CN103992149A - Cucurbit and vegetable seedling organic compound substrate prepared by utilizing vinasse and production method thereof - Google Patents

Cucurbit and vegetable seedling organic compound substrate prepared by utilizing vinasse and production method thereof Download PDF

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CN103992149A
CN103992149A CN201410185877.2A CN201410185877A CN103992149A CN 103992149 A CN103992149 A CN 103992149A CN 201410185877 A CN201410185877 A CN 201410185877A CN 103992149 A CN103992149 A CN 103992149A
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vinasse
raw material
substrate
seedling
turning
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CN103992149B (en
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葛米红
陈钢
张利红
杜雷
黄翔
洪娟
王蕾
叶莉霞
练志诚
李其友
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WUHAN INSTITUTE OF AGRICULTURAL SCIENCE
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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Abstract

The invention discloses a cucurbit and vegetable seedling organic compound substrate prepared by utilizing vinasse and a production method thereof. The volume ratio of components after being thoroughly decomposed is vinasse:cow dung=1-3:1-2. After the raw materials are subjected to raw material collection, smashing, pretreatment, thorough decomposition, substrate preparation and quality inspection procedures, the cucurbit and vegetable seedling organic compound substrate prepared by utilizing the vinasse can be obtained. The prepared substrate is strong in water retention, good in gas permeability and rich in nutritional ingredients, contains no inorganic substrate, can promote absorption and utilization of cucurbit and vegetable seedlings on water, fertilizers and gas, enhances stress resistance of the seedlings, is beneficial for seedling strengthening and full seedling stand, and can completely replace substrate products on markets and with peat as a main raw material. At present, the peat is a non-renewable resource and is high in price and nonuniform in distribution, so that the substrate prepared by the method not only can protect the resource, but also reduces the seedling culture cost.

Description

A kind of melon raise seedling organic composite substratd and production method of utilizing vinasse preparation
The application be for the applying date be 2013-2-22, application number: 201310055659.2, denomination of invention: a kind ofly utilize the melon raise seedling organic composite substratd of vinasse preparations and dividing an application of production method.
Technical field
The present invention relates to modern installations agriculture field, be specifically related to a kind of melon raise seedling organic composite substratd that utilizes vinasse preparation, also relate to a kind of production method of utilizing the melon raise seedling organic composite substratd of vinasse preparation.
Background technology
As far back as U.S.'s hole plate seedling growth technology that first begins one's study sixties in 20th century, in the agriculture developed country of America and Europe, promote the wider application subsequently.Early 1980s, equipment and the technology of industrial seedling rearing successively introduced on the ground such as China Beijing, Guangzhou, Shanghai, and grow seedlings of vegetable is realized specialization, commercialization and mechanize.The development of hole plate seedling growth, has changed vegetables traditional mode of production mode and planting system, has promoted the development of modern installations agricultural.
Soilless culture, as the core technology of industrialized agriculture, be unable to do without basic substance---matrix.Matrix plays fixedly seedling or plant in industrial seedling rearing, and supply seedling or plant be with moisture and nutrient, so the quality of its quality directly determine the to grow seedlings height of quality product.At present the substrate products of countries in the world is mainly with the mixed-matrix of the peat composed of rotten mosses and perlite or vermiculite compositional.Yet peat composed of rotten mosses resource-constrained, price are high, skewness, and peat composed of rotten mosses quality has downward trend year by year in recent years, and inorganic matrix is difficult to after using process, and environment is caused to severe contamination, in the urgent need to developing new substrate products.
Based on considering to environment protection with for market provides localization matrix of high quality and at a reasonable price, utilize the organic solid castoff producing in industry, agricultural to produce substrate products, not only turn waste into wealth, also can realize the localization of matrix, reduce seedling cost.Organic solid castoff is of a great variety, study more and have a better DEVELOPMENT PROSPECT mainly contain cotton seed hulls, cotton stalk, straw, Pericarppium arachidis hypogaeae, mushroom slag, carbonization rice husk, saw dust, sugared slag, reed etc.Chen Zhende etc. cross the composite interstitial substance of the preparations such as cotton seed hulls, pig manure, slag ash, alditol slag, vermiculite of mushroom with endemic species, at solanaceous vegetables, melon, leaf vegetables, test respectively.Jin Yizhu has carried out the research of rice straw to tomato sprout quality influence.Also have abroad many research, Chong adds the cultivation of plants tests such as skunk bush that apple residue carries out 2 years in matrix.These organic wastes, after biological fermentation is processed, can become the raw material of seedling medium, and the seedling medium being mixed by a certain percentage substitutes the peat composed of rotten mosses production that is used for growing seedlings to some extent.
Along with the development of industrialized agriculture, seedling medium demand will further expand.Utilize organic solid castoff to produce seedling medium, not only for organic solid castoff resource utilization, matrix and high value added utilization provide new way, solve solid waste problem of environmental pollution, and to promoting the development of industrialized agriculture, and new industry---Sustainable development, the prosperity substrate products commerce and trade economy of matrix industry have extremely important effect.
Summary of the invention
One object of the present invention is to provide a kind of melon raise seedling organic composite substratd, and this matrix can promote melon dish seedling to the absorption of water, fertilizer, gas and utilization, strengthens the resistance of seedling, is conducive to strong sprout, Qi Miao.
A further object of the invention is the preparation method who has been to provide a kind of melon raise seedling organic composite substratd, and method is simple, easily goes, and is suitable for scale operation.
Compared with prior art, the present invention adopts following technical measures:
A melon raise seedling organic composite substratd that utilizes vinasse preparation, the volume ratio after each component is become thoroughly decomposed is:
Vinasse: mushroom slag=2~4:1~3;
Or vinasse: cow dung=1~3:1~2;
Or vinasse: natural pond slag: agricultural crop straw=9:2~4:1~2;
Each component forms with best proportioning: vinasse: mushroom slag=2:1; Or vinasse: cow dung=3:1; Or vinasse: natural pond slag: agricultural crop straw=9:4:1.A preparation method who utilizes the melon raise seedling organic composite substratd of vinasse preparation, the steps include:
1. raw material is collected: collect vinasse, mushroom slag, natural pond slag, cow dung, stalk;
Described vinasse are: distillers ' grains and brewer's grains, be derived from respectively the byproduct of brewing spirit and beer, and the former take Chinese sorghum, rice etc. is raw material, it is raw material that the latter be take Wheat bran, barley, rice husk etc.
Described mushroom slag is: the culture material after culturing edible fungus, wherein using cotton seed hulls, wood chip as main raw material.
Described natural pond slag is: the solid waste that the feces of livestock and poultry producing in aquaculture produces after biogas fermentation.
Described agricultural crop straw is: the corn stalk producing in plant husbandry, straw.
2. pulverize: raw material length or diameter should carry out pulverization process while surpassing 2cm, and the length after pulverizing or diameter should not surpass 1cm;
3. pre-treatment: remove bulky material and mechanical impurity in raw material, the mushroom slag after drip washing is pulverized; The raw material that length or diameter is no more than to 1cm waters, controlling water content is 55%~65%, adding urea regulates the C/N of raw material than being 20:1~30:1, the pH value of adding unslaked lime adjusting raw material is 5.5~8.0, adding massfraction is 0.1%~0.3% starter again, stir, carry out fermentation reactor system and prepare.
Described starter is: conventional decomposing agent, and as EM bacterium, cellulose-decomposing bacterium, compost quick composting agent etc.
4. become thoroughly decomposed: after pretreatment, it is 2m that Jiang Qidui makes bottom width to raw material, is highly preferably 1.2m~1.5m, the heap body that length is not limit,
The supporting aeration equipment in bottom, the straw that thickness is 2cm is covered on top layer, and adds a cover layer of plastic film, ferments respectively.When temperature is over 60 ℃~65 ℃ first, turning once; The compost pliotherm period, heap temperature should keep 55 ℃~65 ℃, and the time length must not be less than 5d, every 2d~5d turning is once; Turning in time when heap temperature surpasses 65 ℃, and regulate water content to 55%~65% of windrow; Compost cooldown period, heap temperature is during lower than 55 ℃, and every 10d turning is once; When windrow temperature and the continuous 48h of ambient temperature differences be no more than ± 5 ℃ time, stop turning.Then become the heap body that 30cm~50cm is thick to continue the 20d~30d that banks up the airing of heap body, every 10d turning 1 time, standby.
5. matrix composition: the raw material after fermentation is according to volume ratio vinasse: mushroom slag=2~4:1~3 or vinasse: cow dung=1~3:1~2 or vinasse: natural pond slag: agricultural crop straw=9:2~4:1~2, after blending machine stirring and evenly mixing, are melon raise seedling organic composite substratd of the present invention.
6. quality inspection: the substrate products after being mixed is evenly sampled, the quality index of substrate products meets following requirement: pH value is 5.5~8.0, particle diameter (1mm~5mm) is >=40%, unit weight is 0.1g/cm3~0.40g/cm3, total porosity is 60%~80%, organic content >=20%, massfraction >=2.0% of total nutrient, specific conductivity≤1000us/cm.
Described organic content is specially: the content of organic carbon in baking substrate, be multiplied by coefficient 1.724, and be organic content.Described total nutrient is: the summation of nitrogenous in baking substrate, Vanadium Pentoxide in FLAKES and potassium oxide three massfraction.
Matrix of the present invention is applied to the company of growing seedlings tool certain scale, that produce seedling, in watermelon, cucurbit, tomato, capsicum, eggplant etc. are grown seedlings, show as: emerge fast, Miao Qimiao strong, leaf look green, tool preserve moisture and fertility performance, pouring rich water number of times can be reduced, the substrate products that the peat composed of rotten mosses and vermiculite (or perlite) are main raw material can be replaced take completely.
Compared with prior art, have the following advantages:
1. the present invention makes matrix water-retentivity is strong, permeability good, nutritive ingredient is abundant, containing inorganic matrix.
2. the matrix that the present invention makes can promote melon dish seedling to the absorption of water, fertilizer, gas and utilization, strengthens the resistance of seedling, is conducive to strong sprout, Qi Miao.
3. the matrix that the present invention makes can replace take on the market the substrate products that the peat composed of rotten mosses is main raw material completely.The current peat composed of rotten mosses is Nonrenewable resources, and price is high, and skewness, utilizes the matrix that the present invention makes not only can reserved resource, and reduces seedling cost.
4. fermentation carries out disinfection through continuous high temperature for the present invention makes matrix, with guarantee to kill vinasse, mushroom slag, cow dung, natural pond slag,
Pathogenic bacteria in agricultural crop straw, insect and parasitic ovum thereof, make seedling avoid disease and pest harm.
5. the base starting material source that the present invention makes is abundant, can gather materials on the spot, after biological fermentation is processed, as long as the substrate products quality being mixed meets following requirement: pH value is 5.5~8.0, particle diameter (1mm~5mm) is >=40%, unit weight is 0.1g/cm3~0.40g/cm3, total porosity is 60%~80%, organic content >=20%, massfraction >=2.0% of total nutrient, specific conductivity≤1000us/cm, can realize native country () change to produce, the trucking costs that reduces remote allocation and transportation substrate products, reduces seedling cost greatly.
6. the matrix that the present invention makes is organic composite substratd; do not add any inorganic substance; be different from the company of growing seedlings conventional take the compound matrix of organic-inorganic that the peat composed of rotten mosses and vermiculite (or perlite) be material, can reduce the secondary pollution that inorganic substance produce, protection of the environment.
7. the base starting material that the present invention makes is the materials such as vinasse, mushroom slag, natural pond slag, cow dung and agricultural crop straw, be different from current research more take the substrate products that cotton seed hulls, cotton stalk, straw, Pericarppium arachidis hypogaeae, mushroom slag, carbonization rice husk, saw dust, sugared slag, reed etc. are raw material, the latter's product often can only partly replace the peat composed of rotten mosses or still need to add the inorganic substance such as vermiculite, perlite.
8. the matrix that the present invention makes is to take organic solid castoff as raw material, relate to the solid waste that kind of aquaculture produces, after biological fermentation is processed, the substrate products of making according to a certain ratio, not only turn waste into wealth, for industrial seedling rearing provides substrate products, and improve the pollution of solid waste to soil, water and atmosphere, realize solid waste high value added utilization, promote kind of an aquaculture cycle development.
Embodiment
According to following examples, can better understand the present invention, but described embodiment is in order better to explain the present invention,
Rather than limitation of the present invention.
Embodiment 1:
A melon raise seedling organic composite substratd that utilizes vinasse preparation, each component mixes according to following volume ratio after becoming thoroughly decomposed:
Substrate products Vinasse Mushroom slag
1 2 1
2 2 3
3 4 1
4 4 3
A preparation method who utilizes the melon raise seedling organic composite substratd of vinasse preparation, the steps include:
Collect vinasse and mushroom slag, respectively that vinasse and mushroom ground-slag are broken, make its size be no more than 1cm.Respectively vinasse heaps body and mushroom slag muck body are carried out to pre-treatment as follows: the mushroom slag after pulverizing with the abundant drip washing of tap water; Add urea and take that to regulate the C/N ratio of heap body be 30:1, increasing and decreasing dry wet stock, to regulate water content be 60%, adds and take unslaked lime adjust pH as 8.0, and starter massfraction is 0.2%.Then respectively vinasse or mushroom slag muck being made to bottom width is 2m, and the former is highly 1.2m, and the latter is 1.5m, and the former length is 10m, the heap body that the latter is 10m; And supporting ventilation facility, the straw that thickness is 2cm is covered on top layer, and adds a cover layer of plastic film.When temperature is over 65 ℃ first, turning once; The compost pliotherm period, heap temperature should keep 62 ℃, and wherein vinasse heap body high-temperature duration is 15d, and mushroom slag muck body high-temperature duration is 6d, and every 3d turning once; Turning in time when heap temperature surpasses 65 ℃, and regulate the water content to 60% of windrow; Compost cooldown period, heap temperature is during lower than 55 ℃, and every 10d turning is once; When windrow temperature and the continuous 48h of ambient temperature differences be no more than ± 5 ℃ time, stop turning.It is that 50cm, the airing of mushroom slag become the heap body of 30cm to continue the 20d that banks up, 10d turning 1 time that vinasse airing is become to thickness.
By volume vinasse and mushroom slag are poured in blending machine and stirred evenly, and testing product specification of quality, be organic composite substratd of the present invention.
Embodiment 2:
A melon raise seedling organic composite substratd that utilizes vinasse preparation, each component mixes according to following volume ratio after becoming thoroughly decomposed:
Substrate products Vinasse Cow dung
1 1 1
2 1 2
3 3 1
4 3 2
A preparation method who utilizes the melon raise seedling organic composite substratd of vinasse preparation, the steps include:
Collect vinasse and cow dung, respectively vinasse and cow dung are pulverized, make its size be no more than 1cm.Respectively vinasse heaps body and cow dung heap body are carried out to pre-treatment as follows: add C/N that urea regulates than being 30:1, increase and decrease dry wet stock and regulate water content 60%, add and take unslaked lime adjust pH as 8.0, starter massfraction is 0.3%.Then respectively vinasse and cow dung heap being made to bottom width is 2m, and the former is highly 1.2m, and the latter is 1.5m, and the former length is 15m, the heap body that the latter is 15m; And supporting ventilation facility, the straw that thickness is 2cm is covered on top layer, and adds a cover layer of plastic film.When temperature is over 65 ℃ first, turning once; The compost pliotherm period, heap temperature should keep 62 ℃, and wherein vinasse heap body high-temperature duration is 15d, and cow dung heap body high-temperature duration is 7d, and every 3d turning once; Turning in time when heap temperature surpasses 65 ℃, and regulate the water content to 60% of windrow; Compost cooldown period, heap temperature is during lower than 55 ℃, and every 10d turning is once; When heap temperature and the continuous 48h of ambient temperature differences be no more than ± 5 ℃ time, stop turning.It is that 50cm, cow dung airing become the heap body of 30cm to continue the 20d that banks up, 10d turning 1 time that vinasse airing is become to thickness.
By volume vinasse and cow dung are poured in blending machine and stirred evenly, and testing product specification of quality, be organic composite substratd of the present invention.
Embodiment 3:
A melon raise seedling organic composite substratd that utilizes vinasse preparation, each component mixes according to following volume ratio after becoming thoroughly decomposed:
Substrate products Vinasse Natural pond slag Agricultural crop straw
1 9 2 1
2 9 3 2
3 9 4 1
4 9 4 2
A preparation method who utilizes the melon raise seedling organic composite substratd of vinasse preparation, the steps include:
Collect vinasse, natural pond slag and agricultural crop straw, respectively vinasse, natural pond slag, crops stalk crushing, make its particle diameter or length scale be no more than 1cm.Respectively vinasse heaps body, natural pond slag and agricultural crop straw heap body are carried out to pre-treatment as follows: add C/N that urea regulates than being 30:1, increasing and decreasing dry wet stock, to regulate water content be 60%, adds and take unslaked lime adjust pH as 8.0, and starter consumption is 0.3%.Then respectively vinasse, natural pond slag, agricultural crop straw heap being made to bottom width is 2m, is highly preferably 1.5m, and the former length is 20m, and centre is 10m, the heap body that the latter is 5m; And supporting ventilation facility, the straw that thickness is 2cm is covered on top layer, and adds a cover layer of plastic film.When temperature is over 65 ℃ first, turning once; The compost pliotherm period, heap temperature should keep 62 ℃, and wherein vinasse heap body high-temperature duration is 15d, and natural pond slag muck body high-temperature duration is 6d, and agricultural crop straw high-temperature duration is 6d, and every 3d turning once; Turning in time when heap temperature surpasses 65 ℃, and regulate the water content to 60% of windrow; Compost cooldown period, heap temperature is during lower than 55 ℃, and every 10d turning is once; When heap temperature and the continuous 48h of ambient temperature differences be no more than ± 5 ℃ time, stop turning.It is that 50cm, natural pond slag are that the heap body that 30cm, agricultural crop straw are 30cm continues the 20d that banks up, 10d turning 1 time that vinasse airing is become to thickness.
By volume vinasse, natural pond slag and agricultural crop straw are poured in blending machine and stirred evenly, and testing product specification of quality, be just mixed with a kind of organic composite substratd of suitable melon raise seedling.
Embodiment 4:
The matrix making according to the present invention is applied to respectively growing seedlings of tomato, capsicum, watermelon and cucurbit, with the conventional substrate being adopted in industrial seedling rearing, i.e. and the import peat composed of rotten mosses and the vermiculite matrix of 2:1 by volume, in contrast, nursery effect relatively.
The nursery effect of the matrix that the present invention makes on tomato is in Table 1; Nursery effect on capsicum is in Table 2; Nursery effect on watermelon is in Table 3; Nursery effect on cucurbit is in Table 4.
The matrix of table 1 system of the present invention is to the nursery effect of tomato (seedling age 45d)
The matrix of table 2 system of the present invention is to the nursery effect of capsicum (seedling age 55d)
The matrix of table 3 system of the present invention is to the nursery effect of watermelon (seedling age 40d)
The matrix of table 4 system of the present invention is to the nursery effect of cucurbit (seedling age 42d)

Claims (2)

1. a melon raise seedling organic composite substratd that utilizes vinasse preparation, is characterized in that: the volume ratio after each component is become thoroughly decomposed is vinasse: cow dung=1 ~ 3:1 ~ 2.
2. the preparation method of melon raise seedling organic composite substratd claimed in claim 1, the steps include:
1) raw material is collected: collect vinasse, cow dung;
Described vinasse are: distillers ' grains and brewer's grains, be derived from respectively the byproduct of brewing spirit and beer;
2) pulverize: raw material length or diameter carry out pulverization process while surpassing 2cm, and length or diameter after pulverizing are no more than 1cm;
3) pre-treatment: remove bulky material and mechanical impurity; The raw material that length or diameter is no more than to 1cm waters, controlling water content is 55%~65%, adding urea regulates the C/N of raw material than being 20:1~30:1, the pH value of adding unslaked lime adjusting raw material is 5.5~8.0, adding massfraction is 0.1%~0.3% starter again, stir, carry out fermentation reactor system and prepare;
Described starter is: conventional decomposing agent;
4) become thoroughly decomposed: after pretreatment, it is 2m that Jiang Qidui makes bottom width to raw material, is highly 1.2m~1.5m, the heap body that length is not limit, the supporting ventilation facility in bottom, the straw that thickness is 2cm is covered on top layer, and adds a cover layer of plastic film, ferments respectively; When temperature surpasses 60 ℃~65 ℃, turning once; The compost pliotherm period, heap temperature keeps 55 ℃~65 ℃, and the time length must not be less than 5d, and every 2d~5d turning once; Turning when heap temperature surpasses 65 ℃, and regulate water content to 55%~65% of windrow; Compost cooldown period, heap temperature is during lower than 55 ℃, and every 10d turning is once; The continuous 48h of windrow temperature and ambient temperature differences is no more than ± 5 ℃ time, stop turning, and then become the heap body that 30cm~50cm is thick to continue the 20d~30d that banks up the airing of heap body, every 10d turning 1 time, standby;
5) matrix composition: the raw material after fermentation is according to volume ratio vinasse: the substrate products that cow dung=1 ~ 3:1 ~ 2 form at blending machine stirring and evenly mixing, described substrate products is melon raise seedling organic composite substratd;
6) quality inspection: the substrate products after being mixed is evenly sampled, the quality index of substrate products meets following requirement: pH value is 5.5~8.0, particle diameter 1mm~5mm is >=40%, unit weight is 0.1g/cm3~0.40g/cm3, total porosity is 60%~80%, organic content >=20%, massfraction >=2.0% of total nutrient, specific conductivity≤1000us/cm;
Described organic content is: the content of organic carbon in baking substrate, be multiplied by coefficient 1.724, and be organic content;
Described total nutrient is: the summation of nitrogenous in baking substrate, Vanadium Pentoxide in FLAKES and potassium oxide three massfraction.
CN201410185877.2A 2013-02-22 2013-02-22 A kind of utilize vinasse to prepare melon raise seedling organic composite substratd and production method Active CN103992149B (en)

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