JP2010073683A - フレキシブル発光装置及びその作製方法 - Google Patents
フレキシブル発光装置及びその作製方法 Download PDFInfo
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- JP2010073683A JP2010073683A JP2009183171A JP2009183171A JP2010073683A JP 2010073683 A JP2010073683 A JP 2010073683A JP 2009183171 A JP2009183171 A JP 2009183171A JP 2009183171 A JP2009183171 A JP 2009183171A JP 2010073683 A JP2010073683 A JP 2010073683A
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- insulating film
- layer
- pixel electrode
- forming
- base insulating
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Images
Classifications
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- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
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- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1259—Multistep manufacturing methods
- H01L27/1262—Multistep manufacturing methods with a particular formation, treatment or coating of the substrate
- H01L27/1266—Multistep manufacturing methods with a particular formation, treatment or coating of the substrate the substrate on which the devices are formed not being the final device substrate, e.g. using a temporary substrate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1218—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition or structure of the substrate
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- H—ELECTRICITY
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- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1222—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or crystalline structure of the active layer
- H01L27/1225—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or crystalline structure of the active layer with semiconductor materials not belonging to the group IV of the periodic table, e.g. InGaZnO
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- H—ELECTRICITY
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- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
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Abstract
【解決手段】下地絶縁膜102と、下地絶縁膜102の第1の面に形成された薄膜トランジスタと、下地絶縁膜102の第1の面に、薄膜トランジスタを介して形成された層間絶縁膜111と、該第1の面の裏面である第2の面に形成された第1の画素電極116と、該第2の面に、第1の画素電極116を介して形成されたエレクトロルミネッセンス層と、該第2の面に、第1の画素電極116及びエレクトロルミネッセンス層を介して形成された第2の画素電極119と、層間絶縁膜111に設けられたコンタクトホールにおいて薄膜トランジスタの半導体層と電気的に接続し、且つ少なくとも層間絶縁膜111及び下地絶縁膜102を貫通する貫通孔112において第1の画素電極116と電気的に接続する配線113eと、を有するフレキシブル発光装置を提供する。
【選択図】図1
Description
図1に本発明の一態様のフレキシブル発光装置の作製方法の一例を示す。作製基板100上に剥離層101、下地絶縁膜102、結晶性半導体層103、104、105、ゲート絶縁膜106、ゲート電極107、108、109、パッシベーション膜110、層間絶縁膜111を形成する(図1(A)参照)。なお、パッシベーション膜110は設けなくてもよい。作製基板100はガラス基板やセラミック基板等、結晶性半導体層103乃至105を作製する際の熱に耐えうる基板を用いる。なお、本明細書中において、結晶性半導体層103乃至105とは、少なくとも400℃以上の温度をかけて結晶化及び結晶性の改善を行うことが必要な多結晶半導体や微結晶半導体が挙げられる。また、単結晶半導体基板から所望の厚さの単結晶半導体膜を剥離して作製基板100に接合することによって設けられる単結晶半導体層も本明細書中における結晶性半導体層に含めるものとする。
モジュール型の発光装置(ELモジュールとも呼ぶ)の上面図及び断面図を図5(A)乃至(C)に示す。
本実施の形態では、実施の形態1又は実施の形態2に示す発光装置を含む電子機器について説明する。
101 剥離層
102 下地絶縁膜
103 結晶性半導体層
104 結晶性半導体層
105 結晶性半導体層
106 ゲート絶縁膜
107 ゲート電極
108 ゲート電極
109 ゲート電極
110 パッシベーション膜
111 層間絶縁膜
112 貫通孔
113a 配線
113b 配線
113c 配線
113d 配線
113e 配線
114 接着剤層
115 フレキシブル基板
116 第1の画素電極
117 隔壁
118 EL層
119 第2の画素電極
120 発光素子
121 接着剤層
122 フレキシブル基板
300 第1の絶縁膜
301 第2の絶縁膜
302 開口部
400 配線
500 FPC
502 画素部
503 ゲート側駆動回路
504 ソース側駆動回路
508 配線
509 貫通配線
510 樹脂
511 保護膜
518 配線
519 貫通配線
520 配線
9101 筐体
9102 支持台
9103 表示部
9104 スピーカー部
9105 ビデオ入力端子
9201 本体
9202 筐体
9203 表示部
9204 キーボード
9205 外部接続ポート
9206 ポインティングデバイス
9401 本体
9402 筐体
9403 表示部
9404 音声入力部
9405 音声出力部
9406 操作キー
9407 外部接続ポート
9501 本体
9502 表示部
9503 筐体
9504 外部接続ポート
9505 リモコン受信部
9506 受像部
9507 バッテリー
9508 音声入力部
9509 操作キー
9510 接眼部
9601 本体
9602 表示部
9603 外部メモリ挿入部
9604 スピーカー部
9605 操作キー
Claims (7)
- 下地絶縁膜と、
前記下地絶縁膜の第1の面に形成された薄膜トランジスタと、
前記下地絶縁膜の前記第1の面に、前記薄膜トランジスタを介して形成された層間絶縁膜と、
前記下地絶縁膜の前記第1の面の裏面である第2の面に形成された第1の画素電極と、
前記下地絶縁膜の前記第2の面に、前記第1の画素電極を介して形成されたエレクトロルミネッセンス層と、
前記下地絶縁膜の前記第2の面に、前記第1の画素電極及び前記エレクトロルミネッセンス層を介して形成された第2の画素電極と、
前記層間絶縁膜に設けられたコンタクトホールにおいて前記薄膜トランジスタの半導体層と電気的に接続し、且つ少なくとも前記層間絶縁膜及び前記下地絶縁膜を貫通する貫通孔において前記第1の画素電極と電気的に接続する配線と、を有するフレキシブル発光装置。 - 請求項1において、
前記第1の画素電極が、前記下地絶縁膜の前記第2の面に対して凸形状をなしているフレキシブル発光装置。 - 請求項1又は請求項2において、
前記下地絶縁膜の前記第1の面に、前記薄膜トランジスタ、前記層間絶縁膜、及び前記配線を介して形成された第1の接着剤層と、
前記下地絶縁膜の前記第1の面に、前記薄膜トランジスタ、前記層間絶縁膜、前記配線、及び前記第1の接着剤層を介して形成された第1のフレキシブル基板と、を有するフレキシブル発光装置。 - 請求項1乃至請求項3のいずれか一項において、
前記下地絶縁膜の前記第2の面に、前記第1の画素電極、前記エレクトロルミネッセンス層、及び前記第2の画素電極を介して形成された第2の接着剤層と、
前記下地絶縁膜の前記第2の面に、前記第1の画素電極、前記エレクトロルミネッセンス層、前記第2の画素電極、及び前記第2の接着剤を介して形成された第2のフレキシブル基板と、を有するフレキシブル発光装置。 - 作製基板上に剥離層を形成し、
前記剥離層上に下地絶縁膜を形成し、
前記下地絶縁膜上に島状に結晶性半導体層を形成し、
前記結晶性半導体層上にゲート絶縁膜を形成し、
前記ゲート絶縁膜上の、前記結晶性半導体層と重なる位置に島状のゲート電極を形成し、
前記ゲート電極及び前記ゲート絶縁膜上に層間絶縁膜を形成し、
少なくとも前記層間絶縁膜及び前記ゲート絶縁膜を貫通し前記結晶性半導体層に達するコンタクトホール、並びに少なくとも前記層間絶縁膜、前記ゲート絶縁膜、及び前記下地絶縁膜を貫通し前記剥離層まで達する貫通孔を形成し、
前記コンタクトホールにおいて前記結晶性半導体層と電気的に接続し、且つ前記貫通孔において少なくとも前記剥離層まで達する配線を形成し、
前記配線及び前記層間絶縁膜上にフレキシブル基板を接着し、
前記下地絶縁膜から前記フレキシブル基板までを、前記作製基板から剥離することによって分離し、
前記分離によって露出した前記下地絶縁膜と接し、且つ前記配線と電気的に接続する第1の画素電極を形成し、
前記第1の画素電極の端部を覆う隔壁を形成し、
少なくとも前記第1の画素電極と接するエレクトロルミネッセンス層を形成し、
少なくとも前記エレクトロルミネッセンス層と接する第2の画素電極を形成するフレキシブル発光装置の作製方法。 - 作製基板上に剥離層を形成し、
前記剥離層上に下地絶縁膜を形成し、
前記下地絶縁膜上に島状に結晶性半導体層を形成し、
前記結晶性半導体層上にゲート絶縁膜を形成し、
前記ゲート絶縁膜上の、前記結晶性半導体層と重なる位置に島状のゲート電極を形成し、
前記ゲート電極及び前記ゲート絶縁膜上に層間絶縁膜を形成し、
少なくとも前記層間絶縁膜及び前記ゲート絶縁膜を貫通し前記結晶性半導体層に達するコンタクトホール、並びに少なくとも前記層間絶縁膜、前記ゲート絶縁膜、及び前記下地絶縁膜を貫通し前記剥離層まで達する貫通孔を形成し、
前記コンタクトホールにおいて前記結晶性半導体層と電気的に接続し、且つ前記貫通孔において少なくとも前記剥離層まで達する配線を形成し、
前記配線及び前記層間絶縁膜上にフレキシブル基板を接着し、
前記下地絶縁膜から前記フレキシブル基板までを、前記作製基板から剥離することによって分離し、
前記分離によって露出した前記下地絶縁膜と接し、且つ少なくとも前記貫通孔が露出するように開口された隔壁を形成し、
前記隔壁の開口に流動性を有する導電性物質を配置することで第1の画素電極を形成し、
少なくとも前記第1の画素電極と接するエレクトロルミネッセンス層を形成し、
少なくとも前記エレクトロルミネッセンス層と接する第2の画素電極を形成するフレキシブル発光装置の作製方法。 - 作製基板上に剥離層を形成し、
前記剥離層上に下地絶縁膜を形成し、
前記下地絶縁膜上に島状に結晶性半導体層を形成し、
前記結晶性半導体層上にゲート絶縁膜を形成し、
前記ゲート絶縁膜上の、前記結晶性半導体層と重なる位置に島状のゲート電極を形成し、
前記ゲート電極及び前記ゲート絶縁膜上に層間絶縁膜を形成し、
少なくとも前記層間絶縁膜及び前記ゲート絶縁膜を貫通し前記結晶性半導体層に達するコンタクトホールを形成し、
前記コンタクトホールにおいて前記結晶性半導体層と電気的に接続する配線を形成し、
前記配線及び前記層間絶縁膜上にフレキシブル基板を接着し、
前記下地絶縁膜から前記フレキシブル基板までを、前記作製基板から剥離することによって分離し、
前記フレキシブル基板にレーザ光を照射し、少なくとも前記下地絶縁膜、前記ゲート絶縁膜、前記層間絶縁膜、前記配線、及び前記フレキシブル基板を貫通する貫通孔を形成し、
前記貫通孔に前記配線と電気的に接続する接続配線を形成し、
前記分離によって露出した前記下地絶縁膜と接し、且つ前記接続配線と電気的に接続する第1の画素電極を形成し、
前記第1の画素電極の端部を覆う隔壁を形成し、
少なくとも前記第1の画素電極と接するエレクトロルミネッセンス層を形成し、
少なくとも前記エレクトロルミネッセンス層と接する第2の画素電極を形成するフレキシブル発光装置の作製方法。
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JP5216716B2 (ja) | 2013-06-19 |
KR20100022938A (ko) | 2010-03-03 |
US8284369B2 (en) | 2012-10-09 |
KR20160006147A (ko) | 2016-01-18 |
KR101727920B1 (ko) | 2017-04-18 |
KR101607877B1 (ko) | 2016-03-31 |
US20100045919A1 (en) | 2010-02-25 |
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