WO2012065427A1 - 一种氯化氢氧化制氯气的催化剂及其制备方法 - Google Patents
一种氯化氢氧化制氯气的催化剂及其制备方法 Download PDFInfo
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- WO2012065427A1 WO2012065427A1 PCT/CN2011/075319 CN2011075319W WO2012065427A1 WO 2012065427 A1 WO2012065427 A1 WO 2012065427A1 CN 2011075319 W CN2011075319 W CN 2011075319W WO 2012065427 A1 WO2012065427 A1 WO 2012065427A1
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- copper
- catalyst
- nitrate
- chloride
- acetate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/08—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
- B01J29/10—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing iron group metals, noble metals or copper
- B01J29/14—Iron group metals or copper
- B01J29/146—Y-type faujasite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/83—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/06—Halogens; Compounds thereof
- B01J27/138—Halogens; Compounds thereof with alkaline earth metals, magnesium, beryllium, zinc, cadmium or mercury
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/08—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
- B01J29/16—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/024—Multiple impregnation or coating
- B01J37/0244—Coatings comprising several layers
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B7/00—Halogens; Halogen acids
- C01B7/01—Chlorine; Hydrogen chloride
- C01B7/03—Preparation from chlorides
- C01B7/04—Preparation of chlorine from hydrogen chloride
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/20—Improvements relating to chlorine production
Definitions
- the invention relates to a catalyst for chlorination of chlorine to chlorine and a preparation method thereof. Background technique
- Chlorine is an important chemical raw material widely used in new materials industries such as polyurethane, silicone, epoxy resin, chlorinated rubber, chlorinated high polymer, chlorinated hydrocarbon, etc. It is used in new energy industries such as polysilicon manufacturing. Used in the fine chemical industry such as disinfectants, detergents, food additives, cosmetic additives, etc., in the synthesis of glycerol, chlorobenzene series, chloroacetic acid, benzyl chloride, PC1 3 and other pesticides/pharmaceutical industries, as well as in paper, textile, metallurgy. And petrochemical industries.
- the active component mainly uses metal elements such as copper, chromium, gold and ruthenium.
- metal elements such as copper, chromium, gold and ruthenium.
- gold and ruthenium catalysts are expensive, sulfur-resistant performance is poor, and chromium-based catalysis The agent pollutes the environment due to its greater toxicity, so the above two catalyst systems have economic cost or environmental problems when applied.
- Copper-based catalysts have both the advantages of low cost and environmental protection, and have received widespread attention.
- CN200710121298. 1 discloses a catalyst comprising copper chloride, potassium chloride and cesium chloride treated with phosphoric acid as a carrier, the catalyst having a molar ratio of hydrogen chloride to oxygen of 1:1 and a fixed bed reactor temperature of 400.
- C The reaction pressure is 0. IMPa, the hydrogen chloride feed space velocity is 0. 8 hr" 1 , the yield of the product chlorine gas is 80.1%.
- the activity of the catalyst is low, and due to chlorination at a higher temperature The copper active component is easily lost and thus affects the service life of the catalyst.
- CN200910027312. 0 discloses a catalyst for supporting copper chloride, potassium chloride, manganese nitrate and cerium nitrate by using silica gel and ReY molecular sieve as a carrier.
- the flow rate of hydrogen chloride and oxygen is 200 ml / min
- the amount of catalyst is 25 g
- the reaction temperature is 380. 6% ⁇
- the conversion of hydrogen chloride was 83.6%.
- the catalyst also has the disadvantages of loss of copper component and low space velocity.
- USP 4,123,389 discloses a copper-based catalyst supported on silica gel, alumina or titania.
- the loading of the active component is between 25 and 70%.
- the preparation of the catalyst needs to be carried out in an organic solvent, so Environmental pollution is more serious.
- One of the objects of the present invention is to provide a catalyst for catalytic oxidation of chlorine to chlorine to overcome the deficiencies of the existing copper-based catalysts and to provide good reactivity and stability of the catalyst.
- Another object of the present invention is to provide a catalyst for catalytic oxidation of hydrogen chloride to chlorine gas. Preparation.
- the catalyst for the catalytic oxidation of hydrogen chloride to chlorine gas is as follows: the catalyst comprises a carrier and an active component, and the active component is as follows: l-20 wt% of copper, 0.01 to 5 wt% of boron, 0. 1-10% of the alkali metal element, 0.1 to 15% by weight of one or more rare earth elements, 0-10% by weight selected from the group consisting of magnesium, calcium, barium, manganese, iron, nickel, cobalt, zinc One or more elements of tantalum, niobium or titanium.
- the preparation method of the catalyst provided by the invention comprises the following steps:
- the catalyst obtained by the step (2) is calcined at 450 to 650 ° C for 1 to 5 hours to obtain the catalyst.
- the catalyst provided by the invention has the characteristics of simple preparation process.
- the present invention provides a relatively inexpensive catalyst compared to gold and rhodium catalysts. Since it does not contain elements such as Cr, the catalyst is relatively environmentally friendly and does not cause secondary pollution. Compared with the existing copper-containing catalyst, since the catalyst is added with boron element, the loss of the copper component is greatly suppressed, and the stability is excellent. Further, by a two-step impregnation method, the copper-containing compound and the transition metal compound are first impregnated on the carrier, and the other components are impregnated on the carrier.
- This impregnation method allows the prepared catalyst to have a high activity and can achieve a high yield of chlorine gas at a large hydrogen chloride space velocity.
- the chlorine gas of the catalyst provided by the present invention is compared with the existing copper-based catalyst. The rate can be increased by about 1% to 3%, and even by about 4% to 5%. detailed description
- the hydrogen chloride oxidation catalyst provided by the present invention and a method for producing the same are described in further detail below, but the present invention is not limited thereby.
- the total weight of the catalyst means the weight of the finally obtained catalyst product.
- the catalyst comprises the active component as follows: 4 to 15 wt%, more preferably 5 to 12 wt ° / beryllium copper; G. l_4 wt%, more preferably 0.15 to 3 wt% of boron; 2 to 7 wt% More preferably 2.
- the catalyst further contains 60-90% by weight of a carrier, preferably 60-85% by weight of a carrier.
- the alkali metal element is selected from any one of lithium, sodium, potassium and rubidium, preferably sodium or potassium.
- the rare earth element is at least one of lanthanoid elements, preferably one or more of lanthanum, cerium, lanthanum and cerium.
- the carrier of the present invention is selected from one or more selected from the group consisting of molecular sieves, kaolin, diatomaceous earth, silica, alumina, titania, and zirconia, preferably molecular sieves or kaolin, and further preferably a Y-type molecular sieve.
- the carrier is immersed in the solution for 8-16 hours and further at 70-110. Dry at C for 12-24h.
- the copper-containing compound used is a soluble salt of copper, preferably one or more of copper nitrate, copper chloride and copper acetate. In general, when two or more kinds of soluble salts of copper are used, they may be combined in any ratio; further preferred are copper nitrate and copper chloride.
- the compound containing a transition metal other than copper is selected from the group consisting of soluble salts of manganese, iron, nickel, cobalt, zinc, cerium or titanium, preferably nitrates, chlorines corresponding to manganese, iron, nickel, cobalt, zinc and titanium.
- One or more of the compound or the acetate is more preferably one or more of a nitrate, a chloride or an acetate corresponding to the element of manganese, iron, cobalt or zinc.
- the boron-containing compound is one or two or three of boric acid, sodium borate, and potassium borate.
- the alkali metal compound is selected from one or more of a chloride, a nitrate, an acetate, a carbonate or a borate of lithium, sodium or potassium; preferably a sodium or potassium chloride or nitrate , acetate, carbonate or borate.
- the alkaline earth metal compound is one or more of magnesium, calcium, barium chloride, nitrate, acetate, carbonate or borate, preferably magnesium or calcium chloride, nitrate, acetic acid. Salt, carbonate or borate.
- the rare earth metal compound is one or more of nitrates or chlorides of cerium, lanthanum, cerium and lanthanum, preferably nitrate.
- the use of the catalyst of the present invention in the catalytic oxidation of hydrogen chloride to chlorine can be carried out in a fixed bed reactor or in other reactors suitable for such reactions.
- the reaction temperature is 320-460 ° C, preferably 360-400 ° C; the reaction pressure is 0. 1-0. 6MPa, preferably 0. 1-0. 35MPa; hydrogen chloride and oxygen molar ratio of 0. 5-9: 1, preferably 1-4: 1; mass space velocity of the hydrogen chloride is 0. 1-2 5h _1, preferably 0. 5-2 h _1..
- the present invention provides a catalyst for the chlorination of chlorine to a chlorine gas, the catalyst comprising a support and a metal salt or oxide applied thereto, the metal salt or oxide being applied to the support such that the catalyst contains: 1-20% Copper, 0. 01_5wt% boron, 0. 1_10 ⁇ % alkali metal element, 0.
- l_15wt% of one or two or more rare earth elements > 0_10wt% 4!:, calcium, barium, manganese, iron, One or two or more of nickel, cobalt, zinc, antimony or titanium elements, each of which is based on the total weight of the catalyst.
- the catalyst provided by the present invention and a method for producing the same are explained in further detail by way of examples, but the present invention is not limited thereby.
- the "%" used was "wt%" unless otherwise specified.
- the following examples and comparative examples were carried out in a fixed bed reactor.
- the basic reaction process was as follows: Hydrogen chloride and oxygen were respectively controlled by a pressure regulating valve, and the mass flow controller controlled the flow rate and then entered the top of the quartz tube reactor, after preheating through quartz sand. Enter the catalyst bed reaction.
- the reaction product was absorbed by an excessive amount of potassium iodide solution, and the chlorine gas formed by the reaction was measured by an iodometric method, and the unreacted hydrogen chloride was measured by an acid-base titration method, whereby the yield of chlorine gas was calculated.
- the aqueous solution containing the active component in the impregnation step was slightly excessive, and was directly dried after immersion, and no component was lost.
- HY molecular sieve (rare earth HY molecular sieve, produced by Mingguang Mingmei Oil and Minerals Co., Ltd., the same below) was impregnated with 40 ml of an aqueous solution containing 26.3 g of CuCl 2 ⁇ 2H 2 0 for 12 h, then at 90. C Dry for 16h. The obtained solid was redispersed in 50 ml of an aqueous solution containing 0.92 g of H 3 B0 3 , 4. 95 g of KCl, 8.15 g of Ce(N0 3 ) 3 ⁇ 6H 2 0, 4.
- 60 g of HY molecular sieves were impregnated with 42 ml of an aqueous solution containing 26.3 g of CuCl 2 ⁇ 2H 2 0 for 12 h, and then dried at 90 ° C for 16 h, and the obtained solid was redispersed in 54 ml of 4.95 g of KC K 8.15 g of Ce(N0 3 ) 3 ⁇ 6H 2 0, 4. 05gNd (N0 3 ) 3 ⁇ 6H 2 0 in an aqueous solution, immersed for 12 h, then dried at 90 ° C for 16 h, and calcined at 500 ° C for 4 h to obtain 90 g of active catalyst. Tablet molding was carried out to obtain 30-60 mesh catalyst particles.
- Example 1 It can be seen from Example 1 and Comparative Example 1 that the addition of boron element makes the catalyst more stable.
- the resulting solid was redispersed in 49 ml containing 1.15 g of H 3 B0 3 , 4. 95 g of KCl, 8 by dipping 60 g of kaolin in an aqueous solution containing 26.3 g of CuC 2 ⁇ 2H 2 0 for 12 h, then drying at 90 ° C for 16 h. 15gCe(N0 3 ) 3 ⁇ 6H 2 0, 4. 05gLa (N0 3 ) 3 ⁇ 6H 2 0 in an aqueous solution, immersed for 12h, then dried at 90 ° C for 16h, and calcined at 500 ° C for 4h, to obtain 90g of active catalyst.
- Pressure Sheet molding produces 30-60 mesh catalyst particles. 8% ⁇ The catalyst activity was substantially unchanged.
- the chlorine gas yield after the reaction was 80.6%.
- the chlorine gas yield after the reaction for 100 hours was 85.8%.
- the chlorine gas yield after the reaction for 1000 hours was 85.4%, and the activity was maintained.
- HY molecular sieves 60 g were impregnated with 45 ml of an aqueous solution containing 17.8 g of CuCl 2 ⁇ 2H 2 0, 11. 5 g of Co(N0 3 ) 2 ⁇ 6H 2 0 for 12 h, then dried at 90 ° C for 16 h, and the obtained solid was redispersed in 50 ml.
- the condensed solid was re-dispersed in 54 ml containing 0.92g of H 3 B0 3 , 3. 05g KC l , and was immersed in 40 ml of an aqueous solution containing 26.3 g of CuC 2 2 2 2 2 2 0, and then dried at 90 ° C for 16 h. l. 35g Mg (N0 3 ) 2 ⁇ 2 ⁇ 2 0, 8. 15gCe (N0 3 ) 3 ⁇ 6 ⁇ 2 0, 4.
- 65ml contains 26.3g CuCl 2 ⁇ 2H 2 0, 3. 05gKCl, 1. 35g Mg (N0 3 ) 2 2H 2 0, 8. 15gCe (N0 3 ) 3 ⁇ 6H 2 0, 4. 05gLa (N0 3 ) 3
- An aqueous solution of 6H 2 0 was impregnated with 60 g of HY molecular sieve for 12 h, then dried at 90 ° C for 16 h, and calcined at 550 ° C for 4 h to obtain 90 g of an active catalyst. Tablet molding was carried out to obtain 30-60 mesh catalyst particles.
- 0% ⁇ The chlorine gas yield after the reaction was carried out for 8 hours, the chlorine gas yield after the reaction was 82. 0%. 2% ⁇ The chlorine gas yield after the reaction was 80. 2%.
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Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
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KR1020137015646A KR101493293B1 (ko) | 2010-11-18 | 2011-06-03 | 염화수소의 산화반응에 의한 염소 제조용 촉매 및 그의 제조방법 |
EP11832062.1A EP2481478B1 (en) | 2010-11-18 | 2011-06-03 | Catalyst for preparing chlorine by oxidation of hydrogen chloride and preparation thereof |
US13/880,184 US20130288884A1 (en) | 2010-11-18 | 2011-06-03 | Catalyst for preparing chlorine by oxidation of hydrogen chloride and preparation thereof |
BR112013011155A BR112013011155A8 (pt) | 2010-11-18 | 2011-06-03 | Catalisador para preparar cloro por oxidação do cloreto de hidrogênio e sua preparação |
JP2013539118A JP5624221B2 (ja) | 2010-11-18 | 2011-06-03 | 塩化水素の酸化によって塩素を調製するための触媒およびその調製方法 |
US15/621,282 US10576465B2 (en) | 2010-11-18 | 2017-06-13 | Catalyst for preparing chlorine by oxidation of hydrogen chloride and preparation thereof |
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CN201010567038.9 | 2010-11-18 | ||
CN2010105670389A CN102000583B (zh) | 2010-11-18 | 2010-11-18 | 一种氯化氢氧化制氯气的催化剂及其制备方法 |
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US13/880,184 A-371-Of-International US20130288884A1 (en) | 2010-11-18 | 2011-06-03 | Catalyst for preparing chlorine by oxidation of hydrogen chloride and preparation thereof |
US15/621,282 Division US10576465B2 (en) | 2010-11-18 | 2017-06-13 | Catalyst for preparing chlorine by oxidation of hydrogen chloride and preparation thereof |
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US (2) | US20130288884A1 (zh) |
EP (1) | EP2481478B1 (zh) |
JP (1) | JP5624221B2 (zh) |
KR (1) | KR101493293B1 (zh) |
CN (1) | CN102000583B (zh) |
BR (1) | BR112013011155A8 (zh) |
HU (1) | HUE047675T2 (zh) |
WO (1) | WO2012065427A1 (zh) |
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CN103055897A (zh) * | 2013-01-05 | 2013-04-24 | 烟台万华聚氨酯股份有限公司 | 氯化氢氧化制氯气催化剂的再生方法 |
CN111450881A (zh) * | 2020-01-03 | 2020-07-28 | 万华化学集团股份有限公司 | 一种用于氯化氢氧化的改性Cu-Al水滑石催化剂及其制备方法和应用 |
CN111450881B (zh) * | 2020-01-03 | 2022-09-20 | 万华化学集团股份有限公司 | 一种用于氯化氢氧化的改性Cu-Al水滑石催化剂及其制备方法和应用 |
Also Published As
Publication number | Publication date |
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KR101493293B1 (ko) | 2015-02-16 |
HUE047675T2 (hu) | 2020-05-28 |
CN102000583A (zh) | 2011-04-06 |
CN102000583B (zh) | 2012-08-15 |
JP5624221B2 (ja) | 2014-11-12 |
EP2481478A4 (en) | 2013-11-13 |
EP2481478B1 (en) | 2019-11-20 |
EP2481478A1 (en) | 2012-08-01 |
US20170274361A1 (en) | 2017-09-28 |
US10576465B2 (en) | 2020-03-03 |
BR112013011155A8 (pt) | 2018-02-06 |
KR20130089269A (ko) | 2013-08-09 |
US20130288884A1 (en) | 2013-10-31 |
JP2014503341A (ja) | 2014-02-13 |
BR112013011155A2 (pt) | 2016-08-23 |
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