acrylate, Compounds obtained by reacting a polyhydric alcohol such as dipentaerythritol penta (meth) acrylate and dipentaerythritol hexa (meth) acrylate with an ⁇ , ⁇ -unsaturated saturated carboxylic acid; such as trimethylolpropane triglycidyl ether triacrylate Examples thereof include compounds obtained by adding an ⁇ , ⁇ -unsaturated carboxylic acid to a glycidyl group-containing compound.
- a polyhydric alcohol such as dipentaerythritol penta (meth) acrylate and dipentaerythritol
- the component (B) preferably contains a polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups among the above. Furthermore, from the viewpoint of electrode corrosion suppression and easy development, a (meth) acrylate compound having a skeleton derived from pentaerythritol, a (meth) acrylate compound having a skeleton derived from dipentaerythritol, and a skeleton derived from trimethylolpropane ( It is preferable to include at least one selected from (meth) acrylate compounds, and at least one selected from (meth) acrylate compounds having a skeleton derived from dipentaerythritol and (meth) acrylate compounds having a skeleton derived from trimethylolpropane. More preferably it contains a seed.
- the (meth) acrylate having a skeleton derived from dipentaerythritol means an esterified product of dipentaerythritol and (meth) acrylic acid, and the esterified product is modified with an alkyleneoxy group. Also included are compounds.
- the above esterified product preferably has 6 ester bonds in one molecule, but a compound having 1 to 5 ester bonds may be mixed.
- the (meth) acrylate compound having a skeleton derived from trimethylolpropane means an esterified product of trimethylolpropane and (meth) acrylic acid, and the esterified product is modified with an alkyleneoxy group. Also included are compounds. In the above esterified product, the number of ester bonds in one molecule is preferably 3, but a compound having 1 to 2 ester bonds may be mixed.
- an alkylene oxide-modified trimethylolpropane (meth) acrylate compound an alkylene Oxide modified tetramethylol methane (meth) acrylate compound, alkylene oxide modified pentaerythritol (meth) acrylate compound, alkylene oxide modified dipentaerythritol (meth) acrylate compound, alkylene oxide modified glycerin (meth) acrylate compound, and alkylene oxide modified trimethylol
- It preferably contains at least one compound selected from propanetriglycidyl ether (meth) acrylate, And more preferably contains id-modified dipentaerythritol (meth) acrylate compound and alkylene oxide-modified trimethylolpropane (meth) at least one compound selected
- alkylene oxide-modified tetramethylolmethane (meth) acrylate compound for example, EO-modified pentaerythritol tetraacrylate can be used.
- EO-modified pentaerythritol tetraacrylate is available as RP-1040 (manufactured by Nippon Kayaku Co., Ltd.).
- the above compounds can be used alone or in combination of two or more.
- the ratio to be used is not particularly limited, but it is photocurable.
- the proportion of the polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups in the molecule is the total amount of the photopolymerizable compound contained in the photosensitive resin composition. The amount is preferably 30 parts by mass or more, more preferably 50 parts by mass or more, and still more preferably 75 parts by mass or more with respect to 100 parts by mass.
- the content of the component (A) and the component (B) in the photosensitive resin composition of the present embodiment is such that the component (A) is 40 to 40 parts by mass with respect to 100 parts by mass of the total amount of the components (A) and (B). 80 parts by mass, component (B) is preferably 20-60 parts by mass, component (A) is preferably 50-70 parts by mass, and component (B) is more preferably 30-50 parts by mass, More preferably, the component is 55 to 65 parts by mass and the component (B) is 35 to 45 parts by mass.
- Examples of the photopolymerization initiator (C) include benzophenone, N, N, N ′, N′-tetramethyl-4,4′-diaminobenzophenone (Michler ketone), N, N, N ′, N ′.
- Aromatic ketones such as [4- (methylthio) phenyl] -2-morpholino-propanone-1; benzoin ether compounds such as benzoin methyl ether, benzoin ethyl ether and benzoin phenyl ether; benzoin compounds such as benzoin, methyl benzoin and ethyl benzoin 1,2-octanedione, 1- [4- (phenylthio) )-, 2- (O-benzoyloxime)], ethanone, 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl]-, 1- (O-acetyloxime), etc.
- Oxime ester compounds such as benzyl dimethyl ketal; acridine derivatives such as 9-phenylacridine and 1,7-bis (9,9′-acridinyl) heptane; N-phenylglycine derivatives such as N-phenylglycine; Compounds; oxazole compounds; phosphine oxide compounds such as 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide.
- an oxime ester compound and / or a phosphine oxide compound are preferable from the transparency of the protective film formed and the pattern forming ability when the film thickness is 10 ⁇ m or less.
- the transparency of the protective film is higher.
- the inventor has a tendency that the resolution tends to decrease. Et al.
- the present inventors consider that the cause is that when the thickness of the photosensitive layer is reduced, it is easily affected by light scattering from the substrate and halation occurs.
- the above-mentioned compound is included as the component (C)
- a pattern can be formed with sufficient resolution even when a highly transparent thin photosensitive layer is patterned.
- the oxime moiety contained in the oxime ester compound or the phosphine oxide moiety contained in the phosphine oxide compound has a relatively high photodecomposition efficiency, but has an appropriate threshold value that does not decompose with slight light leakage. Therefore, the present inventors speculate that the influence of leakage light is suppressed.
- Examples of the oxime ester compound include compounds represented by the following general formula (C-1) and general formula (C-2). From the viewpoint of fast curability and transparency, the following general formula (C-1) The compound represented by these is preferable.
- R 1 represents an alkyl group having 1 to 12 carbon atoms or a cycloalkyl group having 3 to 20 carbon atoms.
- the aromatic ring in the general formula (C-1) may have a substituent.
- R 1 is preferably an alkyl group having 3 to 10 carbon atoms, or a cycloalkyl group having 4 to 15 carbon atoms, and an alkyl group having 4 to 8 carbon atoms, or carbon A cycloalkyl group having a number of 4 to 10 is more preferable.
- R 2 represents a hydrogen atom or an alkyl group having 1 to 12 carbon atoms
- R 3 represents an alkyl group having 1 to 12 carbon atoms or a cycloalkyl having 3 to 20 carbon atoms
- R 4 represents an alkyl group having 1 to 12 carbon atoms
- R 5 represents an alkyl group or aryl group having 1 to 20 carbon atoms
- p1 represents an integer of 0 to 3. When p1 is 2 or more, a plurality of R 4 may be the same or different. Note that carbazole may have a substituent as long as the effects of the present invention are not impaired.
- R 2 is preferably an alkyl group having 1 to 8 carbon atoms, more preferably an alkyl group having 1 to 4 carbon atoms, and further preferably an ethyl group. preferable.
- R 3 is preferably an alkyl group having 1 to 8 carbon atoms, or a cycloalkyl group having 4 to 15 carbon atoms, and an alkyl group having 1 to 4 carbon atoms or a carbon number More preferably, it is a 4-10 cycloalkyl group.
- Examples of the compound represented by the general formula (C-1) include 1,2-octanedione, 1- [4- (phenylthio)-, 2- (O-benzoyloxime)] and the like.
- Examples of the compound represented by the general formula (C-2) include ethanone, 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl]-, 1- (O-acetyl). Oxime) and the like.
- 1,2-octanedione, 1- [4- (phenylthio)-, 2- (O-benzoyloxime)] is available as IRGACURE OXE 01 (trade name, manufactured by BASF Corp.).
- Etanone 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl]-, 1- (O-acetyloxime) is IRGACURE OXE 02 (manufactured by BASF Corporation) (Commercial name) is commercially available. These are used alone or in combination of two or more.
- Examples of the phosphine oxide compound include compounds represented by the following general formula (C-3) and general formula (C-4). From the viewpoint of fast curability and transparency, a compound represented by the following general formula (C-3) is preferred.
- R 6 , R 7 and R 8 each independently represents an alkyl group or aryl group having 1 to 20 carbon atoms.
- R 9 , R 10 and R 11 each independently represents an alkyl group or aryl group having 1 to 20 carbon atoms.
- R 6 , R 7 or R 8 in the general formula (C-3) is an alkyl group having 1 to 20 carbon atoms
- R 9 , R 10 or R 11 in the general formula (C-4) is carbon
- the alkyl group may be linear, branched or cyclic, and more preferably the carbon number of the alkyl group is 5 to 10.
- R 6 , R 7 or R 8 in the general formula (C-3) is an aryl group
- R 9 , R 10 or R 11 in the general formula (C-4) is an aryl group
- the aryl The group may have a substituent.
- the substituent include an alkyl group having 1 to 6 carbon atoms and an alkoxy group having 1 to 4 carbon atoms.
- R 6 , R 7 , and R 8 are preferably aryl groups.
- R 9 , R 10 and R 11 are preferably aryl groups.
- 2,4,6-trimethylbenzoyl-diphenyl- is used because of the transparency of the protective film to be formed and the pattern forming ability when the film thickness is 10 ⁇ m or less.
- Phosphine oxide is preferred.
- 2,4,6-Trimethylbenzoyl-diphenyl-phosphine oxide is commercially available, for example, as LUCIRIN TPO (trade name, manufactured by BASF Corporation).
- the content of the photopolymerization initiator as component (C) is preferably 0.1 to 20 parts by mass with respect to 100 parts by mass of the total amount of components (A) and (B), and 1 to 10 parts by mass. More preferably, the amount is 2 to 5 parts by mass.
- the photosensitivity becomes sufficient, and the absorption on the surface of the composition increases when irradiated with actinic rays, and the internal photocuring is insufficient. It is possible to suppress problems such as becoming visible and decreasing the visible light transmittance.
- the photosensitive resin composition of this embodiment has a triazole compound having a mercapto group, a tetrazole compound having a mercapto group, a thiadiazole compound having a mercapto group, and an amino group from the viewpoint of suppressing the occurrence of development residue on the metal surface to be removed. It is preferable to further contain one or more compounds selected from the group consisting of a triazole compound and a tetrazole compound having an amino group (hereinafter also referred to as component (D)).
- Examples of the triazole compound having a mercapto group include 3-mercapto-triazole (manufactured by Wako Pure Chemical Industries, Ltd., trade name: 3MT).
- Examples of the tetrazole compound having a mercapto group include 1-methyl-5-mercapto-1H-tetrazole (manufactured by Toyobo Co., Ltd., trade name: MMT).
- Examples of the thiadiazole compound having a mercapto group include 2-amino-5-mercapto-1,3,4-thiadiazole (manufactured by Wako Pure Chemical Industries, Ltd., trade name: ATT).
- triazole compound having an amino group examples include benzotriazole, 1H-benzotriazole-1-acetonitrile, benzotriazole-5-carboxylic acid, 1H-benzotriazole-1-methanol, carboxybenzotriazole, etc. , 3-mercaptotriazole, 5-mercaptotriazole, and other triazole compounds containing a mercapto group are substituted with amino groups.
- a compound in which an amino group is substituted for a triazole compound containing a mercapto group examples include 3-amino-5-mercaptotriazole (BASF Corporation, trade name: AMT).
- Examples of the tetrazole compound having an amino group include compounds represented by the following general formula (D-1).
- R 11 and R 12 in the general formula (D-1) each independently represent hydrogen, an alkyl group having 1 to 20 carbon atoms, an amino group, a mercapto group, or a carboxymethyl group, and R 11 and R 12 At least one has an amino group.
- alkyl group examples include a methyl group, an ethyl group, and a propyl group.
- tetrazole compounds represented by the general formula (D-1) 5-amino-1H-tetrazole, 1-methyl-5-amino-tetrazole, and 1-carboxymethyl-5-amino-tetrazole are preferable.
- a water-soluble salt of a tetrazole compound represented by the above general formula (D-1) can be used.
- Specific examples include alkali metal salts of 1-methyl-5-amino-tetrazole such as sodium, potassium and lithium.
- tetrazole compounds and water-soluble salts thereof may be used singly or in combination of two or more.
- the component (D) includes 5-amino-1H-tetrazole, 1-methyl-5-mercapto-, from the viewpoints of electrode corrosion inhibition, adhesion to metal electrodes, ease of development, and transparency. 1H-tetrazole is particularly preferred.
- the photosensitive resin composition is particularly an amino group. It is preferable to further contain a compound in which an amino group is substituted for a tetrazole compound having a triazole compound or a triazole compound containing a mercapto group. In this case, development residues can be reduced, and it becomes easy to form a protective film with a good pattern. As this reason, it is thought that moderate adhesion of the surface is expressed.
- the photosensitive resin composition and the photosensitive element according to the present invention are made of copper. It is suitable for forming a protective film for protecting an electrode in a frame region of a touch panel in which conductivity is improved by forming a metal layer.
- the content of the component (D) in the photosensitive resin composition of the present embodiment is 0.05 to 10.0 parts by mass with respect to 100 parts by mass of the total amount of the components (A) and (B).
- the content is 0.1 to 2.0 parts by mass, and more preferably 0.2 to 1.0 part by mass.
- a protective film on a part of the ITO electrode of the touch panel for example, a part where a protective layer is not formed in the sensing area, and a metal layer such as copper is formed on the ITO electrode in the frame area and the ITO electrode.
- unnecessary portions can be removed by irradiating with actinic light after providing a photosensitive layer on the whole and developing.
- the photosensitive layer is required to have good developability so as not to cause development residue in unnecessary portions while having sufficient adhesion to the electrode to be protected.
- the photosensitive resin composition of the present embodiment contains a phosphate ester (hereinafter also referred to as component (E)) containing a photopolymerizable unsaturated bond. It is preferable to contain.
- (E) As a phosphoric acid ester containing a photopolymerizable unsaturated bond as a component, it is possible to achieve both a high level of adhesion to an ITO electrode and developability while ensuring sufficient rust prevention of the protective film to be formed. Therefore, it is preferable to use a compound having the following structure.
- the compound is commercially available such as PM21 (manufactured by Nippon Kayaku Co., Ltd.).
- the content of the phosphate ester is adjusted so that the hydroxyl value of the photosensitive resin composition according to the embodiment is 40 mgKOH / g or less.
- an adhesion imparting agent such as a silane coupling agent, a leveling agent, a plasticizer, a filler, an antifoaming agent, a flame retardant, a stabilizer, an oxidation agent.
- An inhibitor, a fragrance, a thermal crosslinking agent, a polymerization inhibitor and the like can be contained in an amount of about 0.01 to 20 parts by mass with respect to 100 parts by mass of the total amount of component (A) and component (B). These can be used alone or in combination of two or more.
- the minimum value of visible light transmittance at 400 to 700 nm is preferably 90% or more, more preferably 92% or more, and further preferably 95% or more. preferable.
- the visible light transmittance of the photosensitive resin composition is obtained as follows. First, the coating liquid containing the photosensitive resin composition is applied onto the support film so that the thickness after drying is 10 ⁇ m or less, and dried to form a photosensitive resin composition layer. Next, it laminates on a glass substrate using a laminator so that the photosensitive resin composition layer contacts. Thus, a measurement sample in which the photosensitive resin composition layer and the support film are laminated on the glass substrate is obtained. Next, after the photosensitive resin composition layer is photocured by irradiating the obtained measurement sample with ultraviolet rays, the transmittance in a measurement wavelength region of 400 to 700 nm is measured using an ultraviolet-visible spectrophotometer.
- the transmittance in the wavelength range of 400 to 700 nm which is a light ray in the general visible light wavelength range, is 90% or more, for example, when protecting the transparent electrode in the sensing area of the touch panel (touch sensor) or touch panel (touch When the protective layer is visible from the edge of the sensing area when the metal layer (for example, a layer in which a copper layer is formed on the ITO electrode) is protected, the image display quality and hue in the sensing area It is possible to sufficiently suppress a decrease in luminance.
- the photosensitive resin composition of the present embodiment can be used for forming a photosensitive layer on a substrate having a touch panel electrode.
- a coating solution that can be obtained by uniformly dissolving or dispersing the photosensitive resin composition in a solvent is prepared, and a coating film is formed by coating on a substrate, and then the solvent is removed by drying.
- a layer can be formed.
- Solvents include ketones, aromatic hydrocarbons, alcohols, glycol ethers, glycol alkyl ethers, glycol alkyl ether acetates, esters, diethylene glycol, chloroform, and chloride from the standpoints of solubility of each component and ease of film formation. Methylene and the like can be used. These solvents may be used alone or as a mixed solvent composed of two or more solvents.
- diethylene glycol dimethyl ether diethylene glycol ethyl methyl ether, diethylene glycol diethyl ether, propylene glycol monomethyl ether, ethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, or the like.
- the photosensitive resin composition of the present embodiment is preferably used after being formed on a photosensitive film like a photosensitive element.
- a photosensitive film like a photosensitive element.
- the photosensitive layer 20 of the photosensitive element 1 can be formed by preparing a coating solution containing the photosensitive resin composition of the present embodiment, and applying and drying the coating solution on the support film 10.
- the coating solution can be obtained by uniformly dissolving or dispersing each component constituting the photosensitive resin composition of the present embodiment described above in a solvent.
- the solvent is not particularly limited and known ones can be used.
- Examples include ethylene glycol monoethyl ether, diethylene glycol dimethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol diethyl ether, propylene glycol monomethyl ether, ethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, chloroform, and methylene chloride.
- These solvents may be used alone or as a mixed solvent composed of two or more solvents.
- Application methods include, for example, doctor blade coating method, Meyer bar coating method, roll coating method, screen coating method, spinner coating method, inkjet coating method, spray coating method, dip coating method, gravure coating method, curtain coating method, die coating A coating method is mentioned.
- the drying conditions are not particularly limited, but the drying temperature is preferably 60 to 130 ° C., and the drying time is preferably 30 seconds to 30 minutes.
- the thickness of the photosensitive layer 20 is 1 ⁇ m or more and 10 ⁇ m or less in terms of the thickness after drying so that a step on the surface of the touch panel (touch sensor) generated by forming a partial electrode protection film is minimized as long as it has a sufficient effect for electrode protection. It is preferably 1 ⁇ m or more and 9 ⁇ m or less, more preferably 1 ⁇ m or more and 8 ⁇ m or less, further preferably 2 ⁇ m or more and 8 ⁇ m or less, and particularly preferably 3 ⁇ m or more and 8 ⁇ m or less.
- the photosensitive layer 20 preferably has a minimum visible light transmittance of 90% or more, more preferably 92% or more, and 95% or more. Further preferred.
- the viscosity of the photosensitive layer 20 is such that when the photosensitive element is rolled, it prevents the photosensitive resin composition from exuding from the end face of the photosensitive element for more than one month, and is sensitive when the photosensitive element is cut. From 30 to 100 mPa ⁇ s, preferably 20 to 100 mPa ⁇ s at 30 ° C. from the viewpoint of preventing exposure failure or development residue when irradiated with actinic rays caused by adhering fragments to the substrate. More preferably, it is 90 mPa ⁇ s, and even more preferably 25 to 80 mPa ⁇ s.
- the viscosity is 1.96 ⁇ at 30 ° C. and 80 ° C. in the thickness direction of this sample using a circular film of 7 mm in diameter and 2 mm in thickness formed from the photosensitive resin composition as a measurement sample. This is a value obtained by measuring the rate of change of thickness when a load of 10 ⁇ 2 N is applied, and converting it to viscosity from the rate of change assuming a Newtonian fluid.
- Examples of the protective film 30 include polyethylene, polypropylene, polyethylene terephthalate, polycarbonate, polyethylene-vinyl acetate copolymer, and a film made of a laminated film of polyethylene-vinyl acetate copolymer and polyethylene.
- the thickness of the protective film 30 is preferably about 5 to 100 ⁇ m, but it is preferably 70 ⁇ m or less, more preferably 60 ⁇ m or less, and further preferably 50 ⁇ m or less from the viewpoint of being wound and stored in a roll shape. It is preferably 40 ⁇ m or less.
- Photosensitive element 1 can be rolled and stored and used.
- the above-described photosensitive resin composition of the present embodiment and a coating solution containing a solvent are applied onto a substrate having a touch panel electrode, dried, and then a photosensitive layer comprising the photosensitive resin composition. May be provided. Even in this application, it is preferable that the photosensitive layer satisfies the conditions of the film thickness and visible light transmittance of the photosensitive layer 20 of the photosensitive element 1 described above.
- FIG. 2 is a schematic cross-sectional view for explaining an embodiment of a method for forming a protective film for an electrode for a touch panel according to the present invention.
- the method for forming the protective film 22 for the touch panel electrode of the present embodiment is a first step of providing the photosensitive layer 20 made of the above-described photosensitive resin composition of the present invention on the base material 100 having the touch panel electrodes 110 and 120. And a second step of curing a predetermined portion of the photosensitive layer 20 by irradiation with actinic light, and a predetermined portion of the photosensitive layer that covers a part or all of the electrode by removing other than the predetermined portion of the photosensitive layer 20 after irradiation with actinic light. A third step of forming a protective film 22 made of a partially cured product. In this way, a touch panel (touch sensor) 200 with a protective film, which is a touch input sheet, is obtained.
- Examples of the base material 100 used in the present embodiment include substrates such as glass plates, plastic plates, and ceramic plates that are generally used for touch panels (touch sensors). On this substrate, a touch panel electrode to be a target for forming a protective film is provided. Examples of the electrode include electrodes such as ITO, Cu, Al, and Mo, and TFT. An insulating layer may be provided on the substrate between the substrate and the electrode.
- the substrate 100 having the touch panel electrodes 110 and 120 shown in FIG. 2 can be obtained, for example, by the following procedure. After forming a metal film by sputtering in the order of ITO and Cu on a substrate such as a PET film, an etching photosensitive film is pasted on the metal film to form a desired resist pattern, and unnecessary Cu is iron chloride. After removing with an etching solution such as an aqueous solution, the resist pattern is peeled off.
- the touch panel electrodes 110 and 120 of the substrate 100 are provided while the photosensitive element 1 is heated.
- the photosensitive layer 20 is transferred onto the surface by pressure bonding and laminated (see FIG. 2A).
- Crimping means includes a crimping roll.
- the pressure roll may be provided with a heating means so that it can be heat-pressure bonded.
- the heating temperature for thermocompression bonding is such that the constituent components of the photosensitive layer 20 are sufficient to ensure the adhesion between the photosensitive layer 20 and the substrate 100 and the adhesion between the photosensitive layer 20 and the touch panel electrodes 110 and 120.
- the temperature is preferably 10 to 180 ° C., more preferably 20 to 160 ° C., and still more preferably 30 to 150 ° C. so that it is not easily cured or thermally decomposed.
- the pressure at the time of thermocompression bonding is 50 to 1 ⁇ 10 5 N / m in terms of linear pressure from the viewpoint of suppressing deformation of the substrate 100 while ensuring sufficient adhesion between the photosensitive layer 20 and the substrate 100.
- it is 2.5 ⁇ 10 2 to 5 ⁇ 10 4 N / m, more preferably 5 ⁇ 10 2 to 4 ⁇ 10 4 N / m.
- the substrate 100 is preliminarily used in order to further improve the adhesion between the photosensitive layer 20 and the substrate 100. It is preferable to heat-treat.
- the preheating temperature at this time is preferably 30 to 180 ° C.
- the coating liquid containing the photosensitive resin composition and the solvent of the present embodiment is prepared, and the touch panel electrodes 110 and 120 of the substrate 100 are provided.
- the photosensitive layer 20 can be formed by coating on the surface and drying.
- a predetermined portion of the photosensitive layer 20 is irradiated with an actinic ray L in a pattern via a photomask 130 (see FIG. 2B).
- the actinic light When irradiating actinic light, if the support film 10 on the photosensitive layer 20 is transparent, the actinic light can be irradiated as it is, and if it is opaque, the actinic light is irradiated after removal. From the viewpoint of protecting the photosensitive layer 20, it is preferable to use a transparent polymer film as the support film 10 and to irradiate actinic rays through the polymer film with the polymer film remaining.
- a known actinic light source can be used, and examples thereof include a carbon arc lamp, an ultra-high pressure mercury lamp, a high-pressure mercury lamp, and a xenon lamp. Not limited.
- the irradiation amount of the actinic ray L is usually 1 ⁇ 10 2 to 1 ⁇ 10 4 J / m 2 , and heating can be accompanied at the time of irradiation. If the irradiation amount of actinic rays is less than 1 ⁇ 10 2 J / m 2 , the effect of photocuring tends to be insufficient, and if it exceeds 1 ⁇ 10 4 J / m 2 , the photosensitive layer 20 tends to discolor. There is.
- the photosensitive layer 20 after irradiation with actinic rays is developed with a developer to remove portions that are not irradiated with actinic rays (that is, other than predetermined portions of the photosensitive layer),
- a protective film 22 made of a cured product of a predetermined portion of the photosensitive layer of the present invention covering a part or the whole is formed (see (c) in FIG. 2).
- the formed protective film 22 can have a predetermined pattern.
- the support film 10 is laminated on the photosensitive layer 20 after irradiation with actinic rays, the support film 10 is removed, and then development is performed to remove a portion not irradiated with actinic rays by the developer.
- a developing method using a known developer such as an alkaline aqueous solution, an aqueous developer, an organic solvent, etc., development is performed by a known method such as spraying, showering, rocking immersion, brushing, scraping, etc., and unnecessary portions are removed. Among them, it is preferable to use an alkaline aqueous solution from the viewpoint of environment and safety.
- a known developer such as an alkaline aqueous solution, an aqueous developer, an organic solvent, etc.
- an aqueous solution of sodium carbonate is preferably used.
- a dilute solution of sodium carbonate 0.5 to 5% by mass aqueous solution at 20 to 50 ° C. is preferably used.
- the development temperature and time can be adjusted according to the developability of the photosensitive resin composition of the present embodiment.
- a surfactant an antifoaming agent, a small amount of an organic solvent for promoting development, and the like can be mixed in the alkaline aqueous solution.
- the base of the alkaline aqueous solution remaining in the photosensitive layer 20 after development and photocuring is used by known methods such as spraying, rocking immersion, brushing, and scraping using an organic acid, an inorganic acid, or an acid aqueous solution thereof.
- Acid treatment neutralization treatment
- the water washing process can also be performed after an acid treatment (neutralization treatment).
- the cured product may be further cured by irradiation with actinic rays (for example, 5 ⁇ 10 3 to 2 ⁇ 10 4 J / m 2 ) as necessary.
- actinic rays for example, 5 ⁇ 10 3 to 2 ⁇ 10 4 J / m 2
- the photosensitive resin composition of the present embodiment exhibits excellent adhesion to a metal without a heating step after development, but if necessary, instead of irradiation with actinic light after development or an active A heat treatment (80 to 250 ° C.) may be performed in combination with the irradiation of light.
- the photosensitive resin composition and the photosensitive element of this embodiment are suitable for use in forming a protective film for a touch panel electrode.
- a protective film can be formed using the coating liquid mixed with the solvent.
- this invention can provide the formation material of the protective film of the electrode for touchscreens containing the photosensitive resin composition which concerns on this invention.
- the protective film forming material for the electrode for a touch panel can include the above-described photosensitive resin composition of the present embodiment, and is preferably a coating solution containing the above-described solvent.
- FIG. 3 is a schematic top view illustrating an example of a capacitive touch panel.
- the touch panel shown in FIG. 3 has a touch screen 102 for detecting touch position coordinates on one surface of a transparent substrate 101, and the transparent electrode 103 and the transparent electrode 104 for detecting a change in capacitance in this region are transparent substrates. 101 is provided.
- the transparent electrode 103 and the transparent electrode 104 detect the X position coordinate and the Y position coordinate of the touch position, respectively.
- a lead-out wiring 105 for transmitting a touch position detection signal from the transparent electrode 103 and the transparent electrode 104 to an external circuit.
- the lead-out wiring 105 is connected to the transparent electrode 103 and the transparent electrode 104 by a connection electrode 106 provided on the transparent electrode 103 and the transparent electrode 104.
- a connection terminal 107 for connecting to an external circuit is provided at the end of the lead-out wiring 105 opposite to the connection portion between the transparent electrode 103 and the transparent electrode 104.
- the photosensitive resin composition of this embodiment can be suitably used for forming the protective film 122 for the lead wiring 105, the connection electrode 106, and the connection terminal 107. At this time, the electrodes in the sensing area (touch screen 102) can be protected at the same time.
- the lead-out wiring 105, the connection electrode 106, a part of the sensing region electrode, and a part of the connection terminal 107 are protected by the protective film 122.
- a protective film 123 may be provided so as to protect the entire touch screen 102.
- FIG. 5 is a partial cross-sectional view taken along the line VV of the portion C shown in FIG. 3, and is a diagram for explaining a connection portion between the transparent electrode 104 and the lead-out wiring 105.
- the transparent electrode 104 and the lead wiring 105 are electrically connected via the connection electrode 106.
- a part of the transparent electrode 104 and all of the lead-out wiring 105 and the connection electrode 106 are covered with a protective film 122.
- the transparent electrode 103 and the lead wiring 105 are electrically connected via the connection electrode 106.
- the photosensitive resin composition and photosensitive element of this embodiment are suitable for use for forming the protective film of the above connection structure.
- the transparent electrode (X position coordinate) 103 is formed on the transparent electrode 101 provided on the substrate 100.
- a transparent electrode (Y position coordinate) 104 is formed.
- the transparent electrode 103 and the transparent electrode 104 can be formed by a method of etching a transparent electrode layer formed on the substrate 100.
- a lead-out wiring 105 for connecting to an external circuit and a connection electrode 106 for connecting the lead-out wiring with the transparent electrode 103 and the transparent electrode 104 are formed.
- the lead-out wiring 105 and the connection electrode 106 may be formed after the formation of the transparent electrode 103 and the transparent electrode 104, or may be formed simultaneously with the formation of each transparent electrode.
- the lead-out wiring 105 and the connection electrode 106 can be formed by etching after metal sputtering.
- the lead-out wiring 105 can be formed at the same time as the connection electrode 106 is formed by screen printing using a conductive paste material containing flaky silver, for example.
- a connection terminal 107 for connecting the lead wiring 105 and an external circuit is formed.
- the photosensitive element 1 is pressure-bonded so as to cover the transparent electrode 103 and the transparent electrode 104, the lead-out wiring 105, the connection electrode 106, and the connection terminal 107 formed by the above-described process, and the photosensitive element 1 is exposed on the electrode.
- Layer 20 is provided.
- the actinic ray L is irradiated to the transferred photosensitive layer 20 in a desired shape through a photomask.
- development is performed to remove portions other than the predetermined portion of the photosensitive layer 20, thereby forming a protective film 122 made of a cured product of the predetermined portion of the photosensitive layer 20. In this manner, a touch panel including the protective film 122 can be manufactured.
- binder polymer solutions (A2) to (A4) and (A6) to (A8) With the compositions shown in Tables 1 and 2, binder polymer solutions (A2) to (A4) and (A6) to (A8) were obtained in the same manner as (A1) above. The results are shown in Tables 1 and 2.
- binder polymer solution (A5) MIS-115 (a copolymer obtained by reacting 12 g of methacrylic acid, 11.1 g of N-cyclohexylmaleimide, 27.2 g of dicyclopentanyl methacrylate, and 31.1 g of 2-hydroxyethyl methacrylate)
- a propylene glycol monomethyl ether acetate / methyl lactate solution of a compound obtained by reacting 18.6 g of 2-isocyanatoethyl methacrylate was prepared, and this was used as a binder polymer solution (A5).
- the weight average molecular weight was about 26,000, the hydroxyl value was 80.2 mgKOH / g, and the acid value was 55 mgKOH / g.
- the weight average molecular weight (Mw) was measured by gel permeation chromatography (GPC), and was derived by conversion using a standard polystyrene calibration curve.
- GPC condition Pump Hitachi L-6000 type (product name, manufactured by Hitachi, Ltd.) Column: Gelpack GL-R420, Gelpack GL-R430, Gelpack GL-R440 (above, manufactured by Hitachi Chemical Co., Ltd., product name) Eluent: Tetrahydrofuran Measurement temperature: 40 ° C Flow rate: 2.05 mL / min Detector: Hitachi L-3300 type RI (manufactured by Hitachi, Ltd., product name)
- the acid value was measured as follows. First, the binder polymer solution was heated at 130 ° C. for 1 hour to remove volatile components, thereby obtaining a solid content. Then, after precisely weighing 1 g of the polymer whose acid value is to be measured, the precisely weighed polymer was put into an Erlenmeyer flask, 30 g of acetone was added to this polymer, and this was uniformly dissolved. Next, an appropriate amount of an indicator, phenolphthalein, was added to the solution, and titration was performed using a 0.1N aqueous KOH solution. And the acid value was computed by following Formula.
- Acid value 0.1 ⁇ Vf ⁇ 56.1 / (Wp ⁇ I)
- Vf represents the titration amount (mL) of the KOH aqueous solution
- Wp represents the weight (g) of the measured resin solution
- I represents the ratio (mass%) of the non-volatile content in the measured resin solution.
- the hydroxyl value was measured as follows. First, the binder polymer solution was heated at 130 ° C. for 1 hour to remove volatile components to obtain a solid content. Then, after precisely weighing 1 g of the polymer whose hydroxyl value is to be measured, the accurately weighed photosensitive resin composition is put in an Erlenmeyer flask, and 10 mL of 10% by mass acetic anhydride pyridine solution is added and uniformly dissolved. Heated at 0 ° C. for 1 hour. After heating, 10 mL of water and 10 mL of pyridine were added and heated at 100 ° C. for 10 minutes.
- hydroxyl value (AB) ⁇ f ⁇ 28.05 / sample (g) + acid value
- A represents the amount (mL) of 0.5 mol / L potassium hydroxide ethanol solution used in the blank test
- B represents the amount (mL) of 0.5 mol / L potassium hydroxide ethanol solution used for titration
- f represents a factor.
- the hydroxyl value of the photopolymerizable compound used below was also measured by the same method as described above.
- Example 1 [Preparation of coating solution containing photosensitive resin composition] The materials shown in Table 3 were mixed for 15 minutes using a stirrer to prepare a coating solution containing the solvent and the photosensitive resin composition of Example 1.
- a polyethylene film having a thickness of 25 ⁇ m was further laminated as a cover film on the obtained photosensitive layer to produce a photosensitive element for forming a protective film.
- a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.) is used for the photosensitive layer of the obtained laminate, and the exposure amount is 5 ⁇ 10 2 J / m 2 from the upper side of the photosensitive layer (i line). (Measurement value at a wavelength of 365 nm)) After irradiation with ultraviolet rays, the support film was removed, and a transmittance measurement sample having a protective film made of a cured product of a photosensitive layer having a thickness of 5.0 ⁇ m was obtained.
- the visible light transmittance of the obtained sample was measured in a measurement wavelength range of 400 to 700 nm using a spectrophotometer U-3310 (manufactured by Hitachi, Ltd.).
- the minimum value of the transmittance at 400 to 700 nm of the obtained protective film was 94%, and good transmittance was secured.
- a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.) was used for the photosensitive layer of the obtained laminate, and the exposure amount was 5 ⁇ 10 2 J / m 2 (i-line ( Measured value at a wavelength of 365 nm), after irradiating with ultraviolet rays, the support film is removed, and further the ultraviolet ray is irradiated at an exposure amount of 1 ⁇ 10 4 J / m 2 from above the photosensitive layer side (measured value at i-line (wavelength 365 nm)). Irradiated to obtain an artificial sweat resistance evaluation sample having a protective film made of a cured product of a photosensitive layer having a thickness of 5.0 ⁇ m.
- C Traces are visible on the surface of the protective film, but copper is unchanged.
- D There is a trace on the surface of the protective film, and copper is discolored. When the surface state of the sample for evaluation was observed, a very slight trace was seen on the surface of the protective film, but copper was unchanged and the evaluation was B.
- the laminate obtained above After producing the laminate obtained above, it was stored for 24 hours under conditions of a temperature of 23 ° C. and a humidity of 60%, and then the actinic ray transmitting part and the actinic ray shielding part were alternately patterned, and the line / space was 300 ⁇ m / 300 ⁇ m.
- the photomask was placed on a support film, and a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.) was used to expose an exposure amount of 5 ⁇ 10 2 J / from above the photomask surface. At m 2 (measured value at i-line (wavelength 365 nm)), ultraviolet rays were irradiated imagewise.
- the support film laminated on the photosensitive layer is removed, and spray development is performed at 30 ° C. for 40 seconds using a 1.0% by mass aqueous sodium carbonate solution to selectively remove the photosensitive layer, and a protective film pattern Formed.
- the substrate surface state of the portion of the obtained substrate with the protective film pattern where the photosensitive layer was selectively removed was observed with a microscope, and the development residue was evaluated according to the following ratings.
- B Copper on the substrate surface is slightly discolored, but there is no development residue.
- C Copper on the surface of the substrate is slightly discolored, and a development residue is slightly generated.
- D Development residue is generated. When the surface state of the sample for evaluation was observed, there was no change on the surface of the substrate, and the evaluation was A.
- a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.) is used for the photosensitive layer of the obtained laminate, and the exposure amount is 5 ⁇ 10 2 J / m 2 from the upper side of the photosensitive layer (i line).
- the support film is removed, and further at an exposure amount of 1 ⁇ 10 4 J / m 2 from above the photosensitive layer side (measured value at i-line (wavelength 365 nm))
- a cross-cut adhesion test sample having a protective film made of a cured product of a photosensitive layer having a thickness of 5.0 ⁇ m was obtained.
- C 65 to less than 85% of the total area remains in close contact.
- C to D 35 to 65% of the total area remains adhered.
- D 0 to less than 35% of the total area remains in close contact.
- Examples 2 to 20 and Comparative Examples 1 to 12 A photosensitive element was prepared in the same manner as in Example 1 except that the photosensitive resin composition shown in Tables 3 to 7 (the unit of numerical values in the table is part by mass) was used, and transmittance measurement, salt spray test A development residue test and a cross-cut adhesion test were conducted. As shown in Tables 8 to 12, in the examples, all of the measurement of transmittance, evaluation of salt spray resistance, and cross-cut adhesion were good results.
- IRGACURE OXE 01 1,2-octanedione, 1-[(4-phenylthio)-, 2- (O-benzoyloxime)] (manufactured by BASF Corporation)
- LUCIRIN TPO 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide (manufactured by BASF Corporation)
- IRGACURE 184 1-hydroxy-cyclohexyl-phenyl-ketone (manufactured by BASF Corporation)
- IRGACURE 651 2,2-dimethoxy-1,2-diphenylethane-1-one (manufactured by BASF Corporation)
- N-1717 1,7-bis (9-acridinyl) heptane (manufactured by ADEKA Corporation)
- EAB 4,4′-bis (diethylamino) benzophenone (Hodogaya Chemical Co., Ltd.)
- (D) Component AMT 3-amino-5-mercaptotriazole (manufactured by Wako Pure Chemical Industries, Ltd.) HAT: 5-amino-1H-tetrazole (Toyobo Co., Ltd.) 1HT: 1H-tetrazole (Toyobo Co., Ltd.) MMT: 1-methyl-5-mercapto-1H-tetrazole (manufactured by Toyobo Co., Ltd.) 3MT: 3-mercapto-triazole (manufactured by Wako Pure Chemical Industries, Ltd.) ATT: 2-amino-5-mercapto-1,3,4-thiadiazole (manufactured by Wako Pure Chemical Industries, Ltd.)
- Antage W-500 2,2′-methylene-bis (4-ethyl-6-tert-butylphenol) (manufactured by Kawaguchi Chemical Co., Ltd.) SH30: Octamethylcyclotetrasiloxane (manufactured by Toray Dow Corning Co., Ltd.) Methyl ethyl ketone: manufactured by Tonen Chemical Co., Ltd.
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Abstract
Description
まず、水酸基価の測定対象である感光性樹脂組成物1gを精秤する。上記精秤した感光性樹脂組成物に、10質量%の無水酢酸ピリジン溶液を10mL加えてこれを均一に溶解し、100℃で1時間加熱する。加熱後、水10mLとピリジン10mLを加えて100℃で10分間加熱する。その後、自動滴定機(平沼産業(株)製「COM-1700」)を用いて、0.5mol/Lの水酸化カリウムのエタノール溶液により中和滴定することにより測定する。
なお、水酸基価は次式により算出できる。
水酸基価=(A-B)×f×28.05/試料(g)+酸価
式中、Aは空試験に用いた0.5mol/L水酸化カリウムエタノール溶液の量(mL)を示し、Bは滴定に用いた0.5mol/L水酸化カリウムエタノール溶液の量(mL)を示し、fはファクターを示す。
なお、測定対象が、感光性樹脂組成物及び溶媒を含む塗布液である場合には、感光性樹脂組成物の水酸基価は、予め、係る溶媒を除去して測定を行う。具体的には、水酸基価の測定対象である感光性樹脂組成物1gを精秤する前に、塗布液を上記溶媒の沸点よりも10℃以上高い温度で1~4時間加熱し、溶媒を除去しておく。
上記バインダーポリマーにアセトン30gを加え、これを均一に溶解する。次いで、指示薬であるフェノールフタレインを上記溶液に適量添加して、0.1NのKOH水溶液を用いて滴定することにより酸価を測定できる。なお、酸価は次式により算出できる。
酸価=0.1×Vf×56.1/(Wp×I)
式中、VfはKOH水溶液の滴定量(mL)を示し、Wpは測定した樹脂溶液の重量(g)を示し、Iは測定した樹脂溶液中の不揮発分の割合(質量%)を示す。
なお、バインダーポリマーを合成溶媒や希釈溶媒と混合した状態で配合する場合は、予め、係る合成溶媒や希釈溶媒の沸点よりも10℃以上高い温度で1~4時間加熱し、上記溶媒を除去してから酸価を測定する。
さらに、酸処理(中和処理)の後、水洗する工程を行うこともできる。
撹拌機、還流冷却機、不活性ガス導入口及び温度計を備えたフラスコに、表1に示す(1)を仕込み、窒素ガス雰囲気下で80℃に昇温し、反応温度を80℃±2℃に保ちながら、表1に示す(2)を4時間かけて均一に滴下した。(2)の滴下後、80℃±2℃で6時間撹拌を続け、重量平均分子量が約65,000、水酸基価が2mgKOH/g、酸価が78mgKOH/gのバインダーポリマーの溶液(固形分45質量%)(A1)を得た。
表1及び表2に示す組成で、上記(A1)と同様にし、バインダーポリマー溶液(A2)~(A4)及び(A6)~(A8)を得た。結果を表1及び表2に示す。
MIS-115(メタクリル酸12gと、N-シクロヘキシルマレイミド11.1gと、ジシクロペンタニルメタクリレート27.2gと、メタクリル酸2-ヒドロキシエチル31.1gとを反応させて得られた共重合体に、2-イソシアネートエチルメタクリレート18.6gを反応させて得られた化合物のプロピレングリコールモノメチルエーテルアセテート/乳酸メチル溶液)を用意し、これをバインダーポリマー溶液(A5)とした。重量平均分子量が約26,000、水酸基価が80.2mgKOH/g、酸価が55mgKOH/gであった。
GPC条件
ポンプ:日立 L-6000型((株)日立製作所製、製品名)
カラム:Gelpack GL-R420、Gelpack GL-R430、Gelpack GL-R440(以上、日立化成工業(株)製、製品名)
溶離液:テトラヒドロフラン
測定温度:40℃
流量:2.05mL/分
検出器:日立 L-3300型RI((株)日立製作所製、製品名)
酸価は、次のようにして測定した。まず、バインダーポリマー溶液を、130℃で1時間加熱し、揮発分を除去して、固形分を得た。そして、酸価を測定すべきポリマー1gを精秤した後、精秤したポリマーを三角フラスコに入れ、このポリマーにアセトンを30g添加し、これを均一に溶解した。次いで、指示薬であるフェノールフタレインをその溶液に適量添加して、0.1NのKOH水溶液を用いて滴定を行った。そして、次式により酸価を算出した。
酸価=0.1×Vf×56.1/(Wp×I)
式中、VfはKOH水溶液の滴定量(mL)を示し、Wpは測定した樹脂溶液の重量(g)を示し、Iは測定した樹脂溶液中の不揮発分の割合(質量%)を示す。
水酸基価は、次のようにして測定した。まず、バインダーポリマーの溶液を、130℃で1時間加熱し、揮発分を除去して、固形分を得た。そして、水酸基価を測定すべきポリマー1gを精秤した後、精秤した感光性樹脂組成物を三角フラスコに入れ、10質量%の無水酢酸ピリジン溶液を10mL加えてこれを均一に溶解し、100℃で1時間加熱した。加熱後、水10mLとピリジン10mLを加えて100℃で10分間加熱後、自動滴定機(平沼産業(株)製「COM-1700」)を用いて、0.5mol/Lの水酸化カリウムのエタノール溶液により中和滴定を行った。そして、次式により水酸基価を算出した。
水酸基価=(A-B)×f×28.05/試料(g)+酸価
式中、Aは空試験に用いた0.5mol/L水酸化カリウムエタノール溶液の量(mL)を示し、Bは滴定に用いた0.5mol/L水酸化カリウムエタノール溶液の量(mL)を示し、fはファクターを示す。
なお、下記で使用した光重合性化合物の水酸基価も上記と同手法で測定した。
[感光性樹脂組成物を含有する塗布液の作製]
表3に示す材料を、攪拌機を用いて15分間混合し、溶媒と実施例1の感光性樹脂組成物とを含有する塗布液を作製した。
作製した塗布液を130℃で1時間加熱し、溶媒を除去した後、1gを精秤した。精秤した感光性樹脂組成物を三角フラスコに入れ、10質量%の無水酢酸ピリジン溶液を10mL加えてこれを均一に溶解し、100℃で1時間加熱した。加熱後、水10mLとピリジン10mLを加えて100℃で10分間加熱後、自動滴定機(平沼産業(株)製「COM-1700」)を用いて、0.5mol/Lの水酸化カリウムのエタノール溶液により中和滴定することにより水酸基価を測定した。
支持フィルムとして厚さ50μmのポリエチレンテレフタレートフィルムを使用し、上記で作製した感光性樹脂組成物及び溶媒を含有する塗布液を支持フィルム上にコンマコーターを用いて均一に塗布し、100℃の熱風対流式乾燥機で3分間乾燥して溶媒を除去し、感光性樹脂組成物からなる感光層(感光性樹脂組成物層)を形成した。得られた感光層の厚さは5μmであった。
得られた感光性エレメントのポリエチレンフィルムをはがしながら、厚さ1mmのガラス基板上に、感光層が接するようにラミネータ(日立化成工業(株)製、商品名HLM-3000型)を用いて、ロール温度120℃、基板送り速度1m/分、圧着圧力(シリンダ圧力)4×105Pa(厚さが1mm、縦10cm×横10cmの基板を用いたため、このときの線圧は9.8×103N/m)の条件でラミネートして、ガラス基板上に、感光層及び支持フィルムが積層された積層体を作製した。
得られた感光性エレメントのポリエチレンフィルムをはがしながら、スパッタ銅付きポリイミドフィルム(東レフィルム加工(株)製)上に、感光層が接するようにラミネータ(日立化成工業(株)製、商品名HLM-3000型)を用いて、ロール温度120℃、基板送り速度1m/分、圧着圧力(シリンダ圧力)4×105Pa(厚さが1mm、縦10cm×横10cmの基板を用いたため、この時の線圧は9.8×103N/m)の条件でラミネートして、スパッタ銅上に、感光層及び支持フィルムが積層された積層体を作製した。
A : 保護膜表面に全く変化なし。
B : 保護膜表面にごくわずかな痕跡が見えるが、銅は変化なし。
C : 保護膜表面に痕跡が見えるが、銅は変化なし。
D : 保護膜表面に痕跡があり、かつ銅が変色する。
評価用試料の表面状態を観察したところ、保護膜表面にごくわずかな痕跡が見えるが、銅は変化なく評価はBであった。
得られた感光性エレメントのカバーフィルムであるポリエチレンフィルムをはがしながら、スパッタ銅付きポリイミドフィルム(東レフィルム加工(株)製)上に、感光層が接するようにラミネータ(日立化成工業(株)製、商品名HLM-3000型)を用いて、ロール温度120℃、基板送り速度1m/分、圧着圧力(シリンダ圧力)4×105Pa(厚さが1mm、縦10cm×横10cmの基板を用いたため、この時の線圧は9.8×103N/m)の条件でラミネートして、スパッタ銅上に、感光層及び支持フィルムが積層された積層体を作製した。
A : 基材表面に全く変化なし。
B : 基材表面の銅がわずかに変色するが、現像残渣はない。
C : 基材表面の銅がわずかに変色し、現像残渣がわずかに発生する。
D : 現像残渣が発生する。
評価用試料の表面状態を観察したところ、基材表面に全く変化がなく、評価はAであった。
得られた感光性エレメントのカバーフィルムであるポリエチレンフィルムをはがしながら、スパッタ銅付きポリイミドフィルム(東レフィルム加工(株)製)上に、感光層が接するようにラミネータ(日立化成工業(株)製、商品名HLM-3000型)を用いて、ロール温度120℃、基板送り速度1m/分、圧着圧力(シリンダ圧力)4×105Pa(厚さが1mm、縦10cm×横10cmの基板を用いたため、この時の線圧は9.8×103N/m)の条件でラミネートして、スパッタ銅上に、感光層及び支持フィルムが積層された積層体を作製した。
A : 全面積のほぼ100%が密着している。
B : 全面積のうち95以上100%未満が密着し残っている。
B~C: 全面積のうち85以上95%未満が密着し残っている。
C : 全面積のうち65以上85%未満が密着し残っている。
C~D: 全面積のうち35以上65%未満が密着し残っている。
D : 全面積のうち0以上35%未満が密着し残っている。
評価用試料の碁盤目の状態を観察したところ、スパッタ銅上に全面積のうち95%以上が密着し残っている状態で、評価はBであった。
表3~表7(表中の数値の単位は質量部)に示す感光性樹脂組成物を用いた以外は、実施例1と同様に感光性エレメントを作製し、透過率の測定、塩水噴霧試験、現像残渣試験、クロスカット密着性試験を行った。表8~12に示すように、実施例においては、透過率の測定、塩水噴霧耐性評価、クロスカット密着性のいずれも良好な結果であった。
(A1):モノマー配合比(メタクリル酸/メタクリル酸メチル/アクリル酸エチル=12/58/30(質量比))である共重合体のプロピレングリコールモノメチルエーテル/トルエン溶液、重量平均分子量65,000、水酸基価2mgKOH/g、酸価78mgKOH/g
(A2):モノマー配合比(メタクリル酸/メタクリル酸メチル/アクリル酸エチル=17.5/52.5/30(質量比))である共重合体のプロピレングリコールモノメチルエーテル/トルエン溶液、重量平均分子量80,000、水酸基価1mgKOH/g、酸価115mgKOH/g
(A3):モノマー配合比(メタクリル酸/メタクリル酸メチル/アクリル酸エチル/メタクリル酸2-ヒドロキシエチル=12/48/30/10(質量比))である共重合体のプロピレングリコールモノメチルエーテル/トルエン溶液、重量平均分子量45,000、水酸基価43mgKOH/g、酸価78mgKOH/g
(A4):モノマー配合比(メタクリル酸/メタクリル酸メチル/アクリル酸エチル/メタクリル酸2-ヒドロキシエチル=12/28/30/30(質量比))である共重合体のプロピレングリコールモノメチルエーテル/トルエン溶液、重量平均分子量47,000、水酸基価129mgKOH/g、酸価78mgKOH/g
(A5):MIS-115(メタクリル酸12gと、N-シクロヘキシルマレイミド11.1gと、ジシクロペンタニルメタクリレート27.2gと、メタクリル酸2-ヒドロキシエチル31.1gとを反応させて得られた共重合体に、2-イソシアネートエチルメタクリレート18.6gを反応させて得られた化合物のプロピレングリコールモノメチルエーテルアセテート/乳酸メチル溶液)、重量平均分子量26,000、水酸基価80.2mgKOH/g、酸価55mgKOH/g
(A6):モノマー配合比(メタクリル酸/メタクリル酸メチル/アクリル酸ブチル/メタクリル酸ブチル=24/43.5/15/17.5(質量比))である共重合体のプロピレングリコールモノメチルエーテル/トルエン溶液、重量平均分子量35,000、水酸基価1mgKOH/g、酸価156mgKOH/g
(A7):モノマー配合比(メタクリル酸/メタクリル酸メチル/メタクリル酸ブチル=30/35/35(質量比))である共重合体のプロピレングリコールモノメチルエーテル/トルエン溶液、重量平均分子量45,000、水酸基価2mgKOH/g、酸価195mgKOH/g
(A8):モノマー配合比(メタクリル酸/メタクリル酸メチル/アクリル酸エチル=24/46/30(質量比))である共重合体のプロピレングリコールモノメチルエーテル/トルエン溶液、重量平均分子量45,000、水酸基価1mgKOH/g、酸価155mgKOH/g
DPHA:ジペンタエリスリトールヘキサアクリレート(日本化薬(株)製)、水酸基価40mgKOH/g
TMPTA:トリメチロールプロパントリアクリレート(日本化薬(株)製)、水酸基価0mgKOH/g
A-9550:ジペンタエリスリトールポリアクリレート(日本化薬(株)製)、水酸基価40mgKOH/g
A-9570:ジペンタエリスリトールポリアクリレート(日本化薬(株)製)、水酸基価70mgKOH/g
PET-30:ペンタエリスリトールトリアクリレート(日本化薬(株)製)、水酸基価110mgKOH/g
A-TMM-3:ペンタエリスリトールトリアクリレート(新中村化学工業(株)製)、水酸基価110mgKOH/g
A-TMM-3LM-N:ペンタエリスリトールトリアクリレート(新中村化学工業(株)製)、水酸基価114mgKOH/g
A-TMMT:ペンタエリスリトールテトラアクリレート(新中村化学工業(株)製)、水酸基価0(mgKOH/g)
RP-1040:EO変性ペンタエリスリトールテトラアクリレート(日本化薬(株)製)、水酸基価0(mgKOH/g)
BPE-500:エトキシ化ビスフェノールAジメタクリレート(新中村化学工業(株)製)、水酸基価0(mgKOH/g)
IRGACURE OXE 01:1,2-オクタンジオン,1-[(4-フェニルチオ)-,2-(O-ベンゾイルオキシム)](BASF(株)製)
LUCIRIN TPO:2,4,6-トリメチルベンゾイル-ジフェニル-ホスフィンオキサイド(BASF(株)製)
IRGACURE 184:1-ヒドロキシ-シクロヘキシル-フェニル-ケトン(BASF(株)製)
IRGACURE 651:2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(BASF(株)製)
N-1717:1,7-ビス(9-アクリジニル)ヘプタン((株)ADEKA製)
EAB:4,4’-ビス(ジエチルアミノ)ベンゾフェノン(保土ヶ谷化学(株)製)
AMT:3-アミノ-5-メルカプトトリアゾール(和光純薬(株)製)
HAT:5-アミノ-1H-テトラゾール(東洋紡績(株)製)
1HT:1H-テトラゾール(東洋紡績(株)製)
MMT:1-メチル-5-メルカプト-1H-テトラゾール(東洋紡績(株)製)
3MT:3-メルカプト-トリアゾール(和光純薬(株)製)
ATT:2-アミノ-5-メルカプト-1,3,4-チアジアゾール(和光純薬(株)製)
PM21:光重合性不飽和結合を含むリン酸エステル(日本化薬株式会社製)
Antage W-500:2,2’-メチレン-ビス(4-エチル-6-tert-ブチルフェノール)(川口化学(株)製)
SH30:オクタメチルシクロテトラシロキサン(東レ・ダウコーニング(株)製)
メチルエチルケトン:東燃化学(株)製
Claims (20)
- タッチパネル用電極を有する基材上に、バインダーポリマーと、光重合性化合物と、光重合開始剤と、を含有する感光性樹脂組成物からなる感光層を設ける第1工程と、
前記感光層の所定部分を活性光線の照射により硬化させる第2工程と、
前記感光層の前記所定部分以外を除去し、前記電極の一部又は全部を被覆する前記感光層の前記所定部分の硬化物からなる保護膜を形成する第3工程と、
を備え、
前記感光性樹脂組成物の水酸基価が40mgKOH/g以下である、タッチパネル用電極の保護膜の形成方法。 - 前記バインダーポリマーの水酸基価が50mgKOH/g以下である、請求項1に記載のタッチパネル用電極の保護膜の形成方法。
- 前記光重合性化合物の水酸基価が90mgKOH/g以下である、請求項1又は2に記載のタッチパネル用電極の保護膜の形成方法。
- 前記バインダーポリマーの酸価が120mgKOH/g以下である、請求項1~3のいずれか一項に記載のタッチパネル用電極の保護膜の形成方法。
- 前記感光性樹脂組成物が、光重合性不飽和結合を含むリン酸エステルを更に含有する、請求項1~4のいずれか一項に記載のタッチパネル用電極の保護膜の形成方法。
- 前記感光層は400~700nmにおける可視光透過率の最小値が90%以上である、請求項1~5のいずれか一項に記載のタッチパネル用電極の保護膜の形成方法。
- 前記感光性樹脂組成物が、メルカプト基を有するトリアゾール化合物、メルカプト基を有するテトラゾール化合物、メルカプト基を有するチアジアゾール化合物、アミノ基を有するトリアゾール化合物及びアミノ基を有するテトラゾール化合物からなる群より選択される一種以上の化合物を更に含有する、請求項1~6のいずれか一項に記載のタッチパネル用電極の保護膜の形成方法。
- 前記光重合開始剤がオキシムエステル化合物及び/又はホスフィンオキサイド化合物を含有する、請求項1~7のいずれか一項に記載のタッチパネル用電極の保護膜の形成方法。
- 前記第1の工程が、支持フィルムと、該支持フィルム上に設けられた前記感光性樹脂組成物からなる感光層と、を備える感光性エレメントを用意し、当該感光性エレメントの感光層を前記基材上に転写して前記感光層を設ける工程である、請求項1~8のいずれか一項に記載のタッチパネル用電極の保護膜の形成方法。
- バインダーポリマーと、光重合性化合物と、光重合開始剤と、を含有する感光性樹脂組成物であって、
前記感光性樹脂組成物の水酸基価が40mgKOH/g以下である、タッチパネル用電極の保護膜形成に用いられる、感光性樹脂組成物。 - 前記バインダーポリマーの水酸基価が50mgKOH/g以下である、請求項10に記載の感光性樹脂組成物。
- 前記光重合性化合物の水酸基価が90mgKOH/g以下である、請求項10又は11に記載の感光性樹脂組成物。
- 前記バインダーポリマーの酸価が120mgKOH/g以下である、請求項10~12のいずれか一項に記載の感光性樹脂組成物。
- 光重合性不飽和結合を含むリン酸エステルを更に含有する、請求項10~13のいずれか一項に記載の感光性樹脂組成物。
- 保護膜を形成したときの、400~700nmにおける可視光透過率の最小値が90%以上である、請求項10~14のいずれか一項に記載の感光性樹脂組成物。
- メルカプト基を有するトリアゾール化合物、メルカプト基を有するテトラゾール化合物、メルカプト基を有するチアジアゾール化合物、アミノ基を有するトリアゾール化合物及びアミノ基を有するテトラゾール化合物からなる群より選択される一種以上の化合物を更に含有する、請求項10~15のいずれか一項に記載の感光性樹脂組成物。
- 前記光重合開始剤がオキシムエステル化合物及び/又はホスフィンオキサイド化合物を含有する、請求項10~16のいずれか一項に記載の感光性樹脂組成物。
- 支持フィルムと、該支持フィルム上に設けられた請求項10~17のいずれか一項に記載の感光性樹脂組成物からなる感光層と、を備える、感光性エレメント。
- 前記感光層の厚みが10μm以下である、請求項18に記載の感光性エレメント。
- タッチパネル用電極を有する基材上に、請求項1~9のいずれか一項に記載の方法により前記電極の一部又は全部を被覆する保護膜を形成する工程、を備える、タッチパネルの製造方法。
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JP2016157451A (ja) * | 2016-03-24 | 2016-09-01 | 日立化成株式会社 | 硬化膜付きタッチパネル用基材の製造方法、それに用いる感光性樹脂組成物、感光性エレメント及びタッチパネル |
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Also Published As
Publication number | Publication date |
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CN106126003A (zh) | 2016-11-16 |
CN103975294A (zh) | 2014-08-06 |
TWI525491B (zh) | 2016-03-11 |
KR102025036B1 (ko) | 2019-09-24 |
KR20140097352A (ko) | 2014-08-06 |
TW201828005A (zh) | 2018-08-01 |
TW201608440A (zh) | 2016-03-01 |
KR101989644B1 (ko) | 2019-06-14 |
TW201333779A (zh) | 2013-08-16 |
KR20180089549A (ko) | 2018-08-08 |
KR20170106655A (ko) | 2017-09-21 |
US20140335350A1 (en) | 2014-11-13 |
CN103975294B (zh) | 2016-08-24 |
TWI625655B (zh) | 2018-06-01 |
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