CN102990357A - Part assembling machine - Google Patents
Part assembling machine Download PDFInfo
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- CN102990357A CN102990357A CN2012105321758A CN201210532175A CN102990357A CN 102990357 A CN102990357 A CN 102990357A CN 2012105321758 A CN2012105321758 A CN 2012105321758A CN 201210532175 A CN201210532175 A CN 201210532175A CN 102990357 A CN102990357 A CN 102990357A
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Abstract
The invention relates to a part assembling machine. The part assembling machine comprises a bottom plate, a turnplate mechanism, a turnplate locating mechanism, a button assembling mechanism, a fixing sheet assembling mechanism, a large button charging tray, a large fixing sheet charging tray component, a CCD (Charge Coupled Device) position correcting mechanism and a pressure maintaining mechanism, wherein the turnplate mechanism is arranged on the bottom plate; the button assembling mechanism is arranged at the left side of the turnplate mechanism; the large button charging tray is arranged on the bottom plate and is positioned below the button assembling mechanism; the turnplate locating mechanism is arranged above the left side of the bottom plate; the fixing sheet assembling mechanism is arranged at the upper end of the bottom plate, and the large fixing sheet charging tray component is arranged at the right side of the fixing sheet assembling mechanism; the CCD position correcting mechanism is arranged at the right upper side of the bottom plate; and the pressure maintaining mechanism is arranged at the right side of the bottom plate. The part assembling machine has the advantages that the turnplate is driven to rotate by a servo motor, parts can be assembled on standard operation positions by correction of the CCD position correcting mechanism and the turnplate locating mechanism, and the high automation of part assembling is completed through the coordination of all the mechanisms.
Description
Technical field:
The present invention relates to a kind of component-mounting machine, relate in particular a kind of a kind of machine to the electronic product button installation.
Background technology:
When needs during to the electronic product mounting parts, usually all be artificial the placement and mounting parts, can reduce production efficiency like this, if a kind of component-mounting machine is provided, make electronic product under the rotation of rotating disk, by the calibration of camera contraposition mechanism and the location of turntable positioning mechanism, can make each mechanism arrive the standard operation position, by the cooperation between each mechanism, realize the increasingly automated installation of finishing, realize so full-automatic assembling, can enhance productivity.
Summary of the invention:
The purpose of this invention is to provide a kind of component-mounting machine, is by the air cylinder driven rotating disk, and by the CCD revisal of taking pictures, the turntable positioning mechanism location can stop and carrying out in normal place a kind of component-mounting machine of button installation process.
Technology solution of the present invention is as follows:
A kind of component-mounting machine, it comprises base plate, rotating disk mechanism, turntable positioning mechanism, button installing mechanism, stator installing mechanism, the large charging tray of button, the large charging tray assembly of stator, CCD position correction mechanism and pressure-keeping mechanism, and described rotating disk mechanism is installed on the base plate; Described button installing mechanism is installed on the left side of base plate; The large charging tray of described button is installed on the base plate, and is positioned at the below of button installing mechanism; Described turntable positioning mechanism is installed on the upper left side of base plate; Described stator installing mechanism is installed on the upper end of base plate, and the large charging tray components mechanism of described stator is installed on the right side of stator installing mechanism; Described CCD position correction mechanism is installed on the upper right side of base plate; Described pressure-keeping mechanism is installed on the right side of base plate.
In the technique scheme, described rotating disk mechanism comprises rotating disk, rotating shaft, protecting wall, protecting wall bearing, swivel joint connecting plate, swivel joint supporting pillar, rotating disk servo motor mount pad, rotating disk servo motor, rotating disk CCD, light source, keyboard case and product carrier, and described rotating disk is installed on the base plate by rotating shaft; Described product carrier is installed on the rotating disk by screw; Described protecting wall is installed between rotating disk and the base plate by the protecting wall bearing; Described swivel joint supporting pillar is installed on the base plate; Described swivel joint connecting plate is installed on the rotating shaft by the swivel joint supporting pillar; Described rotating disk servo motor is installed on the bottom of base plate by rotating disk servo motor mount pad; Described rotating disk CCD is installed on the bottom of base plate; Described light source is installed on the top of base plate, and is positioned at the top of rotating disk CCD; Described keyboard case is installed on the bottom of base plate.
In the technique scheme, it comprises slide rail base, slide rail, slide block, floating junction, cylinder mounting plate, cylinder and rotating disk orientation angle described turntable positioning mechanism, and described cylinder mounting plate is installed on an end of slide rail base; Described slide rail is installed on the slide rail base; Described slide block is installed on the slide rail, and can slide at slide rail; Described rotating disk orientation angle is fixed in the top of slide block; Described cylinder is installed on cylinder mounting plate the place ahead; Described rotating disk orientation angle links to each other with cylinder by floating junction; Be arranged with four grooves on the described rotating disk, when rotating disk need to be when certain worker station stops, the rotating disk orientation angle of described turntable positioning mechanism can be stretched out the groove that blocks on the rotating disk.
In the technique scheme, it comprises base, X-axis mechanism, X-axis slide rail, X-axis mounting bar, X-axis slide block, X-axis sensing chip, X-axis photoelectric sensor, XY axle established angle, Y-axis mechanism, Y-axis module contiguous block, Z axis module contiguous block, Z-axis mechanism, ZR axle connecting plate and R axis mechanism described button installing mechanism, described X-axis mechanism is installed on the base, and described X-axis slide rail, the X-axis mounting bar is parallel with X-axis mechanism is installed on the base; Described X-axis slide block is installed on the X-axis slide rail; Described XY axle established angle link to each other by screw with X-axis mechanism with the X-axis slide block simultaneously and installation direction vertical with X-direction; Described X-axis photoelectric sensor is installed on the X-axis mounting bar; Described X-axis sensing chip is installed on the XY axle established angle, and cooperates installation with the X-axis photoelectric sensor; Described Y-axis mechanism is installed in the X-axis mechanism by XY axle established angle; Described Z-axis mechanism by Y-axis module contiguous block and Z axis module contiguous block at right angle setting in Y-axis mechanism; Described R axis mechanism is installed on the Z-axis mechanism by ZR axle connecting plate;
In the technique scheme, described R axis mechanism comprises R axle servomotor, R axle reductor, R axle reductor installing plate, R axle fixedly stiffener, R axle adapter sleeve, R axle inductor fixed angles, R axis photoelectric sensor, R axle sensing chip, button suction nozzle seat and button suction nozzle, and described R axis mechanism is installed on the Z-axis mechanism by ZR axle connecting plate; Described R axle inductor fixed angles is installed on the ZR axle connecting plate; Described R axle servomotor is connected with R axle reductor, and R axle reductor and R axle reductor installing plate are fixed together; Described R axle inductor fixed angles is fixed on the R axle reductor installing plate; R axle adapter sleeve is installed together by R axle reductor installing plate and R axle reductor; Described R axis photoelectric sensor by the R axle fixedly stiffener be installed on the R axle inductor fixed angles; Described R axle sensing chip is installed on the R axle adapter sleeve; Described button suction nozzle seat is installed on the R axle adapter sleeve; Described button suction nozzle is installed on the button suction nozzle seat.
In the technique scheme, it comprises base a, a of X-axis mechanism, X-axis slide rail a, X-axis mounting bar a, X-axis slide block a, X-axis sensing chip a, X-axis photoelectric sensor a, XY axle established angle a, a of Y-axis mechanism, Y-axis module contiguous block a, Z axis module contiguous block a, Z-axis mechanism a, ZR axle connecting plate a, R axis mechanism a and calibration camera installing plate described stator installing mechanism, the described X-axis a of mechanism is installed on the base a, and described X-axis slide rail a, X-axis mounting bar a are parallel with a of X-axis mechanism to be installed on the base a; Described X-axis slide block a is installed on the X-axis slide rail a; Described XY axle established angle a links to each other with a of X-axis mechanism with X-axis slide block a simultaneously; Described X-axis photoelectric sensor a is installed on the X-axis mounting bar a; Described X-axis sensing chip a is installed on the XY axle established angle a; The described Y-axis a of mechanism is installed on a of X-axis mechanism by XY axle established angle a; Described Z-axis mechanism a by Y-axis module contiguous block a and Z axis module contiguous block a at right angle setting on a of Y-axis mechanism; Described R axis mechanism a is installed on the Z-axis mechanism a by ZR axle connecting plate a; Described calibration camera installing plate is installed on the left side of Z-axis mechanism.
In the technique scheme, described R axis mechanism a comprises R axle servomotor a, R axle reductor a, R axle reductor installing plate a, R axle reinforcement fixed head a, R axle adapter sleeve a, R axis photoelectric sensor a, R axle sensing chip a, R axle brake ring, disjunctor pad, R axle inductor fixed angles a, calibration camera, calibration camera reinforcement angle seat, stator suction nozzle cantilever, stator suction nozzle, light source fixed angles and light source a, described R axle reductor installing plate a and orthogonal connection of ZR axle connecting plate a; Described calibration camera installing plate is mutually perpendicular to be installed on two sides of R axle reductor installing plate a and ZR axle connecting plate a; Described R axle reductor a is installed on the upper end of R axle reductor installing plate a, and is fixed on the calibration camera installing plate; Described R axle servomotor a is installed on R axle reductor a upper end, and is fixed on the ZR axle connecting plate a; R axle adapter sleeve a is installed on R axle reductor a below; Described R axle inductor fixed angles a is installed on side of R axle reductor installing plate a; Described R axis photoelectric sensor a has two, is installed on respectively on calibration camera installing plate lower end and the R axle inductor fixed angles a; Described R axle sensing chip a is installed on the R axle adapter sleeve a; Described R axle brake ring is installed on R axle reductor installing plate a lower end; Described stator suction nozzle cantilever is installed on R axle adapter sleeve a below; Described stator suction nozzle is installed on stator suction nozzle cantilever the place ahead; Described calibration camera is installed on the calibration camera installing plate and strengthens the angle seat by calibration camera and fix, and the back side of described calibration camera installing plate reinforces with the disjunctor pad; Described light source a is by the below of light source fixed angles installation with the calibration camera installing plate.
In the technique scheme, it comprises CCD flange bracket, CCD pole, CCD locating ring a, CCD calibration block, CCD locating ring b, light source installing plate, light source c, CCD locating ring c, CCD bracket reinforcing plate, CCD elevator, CCD fixed angles and CCD described CCD position correction mechanism, and described CCD pole is installed on the CCD flange bracket; Described CCD locating ring a is installed on the bottom of CCD pole; Described CCD calibration block is installed on the CCD locating ring a; Described CCD locating ring b is installed on CCD pole middle part; Described light source installing plate is installed on the below of CCD locating ring b; Described light source c is installed on light source installing plate below; Described CCD locating ring c is installed on CCD pole top; Described CCD elevator runs through and is installed on the CCD pole, and is positioned at the top of CCD locating ring c; Described CCD is installed on the CCD elevator by the CCD fixed angles; Described CCD is positioned at the left side of CCD pole, and reinforces by the CCD bracket reinforcing plate.
In the technique scheme, it comprises slide rail base a, screw regulating block, slide rail a, slide block a, slide block b, support limited block a, support limited block b, bracket base a, bracket base b, support a, support b, stiffener, horizontal push cylinder bearing, horizontal push cylinder, plate, button pressure-keeping mechanism and stator pressure-keeping mechanism described pressure-keeping mechanism, and described screw regulating block is installed on the rear side of slide rail base a; Described slide rail a is installed on slide rail base a top, and upper cooperation of slide rail a is equipped with slide block a and the slide block b that can slide at slide rail a; Described bracket base a and bracket base b are installed in respectively on slide block a and the slide block b, can slide at slide rail a by slide block a and slide block b; Described support a and support b are installed in respectively on bracket base a and the bracket base b; Described support limited block a and support limited block b are installed in respectively the bottom of bracket base a and bracket base b; Described stator pressure-keeping mechanism links to each other with bracket base b with bracket base a with support b by support a respectively with the button pressure-keeping mechanism, and support a is connected by stiffener with support b; In button pressure-keeping mechanism one side two parallel slotted holes are arranged on the described stiffener; Described horizontal push cylinder is installed on the slide rail base a by horizontal push cylinder bearing; Described plate is installed on the side of bracket base a, and plate can be connected with horizontal push cylinder.
In the technique scheme, the large charging tray assembly of described stator comprises cylinder c, slide rail c, slide block c, pushing block, the large charging tray of stator, protective plate and stator charging tray limited block, and described cylinder c and slide rail c are installed on the base plate, and described slide rail c has two; Described stator charging tray limited block is installed on the end of slide rail c; The large charging tray of described stator is installed on the slide rail c by slide block c; Described pushing block is installed on the right side, lower end of the large charging tray of stator, and can be connected with cylinder c top; Anterior position place when described protective plate is installed on the large charging tray of stator and is in slide rail c rearmost end; when the large charging tray when filling with substance of stator, by the effect of cylinder c, promote pushing block; the large charging tray of stator is pushed into the protective plate outside; can make things convenient for blowing, and when blowing, protective plate can be protected personal safety; after blowing is complete; drive by cylinder c again, move to stator charging tray limited block place, the i.e. lower end of stator installing mechanism at slide rail c.
Beneficial effect of the present invention is:
The present invention is by rotating disk servo motor driven dial rotation, when needs when desired location stops, turntable positioning mechanism can be started working, rotating disk is stopped in normal place, carry out the process at this worker station, in the bottom surface of base plate rotating disk CCD is installed simultaneously, for conserve space, also for before starting working at the first worker station, the product on the product carrier is carried out position correction.
During the large charging tray assembly work of stator; effect by cylinder c; promote pushing block, the large charging tray of stator is pushed into the protective plate outside, can make things convenient for blowing; and when blowing; protective plate can be protected personal safety, after blowing is complete, drives by cylinder c again; move to stator charging tray limited block place, the i.e. lower end of stator installing mechanism at slide rail c.
The button installing mechanism is by the division of labor and the cooperation of X-axis mechanism, Y-axis mechanism, Z-axis mechanism, R axis mechanism, can pick up accurately button, and utilize the data of photoelectric sensor collection to determine displacement, make the button suction nozzle move to normal place and carry out button installation, its running is flexible, quick, and the shift position is accurate.
The division of labor and the cooperation of stator installing mechanism by a of X-axis mechanism, a of Y-axis mechanism, Z-axis mechanism a and R axis mechanism a can pick up stator accurately, and moves to normal place and carry out installation action, its running flexibly, fast, the shift position is accurate.
During pressure-keeping mechanism work, by the cooperation of slide rail a, can make button pressure-keeping mechanism and stator pressure-keeping mechanism arrive accurately pressurize position, and carry out pressure maintaining period, and can carry out simultaneously the pressurize of button and stator, can greatly increase work efficiency.
The present invention by rotating disk servo motor driven rotating disk rotation, by CCD position correction mechanism calibration and the turntable positioning mechanism of position arrived each standard operation position, by the cooperation between each mechanism, can highly realize automation, finish the installation process of part.
Description of drawings:
The present invention is described further below in conjunction with accompanying drawing:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of the rotating disk mechanism among Fig. 1;
Fig. 3 is the front view of Fig. 2;
Fig. 4 is the structural representation of the turntable positioning mechanism among Fig. 1;
Fig. 5 is the structural representation of the button installing mechanism among Fig. 1;
Fig. 6 is the front view of Fig. 5;
Fig. 7 is the structural representation of the R axis mechanism among Fig. 5;
Fig. 8 is the structural representation of the stator installing mechanism among Fig. 1;
Fig. 9 is the front view of Fig. 8;
Figure 10 is the right view of Fig. 8;
Figure 11 is the structural representation of the CCD position correction mechanism among Fig. 1;
Figure 12 is the structural representation of the pressure-keeping mechanism among Fig. 1;
Figure 13 is the rearview of Figure 12;
Figure 14 is the structural representation of button pressure-keeping mechanism among Figure 12;
Figure 15 is the stator pressure-keeping mechanism structural representation among Figure 12;
Figure 16 is the right view of Fig. 1.
The specific embodiment:
The following stated is preferred embodiment of the present invention only, is not that scope of the present invention is limited.
Embodiment, see accompanying drawing 1, a kind of component-mounting machine, it comprises base plate 1, rotating disk mechanism I, turntable positioning mechanism II, button installing mechanism III, stator installing mechanism IV, the large charging tray 2 of button, the large charging tray assembly of stator V, CCD position correction mechanism's VI and pressure-keeping mechanism VII, and described rotating disk mechanism is installed on the base plate; Described button installing mechanism is installed on the left side of base plate; The large charging tray of described button is installed on the base plate, and is positioned at the below of button installing mechanism, is used for placing button; Described turntable positioning mechanism is installed on the upper left side of base plate; Described stator installing mechanism is installed on the upper end of base plate, and the large charging tray components mechanism of described stator is installed on the right side of stator installing mechanism, is used for placing and transporting stator; Described CCD position correction mechanism is installed on the upper right side of base plate; Described pressure-keeping mechanism is installed on the right side of base plate.
See accompanying drawing 2 and 3, described rotating disk mechanism comprises rotating disk 3, rotating shaft 4, protecting wall 5, protecting wall bearing 6, swivel joint connecting plate 7, swivel joint supporting pillar 8, rotating disk servo motor mount pad 9, rotating disk servo motor 10, rotating disk CCD11, light source 12, keyboard case 13 and product carrier 14, and described rotating disk is installed on the base plate by rotating shaft; Described product carrier is installed on the rotating disk by screw; Described protecting wall is installed between rotating disk and the base plate by the protecting wall bearing; Described swivel joint supporting pillar is installed on the base plate; Described swivel joint connecting plate is installed on the rotating shaft by the swivel joint supporting pillar; Described rotating disk servo motor is installed on the bottom of base plate by rotating disk servo motor mount pad; Described rotating disk CCD is installed on the bottom of base plate; Described light source is installed on the top of base plate, and is positioned at the top of rotating disk CCD; Described keyboard case is installed on the bottom of base plate.
See accompanying drawing 4, it comprises slide rail base 15, slide rail 16, slide block 17, floating junction 18, cylinder mounting plate 19, cylinder 20 and rotating disk orientation angle 21 described turntable positioning mechanism, and described cylinder mounting plate is installed on an end of slide rail base; Described slide rail is installed on the slide rail base; Described slide block is installed on the slide rail, and can slide at slide rail; Described rotating disk orientation angle is fixed in the top of slide block; Described cylinder is installed on cylinder mounting plate the place ahead; Described rotating disk orientation angle links to each other with cylinder by floating junction.
Be arranged with four grooves on the described rotating disk, when rotating disk need to be when certain worker station stops, the rotating disk orientation angle of described turntable positioning mechanism can be stretched out the groove that blocks on the rotating disk.
Rotating disk mechanism of the present invention is by the driving of rotating disk servo motor, make dial rotation to each worker station carry out the process of part processing, located by turntable positioning mechanism, when rotating disk need to stop at certain worker station when carrying out a certain process, utilize air cylinder driven, cylinder can promote the rotating disk orientation angle by floating junction, the rotating disk orientation angle can move forward by the slip of slide block, the groove of rotating disk orientation angle on rotating disk inserted, rotating disk is stopped operating, carry out the installation process at this worker station.
See accompanying drawing 5 and 6, it comprises base 22, X-axis mechanism 23, X-axis slide rail 24, X-axis mounting bar 25, X-axis slide block 26, X-axis sensing chip 27, X-axis photoelectric sensor 28, XY axle established angle 29, Y-axis mechanism 30, Y-axis module contiguous block 31, Z axis module contiguous block 32, Z-axis mechanism 33, ZR axle connecting plate 34 and R axis mechanism 35 described button installing mechanism, described X-axis mechanism is installed on the base, and described X-axis slide rail, the X-axis mounting bar is parallel with X-axis mechanism is installed on the base; Described X-axis slide block is installed on the X-axis slide rail; Described XY axle established angle link to each other by screw with X-axis mechanism with the X-axis slide block simultaneously and installation direction vertical with X-direction; Described X-axis photoelectric sensor is installed on the X-axis mounting bar; Described X-axis sensing chip is installed on the XY axle established angle, and cooperates installation with the X-axis photoelectric sensor; Described Y-axis mechanism is installed in the X-axis mechanism by XY axle established angle; Described Z-axis mechanism by Y-axis module contiguous block and Z axis module contiguous block at right angle setting in Y-axis mechanism; Described R axis mechanism is installed on the Z-axis mechanism by ZR axle connecting plate;
Described X-axis mechanism comprises X-axis servo motor, X-axis shaft coupling, the linear module of X-axis, the linear module slide block of X-axis; The linear module of described X-axis is installed on the base; Described X-axis servo motor links to each other by the linear module of X-axis shaft coupling and X-axis; The linear module slide block of described X-axis is installed on the linear module of X-axis.
Described Y-axis mechanism comprises Y-axis servo motor, Y-axis shaft coupling, the linear module of Y-axis, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip, and described Y-axis servo motor links to each other by Y-axis shaft coupling and the linear module of Y-axis; On the linear module of described Y-axis Y-axis module contiguous block is installed; Described Y-axis mounting bar is installed on the XY axle established angle; Described Y-axis photoelectric sensor is installed on the Y-axis mounting bar, and described Y-axis sensing chip is installed on the Y-axis module contiguous block.
Described Z-axis mechanism comprises Z axis servomotor, Z axis shaft coupling, z axis module, z axis module slide block, Z axis photoelectric sensor and Z axis sensing chip, and described Z-axis mechanism links to each other with Y-axis module contiguous block by Z axis module contiguous block and is installed together; Described Z axis servomotor is installed on the z axis module by the Z axis shaft coupling, and described z axis module slide block is installed on the z axis module, and can slide up and down at the z axis module; Described Z axis sensing chip is installed on the Z axis module contiguous block, and described ZR axle connecting plate is installed on the back of z axis module; Described Z axis photoelectric sensor is installed on the R axle inductor fixed angles.
See accompanying drawing 6 and 7, described R axis mechanism comprises R axle servomotor 36, R axle reductor 37, R axle reductor installing plate 38, R axle fixedly stiffener 39, R axle adapter sleeve 40, R axle inductor fixed angles 41, R axis photoelectric sensor 42, R axle sensing chip 43, button suction nozzle seat 44 and button suction nozzle 45, and described R axis mechanism is installed on the Z-axis mechanism by ZR axle connecting plate; Described R axle inductor fixed angles is installed on the ZR axle connecting plate; Described R axle servomotor is connected with R axle reductor, and R axle reductor and R axle reductor installing plate are fixed together; Described R axle inductor fixed angles is fixed on the R axle reductor installing plate; R axle adapter sleeve is installed together by R axle reductor installing plate and R axle reductor; Described R axis photoelectric sensor by the R axle fixedly stiffener be installed on the R axle inductor fixed angles; Described R axle sensing chip is installed on the R axle adapter sleeve; Described button suction nozzle seat is installed on the R axle adapter sleeve; Described button suction nozzle is installed on the button suction nozzle seat.
Button installing mechanism of the present invention is by the division of labor and the cooperation of X-axis mechanism, Y-axis mechanism, Z-axis mechanism and R axis mechanism, can pick up accurately button, and utilize the data of X-axis photoelectric sensor, Y-axis photoelectric sensor, Z axis photoelectric sensor and the collection of R axis photoelectric sensor to determine displacement, make the button suction nozzle move to normal place and carry out button installation.Its running is flexible, quick, and the shift position is accurate.
See accompanying drawing 8 ~ 10, it comprises base a46, the a47 of X-axis mechanism, X-axis slide rail a48, X-axis mounting bar a49, X-axis slide block a50, X-axis sensing chip a51, X-axis photoelectric sensor a52, XY axle established angle a53, the a54 of Y-axis mechanism, Y-axis module contiguous block a55, Z axis module contiguous block a56, Z-axis mechanism a57, ZR axle connecting plate a58, R axis mechanism a59 and calibration camera installing plate 60 described stator installing mechanism, the described X-axis a of mechanism is installed on the base a, and described X-axis slide rail a, X-axis mounting bar a are parallel with a of X-axis mechanism to be installed on the base a; Described X-axis slide block a is installed on the X-axis slide rail a; Described XY axle established angle a links to each other with a of X-axis mechanism with X-axis slide block a simultaneously; Described X-axis photoelectric sensor a is installed on the X-axis mounting bar a; Described X-axis sensing chip a is installed on the XY axle established angle a; The described Y-axis a of mechanism is installed on a of X-axis mechanism by XY axle established angle a; Described Z-axis mechanism a by Y-axis module contiguous block a and Z axis module contiguous block a at right angle setting on a of Y-axis mechanism; Described R axis mechanism a is installed on the Z-axis mechanism a by ZR axle connecting plate a; Described calibration camera installing plate is installed on the left side of Z-axis mechanism.
The described X-axis a of mechanism comprises X-axis servo motor a, X-axis shaft coupling a, the linear module a of X-axis, the linear module slide block of X-axis a; The linear module a of described X-axis is installed on the base a; Described X-axis servo motor a links to each other with the linear module a of X-axis by X-axis shaft coupling a; The linear module slide block of described X-axis a is installed on the linear module a of X-axis.
Described Y-axis mechanism comprises Y-axis servo motor a, Y-axis shaft coupling a, the linear module a of Y-axis, Y-axis mounting bar a, Y-axis photoelectric sensor a and Y-axis sensing chip a, and described Y-axis servo motor a links to each other with the linear module a of Y-axis by Y-axis shaft coupling a; On the linear module a of described Y-axis Y-axis module contiguous block a is installed; Described Y-axis mounting bar is installed on the XY axle established angle a; Described Y-axis photoelectric sensor a is installed on the Y-axis mounting bar a, and described Y-axis sensing chip a is installed on the Y-axis module contiguous block a.
Described Z-axis mechanism a comprises Z axis servomotor a, Z axis shaft coupling a, z axis module a, Z axis photoelectric sensor a and Z axis sensing chip a, and described Z-axis mechanism a links to each other with Y-axis module contiguous block a by Z axis module contiguous block a and is installed together; Described Z axis servomotor a is installed on the z axis module a by Z axis shaft coupling a, and described z axis module slide block a is installed on the z axis module a, and can slide up and down at z axis module a; Described ZR axle connecting plate a is installed on the back of z axis module a; Described Z axis sensing chip a is installed on the Z axis module contiguous block a, and described Z axis photoelectric sensor a is installed on the side of calibration camera installing plate.
Described R axis mechanism a comprises R axle servomotor a61, R axle reductor a62, R axle reductor installing plate a63, R axle reinforcement fixed head a64, R axle adapter sleeve a65, R axis photoelectric sensor a66, R axle sensing chip a67, R axle brake ring 68, disjunctor pad 69, R axle inductor fixed angles a70, calibration camera 71, calibration camera reinforcement angle seat 72, stator suction nozzle cantilever 73, stator suction nozzle 74, light source fixed angles 75 and light source a76, described R axle reductor installing plate a and orthogonal connection of ZR axle connecting plate a; Described calibration camera installing plate is mutually perpendicular to be installed on two sides of R axle reductor installing plate a and ZR axle connecting plate a; Described R axle reductor a is installed on the upper end of R axle reductor installing plate a, and is fixed on the calibration camera installing plate; Described R axle servomotor a is installed on R axle reductor a upper end, and is fixed on the ZR axle connecting plate a; R axle adapter sleeve a is installed on R axle reductor a below; Described R axle inductor fixed angles a is installed on side of R axle reductor installing plate a; Described R axis photoelectric sensor a has two, is installed on respectively on calibration camera installing plate lower end and the R axle inductor fixed angles a; Described R axle sensing chip a is installed on the R axle adapter sleeve a; Described R axle brake ring is installed on R axle reductor installing plate a lower end; Described stator suction nozzle cantilever is installed on R axle adapter sleeve a below; Described stator suction nozzle is installed on stator suction nozzle cantilever the place ahead; Described calibration camera is installed on the calibration camera installing plate and strengthens the angle seat by calibration camera and fix, and the back side of described calibration camera installing plate reinforces with the disjunctor pad; Described light source a is by the below of light source fixed angles installation with the calibration camera installing plate.
The division of labor and the cooperation of stator installing mechanism of the present invention by a of X-axis mechanism, a of Y-axis mechanism, Z-axis mechanism a and R axis mechanism a can pick up stator accurately, and moves to normal place and carry out installation action, its running flexibly, fast, the shift position is accurate.
See accompanying drawing 11, it comprises CCD flange bracket 77, CCD pole 78, CCD locating ring a79, CCD calibration block 80, CCD locating ring b81, light source installing plate 82, light source c83, CCD locating ring c84, CCD bracket reinforcing plate 85, CCD elevator 86, CCD fixed angles 87 and CCD88 described CCD position correction mechanism, and described CCD pole is installed on the CCD flange bracket; Described CCD locating ring a is installed on the bottom of CCD pole; Described CCD calibration block is installed on the CCD locating ring a; Described CCD locating ring b is installed on CCD pole middle part; Described light source installing plate is installed on the below of CCD locating ring b; Described light source c is installed on light source installing plate below; Described CCD locating ring c is installed on CCD pole top; Described CCD elevator runs through and is installed on the CCD pole, and is positioned at the top of CCD locating ring c; Described CCD is installed on the CCD elevator by the CCD fixed angles; Described CCD is positioned at the left side of CCD pole, and reinforces by the CCD bracket reinforcing plate.
See accompanying drawing 12 and 13, it comprises slide rail base a89, screw regulating block 90, slide rail a91, slide block a92, slide block b93, support limited block a94, support limited block b95, bracket base a96, bracket base b97, support a98, support b99, stiffener 100, horizontal push cylinder bearing 101, horizontal push cylinder 102, plate 103, button pressure-keeping mechanism 104 and stator pressure-keeping mechanism 105 described pressure-keeping mechanism, and described screw regulating block is installed on the rear side of slide rail base a; Described slide rail a is installed on slide rail base a top, and upper cooperation of slide rail a is equipped with slide block a and the slide block b that can slide at slide rail a; Described bracket base a and bracket base b are installed in respectively on slide block a and the slide block b, can slide at slide rail a by slide block a and slide block b; Described support a and support b are installed in respectively on bracket base a and the bracket base b; Described support limited block a and support limited block b are installed in respectively the bottom of bracket base a and bracket base b; Described stator pressure-keeping mechanism links to each other with bracket base b with bracket base a with support b by support a respectively with the button pressure-keeping mechanism, and support a is connected by stiffener with support b; In button pressure-keeping mechanism one side two parallel slotted holes are arranged on the described stiffener; Described horizontal push cylinder is installed on the slide rail base a by horizontal push cylinder bearing; Described plate is installed on the side of bracket base a, and plate can be connected with horizontal push cylinder.
See accompanying drawing 14, described button pressure-keeping mechanism comprises pressurize cylinder block 106, slide rail connecting plate 107, button pressurize cylinder 108, flow speed control valve 109, floating junction 110, stage clip 111, pressurize slide rail 112, pressurize slide block 113, slide rail contiguous block 114, pressing head seat 115, button pressure head mount pad 116 and button suction nozzle 117, and described pressurize cylinder block is installed on the slide rail connecting plate; Described button pressurize cylinder is fixed in the floating junction top by the pressurize cylinder block; Described floating junction lower end is run through and is installed on the slide rail contiguous block; Described compression spring sleeve is on floating junction; Described pressurize slide block is installed on the slide rail connecting plate, and described pressurize slide rail one end and pressurize slide block are connected, and the other end is fixedly connected with the slide rail contiguous block, and the pressurize slide rail is installed on the pressing head seat; Described button pressure head mount pad is installed on the pressing head seat below; Described button suction nozzle is installed on button pressure head mount pad below; Described button pressurize cylinder is provided with two flow speed control valves that are used for regulating button pressurize Telescopic-cylinder process.
See accompanying drawing 15, described stator pressure-keeping mechanism comprises pressurize cylinder block 106, slide rail connecting plate 107, stator pressurize cylinder 118, flow speed control valve 109, floating junction 110, stage clip 111, pressurize slide rail 112, pressurize slide block 113, slide rail contiguous block 114, pressing head seat 115, stator pressure head mount pad 119 and stator suction nozzle 120, and described pressurize cylinder block is installed on the slide rail connecting plate; Described stator pressurize cylinder is fixed in the floating junction top by the pressurize cylinder block; Described floating junction lower end is run through and is installed on the slide rail contiguous block; Described compression spring sleeve is on floating junction; Described pressurize slide block is installed on the slide rail connecting plate, and described pressurize slide rail one end and pressurize slide block are connected, and the other end is fixedly connected with the slide rail contiguous block, and the pressurize slide rail is installed on the pressing head seat; Described stator pressure head mount pad is installed on the pressing head seat below; Described stator suction nozzle is installed on stator pressure head mount pad below; Described stator pressurize cylinder is provided with two flow speed control valves that are used for regulating stator pressurize Telescopic-cylinder process.
Pressure-keeping mechanism of the present invention by the cooperation of slide rail a, can make button pressure-keeping mechanism and stator pressure-keeping mechanism arrive accurately pressurize position, and carry out pressure maintaining period, and can carry out simultaneously the pressurize of button and stator, can greatly increase work efficiency.
See accompanying drawing 1 and accompanying drawing 16, the large charging tray assembly of described stator comprises cylinder c121, slide rail c122, slide block c123, pushing block 124, the large charging tray 125 of stator, protective plate 126 and stator charging tray limited block 127, described cylinder c and slide rail c are installed on the base plate, and described slide rail c has two; Described stator charging tray limited block is installed on the end of slide rail c; The large charging tray of described stator is installed on the slide rail c by slide block c; Described pushing block is installed on the right side, lower end of the large charging tray of stator, and can be connected with cylinder c top; Anterior position place when described protective plate is installed on the large charging tray of stator and is in slide rail c rearmost end; when the large charging tray when filling with substance of stator, by the effect of cylinder c, promote pushing block; the large charging tray of stator is pushed into the protective plate outside; can make things convenient for blowing, and when blowing, protective plate can be protected personal safety; after blowing is complete; drive by cylinder c again, move to stator charging tray limited block place, the i.e. lower end of stator installing mechanism at slide rail c.
Claims (10)
1. component-mounting machine, it is characterized in that: it comprises base plate, rotating disk mechanism, turntable positioning mechanism, button installing mechanism, stator installing mechanism, the large charging tray of button, the large charging tray assembly of stator, CCD position correction mechanism and pressure-keeping mechanism, and described rotating disk mechanism is installed on the base plate; Described button installing mechanism is installed on the left side of base plate; The large charging tray of described button is installed on the base plate, and is positioned at the below of button installing mechanism; Described turntable positioning mechanism is installed on the upper left side of base plate; Described stator installing mechanism is installed on the upper end of base plate, and the large charging tray components mechanism of described stator is installed on the right side of stator installing mechanism; Described CCD position correction mechanism is installed on the upper right side of base plate; Described pressure-keeping mechanism is installed on the right side of base plate.
2. a kind of component-mounting machine according to claim 1, it is characterized in that: described rotating disk mechanism comprises rotating disk, rotating shaft, protecting wall, protecting wall bearing, swivel joint connecting plate, swivel joint supporting pillar, rotating disk servo motor mount pad, rotating disk servo motor, rotating disk CCD, light source, keyboard case and product carrier, and described rotating disk is installed on the base plate by rotating shaft; Described product carrier is installed on the rotating disk by screw; Described protecting wall is installed between rotating disk and the base plate by the protecting wall bearing; Described swivel joint supporting pillar is installed on the base plate; Described swivel joint connecting plate is installed on the rotating shaft by the swivel joint supporting pillar; Described rotating disk servo motor is installed on the bottom of base plate by rotating disk servo motor mount pad; Described rotating disk CCD is installed on the bottom of base plate; Described light source is installed on the top of base plate, and is positioned at the top of rotating disk CCD; Described keyboard case is installed on the bottom of base plate.
3. a kind of component-mounting machine according to claim 1, it is characterized in that: it comprises slide rail base, slide rail, slide block, floating junction, cylinder mounting plate, cylinder and rotating disk orientation angle described turntable positioning mechanism, and described cylinder mounting plate is installed on an end of slide rail base; Described slide rail is installed on the slide rail base; Described slide block is installed on the slide rail, and can slide at slide rail; Described rotating disk orientation angle is fixed in the top of slide block; Described cylinder is installed on cylinder mounting plate the place ahead; Described rotating disk orientation angle links to each other with cylinder by floating junction; Be arranged with four grooves on the described rotating disk, when rotating disk need to be when certain worker station stops, the rotating disk orientation angle of described turntable positioning mechanism can be stretched out the groove that blocks on the rotating disk.
4. a kind of component-mounting machine according to claim 1, it is characterized in that: it comprises base, X-axis mechanism, X-axis slide rail, X-axis mounting bar, X-axis slide block, X-axis sensing chip, X-axis photoelectric sensor, XY axle established angle, Y-axis mechanism, Y-axis module contiguous block, Z axis module contiguous block, Z-axis mechanism, ZR axle connecting plate and R axis mechanism described button installing mechanism, described X-axis mechanism is installed on the base, and described X-axis slide rail, the X-axis mounting bar is parallel with X-axis mechanism is installed on the base; Described X-axis slide block is installed on the X-axis slide rail; Described XY axle established angle link to each other by screw with X-axis mechanism with the X-axis slide block simultaneously and installation direction vertical with X-direction; Described X-axis photoelectric sensor is installed on the X-axis mounting bar; Described X-axis sensing chip is installed on the XY axle established angle, and cooperates installation with the X-axis photoelectric sensor; Described Y-axis mechanism is installed in the X-axis mechanism by XY axle established angle; Described Z-axis mechanism by Y-axis module contiguous block and Z axis module contiguous block at right angle setting in Y-axis mechanism; Described R axis mechanism is installed on the Z-axis mechanism by ZR axle connecting plate.
5. a kind of component-mounting machine according to claim 4, it is characterized in that: described R axis mechanism comprises R axle servomotor, R axle reductor, R axle reductor installing plate, R axle fixedly stiffener, R axle adapter sleeve, R axle inductor fixed angles, R axis photoelectric sensor, R axle sensing chip, button suction nozzle seat and button suction nozzle, and described R axis mechanism is installed on the Z-axis mechanism by ZR axle connecting plate; Described R axle inductor fixed angles is installed on the ZR axle connecting plate; Described R axle servomotor is connected with R axle reductor, and R axle reductor and R axle reductor installing plate are fixed together; Described R axle inductor fixed angles is fixed on the R axle reductor installing plate; R axle adapter sleeve is installed together by R axle reductor installing plate and R axle reductor; Described R axis photoelectric sensor by the R axle fixedly stiffener be installed on the R axle inductor fixed angles; Described R axle sensing chip is installed on the R axle adapter sleeve; Described button suction nozzle seat is installed on the R axle adapter sleeve; Described button suction nozzle is installed on the button suction nozzle seat.
6. a kind of component-mounting machine according to claim 1, it is characterized in that: it comprises base a, a of X-axis mechanism, X-axis slide rail a, X-axis mounting bar a, X-axis slide block a, X-axis sensing chip a, X-axis photoelectric sensor a, XY axle established angle a, a of Y-axis mechanism, Y-axis module contiguous block a, Z axis module contiguous block a, Z-axis mechanism a, ZR axle connecting plate a, R axis mechanism a and calibration camera installing plate described stator installing mechanism, the described X-axis a of mechanism is installed on the base a, and described X-axis slide rail a, X-axis mounting bar a are parallel with a of X-axis mechanism to be installed on the base a; Described X-axis slide block a is installed on the X-axis slide rail a; Described XY axle established angle a links to each other with a of X-axis mechanism with X-axis slide block a simultaneously; Described X-axis photoelectric sensor a is installed on the X-axis mounting bar a; Described X-axis sensing chip a is installed on the XY axle established angle a; The described Y-axis a of mechanism is installed on a of X-axis mechanism by XY axle established angle a; Described Z-axis mechanism a by Y-axis module contiguous block a and Z axis module contiguous block a at right angle setting on a of Y-axis mechanism; Described R axis mechanism a is installed on the Z-axis mechanism a by ZR axle connecting plate a; Described calibration camera installing plate is installed on the left side of Z-axis mechanism.
7. a kind of component-mounting machine according to claim 6, it is characterized in that: described R axis mechanism a comprises R axle servomotor a, R axle reductor a, R axle reductor installing plate a, R axle reinforcement fixed head a, R axle adapter sleeve a, R axis photoelectric sensor a, R axle sensing chip a, R axle brake ring, disjunctor pad, R axle inductor fixed angles a, calibration camera, calibration camera reinforcement angle seat, stator suction nozzle cantilever, stator suction nozzle, light source fixed angles and light source a, described R axle reductor installing plate a and orthogonal connection of ZR axle connecting plate a; Described calibration camera installing plate is mutually perpendicular to be installed on two sides of R axle reductor installing plate a and ZR axle connecting plate a; Described R axle reductor a is installed on the upper end of R axle reductor installing plate a, and is fixed on the calibration camera installing plate; Described R axle servomotor a is installed on R axle reductor a upper end, and is fixed on the ZR axle connecting plate a; R axle adapter sleeve a is installed on R axle reductor a below; Described R axle inductor fixed angles a is installed on side of R axle reductor installing plate a; Described R axis photoelectric sensor a has two, is installed on respectively on calibration camera installing plate lower end and the R axle inductor fixed angles a; Described R axle sensing chip a is installed on the R axle adapter sleeve a; Described R axle brake ring is installed on R axle reductor installing plate a lower end; Described stator suction nozzle cantilever is installed on R axle adapter sleeve a below; Described stator suction nozzle is installed on stator suction nozzle cantilever the place ahead; Described calibration camera is installed on the calibration camera installing plate and strengthens the angle seat by calibration camera and fix, and the back side of described calibration camera installing plate reinforces with the disjunctor pad; Described light source a is by the below of light source fixed angles installation with the calibration camera installing plate.
8. a kind of component-mounting machine according to claim 1, it is characterized in that: it comprises CCD flange bracket, CCD pole, CCD locating ring a, CCD calibration block, CCD locating ring b, light source installing plate, light source c, CCD locating ring c, CCD bracket reinforcing plate, CCD elevator, CCD fixed angles and CCD described CCD position correction mechanism, and described CCD pole is installed on the CCD flange bracket; Described CCD locating ring a is installed on the bottom of CCD pole; Described CCD calibration block is installed on the CCD locating ring a; Described CCD locating ring b is installed on CCD pole middle part; Described light source installing plate is installed on the below of CCD locating ring b; Described light source c is installed on light source installing plate below; Described CCD locating ring c is installed on CCD pole top; Described CCD elevator runs through and is installed on the CCD pole, and is positioned at the top of CCD locating ring c; Described CCD is installed on the CCD elevator by the CCD fixed angles; Described CCD is positioned at the left side of CCD pole, and reinforces by the CCD bracket reinforcing plate.
9. a kind of component-mounting machine according to claim 1, it is characterized in that: it comprises slide rail base a, screw regulating block, slide rail a, slide block a, slide block b, support limited block a, support limited block b, bracket base a, bracket base b, support a, support b, stiffener, horizontal push cylinder bearing, horizontal push cylinder, plate, button pressure-keeping mechanism and stator pressure-keeping mechanism described pressure-keeping mechanism, and described screw regulating block is installed on the rear side of slide rail base a; Described slide rail a is installed on slide rail base a top, and upper cooperation of slide rail a is equipped with slide block a and the slide block b that can slide at slide rail a; Described bracket base a and bracket base b are installed in respectively on slide block a and the slide block b, can slide at slide rail a by slide block a and slide block b; Described support a and support b are installed in respectively on bracket base a and the bracket base b; Described support limited block a and support limited block b are installed in respectively the bottom of bracket base a and bracket base b; Described stator pressure-keeping mechanism links to each other with bracket base b with bracket base a with support b by support a respectively with the button pressure-keeping mechanism, and support a is connected by stiffener with support b; In button pressure-keeping mechanism one side two parallel slotted holes are arranged on the described stiffener; Described horizontal push cylinder is installed on the slide rail base a by horizontal push cylinder bearing; Described plate is installed on the side of bracket base a, and plate can be connected with horizontal push cylinder.
10. a kind of component-mounting machine according to claim 1, it is characterized in that: the large charging tray assembly of described stator comprises cylinder c, slide rail c, slide block c, pushing block, the large charging tray of stator, protective plate and stator charging tray limited block, described cylinder c and slide rail c are installed on the base plate, and described slide rail c has two; Described stator charging tray limited block is installed on the end of slide rail c; The large charging tray of described stator is installed on the slide rail c by slide block c; Described pushing block is installed on the right side, lower end of the large charging tray of stator, and can be connected with cylinder c top; Anterior position place when described protective plate is installed on the large charging tray of stator and is in slide rail c rearmost end; when the large charging tray when filling with substance of stator, by the effect of cylinder c, promote pushing block; the large charging tray of stator is pushed into the protective plate outside; can make things convenient for blowing, and when blowing, protective plate can be protected personal safety; after blowing is complete; drive by cylinder c again, move to stator charging tray limited block place, the i.e. lower end of stator installing mechanism at slide rail c.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210532175.8A CN102990357B (en) | 2012-12-11 | 2012-12-11 | Part assembling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210532175.8A CN102990357B (en) | 2012-12-11 | 2012-12-11 | Part assembling machine |
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| CN102990357A true CN102990357A (en) | 2013-03-27 |
| CN102990357B CN102990357B (en) | 2015-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210532175.8A Active CN102990357B (en) | 2012-12-11 | 2012-12-11 | Part assembling machine |
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| CN103587939A (en) * | 2013-11-22 | 2014-02-19 | 苏州博众精工科技有限公司 | Material tray mechanism achieving automatic feeding |
| CN103693441A (en) * | 2013-12-23 | 2014-04-02 | 苏州博众精工科技有限公司 | Suction mechanism with Z-axis clamping jaws |
| CN104002293A (en) * | 2014-06-12 | 2014-08-27 | 苏州乔岳软件有限公司 | Attachment mechanical arm mechanism |
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| CN103693441A (en) * | 2013-12-23 | 2014-04-02 | 苏州博众精工科技有限公司 | Suction mechanism with Z-axis clamping jaws |
| CN103693441B (en) * | 2013-12-23 | 2016-05-25 | 苏州博众精工科技有限公司 | A kind of draw frame machine of Z axis band jaw |
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| CN104551661A (en) * | 2015-02-06 | 2015-04-29 | 苏州鸿普精密模具有限公司 | Assembly machine for iron cases for automobile condenser |
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| CN104647033A (en) * | 2015-02-27 | 2015-05-27 | 苏州博众精工科技有限公司 | Rotating disc mechanism |
| CN104795263A (en) * | 2015-04-23 | 2015-07-22 | 苏州博众精工科技有限公司 | Key assembly mechanism |
| CN104816157A (en) * | 2015-04-23 | 2015-08-05 | 苏州博众精工科技有限公司 | Machine for automatically assembling electronic product keys |
| CN106541264A (en) * | 2015-09-22 | 2017-03-29 | 惠州市德赛西威汽车电子股份有限公司 | Gauge pointer assembly system |
| CN105522361A (en) * | 2016-01-25 | 2016-04-27 | 苏州富强科技有限公司 | Double-position automatic detection type aligning assembly machine |
| CN107914134A (en) * | 2017-12-30 | 2018-04-17 | 苏州富强科技有限公司 | A kind of high accuracy suction means |
| CN109305549A (en) * | 2018-08-23 | 2019-02-05 | 温州市科泓机器人科技有限公司 | Bone fixator and its intelligent positioning device |
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