WO2012132284A1 - 誘導加熱発熱体、及びその製造方法、並びに誘導加熱容器 - Google Patents
誘導加熱発熱体、及びその製造方法、並びに誘導加熱容器 Download PDFInfo
- Publication number
- WO2012132284A1 WO2012132284A1 PCT/JP2012/001770 JP2012001770W WO2012132284A1 WO 2012132284 A1 WO2012132284 A1 WO 2012132284A1 JP 2012001770 W JP2012001770 W JP 2012001770W WO 2012132284 A1 WO2012132284 A1 WO 2012132284A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- induction heating
- heating element
- conductive layer
- container
- heat
- Prior art date
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/002—Construction of cooking-vessels; Methods or processes of manufacturing specially adapted for cooking-vessels
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J36/00—Parts, details or accessories of cooking-vessels
- A47J36/02—Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay
Definitions
- the present invention relates to an induction heating heating element in which an eddy current is induced by a high frequency magnetic field generated by an electromagnetic induction heating coil provided in an electromagnetic cooker or the like, and generates heat by its Joule heat, a manufacturing method thereof, and such an induction heating heating element It is related with the induction heating container provided with.
- cooking appliances that have been mainly gas appliances
- cooking appliances generally called electromagnetic cookers are used in the food and beverage industry in terms of safety, cleanliness, convenience, and economy. Not only for use, but also for general households.
- this type of electromagnetic cooker generates a high-frequency magnetic field by an electromagnetic induction heating coil provided inside, and heats an object to be heated by Joule heat generated by the induced eddy current. For this reason, while cooking can be performed without using flames, the cooking utensils that can be used are limited in principle, and there is the disadvantage that dedicated metal cooking utensils such as iron and iron enamel must be used. there were.
- Patent Documents 1 to 3 A container for an electromagnetic cooker was proposed in which a heating element made of a conductive material that generates heat by induction heating was attached to a container body made of a conductive material.
- a conductive material is laminated with a non-conductive material to form a heating element, the conductive material is positioned at the bottom of the container, and the end of the non-conductive material is curved along the container side wall.
- the heating element is attached by heat-sealing to the lower part of the inner surface of the container side wall.
- the non-conductive material becomes larger than the conductive material, and the two are cut separately in different sizes, and then these are laminated, so that the heating element
- the manufacturing process becomes complicated, and there is a limit in reducing the cost required for manufacturing.
- a heating element is partially bonded to the inner bottom surface of the container body with a predetermined bonding pattern so that a liquid heated object such as water spreads between the container body and the heating element.
- a heating element is attached.
- the heating element is fixed to the inner bottom surface of the container body, although it has a very small linear area, and the influence of heat from the heating element is completely eliminated. I could't.
- the present invention has been made in view of the circumstances as described above.
- a heating element made of a conductive material that generates heat by induction heating is attached to a container body made of a non-conductive material, and induction heating by an electromagnetic cooker is performed.
- the effect of heat from the heating element is greatly reduced, and problems such as deformation and burning of the container body can be avoided more effectively than before. It is an object of the present invention to provide an induction heating heating element capable of producing the same, a method for manufacturing the same, and an induction heating container including such an induction heating heating element.
- An induction heating heating element is an induction heating heating element that is attached to a container body made of a non-conductive material and enables cooking using an electromagnetic cooker, and an eddy current is generated by a high-frequency magnetic field.
- a laminate comprising at least a conductive layer that is induced to generate heat and a heat seal layer having heat sealability with respect to the container body is cut into a predetermined shape, and the conductive layer includes a central region and a peripheral region. The peripheral edge region is divided in the circumferential direction.
- the method for manufacturing an induction heating heating element is a method for manufacturing an induction heating heating element that is attached to a container body made of a non-conductive material and enables cooking using an electromagnetic cooker.
- Forming a laminate comprising at least a conductive layer that generates heat when an eddy current is induced by a high-frequency magnetic field, and a heat seal layer having heat sealability with respect to the container body; and a half of the laminate
- a method including a step of performing a cutting process to divide the conductive layer into a central region and a peripheral region, a step of dividing the peripheral region in the circumferential direction, and a step of cutting the laminated body into a predetermined shape. is there.
- the induction heating container according to the present invention is an induction heating container that can be cooked using an electromagnetic cooker by attaching the induction heating heating element as described above to a container body made of a non-conductive material. And at least one part of the said heat seal layer in the said peripheral side area
- an induction heating heating element that generates heat by induction heating is attached to a container body made of a non-conductive material to enable induction heating by an electromagnetic cooker, the influence of heat from the induction heating heating element is greatly reduced.
- problems such as deformation of the container body or burning out can be avoided more effectively than in the past.
- FIG. 1A It is a perspective view which shows the outline of the induction heating container which concerns on 1st embodiment of this invention. It is AA sectional drawing of FIG. 1A. It is a principal part expanded sectional view of the induction heating heating element which concerns on 1st embodiment of this invention. It is a principal part expanded sectional view of the induction heating heating element which concerns on 1st embodiment of this invention. It is a principal part expanded sectional view of the induction heating heating element which concerns on 1st embodiment of this invention. It is a principal part expanded sectional view of the induction heating heating element which concerns on 1st embodiment of this invention. It is a principal part expanded sectional view of the induction heating heating element which concerns on 1st embodiment of this invention. It is a principal part expanded sectional view of the induction heating element which concerns on 1st embodiment of this invention.
- FIG. 6B is a sectional view taken along line BB in FIG. 6A. It is a top view which shows the induction heating heat generating body which concerns on 2nd embodiment of this invention. It is a top view which shows the modification of the induction heating heat generating body which concerns on 1st embodiment of this invention. It is a top view which shows the other modification of the induction heating heat generating body which concerns on 1st embodiment of this invention.
- FIG. 1A is a perspective view schematically showing the induction heating container according to the present embodiment
- FIG. 1B is a cross-sectional view taken along the line AA in FIG. 1A.
- a container 1 shown in FIGS. 1A and 1B includes a container main body 2 made of a non-conductive material, and an induction heating heating element 3 attached to the inner bottom surface 21 side of the container main body 2.
- the inner bottom surface 21 of the container main body 2 has a substantially square shape, and the container main body 2 has a side wall 22 standing so as to surround the inner bottom surface 21 so that a liquid object to be heated such as water is provided.
- the shape of the inner bottom surface 21 is not limited to the illustrated example.
- a polygonal shape such as a triangle, pentagon, or hexagon may be used.
- the overall shape of the container body 2 can also be changed to various shapes in consideration of ease of use.
- the container 1 is generally used on a commercially available electromagnetic cooker
- the inner heating surface 3 of the container body 2 or the induction heating heating element 3 attached to the inner bottom surface 21 side of the container body 2 is used.
- the size is preferably set according to the size of the heating coil included in the electromagnetic cooker to be used.
- a general heating coil included in a commercially available home-use electromagnetic cooker has an inner diameter of about 5 cm and an outer diameter of about 20 cm. The size is appropriately determined according to the electromagnetic cooker.
- the container body 2 is made of a polystyrene resin such as polystyrene, a polyester resin such as polyethylene terephthalate, a polyolefin resin such as polypropylene, a synthetic resin material such as polyamide resin, and paper, glass, etc. It can be formed of various general-purpose non-conductive materials. By forming the container body 2 from these materials, it is possible to provide an inexpensive induction heating container that can be cooked using an electromagnetic cooker.
- the induction heating heating element 3 includes a conductive layer 31 made of a conductive material that generates heat by generating an eddy current by a high frequency magnetic field generated from an electromagnetic induction heating coil provided in an electromagnetic cooker, and generating Joule heat due to its electric resistance. And a heat seal layer 32 having heat sealability with respect to the container body 2.
- the conductive material forming the conductive layer 31 examples include heat generation by induction heating using a high-frequency magnetic field, such as aluminum, nickel, gold, silver, copper, platinum, iron, cobalt, tin, zinc, and other metals, or alloys thereof. It can be formed using various conductive materials. More specifically, for example, when aluminum is used as the conductive material, the conductive layer 31 can be formed using an aluminum foil having a thickness of preferably about 0.10 to 100 ⁇ m, more preferably about 1 to 80 ⁇ m. . If the conductive layer 31 is formed using a metal foil such as an aluminum foil, when the induction heating heating element 3 is attached to the container body 2, the induction heating heating element 3 is moved along the inner bottom surface 21 and the side wall portion 22 of the container body 2. It is easy to fit the shape of the container body 2 by applying a three-dimensional process such as bending.
- a high-frequency magnetic field such as aluminum, nickel, gold, silver, copper, platinum, iron, cobalt, tin, zinc, and other metal
- the conductive layer 31 is divided into a central region 3a and a peripheral region 3b by a closed curved first dividing line 10 whose start point and end point coincide with each other as shown in the drawing, and in the peripheral region 3b, One or a plurality of (four in the illustrated example) second dividing lines 20 that are connected to the first dividing line 10 and reach the periphery of the conductive layer 31 to divide the peripheral side region 3b in the circumferential direction are formed. ing.
- the object to be heated accommodated in the container body 2 is heated by induction heating using an electromagnetic cooker.
- the conductive layer 31 is divided into the central region 3a and the peripheral region 3b, and further, the peripheral region 3b is divided in the circumferential direction, thereby generating heat in the central region 3a.
- the amount of heat generated in the peripheral region 3b is suppressed while ensuring efficiency.
- the container 1 when the container 1 is placed on an electromagnetic cooker and an eddy current is induced in the conductive layer 31 of the induction heating heating element 3 by a high frequency magnetic field generated from an electromagnetic induction heating coil included in the electromagnetic cooker,
- the current is induced for each divided area, but the peripheral area 3b divided from the central area 3a is also divided in the circumferential direction, and therefore, the electromagnetic induction heating provided in the electromagnetic cooker.
- a strong eddy current around the center of the coil is not induced, and the amount of heat generation is suppressed as compared to the central region 3a.
- the eddy current induced in each divided region is reduced, so that the heat generation in the peripheral side region 3b can be more effectively suppressed. it can.
- the heat seal layer 32 in the peripheral side region 3b in which the heat generation amount is suppressed is heat-sealed to the container main body 2, and thereby the induction heating heat generating element 3 is connected to the container main body 2.
- the influence of heat generated by the induction heating heating element 3 can be prevented from reaching the container body 2.
- the peripheral edge of the peripheral region 3b along the side wall portion 22 of the container body 2 It is preferable to heat seal at the rising portion 3c where the portion is raised.
- the induction heating heating element 3 can be more reliably fixed to the container body 2, but the circumferential or radial linear or dotted shape is preferable. It is also possible to partially heat-seal with a pattern such as this, so that the object to be heated can also flow between the side wall portion 22 and the induction heating heating element 3 and the heating efficiency can be improved.
- the heat seal layer 32 is not particularly limited as long as it has heat sealability with respect to the container body 2, and can be appropriately selected according to the nonconductive material forming the container body 2.
- the heat seal layer 32 can be formed using the same synthetic resin material that can be used for the container body 2 such as polyolefin resin such as polyethylene and polypropylene, polystyrene resin, polyester resin, and polyamide resin.
- polyolefin resin such as polyethylene and polypropylene
- polystyrene resin polystyrene resin
- polyester resin polyamide resin
- polyamide resin polyamide resin
- polypropylene that is easy to mold, has good heat sealability, and has appropriate heat resistance.
- a layer capable of heat sealing with these resins may be provided on the container body 2 side.
- the central region 3a located on the electromagnetic induction heating coil a strong eddy current around the center of the electromagnetic induction heating coil is induced and heated to the highest temperature. For this reason, in order to perform induction heating efficiently, when the induction heating heating element 3 is attached to the container body 2, the central region 3a is positioned on the inner bottom surface 21 of the container body 2. In particular, it is preferable that most of the inner bottom surface 21 of the container body 2 is covered with the central region 3a.
- FIG. 2 is an enlarged cross-sectional view of a main part of the induction heating heating element 3 showing a cross section perpendicular to the longitudinal direction of the first dividing line 10 and the second dividing line 20 that divide the conductive layer 31.
- the first dividing line 10 and the second dividing line 20 that divide the conductive layer 31 are a cutting blade such as a Thomson blade or a pinnacle blade, a YAG laser, or the like with respect to a laminate including at least the conductive layer 31 and the heat seal layer 32.
- the conductive layer 31 can be formed by performing a half cut process so that the conductive layer 31 is selectively divided using a laser such as a YVO4 laser or a fiber laser.
- the induction heating heating element 3 can include a surface protective layer 33 that covers the conductive layer 31.
- the resin material which forms the surface protective layer 33 is not specifically limited, For example, the resin material similar to the heat seal layer 32 can be used.
- the first cut line 10 and the second cut line 20 can be formed by performing a half-cut process.
- the surface protective layer 33 may be cut together with the conductive layer 31 by a half-cut process.
- the cutting blade As shown in FIG.
- the sectional surface of the conductive layer 31 is covered with the surface protective layer 33 by appropriately adjusting the temperature and the angle of the blade edge and dividing the conductive layer 31 while extending the surface protective layer 33. You can make it. By doing in this way, elution of the electroconductive material which forms the conductive layer 31 can be prevented so that the partial section of the conductive layer 31 is not exposed to the outside.
- the technique disclosed by the present applicant in Japanese Patent Laid-Open No. 2003-165194 can be used.
- the surface protective layer 33 may be melted together with the conductive layer 31, but the resin material forming the surface protective layer 33 is permeable.
- a laser having a wavelength band of 1064 nm is used, only the conductive layer 31 can be divided without fusing the surface protective layer 33 as shown in FIG. 3C. This also prevents elution of the conductive material forming the conductive layer 31 by preventing the partial cross section of the conductive layer 31 from being exposed to the outside.
- a YAG laser, a YVO4 laser, and a fiber laser are preferable.
- the half cut process may be performed from the heat seal layer 32 side. If either one of the heat seal layer 32 and the surface protective layer 33 is maintained in a continuous and integral state and the induction heating heating element 3 is not separated into the central region 3a and the peripheral region 3b, the half The direction in which the cutting process is performed is not particularly limited.
- the laser can be applied from the heat seal layer 32 side regardless of the presence or absence of the surface protective layer 33 as long as the resin material forming the heat seal layer 32 is transparent. Irradiation and half-cut processing may be performed.
- the induction heating heating element 3 when the induction heating heating element 3 is cut into a predetermined shape, it is also preferable to prevent the conductive material forming the conductive layer 31 from being eluted.
- the induction heating heating element 3 when the induction heating heating element 3 is cut into a predetermined shape using a cutting blade, the temperature of the cutting blade, the angle of the blade edge, etc. are appropriately adjusted as described above, and the conductive layer 31 and the surface protection layer 33 are stretched. What is necessary is just to cut
- FIG. 4A the cut peripheral end surface of the conductive layer 31 can be covered with the surface protective layer 33.
- a laser can be used to cut out the induction heating heating element 3 into a predetermined shape. In this case, by adjusting the output of the laser as appropriate, both or one of the melted surface protective layer 33 and the heat seal layer 32 wraps around the cut peripheral end surface of the conductive layer 31, so that FIG. As shown, the peripheral end surface can be covered.
- the rising portion 3c rising along the side wall portion 22 of the container main body 2 is formed at the peripheral portion of the peripheral side region 3b. It is preferable that at least a part of the heat seal layer 32 in the portion 3c is heat sealed to the side wall portion 22 of the container body 2. Further, it can be fixed at a position where a certain gap is maintained between the inner bottom surface 21 of the container body 2 and the induction heating heating element 3, and the influence of the heat from the induction heating heating element 3 is also affected by this. It is possible not to reach 2.
- a through hole 35 as a convection hole at an arbitrary position on the side.
- FIG. 5 is a plan view showing an example of the induction heating heating element 3, and corresponds to a development view of the induction heating heating element 3 shown in FIGS. 1A and 1B.
- the induction heating heating element 3 has a substantially square planar shape, and is folded back by a valley fold line VL indicated by a chain line in the figure and a mountain fold line ML indicated by a two-dot chain line in the figure. It is adapted to the shape of And in order to improve the accommodation of the excess part which arises in the standup
- a specific method for forming the induction heating heating element 3 is not particularly limited.
- a metal foil such as an aluminum foil is used as a conductive material for forming the conductive layer 31
- first, a long method is used.
- a laminate including the conductive layer 31, the heat seal layer 32, and the surface protection 33 by laminating the heat seal layer 32 and the surface protection layer 33 by an extrusion lamination method or the like while continuously feeding the scale-shaped metal foil original fabric.
- the laminated body thus formed is subjected to a half-cut process to divide the conductive layer 31 as described above, or after the division, the laminated body is shaped into the shape of the inner bottom surface 21 of the container body 2.
- the induction heating heating element 3 can be manufactured with high productivity without complicated processes.
- FIG. 6A is a perspective view schematically showing the induction heating container according to the present embodiment
- FIG. 6B is a cross-sectional view taken along the line BB of FIG. 6A.
- the container body 2 is formed by standing the side wall portion 22 so as to surround the inner bottom surface 21, and the induction heating heating element 3 is attached to the inner bottom surface 21 side of the container body 2.
- the container body 2 is formed of the cylindrical side wall portion 22 lacking the bottom portion, and the induction heating heating element 3 attached to the container body 2 also serves as the container bottom portion. It is.
- the conductive layer 31 of the induction heating heating element 3 is divided into the central region 3a and the peripheral region 3b by the first dividing line 10, and the example shown in FIGS. 6A and 6B. Then, eight second dividing lines 20 that divide the peripheral side region 3b in the circumferential direction are formed. Furthermore, in the example shown in FIG. 6A and FIG. 6B, in order to adjust the eddy current induced in the central side region 3a and equalize the heat generation in the central side region 3a, it is conductive in the central side region 3a. A dividing line 30 for dividing the layer 31 is formed.
- FIG. 7 is a plan view showing an example of the induction heating heating element 3, and corresponds to a development view of the induction heating heating element 3 shown in FIGS. 6A and 6B.
- the induction heating heating element 3 has a circular planar shape, and is folded along a valley fold line VL indicated by a chain line in the figure and a mountain fold line ML indicated by a two-dot chain line in the figure, thereby along the periphery.
- the rising portion 3c is formed by being folded and folded.
- FIG. 6A in the present embodiment, fold folding is performed over the entire circumference of the induction heating heating element 3, but in FIG. 7, the valley fold line VL of the fold folding is illustrated in the drawing. Only a part of the chain line indicating the fold line and the two-dot chain line indicating the mountain fold line ML are illustrated, and the other illustrations are omitted.
- the heat seal layer 32 at the rising portion 3c is heat sealed to the side wall portion 22 of the container main body 2.
- the height of the rising portion 3c is sufficiently secured with respect to the volume of the object to be heated, it is partially heated in a pattern such as a line or a dot in the circumferential direction or the radial direction. It may be sealed.
- the container main body 2 consists of the cylindrical side wall part 22 which lacked the bottom part, and the induction heating heat generating body 3 attached to such a container main body 2 serves as a container bottom part.
- the influence of the heat from the induction heating heating element 3 can be prevented from reaching the container body 2. That is, in the present embodiment, since there is nothing corresponding to the inner bottom surface 21 in the first embodiment described above, the heat generated in the central region 3a is not directly transmitted to the container body 2, and therefore the heat It is difficult to affect the container body 2.
- the container body 2 since the lower end surface of the side wall portion 22 of the cylindrical container body 2 is grounded, the container body 2 is hardly deformed in shape, and the induction heating heating element 3 bends due to the weight and heat of the object to be heated. However, stability when the container 1 is placed on an electromagnetic cooker or the like can be improved.
- the container main body 2 includes a cylindrical side wall portion 22 lacking the bottom, and the induction heating heating element 3 attached to the container main body 2 also serves as the container bottom.
- the configuration other than this is the same as that of the first embodiment, detailed description thereof is omitted.
- the rising portion 3c rising along the side wall portion 22 of the container main body 2 is formed at the peripheral portion of the peripheral side region 3b, and this rising portion 3c is formed on the side wall portion 22 of the container main body 2.
- the induction heating heating element 3 may have a shape that substantially matches the inner bottom surface 21 of the container body 2.
- FIG. 8 An example of such an embodiment is shown in FIG. 8. In this case, at least a part of the heat seal layer 32 in the peripheral side region 3 b is heat sealed to the inner bottom surface 21 of the container body 2, thereby The induction heating heating element 3 is attached.
- the conductive layer 31 is divided into the central side region 3a and the peripheral side region 3b by the closed curved first dividing line 10 whose start point and end point coincide with each other.
- An example is shown in which one or a plurality of second breaking lines 20 are formed which are connected to the breaking line 10 and reach the periphery of the conductive layer 31 to divide the peripheral region 3b in the circumferential direction.
- the conductive layer 31 is divided into the central region 3a and the peripheral region 3b, and the peripheral region 3b is divided in the circumferential direction, an embodiment as shown in FIG. It can also be.
- four peripheral side regions 3 b divided in the circumferential direction are formed at the four corners of the induction heating heating element 3 cut out in a square shape by dividing lines 11 whose both ends reach the peripheral edge of the conductive layer 31. Has been.
- the extraction hole 35 as the convection hole is formed at an arbitrary position on the center side of the induction heating heating element 3 has been described.
- the same parting line 30 formed concentrically in the central region 3a can be formed.
- the container main body 2 showed the example which consists of the cylindrical side wall part 22, it can also be made into a rectangular tube shape.
- the present invention is combined with the induction heating heating element 3 having the form shown in FIGS. 1A and 1B of the first embodiment described above. Can also be implemented.
- the inner edge near the lower end of the cylindrical side wall portion 22 is projected in a bowl shape, and the heat seal layer 32 in the peripheral side region 3b of the induction heating heating element 3 is heat sealed to the projected portion, FIG. 8 and the induction heating heating element 3 of the form shown in FIG.
- the present invention can be implemented by arbitrarily combining the individual configurations shown in the first embodiment and the second embodiment.
- the container body Needless to say, the specific forms of the heating element 2 and the induction heating element 3 can be in any form without departing from the spirit of the present invention.
- the induction heating heating element 3 has a selective excess compared to other parts when the induction heating heating element 3 is heated by induction heating.
- the induction heating heating element 3 is provided in the process in which the object to be heated contained in the container body 2 is reduced by evaporation of moisture and the induction heating heating element 3 is exposed on the water surface.
- a part that generates heat excessively more than other parts provided in the slab may be ruptured by heat melting at a predetermined timing, so that the safety mechanism works and the electromagnetic cooker stops. it can.
- the technique previously proposed by the present applicant in Japanese Patent Application Laid-Open No. 2010-44929 and Japanese Patent Application Laid-Open No. 2009-95420 can be applied.
- the present invention provides a container capable of heating an object to be heated by a commercially available electromagnetic cooker.
Abstract
Description
まず、本発明の第一実施形態について説明する。
図1Aは、本実施形態に係る誘導加熱容器の概略を示す斜視図であり、図1Bは、図1AのA-A断面図である。
容器本体2の内底面21は、ほぼ正方形状とされており、容器本体2は、この内底面21の周りを囲むように側壁部22を立設させることで、水などの液状の被加熱物を収容できるようにしてあるが、内底面21の形状は、図示する例には限定されない。例えば、矩形状、円形状とするほか、三角形、五角形、六角形などの多角形状としてもよい。容器本体2の全体的な形状も、使い勝手などを考慮して種々の形状とすることができる。
このような技術としては、本出願人が特開2003-165194号公報に開示した技術を利用することができる。
例えば、切断刃を用いて誘導加熱発熱体3を所定形状に切り出す場合には、前述したように切断刃の温度や刃先の角度などを適宜調整し、表面保護層33を引き延ばしつつ導電層31とヒートシール層32とを切断すればよい。このようにすることで、図4Aに示すように、導電層31の切断された周端面が表面保護層33で被覆されるようにすることができる。
また、誘導加熱発熱体3を所定形状に切り出すにあたっては、レーザーを用いることできる。この場合には、レーザーの出力を適宜調整し、溶融した表面保護層33とヒートシール層32の両方又は一方が、導電層31の切断された周端面に回り込むようにすることで、図4Bに示すように、当該周端面が被覆されるようにすることができる。
このとき、容器本体2の内底面21と誘導加熱発熱体3との間に被加熱物が滞留してしまうのを避け、被加熱物が対流しやすくなるように、誘導加熱発熱体3の中心側の任意の位置には、対流孔としての抜き孔35を形成するのが好ましい。
なお、当該積層体を所定形状に切り出した後にハーフカット処理を施してもよく、また、分断のパターンによっては、ハーフカット処理を多段階に分割して施すこともできる。
次に、本発明の第二実施形態について説明する。
図6Aは、本実施形態に係る誘導加熱容器の概略を示す斜視図であり、図6Bは、図6AのB-B線断面図である。
なお、図6Aに示すように、本実施形態にあっては、誘導加熱発熱体3の全周にわたってヒダ折り加工を施しているが、図7では、作図上、ヒダ折り加工の谷折り線VLを示す鎖線と、山折り線MLを示す二点鎖線の一部だけを図示し、それ以外の図示を省略している。
すなわち、本実施形態にあっては、前述した第一実施形態における内底面21に相当するものがないので、中央側領域3aに生じる熱が容器本体2に直接には伝わらず、このため、熱による影響が容器本体2に及び難くなっている。
しかも、円筒状とされた容器本体2の側壁部22の下端面が接地するので、容器本体2は形状的にも変形しにくく、誘導加熱発熱体3が被加熱物の重さや熱で撓んでも、電磁調理器などの上に容器1を置いたときの安定性を良くすることができる。
また、筒状の側壁部22の下端近傍の内縁を庇状に張り出して、この張出部に誘導加熱発熱体3の周縁側領域3bのヒートシール層32をヒートシールするようにすれば、図8や図9に示した形態の誘導加熱発熱体3と組み合わせることもできる。
2 容器本体
3 誘導加熱発熱体
3a 中央側領域
3b 周縁側領域
3c 立ち上がり部
10 第一分断線
20 第二分断線
21 内底面
22 側壁部
31 導電層
32 ヒートシール層
33 表面保護層
Claims (14)
- 非導電性材料からなる容器本体に取り付けて、電磁調理器を用いた加熱調理を可能とするための誘導加熱発熱体であって、
高周波磁界により渦電流が誘起されて発熱する導電層と、前記容器本体に対してヒートシール性を有するヒートシール層とを少なくとも備える積層体を所定形状に切り出してなり、
前記導電層が、中央側領域と周縁側領域とに分断されているとともに、前記周縁側領域が周方向に分断されていることを特徴とする誘導加熱発熱体。 - 前記導電層が、始点と終点が一致する閉曲線状の第一分断線によって、前記中央側領域と前記周縁側領域とに分断されているとともに、
前記周縁側領域には、前記第一分断線に接続し、かつ、前記導電層の周縁に達して前記周縁側領域を周方向に分断する一又は複数の第二分断線が形成されている請求項1に記載の誘導加熱発熱体。 - 前記導電層を被覆する表面保護層を備える請求項1又は2のいずれか一項に記載の誘導加熱発熱体。
- 前記中央側領域と前記周縁側領域とに分断された前記導電層の分断面、及び前記導電層の周端面が、前記表面保護層で被覆されている請求項3に記載の誘導加熱発熱体。
- 前記周縁側領域の周縁部に、前記容器本体の側壁部に沿って立ち上がる立ち上がり部を形成した請求項1~4のいずれか一項に記載の誘導加熱発熱体。
- 前記立ち上がり部の少なくとも一部にヒダ折り加工を施した請求項5に記載の誘導加熱発熱体。
- 非導電性材料からなる容器本体に取り付けて、電磁調理器を用いた加熱調理を可能とするための誘導加熱発熱体の製造方法であって、
高周波磁界により渦電流が誘起されて発熱する導電層と、前記容器本体に対してヒートシール性を有するヒートシール層とを少なくとも備える積層体を形成する工程と、
前記積層体に対してハーフカット処理を施して、前記導電層を中央側領域と周縁側領域とに分断するとともに、前記周縁側領域を周方向に分断する工程と、
前記積層体を所定形状に切り出す工程と
を含むことを特徴とする誘導加熱発熱体の製造方法。 - 始点と終点が一致する閉曲線状の第一分断線によって、前記導電層を前記中央側領域と前記周縁側領域とに分断し、
前記第一分断線に接続し、かつ、前記導電層の周縁に達する一又は複数の第二分断線によって、前記周縁側領域を周方向に分断する請求項7に記載の誘導加熱発熱体の製造方法。 - 前記導電層を被覆する表面保護層をさらに積層して前記積層体を形成し、
前記積層体を所定形状に切り出す際に、前記表面保護層を引き延ばしつつ前記導電層を切断することによって、前記導電層の切断された周端面が前記表面保護層で被覆されるようにし、
前記積層体に対してハーフカット処理を施して、前記導電層を中央側領域と周縁側領域とに分断する際に、前記表面保護層を引き延ばしつつ前記導電層を分断することによって、前記導電層の分断面が前記表面保護層で被覆されるようにする請求項7又は8のいずれか一項に記載の誘導加熱発熱体の製造方法。 - レーザーを用いてハーフカット処理を施す請求項7又は8のいずれか一項に記載の誘導加熱発熱体の製造方法。
- 請求項1~6のいずれか一項に記載の誘導加熱発熱体を非導電性材料からなる容器本体に取り付けることによって、電磁調理器を用いた加熱調理が可能とされた誘導加熱容器であって、
前記周縁側領域における前記ヒートシール層の少なくとも一部が、前記容器本体にヒートシールされていることを特徴とする誘導加熱容器。 - 前記容器本体の側壁部に沿って立ち上がる立ち上がり部を前記周縁側領域の周縁部に形成し、前記立ち上がり部における前記ヒートシール層の少なくとも一部を前記容器本体の側壁部にヒートシールした請求項11に記載の誘導加熱容器。
- 前記容器本体の内底面上に前記中央側領域が位置する請求項11又は12のいずれか一項に記載の誘導加熱容器。
- 前記容器本体が、底部を欠いた筒状の側壁部からなり、前記容器本体に取り付けられた前記誘導加熱発熱体が容器底部を兼ねるようにした請求項11又は12のいずれか一項に記載の誘導加熱容器。
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013507137A JP6090155B2 (ja) | 2011-03-30 | 2012-03-14 | 誘導加熱発熱体、及び誘導加熱容器 |
CN201280016751.1A CN103476302B (zh) | 2011-03-30 | 2012-03-14 | 感应加热发热体及其制造方法、感应加热容器 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2011-074460 | 2011-03-30 | ||
JP2011074460 | 2011-03-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2012132284A1 true WO2012132284A1 (ja) | 2012-10-04 |
Family
ID=46930076
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2012/001770 WO2012132284A1 (ja) | 2011-03-30 | 2012-03-14 | 誘導加熱発熱体、及びその製造方法、並びに誘導加熱容器 |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP6090155B2 (ja) |
CN (1) | CN103476302B (ja) |
WO (1) | WO2012132284A1 (ja) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015033544A (ja) * | 2013-08-09 | 2015-02-19 | 東罐興業株式会社 | 誘導加熱用紙容器 |
WO2015098910A1 (ja) | 2013-12-27 | 2015-07-02 | 東洋製罐グループホールディングス株式会社 | Ih調理器用発熱シート及びih調理器用加熱調理セット |
JP2015176812A (ja) * | 2014-03-17 | 2015-10-05 | 東洋食品機械株式会社 | 誘導加熱発熱体の製造装置及び製造方法 |
JP6150029B1 (ja) * | 2016-01-06 | 2017-06-21 | 東洋製罐グループホールディングス株式会社 | Ih調理器用積層発熱シート |
WO2017119297A1 (ja) * | 2016-01-06 | 2017-07-13 | 東洋製罐グループホールディングス株式会社 | Ih調理器用積層発熱シート |
WO2018142934A1 (ja) * | 2017-01-31 | 2018-08-09 | 東洋製罐グループホールディングス株式会社 | Ih調理器用発熱シート |
EP3281787A4 (en) * | 2015-04-10 | 2018-12-05 | Toyo Seikan Group Holdings, Ltd. | Heat resistant laminated sheet |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107249405A (zh) * | 2015-03-16 | 2017-10-13 | 东洋制罐集团控股株式会社 | 感应加热发热体以及感应加热容器 |
CN209346677U (zh) * | 2017-11-01 | 2019-09-06 | 陈梅 | 托架式防漏电的加热装置、液体加热容器及加热器皿 |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54164058U (ja) * | 1978-05-08 | 1979-11-16 | ||
JPH07213420A (ja) * | 1994-01-31 | 1995-08-15 | Toshiba Home Technol Corp | 電磁誘導加熱式容器 |
JPH1012368A (ja) * | 1996-06-24 | 1998-01-16 | Sanyo Electric Co Ltd | 電磁調理器用容器 |
JP2003051375A (ja) * | 2001-08-08 | 2003-02-21 | Matsushita Electric Ind Co Ltd | 電磁誘導加熱調理器用の被加熱調理器具 |
JP2003165194A (ja) * | 2001-12-03 | 2003-06-10 | Toyo Seikan Kaisha Ltd | 多層体の切断方法および多層体切断成形品 |
JP2004344410A (ja) * | 2003-05-22 | 2004-12-09 | Fuji Seal Inc | 誘導加熱調理用容器及び該容器用の多層シート |
JP2008188340A (ja) * | 2007-02-07 | 2008-08-21 | Toyo Seikan Kaisha Ltd | 誘導加熱調理容器 |
JP2010063518A (ja) * | 2008-09-09 | 2010-03-25 | Toyo Seikan Kaisha Ltd | 誘導加熱容器 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2873164B2 (ja) * | 1994-04-28 | 1999-03-24 | 日清食品株式会社 | 安全機構付き電磁調理用容器 |
JP2002272602A (ja) * | 2001-03-19 | 2002-09-24 | Tdk Corp | 電子レンジ用調理具 |
JP2003325327A (ja) * | 2002-05-10 | 2003-11-18 | Ginpoo Pack:Kk | 電磁調理器を用いる加熱方法及び加熱容器並びに加熱体 |
JP2005219800A (ja) * | 2004-02-09 | 2005-08-18 | Rengo Co Ltd | 積層フィルム包装体 |
US8344297B2 (en) * | 2006-06-26 | 2013-01-01 | Toyo Seikan Kaisha, Ltd. | Container for electromagnetic cookers |
JP5070870B2 (ja) * | 2007-02-09 | 2012-11-14 | 東洋製罐株式会社 | 誘導加熱発熱体、及び誘導加熱容器 |
JP5726398B2 (ja) * | 2008-11-19 | 2015-06-03 | 大日本印刷株式会社 | 電磁調理器用容器 |
-
2012
- 2012-03-14 WO PCT/JP2012/001770 patent/WO2012132284A1/ja active Application Filing
- 2012-03-14 CN CN201280016751.1A patent/CN103476302B/zh not_active Expired - Fee Related
- 2012-03-14 JP JP2013507137A patent/JP6090155B2/ja not_active Expired - Fee Related
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54164058U (ja) * | 1978-05-08 | 1979-11-16 | ||
JPH07213420A (ja) * | 1994-01-31 | 1995-08-15 | Toshiba Home Technol Corp | 電磁誘導加熱式容器 |
JPH1012368A (ja) * | 1996-06-24 | 1998-01-16 | Sanyo Electric Co Ltd | 電磁調理器用容器 |
JP2003051375A (ja) * | 2001-08-08 | 2003-02-21 | Matsushita Electric Ind Co Ltd | 電磁誘導加熱調理器用の被加熱調理器具 |
JP2003165194A (ja) * | 2001-12-03 | 2003-06-10 | Toyo Seikan Kaisha Ltd | 多層体の切断方法および多層体切断成形品 |
JP2004344410A (ja) * | 2003-05-22 | 2004-12-09 | Fuji Seal Inc | 誘導加熱調理用容器及び該容器用の多層シート |
JP2008188340A (ja) * | 2007-02-07 | 2008-08-21 | Toyo Seikan Kaisha Ltd | 誘導加熱調理容器 |
JP2010063518A (ja) * | 2008-09-09 | 2010-03-25 | Toyo Seikan Kaisha Ltd | 誘導加熱容器 |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015033544A (ja) * | 2013-08-09 | 2015-02-19 | 東罐興業株式会社 | 誘導加熱用紙容器 |
WO2015098910A1 (ja) | 2013-12-27 | 2015-07-02 | 東洋製罐グループホールディングス株式会社 | Ih調理器用発熱シート及びih調理器用加熱調理セット |
JP2015142703A (ja) * | 2013-12-27 | 2015-08-06 | 東洋製罐グループホールディングス株式会社 | Ih調理器用発熱シート及びih調理器用加熱調理セット |
EP3087878A4 (en) * | 2013-12-27 | 2017-08-30 | Toyo Seikan Group Holdings, Ltd. | Heat-generating sheet for induction cooker, and heat-cooking set for induction cooker |
JP2015176812A (ja) * | 2014-03-17 | 2015-10-05 | 東洋食品機械株式会社 | 誘導加熱発熱体の製造装置及び製造方法 |
EP3281787A4 (en) * | 2015-04-10 | 2018-12-05 | Toyo Seikan Group Holdings, Ltd. | Heat resistant laminated sheet |
JP6150029B1 (ja) * | 2016-01-06 | 2017-06-21 | 東洋製罐グループホールディングス株式会社 | Ih調理器用積層発熱シート |
WO2017119297A1 (ja) * | 2016-01-06 | 2017-07-13 | 東洋製罐グループホールディングス株式会社 | Ih調理器用積層発熱シート |
WO2018142934A1 (ja) * | 2017-01-31 | 2018-08-09 | 東洋製罐グループホールディングス株式会社 | Ih調理器用発熱シート |
Also Published As
Publication number | Publication date |
---|---|
JP6090155B2 (ja) | 2017-03-08 |
CN103476302B (zh) | 2016-02-17 |
CN103476302A (zh) | 2013-12-25 |
JPWO2012132284A1 (ja) | 2014-07-24 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6090155B2 (ja) | 誘導加熱発熱体、及び誘導加熱容器 | |
JP5070870B2 (ja) | 誘導加熱発熱体、及び誘導加熱容器 | |
JP6127593B2 (ja) | 誘導加熱容器 | |
JP5810887B2 (ja) | 誘導加熱発熱体の製造方法 | |
JP6260286B2 (ja) | 誘導加熱発熱体及び誘導加熱容器 | |
JP5386882B2 (ja) | 誘導加熱発熱体、及び誘導加熱容器 | |
JP2006320615A (ja) | 電磁調理器用紙カップ | |
JP5138468B2 (ja) | 誘導加熱発熱体及び誘導加熱容器 | |
JP2007296037A (ja) | 紙製電磁誘導加熱容器 | |
JP5737360B2 (ja) | 誘導加熱発熱体、及び誘導加熱容器 | |
JP5253938B2 (ja) | 誘導加熱容器 | |
JP6052335B2 (ja) | 誘導加熱発熱体 | |
JP5261748B2 (ja) | 容器 | |
JP2010089810A (ja) | 紙製容器 | |
JP5954482B1 (ja) | 誘導加熱発熱体、及び誘導加熱容器 | |
JP2007246124A (ja) | 電子レンジ用紙カップ | |
JP6481470B2 (ja) | 誘導加熱発熱体、及び誘導加熱容器 | |
CN105658118B (zh) | 感应加热发热体以及感应加热容器 | |
JP6260434B2 (ja) | 誘導加熱発熱体、及び誘導加熱容器 | |
JP2014176609A (ja) | 誘導加熱容器 | |
JP2018002258A (ja) | パウチ | |
KR20170109147A (ko) | 인덕션 가열용 원단 및 그 제조방법 | |
KR20170109146A (ko) | 인덕션 가열용 원단 및 그 제조방법 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 201280016751.1 Country of ref document: CN |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 12765248 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 2013507137 Country of ref document: JP Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 12765248 Country of ref document: EP Kind code of ref document: A1 |