CN102009343A - Automatic lock cylinder assembly machine - Google Patents
Automatic lock cylinder assembly machine Download PDFInfo
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- CN102009343A CN102009343A CN 201010594242 CN201010594242A CN102009343A CN 102009343 A CN102009343 A CN 102009343A CN 201010594242 CN201010594242 CN 201010594242 CN 201010594242 A CN201010594242 A CN 201010594242A CN 102009343 A CN102009343 A CN 102009343A
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Abstract
The invention discloses an automatic lock cylinder assembly machine which comprises a machine body and a rotating plate assembly with a lock cylinder arranged on the machine body, wherein an upper lock cylinder manipulator assembly, an upper spring assembly, a spring dection assembly, two upper lock plate assemblies, a key inserting manipulator assembly, a lock cylinder detection assembly, and a finish-product grabbing manipulator assembly are successively arranged along the clockwise circumference direction of the rotating plate assembly, wherein the finish-product grabbing manipulator assembly comprises a good product grabbing manipulator assembly and a defective product grabbing manipulator assembly; and the upper lock cylinder manipulator assembly, the key inserting manipulator assembly, the lock cylinder detection assembly, the good product grabbing manipulator assembly and the defective product grabbing manipulator assembly are all arranged on the rotating plate assembly, the rest assemblies are all arranged on the machine body, the machine body is provided with a bracing wire feeding mechanism for conveying the lock cylinder and a key to the corresponding position, and the assemblies are all connected with a master control circuit and are controlled by the master control circuit. The automatic lock cylinder assembly machine provided by the invention not only has the advantages of high production efficiency and low space capacity, but also ensures that the lock cylinder assembling quality is improved.
Description
Technical field
The present invention relates to lock core production and processing technical field, concrete a kind of lock cylinder automatic assembly machine.
Background technology
Lock core is widely used in the middle of the daily living articles such as door and window, automobile, furniture as the core component of lockset, and along with the raising that people require its security performance, enterprise has higher requirement to the assembling of lock core.
At present, the lock core assembling is all manual to be finished in conjunction with semiautomatic equipment, and packaging efficiency is low, and hand labor intensity is big, and product quality is difficult to guarantee that output and quality all can not be met customer need, thereby have also reduced the market competitiveness of enterprise.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, provide a kind of and enhance productivity, and reduce the lock cylinder automatic assembly machine of labor intensive.
Above-mentioned purpose of the present invention is achieved by following scheme:
A kind of lock cylinder automatic assembly machine, comprise body and the rolling disc assembly of being located on the body that is provided with lock core, clockwise circumferencial direction along the rolling disc assembly is disposed with: upper lock core mechanical arm assembly, upper spring assembly, spring detection components, two upper collet assemblies, insert key mechanical hand assembly, lock core detection components, finished product catching robot assembly, finished product catching robot assembly comprises non-defective unit catching robot assembly, defective products catching robot assembly here; Upper lock core mechanical arm assembly, slotting key mechanical hand assembly, lock core detection components, non-defective unit catching robot assembly and defective products catching robot assembly all are located on the rolling disc assembly, remaining component all is arranged on the body, also be provided with the backguy feed mechanism that is used for lock core and key are delivered to the relevant position on body, above-mentioned each assembly all is connected with governor circuit and by its control.In this programme, each station dynamic disk component circumference that rotates is arranged that evenly saved a large amount of spaces like this, the circulation of the whole operation of being more convenient for has simultaneously also improved efficient.
Described rolling disc assembly comprises turbine motor, cam dispenser, traffic cycle, positioning disk and turntable mounting, the turbine motor output shaft links to each other with the power shaft of cam dispenser, the output shaft of cam dispenser links to each other with the central shaft of traffic cycle, along the circumferential direction go up the lock core anchor clamps that a plurality of clamping lock cores also evenly are set on the traffic cycle, turntable mounting is fixed on the body, and positioning disk is fixed in the turntable mounting upper end.
These lock core anchor clamps are 10.Because need enter the process number of this rolling disc component loops is 9, thereby the lock core anchor clamps are set to 10.
Described upper lock core mechanical arm assembly comprises the manipulator fixed mount, lock core horizontal displacement cylinder, line slideway, lift cylinder and upper lock core jaw, lock core horizontal displacement cylinder is fixed on the rolling disc assembly by the manipulator fixed mount, the piston rod end of lock core horizontal displacement cylinder links to each other with locating piece, be fixed with line slideway and lift cylinder on the locating piece vertical direction, the piston rod of upper lock core jaw and lift cylinder links to each other.Design like this, can realize on the manipulator vertical direction and horizontal direction on displacement.
Described upper spring assembly comprises: the upper spring base, the upper spring workbench, the upper spring line slideway, the upper spring case, move horizontally cylinder, two probe cylinders, upper spring positioning cylinder and scrape spring cylinder, the upper spring base is fixed on the body, the upper spring stationary table is on the upper spring base, moving horizontally cylinder and upper spring line slideway is fixed on the upper spring workbench, the upper spring case is connected with the pull bar that moves horizontally cylinder, and the lower end can move horizontally on the upper spring line slideway under pull bar drives, upper spring case internal storage has spring, and the side at the close lock core of upper spring case is provided with spring outlet port, both sides at spring outlet port also are provided with the probe cylinder, the probe cylinder promotes probe and withstands the spring that is housed to lock core, also be provided with the blowning installation that is used to blow spring in the upper spring case, the upper spring positioning cylinder is fixed on the rolling disc assembly.
Described spring detection components comprises: spring detects underframe, moves forward and backward cylinder, spring detection of straight lines guide rail, spring detect slide, correlation optical fiber, test rod, spring detects underframe and is installed on the body, moving forward and backward cylinder and line slideway all is installed on the spring detection underframe, spring detects slide and links to each other with the pull bar that moves forward and backward cylinder, correlation optical fiber is installed on spring slide top, and test rod is installed on the position of the front end of spring slide near lock core.
Described upper collet assembly comprises following ball-screw, following stepper motor, upper collet workbench, pushes away the locking plate cylinder, goes up stepper motor, goes up ball-screw, locking plate accommodation apparatus, following ball-screw and stepper motor are fixed on the body, the upper collet stationary table is on the following feed screw nut of following ball-screw, and push away the locking plate cylinder, go up stepper motor, go up ball-screw and all be fixed on the upper collet workbench, last ball-screw nut links to each other with the locking plate accommodation apparatus, and last stepper motor drives by belt and goes up the ball-screw rotation.
Described lock core detection components comprises detection cylinder, lock core detection and location cylinder, the first correlation optical fiber and first test rod, and lock core detection and location cylinder is fixed on the rolling disc assembly, detects cylinder pull bar end and is provided with first test rod and the first correlation optical fiber.
This backguy pay-off comprises lock core feed mechanism and key feed mechanism.
The lock core feed mechanism comprises the feeding base, the tool accepting groove, active motor, the tool of fixed lock core, the tool drive unit, first draws the tool cylinder, second draws the tool cylinder, push away the tool cylinder, line slideway, the second correlation optical fiber and two are near switch, the feeding base is fixed on the body, the tool accepting groove is fixed on the feeding base, active motor is fixed between feeding base and the tool accepting groove, and be connected with the tool drive unit to drive the tool motion by belt, lock core is fixed on the tool, and together place within the tool accepting groove with it, accepting groove is near a row tool is each side arranged, first draws tool cylinder and line slideway all to be fixed in tool accepting groove left surface near on the rear end, first draws the tool cylinder piston rod to be connected with a tool slide block, second draws the tool cylinder and pushes away the front-end and back-end that the tool cylinder is located at the tool accepting groove respectively, the second correlation optical fiber is located at tool accepting groove left side, and is located at tool accepting groove rear and front end near switch.
Compared with prior art, the present invention has following beneficial effect:
(1) the invention solves slow, the inefficient problem of hand assembled lock core speed, have the advantage that assembling quality is good, efficient is high, saved cost;
(2) lock cylinder automatic assembly machine of the present invention is evenly arranged each station dynamic disk component circumference that rotates, and has realized full-automatic assembling by the cooperation with manipulator and backguy pay-off again.Not only saved the space greatly, the circulation of the whole operation of being more convenient for has simultaneously also improved efficient.
Description of drawings
Fig. 1 is the perspective view of lock core automatic assembling of the present invention;
Fig. 2 is the local enlarged diagram of the A parts of Fig. 1;
Fig. 3 is the structural representation of rolling disc assembly of the present invention;
Fig. 4 is the structural representation of lock core feed mechanism of the present invention;
Fig. 5 is the structural representation of upper lock core mechanical arm assembly of the present invention;
Fig. 6 is the structural representation of upper spring assembly of the present invention;
Fig. 7 is the structural representation of spring detection components of the present invention;
Fig. 8 is the structural representation of upper collet assembly of the present invention;
Fig. 9 is the structural representation of key feed mechanism of the present invention;
Figure 10 is the structural representation of slotting key mechanical hand assembly of the present invention;
Figure 11 is the structural representation of lock core detection components of the present invention.
The specific embodiment
Below in conjunction with specific embodiment the present invention is done description further, but specific embodiment is not done any qualification to the present invention.
As shown in Figure 1, 2, lock cylinder automatic assembly machine among the present invention comprises: body 200 and be located at the rolling disc assembly 1 on the body 200 and be used for lock core 100 and key are delivered to the backguy feed mechanism of relevant position, the backguy feed mechanism comprises: lock core feed mechanism 2 and key feed mechanism 8.Clockwise circumferencial direction along rolling disc assembly 1 is disposed with: lock core feed mechanism 2, upper lock core mechanical arm assembly 3, upper spring assembly 5, spring detection components 6, two upper collet assemblies 7, insert key mechanical hand assembly 9, key feed mechanism 8, lock core detection components 10, finished product catching robot assembly 4, finished product catching robot assembly 4 comprises non-defective unit catching robot assembly 41, defective products catching robot assembly 42 here.Wherein, upper lock core mechanical arm assembly 3, slotting key mechanical hand assembly 9, lock core detection components 10, non-defective unit catching robot assembly 41 and defective products catching robot assembly 42 all are located on the positioning disk 15 of rolling disc assembly 1, and remaining component all is arranged on the body 200.Above-mentioned each assembly all is connected with governor circuit 900 and by its control.In addition, the next door of finished product catching robot assembly 4 also is provided with non-defective unit storage tank 43 and defective products storage tank 44 on the body 200.
A, rolling disc assembly 1: be used for the lock core on the traffic cycle 11 100 is turned to each station successively.As shown in Figure 3, rolling disc assembly 1 comprises turbine motor 12, cam dispenser 13, encoder 14, traffic cycle 11, positioning disk 15 and turntable mounting 16.Wherein the power shaft of the output shaft of turbine motor 12 and cam dispenser 13 links to each other and provides power for it, and the central shaft of the output shaft of cam dispenser 13 and traffic cycle 11 is connected, and the stepping that will be converted into traffic cycle 11 by the power of turbine motor 12 input circular motion intermittently, carry out the associative operation operation thereby make traffic cycle 11 stop at corresponding station.Along the circumferential direction go up on the traffic cycle 11 and also evenly be provided with 10 lock core anchor clamps 17 that are used for clamping lock core 100, when traffic cycle 11 revolutions are crossed 36 ° (distance of a station), do in short-term stopping, simultaneously, the lock core 100 in these lock core anchor clamps 17 enters corresponding station and carries out the associative operation operation.Turntable mounting 16 is fixed on the body 200, and positioning disk 15 is fixed in turntable mounting 16 upper ends, is used to play the assist location effect of each different assemblies, as being used for fixing the lock core positioning cylinder or being used for the assist location of mechanical arm assembly.At last, encoder 14 links to each other with main control circuit 900, is used for assist location traffic cycle 11.
B, lock core feed mechanism 2: be used for lock core 100 is delivered to the relevant position, keep supplying lock core mechanical arm assembly 3 and grasp.As shown in Figure 4, lock core feed mechanism 2 comprises that tool 24, the tool drive unit 25, the first of feeding base 21, tool accepting groove 22, active motor 23, fixed lock core 100 draw tool cylinder 26, second to draw tool cylinder 27, push away tool cylinder 28, line slideway 29, the second correlation optical fiber 210 and two are near switch 211.Wherein, feeding base 21 is fixed on the body 200, and tool accepting groove 22 is fixed on the feeding base 21, and active motor 23 is fixed between feeding base 21 and the tool accepting groove 22, and is connected with tool drive unit 25 to drive tool 24 motions by belt.Lock core 100 is fixed on the tool 24, and together places within the tool accepting groove 22 with it, and accepting groove 22 is near a row tool 24 is each side arranged.First draws tool cylinder 26 and line slideway 29 all to be fixed in tool accepting groove 22 left surfaces near on the rear end, and first draws tool cylinder 26 piston rods to be connected with a tool slide block 212, and drives it and move on line slideway 29.Second draws tool cylinder 27 and pushes away the front-end and back-end that tool cylinder 28 is located at tool accepting groove 22 respectively.The second correlation optical fiber 210 is located at tool accepting groove 22 left sides, be used for detecting whether lock core 100 is arranged on the tool 24, and be located at tool accepting groove 22 rear and front ends near switch 211, when tool 24 arrives certain position, first draw tool cylinder 26 pulling tools 24 to move forward simultaneously.
The course of work of this lock core feed mechanism 2 is: first draws 26 actions of tool cylinder, and when retracting tool 24 reaches by tool slide block 212, second draws tool cylinder 27 to spur tool 24 simultaneously moves right.And active motor 23 running drives tool drive units 25 and tool 24 is passed to pushes away tool cylinder 28 places, by pushing away tool cylinder 28 tool 24 is moved to the left again.And so forth the circulation, so in this process, the tool 24 that has lock core 100 is delivered to upper lock core manipulator station successively, finish the upper lock core operation by upper lock core mechanical arm assembly 3 after, do not have the empty tool 24 of lock core to be pushed back rear side more successively, be circulated to the left side.
C, upper lock core mechanical arm assembly 3, finished product catching robot assembly 4: be respectively applied for the lock core on the lock core feed mechanism 2 100 is grasped to the relevant position of rolling disc assembly 1.And the non-defective unit after will detecting, defective products finished product lock core are positioned over respectively in non-defective unit accepting groove 43 and the defective products accepting groove 44.Finished product catching robot assembly comprises, non-defective unit catching robot assembly 41, defective products catching robot assembly 42, as shown in Figure 5, upper lock core mechanical arm assembly 3 is identical with finished product catching robot assembly 4 structures, this assembly comprises manipulator fixed mount 31, horizontal displacement cylinder 32, line slideway 33, lift cylinder 34 and jaw 35.Wherein, horizontal displacement cylinder 32 is fixed on the positioning disk 15 of rolling disc assembly 1 by manipulator fixed mount 31, the piston rod end of horizontal displacement cylinder 32 links to each other with locating piece 36, be fixed with line slideway 33 and lift cylinder 34 on locating piece 36 vertical directions, the piston rod of jaw 35 and lift cylinder 34 links to each other and can drive on lower edge line slideway 33 vertical directions at it and moves back and forth.
This upper lock core mechanical arm assembly 3, the course of work of finished product catching robot assembly 4 is: 32 actions of horizontal displacement cylinder, its piston drives locating piece 36, and then the displacement on drive lift cylinder 34 and the jaw 35 realization horizontal directions, simultaneously, if lift cylinder 34 actions this moment, the displacement that its piston drives and its jaw that is fixed together 35 is realized on the vertical direction, thus, by making a concerted effort of two cylinders, just can be implemented in the certain limit vertically, the displacement of horizontal direction, be after jaw arrives the relevant position, can realize the gripping of object, and move to the assigned address relieving.
D, upper spring assembly 5: be used for spring is blowed to lock core 100 interior relevant positions.As shown in Figure 6, this assembly comprise upper spring base 51, upper spring workbench 52, upper spring line slideway 53, upper spring case 54, move horizontally cylinder 55, two probe cylinders 56, upper spring positioning cylinders 57 and scrape spring cylinder 58.Wherein, upper spring base 51 is fixed on the body 200, upper spring workbench 52 is fixed on the upper spring base 51, move horizontally cylinder 55 and upper spring line slideway 53 and be fixed on the upper spring workbench 52, upper spring case 54 is connected with the pull bar that moves horizontally cylinder 55, and the lower end can move horizontally on upper spring line slideway 53 under pull bar drives, upper spring case 54 internal storage have spring, and the side at upper spring case 54 close lock cores 100 is provided with spring outlet port 59, both sides at spring outlet port 59 also are provided with probe cylinder 56, probe cylinder 56 promotes probe and withstands the spring that is housed to lock core, in addition, also be provided with blowning installation in upper spring case 54, compressed air wherein is blown into lock core 100 with spring.When upper spring positioning cylinder 57 is used for upper spring lock core 100 is fixed.
The course of work of this upper spring assembly is as follows: upper spring positioning cylinder 57 moves horizontally cylinder 55 upper spring case 54 is pushed into assigned address along upper spring line slideway 53 after lock core 100 is fixed, and by blowning installation spring is blown in the lock core 100 again.
E, spring detection components 6: be used for detecting whether spring is arranged in the lock core 100.As shown in Figure 7, this assembly comprises that spring detects underframe 61, moves forward and backward cylinder 62, line slideway 63, spring detect slide 64, correlation optical fiber 65, test rod 66.Wherein, spring detects underframe 61 and is installed on the body 200, moves forward and backward cylinder 62 and line slideway 63 and all is installed on the spring detection underframe 61, in addition, spring detection slide 64 links to each other with the pull bar that moves forward and backward cylinder 62 and can be promoted by pull bar, and move front and back on line slideway 63.Correlation optical fiber 65 is installed on spring and detects slide 64 tops, and test rod 66 is installed on the front end that spring detects slide 64, near the position of lock core 100.
The course of work of this spring detection components 6 is as follows: move forward and backward cylinder 62 piston rods with spring detect slide 64 along line slideway 63 towards lock core 100 direction release, then test rod 66 is released along line slideway 63 simultaneously, after arriving assigned address, whether pack into by one group of correlation optical fiber 65 detection springs.
F, upper collet assembly 7: be used for locking plate is assembled to the relevant position of lock core 100.As shown in Figure 8: this assembly comprises following ball-screw 71, following stepper motor 72, upper collet workbench 73, pushes away locking plate cylinder 74, goes up stepper motor 75, goes up ball-screw 76, locking plate accommodation apparatus 77.Wherein, following ball-screw 71 and following stepper motor 72 are fixed on the body 200, upper collet workbench 73 is fixed on the following ball-screw nut 78 of following ball-screw 71, and push away locking plate cylinder 74, go up stepper motor 75, go up ball-screw 76 and all be fixed on the upper collet workbench 73, last ball-screw nut 79 links to each other with locking plate accommodation apparatus 77, last stepper motor 75 drives by belt and goes up ball-screw 76 rotations, then goes up ball-screw nut 79 and drives locking plate accommodation apparatus 77 horizontal displacements arrival relevant position.
This upper collet assembly course of work is described: following stepper motor 72 drives ball-screw 71 rotations down, thereby following ball-screw nut 78 drives whole upper collet workbench 73 and moves upward, after arriving the precalculated position, last stepper motor 75 drives goes up ball-screw 76 rotations, thereby make that going up ball-screw nut 79 drive locking plate accommodation apparatus 77 moves horizontally, after arriving the precalculated position, the locking plate that pushes away in the locking plate cylinder 74 promotion locking plate accommodation apparatus 77 enters lock core 100, after finishing an assembling, following stepper motor 72 drives ball-screw 71 down once more, whole upper collet workbench 73 is moved upward again, arrive another one locking plate hole, repeat said process, second locking plate of packing into once more, repeat said process, the 3rd locking plate of packing into.In addition, because the lock core hole on the lock core 100 is the structure of triplex row two row, in this operation, three locking plates of row of having packed into, 36 ° of traffic cycle rotations enter next station, remain the upper collet station, continue to install three locking plates of other row.Just finished the assembling of locking plate since then.
G, key feed mechanism 8: be used for key is delivered to the relevant position, grasp for inserting key mechanical hand assembly 9.As shown in Figure 9: this mechanism and lock core feed mechanism are similar, comprise feeding base 81, tool accepting groove 82, active motor 83, fixedly tool 84, the tool drive unit 85 of key, draw tool cylinder 86, first to push away tool cylinder 87, second and push away tool cylinder 88, line slideway 89, mirror based fiber optica 810 and three near switch 811.Wherein, feeding base 81 is fixed on the body 200, and tool accepting groove 82 is fixed on the feeding base 81, and active motor 83 is fixed between feeding base 81 and the tool accepting groove 82, and is connected with tool drive unit 85 to drive tool 84 motions by belt.Key is fixed on the tool 84, and together places within the tool accepting groove 82 with it,, a row tool 84 is only arranged herein in the accepting groove 82.Draw tool cylinder 86 and line slideway 89 all to be fixed in tool accepting groove 82 left surfaces near on the rear end, and first push away tool cylinder 87 and be fixed in tool accepting groove 82 left surfaces near front end, draw tool cylinder 86 piston rods to be connected, and drive tool slide block 812 move on line slideway 89 with a tool slide block 812.Second pushes away the rear end right flank that tool cylinder 88 is located at tool accepting groove 82.Mirror based fiber optica 810 is located at tool accepting groove 82 right sides, and whether be used for detecting has key on the tool 84, and is located at tool accepting groove 82 rear and front ends near switch 811, when tool 84 arrives certain position, draws tool cylinder 86 pulling tools 84 to move forward.
The course of work of this key feed mechanism 8 is: draw tool cylinder 86 action, when retracting tool 84 reaches by tool slide block 812, first pushes away tool cylinder 87 promotes tool 84 simultaneously and moves right.And active motor 83 running drives tool drive units 85 and tool 84 is passed to second pushes away tool cylinder 88 places, pushes away tool cylinder 88 by second again tool 84 is moved to the left.Circulation and so forth, this process then, the tool 84 that has a key is delivered to successively inserts the manual position of key mechanical, by insert key mechanical hand assembly finish insert the key operation after, do not have the empty tool of key to be pushed back rear side more successively, be circulated to the left side.
H, slotting key mechanical hand assembly 9: be used for in the lock core 100 on the key insertion rolling disc assembly 1 of key feed mechanism.As shown in figure 10, this assembly comprises inserts key mechanical hand fixed mount 91, move forward and backward cylinder 92, horizontal linear guide rail 93, horizontal guide rail slide 94, lift cylinder 95, vertical line slideway 96, upright guide rail slide 97 and jaw 98, wherein, inserting key mechanical hand fixed mount 91 is fixed on the positioning disk 15, be fixed on and insert on the key mechanical hand fixed mount 91 and move forward and backward cylinder 92 and horizontal linear guide rail 93, the pull bar that moves forward and backward cylinder 92 links to each other with horizontal guide rail slide 94, and lift cylinder 95, vertically line slideway 96 is fixed on the horizontal guide rail slide 94, and the pull bar and the jaw 98 of upright guide rail slide 97 and lift cylinder 95 link to each other.
The course of work of this slotting key mechanical hand assembly is as follows: move forward and backward cylinder 92 actions, then horizontal guide rail slide 94 is under the effect of its pull bar, move along horizontal linear guide rail 93, after driving lift cylinder 95 and jaw 98 arrival assigned addresses, lift cylinder 95 actions, driving upright guide rail slide 97 and jaw 98 moves along vertical line slideway 96, after arriving assigned address, carry out grasping movement, after finishing this action, repeat above-mentioned motion process, can move to the function that assigned address is realized manipulator once more.In addition, this slotting key mechanical hand assembly 9 is used for inserting key, and the dynamics that needs is bigger, so adopted different structures with upper lock core mechanical arm assembly 3.
Whether I, lock core detection components 10: it is qualified to be used to detect the finished product lock core.As shown in figure 11, this assembly comprises detection cylinder 101, lock core detection and location cylinder 102, the first correlation optical fiber 103 and first test rod 104.Wherein lock core detection and location cylinder 102 is fixed on the positioning disk 15, detects cylinder 101 pull bar ends and is provided with first test rod 104 and the first correlation optical fiber 103.
The course of work of this lock core detection components is described below: whether this lock core detection components is used to detect key qualified after assembling, lock core detection and location cylinder 102 compresses lock core, before detection cylinder 101 is pushed into lock core 100 with first test rod 104, detect by the first correlation optical fiber 103.
The course of work of this lock cylinder automatic assembly machine is as follows: this equipment adopts the rotating disc type running.At first lock core feed mechanism 2 is delivered to the relevant position with the lock core on the tool 24 100, grasp on the lock core anchor clamps 17 to the traffic cycle 11 by upper lock core mechanical arm assembly 3, this moment, traffic cycle 11 turned over 36 ° under the drive of cam dispenser 13, entered the upper spring station.Upper spring assembly 5 blows spring to lock core 100 interior relevant positions, and whether traffic cycle turns over 36 ° and enters spring detection station, packed into by correlation optical fiber 65 detection springs by spring detection components 6.Traffic cycle turns over 36 ° and enters the upper collet station, and three locking plates of upper collet assembly 7 installation one row are assembled to the relevant position in the lock core 100; Traffic cycle turns over 36 ° and enters the upper collet station, and same upper collet assembly 7 is installed three locking plates of the other row of lock core.At this moment, traffic cycle 11 turns over 36 ° and enters and insert the key station, and key feed mechanism 8 is delivered to the relevant position with key, grasps keys by inserting key mechanical hand assembly 9, and inserts in the lock core 100 on the traffic cycle 11.Traffic cycle turns over 36 ° and enters lock core detection station, and whether lock core detection components 10 detects the finished product lock cores qualified.And differentiation non-defective unit and defective products.At last, if be non-defective unit after testing, then traffic cycle turns over 36 ° and by non-defective unit catching robot 41 the non-defective unit lock core is put into non-defective unit lock core storage tank 43.If be defective products after testing, then traffic cycle turns over 72 °, by defective products catching robot 42 the defective products lock core is put into defective products lock core storage tank 44.So traffic cycle 11 rotates a circle, and can finish the assembling and the testing process of whole lock core 100.The automation assembling that so moves in circles and promptly realize lock core.
Claims (10)
1. lock cylinder automatic assembly machine, comprise body and the rolling disc assembly of being located on the body that is provided with lock core, it is characterized in that: the clockwise circumferencial direction along the rolling disc assembly is disposed with: upper lock core mechanical arm assembly, upper spring assembly, spring detection components, two upper collet assemblies, insert key mechanical hand assembly, lock core detection components, finished product catching robot assembly, finished product catching robot assembly comprises non-defective unit catching robot assembly, defective products catching robot assembly here; Upper lock core mechanical arm assembly, slotting key mechanical hand assembly, lock core detection components, non-defective unit catching robot assembly and defective products catching robot assembly all are located on the rolling disc assembly, remaining component all is arranged on the body, also be provided with the backguy feed mechanism that is used for lock core and key are delivered to the relevant position on body, above-mentioned each assembly all is connected with governor circuit and by its control.
2. lock cylinder automatic assembly machine according to claim 1, it is characterized in that: described rolling disc assembly comprises turbine motor, cam dispenser, traffic cycle, positioning disk and turntable mounting, the turbine motor output shaft links to each other with the power shaft of cam dispenser, the output shaft of cam dispenser links to each other with the central shaft of traffic cycle, along the circumferential direction go up the lock core anchor clamps that a plurality of clamping lock cores also evenly are set on the traffic cycle, turntable mounting is fixed on the body, and positioning disk is fixed in the turntable mounting upper end.
3. lock cylinder automatic assembly machine according to claim 2 is characterized in that: these lock core anchor clamps are 10.
4. according to each described lock cylinder automatic assembly machine of claim 1 to 3, it is characterized in that: described upper lock core mechanical arm assembly comprises the manipulator fixed mount, lock core horizontal displacement cylinder, line slideway, lift cylinder and upper lock core jaw, lock core horizontal displacement cylinder is fixed on the rolling disc assembly by the manipulator fixed mount, the piston rod end of lock core horizontal displacement cylinder links to each other with locating piece, be fixed with line slideway and lift cylinder on the locating piece vertical direction, the piston rod of upper lock core jaw and lift cylinder links to each other.
5. according to each described lock cylinder automatic assembly machine of claim 1 to 3, it is characterized in that: described upper spring assembly comprises: the upper spring base, the upper spring workbench, the upper spring line slideway, the upper spring case, move horizontally cylinder, two probe cylinders, upper spring positioning cylinder and scrape spring cylinder, the upper spring base is fixed on the body, the upper spring stationary table is on the upper spring base, moving horizontally cylinder and upper spring line slideway is fixed on the upper spring workbench, the upper spring case is connected with the pull bar that moves horizontally cylinder, and the lower end can move horizontally on the upper spring line slideway under pull bar drives, upper spring case internal storage has spring, and the side at the close lock core of upper spring case is provided with spring outlet port, both sides at spring outlet port also are provided with the probe cylinder, the probe cylinder promotes probe and withstands the spring that is housed to lock core, also be provided with the blowning installation that is used to blow spring in the upper spring case, the upper spring positioning cylinder is fixed on the rolling disc assembly.
6. according to each described lock cylinder automatic assembly machine of claim 1 to 3, it is characterized in that: described spring detection components comprises: spring detects underframe, moves forward and backward cylinder, spring detection of straight lines guide rail, spring detect slide, correlation optical fiber, test rod, spring detects underframe and is installed on the body, moving forward and backward cylinder and line slideway all is installed on the spring detection underframe, spring detects slide and links to each other with the pull bar that moves forward and backward cylinder, correlation optical fiber is installed on spring and detects the slide top, and test rod is installed on spring and detects the position of the front end of slide near lock core.
7. according to each described lock cylinder automatic assembly machine of claim 1 to 3, it is characterized in that: described upper collet assembly comprises ball-screw down, following stepper motor, the upper collet workbench, push away the locking plate cylinder, last stepper motor, last ball-screw, the locking plate accommodation apparatus, following ball-screw and stepper motor are fixed on the body, the upper collet stationary table is on the following feed screw nut of following ball-screw, and push away the locking plate cylinder, last stepper motor, last ball-screw all is fixed on the upper collet workbench, last ball-screw nut links to each other with the locking plate accommodation apparatus, and last stepper motor drives by belt and goes up the ball-screw rotation.
8. according to each described lock cylinder automatic assembly machine of claim 1 to 3, it is characterized in that: described lock core detection components comprises detection cylinder, lock core detection and location cylinder, the first correlation optical fiber and first test rod, lock core detection and location cylinder is fixed on the rolling disc assembly, detects cylinder pull bar end and is provided with first test rod and the first correlation optical fiber.
9. according to each described lock cylinder automatic assembly machine of claim 1 to 3, it is characterized in that: this backguy pay-off comprises lock core feed mechanism and key feed mechanism.
10. lock cylinder automatic assembly machine according to claim 9, it is characterized in that: the lock core feed mechanism comprises the feeding base, the tool accepting groove, active motor, the tool of fixed lock core, the tool drive unit, first draws the tool cylinder, second draws the tool cylinder, push away the tool cylinder, line slideway, the second correlation optical fiber and two are near switch, the feeding base is fixed on the body, the tool accepting groove is fixed on the feeding base, active motor is fixed between feeding base and the tool accepting groove, and be connected with the tool drive unit to drive the tool motion by belt, lock core is fixed on the tool, and together place within the tool accepting groove with it, accepting groove is near a row tool is each side arranged, first draws tool cylinder and line slideway all to be fixed in tool accepting groove left surface near on the rear end, first draws the tool cylinder piston rod to be connected with a tool slide block, second draws the tool cylinder and pushes away the front-end and back-end that the tool cylinder is located at the tool accepting groove respectively, the second correlation optical fiber is located at tool accepting groove left side, and is located at tool accepting groove rear and front end near switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010594242XA CN102009343B (en) | 2010-12-18 | 2010-12-18 | Automatic lock cylinder assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010594242XA CN102009343B (en) | 2010-12-18 | 2010-12-18 | Automatic lock cylinder assembly machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102009343A true CN102009343A (en) | 2011-04-13 |
| CN102009343B CN102009343B (en) | 2012-11-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010594242XA Expired - Fee Related CN102009343B (en) | 2010-12-18 | 2010-12-18 | Automatic lock cylinder assembly machine |
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| Country | Link |
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| CN (1) | CN102009343B (en) |
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| CN102248398A (en) * | 2011-07-05 | 2011-11-23 | 黄安伟 | Automatic assembly equipment for spring lock |
| CN102357869B (en) * | 2011-09-14 | 2013-11-06 | 南洋汽摩集团有限公司 | Pneumatic assembling machine and assembling method for lock cylinder springs |
| CN102357869A (en) * | 2011-09-14 | 2012-02-22 | 南洋汽摩集团有限公司 | Pneumatic assembling machine and assembling method for lock cylinder springs |
| CN103158003A (en) * | 2011-12-08 | 2013-06-19 | 苏州工业园区高登威科技有限公司 | System used for manufacturing clamp |
| CN102407444A (en) * | 2011-12-13 | 2012-04-11 | 黄安伟 | Full-automatic assembly machine for pin tumble lock |
| CN102759376A (en) * | 2012-06-27 | 2012-10-31 | 蚌埠市施封锁有限公司 | Ball-loading detection mechanism of sealing-lock automatic assembling machine |
| CN102759376B (en) * | 2012-06-27 | 2014-12-10 | 蚌埠市施封锁有限公司 | Ball-loading detection mechanism of sealing-lock automatic assembling machine |
| CN102744603A (en) * | 2012-07-21 | 2012-10-24 | 广东星徽精密制造股份有限公司 | Automatic assembling device of ball retainer roller |
| CN102744603B (en) * | 2012-07-21 | 2015-02-11 | 广东星徽精密制造股份有限公司 | Automatic assembling device of ball retainer roller |
| CN102785068A (en) * | 2012-07-27 | 2012-11-21 | 厦门精合电气自动化有限公司 | Manipulator and rotary-disk linking device |
| CN102785068B (en) * | 2012-07-27 | 2014-08-20 | 厦门精合电气自动化有限公司 | Manipulator and rotary-disk linking device |
| CN102990357A (en) * | 2012-12-11 | 2013-03-27 | 吴江市博众精工科技有限公司 | Part assembling machine |
| CN103056656B (en) * | 2013-02-01 | 2015-03-11 | 周俊雄 | Potentiometer mounting apparatus |
| CN103056656A (en) * | 2013-02-01 | 2013-04-24 | 周俊雄 | Potentiometer mounting apparatus |
| CN103111846A (en) * | 2013-03-04 | 2013-05-22 | 周俊雄 | Automatic assembling device for lock cylinder |
| CN103231240B (en) * | 2013-04-11 | 2016-04-27 | 北京工业大学 | Braking automobile part production line for automatically assembling |
| CN103231240A (en) * | 2013-04-11 | 2013-08-07 | 北京工业大学 | Automatic assembling production line of automotive brake parts |
| CN103358124A (en) * | 2013-06-29 | 2013-10-23 | 广东联塑科技实业有限公司 | Automatic articulated joint assembling equipment and method |
| CN103358124B (en) * | 2013-06-29 | 2016-03-30 | 广东联塑科技实业有限公司 | A kind of articulation automatic assembly equipment and method |
| CN103394904B (en) * | 2013-07-15 | 2015-10-28 | 周俊雄 | A kind of heater, clamp mounting equipment |
| CN103394904A (en) * | 2013-07-15 | 2013-11-20 | 周俊雄 | Heating element and clamp assembling equipment |
| CN103522058A (en) * | 2013-10-10 | 2014-01-22 | 黄安伟 | Automatic assembly device for lock |
| CN103722366A (en) * | 2013-11-27 | 2014-04-16 | 周俊雄 | Pipe joint assembling machine |
| CN103846676B (en) * | 2013-11-27 | 2017-06-06 | 周俊雄 | The housing terminal kludge of integrated circuit |
| CN103846676A (en) * | 2013-11-27 | 2014-06-11 | 周俊雄 | Assembling machine for shell terminal of integrated circuit |
| CN103737314A (en) * | 2013-12-10 | 2014-04-23 | 周俊雄 | Automatic assembly machine for handle and lock sleeve |
| CN103707057B (en) * | 2013-12-10 | 2016-04-06 | 周俊雄 | LED automatic assembling |
| CN103737314B (en) * | 2013-12-10 | 2016-01-27 | 周俊雄 | Handle lock tube automatic assembling |
| CN103707057A (en) * | 2013-12-10 | 2014-04-09 | 周俊雄 | Automatic assembly machine for LED lamp |
| CN103737296A (en) * | 2013-12-10 | 2014-04-23 | 周俊雄 | Spring assembling machine for transitional piece to penetrate locking springs |
| CN103737296B (en) * | 2013-12-10 | 2016-06-01 | 周俊雄 | Transition piece wears marble spring kludge |
| CN103737312B (en) * | 2013-12-10 | 2016-06-01 | 周俊雄 | Disk housing spring pointer automatic assembling |
| CN103737312A (en) * | 2013-12-10 | 2014-04-23 | 周俊雄 | Circular disk shell body spring pointer automatic-assembling machine |
| CN103753206A (en) * | 2014-01-02 | 2014-04-30 | 星光印刷（苏州）有限公司 | Turnplate-type four-workstation automatic-conversion uncovering box assembling machine |
| CN103753206B (en) * | 2014-01-02 | 2016-04-06 | 星光印刷（苏州）有限公司 | Rotating disc type four station is automatically changed and is taken off hamper kludge |
| CN103769851A (en) * | 2014-01-10 | 2014-05-07 | 浦江联力机械有限公司 | Blade automatic assembling device on blade lock |
| CN103769851B (en) * | 2014-01-10 | 2016-01-13 | 浦江联力机械有限公司 | Blade automatic assembly equipment on blade lock |
| CN103722377A (en) * | 2014-01-13 | 2014-04-16 | 周俊雄 | Semi-automatic lock cylinder assembly line |
| CN103722377B (en) * | 2014-01-13 | 2016-06-01 | 周俊雄 | Semi-automatic lock core assigned line |
| CN103949882A (en) * | 2014-04-22 | 2014-07-30 | 苏州博智电子科技有限公司 | Automatic soundbox knob assembling machine |
| CN104148959A (en) * | 2014-08-15 | 2014-11-19 | 无锡众望四维科技有限公司 | Compressing mechanism used for lock cylinder |
| CN104259847A (en) * | 2014-08-18 | 2015-01-07 | 昆山鑫腾顺自动化设备有限公司 | Automatic clothes peg assembling machine |
| CN104191236A (en) * | 2014-08-22 | 2014-12-10 | 苏州昌飞自动化设备厂 | Operating method of cable clamping jaw assembling mechanism of double-lug flat cable copper connector assembling machine |
| CN104191235A (en) * | 2014-08-22 | 2014-12-10 | 苏州昌飞自动化设备厂 | Cable clamping jaw assembling mechanism of double-lug flat cable copper connector assembling machine |
| CN104400422B (en) * | 2014-11-18 | 2016-08-31 | 湖南千山制药机械股份有限公司 | Blood taking needle assembles equipment |
| CN104400422A (en) * | 2014-11-18 | 2015-03-11 | 湖南千山制药机械股份有限公司 | Blood-taking needle assembling equipment |
| CN105805114A (en) * | 2014-12-31 | 2016-07-27 | 苏州逸美德自动化科技有限公司 | Full-automatic efficient precision assembling machine |
| CN105805114B (en) * | 2014-12-31 | 2017-09-26 | 苏州逸美德科技有限公司 | A kind of accurate kludge of high efficient full automatic |
| CN104551657A (en) * | 2015-01-28 | 2015-04-29 | 惠州庞德智能科技有限公司 | Efficient intelligent lock cylinder assembly machine |
| CN104668951A (en) * | 2015-01-29 | 2015-06-03 | 周俊雄 | Lock cylinder cover assembling machine |
| CN104723101A (en) * | 2015-03-23 | 2015-06-24 | 东莞市景瑜实业有限公司 | Luggage lock cylinder full-automatic assembling machine |
| CN104723101B (en) * | 2015-03-23 | 2017-01-25 | 东莞市景瑜实业有限公司 | Luggage lock cylinder full-automatic assembling machine |
| CN104942584A (en) * | 2015-06-30 | 2015-09-30 | 苏州昌飞自动化设备厂 | Assembling combination die of automatic valve element assembling machine |
| CN105171406A (en) * | 2015-07-23 | 2015-12-23 | 李光明 | Multifunctional clamp used for assembling lock cylinder |
| CN105023680B (en) * | 2015-07-31 | 2018-01-23 | 惠州市鸿景威自动化设备有限公司 | Potentiometer Full-automatic assembling machine |
| CN105023680A (en) * | 2015-07-31 | 2015-11-04 | 惠州市鸿景威自动化设备有限公司 | Potentiometer full-automatic assembling machine |
| CN105108490A (en) * | 2015-08-19 | 2015-12-02 | 余姚市新新塑胶制品有限公司 | Full-automatic closing machine for needle valve |
| CN105108490B (en) * | 2015-08-19 | 2017-11-03 | 余姚市新新塑胶制品有限公司 | The full-automatic closing-up machine of needle-valve |
| CN105127740B (en) * | 2015-09-11 | 2017-06-09 | 贵州华昌汽车电器有限公司 | Automotive lock core cap presses, torsion spring, split washer assembly method and device |
| CN105127740A (en) * | 2015-09-11 | 2015-12-09 | 贵州华昌汽车电器有限公司 | Cap pressing rivet, torsion spring and open retainer ring assembling method and device for automobile lock cylinder |
| CN105414966A (en) * | 2016-01-11 | 2016-03-23 | 广东顺德为艾斯机器人有限公司 | Automatic assembly equipment of water tank |
| CN105414966B (en) * | 2016-01-11 | 2018-03-13 | 广东顺德为艾斯机器人有限公司 | A kind of water tank automatic assembly equipment |
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