CN103231244B - A kind of automatic aligning component-mounting machine - Google Patents
A kind of automatic aligning component-mounting machine Download PDFInfo
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- CN103231244B CN103231244B CN201310150716.5A CN201310150716A CN103231244B CN 103231244 B CN103231244 B CN 103231244B CN 201310150716 A CN201310150716 A CN 201310150716A CN 103231244 B CN103231244 B CN 103231244B
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Abstract
The present invention relates to a kind of automatic aligning component-mounting machine, first product is put into product clamper mechanism, clamp jaw can clamp the left and right end of product, clamp system roller and side-clamping mechanism roller on rear side of wedge mechanism urges simultaneously below base plate, make product clamper mechanism from behind with clamping sides product; Then carrier rotating disk mechanism rotates, turn to below parts mount mechanism a, parts mount mechanism a moves to charging tray a, draw part, and be transported to the position that in product clamper mechanism, product needed is installed, after part a installs, carrier rotating disk mechanism turns to below parts mount mechanism b, repeat the installation process of part a, after part b installation, dial rotation, moves to the lower end of correcting mechanism, dual calibration is carried out to part a and part b installation site, can product be taken out after calibration result is qualified.The present invention mainly installs the machine of miniature parts to electronic product, and transporting something containerized is defeated, install, calibrate, be detected as one, convenient and swift.
Description
Technical field:
The present invention relates to a kind of component-mounting machine, relate to a kind of automatic aligning component-mounting machine of CCD vision alignment in particular.
Background technology:
When installing miniature parts to electronic products such as mobile phones, product clamper mechanism is needed to clamp product, then by suction nozzle body miniature parts sucked up and be transported to standard operation position and install, correcting mechanism is needed to calibrate installation site when being installed on product, existing product clamper mechanical stability is poor, public property is poor, locates inaccurate; And current or hand-manipulated when part is installed on product, being not easy operation picks up miniature parts by hand, and efficiency is extremely low; Simultaneously and the usual required precision of correcting mechanism is higher, ability installation site is accurate like this.Therefore be necessary to design a kind of automatic aligning component-mounting machine, automatically transport, install, calibrate, detect, not only increase work efficiency, accurately can also locate, improve the quality of products.
Summary of the invention:
The object of this invention is to provide a kind of automatic aligning component-mounting machine, be mainly used in installing miniature parts to electronic product, transporting something containerized is defeated, install, calibrate, be detected as one, convenient and swift.
Technology solution of the present invention is as follows:
A kind of automatic aligning component-mounting machine, it comprises base plate, parts mount mechanism, charging tray, correcting mechanism, carrier rotating disk mechanism, product clamper mechanism and wedge mechanism, described parts mount mechanism has two, is respectively parts mount mechanism a and parts mount mechanism b, and both structures are identical; Described charging tray has two, is respectively charging tray a and charging tray b, and charging tray a is identical with charging tray b structure; Described parts mount mechanism a is installed on the rearmost end of described base plate, and the bottom of parts mount mechanism a is provided with charging tray a; Described parts mount mechanism b is installed on the left end portion of described base plate, and the bottom of parts mount mechanism b is provided with charging tray b; Described correcting mechanism is installed on the right front of described base plate; Described carrier rotating disk mechanism is arranged on base plate, carrier rotating disk mechanism is symmetrically installed with six product clamper mechanisms; Wedge mechanism is installed under described base plate, and wedge mechanism matches with product clamper mechanism.
Described parts mount mechanism comprises base, X-axis mechanism, Y-axis mechanism, Z-axis mechanism, rotating mechanism, CCD correcting mechanism and suction nozzle body, and described floor installation is on base plate; Described X-axis mechanism comprises X-axis motor, X-axis shaft coupling, the linear module of X-axis, X-axis slide rail, X-axis slide block, X-axis mounting bar, the linear module backplate of X-axis, XY bracing strut, X-axis sensing chip and X-axis photoelectric sensor, the linear module of X-axis, X-axis slide rail and X-axis mounting bar described base plate be equipped with, X-axis slide block is contained on X-axis slide rail, X-axis photoelectric sensor is arranged on X-axis mounting bar, and X-axis sensing chip is arranged on X-axis slide block; Described X-axis motor is connected with the linear module of X-axis by X-axis shaft coupling, the linear module of X-axis is equipped with the linear module backplate of X-axis; Described XY bracing strut is contained on X-axis slide block and the linear module of X-axis.
Described Y-axis mechanism comprises y-axis motor, Y-axis shaft coupling, the linear module of Y-axis, YZ module connecting plate, the linear module backplate of Y-axis, Y-axis mounting bar, Y-axis sensing chip and Y-axis photoelectric sensor, the linear module of described Y-axis and Y-axis mounting bar are arranged on XY bracing strut, and Y-axis photoelectric sensor is arranged on Y-axis mounting bar; Described y-axis motor is connected with the linear module of Y-axis by Y-axis shaft coupling, the linear module of Y-axis is equipped with the linear module backplate of Y-axis; Described YZ module connecting plate is contained on the linear module of Y-axis, and described Y-axis sensing chip is arranged on YZ module connecting plate.
Described Z-axis mechanism comprises Z axis motor, Z axis shaft coupling, z axis module, Z axis module connecting plate, Z axis sensing chip and Z axis photoelectric sensor, described z axis module is arranged on YZ module connecting plate, described Z axis motor is linked together by Z axis shaft coupling and z axis module, z axis module is equipped with Z axis module connecting plate, Z axis sensing chip is arranged on the side of Z axis module connecting plate.
Described rotating mechanism comprises rotation motor, rotating mechanism installing plate, reductor, reductor installing plate, extending shaft, stiffener, rotary photoelectric inductor and rotary inductive sheet, described rotating mechanism installing plate is arranged on the back side of linear module, and links together with module connecting plate; Described reductor installing plate is fixed on rotating mechanism installing plate, and reductor is fixed on reductor installing plate, and rotation motor is connected with reductor; Described reductor lower end connects extending shaft; Described extending shaft is fixedly connected rotary inductive sheet, the left side of described reductor installing plate connects a stiffener.
Described CCD correcting mechanism comprises CCD installing rack, CCD, CCD mounting blocks, light source and light source installing rack, and described CCD installing rack is fixed on the right side of reductor installing plate; Described CCD is arranged on CCD installing rack by CCD mounting blocks; Described light source installing rack is fixed on CCD installing rack lower end, and light source is connected on light source installing rack.
The side of described CCD installing rack connects a photoelectric sensor fixed head, described Z axis photoelectric sensor is fixed on photoelectric sensor fixed head, and match with the Z axis sensing chip on Z axis module connecting plate, its CD-ROM drive motor mechanism drives the Z axis module connecting plate on z axis module to move down, rotating mechanism installing plate driven rotary mechanism and suction nozzle body move down, and are determined to move down distance by Z axis photoelectric sensor.
The bottom of described stiffener and the bottom of CCD installing rack are connected to rotary photoelectric inductor respectively by rotary photoelectric inductor holder, and described rotating mechanism rotates, and the anglec of rotation is determined by rotary photoelectric sensor.
Described suction nozzle body comprises suction nozzle cylinder, cylinder fixed mount, suction nozzle adapter sleeve, slide rail, slide block, pull-up angle bar, suction nozzle seat, suction nozzle, connecting rod and auxiliary suction nozzle, and described suction nozzle cylinder is arranged on extending shaft by cylinder fixed mount; The bottom of described extending shaft is connected to slide rail, and slide rail is connected slide block, slide block is fixedly connected with suction nozzle adapter sleeve; The lower end of described suction nozzle cylinder is fixed together by pull-up angle bar and suction nozzle adapter sleeve; Described suction nozzle seat is arranged on the lower end of suction nozzle adapter sleeve, and suction nozzle is connected on suction nozzle seat; Described extending shaft is connected an auxiliary suction nozzle with slide rail relative position by connecting rod.
Described correcting mechanism it comprise cylinder, air cylinder base, CCD movable plate, CCD bracket adjustment block, riser, CCD regulate support, CCD installing plate, upper CCD, back-up block, upper light source installing rack, upper light source, lower light source installing rack, lower light source, lower CCD installing plate, lower CCD lift adjustment plate, lower CCD and lower CCD adjusting knob, described cylinder is fixed on air cylinder base; Described cylinder is connected to CCD movable plate, described CCD movable plate top is connected to CCD bracket adjustment block, and the lower left quarter of CCD movable plate is connected to lower CCD installing plate; Described CCD bracket adjustment block is installed with riser; The top of described riser regulates support to be connected to CCD installing plate by CCD, and upper CCD is connected on CCD installing plate; The both sides of described riser connect a back-up block respectively, between two back-up blocks by light source installing rack be connected to light source; Described lower CCD installing plate is connected to lower CCD by lower CCD lift adjustment plate; Described lower CCD installing plate is installed with lower light source by lower light source installing rack; The two ends of described cylinder are respectively equipped with a cylinder limited block.
Described carrier rotating disk mechanism comprises rotating disk alternating current motor, dispenser, flange and rotating disk, described rotating disk alternating current motor drives dispenser, dispenser is linked together by flange and rotating disk, and rotating disk alternating current motor and dispenser are positioned at the bottom of base plate, and rotating disk is positioned at the top of base plate.
Described product clamper mechanism it comprise carrier base plate, fixed mechanism, rear side clamp system, side-clamping mechanism and insert, described fixed mechanism comprises riser, left clamp jaw seat, left clamp jaw, right clamp jaw seat and right clamp jaw, and described riser is vertically fixed on carrier base plate; The arranged on left and right sides of described riser is fixedly connected left clamp jaw seat and right clamp jaw seat respectively, and left clamp jaw is connected on left clamp jaw seat, and right clamp jaw is connected on right clamp jaw seat; Described insert is connected on carrier base plate.
Described rear side clamp system comprise rear side clamp system roller connecting rod, rear side clamp system roller, rear spring insert, rear side spring, rear side screw, rear side limited block, rear slider, aft ramp, rear lever plate, rear lever plate spring, rear side fixed block, after open that bar is shipped and resell on another market, rear lever pushing block, rear upper pushing block and rear lower pushing block, described rear side clamp system roller connecting rod lower end connects rear side clamp system roller, and upper end links together through carrier base plate and rear spring insert; Described aft ramp is fixed on carrier base plate, and aft ramp is connected rear slider; The lower end of described rear spring insert is connected with rear slider, and the upper end of rear spring insert is connected with rear lever plate, and the rear end of rear spring insert is linked together by rear side spring and rear side screw and rear side limited block; Described rear lever plate is connected to rear lever pushing block by rear lever plate spring; Described rear upper pushing block and rear lower pushing block are fixedly connected on rear lever pushing block respectively.
After described rear side clamp system promotes rear side clamp system roller by the wedge coordinated with this product clamper, thus drive whole rear side clamp system to move forward, rear side spring-compressed, rear slider moves forward on aft ramp, rear lever plate is moved forward, lever pushing block reach after rear lever plate spring drives, thus make rear upper pushing block and rear lower pushing block prop up product.
Described side-clamping mechanism comprises side-clamping mechanism roller connecting rod, side-clamping mechanism roller, side spring insert, clamping sides spring, side screw, side limited block, side slide block, side slide rail, side lever plate, side lever plate spring, side fixed block, side opening bar are shipped and resell on another market, side lever pushing block, pushing block under pushing block and side on side, described side-clamping mechanism roller connecting rod lower end connects side-clamping mechanism roller, and upper end links together through carrier base plate and side spring insert; Described side slide rail is fixed on carrier base plate, and side slide rail is connected side slide block; The lower end of described side spring insert is connected with side slide block, and the upper end of side spring insert is connected with side lever plate, and the left end of side spring insert is linked together by clamping sides spring and side screw and side limited block; Described side lever plate is connected to side lever pushing block by side lever plate spring; On described side, under pushing block and side, pushing block is fixedly connected on the lever pushing block of side respectively.
After described side-clamping mechanism promotes side-clamping mechanism roller by the wedge coordinated with this product clamper, thus drive whole side-clamping mechanism to move forward, clamping sides spring-compressed, side slide block moves forward on the slide rail of side, make side lever plate reach, side lever plate spring drives side lever pushing block reach, thus to make on side pushing block under pushing block and side prop up product.
Described wedge mechanism comprises wedge cylinder, wedge cylinder mount pad, wedge connecting plate and wedge, described wedge cylinder mount pad is fixed on bottom base plate, wedge cylinder is fixed on wedge cylinder mount pad, and described wedge cylinder connects two wedges by wedge connecting plate.
In technique scheme, described insert is positioned at below the front side of riser, and the shape of insert can change according to the shape of product.
In technique scheme, described rear lever plate is provided with a slotted eye a, and rear lever pushing block is fixed the rear side fixed block of a band pin-and-hole, rear side fixed block is positioned at slotted eye a, ships and resell on another market rear side fixed block and rear lever plate to be linked together by opening bar after described.
In technique scheme, described side lever plate is provided with a slotted eye b, side lever pushing block is fixed the side fixed block of a band pin-and-hole, side fixed block is positioned at slotted eye b, and being shipped and resell on another market by described side opening bar is linked together side fixed block and side lever plate.
In technique scheme, described two back-up blocks are respectively equipped with the through hole of more than three, upper light source installing rack is connected on back-up block by described through hole, and the irradiation position going up light source like this can regulate according to the position of installing light source installing rack.
In technique scheme, described CCD bracket adjustment block is longitudinally provided with the adjustment hole of more than three groups, often organize two, riser is arranged on CCD bracket adjustment block by described adjustment hole.
In technique scheme, described lower light source installing rack is provided with bar hole, by the position of the adjustable lower light source of bar hole on lower light source installing rack.
In technique scheme, the below of described lower CCD installing plate is provided with strip through hole, by the adjustable lower position of CCD lift adjustment plate on lower CCD installing plate of strip through hole, and is regulated by lower CCD adjusting knob.
In technique scheme, described CCD regulates support to be provided with scallop hole, regulates the position on support to adjust the camera site of CCD by the adjustable CCD installing plate of scallop hole at CCD.
Beneficial effect of the present invention is:
Product is first put into product clamper mechanism by the present invention, clamp jaw can clamp the left and right end of product, clamp system roller and side-clamping mechanism roller on rear side of wedge mechanism urges simultaneously below base plate, make product clamper mechanism from behind with clamping sides product; Then carrier rotating disk mechanism rotates, turn to below parts mount mechanism a, parts mount mechanism a moves to charging tray a, draw part, and be transported to the position that in product clamper mechanism, product needed is installed, after part a installs, carrier rotating disk mechanism turns to below parts mount mechanism b, repeat the installation process of part a, after part b installation, dial rotation, moves to the lower end of correcting mechanism, dual calibration is carried out to part a and part b installation site, can product be taken out after calibration result is qualified.The present invention mainly installs the machine of miniature parts to electronic product, and transporting something containerized is defeated, install, calibrate, be detected as one, convenient and swift.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the upward view of Fig. 1;
Fig. 4 is the structural representation of the X-axis mechanism of parts mount mechanism of the present invention;
Fig. 5 is the structural representation of the Y-axis mechanism of parts mount mechanism of the present invention;
Fig. 6 is the structural representation of the Z-axis mechanism of parts mount mechanism of the present invention;
Fig. 7 is the rotating mechanism structural representation of parts mount mechanism of the present invention;
Fig. 8 is the CCD correcting mechanism structural representation of parts mount mechanism of the present invention;
Fig. 9 is the structural representation of the suction nozzle body of parts mount mechanism of the present invention;
Figure 10 is the structural representation of suction nozzle body in Fig. 9 (only including slide rail, slide block, connecting rod and auxiliary suction nozzle part);
Figure 11 is the structural representation of correcting mechanism of the present invention;
Figure 12 is the front view of Figure 11;
Figure 13 is the structural representation of product clamper mechanism of the present invention;
Figure 14 is another structural representation of product clamper mechanism of the present invention;
Figure 15 is the front view of Figure 13;
Figure 16 is the top view of Figure 13;
Figure 17 is the right view of Figure 13;
Figure 18 is the structural representation of wedge mechanism of the present invention.
Detailed description of the invention:
Embodiment, see accompanying drawing 1 ~ 3, a kind of automatic aligning component-mounting machine, it comprises base plate 1, parts mount mechanism I, charging tray 2, correcting mechanism II, carrier rotating disk mechanism III, product clamper mechanism IV and wedge mechanism V, described parts mount mechanism has two, be respectively parts mount mechanism a and parts mount mechanism b, both structures are identical; Described charging tray has two, is respectively charging tray a and charging tray b, and charging tray a is identical with charging tray b structure; Described parts mount mechanism a is installed on the rearmost end of described base plate, and the bottom of parts mount mechanism a is provided with charging tray a; Described parts mount mechanism b is installed on the left end portion of described base plate, and the bottom of parts mount mechanism b is provided with charging tray b; Described correcting mechanism is installed on the right front of described base plate; Described carrier rotating disk mechanism is arranged on base plate, carrier rotating disk mechanism is symmetrically installed with six product clamper mechanisms; Wedge mechanism is installed under described base plate, and wedge mechanism matches with product clamper mechanism.
See accompanying drawing 4, described parts mount mechanism comprises base 3, X-axis mechanism VI, Y-axis mechanism VII, Z-axis mechanism VIII, rotating mechanism Ⅸ, CCD correcting mechanism Ⅹ and suction nozzle body Ⅺ, and described floor installation is on base plate; Described X-axis mechanism comprises X-axis motor 4, X-axis shaft coupling 5, the linear module of X-axis 6, X-axis slide rail 7, X-axis slide block 8, X-axis mounting bar 9, the linear module backplate 10 of X-axis, XY bracing strut 11, X-axis sensing chip 12 and X-axis photoelectric sensor 13, the linear module of X-axis, X-axis slide rail and X-axis mounting bar described base plate be equipped with, X-axis slide block is contained on X-axis slide rail, X-axis photoelectric sensor is arranged on X-axis mounting bar, and X-axis sensing chip is arranged on X-axis slide block; Described X-axis motor is connected with the linear module of X-axis by X-axis shaft coupling, the linear module of X-axis is equipped with the linear module backplate of X-axis; Described XY bracing strut is contained on X-axis slide block and the linear module of X-axis.
See accompanying drawing 5, described Y-axis mechanism comprises y-axis motor 14, Y-axis shaft coupling 15, the linear module of Y-axis 16, YZ module connecting plate 17, the linear module backplate 18 of Y-axis, Y-axis mounting bar 19, Y-axis sensing chip 20 and Y-axis photoelectric sensor 21, the linear module of described Y-axis and Y-axis mounting bar are arranged on XY bracing strut, and Y-axis photoelectric sensor is arranged on Y-axis mounting bar; Described y-axis motor is connected with the linear module of Y-axis by Y-axis shaft coupling, the linear module of Y-axis is equipped with the linear module backplate of Y-axis; Described YZ module connecting plate is contained on the linear module of Y-axis, and described Y-axis sensing chip is arranged on YZ module connecting plate.
See accompanying drawing 6, described Z-axis mechanism comprises Z axis motor 22, Z axis shaft coupling 23, z axis module 24, Z axis module connecting plate 25, Z axis sensing chip 26 and Z axis photoelectric sensor 27, described z axis module is arranged on YZ module connecting plate, described Z axis motor is linked together by Z axis shaft coupling and z axis module, z axis module is equipped with Z axis module connecting plate, Z axis sensing chip is arranged on the side of Z axis module connecting plate.
See accompanying drawing 7, described rotating mechanism comprises rotation motor 28, rotating mechanism installing plate 29, reductor 30, reductor installing plate 31, extending shaft 32, stiffener 33, rotary photoelectric inductor 34 and rotary inductive sheet 35, described rotating mechanism installing plate is arranged on the back side of linear module, and links together with module connecting plate; Described reductor installing plate is fixed on rotating mechanism installing plate, and reductor is fixed on reductor installing plate, and rotation motor is connected with reductor; Described reductor lower end connects extending shaft; Described extending shaft is fixedly connected rotary inductive sheet, the left side of described reductor installing plate connects a stiffener.
See accompanying drawing 8, described CCD correcting mechanism comprises CCD installing rack 36, CCD37, CCD mounting blocks 38, light source 39 and light source installing rack 40, and described CCD installing rack is fixed on the right side of reductor installing plate; Described CCD is arranged on CCD installing rack by CCD mounting blocks; Described light source installing rack is fixed on CCD installing rack lower end, and light source is connected on light source installing rack.
The side of described CCD installing rack connects a photoelectric sensor fixed head 41, described Z axis photoelectric sensor is fixed on photoelectric sensor fixed head, and match with the Z axis sensing chip on Z axis module connecting plate, its CD-ROM drive motor mechanism drives the Z axis module connecting plate on z axis module to move down, rotating mechanism installing plate driven rotary mechanism and suction nozzle body move down, and are determined to move down distance by Z axis photoelectric sensor.
The bottom of described stiffener and the bottom of CCD installing rack are connected to rotary photoelectric inductor respectively by rotary photoelectric inductor holder 42, and described rotating mechanism rotates, and the anglec of rotation is determined by rotary photoelectric sensor.
See accompanying drawing 9 and accompanying drawing 10, described suction nozzle body comprises suction nozzle cylinder 43, cylinder fixed mount 44, suction nozzle adapter sleeve 45, slide rail 46, slide block 47, pull-up angle bar 48, suction nozzle seat 49, suction nozzle 50, connecting rod 51 and auxiliary suction nozzle 52, and described suction nozzle cylinder is arranged on extending shaft by cylinder fixed mount; The bottom of described extending shaft is connected to slide rail, and slide rail is connected slide block, slide block is fixedly connected with suction nozzle adapter sleeve; The lower end of described suction nozzle cylinder is fixed together by pull-up angle bar and suction nozzle adapter sleeve; Described suction nozzle seat is arranged on the lower end of suction nozzle adapter sleeve, and suction nozzle is connected on suction nozzle seat; Described extending shaft is connected an auxiliary suction nozzle with slide rail relative position by connecting rod.
See accompanying drawing 11 and accompanying drawing 12, described correcting mechanism it comprise cylinder 53, air cylinder base 54, CCD movable plate 55, CCD bracket adjustment block 56, riser 57, CCD regulate support 58, CCD installing plate 59, upper CCD60, back-up block 61, upper light source installing rack 62, upper light source 63, lower light source installing rack 64, lower light source 65, lower CCD installing plate 66, lower CCD lift adjustment plate 67, lower CCD68 and lower CCD adjusting knob 69, described cylinder is fixed on air cylinder base; Described cylinder is connected to CCD movable plate, described CCD movable plate top is connected to CCD bracket adjustment block, and the lower left quarter of CCD movable plate is connected to lower CCD installing plate; Described CCD bracket adjustment block is installed with riser, described CCD bracket adjustment block is longitudinally provided with three groups of adjustment holes 5601, often organize two, riser is arranged on CCD bracket adjustment block by described adjustment hole; The top of described riser regulates support to be connected to CCD installing plate by CCD, upper CCD is connected on CCD installing plate, described CCD regulates support to be provided with scallop hole 5801, regulates the position on support to adjust the camera site of CCD by the adjustable CCD installing plate of scallop hole at CCD; The both sides of described riser connect a back-up block respectively, between two back-up blocks by light source installing rack be connected to light source, described two back-up blocks are respectively equipped with five through holes 6101, upper light source installing rack is connected on back-up block by described through hole, and the irradiation position going up light source like this can regulate according to the position of installing light source installing rack; Described lower CCD installing plate is connected to lower CCD by lower CCD lift adjustment plate, the below of described lower CCD installing plate is provided with strip through hole 6601, by the adjustable lower position of CCD lift adjustment plate on lower CCD installing plate of strip through hole, and regulated by lower CCD adjusting knob; Described lower CCD installing plate is installed with lower light source by lower light source installing rack, and described lower light source installing rack is provided with bar hole 6401, by the position of the adjustable lower light source of bar hole on lower light source installing rack; The two ends of described cylinder are respectively equipped with a cylinder limited block 70.
See accompanying drawing 1, described carrier rotating disk mechanism comprises rotating disk alternating current motor 71, dispenser 72, flange 73 and rotating disk 74, described rotating disk alternating current motor drives dispenser, dispenser is linked together by flange and rotating disk, and rotating disk alternating current motor and dispenser are positioned at the bottom of base plate, rotating disk is positioned at the top of base plate.
See accompanying drawing 13 ~ 17, described product clamper mechanism it comprise carrier base plate 75, fixed mechanism, rear side clamp system, side-clamping mechanism and insert 76, described fixed mechanism comprises riser 77, left clamp jaw seat 78, left clamp jaw 79, right clamp jaw seat 80 and right clamp jaw 81, and described riser is vertically fixed on carrier base plate; The arranged on left and right sides of described riser is fixedly connected left clamp jaw seat and right clamp jaw seat respectively, and left clamp jaw is connected on left clamp jaw seat, and right clamp jaw is connected on right clamp jaw seat; Described insert is connected on carrier base plate; Described insert is positioned at below the front side of riser, and the shape of insert can change according to the shape of product.
Described rear side clamp system comprise rear side clamp system roller connecting rod 82, rear side clamp system roller 83, rear spring insert 84, rear side spring 85, rear side screw 86, rear side limited block 87, rear slider 88, aft ramp 89, rear lever plate 90, rear lever plate spring 91, rear side fixed block 92, after open that bar ships and resell on another market 93, rear lever pushing block 94, rear upper pushing block 95 and rear lower pushing block 96, described rear side clamp system roller connecting rod lower end connects rear side clamp system roller, and upper end links together through carrier base plate and rear spring insert; Described aft ramp is fixed on carrier base plate, and aft ramp is connected rear slider; The lower end of described rear spring insert is connected with rear slider, and the upper end of rear spring insert is connected with rear lever plate, and the rear end of rear spring insert is linked together by rear side spring and rear side screw and rear side limited block; Described rear lever plate is connected to rear lever pushing block by rear lever plate spring; Described rear upper pushing block and rear lower pushing block are fixedly connected on rear lever pushing block respectively; Described rear lever plate is provided with a slotted eye a97, and rear lever pushing block is fixed the rear side fixed block of a band pin-and-hole, rear side fixed block is positioned at slotted eye a, ships and resell on another market rear side fixed block and rear lever plate to be linked together by opening bar after described.
After described rear side clamp system promotes rear side clamp system roller by the wedge coordinated with this product clamper, thus drive whole rear side clamp system to move forward, rear side spring-compressed, rear slider moves forward on aft ramp, rear lever plate is moved forward, lever pushing block reach after rear lever plate spring drives, thus make rear upper pushing block and rear lower pushing block prop up product.
Described side-clamping mechanism comprises side-clamping mechanism roller connecting rod 98, side-clamping mechanism roller 99, side spring insert 100, clamping sides spring 101, side screw 102, side limited block 103, side slide block 104, side slide rail 105, side lever plate 106, side lever plate spring 107, side fixed block 108, side opening bar ships and resell on another market 109, side lever pushing block 110, pushing block 112 under pushing block 111 and side on side, described side-clamping mechanism roller connecting rod lower end connects side-clamping mechanism roller, upper end links together through carrier base plate and side spring insert, described side slide rail is fixed on carrier base plate, and side slide rail is connected side slide block, the lower end of described side spring insert is connected with side slide block, and the upper end of side spring insert is connected with side lever plate, and the left end of side spring insert is linked together by clamping sides spring and side screw and side limited block, described side lever plate is connected to side lever pushing block by side lever plate spring, on described side, under pushing block and side, pushing block is fixedly connected on the lever pushing block of side respectively, described side lever plate is provided with a slotted eye b113, and side lever pushing block is fixed the side fixed block of a band pin-and-hole, side fixed block is positioned at slotted eye b, and being shipped and resell on another market by described side opening bar is linked together side fixed block and side lever plate.
See accompanying drawing 18, described wedge mechanism comprises wedge cylinder 114, wedge cylinder mount pad 115, wedge connecting plate 116 and wedge 117, described wedge cylinder mount pad is fixed on bottom base plate, wedge cylinder is fixed on wedge cylinder mount pad, and described wedge cylinder connects two wedges by wedge connecting plate.
After described side-clamping mechanism promotes side-clamping mechanism roller by the wedge coordinated with this product clamper, thus drive whole side-clamping mechanism to move forward, clamping sides spring-compressed, side slide block moves forward on the slide rail of side, make side lever plate reach, side lever plate spring drives side lever pushing block reach, thus to make on side pushing block under pushing block and side prop up product.
The course of work of the present invention: first product is put into product clamper mechanism, clamp jaw can clamp the left and right end of product, clamp system roller and side-clamping mechanism roller on rear side of the wedge mechanism urges coordinated with this product clamper, thus to make on rear upper pushing block, rear lower pushing block, side pushing block under pushing block and side clamp product respectively; Then carrier rotating disk mechanism rotates, turn to below parts mount mechanism a, parts mount mechanism a moves to charging tray a place, draw the part on charging tray a, and be transported to the position that in product clamper mechanism, product needed is installed, after part a installs, carrier rotating disk mechanism turns to below parts mount mechanism b, repeat the installation process of part a, after part b installation, dial rotation, moves to the lower end of correcting mechanism, dual calibration is carried out to part a and part b installation site, can product be taken out after calibration result is qualified
Above-described embodiment is the specific descriptions of carrying out the present invention; just the present invention is further described; can not be interpreted as limiting the scope of the present invention, those skilled in the art makes some nonessential improvement according to the content of foregoing invention and adjustment all falls within protection scope of the present invention.
Claims (9)
1. an automatic aligning component-mounting machine, it is characterized in that: it comprises base plate, parts mount mechanism, charging tray, correcting mechanism, carrier rotating disk mechanism, product clamper mechanism and wedge mechanism, described parts mount mechanism has two, be respectively parts mount mechanism a and parts mount mechanism b, both structures are identical; Described charging tray has two, is respectively charging tray a and charging tray b, and charging tray a is identical with charging tray b structure; Described parts mount mechanism a is installed on the rearmost end of described base plate, and the bottom of parts mount mechanism a is provided with charging tray a; Described parts mount mechanism b is installed on the left end portion of described base plate, and the bottom of parts mount mechanism b is provided with charging tray b; Described correcting mechanism is installed on the right front of described base plate; Described carrier rotating disk mechanism is arranged on base plate, carrier rotating disk mechanism is symmetrically installed with six product clamper mechanisms; Wedge mechanism is installed under described base plate, and wedge mechanism matches with product clamper mechanism;
Described parts mount mechanism comprises base, X-axis mechanism, Y-axis mechanism, Z-axis mechanism, rotating mechanism, CCD correcting mechanism and suction nozzle body, and described floor installation is on base plate; Described X-axis mechanism comprises X-axis motor, X-axis shaft coupling, the linear module of X-axis, X-axis slide rail, X-axis slide block, X-axis mounting bar, the linear module backplate of X-axis, XY bracing strut, X-axis sensing chip and X-axis photoelectric sensor, the linear module of X-axis, X-axis slide rail and X-axis mounting bar described base plate be equipped with, X-axis slide block is contained on X-axis slide rail, X-axis photoelectric sensor is arranged on X-axis mounting bar, and X-axis sensing chip is arranged on X-axis slide block; Described X-axis motor is connected with the linear module of X-axis by X-axis shaft coupling, the linear module of X-axis is equipped with the linear module backplate of X-axis; Described XY bracing strut is contained on X-axis slide block and the linear module of X-axis;
Described Y-axis mechanism comprises y-axis motor, Y-axis shaft coupling, the linear module of Y-axis, YZ module connecting plate, the linear module backplate of Y-axis, Y-axis mounting bar, Y-axis sensing chip and Y-axis photoelectric sensor, the linear module of described Y-axis and Y-axis mounting bar are arranged on XY bracing strut, and Y-axis photoelectric sensor is arranged on Y-axis mounting bar; Described y-axis motor is connected with the linear module of Y-axis by Y-axis shaft coupling, the linear module of Y-axis is equipped with the linear module backplate of Y-axis; Described YZ module connecting plate is contained on the linear module of Y-axis, and described Y-axis sensing chip is arranged on YZ module connecting plate;
Described Z-axis mechanism comprises Z axis motor, Z axis shaft coupling, z axis module, Z axis module connecting plate, Z axis sensing chip and Z axis photoelectric sensor, described z axis module is arranged on YZ module connecting plate, described Z axis motor is linked together by Z axis shaft coupling and z axis module, z axis module is equipped with Z axis module connecting plate, Z axis sensing chip is arranged on the side of Z axis module connecting plate;
Described rotating mechanism comprises rotation motor, rotating mechanism installing plate, reductor, reductor installing plate, extending shaft, stiffener, rotary photoelectric inductor and rotary inductive sheet, described rotating mechanism installing plate is arranged on the back side of linear module, and links together with module connecting plate; Described reductor installing plate is fixed on rotating mechanism installing plate, and reductor is fixed on reductor installing plate, and rotation motor is connected with reductor; Described reductor lower end connects extending shaft; Described extending shaft is fixedly connected rotary inductive sheet, the left side of described reductor installing plate connects a stiffener;
Described CCD correcting mechanism comprises CCD installing rack, CCD, CCD mounting blocks, light source and light source installing rack, and described CCD installing rack is fixed on the right side of reductor installing plate; Described CCD is arranged on CCD installing rack by CCD mounting blocks; Described light source installing rack is fixed on CCD installing rack lower end, and light source is connected on light source installing rack;
The side of described CCD installing rack connects a photoelectric sensor fixed head, described Z axis photoelectric sensor is fixed on photoelectric sensor fixed head, and match with the Z axis sensing chip on Z axis module connecting plate, its CD-ROM drive motor mechanism drives the Z axis module connecting plate on z axis module to move down, rotating mechanism installing plate driven rotary mechanism and suction nozzle body move down, and are determined to move down distance by Z axis photoelectric sensor;
The bottom of described stiffener and the bottom of CCD installing rack are connected to rotary photoelectric inductor respectively by rotary photoelectric inductor holder, and described rotating mechanism rotates, and the anglec of rotation is determined by rotary photoelectric sensor;
Described suction nozzle body comprises suction nozzle cylinder, cylinder fixed mount, suction nozzle adapter sleeve, slide rail, slide block, pull-up angle bar, suction nozzle seat, suction nozzle, connecting rod and auxiliary suction nozzle, and described suction nozzle cylinder is arranged on extending shaft by cylinder fixed mount; The bottom of described extending shaft is connected to slide rail, and slide rail is connected slide block, slide block is fixedly connected with suction nozzle adapter sleeve; The lower end of described suction nozzle cylinder is fixed together by pull-up angle bar and suction nozzle adapter sleeve; Described suction nozzle seat is arranged on the lower end of suction nozzle adapter sleeve, and suction nozzle is connected on suction nozzle seat; Described extending shaft is connected an auxiliary suction nozzle with slide rail relative position by connecting rod;
Described correcting mechanism it comprise cylinder, air cylinder base, CCD movable plate, CCD bracket adjustment block, riser, CCD regulate support, CCD installing plate, upper CCD, back-up block, upper light source installing rack, upper light source, lower light source installing rack, lower light source, lower CCD installing plate, lower CCD lift adjustment plate, lower CCD and lower CCD adjusting knob, described cylinder is fixed on air cylinder base; Described cylinder is connected to CCD movable plate, described CCD movable plate top is connected to CCD bracket adjustment block, and the lower left quarter of CCD movable plate is connected to lower CCD installing plate; Described CCD bracket adjustment block is installed with riser; The top of described riser regulates support to be connected to CCD installing plate by CCD, and upper CCD is connected on CCD installing plate; The both sides of described riser connect a back-up block respectively, between two back-up blocks by light source installing rack be connected to light source; Described lower CCD installing plate is connected to lower CCD by lower CCD lift adjustment plate; Described lower CCD installing plate is installed with lower light source by lower light source installing rack; The two ends of described cylinder are respectively equipped with a cylinder limited block;
Described carrier rotating disk mechanism comprises rotating disk alternating current motor, dispenser, flange and rotating disk, described rotating disk alternating current motor drives dispenser, dispenser is linked together by flange and rotating disk, and rotating disk alternating current motor and dispenser are positioned at the bottom of base plate, and rotating disk is positioned at the top of base plate;
Described product clamper mechanism it comprise carrier base plate, fixed mechanism, rear side clamp system, side-clamping mechanism and insert, described fixed mechanism comprises riser, left clamp jaw seat, left clamp jaw, right clamp jaw seat and right clamp jaw, and described riser is vertically fixed on carrier base plate; The arranged on left and right sides of described riser is fixedly connected left clamp jaw seat and right clamp jaw seat respectively, and left clamp jaw is connected on left clamp jaw seat, and right clamp jaw is connected on right clamp jaw seat; Described insert is connected on carrier base plate;
Described rear side clamp system comprise rear side clamp system roller connecting rod, rear side clamp system roller, rear spring insert, rear side spring, rear side screw, rear side limited block, rear slider, aft ramp, rear lever plate, rear lever plate spring, rear side fixed block, after open that bar is shipped and resell on another market, rear lever pushing block, rear upper pushing block and rear lower pushing block, described rear side clamp system roller connecting rod lower end connects rear side clamp system roller, and upper end links together through carrier base plate and rear spring insert; Described aft ramp is fixed on carrier base plate, and aft ramp is connected rear slider; The lower end of described rear spring insert is connected with rear slider, and the upper end of rear spring insert is connected with rear lever plate, and the rear end of rear spring insert is linked together by rear side spring and rear side screw and rear side limited block; Described rear lever plate is connected to rear lever pushing block by rear lever plate spring; Described rear upper pushing block and rear lower pushing block are fixedly connected on rear lever pushing block respectively;
After described rear side clamp system promotes rear side clamp system roller by the wedge coordinated with this product clamper, thus drive whole rear side clamp system to move forward, rear side spring-compressed, rear slider moves forward on aft ramp, rear lever plate is moved forward, lever pushing block reach after rear lever plate spring drives, thus make rear upper pushing block and rear lower pushing block prop up product;
Described side-clamping mechanism comprises side-clamping mechanism roller connecting rod, side-clamping mechanism roller, side spring insert, clamping sides spring, side screw, side limited block, side slide block, side slide rail, side lever plate, side lever plate spring, side fixed block, side opening bar are shipped and resell on another market, side lever pushing block, pushing block under pushing block and side on side, described side-clamping mechanism roller connecting rod lower end connects side-clamping mechanism roller, and upper end links together through carrier base plate and side spring insert; Described side slide rail is fixed on carrier base plate, and side slide rail is connected side slide block; The lower end of described side spring insert is connected with side slide block, and the upper end of side spring insert is connected with side lever plate, and the left end of side spring insert is linked together by clamping sides spring and side screw and side limited block; Described side lever plate is connected to side lever pushing block by side lever plate spring; On described side, under pushing block and side, pushing block is fixedly connected on the lever pushing block of side respectively;
After described side-clamping mechanism promotes side-clamping mechanism roller by the wedge coordinated with this product clamper, thus drive whole side-clamping mechanism to move forward, clamping sides spring-compressed, side slide block moves forward on the slide rail of side, make side lever plate reach, side lever plate spring drives side lever pushing block reach, thus to make on side pushing block under pushing block and side prop up product;
Described wedge mechanism comprises wedge cylinder, wedge cylinder mount pad, wedge connecting plate and wedge, described wedge cylinder mount pad is fixed on bottom base plate, wedge cylinder is fixed on wedge cylinder mount pad, and described wedge cylinder connects two wedges by wedge connecting plate.
2. a kind of automatic aligning component-mounting machine according to claim 1, it is characterized in that: described insert is positioned at below the front side of riser, the shape of insert can change according to the shape of product.
3. a kind of automatic aligning component-mounting machine according to claim 1, it is characterized in that: described rear lever plate is provided with a slotted eye a, rear lever pushing block is fixed the rear side fixed block of a band pin-and-hole, rear side fixed block is positioned at slotted eye a, ships and resell on another market rear side fixed block and rear lever plate to be linked together by opening bar after described.
4. a kind of automatic aligning component-mounting machine according to claim 1, it is characterized in that: described side lever plate is provided with a slotted eye b, side lever pushing block is fixed the side fixed block of a band pin-and-hole, side fixed block is positioned at slotted eye b, and being shipped and resell on another market by described side opening bar is linked together side fixed block and side lever plate.
5. a kind of automatic aligning component-mounting machine according to claim 1, it is characterized in that: the through hole described two back-up blocks being respectively equipped with more than three, upper light source installing rack is connected on back-up block by described through hole, and the irradiation position going up light source like this can regulate according to the position of installing light source installing rack.
6. a kind of automatic aligning component-mounting machine according to claim 1, is characterized in that: the adjustment hole described CCD bracket adjustment block being longitudinally provided with more than three groups, often organize two, riser is arranged on CCD bracket adjustment block by described adjustment hole.
7. a kind of automatic aligning component-mounting machine according to claim 1, is characterized in that: described lower light source installing rack is provided with bar hole, by the position of the adjustable lower light source of bar hole on lower light source installing rack.
8. a kind of automatic aligning component-mounting machine according to claim 1, it is characterized in that: the below of described lower CCD installing plate is provided with strip through hole, by the adjustable lower position of CCD lift adjustment plate on lower CCD installing plate of strip through hole, and regulated by lower CCD adjusting knob.
9. a kind of automatic aligning component-mounting machine according to claim 1, is characterized in that: described CCD regulates support to be provided with scallop hole, regulates the position on support to adjust the camera site of CCD by the adjustable CCD installing plate of scallop hole at CCD.
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Address after: The Wujiang economic and Technological Development Zone West Road Wujiang District of Suzhou City, Jiangsu Province, No. 666 215200 Patentee after: BOZHON PRECISION INDUSTRY TECHNOLOGY Co.,Ltd. Address before: The Wujiang economic and Technological Development Zone West Road Wujiang District of Suzhou City, Jiangsu Province, No. 666 215200 Patentee before: BOZHONG (SUZHOU) PRECISION INDUSTRY TECHNOLOGY Co.,Ltd. |
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Address after: The Wujiang economic and Technological Development Zone West Road Wujiang District of Suzhou City, Jiangsu Province, No. 666 215200 Patentee after: BOZHONG (SUZHOU) PRECISION INDUSTRY TECHNOLOGY Co.,Ltd. Address before: Jiangsu Province, Suzhou City Lake Road 215200 Wujiang economic and Technological Development Zone East Science Park No. 558, No. 7 standard factory Patentee before: Wujiang BOZHON PRECISION INDUSTRY TECHNOLOGY CO.,LTD. |